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Baldor TS25 Installation Manual

1. w aT NTO 8 9002 21 70 01 81 11 361134 1zg z0000 v9d 23114 922662000000 401 NOISH3A 8 1 T ORLLO ATS 3NI9N3 GOV 2530 Q JI8YLINS SI YOLOW 303 318ISNOdS323 SI 015 9 9 9107149099 OL TOULNOD OL r t 4 aes tet ee 23 ot 1 pi of st 1 30123NN00 HOL9aNNOO AVM 20 610 19 TLO gt gt S lt 2 WOLLOA D n D D 0 LOANNOO 30128NN00 9 01500 tron la 8 2 8 AVIA AVITA AVIA aoyoedeg usd as 2 2 8 2 6 2 2 yva 2 uva 2 9 waran 8 2 annosa 4 tar HOLIMS
2. x Wel 9 710 Lo 30 45 lt lt SW 81 OMY 9L SW OF 5 91 SW 91 SzI lt ole 3219511 gt yog lt yoddng 10 019 25 g 91 004 0770 8 77 ZZ _ ONY 91 lt 97 ONY 91 ES 1 1 5 77 Wa L YJANIS eR gt 14155384 5 4571 gt 4 9 Obed an 5 SW 91 530435 2001 lt 2 0900 i punosg lt lt I ONY 91 2 w SOOL 9 ZZ 2 509 5 lt lt 510 s i 2 pousos SN 0 4160 8 J OMY 81 01 0680 2 7007 81 OL VI 038 2018 ONY 4 ONTOS ANBLIVE NONA sams 1 T piouajos E 9955 57 8849 69 apum 9002 203095 0 0 0 R9u60N 007 aldnd X SW 81 TZ 6660 OMY 81 SMV 97 90007 F lt aa a 1002 5005 SW 9
3. Figure A 13 TS35 Power Connection Diagram 4 WOIMLIS13 YOHO9O HMPS 0 AODS 1A SOPZ NSLSESL OL 9 9002 10 0 60 06 21 03SIA33 90g8NZ0000NVSHN 314 168 000000 341 ZO 8 9 OTA LOATH 2530 A33 318 1 5 SI YOLOW LVHL ONININYSLSG 303 31815309535 SI YSWOLSND 9 OL 704100 OL s 1 YOLIANNOD 1 1 o 00 AVM I s gt 610 219 119 5 5 lt AD lt S D D D D 0 500 9 acoj AVITA 050 usd as 2 2 0 0 io BO
4. 4343 TSAR 1303 44 830835 4431 31198 92 SICNIS 3455344 110 22 4131 LNAHS 89 ND 150789 399170 59 49 Lsnray 39vLq0A 1 1991802 18915 le ET 8430835 2521 119 AB831198 1198 3503 5 7102 AVIAN 8315915 318915 10 3105 83184915 OL gt 1198 T3SN3 NN 1198 035013 9 MAWAOSSNVAL INIXANI 92 5 INIXANI so YGWAOISNWAL INIJANI NOWNOD 5 1 05 W3W8D3SNVSL 5 1 YBWAOASNVAL 12 1 03503 INIT Ov CISNA JOWLIOA 3 1 29 03804 IA 1 SOLVYSN39 N 03 3 39917 29 3 4 a 3NI1 035 4 4142530 341821112412 541012419 13 19 080 8 01 25 iagrams D iring MN2417 10 84080 1 7 1 21 123123 5 110851791 8 9002 21 10 80 91 11 03
5. Events specification Protection type Binary output available Table 4 7 Wrn Oil press WRN YES Sd Oil press SD YES Wrn Water temp WRN YES Sd Water temp SD YES Wrn Wtemp Low WRN YES Wrn Fuel Level WRN YES Sd Fuel Level SD YES Analog inp WRN YES Analog inp Sd SD YES Binary input Configurable YES Battery voltage lt gt WRN YES Battery flat SD YES Start fail SD YES ParamFail NONE NO Vgen lt gt SD YES Vgen unbl SD YES Fgen lt gt SD YES Igen unbl SD YES Overload SD YES RPM over SD YES RPM under SD YES TotalStop SD NO PickupFault SD NO Stop fail SD YES WrnServiceTime WRN NO ChrgAlternFail WRN YES SprinklActive WRN NO Wrn 15 fail WRN NO Sd IOM fail SD NO MN2417 Inputs and Outputs MN2417 Any Binary input or output can be configured to any controller terminal Inputs are BI6 Outputs are BO1 BO6 or changed to different function by LiteEdit software There is fixed 1 sec delay when any binary input is configured as protection Alarm Table 4 6 Binary Inputs Alarm type Warning or Alarm active All the time or Engine running only Rem start stop External request for engine run AUT mode only Emergency stop If the input is opened shut down is immediately activated Input is inverted normally closed Sprinkler If the input is closed all alarms are disabl
6. i itt 1 3 6 81 41 ZL 6 8 6 8 J34 it j 4 9 9 9 S 9 9 le 6 8 LL Ob AL 01 AZ 02 HOIH aan 8 1 895149 Wiring Diagrams 31 MN2417 Figure 31 5400 Connection Diagram 10 85400 G1 ELE 56 HLLOOVSL OL 48 5002 91 IL 21 12 60 036134 8601 20000 VN 3114 705 88 9 000000 301 00 17 0530 33 JHL 318 1105 SI YOLOW LVHL 303 FIGISNOdS3Y SI YINOLSNO 1092 4082 1123 12 69767 01 19 19 8 8 917 087 123 2 0 8 6 2 5 19 9 9
7. 31vNIN331ND SS3N8VH 3NIDN3 A3311v8 3504 31545 8 35014 501934409 T YBLV3H 280 280 280 3 020 NYS 024 606 ADT 505 HJIH NWO 20 20 L 93 3H31IAS 210 1050 050 050 NNDD 889 5313915 227 050 N YOLISNNOD NYO 1220 060 50191 826 506 020 506 lt 06 506 050 020 020 5 1156 020 127 H 9 LEG 16 8 20 506 4045224409 506 050 1 706 2 0 0 amp 9 5 8318915 3ADd 10 370 4319915 313 19 00 58701 MN2417 A 36 Wiring Diagrams Figure 36 TS400 Connection Diagram 10 85400 61 a 4 UN 58 H1100FS1 91 OSAVOAN 9002 1 lt 0 11 82 80 03534 860 20000 YAAN 3114 2961 82000000 YAL 10 08 ANN 35 39 2530 318 1105 SI SONVWYOIY3d YOLOW LVHL 803 318155055384 Y3WOLSNO NOI LYWAO
8. 0530 318 1105 SI LVHL 404 318155051538 SI YIWOLSNO SWJ u3D SS3 IND DAV 91 NY 510 1 00 02 00 lt 871 02 9 lt lt 0 lt lt 12 lt lt pes 3504 TOK cA TA O 35014 2 1 lt 7 35014 TA N N N 8r WDO Ly 288 gt 1281 48 A 9 lt emg 12 N Ov 02 11 65 8 16 13 19 09098701 2417 16 Wiring Diagrams Figure A 16 TS60 Connection Diagram 10 84060 G1 ELE lt 95122430 5 SSIINN OMY OL M iy sS 5 WAIT 1304 514 14671 91 9 0770 3 52 2 5 SIM 5 457 91 SIM SW 91 4900 F 5 5 340554442 WO 540 1621 5 BE 452 mire YSZ 1304 8 T 1313 74 11 S
9. 313 19 00 58701 MN2417 A 38 Wiring Diagrams Figure A 38 TS400 Connection Diagram 10 85400 61 UN WOIMLOSTS YOHOSO HMPS 09 1 5 100951 91 OSAVOAN 48 9002 1 lt 0 81 82 80 03SIA33 860 20000 YAAN 3113 70 2961 82000000 1401 10 317 08 ANN 3SIA38 2530 A33 NOLLWONddV 318 1105 SI LVHL 803 31815505538 YINWOLSNO 4 3YOHS NOI1O3NNOO 18 15 933 pna NMOS Es OLN 3078 12 13 9 3339 0500 181 713 OL voor OL TANVd 93799143934 voz voz voz voz vos vos vos vos ASL ASTL 621 21 519 t 4 q P voo1 be be
10. 1 1 o i Cle For power to be applied to these 0 terminals the Output Voltage Selector 8 8 START Switch must be in the 120 208V Remote Start Connections 120 240V or 277 480V positions 1 Customer Connections 1 11 12 L3 and Earth Ground Connection Connect to Driven Earth Ground Rod Transfer Switch Considerations The following are general considerations for the safe use of a transfer switch 1 The transfer switch should be located inside the building near the main breaker box the disconnect box 2 transfer switch must be kept away from any location that might allow water to get on it 3 Ifthe transfer switch is mounted outside it must be protected from the environment and it s elements 4 Do not mount the transfer switch the generator set 5 Do not mount the transfer switch where flammable liquids or vapors are present Remote Start Contacts This two wire connection will start and stop the generator when properly connected to a remote start contact shown in Figure 3 4 These contacts RR1 and RR2 are connected to the Engine Start Contacts of the automatic transfer switch A two pole normally open closed to operate switch may also be used to start the generator Shore Power Use extension cord with appropriately sized conductors to connect the optional S
11. 3AD8v 93193150771 SY NO NADHS 5531 53151538 009 LON 3030 ONIGNS OL TWNYBLNI AWW HOIHM 30151538 WHO V SANI H104 lt ON 553915 ON 58015 DN LX3N 01 INSNOdNOD 531435 03123 02 38 15 53780 SNA NYI z 8 8 2 gz NY3 ft ADI HOIH NYI 4 73185 17315 113 5 WHO WHO 021 SNDI133NND3 SNA NYI NOWWOO 9 MDI NWO HOIH NYI HOLIAS AVII 1913 34 358 WAS 1303 z 1 5 89 Lsardy 399170 79 9 15 0 399170 9 092 LSArdv 399170 29 HOLIAS NAOGLAHS T3A31 1 910092 Le NADTLNHS NOWWOD 55 LOWINOD 1391 0119 NaOH ET GNNOYD 233 N3S 8521 GNNOYD 31198 11 8 3119 CISNA v 4405 7102 138 8318915 we 11 4314415 01101 3105 8319915 OL 4431194 035 3 4331194 93 3 1 NOWWOD 33N3D3JSNV31 1 348412 05 3N3D3JSNV31 LNIXANI 2 33 50 3 731 LNIXANI 1 3N3D3J3SNV31 LNIANO 12 399110 09 CISNA
12. mun a sonou OL Tz munan 5 gwer sa sa Simma 355 5 39VLIOA 803 1 NOLIVUnSUNOO NOJ SSNOUDBNNOO SINN 2 73 2 Ct 5 55 95 15 1 5 n N la In SNA INNO Tva OL 5 NOUNERUSIO s 23 314 19 00 58701 MN2417 A 32 Wiring Diagrams MN2417 Figure A 32 TS400 Connection Diagram 10 85400 G1 ELE lt a l lt Ol oO a u s T 9 e 22 5 rig 540 2 z 508 12 g g
13. z 9 gt 9 9 g 815204 g P 94 2 zt 8202 ZL 4161 OMY 9 val 1 00 02 20 9 5 ZO 22 22 22 SLIHM 12 12 10 418 SLIHM 90 90 92 Si SO SO 55 O Movie 5 __ 0 57 9 vro v50 8 9 0 5 vero gt 047 0 046847 V9S0 9 9 J Verso 5 9 N 19 Wy 104100 Y3NOLSNI N TO VOLTAGE REG TO CONTROLER DRAWING 142 Ov 6 8 15 9 sc of 62 82 42 92 52 22 02 61 8 9 SL vl 10 84025 G1 ELE lt a lt oe Oju 5 5 85 3 als gt Os El S lt lt a 4 gt 9 wl 2 5 Q lt amp m a 5 a e NI 5 5 N 5 l 28 x 2 Shae 4 a on J 9 Pa
14. M oiea z 2 5 OM Z LL 5 5 SM 6L SA 81 9 4 z O 9 se 15 le 5206 EL 9 2 b 5 12 szl 2 9 21 6 0 Li E x 8 1 2 L 1 4 24 94 8z 51 02 cll 6 Ly g to i 5 100 9 8 8 8 2 91 5 18 1 or Slo 58 2 1 2 9 2 gt z 82 5 pl 9 lt 291 gt s 9 M sa 2 5 5 8 82 e 8 z 2 lt 5 4 dust 91 21 ue 212 15 val Sle 5 2 09 097 2 5131212 5 4286 22 20 5 219 Jovia 5 ul 5 ZO 22 0 g ale 9 Mowe 20 K 22 SLIHM 12 12 10 8 gt 5 gt gt JUHM 90 92 Howie 92 a vl Si SO SO 5 2 5 2 xovg vo L yla 5 9 t 1 N 8 89 vro 8 vevo 4 9 8 LV vero gt s
15. 5 9 Oleg a 92 Tag 21815 NMOGLNHS NOAN02 850 802 88 72 2 amp lt E TWNINYAL a 8 9 a 5 16 INNHS 15 7 9 NYOH 89 uso 5 6 5521 3521 5 9 3431 13 4 S4 77 77 Cuna 5 a 1 2 8 58 8 lt 82 sig lt 5 S DE vid 62 5 1 4 8 8 inv 1 5 5 5 5 8 340 X000 NOJ 218 310 Zt 702 2 8 3006 z 48 1241800 cay 18 5 15 5 18050101 5 fa 816 z 8 25 gt Tans 3 ima 71 4018 3 2 5 5 4 Zt 12 518 9015 3 m 216 1 1610 10 9 a gt 7 zz m 80 e z gt 108 a 5 368 5 oe 5 21 sanpa 55 5 ANY 01 Blu 2 ZL 8 a BIZ 8 2340 gt 8 HM ame ni lt 3 2 a x ANLAR LL CEN L 2127 i 80700 Nid 5854 zL Goins 2 Fisna 39 09 100 Nid 319901 S 7
16. 9 5 NOLL 5 oO 8 ZL 61 15 AQ 5 mis 4 LL 95 2 8 10219 se 5 2 5 gt OM ZLL 9n 0LL 7 3 SW 61 sn 4L SA 81 9 lt 5 2 a ze 5 5 5506 5 8 12 42 9 2 61 OL 2 ard L EZ EZ 92 86 g 02 ol 6 lt 9 El 5 100 62 a 8 8 91 5 8 S 9 8 5 82 5 55 SW 2 2 6 6 24 5 5 55 ZM 9L gt 5 8 17233 in u ez Wa 5 8 O 291 gt 5 5 5 2 8150 10 5 2 21 1 5 12 8 21 917 121518 e Sia 2 e e 00 02 5 et 55 19 55 2 O 89 18 8 JUHM 20 ai 54 8 219 5 ar 171 1 22 515 JUHM 19 S y 19 0 5 7 W T 5 veso 1 vaso o 92 92 SW 5 12 H VS 0 gt orf
17. ER No connection at Terminal Lug 2 Receptacle Panel Load Connections see Figure 4 4 1 240 120 voltage is present at the receptacle panel at all times when generator is running 2 Carefully inspect all Individual load cables for broken insulation or other signs of damage Never use a damaged cable Replace it before usage 3 Individual load cables may be routed into the receptacle compartment through the Enclosure Electrical Access Panel 4 Individual load cables may be connected or disconnected while generator is running Use extreme care not to touch any electrical wire or terminal to avoid shock hazard 5 Keep Enclosure Electrical Access Panel closed at all times This prevents rain or other harmful elements from entering the compartment Output metering and gauges can be observed through the window in the Enclosure Electrical Access Panel Figure 4 4 Receptacle Panel Single Phase ale Circuit Breakers Single or Double pole Circuit Breakers provides protection on some units To reset a breaker place it in the OFF then the ON position GOLD GOLD Y X 2 4 CS6369 125 250V Note 50 Single phase power is 7 always available 2 N a CS6365N SILVER STD Outlet GFI Outlet 240V 50A 120V 20A 120V 20A 4 6 Operation MN2417 M
18. een aa Ae gee OAR ean 4 3 TOWING Leh ae hehe theta te bree 4 4 Lug Nut 1685 4 4 Trailer Aiea ea eae aw 4 5 Voltage Selection a p A UA Ae A 4 5 Pre Start ProC dure s chet rakes dee hone ha eee AOS edhe oy hata as 4 8 Operating ProcedureS 1 1 1 1 4 8 Digital Engine Controller Description 4 9 Wi abt sna as 4 12 Peer be Seed yas 4 13 eels A sane 4 16 TE 4 16 Section 5 Troubleshooting and Maintenance 5 1 Maintenance pute dw de Live ie ea aw 5 1 Problems and Solutions kh eee aw aa eG 5 2 Appendix A Wi
19. 5 N N sng 61 sna D 23 313 19 00 58701 Wiring Diagrams 39 MN2417 Figure A 39 TS400 Connection Diagram 10 85400 G1 ELE w 4 20 5 290 6720 10934 5 100 5191 OGAVOAN _ 9002 12 20 81 82 80 03511438 B60NS0000NV NN 23114 296182000000 10 NOISH3A 700 guvog ANN 35 33 30530 A33 5 SI YOLOW LVHL 803 31815 06538 3301515 20191050344 4991 youvinoay 3SV11OA 05635 97 434 6 000000 58 amp onusnray WHO 102 002 8 3 013 503 HOLIMS LO3NNOD3Y 335 AMY cs VW 1 15 501415 v 0105 Vv YOLVYANAD 31311235 ONILWLOY 81 SL vl L 01 313 19 00 58701 MN2417 A 40 Wiring Diagrams UNITED STATES ARIZONA PHOENIX 4211 43RD PLACE PHOENIX AZ 85040 PHONE 602 470 0407 FAX 602 470 0464 ARKANSAS CLARKSVILLE 1001 COLLEGE AVE CLARKSVILLE AR 72830
20. 52 18 285 Z 8 zs 2 A N 95 g Fe g 2 55 BLK gt 5 5 223 SN 2 9 2 N A 047C 049C Do pg 7 0 ay xO OVO 20 055 054 048C 046C gt lt 7 lt 050C 045C 09 71 05 ar 057 056C b gt lt 220 9516 5 044C 053C 058C 3 oy 061 060 p gt lt 0 Do xo _ 5 _ gt gt 313 19 090 78701 Wiring Diagrams 19 MN2417 Figure 19 TS60 Connection Diagram 10 84060 G1 ELE PEON 0 553131 DAV 9 4 A NY 2 lt ly 5 91 2 97 0
21. 9 5 SI YOLOANNOOD Nid 6 MOLOHNNOO aa 4 9950 9 6 2 8 9 1 9 Nid 2 i ays a a 5 6 9 5 98 YOLOINNOS gt sua 1508 801234802 A3AWNN NOLIINNOD ee ee eee 002 I FAIA 13198150111 SY 9 49 0 ND 5 SS3 Nn ST 580151534 LON 00 301430 ONIGNS 01 38 HOIHM 20151538 ONILVNINYSL v SANI 24 NMOLOGNNOD S3HONVS8 GN NV 58915 ON 58015 DN 1 3 JHL 01 531435 GILIINNOD 38 15 537890 SNA NYI 5 T 1123 02 38 ES 39919 123 8 22 2 9 02 8 8 5 8 lt 4 Nv 9 9 NDNND3 NYO NOWADI NWO NYI MDT NWO 1 ADT 0 HOIH NYI NWO TaS 5 Tans WHO 021 WHO 021 1 yaannn 5 01123 02 SNE IAIA FAIA 9 6 SOLISNNOO YOLOSNNOI
22. lt 55 lt 49918 z 5 sm 5 5 8 5 al 1518 9 9 ates 9 2 A 2 1 TE p lt a lt pe 4 2 9 oT 9 2 2 5 58 13 5 2 5 1 9 lt g p OND oe 8 8 PY lt om T vex T NI 4 2 4111 8 8 8 15 8 2 _ 0A 96 8 ta OL 421 3 447 Sav lt SIHON 4228 Z 6 NN Or 1 8 Q 5 15 80 2 3004 5 O 6 lt 18 0 gE 88 uso m 18 0 lt 6 lt 853 z s lt z H 7 2 18 0 5 2 lt lt re lt pE OL 8 20 SL 1134 19 090 78 01 2417 Wiring Diagrams 15 Figure 15 TS60 Connection Diagram 10 84060 G1 ELE 5 9 U A093 IA S PZ HL109S1 91 OHHOPOd A8 9002 21 70 60 81 11 0361134 20000 94 3114 942662000000 301 ZO NOISH3A 70
23. lt B1 lt gt 2 Lift Point 1 of Axles 1 N N N N N Physical Location The mounting location of the system is important It should be installed in an area that is protected from direct harmful gases or liquids dust metallic particles shock and vibration It should be installed in an outdoor location so the exhaust fumes are vented to the atmosphere When the Generator is installed outdoors The factory installed enclosure is designed to keep out undesirable weather elements while providing cooling and ventilation MN2417 Receiving Installation 3 1 Several other factors should be carefully evaluated when selecting location for installation 1 Holes each side TS250 only Taq000 10 4 Holes 1 For effective cooling and maintenance the system should be mounted on flat smooth noncombustible level surface A concrete pad is ideal and provides a secure installation Installation should prevent water levels from reaching the generator Drainage must be adequate to keep concrete pad free from standing water Installation should prevent obstructions by buildup of leaves grass sand snow etc If these items pose a problem consider building a small fence or other break to protect th
24. 31 SV NMOHS SI Y45LIOX4 Wd WO3 TIVNOILdO JOLY 17934 INO Od 12771 1 40535 Ca 411171 Ld 07414 3 20409 SYNLVWaV 31034 41313 30010 2 Sj Y LL MN2417 A 30 Wiring Diagrams Figure 30 TS80 Connection Diagram 50 31 HAS 2 CD1538 002 06 80 27 21 60 4351134 986 58000 23114 8162 2000000 NGL LO 8 X 00 O 2 041 OL GSAOW 0630 5 O 5 SY 8 1 2 9 0 6 38 1504 50737 TWNOILdO 540100 GV31 5 350 1 30 3ldll nN AVN 5 1311 40 1 83 49345 NAHM 34 SIVLSONYSHL TIWNOILdO Z 10 OL 50 31 OML 71 8 9 6 SALON LL 01 WNOILdO L 4 ip 3 4 P ip 4 c g z
25. J9pioH 984 RN 8 4 sa m ONY 91 100 asn4 OMY 91 313 19 420 8701 Wiring Diagrams A 3 MN2417 Figure A 3 TS25 Connection Diagram TWOIMLISTS YDHO9O H 07 09371 5 2 516251521 G3SIA33 a 00 NOIS33A N Ac J 1 01 01 HOLOANNOO AOLIENNOD 1 1 2 r AVM an N 227 610 210 119 lt lt 426 OY lt WOLLOH A D D YOLOINNOD r 5 LOUNNOO NONATAOD YAWOLSOO 2 eA a 222 2 5 2 5 2 5 J 0 0 l 2 2 2 2 5 ava 0 IVA L HN 2 2 iz 1 1 2 TTU 2 2 gt 5 5 2 erat 2 2 oO val 15 9 A D 2 LHOW AUS LAIAT
26. MN2417 A 4 Wiring Diagrams Figure 4 TS25 Connection Diagram 10 84025 61 9 SIOH 309018 LIVE SWH 5350 1507 0130 V SI 5 2 O 5 5 9 Oju voz voz 5 4 4 4 26 8 2 g g gt 6 9 17 2 5 1 gt 8 9 8 5 5 02 1914 s gt 4 9 9 m 5 22 x S lt Sil 509 5 N lt p 8 9 2 3 81 9 OL 1 N 2559 N 20401 5 8 9 8 L 2 2 19 2 5 5 e 2 S 5 a 2 50 6 9 5 x 8 9950 gt vaso a lt 8 L ol Fl gt 8 9 gt 9 15 M S 2 N 21 1 8 0 0 0 9 3 0 vjz 8 s Z A 2 8 5 9 TE 6 NOILOSNNOD gt 1
27. SLE TAC PAN RECE Wiring Diagrams A 27 Figure A 27 TS80 Connection Diagram SW 91 12 11 Wana NOLL 8 611 5 LL 6 1021 oigear 5 211 5 61 5 1 SA 81 1 g 8 Szos 8 ty 8 72 9 y 61 O N 2 EZ EZ 92 82 6 02 6 e g 100 8 8 3 91 5 91 20 1 zajai ve gt 1 291 5 gt 5 11 8 94 zt 21 SI L OMY 9127 781 5 MOVIE 00 09 9 22 MOVIE 9 20 22 MOVIE 23 i SLIHM 12 13 19 __ 9 6 N veso 1 veso 1
28. SSIINN OMY OL SAW IV 13013 14 GIONS1OS 549 105 4418 15 SS YOLOW 9314915 5 21 114 11 9 13 3YOHS 313 9 0 8 01 YSZ 9 aE IW I W O YSZ OMY 91 SIM SMV 91 910 YSZ OMY 91 SH 91 0 YSZ SW 91 SIM SMV 91 0900 456 ggo w 07 0 YSZ 452 1303 9 14 989 80 9 21 ONY 91 SMV 91 004 91 55 SMV 91 2 1680 549 0060 omg e L L 55 HOLS 988 ONT 22080227 0929 0 1 OMY 91 21 ee ea e 1 9 8 8 OMY 5 1 ORY AYIYA 043 0305 421024409 mosa J JOUIIAO SONDYd 19 945007 SV ANDY4 3A3IA aoe 440 ONILLND 20334 9104 Yalv3H 30018 19 X007 10 84035 TO CONTROLER DRAWING Sy 142 42 07 6 g 15 9 ve z 62 82 44 92 92 ve Ez oz
29. 2 2 0 0 2 D 9491 LHS Mova AdIS LAAT 313 19 090 78701 MN2417 A 18 Wiring Diagrams Figure A 18 TS60 Connection Diagram 10 84060 G1 ELE Wa 12313 49 2907 U AOS93 5 2 110951 91 Ad 9002 21 70 11 81 11 0351 3 1 8 20000 v9d 23113 4 922662000000 1301 20 8 00 0530 TINVd A TOVIdd odd 318 1105 SI 04834 YOLOW LVHL ONININYSL3G 03 31815 06538 SI YINOLSNO N N gt gt gt gt a N gt 3 00 gt 225 BATTERY CHARGER TO SWITCH DRAWING TO CONTROL PANEL TO SWITCH DRAWING AND OR BLOCK HEATER 520 gt 520 HAD ue 225 5 a 962 5 98 8 2 gt g 25414 5
30. WrnTempLow The output closes if the low water temperature warning alarm activates Not In Auto The output closes in OFF and MAN mode Vgen warning The output closes if the generator over under voltage warning alarm activates fgen warning Output closes if the generator over under frequency warning alarm activates Overload wrn Output closes if the generator overload warning alarm activates Running Output closes if the engine is in Running state ServiceTime Output closes if the ServiceTime alarm activates The output opens if alarm is not active and FAULT RESET is pressed 6 stat IOM IOM BI8 stat The outputs give information about the assigned binary input In case the assigned binary input is configured to alarm type then the output closes when the alarm activates The output opens if alarm is not active and FAULT RESET is pressed In case the assigned binary input is configured to any control function the output propagates the state of the input 1 4 Sd Output closes if shutdown alarm on the appropriate IOM or PTM analog input activates The output opens if alarm is not active and FAULT RESET is pressed ECU CommOK Output is closed when ECU communication is OK VP warning Output is closed when at least on of following alarms is active Overspeed Alarm Oil Pressure Alarm Oil Temperature Alarm Coolant Temperature
31. 19 g 3504 VL sz 5 2519 5 lt 882 3 eng 95 TA TA TA 5 lt 5 5 N lt lt ss a NI I 30 S a H 5 99 29 9 2 8 gt 515 S al 08 5 8 5 8 009 0 xO 6 2 8 e 91 2121 Sie 02 99 9 002 0 18 811 2 YILIN 2 9 2181918 L 5 H INS 9 0010 144 Blk 30 9 54 lt 810 8 818 lt 5 50 50 818155 A 45 6 4 m TK 4 lt q 0 ObZ ZH 69 67 YILIN AONINDIN4 A 2 HOLIMS WA WV X 8 4 x 9 RAD x 4 fo 91 X x 04 St H Lo x x L 4 6 X X x H 2 330 SLOVLNOD NOILISOd 21 X SLIOA 61 11 504 21 SLIOA 61 21 2 504 11 9 SLIOA 21 11 504 313 6 0 8 01 MN2417 Wiring Diagrams A 9 Figure 9 TS35 Connection Diagram 430 35 I3A31 1303 514 939 3 dWal 51 930 35 13231 1404 514 YSGNSS dW3l 51 5 340553444 WO 540
32. 2 0 oes lt 6 1 lt gt ZA ee Pq lt CiN N WOO 121 0 1 3 39 29 110 9 39 Lv L 9 s ce Wiring Diagrams A 23 313 19 080 78 01 MN2417 Figure 23 TS80 Connection Diagram 10 84080 G1 ELE WOIMLO313 YOHOON HMP ON AODS LA SOPZ HLLOBSL OL 9002 21 10 80 91 11 361134 Z8 2Z0000 YIA 23113 700 9 266 000000 1401 ZO 8 2411 8 1 N39 4 2530 318 1105 SI SONVWYOIY3d YOLOW LVHL 803 31815505538 Y3WOLSND 0019 YO NV 9 N 80313 3 8810 6 Oo 0 9 9 4 0 9 O 91 5 SW 91 5 430 35 13431 1303 514 10 3105 444 SHd 105 9319 SS YOLOW 4314 15 5 21 3NIDN3 55 puy 280060 pu
33. 55 3 al 8 we lt lB z o a 6 lt 008 a a 5 5191 15 gt 5 gt SHON 48 14 ve 6 iya Nid 62 NY omm A 8 3 N3dO 15 Zi ZI H 3 3 n 18 106 88 ih 859 48 106 5 9 T T 40 of 853 7 us A 18 0 z 69 2 04 Ot 5 221113 ZL Fei 152 20 YOLIANNOD TOYLNOD NOILVINANNYISNI Nid 12 aN OL 313 19 080 8 01 A 22 Wiring Diagrams MN2417 9313 9 1 5 6 110851521 UN 9002 21 10 10 91 11 0361134 Z gNZ0000NVSdN 374 21819 942662000000 401 ZO 8 317 8 1 N39 4 2530 10 84080 G1 ELE Figure A 22 TS80 Connection Diagram 318 1105 SI 39NVW230333d YOLOW LVHL 803 31815505538 Y3WOLSND STIOULNOO 09 lt 8 lt 5 9 lt 2 20 lt 91
34. the sequence shown in Figure 4 2 and tighten to three fourths the torque specified until all lug nuts are tightened to three fourths the torque c Tighten each bolt in the sequence shown in Figure 4 2 and tighten each to the specified torque until all lug nuts are tightened to the correct torque Figure 4 2 Lug Nut Tightening Specifications 2 a 5 4 5 4 T 2 8 4 Bolt 5 Bolt 6 Bolt 10 Bolt Description Application Minimum Torque ft Ibs Maximum Torque 1 105 1 2 Cone nut 12 13 Wheel 50 65 14 16 Wheel 90 120 5 8 Cone nut Flat Disc Wheel 175 225 5 8 Cone nut Clamp Ring 190 210 3 4 Hex nut Demountable Ring Clamp 210 260 MN2417 Trailer Setup See Figure 4 1 for component identification Carefully read all instructions before starting 1 Locate a suitable level location Also be sure there are no overhead wires or obstructions The trailer is balanced so the majority of the weight rests on the tow bar Jack If on a minor incline the safest way to position the tailer is to have the tow bar facing down the incline front of the trailer lower than the rear of the trailer 2 Install tire chocks if used These prevent the trailer from moving when parked Disconnect the safety chains and the trailer light connector from the tow vehicle 4 Pull the pin on the front jack and rotate the jack 90 degrees to the vertical position Lock the jack in the vertical
35. varo 4 Lg 937349 i J 3 e 5 9 19 21 YINOLSNI VrS0 8 0907 L 1 N t 313 19 090 8 01 A 20 Wiring Diagrams MN2417 Figure A 20 TS60 Connection Diagram 10 84060 G1 ELE TWOIMLOS13 YOHOSO HMPO AODS IA SOPT HLLOOSL OL 9008 51 10 21 81 11 Q3SIA38 1 8 2Z0000 v9d 23113 4 9 266 000000 401 ZO 8 317 ANIONS 0530 318 1105 SI SONVWYOIY3d YOLOW LVHL 803 318155051538 Y3WOLSND 0 19 SSFINN DAV 91 Odd 28 YOLVINDANSOVIIOA 065635 9 4 254 4 0 0 0 No 8 g 4 i 4 3 3 Dr lt N 8952 xz lt 4 8 2 5 5 WG 9 2 8 8 8 2 a lt lt 20 9 8 gt 313 19 09078 01 Wiring Diagrams 21 MN2417 Figure
36. 313 660 8 01 WOI ET 96 0 127 1 3 21 A08r 39910A 02 11 HOLIMS WY 04 8 s x 9 bo v 1 Sethe x 4 Ho 91 04 H SL H x x Lo 4 X x x 4 bo 01 z SLOVINOD 504 9 SLIOA 61 11 504 1 9 SHOA 1 21 Z 504 11 SIOA 21 11 1 504 1 02 58 1 lt 5 fora 5 9 20094 lt a 9 lt lt 5 4 VL lt lt a 3513 lt lt 3503 lt lt q TA N lt q N 5 Vo 9 al 8 009 0 cA TAN 7 TA 91 LL 20 02 9 002 0 YILIN dAV 56 HO1JNS 23 30 175 lt 5 lt lt 92 0 lt 8 0 lt lt m mK 4 lt q A ZH S9 G 33134 9 29 09 6S 85 46 95 55 S 4 18 08 6 17 9 142 42 0 10 84025 G1 ELE lt a lt oe Y
37. Mechanical noise alternator Defective bearing Rotor rubbing on stator Loose or misaligned coupling Replace bearing Bad bearing replace Bent shaft contact service center Loose end bell tighten Loose drive Discs tighten Tighten align coupling and alternator shaft to engine shaft Trailer lights inoperable Trailer to tow vehicle connection Trailer electrical connection not compatible Insufficient Ground connection Faulty light bulb Connect trailer lighting connector to tow vehicle trailering connector Use adapter plug to convert from connector style found on trailer to connector style found on tow vehicle or replace connector with com patible mate Verify there is a ground wire connection from the tow vehicle to the trailer Do not rely on the trailer tow coupling for the battery ground connection Repair as necessary Replace as necessary Trailer sways during towing Tow vehicle trailering ratings too small Trailer tongue not level on tow vehicle Towing at excessive speed Check tow vehicle ratings meet or exceed the Gross Vehicle Weight Rating GVWR of the trailer Use larger tow vehicle as necessary Seek expert advise Adjust trailer or tow vehicle as necessary for trailer tong to be level or slightly higher than rear of tow vehicle when additional supports have been removed View and make adjustments while vehicle and trailer are on level surface Seek expert advise Reduce tow veh
38. CHRG ALT ER NATOR 8 Pole Connector 87654321 Figure 4 10 Controller Connection Diagram GENERATOR xls 51815 M gt l slal lS sra 81812151 lt 15 8 512 CONTROLC NT ROL SIGNALS SIGNALS 22208 21219 1 85545 14 8544 GENERATOR GENER ATOR BINARY INP UTS CURRENT VOLTAGE 0 5A 3 x 230 400 V amp 5 2 gt BOOT JUMPER ANALOG INPUTS _ er 7 BINARY POWER Zz 85 OUTPUTS 8 36VDC af ot Bese FES NIN 2238 S lt 44 cc Y Y s 5 2 BINARY OUTPUTS 4 22 Operation eee all PE RS 232C Interface Modem or PC MN2417 Section 5 Troubleshooting and Maintenance WARNING Never jump start a generator to start the engine If the battery charge is insufficient to start Caution Maintenance MN2417 the engine charge or replace the battery and try to restart Jump starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area If a dead battery is suspected charge battery or replace and then att
39. EnterPassword Fuel level analog input Default VDO sensor 0 180R 0 100 Table 4 9 Setpoints Password is a four digit number Password enables change of relevant protected set points Use keys to set and ENTER key to enter the password ChangePassword Use Keys to set and ENTER key to change the password Gen set name User defined name used for InteliLite identification at remote phone or mobile connection Gen set is max 14 characters long and have to be entered using LiteEdit software Nomin power 3ph Nominal power of the generator in three phases connection Step 1 kW Range 1 3000 kW Nomin power 1ph Nominal power of the generator in single phase connection Step 1 kW Range 1 3000 kw CT Ratio Gen set phases current transformers ratio Step 1 Range 1 5000 PT ratio Gen set potential transformers ratio Step 0 1 Range 0 1 500 0 V V Nominal freq Nominal generator frequency usually 50 or 60 Hz Step 1Hz Range 45 65 Hz Gear teeth Number of teeth on the engine gear for the pick up Set to zero if no pick up is used Engine speed is counted from the generator frequency Step 1 Range 0 500 Note Generator frequency can be used only when generator voltage min 5V is present before reaching of the firing speed Starting RPM after start Nominal RPM Nominal engine speed Step 1RPM
40. gi SL 121 eb BALDOR ELECTRIC Co TG 535 5 2485 V1 EGOV 0 5JWH O6CHGR ELECTRICAL DRAWING TDR 000000403007 PGMICMO REVISED 10 48 07 07 20 2006 VERSION 03 CUSTOMER IS RESPONSIBLE FOR DETERMINING THAT MOTOR PERFORMANCE 15 SUITABLE IN THE APPLICATION REV DESC DESCRIPT CHG HYDRAULIC BRAKES FILE PGA 00007 540 REV LTR MTL ENGINE HARNESS A 10 Wiring Diagrams MN2417 Figure 10 TS35 Connection Diagram L 4 19312 90 0 3 IA 58 2 518651 51 OWOINDd 9002 02 10 60 87 01 03SIA33 OrS Z0000 V9d 3114 4 20060000000 O 2 ALT THNVd OLLLOS IS 21911812 533998 714442530 0530 1 1 38939 301 ISN L Q NOILYONddY NI JI YLINS 51 OLOW 9 130 303 JIGISNOdS3Y 3 401502 S N Y 5 T N TO BATTERY CHARGER AND OR BLOCK HEATER SWITCH DRAWING TO CONTROL PANEL 0 SWITCH DRAWING 1
41. Start fail is detected when during Idle state RPM decreases below 2 During the Idle time timer running the binary output IDLE NOMINAL is opened when it elapses the IDLE NOMINAL output closes Binary output IDLE NOMINAL opens during Cooling period again Step 1 Range 0 600s Note If the IDLE function not supported on the governor set the Idle time nevertheless to minimum 5s to avoid Underspeed possibly caused by instability of the engine short after start RPM RPM 2 DL l BO Starter IDLE RATE Idle time Min stab time Electric protections active Start Fail RPM Start RPM Idle Function Voltage autodetection BO STARTER SENE GCB Idle time Stabil time CloseDelay BO GCB close open opened Stabil Time MN2417 Operation 4 17 4 18 Operation oseDelay Table 4 9 Setpoints Continued electric values are overunder voltage and over under frequency limits Step 1 5 Range 0 300 5 Stabil time Generator Nominal voltage is detected during genset start after starter is switched off and Idle time elapses Electric generator protections are active since detection Step 1 5 Range 0 300s MinStpValvTime Binary output Stop solenoid closes when stop sequence begins and closes at least for MinStpValvTime Example MinStpValvTime 20 sec a When engine stops RPM 0 in 10 seconds Binary output Stop solenoid still s
42. 9 ETSEN NOWNOO_NVO 3345 5 ansema vaaan ama NYO 2 9 Ll au ON 50109 ON 5348 ANIL INO ar 5 8 4 4 See 9 O7SIHS 0135 5115 4 s 2 2 1 2 22 L L s SL 20 TE Nia TE 313 19 00 88701 Wiring Diagrams 33 Figure 33 TS400 Connection Diagram 10 85400 G1 ELE lt a lt Ol g oe 12 m a m gt olg 9 5 lt 83 8 69 a lt i 04 155 69 5 89 55 onf 38 8 75 75 225 04 5 5 5 m 69 8 8 15 138 12 89 gt 5 e 19 55 a 555 99 5 cal 009 59 a 36
43. ava ava 90 8 2 k U 1 HOLIMS zs 5 9781 3 Cc gt 9491 Nova AdIS 1441 MN2417 313 19 lt 60 78701 A 14 Wiring Diagrams Figure 14 TS60 Connection Diagram 10 84060 G1 ELE 5 lt SS3 IND DAV 91 4 A NY 5 51 34 Oj yt u n 5 MMOS sre z z 14 2518 gt gt gt 9 gt 0 4 EE AV 38 al FZ NMOGLNHS NONWGS 9 5 lt lt 3550 09 gt lt 9 6 2 8 6 TL 77 01 lt 71 cyan ELY lz z 97 4 6 81 91 6 4 lt 97 dN31 920 E JA gt 5 se ojo 5 F lt 9 6 y lt lt Cum uv 2 8 3 8 8 9 Fle QI0N31OS 1383 uss 98 58 VII 22 cana a usd 806 5 8 5311 YS 1 2 98768 WZ 9 us 108 5 2
44. condition occurred Annunciates amp shuts down generator Not In Auto red Control is not in auto mode and cannot provide standby power Running green Generator is running no alarms or warnings Warning yellow A warning condition has occurred Annunciates only Ready Auto green Control is in Auto mode and ready to provide standby power Supplying Load green Generator is providing output voltage to load Table 4 3 Alarm amp Warning Conditions High Coolant temperature Low Oil pressure Low Fuel level Generator Over Voltage Generator Over Frequency Generator Over Current Generator Overspeed Coolant temperature High Low Starting battery Over Under Voltage Immediately energizes the crank cycle to start the generator set and produce power Start generator set operation Stops the Engine and generator set Displays setpoints adjustments Alarms and Warning conditions and Operating Mode selections Changes menu displayed Measurement Adjustment or History Allows selection of OFF MAN AUTO mode choices Deactivates the Horn output Acknowledge Alarms and Warnings Selects the menu choice select the setpoint or select the menu or increase decrease the setpoint value Confirm and accept changed setpoint value Operation 4 9 Digital Engine Controller Description 0046 21 517 Continued Operating Mode Display Menus Operating Modes and Ho
45. gt 047 L 9507 3 348 NIV 9 9 3 9 50 2 2 2 8 N 9 N 21 Wy T 1 INdINO YINOLSNO N 313 9078 01 A 12 Wiring Diagrams MN2417 Figure A 12 TS35 Connection Diagram WOIMLIS13 YSHO9O HMPS 0 AODF LA SOPZ HSLSESL OL OWOINSd 8 9002 02 70 01 87 01 03534 0FSNZ0000NVSdN 2313 10 84035 ELE 700 4000 000000 1401 0 317 53 8 71448429530 2530 PS TON SIW4 u1D 5531 DAV 91 4 A nv 05635 9 E 0 0 0 0 T T D N mor yo gt 2 at No A 8 8 2 8 3 5 8 4 gt 8 8 2 a 8 lt 20 29 8 318 105 SI 39NVW230333d LVHL 803 31815505538 YINWOLSNO Odd YOLVIS Y3119X3 30104 30 915 NIW 313 9 0 8 01 Wiring Diagrams 13 MN2417
46. jack ball and coupler 5 Inspect hitch and ball for damage Ball or hitch can be damaged in parking hitting curbs dragging when crossing ditches or railroad tracks 6 Check and properly tighten all bolts on trailer hitch ball and coupler including trailer wheels 7 Check safety chains for wear and do not allow them to drag on ground or roadway 8 Test breakaway system Hydraulic surge brake system normally have a cable or chain connected to the tow vehicle In a break away condition this cable or chain activates the master cylinder and operates the brakes as the trailer stops An electric brake system the emergency breakaway system has a battery charger breakaway switch with a pull pin and cable connected to the tow vehicle In a break away condition this cable operates the electric brakes power provided by the brake battery as the trailer stops Check all generator mounting hardware tightness 10 Check tow vehicle tires for wear and proper inflation Check vehicle s owner manual for proper level of inflation of tires for towing a trailer 11 Check trailer tires for wear and proper inflation Replace only with a tire of the same size and capacity ratings 12 Carry emergency flares reflectors and fire extinguisher 13 Carry spare light bulbs and fuses 14 Wheel bearings should be checked and regreased after the first 100 miles and every 4000 miles thereafter or at least once a year Wheel bearing grease
47. passing Signal well in advance when passing and returning to the proper lane Allow for the extra length of the trailer before changing lanes Never change lanes abruptly as this may cause the trailer to sway and push the tow vehicle into a jack knife condition Turning Allow for the extra length of the trailer Drive slightly beyond normal turning point to avoid running over curbs and soft shoulders Turning radius increases when towing Uphill and Downhill Grades Reduce speed and use a lower transmission gear for steep or long up or down hill grades Maintain safe distance from other vehicles Parking e Avoid parking on uphill or downhill grades e Place transmission in PARK Apply parking brake e Use wheel chocks e Ina parking lot avoid parking close to other vehicles Turning radius is greater and it may be impossible to get out of a parking space after a few other vehicles have parked around your vehicle Trailer Sway If trailer sway occurs reduce speed Apply trailer brakes rather than brakes to control sway See step 1 and ensure trailer tongue remains level during towing If sway persists seek expert advise Trailer Backing Backing a trailer can be frustrating The most important item to remember is that the trailer will go in the opposite direction of the tow vehicle It is helpful to have another person help you back the trailer and watch for objects Turn the vehicle s wheels to the right to
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49. 1454 85 9000 FAX 44 1454 85 9001 WARNING CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of California to cause cancer birth defects and other reproductive harm BALDOR BALDOR ELECTRIC COMPANY P O Box 2400 Ft Smith AR 72902 2400 479 646 4711 Fax 479 648 5792 www baldor com Printed in USA 8 06 Baldor Electric Company MN2417
50. 399110 TISNA 9 39 110 ISNA IA WaLN3N 8 1 8 39 N 2 3991 DA ININ JY 035 3 g 8 3991 DA ININ 035 3 a 399470 ININ lt 4 51112412 313 19 00 58701 37 iagrams D iring MN2417 Figure 37 TS400 Connection Diagram 10 85400 G1 ELE WOIMLOSTS YOHOS9O HMPS Z A093 IA S P E HL100FS1 91 OSAVOAN 9002 1 lt 0 41 82 90 0361 3 B60N 0000NV NN 23114 700 296182000000 1401 10 guvog ANN 35 33 30530 5 SI YOLOW LVHL 803 FIGISNOdS3Y YSWOLSND 1072 0020 123 02 267 07 elol 9 8 9 on g 9 9 087 A H INVd 3015 4 sl 2 8 8 EL SNOILOJNNOO va ANII 802 07 0 4 01 9
51. 5 5 2 gt oH wo 55 lt 5 lt 5 5 N lt a 5 wo 29 wo wl 9 5 1 2 S lt oja amp 6 a 8 a NI gt 5 lt N 5 2 gt 5 a El l 29 a gt Slo g Sle u 2 8 5 8 8 lg a ajaaa gt 0 2 2 A 2 Wiring Diagrams MN2417 Figure 2 TS25 Connection Diagram 10 84025 G1 ELE 2 90 8 0 5 2 518651 91 4 48 9002 91 90 62 50 81 20351135 022 80000 5 23114 15967000000 1341 00 NOISH3A OIMLOATY as SSUNUVH 5 2 19313 OL 312 1432384 A033 5 SI SONVNYOIY3d YOLOW LVHL 8 803 3181530533 YSWOLSND ANIONA
52. 834015002 ONIAIM 3NIDN3 554 39330 30 4010 1319415 HOLIMS OWN JHL OL 539 3 200148 OL VE L JJM 310 050 050 105 314 15 SS 55 050 22 22 ns e YOLOW 18 15 16 060 NAS V 280 AMSLIVE ZL A 049 E 5 LOANNOOSIO 11 LW 3134 19 00 58701 Wiring Diagrams 35 MN2417 Figure 35 TS400 Connection Diagram 10 85400 G1 ELE 1231349 290 872710934 5 100 51 21 8 9002 1 lt 0 91 82 80 03SIA33 860 20000 5313 70 2961 82000000 1401 10 11 ayog ANN 35 3 530 318 1105 SI LVHL ONININYSLSG 803 318155055384 Y3WOLSNO NOWNOD NYO 5 NOILO3NNOO TaNvd k
53. 9 gt 015 MOVE AdS LATI 373 19 08078 01 MN2417 A 26 Wiring Diagrams MN2417 313 080 Figure 26 TS80 Connection Diagram JOH 5350 AST 8 8 JINI JXOHS SIM XJHLO X90718 Live SVH N3HM 1 1607 NOILdO V k 21 amp gt 9 9 gt 7 gt 1 9 gt i gt p 2 50 7 2 590 7572 980 Z 5080 v090 25 ss 05 AOS l 2 S ea m ox 91557 579 7 NOILOSNNOO 1 2 14916 SLOWS OMY 9 5 9 2670 9990 m 81 OL 1 INOS 04 2 1 N N N 84080 1 a 8 91 a gt a 2 8 ale 7 8 41 lt S lt lt a lt 2 38 5 lt 2 3
54. Alarm Coolant Level Alarm Charge Alarm Supplying load Closed when the generator current is gt 0 5 of the CT ratio Exact formulas Output is closed when the current at least in one phase is for 1 sec over CT ratio 200 2 Output is opened when the current in all three phases is for 1 sec below CT ratio 200 2 Note Values are truncated after division not rounded Operation 4 15 Analog Inputs Set points 4 16 Operation Three analog inputs for resistive sensor 0 to 2400 U measuring are available on IL controller Use LiteEdit software to modify configuration The Analog inputs values assignment Oil press Al2 Water temp Fuel level is fix It is possible to configure on each Analog input Reading from IL Analog inputs or from Engine Control Unit via CAN bus J1939 Sensor characteristics 4 from the list e Value dimension e g psi bars F 1 Number of decimal points 0 1 2 Note Corresponding Analog input terminal is dead when reading is switched to ECU All values from ECU shall show but no alarm is displayed when CAN communication is interrupted Warning and shut down limits are adjusted in Engine protection group Table 4 8 Analog Inputs Oil press Oil pressure analog input Default VDO sensor in range 0 to 145 psi Al2 Water temp Water temperature analog input Default VDO sensor in range 32 to 212 F Al3 Fuel level
55. Bad Voltmeter Measure the voltage across the voltage meter with an accurate voltmeter to verify Incorrect Engine Speed Remove electrical load output should be 61 62 Hertz adjust engine speed if necessary Bad Voltage Adj Rheostat Replace rheostat contact service center to perform this procedure Bad Voltage Regulator Replace regulator contact service center to perform this procedure Bad Connection Check wiring including grounds crimps and connection points Repair defects Bad Voltage Selector Switch Replace switch contact service center to perform this procedure High output voltage Excessive speed Check engine for malfunction 5 2 Troubleshooting and Maintenance MN2417 Table 5 1 Troubleshooting Guide Continued Problem Possible Cause Remedy Genset wil not pull load Incorrect Engine Speed Remove electrical load output should be 61 62 Hertz adjust engine Load not connected properly Load too large for unit speed if necessary Verify voltage at the load and the connections to the proper receptacle or load terminal block Verify load amperage is less than the generator set rated Note For inductive loads use the starting amperage rating of the load not the running amperage rating Starting amps may be as much as 5 times the running amps Electrical shock when frame is touched Static charge Grounded armature or field coil Ground generator frame at local reference ground see Section 3 Contact service center
56. Connection WARNING Be sure the system is properly grounded before applying power Do not apply AC power before you ensure that grounds are connected Electrical shock can cause serious or fatal injury NEC requires that the frame and exposed conductive surfaces metal parts be connected to an approved earth ground Local codes may also require proper grounding of generator systems It is important for safety reasons that the Generator set transfer switch and battery charger share a common Ground and neutral The NEC requires that the frame and exposed metal surfaces be at local ground reference potential to avoid electrical shock hazard A local ground reference may require a driven earth ground conductor at the generator installation site Make the ground connection as shown in Figure 3 4 Use the appropriate size wire as required by NEC and local codes 1 Open the enclosure electrical access panel door 2 Connect the ground wire to the earth ground connection terminal shown in Figure 3 4 This is the local ground reference to ground the generator enclosure and frame Battery Connections The generator is shipped with no battery installed Caution WARNING WARNING WARNING WARNING WARNING MN2417 This generator must have a battery installed for operation The battery is used during starting and during operation If engine operation is attempted while the battery is removed damage to the engine s elec
57. PHONE 479 754 9108 FAX 479 754 9205 CALIFORNIA LOS ANGELES 6480 FLOTILLA COMMERCE CA 90040 PHONE 323 724 6771 FAX 323 721 5859 HAYWARD 21056 FORBES STREET HAYWARD CA 94545 PHONE 510 785 9900 FAX 510 785 9910 COLORADO DENVER 2520 W BARBERRY PLACE DENVER CO 80204 PHONE 303 623 0127 FAX 303 595 3772 CONNECTICUT WALLINGFORD 65 SOUTH TURNPIKE ROAD WALLINGFORD CT 06492 PHONE 203 269 1354 FAX 203 269 5485 FLORIDA TAMPA PUERTO RICO VIRGIN ISLANDS 3906 EAST 11TH AVENUE TAMPA FL 33605 PHONE 813 248 5078 FAX 813 247 2984 GEORGIA ATLANTA 62 TECHNOLOGY DR ALPHARETTA 30005 770 772 7000 770 772 7200 ILLINOIS CHICAGO 1601 FRONTENAC ROAD NAPERVILLE IL 60563 PHONE 630 848 5100 FAX 630 848 5110 INDIANA INDIANAPOLIS 5525 W MINNESOTA STREET INDIANAPOLIS IN 46241 PHONE 317 246 5100 FAX 317 246 5110 IOWA DES MOINES 1800 DIXON STREET SUITE C DES MOINES IA 50316 PHONE 515 263 6929 FAX 515 263 6515 MARYLAND BALTIMORE 6660 SANTA BARBARA RD SUITE 22 24 ELKRIDGE MD 21075 PHONE 410 579 2135 FAX 410 579 2677 MASSACHUSETTS BOSTON 6 PULLMAN STREET WORCESTER MA 01606 PHONE 508 854 0708 FAX 508 854 0291 Baldor District Offices MICHIGAN DETROIT 33782 STERLING PONDS BLVD STERLING HEIGHTS MI 48312 PHONE 586 978 9800 FAX 586 978 9969 GRAND RAPIDS 668 3 MILE ROAD NW GRAND RAPIDS MI 49504 PHONE 616 785 1784 FAX 616 785 1788 MINNESOTA
58. Range 0 200 Overload Wrn Threshold for generator overload warning in of Nominal power Step 1 of Nominal power Range 0 200 Overload del Delay for generator overload alarm Step 0 15 Range 0 60 05 Ishort Shutdown occurs when short circuit limit Ishort limit is reached Step 1 of Nominal current Range 100 500 96 21 del IDMT curve shape selection 21 del is Reaction time of IDMT protection for 200 overcurrent Igen 2 Nominal current Step 0 1 5 Range 0 1 20 5 IDMT is very inverse generator over current protection Reaction time is not constant but depends on generator over current level according following formula Reaction time is limited up to 900 sec 15 minutes IDMT protection is not active for Reaction time values longer than 15 minutes 21 del Nomin current Reaction Time Igen current Curr unbal Threshold for generator current asymmetry unbalance Step 1 of Nominal current Range 1 100 of Nominal current Curr unbal del Delay for generator current assymetry Step 0 1 s Range 0 60 0 Gen gt V Shutdown level for generator overvoltage All three phases are checked Maximum out of three is used Step 1 of Nominal voltage Range Gen gt V Wrn 200 Gen gt V Warning level for generator overvoltage All three phases are checked Maximum out of three is used Step 1 of Nomina
59. and the tongue weight for safe towing and braking For a new trailer the wheel lug nuts should be tightened to the proper torque specification before use after 25 miles of operation and every 100 miles of operation thereafter Failure to check the lug nuts for proper tightness can result in an accident due to a wheel falling from the trailer Never operate a trailer or tow vehicle that has a loose missing or broken lug nut The trailer is designed for safe operation with all lug nuts installed and all at the proper torque rating Operating the trailer with one or more broken or missing lug nuts greatly increases the load on the remaining nuts and can cause failure of the remaining nuts that can result in an accident due to a wheel falling from the trailer Never operate this generator in a manner other than as described in this manual Operation in any manner not described in this manual should be considered unsafe and should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual Be sure that you are completely familiar with the safe operation of this equipment This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment Improper use can cause serious or fatal injury Exhaust fumes gases are extremely dangerous and can cause severe illness or death Never breath exhaust fumes produced by a
60. before bringing the generator up to full nameplate voltage If this precaution is not taken serious damage to the generator can result Caution Do apply high voltage to windings do not start the generator moisture saturated condition Moisture can cause insulation breakdown making it necessary to return the generator to the factory for repair and consequent expense and loss of time Note These precautions are especially necessary in locations such as seaboard installations and other high humidity areas Some installations will be in atmospheres that are much more corrosive than others Prevention of a failure is better than being forced to make a repair Verify that the transfer switch is in Utility Power mode No power must be present at the generator or transfer switch connections Verify with a voltmeter Verify that the engine starting battery is disconnected so accidental starting is not possible Verify generator is securely mounted and anchored to cement pad skid mount only Verify that proper clearance exists on all sides and top of enclosure Verify no debris buildup of leaves grass sand snow etc is present Assure generator is a safe distance from any flammable or combustible material Verify that the three phase generator power L1 L2 L3 and N are properly connected to the transfer switch 9 Verify that the generator and transfer switch load are voltage compatible 10 Verify that no load is connect
61. before starting or stopping the generator This equipment contains high voltages Electrical shock can cause serious or fatal injury Only qualified personnel should attempt the start up procedure or troubleshoot this equipment This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment Improper use can cause serious or fatal injury Only qualified personnel should attempt the start up procedure or troubleshoot this equipment System documentation must be available to anyone that operates this equipment at all times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should attempt start up or operating procedures Always stop engine before making or removing any connections Always stop engine and allow it to cool before refueling When your generator is delivered it becomes the responsibility of the owner operator of the generator set to prevent unsafe conditions and operation of the equipment Some responsibilities include but are not limited to the following 1 It is the responsibility of the owner operator of this generator to ensure that this equipment is correctly and safely installed 2 Itis the responsibility of the owner operator of this generator to ensure that this equipment when installed fully complies with all federal state and local co
62. caused by contact with high voltage or a hot surface can result in injury to yourself or others Engine coolant is under pressure and is near the boiling point of water when engine is hot Do not open the coolant system until the engine has completely cooled Hot coolant can cause severe burns and other injuries When engine is cool coolant level can be checked Disconnect the battery s ground terminal before working in the vicinity of the battery or battery wires Contact with the battery can result in electrical shock when a tool accidently touches the positive battery terminal or wire The risk of such shock is reduced when the ground lead is removed during installation and maintenance Installation and repair procedures requires specialized skills with electrical generating equipment and small engine systems Any person that installs or performs repairs must have these specialized skills to ensure that the generator set is safe to operate Seek expert advise for installation or repairs Be sure all wiring complies with the National Electrical Code NEC and all regional and local codes or CE Compliance Improper wiring may cause a hazardous condition and exposure to electrical hazards can cause serious injury or death Be sure the system is properly grounded before applying power Do not apply AC power before you ensure that grounds are connected Electrical shock can cause serious or fatal injury NEC requires that the frame and exposed conducti
63. e 5 al 2 5 5 4 L 5 DIA 95 8 anod 2 B S al Js 8 988 44492 Wal els NW Ele 14 85 2 SAARE lt 52 re ve 530 QH 9 88 8008 6 lt a 1810 F 88 2 C 6 1 8 VOL WIS 3 2 lt 9 31 4 WS 2 8 lt WL lt S lt WL 9 5691 31 18 06 t us 84 A 6 6 2 002 000 lt rs lt i Nee ee SMV OL 339358 00 SL 8 Wiring Diagrams MN2417 Figure 8 TS35 Connection Diagram 10 84035 PATON SSFINN DAY 91 NY 2 9 a 50 00 0 lt lt 29 oe 1 1 IE 208 19 9 50 5 225 olg 48 9 z lt lt a 11 09 lt ae 12 19 12 65 3503 VL 2 LNP lt lt a 61 85 z g 3503 YL w lt lt
64. fuel supply piping and their connections monthly for fuel leaks Diesel LPG and natural gas fuels are flammable and can cause fire explosions injury or death If a leak is found replace only with approved pipe or components A battery presents a risk of fire and explosion because they generate hydrogen gas Hydrogen gas is extremely explosive Never jump start a battery smoke in the area around the battery or cause any spark to occur in the area around the battery Do not mutilate the battery or dispose of a battery in a fire The battery is capable of exploding If the battery explodes electrolyte solution will be released in all directions Battery electrolyte solution is caustic and can cause severe burns and blindness If electrolyte contacts skin or eyes immediately flush the area with water and seek medical attention quickly The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes Itis electrically conductive and corrosive If electrolyte contacts the skin flush the area immediately with water and wash it off using soap and water If electrolyte contacts the eyes immediately flush the eye thoroughly with water and seek medical attention quickly A battery presents a risk of electrical shock hazard and high short circuit current Electrical shock can cause serious or fatal injury Never wear jewelry watch or any metal objects when in the area around the battery Continued on next page Product Safety
65. make the trailer go left and vice versa Put your hand at the bottom of the steering wheel The trailer will go in the same direction your hand moves moving your hand to the right will cause the trailer to go right and vice versa Sharp steering wheel corrections will cause the trailer to jackknife and may cause damage to the rear of the tow vehicle or the front of the trailer e o o o p MN2417 Figure 4 1 Trailer Component Identification Lift Hook s 751751 BALDOR GENERATORS Battery Jack Compartment Coupler Handle Coupler Tow Vehicle Mounted Pintle Hook Pintle Trailer Brake Safety Chains Ball Coupler Single or Double Axle Safety 4 Trailer Chains Jack Engine Compartment Caution Large Engine Compartment Doors on each side of enclosure must remain closed during operation If doors remain open engine will overhead due to insufficient air flow around engine Safety Checks The following items should be checked before each use and once every 100 miles of towing 1 Verify the tow vehicle is designed to tow the trailer before trailer is connected to the vehicles hitch Using a tow vehicle that is too small is very dangerous 2 Verify the stop tail and turn signals are working properly Replace damaged lenses reflectors or bulbs 3 Check wires for good connections and possible fraying or wearing of insulation Check and properly maintain the trailer hitch
66. opens if FAULT RESET is pressed The output closes again for a new fault CommonWrnSd Output is closed if Any warning or shutdown occurs or the gen set malfunctions The output opens if FAULT RESET is pressed or the output closes again for a new fault Output is closed if Any warning or shutdown are active or the gen set malfunctions The output opens if FAULT RESET is pressed HORN RESET is pressed or Max time of HORN is exceeded Horn timeout Output closes again at next fault Ready Auto Output is closed if controller is ready in AUTO mode no Shut down or Slow stop alarm is active Ready Output is closed if Gen set is not running and No Shut down or Slow stop alarm is active and Controller is not in OFF mode Ready to load Output is closed if genset is running and all electric values are in limits no alarm is active it is possible to close GCB or it is already closed The output opens during cooling state Stop solenoid The closed output energizes stop solenoid to stop the engine The output opens again 10 s after RPM lt 2 and Generator voltage lt 10 VAC and Oil pressure lt Engine params Starting oil ChrgAlternFail Output is closed if is running and D input not energized The output opens if alarm is not active and FAULT RESET is pressed Note Treshhold level for D input is 80 supply voltage Vgen failed Output is closed if the generator o
67. position using the pin to secure it 5 Move the Coupler Handle to the vertical position to release the ball hitch OR Release the Pintle hook 6 Use the jack to raise the trailer coupler from the ball hitch of the tow vehicle 7 tow vehicle can now be moved away from the trailer 8 Use the jack to level the trailer for operation Voltage Selection WARNING High voltage is present whenever the engine is running Electrical shock can cause serious or fatal injury Always stop engine before connecting or disconnecting power cords or external devices WARNING High voltage is present whenever engine is running Electrical shock can cause serious or fatal injury Never operate electrical equipment while standing in water on wet ground or with wet hands feet or shoes or while barefoot Hard Wire Load Terminal Block shown in Figure 3 4 1 Ensure the generator is off 2 Place voltage select switch in the correct position 208 120 240 120 or 480 277VAC Refer to Table 4 2 for voltages available in each position To ensure the switch position is not accidently changed it should be padlocked as shown in Figure 4 3 Figure 4 3 Insert padlock through the hole in the handle This activates an internal mechanism that prevents handle rotation 3 Carefully inspect all Individual load cables for broken insulation or other signs of damage Never use a damaged cable Replace it before usage 4 11 12 13 Neutral and Ground
68. surfaces metal parts be connected to an approved earth ground Local codes may also require proper grounding of generator systems Intended Use The intended purpose of this generator set is to provide electrical power when the main utility power supply is interrupted Therefore it is important that all the wiring that connects the generator set with your house transfer switch distribution box battery charger etc be properly installed Single Phase circuit protection is provided within the generator The power output connections are rated and sized according to the KW of the generator Proper lead wire from these points to the automatic transfer switch or load switching device is mandatory See transfer switch information for corresponding generator input terminals Three phase circuit protection is provided by the generator When connecting the generator output to an electrical load a UL listed circuit breaker with the appropriate ratings shall be provided within 25 feet of the Genset Use only copper wires Table 3 3 Standby Power Ratings Electrical Load Capacity Standby Power Ratings 3 Phase Warning Warning Protection Generator Catalog 1 Phase No Volts Amps kVA kW Volts Amps TS25 240 120 75 2x75 25 25 25 20 20 20 208 240 480 69 60 30 TS35 240 120 104 2x104 37 37 37 30 30 30 208 240 480 104 90 45 545 240 120 112 x2112 46 46 48 3
69. 0 PHONE 86 21 64473060 FAX 86 21 64078620 GERMANY DIESELSTRASSE 22 D 85551 KIRCHHEIM MUNICH GERMANY PHONE 49 89 90 5080 FAX 49 89 90 50 8492 INDIA 14 COMMERCE AVENUE MAHAGANESH COLONY PAUD ROAD PUNE 411 038 MAHARASHTRA INDIA PHONE 91 20 25 45 95 31 FAX 91 20 25 45 95 30 ITALY BALDOR ASR AG SUCCURSALE DI MENDRISIO VIA BORROMINI 20A CH 6850 MENDRISIO SWITZERLAND PHONE 0041 91 640 99 50 FAX 0041 91 630 26 33 JAPAN DIA BLDG 802 2 21 1 TSURUYA CHO KANAGAWA KU YOKOHAMA 221 0835 JAPAN PHONE 81 45 412 4506 FAX 81 45 412 4507 KOREA ROOM 208 37 INCHEON INDUSTRIAL GOODS CIRCULATING CENTER SONGHYEON 3 DONG DONG GU INCHEON KOREA 401 705 PHONE 82 32 588 3253 FAX 82 32 588 3254 MEXICO 2 0 BLVD AL AEROPUERTO LEON 37545 GUANAJUATO MEXICO PHONE 52 477 761 2030 FAX 52 477 761 2010 MIDDLE EAST amp NORTH AFRICA VSE INTERNATIONAL CORP 3233 NORTH ARLINGTON HEIGHTS SUITE 100W ARLINGTON HEIGHTS IL 60004 PHONE 847 590 5547 SINGAPORE 51 KAKI BUKIT ROAD 2 K B WAREHOUSE COMPLEX SINGAPORE 417863 PHONE 65 6 744 2572 FAX 65 6 747 1708 SWITZERLAND POSTFACH 73 SCHUTZENSTRASSE 59 CH 8245 FEUERTHALEN SWITZERLAND PHONE 41 52 647 4700 FAX 41 52 659 2394 TAIWAN AF NO 25 SEC 1 TUNHUA 5 ROAD TAIPEI 10557 TAIWAN PHONE 886 2 2577 4352 886 2 2577 4157 UNITED KINGDOM 6 BRISTOL DISTRIBUTION PARK HAWKLEY DRIVE BRISTOL BS32 OBF U K PHONE 44
70. 01 91 11 035034 2285 0000 54 374 922662000000 UCL 20 ADVLIOA 8 1 N39 31 040 9530 10 84080 G1 ELE Figure A 28 TS80 Connection Diagram FIAVLINS SI 3DNVIW3804383d YOLOW LVHL 130 803 318ISNOdS32 YAWOLSNO 05635 9 4 3 4 D L a 8 5 a f 5 3 8 D lt N so 40 2205 os u 8 2 a WG 8 2 2 4 g 8 2 5 8 4 gt 8 8 2 8 29 8 A Wiring Diagrams 29 33131938 ONUVLOY 313 19 080 8 01 MN2417 CD1507 LINDYIO 39 5 5 2E 23 CD1507 002 82 01 92 01 71 35 38 6 NZ8000NVVVSN 23114 92169 000000 1 LO NOISUSA V Yad SNOISIASY 0540 Figure A 29 TS80 Connection Diagram JOVLIOA SLViddOdddV 404 GSLOSNNOO 50737 OL dN ONIGNIM 1
71. 03 VL 5 amp 9127 55 8 Ne 888 t TA TA 218 2 9 N N 19 3 N N ojo 09 5188 41198 5 85 5 8 m 8 18 009 0 H 55 YSLSWLIOA OV ae 95 9 58 4 HOLIMS a lt a 3 22 Foy o 53 3 x 0001 0 x 6 62 571 cece x 25 21210 6 x a 9 15 HOLIMS x ret 92 05 x S 8 874 2 SdWV 5 61 11 504 SdAV 21 5110 51 21 2 504 97 11 SIOA 21 11 L 504 L iG A ObZ ZH S9 SY AONANDAYS 3134 19 00 58701 A 34 Wiring Diagrams MN2417 Figure 34 TS400 Connection Diagram 10 85400 G1 ELE 1 19313 9 9 27271093111 5 HLLOOVSL OL A8 9000 19 90 51 82 80 03SIA33 8601 20000 VIAN 3114 296186000000 301 10 0 08 ANN 35 38 2530 A33 SHL 318 1105 SI SJONVWYOIY3d YOLOW LVHL 803 FIGISNOdS3Y SI
72. 2 2 3 aH 02 02 6 Wiring Diagrams MN2417 Figure 6 TS25 Connection Diagram 10 84025 G1 ELE UN 1VO01l819313 39HO290 HM S 0 A093 5 516051791 4 48 9007 91 90 22 20 21 20351135 0 z g0000 v9d 23114 ZSSS6 000000 13441 00 NOISH3A 700 0530 nv 5531 DAV 91 318 1 5 SI YOLOW 8 803 31815 0 538 YSWOLSND Odd YOLVIS Y3119X3 30104 05635 9 E 0 0 0 0 T T D N mor yo gt 2 at No A 8 8 2 8 3 5 8 gt 8 8 2 a 8 lt 20 29 8 1 15 NIW 313 19 lt 20078701 Wiring Diagrams A 7 MN2417 Figure A 7 TS35 Connection Diagram wi Ge NMOGLNHS 455 3105 7
73. 21 TS80 Connection Diagram 10 84080 G1 ELE lt 212 8 a 8 NYOH OIZ _ 908 gt lt 5 5 Ei or y O 29 gt 2 5 62 m gt 5 _ 6 g 38d 0107 gt 0 98 68 80 a a NMOGLNHS 8 6 Z 4 z lt 1 05972 00 uso S lt 5 5 gt a lt lt AIND 8 2 v 106 1303 854 Gand T 71 asd 208 N 8 18 0 2 53115 85 71 HOR we 1 8 lt 199 85 as 9 108 Q els lt els 8 4154 5 04 eld a7 lt ainra 5 8 2 511 4 lt 1 2 ee lt q Zp AES 7 lt 3604 5 8 91 2 gt N E 5 5 se lt St ajale z 5568 re lt
74. 227 180 180 180 208 240 480 624 541 270 TS400 240 120 3 4 Receiving amp Installation 1000 2x1000 365 365 365 Example 2x75 means 2 lines Line to Neutral of 75 amps each 292 292 292 208 240 480 1013 878 439 MN2417 Single Phase Connections Single phase connections are made at load receptacles located by the operator panel see Figure 3 3 Simply open the rear panel access door and make the connections When the panel door is closed the connections are weather tight Figure 3 3 Receptacle Panel Single Phase Circuit Breakers Single or Double pole Circuit Breakers provides protection on some units To reset a breaker place it in the OFF then the ON position Single pole breaker Double pole breaker for 120VAC outlets for 240VAC outlets GOLD X 41 4 CS6369 125 250V 2 50 y Single phase power is Sea 8 always available x lt i GOLD SILVER a CS6365N Y STD Outlet GFI Outlet 240V 50A 120V 20A 120V 20A Receiving amp Installation 3 5 MN2417 Three Phase Connections Three phase connections are made at L1 L2 and connections shown in Figure 3 4 Figure 3 4 Three Phase and Remote Start Connections
75. 303 854 AV133 331515 85 YOLIOVdVO INNHS 15 39 9 8 4031 1M 38055384 10 40 13 460 8 01 553 9 OL TANYA 31919393 OL 553 OL SSANUVH 3 9 OL SIM4 u1D 5531 DAV 91 10 84035 ELE ny 2 fa NSS NYOH 5 8 Ols le 5 508 a We Agree 95 5 8 sc S S woo gt 4 4 361 YSZ eo p gt re De OGG Hls yso 3 5 TL 8 5 z T 0 m cans 519 2416 31 lt 5 lt lt 6 2 lt Or MD a lt 9 5 TL 8 2 62 w a 82 1 982 2 7 8 B 208 4 85 6 815 1 8 19 Di joja as Toa gt g Fla cept g a 2 123 9 a a 8 5 lt S lt ela 3 21 2 TE z ojx lt 9 zo S 12 5 ar s e ND 5 a 9 lt 3 425 7 072 9 6 1 NI
76. 3915 a 8 5 5 gt 7 lt 9 L A 52 9 9 N ma lt n 9 5 5 26 0 2 lt 9970 g 25 0 2 2 OMY 01 313 19 620 8 01 MN2417 Wiring Diagrams A 5 Figure 5 TS25 Connection Diagram 2542430 SSFINN DAV 01 NY 313 19 5 lt 2078701 TO CONTROLER DRAWING TO RECEPTACLE DRAWING 91 5 9 NOLL 8 61 71 5 2 19 M oiea z s 9 I 5 SM 6L 5 sfear M 5206 B 12 5 2 9 21 6 0 Ky 2 pz EZ EZ T 94 51 02 6 Ly 8 100 8 g 8 ST 1 8 91 6 2 124 gt
77. 534 Z gNZ0000NVSdN 2313 F 922662000000 1341 ZO NOISU3A 8 21419414 8 1 39 1 040 2530 Figure 25 TS80 Connection Diagram NOIlLVOl1ddV JI YLINS SI SONVNYOIYAd YOLOW LVHL 130 303 JIEISNOdS3Y YAWOLSNO TANVd 01 02 OL hee td bes I Gd i 1 1 of 1 1 610 s LO 19 lt 42 222 WOLLOG D D D U 5 0 LONN009 9 YANWOLSOO Tossa Oe 2 9 AVIS usd us Oe 9 2 D D 5 uva ava 5 wama 2 HOLIMS 2 2 9 vHAL 8 A D D
78. 7 37 38 208 240 480 128 111 57 TS60 240 120 179 2x179 60 60 61 48 48 49 208 240 480 166 144 73 TS80 240 120 187 2x187 72 72 81 58 58 65 208 240 480 201 174 97 TS130 240 120 291 2 291 131 131 134 105 105 107 208 240 480 364 315 160 5175 240 120 416 2 416 169 169 175 135 135 140 208 240 480 468 405 210 TS250 240 120 729 2 729 250 250 250 200 200 200 208 240 480 693 601 300 TS400 240 120 1041 2x1041 400 400 400 320 320 320 208 240 480 1110 962 481 Example 2x75 means 2 lines Line to Neutral of 120V 75 amps each Generator Table 3 4 Prime Power Ratings 1 Phase 3 Phase Catalog No Volts Amps kW Volts Amps TS25 240 120 75 2 75 23 23 23 18 18 18 208 240 480 62 54 27 7535 240 120 91 2x91 33 33 33 27 27 27 208 240 480 93 81 40 TS45 240 120 104 2x104 44 44 44 35 35 35 208 240 480 121 105 52 TS60 240 120 166 2x166 56 56 56 45 45 45 208 240 480 156 135 67 TS80 240 120 179 2x179 69 69 75 55 55 60 208 240 480 190 165 90 TS130 240 120 275 2x275 119 119 121 95 95 97 208 240 480 329 285 145 TS175 240 120 395 2x395 156 156 159 125 125 127 208 240 480 433 375 190 TS250 240 120 666 2x666 227 227
79. 88 gt T 27 2 838 g jo 8 2 235 8 8 Beek lt 24413 5 5 5 I 5 Ago 2 w 2 25 8s zig A N 5 ga z 25 28 5 7 3 8 BLK RED 58 i 5 8 lt 57 N N G gt 6 049 0 570 054C so 046C gt lt 00 lt 045 Og 9 D 056 9 044 0 75 ad gt lt 313 9 0 8 01 Wiring Diagrams 11 MN2417 Figure 11 535 Connection Diagram 10 84035 ELE 2549440 55 1 0 DAV OT NY 112 91 lt 8 0 14 8 9 S NOLE 4 a 8 6121 9 ZT El 8 4 l
80. ART off Cranking MaxCrank time elapsed 1st attempt STARTER off FUEL SOLENOID off STOP SOLENOID on CrankFail pause timer started Crank pause MaxCrank time elapsed last attempt STARTER off PRESTART off Shutdown Start fail Crank Pause CrankFail pause elapsed STARTER on FUEL SOLENOID on STOP SOLENOID off MaxCrank time counter started Cranking Starting 80 Nominal speed reached READY TO LOAD on MaxStabTime counter started Running Running Stop request READY TO LOAD off Cooling time timer started Cooling RPM 0 or any other shutdown condition READY TO LOAD off FUEL SOLENOID off Shutdown Generator CB Closed Loaded Generator CB Opened Running RPM 0 or any other shutdown condition FUEL SOLENOID off STOP SOLENOID on READY TO LOAD off Shutdown Cooling Cooling time elapsed FUEL SOLENOID off STOP SOLENOID on Stop RPM 0 or any other shutdown condition FUEL SOLENOID off STOP SOLENOID on Shutdown Start request READY TO LOAD on Running Stop 7 RPM 0 Oil pressure not detected Vgen lt 10V Ready 60 sec Elapsed Stop Stop fail Some output conditions are optional and may require additional programming of field connection See appropriate wiring diagram Adjustment Menu The adjustment menu Figure 4 8 allows setting engine and generator values
81. BALDOR Tier 2 3 Towable Generators Trailer and Skid Mounted Diesel Liquid Cooled TS25 35 45 60 80 130 175 250 and 400 Installation amp Operating Manual 8 06 MN2417 WARNING CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of California to cause cancer birth defects and other reproductive harm Table of Contents Section 1 Product Safety Information 1 1 Safety atk brady peas 1 1 Responsibility eee 1 1 IMPORTANT SAFETY INSTRUCTIONS 1 2 Caution Statements WOU ae Gee a A A A 1 6 Section 2 General Information aly nate Ped eats bate Baal 2 1 Section 3 Receiving amp 1 51 ee de ee 3 1 Receiving amp Inspection as vay ale e
82. Company Inc Baldor Generators have earned the reputation of being high quality and dependable We take pride in this fact and continue to keep our quality standards high on our list of priorities We are also constantly researching new technological ideas to determine if they could be used to make our generator sets even better Baldor makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of fitness for any particular purpose The information in this document is subject to change without notice Baldor assumes no responsibility for any errors that may appear in this document Limited Warranty Baldor will replace or repair free of charge any part or parts of the generator of their manufacture that are defective in workmanship and materials for a period of time as set forth in the Warranty Period chart below All Baldor products requiring warranty service shall be transported or shipped freight pre paid to a Baldor Generator repair facility Notification of the defect or problem a description of the manner in which the Baldor generator is used and the name address and telephone number of the customer requiring warranty service must be included Baldor is not responsible for removal and shipment of the Baldor product to the service center or for the reinstallation of the Baldor product upon its return to the customer or any incidental or consequential damages resulting from the defec
83. Information 1 5 Caution Statements Caution Caution Caution Caution Caution Caution Caution Caution Caution Caution Avoid installing the generator set beside heat generating equipment or directly below water or steam pipes or in the vicinity of corrosive substances or vapors metal particles and dust Heat can cause engine problems to develop and unwanted substances can cause rust or generator failure over time Do not apply high voltage to windings do not start the generator in a moisture saturated condition Moisture can cause insulation breakdown making it necessary to repair the generator and consequent expense and loss of time Use only original equipment or authorized replacement parts Using the correct parts will assure continued safe operation as designed Do not support the generator from the top of the frame or enclosure Do not tamper with or change the engine speed Engine speed is factory set to produce the correct voltage and output frequency Never operate the engine without a muffler The engine is designed to have the correct exhaust components installed and operating without these components can present a fire hazard cause excessive exhaust gases and cause damage to engine Inspect muffler periodically and replace if necessary The Programmable Output Contacts selection must agree with the external control wiring prior to energizing the controller Failure to do so may cause severe
84. KE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX 801 832 8911 WISCONSIN MILWAUKEE 2725 SOUTH 163RD STREET NEW BERLIN WI 53151 PHONE 262 784 5940 FAX 262 784 1215 INTERNATIONAL SALES FORT SMITH AR P O BOX 2400 FORT SMITH AR 72902 PHONE 479 646 4711 FAX 479 648 5895 CANADA EDMONTON ALBERTA 4053 92 STREET EDMONTON ALBERTA T6E 6R8 PHONE 780 434 4900 FAX 780 438 2600 OAKVILLE ONTARIO 2750 COVENTRY ROAD OAKVILLE ONTARIO L6H 6R1 PHONE 905 829 3301 FAX 905 829 3302 MONTREAL QUEBEC 1844 WILLIAM STREET MONTREAL QUEBEC H3J 1R5 PHONE 514 933 2711 FAX 514 933 8639 VANCOUVER BRITISH COLUMBIA 1538 KEBET WAY PORT COQUITLAM BC V3C 5M5 PHONE 604 421 2822 FAX 604 421 3113 WINNIPEG MANITOBA 54 PRINCESS STREET WINNIPEG MANITOBA R3B 1K2 PHONE 204 942 5205 FAX 204 956 4251 AUSTRALIA UNIT 3 6 STANTON ROAD SEVEN HILLS NSW 2147 AUSTRALIA PHONE 61 2 9674 5455 FAX 61 2 9674 2495 UNIT 8 5 KELLETTS ROAD ROW VILLE VICTORIA 3178 AUSTRALIA PHONE 61 3 9753 4355 FAX 61 3 9753 4366 AMERICA DEL SUR APTDO 9109 0818 ZONA 6 BETHANIA CIUDAD DE PANAMA PANAMA PHONE 507 261 5347 FAX 507 261 5355 CENTRO AMERICA Y CARIBE RESIDENCIAL PINARES DE SUIZA POL 15 44 NVA SAN SALVADOR EL SALVADOR PHONE 503 2288 1519 FAX 503 2288 1518 CHINA SHANGHAI JIAHUA BUSINESS CENTER ROOM NO A 8421 808 HONG QIAO ROAD SHANGHAI 20003
85. MINNEAPOLIS 21080 134TH AVE NORTH ROGERS 55374 PHONE 763 428 3633 FAX 763 428 4551 MISSOURI ST LOUIS 422 INDUSTRIAL DRIVE MARYLAND HEIGHTS MO 63043 PHONE 314 298 1800 FAX 314 298 7660 KANSAS CITY 1501 BEDFORD AVENUE NORTH KANSAS CITY 64116 PHONE 816 587 0272 FAX 816 587 3735 NEW YORK AUBURN ONE ELLIS DRIVE AUBURN NY_ 13021 PHONE 315 255 3403 FAX 315 253 9923 NORTH CAROLINA GREENSBORO 1220 ROTHERWOOD ROAD GREENSBORO 27406 P O BOX 16500 GREENSBORO NC 27416 PHONE 336 272 6104 FAX 336 273 6628 OHIO CINCINNATI 2929 CRESCENTVILLE ROAD WEST CHESTER OH 45069 PHONE 513 771 2600 FAX 513 772 2219 CLEVELAND 8929 FREEWAY DRIVE MACEDONIA OH 44056 PHONE 330 468 4777 FAX 330 468 4778 OKLAHOMA TULSA 2 EAST DAWES BIXBY OK 74008 PHONE 918 366 9320 FAX 918 366 9338 OREGON PORTLAND 20393 SW AVERY COURT TUALATIN OR 97062 PHONE 503 691 9010 FAX 503 691 9012 PENNSYLVANIA PHILADELPHIA 1035 THOMAS BUSCH MEMORIAL HIGHWAY PENNSAUKEN NJ 08110 PHONE 856 661 1442 FAX 856 663 6363 PITTSBURGH 616H BEATTY ROAD MONROEVILLE PA 15146 PHONE 412 380 7244 FAX 412 380 7250 TENNESSEE MEMPHIS 4000 WINCHESTER ROAD MEMPHIS 38118 PHONE 901 365 2020 FAX 901 365 3914 TEXAS HOUSTON 4647 PINE TIMBERS SUITE 135 HOUSTON TX 77041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LA
86. Range 100 4000 RPM Mode IL OFF MAN AUT Equivalent to Controller mode changes by or MODE buttons Note Controller Mode change can be separately password protected RS232 mode Standard Modbus Communication protocol switch Standard LiteEdit communication protocol Modbus Modbus protocol Note For detail description see chapter Modbus protocol Num rings AA Number of rings prior to open modem connection Step 1 Range 1 30 Note NumberRings AA change is not activated immediately It is activated after controller is switched on or when modem is connected to controller MN2417 Table 4 9 Setpoints Continued g controller stops cranking Step 1 of nominal RPM Range 5 50 96 Starting When reached controller stops cranking starter goes OFF Step 0 1 psi Range 100 10000 Note There are three conditions for stop cranking Starting RPM StartingPOil and D when enabled Starter goes off when any of these conditions is valid Prestart time Time of closing of the PRE START output prior to the engine start Set to zero if you want to leave the output PRE START open Step 1s Range 0 600s MaxCrank time Maximum time limit of cranking Step 1s Range 1 60 5 CrnkFail pause Pause between crank attempts Step 1s Range 5 60 5 Crank attemps Max number of crank attempts Step 1 Range 1 10 Idle time Idle time delay starts when RPM exceeds Start RPM
87. a aig ea daly tive diay eats 3 1 Lifting the Generator A Ae a SAY 3 1 Physical 1 bees tbe eddies Lede ee 3 1 Secure the Generator 3 2 Hot Exhaust 336865 wie addi aes 3 3 3 3 3 s Pee en ieee Sa 3 3 Electrical 5 sou 3 4 Battery Connections ea ay 3 7 Recommended Engine and Battery Type 3 9 Post Installation Checks hoes eee be ede pa pea dae yatta ae 3 9 Section 4 Operation Ae hae anak He Ae eg ee AA ea 4 1 Towing the Generator dee ables doe te 4 1 Selecting the Proper Towing 4 1 Safe Driving TIPS 0 hie aie ar a A a i a 4 2 Safety
88. and can cause severe illness or death Never breath exhaust fumes produced by a running engine Only run the engine outdoors where ventilation is plentiful Exhaust gases contain carbon monoxide a colorless odorless and extremely dangerous gas that can cause unconsciousness or death Symptoms of carbon monoxide poisoning include dizziness nausea headaches sleepiness vomiting or incoherence If you or anyone else experiences these symptoms get out into fresh air immediately Stop the engine and do not restart the engine until it has been inspected and if necessary repaired or reinstalled in a well ventilated area WARNING Hot exhaust gasses must never be directed toward anything that may catch fire or explode Installation Exhaust must always be directed away from living areas or buildings that are occupied by people or animals Never allow exhaust gases to be directed towards any openings or air entry routes doors windows vents etc of an occupied building The direction of the discharged hot air and hot exhaust gases is important as they have the potential to create brown spots on the lawn or shrubs In extreme cases this extremely hot air could cause dried grass shrubs trees or other debris to ignite It is also recommended that an exhaust rain cap be used whenever it is possible that rain could get into the system This will help to prevent corrosion and damage to the exhaust system and engine The generator is completely as
89. attery must be installed in the battery compartment provided see Table 3 5 Installation and servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries Open access doors and locate battery tray Remove battery cables from the battery the negative first then the positive Remove the Battery Hold Down Bar and Rods Remove the old battery and place the correct new battery see Table 3 5 on the tray Install the Battery Hold Down Bar and Rods as shown in Figure 3 5 a Place the bent end of the Battery Hold Down Rod through the hole in the Battery Tray b Place the threaded end of the Battery Hold Down Rod through the hole in the Battery Hold Down Bar and secure with flat washer lock washer and nut c Repeat steps a and b for the other Battery Hold Down Rod Figure 3 5 Battery Installation The and terminals of your battery be different than shown Be sure that the Positive lead is connected to the positive terminal of your battery Battery Hold Down Bar Install away from terminals Battery Battery Hold Down Rod Battery Tray Connect the positive lead to the positive battery terminal Connect the negative lead to the negative battery terminal Do not lay tools or metal parts on top of batteries Connect charging source to the battery terminals 0 Disconnect the bat
90. cables must be brought into load block compartment through access hole in base of enclosure 5 Ensure that wires are properly connected and connections are secure 6 Use disconnect at the load to turn off the load Do not start engine with load switched Allow engine to come up to speed and warm up before load is switched on Note When the generator is running opening load block door will cause load disconnect to trip 7 Observe the output voltage indicator and set the Voltage Adjust Figure 4 5 for proper voltage 8 If left unattended lock all doors to prevent tampering or injury MN2417 Operation 4 5 Table 4 2 Three Single Phase Operation Voltage at Plug Receptacles Switch Alternator Voltage 120 240VAC Receptacles Receptacles Twist Lock Li L2 L2 L3 Li L3 Li N L2 N 13 L N L L L N Minimum 416 416 416 240 240 240 120 208 120 480 277 Middle 460 460 460 266 266 266 133 230 133 Winding Adjust Line To Line Voltage Line To Neutral Voltage Position Connection Position Maximum 480 480 480 277 277 277 139 240 139 Minimum 208 208 208 120 120 120 120 208 120 Parallel Low 208 120 We Middle 230 230 230 133 133 133 133 230 133 Maximum 240 139 139 139 240 139 Minimum 200 100 100 100 200 100 240 120 Middle 220 110 110 110 220 110 9 49 Maximum 240 120 120 120 240 120
91. cal Access Panel after generator is started and has warmed up Operating Procedures The controller is designed to start and stop an engine from either AUTO Automatic mode or Manual NOT IN AUTO Refer to Figure 4 6 Manual Start Procedure 1 Press Mode until Not in AUTO LED is ON control is in MAN mode 2 Press Start controller closes GCB after engine is running and generator parameters are within limits Manual Stop Procedure 1 Use disconnect at the load to turn OFF the load Allow generator cool down if needed 2 Press Stop Press Mode until control is in OFF mode AUTO Start Procedure 1 Press Mode until control is in AUT mode In Auto mode the generator will start when the remote start input closes is closed automatically when generator voltage is within limits 2 Auto mode the generator will stop when the remote start input opens 4 8 Operation MN2417 Digital Engine Controller Description 0046 21 517 LED Indicators Manual Run Start Stop Display Page lt and gt Fault Reset MN2417 Figure 4 6 Operator Control Panel Operating Modes and Horn amp Fault Reset BALDOR GENERATORS sum Manual Display Z 50 17 Menu wrt cor LED Indicators Alarm red Alarm shutdown
92. can fall off and be struck be another vehicle or run over by the towed trailer Failure to observe this warning can result in death Before using a tow vehicle with a trailer mounted generator verify that the vehicle is designed for the load Using a vehicle that is too small is very dangerous Be certain that it can handle the M G V W Maximum Gross Vehicle Weight and the tongue weight for safe towing and braking For a new trailer the wheel lug nuts should be tightened to the proper torque specification before use after 50 miles of operation after 100 miles of operation and periodically thereafter Failure to check the lug nuts for proper tightness can result in an accident due to a wheel falling from the trailer Never operate a trailer or tow vehicle that has a loose missing or broken lug nut The trailer is designed for safe operation with all lug nuts installed and all at the proper torque rating Operating the trailer with one or more broken or missing lug nuts greatly increases the load on the remaining nuts and can cause failure of the remaining nuts that can result in an accident due to a wheel falling from the trailer Make sure the tow vehicle is able to tow the load Vehicle brake capacity is extremely critical and the tow vehicle must be able to handle the additional weight of the trailer mounted generator Radiator and transmission cooling must also be considered Be sure hitch capacity is equal to or greater than the load when mou
93. d Note The Main Breaker cannot be reset if load connection box door is open This door must be Service amp Parts closed before the breaker can be reset to connect the electrical load Service and parts for your generator can be obtained from an authorized service center Please have the following information available prior to contacting the service center The model number and serial number of the generator set complete and accurate description of the part part number if known Note Engine parts can usually be obtained from a local distributor by using the information in MN2417 the engine manufacturer s owner s manual Troubleshooting and Maintenance 5 3 5 4 Troubleshooting and Maintenance MN2417 Appendix Wiring Diagrams Replacement Parts Replacement parts information is provided in Replacement Parts Catalog CA2401 Engine parts are identified in the engine manual that was provided with your generator set IMPORTANT Fuses are installed in the control box to protect the engine controller and associated control circuits When replacing fuses use the exact replacement fuse manufacturer and part number Wiring Diagrams Wiring diagrams for these generators are contained on the following pages of this appendix MN2417 Wiring Diagrams A 1 Figure 1 TS25 Connection Diagram PATON 25 4244 0 SS3 N DAV 91 ONIMVYG HOLIMS OL
94. des the responsibility of the owner operator of this generator to ensure that any person operating this equipment has been properly trained 4 the responsibility of the owner operator of this generator to ensure that any person operating this equipment has access to all manuals and information required for the safe use and operation of this equipment 5 Itis the responsibility of the owner operator of this generator to ensure that it is properly maintained and safety inspected at regular scheduled intervals 6 the responsibility of the owner operator of this generator to ensure that any person who has not been trained on the safe use of this equipment does not have access to this equipment Read This Manual Thoroughly MN2417 If you do not understand any concept any procedure any safety warning statement any safety caution statement or any portion of this manual seek expert advise Make sure you understand the information in this manual so that you can safely enjoy the full use of this generator Product Safety Information 1 1 Symbols This symbol is shown throughout the manual to indicate a connection to ground reference point A Indicates a potentially hazardous situation which if not avoided could result in injury or death AN Indicates a potentially hazardous situation which if not avoided could result in injury or death Precaution Statements Used In This Manual WARNING Caution N
95. detected stop the engine set the Master Control in the Stop position immediately and repair the leak before proceeding b Verify there are no coolant or oil leaks If a leak is detected stop the engine set the Master Control in the Stop position immediately and repair the leak before proceeding c Verify that operation is smooth If squeals vibrations or other abnormal sources of noise exist stop the engine set the Master Control in the Stop position immediately and repair before proceeding d Verify the correct voltage exists at the receptacles WARNING Engine coolant is under pressure and is near the boiling point of water when engine is hot Do not open the coolant system until the engine has completely cooled Hot coolant can cause severe burns and other injuries When engine is cool coolant level can be checked 24 After the operation checks are made stop the engine set the Master Control in the Stop position and wait 2 hours for the engine to cool When the engine is cool check engine oil and coolant levels as instructed in the engine operation manual 25 Close all enclosure covers The post installation checks are now complete 3 10 Receiving amp Installation MN2417 Section 4 Operation Towing the Generator WARNING WARNING WARNING WARNING Never allow a person to ride in or on a trailer that is being towed All states prohibit passengers in towed vehicles A person
96. e area immediately with water and wash it off using soap and water 3 Where electrolyte contacts the eyes immediately flush the eye thoroughly with water and seek medical attention quickly 4 Spilled electrolyte is to be washed down with an acid neutralizing agent A common practice is to use a solution of one pound 500 grams bicarbonate of soda to one gallon four liters of water the bicarbonate solution is to be added until evidence of has ceased The resulting liquid is to be flushed with water and the area dried Receiving amp Installation 3 7 WARNING A battery presents a risk of fire because they generate hydrogen gas Hydrogen gas is extremely explosive Never jump start a battery smoke in the area around the battery or cause any Spark to occur in the area around the battery The following precautions are to be followed when working on batteries 1 Do smoke when near batteries 2 Do not cause or spark in battery area 3 Discharge static electricity from body before touching batteries by first touching a grounded metal surface WARNING Disconnect the battery s ground terminal before working in the vicinity of the battery or battery wires Contact with the battery can result in electrical shock when a tool accidently touches the positive battery terminal or wire The risk of such shock is reduced when the ground lead is removed during installation and maintenance Procedure The correct type b
97. e distance from the object and always wear protective head gear hard hat Maintenance WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING MN2417 Before servicing the generator set be sure to disconnect the battery terminals to prevent accidental engine rotation or starting Before cleaning inspecting repairing or performing any maintenance to the generator set always be sure the engine has stopped and that all rotating parts have also stopped After stopping certain components are still extremely hot so be careful not to get burned Before servicing the generator set be sure to disconnect the glow plugs or spark plug wires and the battery terminals to prevent accidental engine rotation or starting Engine coolant is under pressure and is near the boiling point of water when engine is hot Do not open the coolant system until the engine has completely cooled Hot coolant can cause severe burns and other injuries When engine is cool coolant level can be checked Inspect all wiring frequently and replace any damaged broken or frayed wiring or wires with damaged insulation immediately Electrical shock can cause serious or fatal injury Disconnect all electrical wires and load devices from generator power outlets before servicing the generator Electrical shock can cause serious or fatal injury Always treat electrical circuits as if they are energized Check all
98. e the self locking pin reseats and the jack is secured to the tow bar stowed position Connect safety chains making sure to cross them If a safety chain is too long simply twist it a few turns to shorten the chain before attaching to the tow vehicle Connect the trailer light connector to the tow vehicle Test the trailer lights to ensure they are operational Check tires for proper inflation Check wheel lug nuts for correct tightness see Lug Nut Tightness Wheel nuts bolts should be torqued before the first road use and after each wheel removal Check re torque after the first 50 miles and again at 100 miles Check periodically thereafter Verify that all jacks pins cables and doors are secured and trailer tongue is level Remove tire chocks if used These prevent the trailer from moving when parked Lug Nut Tightness Be sure to use only the fasteners matched to the cone angle of your wheel usually 60 or 90 Tightening Sequence Torque Specification 4 4 Operation degrees The proper procedure for attaching your wheel is as follows see Figure 4 2 1 2 1 1 1 4 8 4 3 3 5 2 5 2 2 If a wheel is removed and installed start each nut by hand to prevent cross threading Tighten lug nuts in the following sequence a Tighten each bolt in the sequence shown in Figure 4 2 and tighten to one half the torque specified until all lug nuts are tightened to one half the torque b Tighten each bolt
99. e unit from accumulation of debris Installation should place the generator as close as possible to the transfer switch At least forty eight 48 inches clearance must be provided all sides for air flow Access must be provided to allow the enclosure covers to be opened or removed for service and maintenance Maximum Ambient temperature is 122 F 50 C Figure 3 2 Generator Mounting Skid 1 A1 BA0236A00 TS130 175 only 4 Holes TS25 45 80 only ws 3 Holes lt 2 gt 2 gt 10 85401 G10 TS400 only 6 Holes 27 21 le 48 gt Table 3 2 Mounting Dimensions A2 23 81 28 56 28 56 28 56 28 56 26 57 26 57 40 00 See Figure 3 2 Secure the Generator Skid Mount only Six mounting bolts eight for TS130 175 250 in the base frame secure the generator to the shipping pallet Remove these bolts lift the generator and remove the shipping pallet Secure the generator to the concrete pad using anchor hardware not provided in the base frame mounting holes holes are 0 66 diameter See Figure 3 2 and Table 3 2 Anchor bolts must be long enough to extend through the generator mounting frame 3 2 Receiving Installation MN2417 Hot Exhaust Gasses WARNING Exhaust fumes gases are extremely dangerous
100. eck or verification that simple causes can be located and fixed It is not an exhaustive how to for all types of problems Procedures that require in depth knowledge or skills like flashing the field should be referred to an authorized service department Table 5 1 Troubleshooting Guide Problem Possible Cause Remedy Engine will not start No fuel Check that fuel valves are ON Check fuel level in fuel tank Restricted air flow Check replace air filter Damaged glow plug Check replace glow plug s Check that engine switch is in Start position Engine will not crank Dead battery Remove battery and trickle charge or replace with new battery Never Jump Start Engine starts but will not run smoothly Fuel or ignition problem Refer to engine manual Engine overheats Excessive load Remove one or more electrical loads Debris or dirt buildup on engine Remove debris Clean engine surfaces to allow cooling Low Coolant Level Replenish coolant Output voltage varies Irregular speed Check engine for malfunction or load for fluctuation Fluctuating speed Stabilize load The addition of a lamp load resistance load may compensate partially for load changes caused by intermittent motor operation Do not overload Loose terminal or load connections Verify all connections are proper and check tighness torque of terminals Defective alternator bearing uneven air Replace worn bearing gap Low Voltage 0 15 VAC output Bad Volt
101. ed except the binary input EMERGENCY STOP and engine over speed protection Access lock If input is closed setpoints can be adjusted from controller front panel and gen set mode OFFMAN AUT cannot be changed Rem start stop External request for engine run AUT mode only Remote OFF If closed iL is switched to OFF mode there are four modes OFF MAN AUT TEST If open controller is switched back to previous mode Start Binary input has the same function as Start button It is active in MAN mode only Stop Binary input has the same function as Stop It is active in MAN mode only FaultRes Binary input has the same function as Fault reset button HornRes Binary input has the same function as Horn reset button Table 4 7 Binary outputs tarter relay output The closed relay energizes the starter motor The relay opens if firing speed is reached or e Maximum time of cranking is exceeded or Request to stop occurs Fuel solenoid relay output Closed output opens the fuel solenoid and enables the engine start The output opens if Emergency stop occurs or Cooled gen set is stopped or In pause between repeated starts GCB Close Open The output controls the generator circuit breaker Prestart Output is closed prior to the engine start Prestart and opens when START RPM speed is reached During repeated crank attempts the output is c
102. ed to the circuit breaker and or transfer switch 11 Inspect the engine and generator and verify that there are no loose wires or components Tighten if necessary 12 Verify that the ground conductor is of correct wire size and properly connected 13 Verify engine oil level is full Refer to engine manual if necessary 14 Verify engine coolant level is full Refer to engine manual if necessary 15 Verify exhaust system to assure it is in properly connected and pointing away from occupied living space air entry routes doors windows vents etc and combustible materials s OV Od MN2417 Receiving amp Installation 3 9 Post Installation Checks Continued 16 17 18 19 20 21 22 23 Place the voltage output selector switch in the appropriate position Verify all loads are disconnected Verify the Master Control is in the Stop position Connect the engine starting battery to the starter Verify it is installed correctly Verify the fuel source is available Remove all tools rags etc from inside the generator enclosure Close all enclosure doors and be sure no hands are inside the generator enclosure when it starts Start the generator The engine should begin to crank and start when the fuel moves to the engine If the engine fails to start refer to Section 5 Troubleshooting With the engine running several checks must be made a Verify there are fuel leaks If a fuel leak is
103. eight Check the vehicle Owner s Manual for towing capability of the towing vehicle or contact the vehicle manufacturer for this information Make sure the tow vehicle is able to tow the load Vehicle brake capacity is extremely critical and the tow vehicle must be able to handle the additional weight of the trailer mounted generator Radiator and transmission cooling must also be considered Seek expert advise to select the proper tow vehicle Trailers with a gross vehicle weight rating that exceeds 10 000 105 require special consideration Table 4 1 Tow Hitch Capacity Maximum Tow Capacity 1000 Lbs 2000 Lbs 3500 Lbs 5000 Lbs 10000 Lbs Custom Engineered ow Vehicle Compact Vehicle Compact Vehicle Mid amp Full Size Vehicle 3 4 Ton or larger Truck 1 Ton or larger Truck Class 3 8 Vehicle Maximum Tongue 100 Lbs 200 Lbs 300 Lbs 500 Lbs 1000 Lbs Custom Engineered Weight Sub Class Class Class Class Class IV Custom Engineered Operation 4 1 Selecting the Proper Towing Equipment Continued Electrical Trailer Wiring All trailers must have taillights brake lights and turn signals connected to the towing vehicle s electrical system It is also recommended that a heavy duty turn signal flasher and emergency flasher if separate be installed since the trailer lights place an extra load on car flasher units Towing Heavy Trailer Loads Safe Driving Tips 1 4 2 Operati
104. empting starting Damage to engine control may result from jump starting This manual contains only very minimal engine maintenance instructions Refer to the engine manufacturer s owner s manual for specific engine maintenance instructions for your generator set Any maintenance instructions or recommendations in the engine owner s manual take precedence over any of the following general recommendations General 1 Inspect the fuel system for leaks Replace all defective components immediately 2 Inspect and replace any fuel line that shows signs of deterioration 3 Inspect all the fuel clamps to ensure they are tight 4 sure the fuel cap fits snugly on the fuel tank and that fuel tank contains no leaks 5 Inspect and clean the battery posts and the associated battery cable terminals 6 Inspect the external wire cables and connectors used with the generator set for cuts fraying or loose connections Repair or replace any problems prior to using the unit Engine 1 Clean and or replace any fuel oil and or air filters per the engine manufacturers guidelines 2 029 oil level regularly at least every 5 8 operating hours Maintain the proper oil evel Change the oil as is recommended in the engine manufacturer s owner s manual 4 Clean the cooling fins on the engine to keep the engine s heat dissipation potential at it s maximum 5 Inspect and clean all governor and fuel supply linkages so
105. equipment damage If a dead battery is suspected remove the controller fuse charge battery or replace and then attempting starting Damage to engine control may result from jump starting This generator must have a battery installed for operation The battery is used during starting and during operation If engine operation is attempted while the battery is removed damage to the engine s electrical components may result Large Engine Compartment Doors on each side of enclosure must remain closed during operation If doors remain open engine will overhead due to insufficient air flow around engine 1 6 Product Safety Information MN2417 Section 2 General Information Thank you for purchasing your Baldor Generator Set This manual contains information you need to safely and efficiently install and operate your generator set During the preparation of this manual every effort was made to ensure the accuracy of its contents This manual describes only very basic engine information A separate owner s manual for the engine is supplied with this unit for your use Please refer to the engine manual for information relative to engine operation maintenance recommendations and additional safety warnings Copyright Baldor 2006 All rights reserved This manual is copyrighted and all rights are reserved This document may not in whole or in part be copied or reproduced in any form without the prior written consent of Baldor Electric
106. eters switches lights and other operator control components located various places each panel Figure 4 5 can be used to identify the function and features of each operator control regardless of where it is located on your panel Figure 4 5 Operator Control Panel Components Volts Analog display of generator output voltage VOLTS in RMS volts AMPS F Analog display of generator output current Battery Displays the voltage of the engine starting battery Water Temp Displays the temperature of the engine coolant in RMS amps Oil Press Displays engine oil pressure 0 200 AMPERES Horn annunciator buzzer sounds HERTZ alarm when operator attention is needed Analog display of generator RPM which relates to the output frequency in Hertz Shore Power Inlet Connect an extension cord that has an appropriate rating from utility power to this outlet To power onboard battery charger block heater etc Amps Switch switch On Off 1 Selects what is displayed on 2 Voltage Adjust Amperes meter Increase or Decrease the Generator output OFF 2 Off No AC Ampere display voltage 1 Phase 1 current display 2 Phase 2 current display 3 Phase 3 current display Selects 208 120 240 120 or 480 277VAC 480 Panel Lights 5 Voltage Select Switch switch Lamps
107. forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrestor The spark arrestor must be maintained in effective working order by the operator Never operate the generator set indoors or in a poorly ventilated area such as a tunnel or cave Exhaust fumes are extremely dangerous to all personnel that are in or in contact with that area Keep generator at least three feet away from buildings and other structures Keep generator away from flammable or hazardous materials trash rags lubricants explosives paints etc and grass or leaf build up Some parts of this generator rotate during operation Rotating parts can present extreme danger if clothing or body extremities are caught by the rotating part and can cause serious or fatal injury Never touch a part of the generator until the engine has been stopped and all rotating parts are completely stopped Also disconnect the battery terminals to prevent accidental engine rotation during servicing Never move a generator set that is running Loads should be connected and position secure before starting the engine Hazards are caused by moving a generator set that is running Never connect or disconnect loads during operation Always connect load circuits before starting the engine and use external branch disconnects etc to switch loads On Off High voltage is present whenever engine is running Electrical shock can cause serious or fatal inju
108. hore Power receptacle to 120VAC 240VAC for TS400 single phase utility power This powers battery chargers block heaters etc when the generator is not in operation A single phase 20 amp breaker is provided for circuit protection AC Input These connections are for units with float type battery charger or engine block heater A constant supply of 120 volts AC or as specified is needed at these terminals to power these devices when generator is not operating Note Power is not required when the unit is in operation Internal battery charging and radiant heat during operation eliminate the need for these devices Battery Charger Considerations 1 Mount the battery charger inside the generator enclosure as close to the battery as is reasonably possible 2 Do not mount the battery charger where flammable liquids or vapors are present When the battery is charging it produces explosive gasses General Wiring Considerations 1 When routing the interface wiring do not route it up against anything that could cut or chafe the wiring do not route the wire up against any hot or potentially hot object 2 Make sure that all the electrical components generator set transfer switch battery charger etc share a common ground Check with your local building inspector to determine what you must do to comply with the local regulations for grounding of this type of permanent installation 3 6 Receiving amp Installation MN2417 Frame Ground
109. icle speed and use caution while braking Obey all local laws and regulations never exceed the posted speed limit and use reasonable care when towing any type of trailer Contact local authority having jurisdiction Note After the engine is stopped there is a 15 second restart delay before engine cranking Fault Shutdowns Under certain operating conditions onboard sensors determine that a condition may cause damage if operation continues The onboard controller is programmed to sound an alarm or immediately stop shutdown the generator These conditions are as follows An alarm fault is indicated by an alarm light located on the operator panel a Overspeed indicates the engine governor allowed speed to exceed safe limits b Overcrank indicates engine failed to start within programmed time period Low Oil Pressure Safe engine operating oil pressure was not maintained Overtemperature indicates safe operating coolant temperature was exceeded Engine cannot be restarted until the alarm condition is corrected Reset the alarm condition after alarm condition is corrected by pressing Reset Operation can be attempted observe the operator panel when operation is resumed to 1 Overload ensure alarm condition is removed When maximum current output exceeds the output breaker limit the main breaker will trip When this occurs the load must be reduced and the breaker reset before operation can be resume
110. if alarm is not active and FAULT RESET is pressed V batt failed Output closes when battery over under voltage warning appears The output opens if alarm is not active and FAULT RESET is pressed MN2417 Table 4 7 Binary outputs Continued Output closes when any warning alarm appears The output opens if alarm is not active and FAULT RESET is pressed Common Sd Output closes when any shut down alarm appears The output opens if alarm is not active and FAULT RESET is pressed Sd OilPress Output closes if the oil pressure shutdown alarm activates The output opens if alarm is not active and FAULT RESET is pressed Wrn OilPress Output closes if the oil pressure warning alarm activates The output opens if alarm is not active and FAULT RESET is pressed Sd Water Temp Output closes if the water temperature shutdown alarm activates The output opens if alarm is not active and FAULT RESET is pressed Wrn Water Temp Output closes if the water temperature warning alarm activates The output opens if alarm is not active and FAULT RESET is pressed OFF mode The output is closed if OFF mode is selected MAN mode The output is closed if MAN mode is selected AUT mode The output is closed if AUT mode 15 selected Sd FuelLevel The output closes if the Fuel level shutdown alarm activates Wrn FuelLevel The output closes if the Fuel level warning alarm activates
111. its by such means may result in injury or death to utility power workers due to backfeed of electrical energy onto the utility lines Circuit overload protection must be provided in accordance with the National Electrical Code and local regulations Check Ground Fault Circuit Interrupt receptacles monthly by using the Test and Reset buttons Only a professional experienced technician should install a fuel supply system Diesel LPG and natural gas fuels are flammable and can cause fire explosions injury or death Fuel supply lines should be kept away from sharp objects to prevent rupture Comply with all NFPA regulations and local codes for shut off valves regulators fuel line type connectors etc Have electrical circuits and wiring installed and checked by licensed electrician or qualified technician Electrical shock can cause serious or fatal injury Continued on next page MN2417 Warning Statements Continued WARNING WARNING Incorrect installation of this generator set could result in property damage injury or death Connection of the generator to its fuel source must be done by a qualified professional technician or contractor Never stand under or close to an object that is being hoisted or lift into position Accidents happen and if the object falls or tips over you or someone else could be crushed by the weight of the object causing severe injury or death to to yourself or others Always remain a saf
112. l voltage Range Gen Gen gt V Gen lt V Wrn Warning level for generator under voltage All three phases are checked Minimum out of three is used Step 1 of Nominal voltage Range Gen lt V Gen gt V Wrn Gen lt V Shutdown level for generator under voltage All three phases are checked Minimum out of three is used Step 1 of Nominal voltage Range 0 Gen lt V Wrn Gen V del Delay for generator under voltage and over voltage alarm Step 0 1s Range 0 60s Volt unbal Threshold for generator voltage unbalance alarm Step 1 of Nominal voltage Range 0 100 of Nominal voltage Volt unbal del Delay for generator voltage unbalance alarm Step 0 15 Range 0 60 0 5 Gen gt f Shutdown level for generator over frequency Step 0 1 of Nominal frequency Range Gen gt Wrn 200 0 Gen gt f Wrn Warning level for generator over frequency Step 0 1 of Nominal frequency Range Gen lt f Wrn Gen gt V Gen lt f Shutdown level for generator under frequency Step 0 1 of Nominal frequency Range 0 0 Gen lt f Gen lt f Wrn Warning level for generator under frequency Step 0 1 of Nominal frequency Range Gen lt f Gen gt f Wrn Gen f del Delay for generator under frequency and over frequency alarm Step 0 15 Range 0 60 0 s Calibr 2 Calibrating constant to adjust the measured value of IL analog inputs Phy
113. losed too The output could be used for pre glow or prelubrication Ready to Load Output is closed if genset is running and all electric values are in limits no alarm is active it is possible to close GCB or it is already closed The output opens during cooling state CommonWrnSd Output is closed if any warning shutdown occurs or e the gen set malfunctions The output opens if FAULT RESET is pressed The output closes again if a new fault occurs Prestart Output is closed prior to the engine start Prestart and opens when START RPM speed is reached During repeated crank attempts the output is closed too The output could be used for pre glow or prelubrication Idle Nominal Countdown when Start speed reached The Underspeed protection is not evaluated during idle period A Start fail protection occurs if the RPM drop below 2RPM during idle GCB Close Open The output controls the generator circuit breaker 1 4 Output is closed if the corresponding IG IOM or Analog input warning is active Operation 4 13 4 14 Operation Table 4 7 Binary outputs Continued e output is same as generator status LED on panel Output is closed if genset is running and all genset electric values are in limits CommonWrnSd Output is closed if Any warning or shutdown are active or the malfunctions The output
114. lt i 21 SW 91 14 SW 91 680 se s 9 lt E 105 92014 549 271 002 4 8 62 2 8 8 GIONS1IOS 18 16 SS gt 8 2 lel 2 az S 0989 40 x YOLOW YJLYYLS NS ZI 1 9 2 5 VL 5 83145 55 Wa3L H LIMS 5 ez 2 2 8 LIOA L 4 7 ulg ayo 193440956 oz 2 4869 0 1 518 5 17 9 818 16 91 reid 5 4 97 st 8 22 500 Opieus 0 5 u t r 100 ORV 007 5 OMY 8 lt 8 2 YOLVNLOV 09 9 49 ONY ST og y war 108 4 AA 9140519973 ame N 2 9 04 LY ONINOOT SV 5 L 5 ONY ST 81 5 330 ONILLND 80338 83193 39014 19 007 L 313 19 090 78701 MN2417 Wiring Diagrams A 17 Figure 17 TS60 Connection Diagram
115. meter Measure the voltage across the voltage meter with an accurate voltmeter to verify Bad Open Circuit Breaker Fuse Check continuity across Breaker Fuse Replace if defective Bad Connection Check wiring including grounds crimps and connection points Repair defects Loss of Residual Magnetism The generator needs to be flashed Contact service center to perform this procedure Bad Voltage Selector Switch Replace switch contact service center to perform this procedure Bad Stator Windings Contact service center to perform this procedure Low Voltage 15 20 VAC output Bad Voltmeter Measure the voltage across the voltage meter with an accurate voltmeter to verify Incorrect Engine Speed Remove electrical load output should be 61 62 Hertz adjust engine speed if necessary Bad Open Circuit Breaker Fuse Check continuity across Breaker Fuse Replace if defective Bad Connection Check wiring including grounds crimps and connection points Repair defects Bad Voltage Selector Switch Replace switch contact service center to perform this procedure Bad Stator Windings Contact service center to perform this procedure Bad Voltage Adj Rheostat Replace rheostat contact service center to perform this procedure Bad Voltage Regulator Replace regulator contact service center to perform this procedure Bad Rotor Diodes Contact service center to perform this procedure Bad Rotor Windings Contact service center to perform this procedure Incorrect voltage output
116. nted on the vehicle Be sure the size and rating of the hitch ball is equal to or greater than the load Make sure the safety chain s rating is equal to or greater than twice the maximum gross vehicle weight rating of your trailer It is illegal to transport passengers in any trailer Reduce weight in car trunk and rear seat areas by the amount of tongue weight of your trailer Any alterations or changes made to the trailer void any express or implied warranties on the trailer or towing equipment Selecting the Proper Towing Equipment MN2417 When selecting the proper towing equipment the two most important factors that must be considered are the M G V W Maximum Gross Vehicle Weight and the Tongue Weight trailer tongue weight at the hitch The M G V W is the total weight of the trailer plus the payload in the trailer The tongue weight is the downward pressure exerted at the coupler The easiest way to measure the gross vehicle weight is to place the loaded trailer on a vehicle scale making sure that the scales are supporting the entire weight of the loaded trailer The easiest method to measure tongue weight is to place the jack stand trailer tongue ona scale making sure the trailer is level The trailer tongue should be level and in its normal towing position Tongue weight should be 10 of trailer weight and not more than10 of M G V W Tow Vehicle Make sure the vehicle you are using to tow the trailer is capable of towing the w
117. on 1 Trailer brakes In all cases refer to your vehicle s owner manual and the trailer operating manual to be certain you have an adequate braking system to handle the vehicle trailer combination Also State and local requirements road and weather conditions and grade of road etc should be considered for trailer braking Additional equipment The following items may be helpful for towing heavy loads Consult your vehicle s owner manual or dealership for recommended towing accessories Overload Springs Overload or air shocks Transmission Oil Cooler Engine Oil Cooler Coolant recovery System Heavy Duty Fan Side View Mirrors Sway Control Loading Trailer The trailer should be loaded so that the downward tongue weight is approximately 10 of the gross vehicle weight The trailer tongue should be level with the tow vehicle coupling during towing Adjust load hitch and coupling as necessary to ensure trailer tongue remains level during towing Following and stopping distance The stopping distance is increased when towing a trailer A rule of thumb for the minimum distance that should be maintained between you and the preceding car on dry pavement is one car and trailer length 2 car lengths for every 10 MPH you are traveling The distance should be increased accordingly depending on road and weather conditions Avoid sudden stops if possible Passing Accelerating and passing should be done slowly to allow extra distance for
118. or a good grade of multi purpose grease should be used for packing wheel bearings If you don t know how to repack your wheel bearing take your trailer to a service shop Be sure to properly tighten the axle nut and wheel nuts during assembly 15 For proper tow vehicle maintenance while towing a trailer check vehicle s owner manual and manufacturer s specifications gt MN2417 Operation 4 3 Towing Instructions O FO See Figure 4 1 for component identification Be sure the generator is off Shut all enclosure doors and latch the locks Back the tow vehicle to within a few inches of the trailer coupler Pintle or Ball Be sure the Coupler Handle is in the UP open position or the Pintle Hook is Open Adjust the trailer jack for the height of the hitch on the tow vehicle Back the tow vehicle so the trailer coupler is directly over the tow vehicle ball hitch or the Pintle hook Lower the trailer so the trailer coupler rests securely on the ball hitch of the tow vehicle Move the Coupler Handle to the horizontal position and lock it in place to securely hold the ball hitch of the tow vehicle OR Latch the Pintle and lock the Pintle device securely Note If this is not done properly the trailer may become unhitched when it is towed 8 10 11 12 13 14 15 Retract the front jack pull the jack and rotate the jack 90 degrees from vertical to the horizontal position making sur
119. ote There are three classifications of precautionary statements used in this manual The most critical is a WARNING statement then the Caution statement and the least critical is the Note statement The usage of each statement is as follows potentially hazardous situation which if not avoided could result injury or eath Indicates a potentially hazardous situation which if not avoided could result in damage to property Additional information that is not critical to the installation or operation IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for the generator that should be followed during installation operation and maintenance of the generator For ease of reading the Warning statements are divided into four categories Operation Burn Installation and Maintenance Operation WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING Never allow a person to ride in or on a trailer that is being towed All states prohibit passengers in towed vehicles A person can fall off and be struck be another vehicle or run over by the towed trailer Failure to observe this warning can result in death Before using a tow vehicle with a trailer mounted generator verify that the vehicle is designed for the load Using a vehicle that is too small is very dangerous Be certain that it can handle the M G T W Maximum Gross Trailer Weight
120. ous or fatal injury Never operate the engine when the air cleaner is removed An engine backfire can cause serious burns Never jump start a generator to start the engine If the battery charge is insufficient to start the engine charge or replace the battery and try to restart Jump starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area Do not smoke near generator during operation or when close to fuel source LPG and natural gas fuels are flammable and can cause fire explosions injury or death Keep a fire extinguisher near the generator while generator is in use An extinguisher rated ABC by the National Fire Protection Association is appropriate Continued on next page Product Safety Information 1 3 Warning Statements Continued Burn WARNING WARNING WARNING Installation WARNING WARNING WARNING WARNING WARNING WARNING WARNING Warning WARNING WARNING WARNING WARNING 1 4 Product Safety Information Parts of this generator are extremely hot during and after operation To prevent severe burns do not touch any part of the generator until you have first determined if the part is hot Wear protective clothing and after use allow sufficient time for parts to cool before touching any part of the generator Do not touch the hot exhaust parts In addition to a sever burn the sudden involuntary jerk of the hand or body part
121. psi Range Sd Oil press 10000 Sd Oil press Shutdown threshold level for ANALOG INPUT 1 Step 1 psi Range 100 Wrn Oil press Oil press del Delay for ANALOG INPUT 1 Step 1 5 Range 0 180 Sd Water temp Warning threshold level for ANALOG INPUT 2 Step 1 Range Wtemp 10000 Wrn Water temp Warning threshold level for ANALOG INPUT 2 Step 1 F Range Wrn Wtemp low Sd Water temp Wrn Wtemp low Warning threshold level for low value on ANALOG INPUT 2 Step 1 F Range 100 Water temp Water temp del Delay for ANALOG INPUT 2 alarm Step 1 5 Range 0 180 5 Wrn Fuel Level Warning threshold level for ANALOG INPUT 3 Step 1 96 Range Sd Fuel Level 10000 Sd Fuel Level Shutdown threshold level for ANALOG INPUT 3 Step 1 96 Range 100 Wrn Fuel Level Fuel Level del Delay for ANALOG INPUT 3 Step 1 s Range 0 180s Batt overvolt Warning threshold for high battery voltage Step 0 1 V Range Batt undervolt 40V Batt undervolt Warning threshold for low battery voltage Step 0 1 V Range 8V Batt overvolt Batt volt del Delay for low battery voltage alarm Step 1s Range 0 600s NextServTime Counts down when engine running If reaches zero an alarm appears Step 1h Range 0 65535h MN2417 Table 4 9 Setpoints Continued reshold for generator overload in Step 1 of Nominal power
122. ring Diagrams eaten ares ei WAY AP Aue AW A 1 Wiring Did grams gat Gola A 1 MN2417 Table of Contents i ii Table of Contents MN2417 Section 1 Product Safety Information Safety Notice Responsibility Be sure that you are completely familiar with the safe operation of this equipment This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment Improper use can cause serious or fatal injury Always disconnect all electrical loads before starting the generator Installation and repair procedures require specialized skills with electrical generating equipment and liquid cooled engine systems Any person that installs or repairs this generator must have these specialized skills to ensure that this generating unit is safe to operate Seek expert advise for repairs or any questions you may have about the safe installation and operation The precaution statements are general guidelines for the safe use and operation of this generator It is not practical to list all unsafe conditions Therefore if you use a procedure that is not recommended in this manual you must determine if it is safe for the operator and all personnel in the proximity to the generator and connected loads If there is any question of the safety of a procedure please seek expert advise
123. rn amp Fault Reset 4 10 Operation Press Mode lt q to scroll though the list of operating modes Off Manual and Automatic The control mode is shown in the highlighted area at the top of the display Figure 4 7 When the desired Control Mode is highlighted press Start to begin operation Press Stop to terminate operation OFF Generator set operation is not allowed MAN Press Start to manually start the generator set immediately Press Stop to stop the generator set immediately AUT Start and Stop buttons are ignored The binary input terminal conditions start and stop the generator set Three display menus are available Measurement Adjustment and history Press the Page button repeatedly to display each menu Use and Enter keys to change and accept setpoint values or press the Page button to cancel changes Measurement Menu The measurement menu shown in Figure 4 7 displays the operating mode and operating parameters such as kW engine RPM etc Figure 4 7 Measurement Menu Control Mode OFF MAN AUT Control operating mode highlighted OFF MAN AUT L L Access level is active and Locked Alarm indication is active Ready Ready Status PF 0 00 kW Active power produced by generator RPM 0 PF Power Factor 0 kW timer 0 RPM Engine speed in revolutions per minute Timer Event counting time e g prestart cooling etc OFF Mode Starting of the generator set is not possible Outpu
124. running engine Only run the engine outdoors where ventilation is plentiful Exhaust gases contain carbon monoxide a colorless odorless and extremely dangerous gas that can cause unconsciousness or death Symptoms of carbon monoxide poisoning include dizziness nausea headaches sleepiness vomiting or incoherence If you or anyone else experiences these symptoms get out into fresh air immediately Stop the engine and do not restart the engine until it has been inspected and if necessary repaired or reinstalled in a well ventilated area When operating this generator remain alert at all times Never operate machinery when physically or mentally fatigued or while under the influence of alcohol drugs or medication Continued on next page 1 2 Product Safety Information MN2417 Operation Warning Statements Continued WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING MN2417 Over crank indication can mean a loss of crank disconnect signal during the previous run period Attempting to restart the engine with no crank disconnect signal can destroy the starter motor which can cause serious personal injury Hot exhaust gasses must never be directed toward anything that may catch fire or explode This generator must not be used on or near any
125. ry Never operate electrical equipment while standing in water on wet ground or with wet hands feet or shoes or while barefoot High voltage is present whenever the engine is running Electrical shock can cause serious or fatal injury Always stop engine before connecting or disconnecting power cords or external devices Be sure that you understand how to stop the engine quickly in case of an emergency situation Become familiar with the controls and safety systems provided with this generator set Always wear safety glasses with side shields and hearing protection when working near the generator Improper operation may cause violent motion of connected equipment Be certain that unexpected movement will not cause injury to personnel or damage to equipment Never permit anyone to operate the generator without proper instructions Be sure to keep a copy of this manual with the generator so that all users can be properly informed of its safe Operation Never allow children or pets to be in the area where the generator is running The generator and the equipment being powered by the generator may cause injury or death Never operate the generator unless all guards covers shields and other safety items are properly installed Do not put hands feet tools clothing or other objects near rotating parts such as drive shaft pulley belt etc Rotating parts cause extremely dangerous situations because they can catch loose clothing or extremities and cause seri
126. sembled tested and adjusted at the factory before it is shipped The procedures presented in this manual are suggestions and it is the responsibility of the Owner Operator to arrange for these procedures to be performed by licensed contractors according to all applicable codes including local codes for your Municipality City County and State External connections required at the time of installation are 1 Electrical Connections power wiring optional transfer switch and control wiring 2 Ground Connection After installation the post installation checks must be performed prior to starting the engine After these checks have been performed and the system operation is verified to be good refer to Section 5 Maintenance for periodic checks that must be performed at scheduled intervals to ensure continued operation with minimal problems WARNING Disconnect the battery s ground terminal before working in the vicinity of the battery or battery wires Contact with the battery can result in electrical shock when a tool accidently touches the positive battery terminal or wire The risk of such shock is reduced when the ground lead is removed during installation and maintenance Fuel Connections MN2417 External fuel connections are not required A self contained fuel tank is located within the base of the generator set Receiving amp Installation 3 3 Electrical Connections Class 1 wiring methods must be used for field wiring connections
127. sical dimension of calibrating constant is corresponding to Analog input Step 1 Range 1000 to 1000 AnOut kW 20mA Conversion coefficient from gen set power to iG IOM or PTM analog output Step 1 Range 1 to 32000 Operation 4 19 Table 4 9 Setpoints Continued Step 1 Range 100 to 10000 AnlInlIOM1 lev2 The level for ANALOG INPUT 1 alarm detection Step 1 Range 100 to 10000 AnllnlOM1 del Delay for ANALOG INPUT 1 alarm Step 1 Range 0 180 5 AnllnlOM2 lev1 The level for ANALOG INPUT 2 alarm detection Step 1 Range 100 to 10000 AnlInlIOM2 lev2 The level for ANALOG INPUT 2 alarm detection Step 1 Range 100 to 10000 AnllnlOM2 del Delay for ANALOG INPUT 2 alarm Step 1 s Range 0 180 AnllnlOM3 lev1 The level for ANALOG INPUT alarm detection Step 1 Range 100 to 10000 AnlInIOM3 lev2 The level for ANALOG INPUT 3 alarm detection Step 1 Range 100 to 10000 AnllnlOM3 del Delay for ANALOG INPUT 3 alarm Step 1 s Range 0 180s AnllnlOM4 lev1 The level for ANALOG INPUT 4 alarm detection Step 1 Range 100 to 10000 4 lev2 The level for ANALOG INPUT 4 alarm detection Step 1 Range 100 to 10000 4 del Delay for ANALOG INPUT 4 alarm Step 1 5 Range 0 180 5 The protection of IOM PTM inputs is activated by over crossing the limits Calibr AInIOM 1 4 Calibrating constant
128. such as Passwords Time Crank Time Cool Down Time Alarm Conditions and values Shutdown Conditions and values power transfer settings etc Figure 4 8 Adjustment Menu Use and to move the cursor to the desired parameter gt ENGINE BASIC select the parameter group i ENGINE PROT Press PAGE to move to the next page of menu items GEN BASIC GEN PROTECT MAINS FAIL History Menu The History file stores 117 records When the oldest record is overwritten Use and to move through the records and Enter key to select the record you want to view Then use the amp and to move through the data that record Each record has date and time stamp to help discover what happened at a certain time MN2417 Operation 4 11 Alarms Following alarms are available Sensor fail FLS see Table 4 5 Sensor fail is detected when measured value is 6 out of selected sensor characteristic Sensor fail is indicated by symbol instead measured value Warning WRN see Table 4 5 When warning comes up only alarm outputs and common warning output are closed Shut down SD see Table 4 5 When the shut down alarm comes up InteliLite opens outputs GCB CLOSE OPEN FUEL SOLENOID STARTER and PRESTART to stop the engine immediately Alarm outputs and common shutdown output are closed Active or not reset protection disables start Table 4 5 Possible Warnings 4 12 Operation
129. t Use jack Figure 4 1 to level the generator c Adequate clearance must be provided for access doors to fully open Note The exhaust also exits radiator end When positioning a generator system ensure position does not cause a concentration of toxic emissions 5 Place voltage select switch in the correct position 208 120 240 120 or 480 277VAC and pad lock it in position if required Figure 4 3 6 Carefully inspect all Individual load cables for broken insulation or other signs of damage Never use a damaged cable Replace it before usage 7 11 12 L3 Neutral and Ground cables must be brought into load block compartment through access hole in base of enclosure 8 Ensure that wires are properly connected and connections are secure 9 Ensure that an external ground connection is made when required for safety 10 Ensure that the Remote Start wires are properly connected if used 11 Use disconnect at the load to turn off the load Do not start engine with load switched Allow engine to come up to speed and warm up before load is switched on Caution Large Engine Compartment Doors on each side of enclosure must remain closed during operation If doors remain open engine will overhead due to insufficient air flow around engine 12 Ensure that Engine Compartment doors are closed for proper ventilation Note Receptacle Panel Load cables may be routed into the receptacle compartment through the Enclosure Electri
130. t removal reinstallation shipment or otherwise Problems with Baldor products can be due to improper maintenance faulty installation non Baldor additions or modifications or other problems not due to defects in Baldor workmanship or materials If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the customer will be responsible for the cost of any necessary repairs Genset engines are covered under the engine manufacturers warranty Proper engine maintenance is required Any request for engine warranty or repair should be made directly with the engine manufacturers warranty center See engine manufacturers data for applicable engine warranty periods and location of repair centers This Limited Warranty and Service Policy represents Baldor s sole and exclusive warranty obligation with respect to Baldor products Baldor s liability to a customer or any other person shall not exceed Baldor s sales price of the applicable Baldor product BALDOR DISCLAIMS ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF FITNESS FORA PARTICULAR PURPOSE AND MERCHANTABILITY Warranty Period Labor Parts Portable Products Premier Powerchief 1 Year 3 Years DG Series Towable Products TS 1 Year or 3 000 Hours 3 Years or 3 000 Hours LITE Light Towers 1 Year or 3 000 Hours 3 Years or 3 000 Hours Light Fixture Lamps and Ballas
131. tays closed for 10 sec b When engine stops in 30 seconds Binary output Stop solenoid opens 10 seconds after RPM 0 and Vg 0 and Oil pressure 0 Those 10 sec is fix time for safe stop Step 1s Range 0 180s Note Stop of engine is detected when all following conditions are met RPM 0 Oil pressure lt StartingPOil and Generator voltage lt 10 VAC Stop fail is detected when is difference between those conditions e g RPM O and Generator voltage gt 10 Cooling time Runtime of the unloaded gen set to cool the engine before stop Step 1s Range 0 3600 5 D function ENABLED The D terminal is used for both functions 2 running engine detection and charge fail detection CHRGFAIL The D terminal is used for charge fail detection only DISABLED The D terminal is not used Note Magnetization current is independent of this setpoint value Eng prot del During the start of the gen set some engine protections have to be blocked e g Oil pressure The protections are unblocked after the Protection del time The time starts after reaching Start RPM Step 1s Range 0 300s Horn timeout Max time limit of horn sounding Set to zero if you want to leave the output HORN open Step 1s Range 0 600 5 Overspeed Threshold for over speed protection Step 1 of nominal RPM Range 100 150 Wrn Oil press Warning threshold level for ANALOG INPUT 1 Step 1
132. tery s ground terminal before working in the vicinity of the battery or battery wires Contact with the battery can result in electrical shock when a tool accidently touches the positive battery terminal or wire The risk of such shock is reduced when the ground lead is removed during installation and maintenance 2 3 8 Receiving amp Installation MN2417 Recommended Engine Oil and Battery Type When replacing batteries use only the recommended battery for your generator see Table 3 5 Table 3 5 Oil amp Battery Recommendations SUMMER WINTER OIL RECOMMENDED AMPS COLD OIL OIL CAPACITY BATTERY CRANKING SAE 20W 50 5W 30 8 6 QTS BCI Group 24 925 SAE 20W 50 5W 30 8 5 QTS BCI Group 925 SAE 20W 50 5W 30 11 8 075 BCI Group 925 SAE 20W 50 5W 30 11 8 075 BCI Group 925 SAE 20W 50 5W 30 14 0 QTS BCI Group SAE 20W 50 5W 30 18 0 QTS BCI Group SAE 20W 50 5W 30 34 0 QTS BCI Group SAE 20W 50 5W 30 34 0 QTS BCI Group SAE 20W 50 5W 30 45 0 QTS BCI Group Post Installation Checks When the initial installation is complete these checks must be performed before starting the engine These checks are not required before each start only after the initial installation 1 Generators that have been in transit or storage for long periods may be subjected to extreme temperature and moisture changes This can cause excessive condensation and the generator windings should be thoroughly dried
133. they operate properly Alternator also called Generator End This generator set must be run at its proper speed to obtain the correct electrical power at its output All engines have a tendency to slow down when a load is applied to it The engine governor is designed to hold the operating speed as nearly constant as possible When the electrical load is increased the engine is more heavily loaded and engine speed drops slightly This slight decrease in engine speed results in a slight decrease in generator voltage and frequency output This voltage and frequency variation has no appreciable effect in the operation of motors lights and most appliances and tools However timing devices and clocks may not keep perfect time 1 Clean the generator set and remove any and all dust dirt or other foreign material 2 Inspect and clean the cooling air intake and exhaust louvers of the generator end Make sure they are clean Remove dirt or any buildup that may restrict the cooling air flow 3 Clean the generator set and its components with a damp cloth or sponge Never use a water hose or pressure washer as this may damage electrical components 4 Inspect and replace any control panel components that are broken not working properly receptacles circuit breakers switches etc Troubleshooting and Maintenance 5 1 Problems and Solutions Some of the more common problems are listed in Table 5 1 This information is intended to be a ch
134. to adjust the measured value of IOM PTM analog inputs Physical dimension of calibrating constant is corresponding to Analog input Step 1 Range 1000 to 1000 4 20 Operation MN2417 Digital Engine Controller Description 0046 21 517 Continued Figure 4 9 Controller Connection Diagram LOAD DIESEL GAS ENGINE GENERATOR gt 22 Li O00000 G 2 N 5 15 4 5 UYU Z e g BPM 225258 31 z 8 816 alo BATTERY 8 co Z STARTER ee 0 22 02222 GENERATOR BINARY INPUTS VOLTAGE EXTENSION MODULES JUMPER gt lt ANALOG INPUTS RPM BINARY OUTPUTS 9 5 5 Ground 2 2 2 2 2 2 2 2 L 2 2 STARTER FUEL SOLENOID 1 GENERATOR CB MN2417 Operation 4 21 Digital Engine Controller Description 0046 21 517 Continued DIESEL GAS ENGINE FUEL SOLENOID
135. to illuminate the operator panel 2 PANEL LIGHTS Panel Lights switch On Off ON lt OFF Turns on the panel lights FUSE BN we Fuse Fuses provides protection on some units BREAKER Breaker Circuit Breakers provides protection on 52 Do not remove while generator is running or some units To reset a breaker simply press the center button when tripped or 2Pole St handle to then back to or Auto Start Connection for external two wire starting from 1Pole facie transfer switch or other controller Strip the insulation from the remote start wires Simply press while inserting the wire then release to secure the connection MN2417 Operation 4 7 Pre Start Procedure Before attempting to start the generator set several things must first be verified or performed These are 1 system fuel tank with clean fresh diesel fuel 2 engine crankcase to full mark with clean fresh lubricating oil per engine manufacturer operating guide 3 Radiator coolant should be checked at the beginning of each day and filled in compliance with the engine manufacturer s guidelines 4 Secure the generator for operation a Skid mounted the power generating system should be mounted to a smooth hard surface suitable for supporting the system under all stress conditions b Trailer mounted block wheels to prevent accidental movemen
136. to terminals of a class 2 circuit It is the responsibility of the owner operator to arrange for these procedures to be performed by a licensed electrical contractor and ensure conformance to all applicable codes including local codes peculiar to your municipality city county and state Wire size and insulation type should be as required by NEC National Electrical Code and local codes Never connect this generator to the electrical system of any building unless a licensed electrician has installed an approved transfer switch The national electrical code NEC requires that connection of a generator to any electrical circuit normally powered by means of an electric utility must be connected by means of approved transfer switch equipment to isolate the electrical circuit from the utility distribution system when the generator is operating Failure to isolate the electrical circuits by such means may result in injury or death to utility power workers due to backfeed of electrical energy onto the utility lines Incorrect installation of this generator set could result in property damage injury or death Connection of the generator to its fuel source must be done by a qualified professional technician or contractor WARNING Be sure the system is properly grounded before applying power Do not apply AC power before you ensure that grounds are connected Electrical shock can cause serious or fatal injury NEC requires that the frame and exposed conductive
137. trical components may result Installation and servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries Do not dispose of battery or batteries in a fire The battery is capable of exploding If the battery explodes electrolyte solution will be released in all directions Battery electrolyte solution is caustic and can cause severe burns and blindness If electrolyte contacts skin or eyes immediately flush the area with water and seek medical attention quickly Do not mutilate the battery The battery contains electrolyte solution which is caustic and can cause severe burns and blindness If electrolyte contacts skin or eyes immediately flush the area with water and seek medical attention quickly A battery presents a risk of electrical shock hazard and high short circuit current The following precautions are to be followed when working on batteries 1 Remove watches rings necklaces and all other metal objects 2 Use tools with insulated handles 3 Wear safety goggles rubber gloves and boots The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes Itis electrically conductive and corrosive The following precautions are to be followed when working on batteries 1 Wear full eye protection safety glasses or goggles and protective clothing 2 Where electrolyte contacts the skin flush th
138. ts STARTER BO1 Generator FUEL SOLENOID BO2 are not energized No action if buttons START and STOP are pressed MAN Mode START button starts the generator set Generator CB is closed after engine is running and generator parameters are within limits STOP button opens Generator CB BO3 and stops the generator set This operation is further defined in Table 4 4 AUT Mode No action if buttons START and STOP are pressed Engine Start Stop request is given by binary input REM Start Stop Generator CB BO3 is closed automatically when generator voltage is within limits MN2417 Digital Engine Controller Description 0046 21 MRS17 Continued Table 4 4 Manual Mode Sequence Description Ondition of Transition Action 1 Main Measurement Start request PRESTART on Prestart time counter started PRESTART RPM gt 2 or Oil pressure detected or Gen voltage gt 10V Stop Stop fail OFF mode selected or Shut down alarm active Not Ready Not Ready RPM lt 2 Oil pressure not detected Vgen lt 10V no shutdown alarm active other than OFF mode selected Ready Prestart Prestart time elapsed STARTER on FUEL SOLENOID on MaxCrank time counter started Cranking Cranking RPM gt Start RPM STARTER off PRESTART off Starting D input activated or oil pressure detected or Gen voltage gt 25 Vgnom STARTER off PREST
139. ts are excluded from any warranty coverage 3600 RPM Standby Systems 1 Year or 1 000 Hours 3 Years or 1 000 Hours Some AE Models 1800 RPM Standby Systems 1 Year or 3 000 Hours 3 Years or 3 000 Hours Some AE Models DLC GLC Industrial Standby Systems 1 Year or 1 000 Hours 2 Years or 1 000 Hours Industrial Prime Power Systems 1 Year or 1 000 Hours 1 Year or 1 000 Hours International 1 Year or 1 000 Hours 1 Year or 1 000 Hours For products covered under labor coverage travel expenses will be allowed up to 7 hours straight labor or 300 miles whichever occurs first and only applies to permanently wired and mounted products AE DLC GLC IDLC You must save the purchase receipt Proof of purchase date serial number and model number will be required for all portable and Towable products to qualify for any warranty consideration A start up inspection form warranty registration must be completed in its entirety and submitted to Baldor Generators within 30 days of start up to qualify for any warranty consideration excluding Portables Towables and Light Towers MN2417 General Information 2 1 2 2 General Information MN2417 Section 3 Receiving amp Installation Receiving amp Inspection When you receive your generator there are several things you should do immediately 1 Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your s
140. ve surfaces metal parts be connected to an approved earth ground Local codes may also require proper grounding of generator systems Place protective covers over all rotating parts such as drive shaft pulley belt etc Rotating parts cause extremely dangerous situations because they can catch loose clothing or extremities and cause serious or fatal injury Unauthorized modification of a generator set may make the unit unsafe for operation or may impair the operation of the unit Never start a generator set that has been modified or tampered with Be sure that all covers and guards are properly installed and that the unit is safe before starting the engine If you are unsure seek expert advise before starting the engine When moving the generator use reasonable caution Be careful where you place fingers and toes to prevent injury Pinch Points Never try to lift a generator without a hoist or lift means because they are heavy and bodily injury may result Never connect this generator to the electrical system of any building unless a licensed electrician has installed an approved transfer switch The national electrical code NEC requires that connection of a generator to any electrical circuit normally powered by means of an electric utility must be connected by means of approved transfer switch equipment to isolate the electrical circuit from the utility distribution system when the generator is Operating Failure to isolate the electrical circu
141. ver under voltage shutdown alarm or voltage asymmetry shutdown alarm activates The output opens if alarm is not active and FAULT RESET is pressed fgen failed Output is closed if the generator over under frequency shutdown alarm activates The output opens if alarm is not active and FAULT RESET is pressed Overload Output closes if the generator overload shutdown alarm activates The output opens if alarm is not active and FAULT RESET is pressed Stop failed Output closes when the engine has to be stopped but speed or frequency or voltage or oil pressure is detected This protection goes active 60s after stop command The output opens if alarm is not active and FAULT RESET is pressed Overspeed Output closes if the gen set over speed alarm activates The output opens if alarm is not active and FAULT RESET is pressed Underspeed Output closes if the gen set under speed alarm activates The output opens if alarm is not active and FAULT RESET is pressed Start failed Output closes after the gen set start up fails The output opens if alarm is not active and FAULT RESET is pressed Overcurrent Output closes if the generator IDMT over current or current unbalance or short current alarm activates The output opens if alarm is not active and FAULT RESET is pressed Battery flat Output closes when iL performs reset during start procedure probably due to weak battery The output opens
142. y 5531 DAV NY 02 91 6 4521 91 u 91 77 2 Ll 91 oso N ooz 002 060 060 8 21 oso zzv 72 z o 5 8 9200 SK 65 HOLIMS 9 N 280 5 2 Vi LOANNOOSIG O 8 313 19 080 7801 MN2417 A 24 Wiring Diagrams Figure 24 TS80 Connection Diagram 10 84080 1 UN 2 19 12 5 110851591 9 000 5 4 9002 21 10 80 91 11 Q3SIA33 ZZg8NZ0000NVOSdN 23118 91266000000 YAL 20 8 r 7 OTL 8 1 5 1 2510 NOILVOI IddV JHL 31871105 SI 04334 YOLOW LVYHL 3130 318 5 534 SI YIWOLSNO 6 N 8 5 4 E 6 9 YOLOANNOO I 2 a 21 1
143. ystem 2 Verify that the part number of the system you received is the same as the part number listed on your purchase order 3 Ifthe system is to be stored for several weeks before use be sure that it is stored location that conforms to published storage temperature and humidity specifications WARNING Never stand under or close to an object that is being hoisted or lift into position Accidents happen and if the object falls or tips over you or someone else could be crushed by the weight of the object causing severe injury or death to to yourself or others Always remain safe distance from the object and always wear protective head gear hard hat Lifting the Generator When lift or hoist equipment is used to lift the generator and move it to position be careful not to contact overhead wires or other obstacles Be sure the lift or hoist equipment has appropriate Capacity and tires for the terrain to avoid becoming stuck or tipping over If the shipping pallet is intact use a fork lift to move the generator If the shipping pallet has been removed use the Lift Point hole at the top of the generator Figure 3 1 The lift point is designed only for the weight of the generator and factory trailer Do not lift by these points if the generator is mounted to a trailer that has been modified from the factory specifications for stock units Please consult Baldor for custom designs Figure 3 1 Generator Lifting

Baldor TS25 Installation Manual

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