Bacharach NEW! Fyrite InTech Owner's Manual
Contents
1. 10 0024 9486 Rev 2 Fyrite InTech Manual Overview 1 10 Specifications Specification Description Temperature Storage 20 to 509 4 to 122 F 0 to 20 C 32 to 68 F optimal Operation 5 to 45 C 23 to 113 Reference 20 2 C 68 4 Storage 15 to 90 RH non condensing Operation 15 95 RH non condensing iun Reference 45 1096 RH non condensing 8 0 x 3 6 x 2 3 20 3 cm x 9 1 cm x 5 8 cm H x W x D le FI as S Op FOW 300 to 700 cc min Rate Sensors O Electrochemical P N 0024 0788 CO Electrochemical P N 0024 7265 Temp Stack K Type thermocouple Product Approvals EN50270 Mark EMC tested in accordance with and Regulatory European Directive 2004 108 EC Compliance EN50379 Standard for portable electrical apparatus designed to measure combustion flue gas parameters of heating appliances Siegert only Parts 1 and 3 RoHS Compliance Case Construction High impact ABS plastic with co molded rubber Protective rubber boot with molded in magnets Display Monochrome with backlight USB Connector Mini B USB 2 0 10 locations for storing test results IrDA Port Protocol IrDA SIR Data Bits 8 Stop Bits 1 Baud Rate 9600 Parity None 0024 9486 Rev 2 11 Overview Fyrite InTech Manual Specification Description Power Supply Type Disposable Alkaline Included Options Duration 15 hours min continuous max draw Batteries Type2. iNTECH Combustion Gas Analyzer Configuration and Operation Manual The Measwrable Difference Print Menu Save BACHARACH Instruction 0024 9486 Revision 2 December 27 2012 Product Leadership e Training e Service e Reliability Fyrite InTech Manual WARRANTY POLICY Bacharach Inc warrants to Buyer that at the time of delivery this product will be free from defects in material and manufacture and will conform substantially to Bacharach Inc s applicable specifications Bacharach s liability and buyer s remedy under this warranty are limited to the repair or replacement at Bacharach s option of this product or parts thereof returned to seller at the factory of manufacture and shown to Bacharach Inc s reasonable satisfaction to have been defective provided that written notice of the defect shall have been given by buyer to Bacharach Inc within two 2 years after the date of delivery on Product and CO sensor and within one 1 year after the date of delivery on the O sensor Bacharach Inc warrants to buyer that it will convey good title to this product Bacharach s liability and buyer s remedy under this warranty of title are limited to the removal of any title defects or at the election of Bacharach to the replacement of this product or parts thereof that are defective in title THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF I ANY AND ALL OTHER WARRANTIES EXP
3. VV 58 0024 9486 Rev 2 Fyrite InTech Manual Troubleshooting Section 6 Troubleshooting 6 1 Error and Warning Messages Message Description T STK The probe thermocouple is not connected to the analyzers T Stack connector Plug the probe thermocouple plug into the T Stack connector at the bottom of the instrument Check Sensor O sensor output is low but still usable Sensor may need to be replaced the near future The arrow on the Sensor Life screen is in the replace segment Replace Sensor O sensor output is low and should be replaced The arrow on O the O Sensor Life screen is beyond the bar graph typically 2 vears for the O sensor Bad Sensor O O sensor output is too low and is not usable or sensor is missing Low Sensor CO CO sensor output was low but still usable Sensor may need to be replaced in the near future Low Battery Battery voltage is low Replace the batteries Applied Value An attempt was made to calibrate a sensor outside its range High Low either above High or below Low the acceptable range Warm up e CO sensor was not zeroed at warm up because of high output Sensor Error Run instrument on fresh air then restart instrument to re zero sensor If the message persists the CO sensor may need to be replaced Stack or Air temperature sensors are measuring temperature outside the range of 4 to 212 F at warm up Make sure that the Stack and Air thermocouples
4. gt 2 CO 0 AVG SMOKE OIL DERIV BOILER TEMP Comments 2 0014 161 ppm Fyrite InTech provides three lines of 20 characters for user information This information will appear with test records when they are printed User name and optional information are entered via software menu selections in the SETUP MENU or via the Fyrite User Software FUS 44 0024 9486 Rev 2 Fyrite InTech Manual Operation a o rating and A C 3 Plenum Parkw ay Chi Bars q 12345 BAL I NC In h SN ST 1000 IR Communications Settings Baud Rate 9600 Data Bits 8 Stop Bits 1 Parity None Protocol IRDA SIR Distance 8 16 in 20 41 cm Angle 60 maximum 8 to 16 in 20 to 41 cm 0024 9486 Rev 2 45 Operation Fyrite InTech Manual Fyrite InTech can be setup to include a custom logo on printouts Logos are loaded into the instrument using the Fyrite User Software FUS Logo size is limited to 192 x 384 pixels height x width and must be in one of the following formats BMP JPG PNG or TIFF For best results the logo should be saved in black and white 1 384 pixels ABC HVAC COMMERCIAL e RESIDENTIAL EASY AS ABC 800 555 1234 4 6 Taking Ambient CO Measurements This procedure takes approximately 15 minutes to complete and provides a minute by minute snapshot of CO readings as well as a Max
5. snapshot readings as well as the maximum CO reading that was sampled during the entire test NOTE The Max CO Reading is the highest sampled CO reading even if the reading 9 was taken in between one of the sample snapshot readings 20 0024 9486 Rev 2 Fyrite InTech Manual Configuration Ambient CO Function Ambient CO Summary Ambient CO Summary Inet min C cppm Print Menu Sal i Print Menu The test results can be printed by pressing F1 and saved to memory with a time and date stamp by pressing F3 Press F2 to return to the menu to memory they are not included as part 0 NOTE If the ambient results are saved of the Print Average feature NOTE Any over range CO values e g CO 2000 ppm are displayed as xxx 0024 9486 Rev 2 21 Configuration Fyrite InTech Manual 3 6 Memory Options Menu Memory Options Memory Options Memory Directory lear Memory Menu Memory Options Directory Clear Memory Menu Function Access the Memory Directory This directory contains a numbered list of saved combustion tests starting at 1 NO DATA is displayed if no tests were saved since the last time that memory was cleared 1 0252408 02 01 43 Mo Data 5 e 02 2408 02 01 49 3 02 24 08 02 01 54 2 4 0224 08 02 01 52 8 FAGE Menu PAGE FAGE Menu PAGE To view saved data use the UP and DOWN arrow keys to highlight the desired test fro
6. Menu reset Menu Reset The Clock option provides access to the clock setup 011 Derivative function to set date and time Boiler Temperature Use the LEFT 4 and RIGHT arrow buttons to 0 Reference Menu M select the desired field to edit Then use the UP and DOWN arrow buttons to change the values of the selected field Press ENTER to save new date and time Press ESC to quit without saving NOTE See DATE FORMAT option in SETUP MENU to select either MM DD YY format or DD MM YY format for North American configurations only NOTE Siegert configurations display time and date information in DD MM YY and 24 hour time format only Time and date information in North American configurations is user selectable see Date Format setting on page 31 between e MM DD YY w 12 hr time format or e DD MM YY w 24 hr time format 26 0024 9486 Rev 2 Fyrite InTech Manual Configuration Setup Menu emperature Units Menu 0024 9486 Rev 2 Function Set Clock Deore 12 04 05 PH Press ENTER to Save 0502 12 04 05 10 Menu NOTE The presence of AM or PM after the time on the Set Clock display indicates 12 hour time format and MM DD YY date format This also indicates that the instrument must be in the North American configuration Similarly the absence of AM or PM indicates 24 hour time format and the date is in DD MM YY format either by default if Siegert configuration or b
7. 300 C and then use the UP 4 DOWN vw LEFT 4 and RIGHT arrow buttons to enter an Applied value that exactly equals the setting of the simulator Calibrate TS Span 1easured 570 Applied se F ress ENT Alternatively Submerge probe tip into a container of boiling water with a thermometer wait several minutes and then use the arrow buttons to enter an Applied value that exactly equals the thermometer reading NOTE The calibration range is from 175 to 625 F 80 to 329 C An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen 0024 9486 Rev 2 55 Calibration and Maintenance Fyrite InTech Manual T STACK Calibration Procedure Wait until the Measured reading stabilizes and then press ENTER to calibrate the TS Span Measured value to that of the Applied value after which the message Good Calibration should briefly appear followed by the CALIBRATION menu being re displayed 5 6 CO Sensor Calibration 5 6 1 Materials Required e Calibration kit P N 0024 7059 e Gas cylinder 500 ppm CO in air P N 0024 0492 5 6 2 CO Manual Zero Procedure The CO zeroing process is done automatically during warm up or manually using the manual zero feature see page 32 To perform a manual zero follow the steps below If your instrument is configured for CO auto zero then skip this CO manual zero procedure and
8. 4 Operational DEI 38 dl Prerequistte s ddd iaia 38 4 2 Sampling Ponc EXAM OS eoe O ERU E CES RA 38 4 3 Combustion Testing Process nennen nnns 41 AA TIVE RUN alc teet dde meten UU 42 4 5 Printing Using the Optional IrDA Printer esee 43 4 6 Taking Ambient CO Measurements ener 46 0024 9486 Rev 2 Table of Contents Fyrite InTech Manual 4 7 PC Interface and Fyrite UserSoR Wa licei 47 Section 5 Calibration and Maintenance 48 5 1 Serviceabllity 48 52 48 5 2 1 Equipment Requil BO hier 49 5 2 2 PFOCGAUre iaia dete Ud pa GU 49 5 3 Water Trap and Filter 50 5 4 and or CO Sensor 51 SAI Accessing the Sensors sso o e e Rt 51 5 4 2 Material Required As Needed 51 5 4 3 O Sensor Replacement 52 5 4 4 CO Sensor Replacement Procedure uu 52 5 4 5 B SMART CO Sensor Replacement i 53 5 5 Stack Calibration 54 5 5 L Ma
9. CO value that represents the highest CO reading measured during the entire 15 minute test Results can be saved to memory and or printed Use the following procedure to perform an ambient CO measurement Example Procedure for Taking Ambient CO Measurements Turn on the InTech in a fresh air environment and wait for initialization to complete Verify successful initialization no errors Check battery status see page 15 If battery life is questionable replace the batteries as the Ambient CO test takes approximately 15 minutes to complete Move instrument to target location to be tested Press F2 to display the Main Menu Use the down arrow to highlight Ambient CO Test and press the ENTER button Follow the on screen instructions to initiate the test Refer to page 20 for details on navigating the ambient CO test screens viewing results saving results to memory and printing results 46 0024 9486 Rev 2 Fyrite InTech Manual Operation 4 7 PC Interface and Fyrite User Software A PC with Fyrite User Software FUS installed can set edit and transfer the following e instrument time and date e calibration password e time meters e B SMART code e username e instrument settings e customer logo e firmware updates e language 0024 9486 Rev 2 47 Fyrite InTech Manual Calibration and Maintenance Section 5 Calibration and Maintenance 5 1 Serviceability The instrument operator i
10. Disposable Lithium 4 AA Duration 20 hours continuous max draw Type Rechargeable Duration 8 hours continuous max draw Response Range Resolution Accuracy Time T90 0 to 20 9 96 0 15602 20 396 O on flue gas 10 ppm 0 to 200 CO O to 2000 ppm 1 ppm lt 40 sec 5 reading 201 to 2000 Measure ment 2 C 0 to 124 C Stack 20 to 650 LG 3 C 125 to 249 C lt 50 sec Temp 4 to 1202 F 1 F 4 C 250 to 400 C Reso NA Efficiency HHV 0 1 to 100 ETA LHV 0 to 115 0 Calculation Calculation Range m seus oa ums on 12 0024 9486 Rev 2 Fyrite InTech Manual Setup Section 2 Setup 2 1 Connecting the Probe and Thermocouple A rigid stainless steel probe with handle is connected to a flexible hose with an integral water trap filter used to draw a gas sample into the analyzer from the room grilles diffusers and furnace flues 1 Inspect the flue gas hose for cracks If a hose is defective replace the entire probe assembly 2 Before using the analyzer check that the water trap filter is clean and dry If necessary dry out the trap and replace the filter element Push the probe s sample gas tubing onto the GAS inlet connector 4 Push the probe s thermocouple into the T STACK connector on the instrument noting the orientation SR connector in only one orientation DO NOT force the d IMPORTANT The T STACK conne
11. O sensor life will not be accurate Actual sensor life may vary Displays fresh air diagnostics similar to the display at ime Meters d warm up After the warm up countdown any ain Diagnostics 2 d d Sensor Life etected errors are displayed Otherwise a Success resh Bir Diagnostics 4 message is displayed Fresh Air Diagnostics Warm Up 60 C Bute zera Errors Detected STK Disconnected 2 Sensors a ias Successful gt a Menu Henu 3 10 Status Menu Status Menu Function This is the device status screen which displays information about the device Some of the information displayed on this screen includes serial number firmware version model number etc Menu Device Status Oct 18 2012 21 41 45 Print Menu 0024 9486 Rev 2 37 Fyrite InTech Manual Operation Section 4 Operation 4 1 Prerequisites Before beginning your combustion test verify the following e menu items are properly configured e the water trap is empty filter is clean and arrow is pointing UP e the probe and thermocouple are attached to the instrument e the power is ON and sufficient one of the following o four new batteries AA alkaline o four new batteries AA lithium o four fully charged AA rechargeable batteries e the warm up process has completed in fresh air without interruption or errors 4 2 Sampling Point Examples WARNING The illustrati
12. SMART codes can be entered through the Fyrite User Software FUS NOTE Installing a B SMART sensor forces the instrument to perform a zero function either manual or automatic 0024 9486 Rev 2 53 Calibration and Maintenance Fyrite InTech Manual NOTE Bacharach offers a convenient Exchange Program where available that allows the customer to regularly receive pre calibrated 9 replacement sensors that include a code that can be entered into the analyzer for a quick convenient setup Contact Bacharach customer service for more details about this program 5 5 T Stack Calibration This procedure first zeroes and then spans stack temperature to known temperature values The use of an electronic thermocouple simulator is the preferred method of producing the desired calibration temperatures Alternatively ice and boiling water baths can be used 5 5 1 Materials Required e Thermocouple simulator K type Range O to 600 F 18 to 316 F Accuracy 0 5 0 3 C e Alternatively ice water boiling water thermometer 5 5 2 T Stack Calibration Procedure T STACK Calibration Procedure Plug the simulator into the T STACK connector located at the bottom of the analyzer Alternatively Plug the probe s thermocouple into the T STACK connector located at the bottom of the analyzer analyzer s GAS port otherwise water will be drawn into the 9 IMPORTANT DO NOT attach the probe s gas hose to the
13. Sensor Properly dispose of the old CO sensor Plug new CO sensor into its socket fa Printed Circuit Board Install the CO cap by aligning it toward the open position 12 o clock as shown 52 0024 9486 Rev 2 Fyrite InTech Manual Calibration and Maintenance Step CO Sensor Replacement Procedure in the diagram below then twisting the cap clockwise approximately 40 to the closed position 2 o clock Reattach tubing Calibrate the CO sensor using either the standard calibration procedure or the B SMART procedure 5 4 5 B SMART CO Sensor Replacement Step B SMART CO Sensor Replacement Enter the CALIBRATION MENU Note that this requires password validation see page 34 2 Use the UP and DOWN arrow buttons to select B Smart Press ENTER to display the B Smart code screen 3 Use the UP and DOWN vw arrow buttons to enter the 10 digit alphanumeric code supplied with the pre calibrated B SMART sensor Use the LEFT 4 and RIGHT arrow buttons to move the cursor across the screen Press ENTER Calibration Menu nter Code 00 00 00 04 ress ENT Menu 7 Menu NOTE If the correct code was entered the analyzer accepts it and returns to the CALIBRATION MENU If an incorrect code was entered the screen will display Invalid Code Check to make sure the correct code has been entered If problem persists contact your nearest Bacharach Service Provider NOTE B
14. When finished press ENTER to save the row s changes Repeat for all lines Then select EDIT COMPLETE and press ENTER to finish SELECT MODE EDITING MODE ABC Heating amp nc CLEAR Edit Username ABC Heating amp AFC Plenum Parkway n CLEAR Menu CLEAR Edit Username Edit Complete 1 Complete i Menu CLEAR Menu CLEAR 28 0024 9486 Rev 2 Fyrite InTech Manual Configuration Setup Menu Function The Language Selection option allows the user to choose a language for all menus Use the UP and DOWN Y arrow buttons to scroll through language options varies based on instrument model Use ENTER to enable the selected language English 2 1 spanol Bate lo 04 07 08 Menu languages may differ based on the combustion equation setting 9 The number of available Three languages are available for North American NA configurations and eight languages are available for Siegert S configurations Refer to the table below and the SETUP MENU for more information 0024 9486 Rev 2 29 Configuration Fyrite InTech Manual Setup Menu Function Provides a list from which to select an inactivity key d Reference M press timeout for automatic shutdown If no key presses occur for the time specified the Fyrite InTech initiates an automatic shutdown Use the UP and DOWN arrow buttons to scroll through Inactivity Time
15. analyzer 2 If not already done turn ON the analyzer and display the CALIBRATION Menu Note that this requires password validation see page 34 Use the UP 4 and DOWN arrow buttons to highlight T Stack and then press ENTER to display the CALIBRATE TS ZERO screen 54 0024 9486 Rev 2 Fyrite InTech Manual Calibration and Maintenance T STACK Calibration Procedure Calibration Menu Calibrate TS ero Measured is the current temperature reading Applied is a known temperature that will be applied for calibration purposes Set thermocouple simulator to 32 F 0 C and then use the UP 4 DOWN LEFT 4 and RIGHT arrow buttons to enter an Applied value that exactly equals the setting of the simulator Alternatively Submerge probe tip into an ice water bath with a thermometer wait several minutes and then use the UP and DOWN arrow buttons to enter an Applied value that exactly equals the thermometer reading NOTE The calibration range is from 32 to 41 F 0 to 5 C An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen Wait until the Measured reading stabilizes and then press ENTER to calibrate the TS Zero Measured value to that of the Applied value after which the message Good Calibration should briefly appear followed by the CALIBRATE TS SPAN screen Set thermocouple simulator to 572 F
16. buttons to scroll through numerals 0 9 until the desired numeral is reached Press ENTER to advance to the next position of the password Press ENTER after all four digits are set Press ESC to return to the SETUP MENU Calibration Password Menu NOTE The calibration password can be changed through the Fyrite User Software FUS Calibration Menu Henu Refer to Chapter 5 page 48 for additional screens and calibration procedures 34 0024 9486 Rev 2 Fyrite InTech Manual Configuration 3 9 Diagnostics Menu Diagnostics Menu Function Displays time metrics for pump use and total Time Meter us 4 operation time ain Diagnostics 2 0 Sensor Life 2 resh Air Diagnostics 3 Sample Pump Time Menu Print Menu Displays information about the measurement sensors ime Me i of the instrument Main Diagnostics 0 Sensor Life resh mir Diagnostics Stack Therm Menu ADC 4568 2 Temp 24 C Date 01 06 18 Print Menu Displays the estimated oxygen sensor life based ime Meters d on e the sensor s 3 digit date code that you enter from the label on the sensor e the current date that you set e the typical O sensor life of approximately 24 months Sensor Life Sensor Life Sensor Life Menu Reset i Reset Sensor Life Menu Menu resh Air Diagnostics Menu The Fyrite InTech will show that the O sensor needs to be replaced and an e
17. go to the CO Sensor Span procedure that follows Manual CO Zero Procedure If not already done turn ON the analyzer and display the Main Menu screen Use the UP and DOWN Y arrow buttons to select the SETUP menu and press ENTER 3 From the Setup Menu use the UP 4 and DOWN Y arrow buttons to select the CO Zero Setting parameter then press ENTER Inactivity Timeout ost purge Period Date Format SW AD sero Setting Menu Menu From the CO Zero Setting screen use the DOWN w arrow button to select the Manual Zero option then press ENTER A reminder screen to place the instrument in fresh air is displayed CO Zero Setting Manual Zero Buta zera 2 Place instrument in lanual Zero i fresh air to zero si Press ENTER Menu Menu Press ENTER and wait for the manual zero to complete 56 0024 9486 Rev 2 Fyrite InTech Manual Calibration and Maintenance Manual CO Zero Procedure Setting Manual zero Warm Up 45 5 6 3 CO Sensor Span Procedure CO Span Procedure From the Calibration Menu see page 34 use the UP and DOWN arrow buttons to highlight CO and then press ENTER to display the CALIBRATE CO screen Note that this requires password validation see page Calibration Menu Calibrate CL Menu Measured is the current CO reading while Applied is a known CO level that will be applied for calibration purposes Use the UP 4 DOWN v LEFT 4 and RIGHT arrow bu
18. number and serial number information This screen is displayed for approximately 3 seconds A warm up screen is displayed during which the instrument is purged and initialized A countdown timer is displayed with the current zero setting for the Warm Up 46 CO sensor Auto Zero or Manual Zero see page 32 C Buta zera and page 56 Error lt Detected If any errors are detected during warm up the STE Disconnected corresponding error messages are displayed after 4 which the user presses F2 to go to the Menu or 5 presses RUN HOLD to go to the Hold screen See Menu page 59 for a list of error messages 0024 9486 Rev 2 17 Configuration Fyrite InTech Manual 3 3 Main Menu Display the Main Menu by pressing the F2 key Note that features and items displayed in menus are model dependent Your screens may vary Main Menu Function Access the Select Fuel Menu see page 19 e Select combustion fuel Access the Ambient CO Test Menu Siegert Only see page 20 e Initiate a 15 minute CO test e Get reading every minute and max CO reading e Print Save 16 readings and max CO Access the Memory Options Menu see page 22 e Access previously saved test results e Delete all previously saved test results Access the Setup Menu see page 24 e Edit view instrument preference e Edit view system parameters e Edit view combustion test parameters Access the Calibration Password Screen and the Calibration Men
19. of 3 Manually Entered Smoke Numbers Presence of Oil Derivatives Manually Entered Boiler Temperature Manually Entered BOILER TEMP 4 5 Printing Using the Optional IrDA Printer The instrument has the ability to store recall to the display and print sets of time and date coded test records The time and date are set through software menu selections e Displaying stored records is done through the MEMORY DIRECTORY MENU Press F1 to print displayed test records Example Printing Procedure Using Optional IrDA Printer Fyrite InTech should be turned on and displaying a screen with an F1 Print option Check for a sufficient supply of paper and batteries in the IrDA printer Turn on the printer slide switch on side of printer to the ON position 4 Position the printer within 8 to 16 inches 20 to 41 cm from the instrument and at no greater than a 60 degree angle Press F1 to print Turn off printer when complete Sample Run Screen Printouts for North American left and Siegert right 0024 9486 Rev 2 43 Operation Fyrite InTech Manual Combustion Equations are shown below eating and Parkway Bridge Street HVAC Outer Kensington West London ENG SWiJ 3 BACHARACH BACHARACH Inc BACHARACH Inc InTech SN 1234 12 33 05 06 29 12 Fuel Nat Gas T STK T AIR EA CO cop Comment 5 InTech CO Lambda CO CO Max T STK T AIR g Eta Eff
20. or Oxygen General Requirements and Test Methods Specifications for EN 50379 1 Part 1 Portable Electrical Apparatus Designed to Measure Combustion Flue Gas Parameters of Heating Appliances Performance Requirements Performance Requirements for EN 50379 3 Part 3 Apparatus Used in Non Statutory Servicing of Gas Fired Heating Appliances Signature Name Doug Keeports Title VP of Product Development Date November 12 2012 The technical documentation file required by this directive is maintained at the corporate headquarters of Bacharach Inc 0024 9486 Rev 2 63 Declaration of Conformity Fyrite InTech Manual 64 0024 9486 Rev 2 Fyrite InTech Manual 0024 9486 Rev 2 65 World Headquarters 621 Hunt Valley Circle New Kensington Pennsylvania 15068 Phone 724 334 5000 Toll Free 1 800 736 4666 Fax 724 334 5001 Website www MyBacharach com E mail help MyBacharach com
21. smoke test and adjusting your combustion process as needed Smoke test results of greater than 1 indicate improper combustion and demonstrate the need for process adjustment Only use the Fyrite InTech to sample flue gas AFTER the combustion process is adjusted and the smoke test indicates a smoke level of 0 or 1 Oil Derivative Siegert only specifies whether or not oil emperature Units derivatives were present during the smoke tests see Dil Derivative 1 page 24 Boiler Temperature Mann For incomplete combustion oil derivatives present in the sample can be precipitated onto the filter paper causing a color change in the smoke spot Use the UP and DOWN arrow buttons to select the YES option if oil derivatives were present during the smoke test Otherwise select NO and press ENTER 011 Derivative 1 11 Derivative Menu i Menu Reset i This information is included on printouts 0024 9486 Rev 2 25 Configuration Fyrite InTech Manual Setup Menu Function A boiler temperature Siegert only can be recorded emperature Units manually Enter the boiler temperature as measured 4 by an external thermocouple Use the LEFT 4 and RIGHT arrow buttons to change position Use the UP 4 and DOWN w arrow buttons to scroll through numerals 0 9 for the selected position Press ENTER when finished Menu Select Position Change Value Boiler Temperature Boiler Temperature
22. RESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND 1 ANY OBLIGATION LIABILITY RIGHT CLAIM OR REMEDY IN CONTRACT OR TORT WHETHER OR NOT ARISING FROM BACHARACH S NEGLIGENCE ACTUAL OR IMPLIED The remedies of the buyer shall be limited to those provided herein to the exclusion of any and all other remedies including without limitation incidental or consequential damages No agreement varying or extending the foregoing warranties remedies or this limitation will be binding upon Bacharach Inc unless in writing signed by a duly authorized officer of Bacharach Register your warranty by visiting www MyBacharach com ii 0024 9486 Rev 2 Fyrite InTech Manual NOTICE Product improvements and enhancements are continuous therefore the specifications and information contained in this document may change without notice Bacharach Inc shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material No part of this document may be photocopied reproduced or translated to another language without the prior written consent of Bacharach Inc Copyright 2012 Bacharach Inc all rights reserved BACHARACH Fyrite InTech and B SMART are registered trademarks of Bacharach Inc All other trademarks trade names service marks and logos referenced he
23. alert against unsafe practices IMPORTANT An important statement provides emphasis of an important feature operation etc Failure to follow this information could void your warranty result in improper operation or cause equipment damage NOTE A note statement provides emphasis of a feature operation practice etc ej amp j e P 1 3 Safety WARNING This analyzer is not intended to be used as a safety device WARNING When testing an appliance a full visual inspection of the appliance should be performed to ensure its safe operation DP 0024 9486 Rev 2 1 Overview D gt BP gt Fyrite InTech Manua CAUTION This analyzer is not intended to be used on a continuous basis CAUTION Do not store instrument or its sensors with solvents or products that contain solvents CAUTION Except for sensor and battery replacement this analyzer should only be opened and or serviced by authorized Bacharach personnel Failure to comply may void the warranty HAZARDOUS AREA WARNING This instrument has not been designed to be intrinsically safe for use in areas classified as hazardous locations For your safety DO NOT use it in hazardous classified locations CAUTION Do not use flammable or combustible substances like carburetor fluid used for cleaning the probe near an open flame CAUTION When the instrument is used in an inefficient oil fueled appliance where there is a high emission of soot t
24. are sampling ambient room air within the temperature range at warm up 2 0 Fyrite InTech was turned on with the probe sampling flue gas Move the probe to fresh air and restart the 0024 9486 Rev 2 59 Troubleshootin Fyrite InTech Manual Message Description instrument e Messages will indicate which sensors are in error Set Clock Time and date values need to be set in the instrument the instrument ignores O related NOTE If a set clock message occurs then messages except Bad Sensor Occurs in the number fields of sensors that have achieved over range condition Occurs in the number fields of sensors Replaces in error sensor values and any calculated values that depend on those sensor values Occurs in the number fields of sensors and indicates that values were not calculated NOTE If a particular sensor is in error during warm up the instrument automatically displays the error The instrument continues to operate with the sensor in error however information dependent on the sensor in error is not displayed 6 2 Replacement Parts Part Number Description 60 0024 9486 Rev 2 Fyrite InTech Manual Troubleshooting Part Number Description 0024 1484 CO Sensor Cap 0024 1458 CO Sensor Base 6 3 Accessories Part Number Optional Accessory 0024 9486 Rev 2 61 Troubleshooting Fyrite InTech Manual 6 4 Instrument Identification A label
25. ctor tabs are keyed to fit into the thermocouple connector tabs into the T STACK connector Probe Tube Probe m EE zz Handle Location of In Line NOx Filter Siegert Units Only Sample Water Trap and Gas Filter Assembly Hose Sample Gas Thermocouple Connector T Stack 0024 9486 Rev 2 13 Setu Fyrite InTech Manual 2 2 Front Panel Buttons 14 Button Description Powers the analyzer ON and OFF Hold this button down for at least 2 seconds to turn the power OFF Toggles the backlight ON and OFF while the analyzer is turned ON UP 4 DOWN Y LEFT 4 and RIGHT arrows are context specific navigation buttons for the menus UP A and DOWN arrow buttons scroll to menu options that are hidden from view when a side scroll bar is displayed indicating additional information UP 4 and DOWN w arrow buttons cause the displayed value to increase or decrease accordingly LEFT 4 and RIGHT arrow buttons jump to the top and bottom of lists respectively LEFT 4 and RIGHT arrow buttons position the active cursor on specific elements of a value to be changed The ENTER button Performs the action selected While in the HOLD screen turns the sample pump on displays the RUN screen and begins a combustion test While in the RUN screen turns the sample pump off displays the HOLD screen and the last set of combustion data Displays the HOLD screen while pressing i
26. ed on your local codes and practices for combustion data and CO levels To turn off the Fyrite InTech press and hold the POWER button until you see the Shutdown timer Wait for the purge function to complete you will hear the pump stop and the display will shut off Use the results of your combustion testing to assist in diagnosing any issues or potential issues that may exist with the combustion system processes Be sure to thoroughly evaluate systems and take ALL WARNING gas is life threatening and part of all combustion appropriate actions to maintain life safety 4 4 The RUN Screen Sample Main Menu Sample Main Menu with North American with Siegert Combustion Equations Combustion Equations Battery Enabled Enabled Status Icon 7 0 Toggle 107 Between n oa Run and Print Menu S Hold Modes Scroll Bar Indicating More items Print Display Save Print Menu Screen Main Results to Menu to Optional Memory 4 4 Printer AVG SMOKE OIL DERIV BOILER TEMP Print Menu 42 0024 9486 Rev 2 Fyrite InTech Manual Operation Combustion Test Parameters NA Siegert Carbon Monoxide Efficiency Using Higher Heating Value Eff Carbon Dioxide Setting for Maximum Carbon Dioxide in Flue Gas Stack Temperature Ambient Air Temperature Stack Loss Efficiency Using Lower Heating Value Carbon Monoxide Carbon Dioxide Ratio CO content referenced to an Oxygen percentage n Average
27. he probe s sample filter may become clogged Before every use check the filter to confirm it is clean or replace it with a new filter To prevent soot intake and a clogged filter a smoke test should be performed before operating under such conditions This ensures that the furnace or boiler is burning at a level appropriate for the use of this instrument When the CO level exceeds the allowable threshold a warning will prompt the user to consider performing a smoke test This screen is cleared by pressing the ENTER button Once the warning is cleared it will not be displayed again for that particular test If a new test is started by pressing the HOLD button the warning will be displayed again if the limit has been exceeded 0024 9486 Rev 2 Fyrite InTech Manual Overview 1 4 Product Overview The Fyrite InTech is a portable hand held combustion analyzer for use in residential and light commercial applications It is intended to be used by e HVAC contractors e home inspectors e maintenance personnel e energy auditors to conduct combustion efficiency analysis on residential and light commercial furnaces and appliances in the worldwide market The instrument is supplied with all of the following components e probe and hose assembly e four disposable AA alkaline batteries e so t or hard carrying case depending on model e factory calibrated and installed sensor s as ordered and depending
28. he water trap CAUTION Carburetor cleaner damages plastic components Take precautions not to spray cleaner onto the probe handle or analyzer Insert the plastic spray tube of the carburetor cleaner into the gas sample hose and then liberally spray carburetor cleaner through the hose and out the probe tube After spraying remove all the residual cleaner by repeatedly flushing the gas hose and probe tube with alcohol Wipe off the surfaces of the probe and tubing with a clean cloth 5 Allow the parts to dry completely If available blow compressed air through the probe to expedite the drying process Reconnect gas sample hose to top of the water trap 0024 9486 Rev 2 49 Calibration and Maintenance Fyrite InTech Manual 5 3 Water Trap and Filter Replacement To Gas Port on Analyzer To empty water pull apart using a slight twisting motion Do not allow water level to go above tip of riser tube Stack Gas From Probe Pry apart FILTER filter chamber _ CHAMBER using a small flat blade screwdriver Pull apart inserted into using a notch twisting a When reassem motion bling filter chamber make sure surfaces FILTER mee os uA uae DO NOT ELEMENT A and B contact rock back and forth each other WATER lt TRAP CHAMBER 50 0024 9486 Rev 2 Fyrite InTech Manual Calibration and Maintenance 5 4 and or CO Sensor Replacement NOTE The O sensor l
29. ife is approximately 2 years The CO sensor life is greater than 3 years 5 4 1 Accessing the Sensors O CO SENSOR SENSOR E O Release and then remove battery cover by pushing latch up 5 4 2 Material Required As Needed e O Sensor P N 0024 0788 e CO Sensor P N 0024 7265 or B Smart sensor P N 0024 1467 0024 9486 Rev 2 51 Calibration and Maintenance Fyrite InTech Manual 5 4 3 O Sensor Replacement Procedure Follow the procedure below for O sensors O Sensor Replacement Remove battery door and connector tubing from both sensors 2 Pull O sensor from its socket Remove the O cap 4 Properly dispose of the old sensor Note 3 digit date code on new sensor Engage the nub on the new sensor within the slot on the cap s side and twist to secure the cap and sensor together Install the cap and sensor unit by e Aligning the ribs on the sides of the sensor with the corresponding shape in the base Inserting the pins into the connectors in the base Reattach tubing Close battery door Turn on instrument After warm up completes enter the 3 digit date code see page 35 5 4 4 CO Sensor Replacement Procedure Follow the procedure below for CO sensor replacement CO Sensor Replacement Procedure Remove battery door and the connector tubing from the CO sensor Remove CO cap by twisting counter clockwise Gently pull CO sensor out of its socket
30. imeout 4 to select either Siegert combustion equations or North t Period 2 zere Cerina American combustion equations combustion Equations Use UP 4 and DOWN v arrow buttons to highlight the desired option Press ENTER to select 32 0024 9486 Rev 2 Fyrite InTech Manual Configuration Setup Menu Function Combustion Equations Combustion Equations m m orth American gHorth American 02 06 102 12 15 34 02 06 102 12 15 42 Menu Menu Settings and test records will be deleted Menu Language Selection _ English ramrals 5 spafiol i 02 06 12 12 16 35 Cancel Combustion Changed To Combustion Changed To Horth American Siegert IMPORTANT Changing this setting resets several configuration parameters to their default values Below is a list of affected parameters and those unaffected Unchanged Reset to Default Values Temperature units Manual Auto zero O Oxygen reference Calibration data Fuel User name Memory erased Clock 0024 9486 Rev 2 33 Configuration Fyrite InTech Manual 3 8 Calibration Menu Calibration Menu Function Calibration Password Calibration is performed by applying known values and accessing the password protected menu items When 3 Password the Calibration Menu is selected the user must enter a 4 digit numeric security code in order to proceed to Henu the calibration options The default password is 1111 Use the UP 4 and DOWN arrow
31. inimum of 3 minutes Step Example Combustion Testing Procedure Confirm that testing prerequisites have been completed Based on the sampling point examples and your particular combustion application locate and prepare an appropriate sampling point Insert the probe into the combustion location Press the RUN HOLD button to begin sampling gas You should see the word RUN in the upper left corner of the display and hear the sample pump turn on If you see the word HOLD press the RUN HOLD button again Monitor the display for combustion data If desired turn on your optional IrDA printer then press the F1 button on the Fyrite InTech to print the current combustion data Press the RUN HOLD button to stop the test You should see the word HOLD in the upper left corner of the display and hear the sample pump turn OFF If you see the word RUN press the RUN HOLD button again Remove the probe from the sampling point CAUTION The probe may be very hot Allow it to cool then wipe it clean with a dry cloth Press the F3 button as desired to save combustion data for later retrieval review and or printing Move the instrument to a clean air environment and press the POWER button to turn off the instrument The shutdown procedure includes a 0024 9486 Rev 2 41 Operation Fyrite InTech Manual Example Combustion Testing Procedure Turn on the instrument to optionally print and or evaluate saved test results bas
32. it selection p 24 e Hardware 5 Probe hose assembly for gas transport and temperature input Sample pump to provide gas sample delivery Backlit monochrome graphic LCD Hard or soft carrying case USB 2 0 mini B connection for PC interface and communications e PC Interface 47 o USB cable Type A to Mini B Fyrite User Software FUS Windows compatible o Updates and instrument configuration O O O 422402 O O O O O O O O O O O 0024 9486 Rev 2 7 Overview Fyrite InTech Manual 1 8 Combustion Test Process Overview FUNCTION PAGES Connect Probe E irrita 13 Turn On Instrument rari 14 15 16 Prepare Verify Power 15 instrument Zero Instrument Auto Manual 17 32 56 Use Menu Syste M ossis eio eni 17 Configure Set System Parameters 19 24 Parameters Set Combustion Test Parameters 19 Perform Replace Sensor s as Needed 35 51 Maintenace Calibrate as 34 56 Wihan Dt Replace Batteries as Needed 15 FE Filter Replacement nn nueeeo 50 Place Probe in Sampling Point 38 Perform Collect Data RUN Button 42 Combustion Save Data as Needed 14 42 Test Sto
33. ly available in North American configurations Use the UP 4 and DOWN arrow buttons to highlight the desired date format Press ENTER to save new date format Press ESC to quit without saving Date Format Date Format MH DD 04 09 26 PH BREITE 4 29 5 3 PH Menu Menu 0024 9486 Rev 2 31 Configuration Fyrite InTech Manual Setup Menu Function Provides a list from which the user may select the Inactivity Timeout 4 desired method for zeroing the CO sensor ost purge Period e Auto Zero happens automatically at warm up e Manual zero is used to initiate the zeroing process whenever desired Use the UP 4 and DOWN Y arrow buttons to highlight the desired zeroing method Menu Press ENTER to save Press ESC to quit without saving CO AUTO ZERO CO MANUAL ZERO Manual zero Menu Menu Place instrument in Place instrument in fresh air to zero fresh air to zero Press ENTER Press ENTER Menu Menu Setting Manual Zero m TH INTECHI Warm Up 46 Warm Up 45 CO Auto Zernoa By default the Fyrite InTech automatically zeroes all sensors on ambient air when the instrument is turned on The Fyrite InTech can be set to perform and store a manual zero for the CO sensor The instrument uses the stored value to indicate background CO values after warm up instead of performing an auto zero on the background gas The COMBUSTION EQUATIONS menu allows the user Inactivity T
34. m the list Memory Directory 0224505 02 01 43 e Ple cd Tu 02 01 49 02 24 08 02 01 57 FAGE Menu PAGE Press the ENTER button to display the saved data em 3 Hat Gas 3 Hat Gas Print Menu Print Menu Prompts user before clearing all saved combustion tests from memory Menu 22 0024 9486 Rev 2 Fyrite InTech Manual Configuration Memory Options Function Print Average Siegert Only displays the memory emory Directory directory with the first 3 samples highlighted Use the ae un UP and DOWN Y arrow buttons to move the scrolling window up and down to select which three contiguous samples are to be averaged then press ENTER Print Average Print Average 1 16 0 12 08 46 16 1 16 07 12 08 46 15 2 16 07 12 08 46 2 16707712 08 46 23 1602712 09 46 3 167077 12 08 5 4 16 07 12 08 46 37 4 16 07 2 FAGE FAGE FAGE Heu PAG Ex Menu The average is calculated displayed and available for printing left If fewer than 3 samples exist the average is not calculated right 12 08 54 41 12 08 54 42 Print Menu PAGE Menu PAGE 0024 9486 Rev 2 23 Configuration Fyrite InTech Manual 3 7 Setup Menu Setup Menu Function Access Temperature Units C or F to be used by the Temperature Units instrument and for display and printing purposes Use the UP 4 and DOWN W arrows buttons to Her highligh
35. oint 02 CO Stack Temp Stack Temp 02 CO Stack Temp Condensing furnaces Combustion testing of fan boilers can be tested assist or power vented through a hole drilled in furnaces boilers should the plastic vent pipe be done through a hole directly below the when allowed by the drilled the vent diverter through a hole manufacturer or local immediately above the drilled im the vent authority of jurisdiction inducer fan COBIBETOE or taken from the exhaust termination Boilers which have a bell shaped draft diverter on top should be tested IMPORTANT Review manufacturer recommendations for the combustion device being tested and be aware of accepted practices of the local jurisdiction before introducing sampling holes into exhaust pipes or ducts into the space be sure to completely and securely seal any 9 CAUTION To avoid the introduction of dangerous exhaust gases sampling holes made in the exhaust pipes or ducts 40 0024 9486 Rev 2 Fyrite InTech Manual Operation 4 3 Combustion Testing Process WARNING The Fyrite InTech calculates combustion parameters based on North American or Siegert combustion equations NA or Siegert configuration is selected the SETUP MENU sure that your Fyrite InTech is properly configured for your region and desired combustion calculations NOTE The recommended time required to achieve a stable measurement is a m
36. on the back of the instrument provides the following information that is useful for service and troubleshooting e manufacturer e country of origin e certification s e part number e serial number BACHARACH INC NEW KENSINGTON PA 15068 U S A TELEPHONE 724 334 5000 FAX 724 334 5001 Made in the U S A 4 North American Label Siegert Label 6 5 Service Centers Replacement parts and service can be obtained by contacting one of the following Bacharach Service Centers Canada i StALES Bacharach of Canada Inc Bacharach Inc 20 Amber Street Unit H7 621 Hunt Valley Circle Markham Ontario L3R 5P4 Canada New Kensington PA 15068 Phone 905 470 8985 Phone 724 334 5051 724 334 5723 mail achcan Q idirect com Email help MyBacharach com VV 62 0024 9486 Rev 2 Fyrite InTech Manual Declaration of Conformity C Declaration of Conformity The manufacturer of the products Bacharach Inc covered by this declaration 621 Hunt Valley Circle New Kensington PA 15068 Year conformity is declared 2012 The undersigned hereby declares that the above referenced product is in conformity with the provisions of the following standards and is in accordance with the following directive Directive 2004 108 EC EMC Directive Standard s Electromagnetic Compatibility Immunity Electrical EN 50270 2006 Apparatus for the Detection and Measurement of Combustible Gases Toxic Gases
37. on the model and kit some or all of the following e rubber boot e spare filters e Fyrite User Software FUS e USB cable type A to mini B e Infrared Data Association IrDA printer with four disposable AA alkaline batteries e printer paper 1 5 North American NA vs Siegert S Combustion Equations Though the combustion process is fairly standardized across the globe a combustion analyzer intended for worldwide use demands a degree of flexibility for a few regional preferences The Fyrite InTech provides a North American configuration and a Siegert configuration see page 32 to address these and other needs which are contrasted below NOTE Detailed differences between North American and Siegert configurations are noted where appropriate in this manual 0024 9486 Rev 2 3 Overview Fyrite InTech Manual Feature North American NA versus Siegert S Configurations Countries Typical North American Typical NA Users Siegert S Users Asia Belgium Australia Denmark Latin America France North America Germany South America Italy Netherlands Poland Spain United Kingdom Heating Values For combustion calculations Siegert uses the fuel s lower heating value NA uses the higher value Different fuel sets and composition p 19 Lambda is similar to excess air Extra Siegert CO CO ratio boiler temperature smoke number and oil Parameters derivative are displayed for Siegert only Siegert users can
38. ons of combustion devices and sampling points in this section are examples only Be sure to consult with the manufacturer s documentation for the combustion devices you are servicing The following combustion devices and example sampling points are shown and explained below e Example forced air furnace e Example hot water tank e Example 90 efficiency condensing furnace e Example 80 efficiency fan assist or power vented furnace e Example atmospheric gravity vented boiler 0024 9486 Rev 2 38 Fyrite InTech Manual Operation Example Forced Air Furnace 02 CO Stack Temp For atmospheric burner or gravity vented forced air heating equipment with a clamshell or sectional heat exchanger design test each of the exhaust ports at the top of the heat exchanger The probe should be inserted back into each of the exhaust ports to obtain a flue gas sample before any dilution air is mixed in 0024 9486 Rev 2 Example Hot Water Tank Undiluted Flue Gas Sample Taken Under Draft Diverter in Top of Fire Tube Domestic hot water tanks with the bell shaped draft diverter can be accurately tested by inserting the probe tip directly into the top of the fire tube below the diverter 39 Operation Fyrite InTech Manual Example 8096 Efficiency Example Fan Assist or Power Atmospheric Gravity Vented Furnace Vented Boiler Example 90 Efficiency Condensing Furnace Combustion Air Sampling P
39. out options never default 20 30 or 60 minutes Use the ENTER key to enable the selected timeout Inactivity Timeout Menu O minut 06 29 10 02 01 32 PH Menu IMPORTANT The instrument overrides the inactivity timeout cancels the automatic shutdown that is the instrument remains ON and restarts the timeout countdown if e any key is pressed e CO is greater than 50 ppm or e is less than 18 8 96 Provides a list from which the user may chose a minimum purge duration time minimum length of time that the pump continues to run after shutdown is initiated Use longer Post Purge Period if the Fyrite InTech has been exposed to large amounts of CO gas Use ENTER to enable the selected Post Purge Period PURGING SENSORS is displayed on the shutdown screen if a Post Purge Period is enabled Use the UP 4 and DOWN w arrow buttons to scroll through Post purge Period options Post purge Period 06 29 12 02 21 53 Henu 30 0024 9486 Rev 2 Fyrite InTech Manual Configuration Setup Menu Function Date format North American Configuration only Provides a list from which the user may select the desired date format used by the instrument E e MM DD YY default for NA configurations e DD MM YY standard for Siegert NOTE The DD MM YY date format is the only format available in instruments d configured with Siegert combustion equations This parameter is on
40. p Test HOLD Button 14 42 Print Data as Needed F1 14 42 43 Save Data 14 42 Review Print Data F1 14 42 43 Results Review All Combustion Data 14 42 43 Adjust Combustion Equipment As Needed SR 14 42 Disconnect 41 Purge 2 30 41 Turn Off 22 221 14 41 Clean and SPORE 41 6 0024 9486 Rev 2 Fyrite InTech Manual Overview NOTE The North American NA configuration of Fyrite InTech computes and displays the calculations as long as the measured oxygen is not above 16 O and the stack temperature is not above 9 650 C 12009 The Siegert configuration of the Fyrite InTech computes and displays the calculations as long as the measured oxygen is not above 18 8 O and the stack temperature is not above 650 12007 F 1 9 Fyrite InTech Sales Combinations Regni Reporting Sales Kit P N 0024 8510 0024 8511 0024 8512 0024 8513 0024 8514 NO Filter 0024 9486 Rev 2 9 verview Fyrite InTech Manual wand RACE PI CH Tue ddad ET pi PI Te e zn
41. rein belong to their respective companies 0024 9486 Rev 2 iii InTech Manual iv 0024 9486 Rev 2 Fyrite InTech Manual Table of Contents Table of Contents Section 1 ON CRW Y cU O M 1 T Introduction 1 CV OD SO TD TD ILE 1 uo Sea 1 1 4 Product 3 1 5 North American NA vs Siegert S Combustion Eguations 3 6 COMPONECRIS Palaia 5 257 mu ic EN pp 7 1 8 Combustion Test Process Overview 8 1 9 Fyrite InTech Sales Combinatlofhs ol 9 1102 o 11 Section 2 BS 240 m Tr 13 2 1 Connecting the Probe and Thermocouple 13 2 2 FPONt Panel BOONS n het ddd 14 2 a 15 2 4 Turning On the Fyrite InTech RR ORI IAT CIO OTO TTT 16 Section 3 antes 17 3 1 Menu Structure a a 17 3 2 Warm Up 5 17 3 5 O R TT 18 344 Select Fuel Menter YO EN NN 19 3 5 Ambient CO Menu Siegert ONIY YY 20 2 6 Memory Options 22 Y 24 3 8 Calibrauon Menu nella 34 2 9 Blaenosucs MENU tS uui PON NUES 35 3 10 Status Ment 2 Eng 37 Section
42. rite InTech Manual Release and then remove battery cover by pushing latch up i I NOTE Set Clock error message will be displayed if the instrument is without power for an extended period of time 2 4 Turning On the Fyrite InTech To turn on the Fyrite InTech press the PWR button NOTE After turning on the Fyrite InTech it performs a warm up procedure which includes an auto zero procedure for the sensors see pages 17 and 32 For this reason be sure to turn on the Fyrite InTech in a clean air environment 16 0024 9486 Rev 2 Fyrite InTech Manual Configuration Section 3 Configuration 3 1 Menu Structure Overview NOTE The Fyrite InTech may be configured to use either North American combustion equations or Siegert combustion equations see page 32 As result several parameters are unique to each 9 configuration This section shows mix of screens that have been configured for North American combustion equations as well as Siegert combustion equations Depending on how you have configured your instrument your screens may vary slightly from those pictured in this section Menus and the items contained within them are described in a top down fashion starting from the startup screens and working sequentially through the menus and menu items 3 2 The Warm up Sequence Boot Screens Description Splash screen shows the Bacharach logo with version model
43. rror message is displayed see below 0024 9486 Rev 2 35 Configuration Fyrite InTech Manual Diagnostics Menu Function In this case e Note the 3 digit date code on the new sensor e Replace the O sensor e Press F3 to change and verify sensor date code Resetting the Sensor Date Code Use the LEFT 4 and RIGHT arrow buttons to move the cursor horizontally to select between the 2 digit month code 00 12 and the one digit year code 0 9 corresponding to the last digit of the manufacture vear that make up the 3 digit date code Use UP and DOWN wv arrow buttons to increment and decrement the selected field s value When finished press ENTER to save the changes nter s date code nter date code Tk 215 Menu Menu 0 NOTE Entering a value of 000 three zeros disables this feature Next verify the current month and year Use the arrow keys to edit the current month and year if needed and press ENTER to confirm Set Clock Set Clock erify the month year erify the month year 19 2012 Menu Menu NOTE Use this feature as a reminder only This status is based on the date code on the sensor that you enter the current date that you enter the typical O life span 2 years the output of the sensor 36 0024 9486 Rev 2 Fyrite InTech Manual Configuration Diagnostics Menu Function NOTE If either of the entered values is incorrect the status of your
44. s able to easily replace the following components without the use of tools e probe assembly e probe filters e batteries e printer paper Additionally a technician with the use of readily available hand tools and factory provided instructions can e perform basic diagnostics e replace sensors e confirm proper operation before putting the unit back into service Field calibration is also possible with the proper equipment Refer to the calibration section for more information 5 2 Cleaning the Probe The probe tube and gas sample hose will become dirty under normal use NOTE The water trap s filter element should prevent soot from reaching the analyzer s internal components If the probe is not 9 kept clean it could become clogged and restrict the flow of gas into the analyzer resulting in incorrect combustion test readings and calculations requires less frequent cleaning than an analyzer used for testing d NOTE An analyzer that tests natural gas furnaces normally coal or oil fired furnaces 0024 9486 Rev 2 48 Fyrite InTech Manual Calibration and Maintenance 5 2 1 Equipment Required Alcohol Aerosol Can of Automotive Carburetor Cleaner Clean Rag Source of Compressed Air optional T CAUTION Do not use flammable or combustible substances like carburetor fluid used for cleaning the probe near an open flame 5 2 2 Procedure Cleaning the Probe Remove gas sample hose from the top of t
45. set a CO max number for the fuel Print Average There is a print average feature for Siegert Feature NO Filter A NO filter is included in line on the tubing of the gas sample probe of Siegert units Languages 3 languages for North American NA configuration 8 languages for Siegert S configuration 4 0024 9486 Rev 2 Fyrite InTech Manual Overview 1 6 Components 1 Monochrome Display LCD with Backlight 2 Function Keys F1 F2 and F3 e Context sensitive e Functions shown at bottom of display 3 4 Up and Down Arrow Keys e Scroll up down through a list e Increase decrease alphanumeric values 5 6 Left and Right Arrow Keys e Scroll left right through a field e Jump to top bottom of list RUN 7 Enter Key 0 e Choose highlighted item D Accept value characters INTECH 8 Escape Key e Cancel most operations and display previous screen T 9 Power Backlight Key e Press amp release Power ON Press amp release Toggle backlight ON OFF Press amp hold 2 secs Begin power OFF sequence 10 Run Hold Key e While in HOLD Turn on pump display RUN screen and begin combustion test e While in RUN Turn off pump display HOLD screen and last set of combustion data e n most menus Display HOLD screen During power down Return display to HOLD screen cancel power down 0024 9486 Rev 2 5 Overview Fyrite InTech Manual 1 T Stack Por
46. t 2 USB Port 3 Sample Gas Port 4 Sample Gas Thermocouple T Stack Connector 5 Sample Gas Hose 6 USB Cable Optional 7 Location of NOx Filter Siegert Units Only amp Water Trap and Filter Assembly Probe Handle 10 Probe Tube 6 0024 9486 Rev 2 Fyrite InTech Manual Overview 1 7 Features e Sensors pp 51 60 o Field replaceable electrochemical sensors O and B SMART CO o Flue gas temperature measurement using a Type K thermocouple e Fuel codes 19 o Six available fuels in North American configuration o Ten available fuels in Siegert configuration e Power pp 12 15 4AAalkaline batteries included 4AA lithium batteries 4AA rechargeable batteries externally charged o Low battery warning e Testing Features o Complete test results 10 sets can be stored recalled displayed and printed p 22 Time and date stamping of test results Secure calibration function password protected p 34 Auto power off feature with sensor purge feature p 30 Status and diagnostic menus p 35 Manual entry of values Siegert only pp 25 26 Ambient CO Siegert Only p 46 e User Customizations North American and Siegert combustion calculations pp 32 43 Multi language interface p 29 Auto Manual zero functions for the CO sensor p 32 Customized user information 3 lines of 20 characters p 44 Customized logo on printouts 192 x 384 pixels p 46 Temperature un
47. t from most menus Returns the display to the HOLD screen while pressing it during the shutdown sequence The ESC button cancels most operations and displays the previous screen Pressing function keys accepts the corresponding function defined above that key at the bottom of the display for example PRINT SAVE MENU etc 0024 9486 Rev 2 Fyrite InTech Manual Setup 2 3 Power Options You use the PWR button to turn on the Fyrite InTech Power options include e Disposable AA alkaline batteries included e Disposable AA lithium Li batteries e Externally charged rechargeable NiMH batteries Check the Fyrite InTech for sufficient power prior to each use Replace the batteries if the low or replace battery symbol appears in the upper right corner of the Fyrite InTech screen Full Medium i Low DUO Replace Batteries 4 AA Fresh or Fully Charged Estimated Life Span in Hours Continuous Pump On Replace batteries as follows 1 Removethe battery cover from the back of analyzer 2 fold batteries are installed remove them and properly discard them 3 Observing the polarity markings inside the battery compartment install four AA disposable alkaline or lithium batteries or four fully charged externally charged AA rechargeable NiMH batteries 4 Replace the battery cover NOTE The Fyrite InTech does NOT charge rechargeable batteries 0024 9486 Rev 2 15 Setu Fy
48. t the desired choice Press the ENTER button to use the selected temperature unit Press ESC to quit without saving Temp Units Menu ahrenhelt i 05 87 12 04 04 58 PM Menu Setup Menu Smoke Number Siegert only is used to calculate and Temperature Units display an average smoke value based on 3 smoke test Smoke Humber a Til Derivative 4 results that are entered by the user A sample smoke Boiler ue ala scale is shown below Tern as Li Uw x 42 ET WE IE a 45 o Perform 3 smoke tests then enter the results in the 3 smoke number parameters shown below Use the UP 4 and DOWN Y arrow buttons to highlight smoke number 1 2 or 3 then press ENTER Use the LEFT lt and RIGHT arrow buttons to set the smoke number 0 9 that most closely matches the numerical value on your smoke scale for that sample Press ENTER when finished The average smoke number is displayed and will be included on printouts Smoke Humber emperature Units Smoke 1 Smoke Humber pmoke Ho 2 0 Dil Derivative 4 Emoke Ho 3 0 Boiler Temperature 2 Menu Menu Reset 24 0024 9486 Rev 2 Fyrite InTech Manual Configuration Setup Menu Function Smoke Humber Smoke Humber Smoke 1 2 Smoke 2 Average Smoke Ho 4 Smoke 3 Henu eset Menu WARNING DO NOT use the Fyrite InTech to sample gas from an oil based combustion system without first doing a
49. terials Reguired Lara 54 5 5 2 T Stack Calibration Procedure 54 5 5 CO Sensor CallDEaEOT a os tota lia 56 5 6 1 Materials Reguired ana 56 5 6 2 CO Manual Zero 56 5 6 3 Sensor Span Procedur6 ee 57 5 4 Re SeneorCalibrati on id cR KC da RYE 58 Section 6 TroubleshootiniB 59 6 1 Error and Warning 5 59 62 Replacement Pal ls 60 0 3 ACCESSONE Silea 61 6 4 Instrument Identification 62 6 5 SEVICE CENTET S uu Y VE PEE E 62 Declaration Conto iau nile leche 63 VV vi 0024 9486 Rev 2 Fyrite InTech Manual Overview Section 1 Overview 1 1 Introduction Thank you for investing in a Bacharach Fyrite InTech combustion analyzer To assure proper use and operator safety please read the contents of this manual for important information on the operation and maintenance of the analyzer 1 2 Conventions WARNING A warning statement denotes a potential hazard associated with the use of this equipment Failure to follow this information could result in serious personal injury or death CAUTION A caution statement indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Caution statements may also be used to
50. ttons to enter an Applied value that exactly equals the concentration stamped on the CO cylinder NOTE Bacharach recommends using a 500 ppm calibration gas however the calibration range is from 20 to 1 000 ppm An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen Attach a 500 ppm CO cylinder to the regulator and connect calibration kit components as shown below Apply 500 ppm carbon monoxide in an air balance calibration gas Wait until the Measured reading stabilizes and then press ENTER The message Good Calibration should briefly appear If the sensor s output is low but still usable then the message Good Calibration WARNING Low Sensor will appear The sensor will now be marked as being Low in the Warm up screen If the sensor s output is too low to be usable then the message Bad Calibration Sensor End of Life Entry Not Saved will appear Close the regulator and remove the CO cylinder 0024 9486 Rev 2 57 Calibration and Maintenance Fyrite InTech Manual Leave Top GAS Port 1 Gas Cylinder 2 Regulator 3 3 16 I D Tubing 4 Tee 5 6 Flowmeter Barbed Hose Connector Part of Calibration Kit 5 7 T Ref Sensor Calibration The T Ref sensor is located inside the instrument Calibration is done at the factory and should not need to be done in the field
51. u see page 34 e Calibrate sensors Access the Diagnostics Menu see page 35 e View run meters and system diagnostic values Diagnostics e Check O sensor life e Fresh air diagnostics Access the Device Status Menu see page 37 e Access the software date model number serial number and version information Menu 18 0024 9486 Rev 2 Fyrite InTech Manual Configuration 3 4 Select Fuel Menu Select Fuel Function Select the combustion fuel from the fuel list Use the UP 4 and DOWN Y arrow keys to highlight the desired fuel and use the ENTER key to select NA Fuel List Siegert Fuel List fos e 0024 9486 Rev 2 19 Configuration Fyrite InTech Manual 3 5 Ambient CO Menu Siegert Only Ambient CO Function Access the Ambient CO Menu Siegert only When initiated the Ambient CO feature monitors CO values continuously and captures a reading every minute for 15 minutes a total of 16 readings from to to t s Press ENTER to initiate the Ambient CO test This begins a 15 minute test cycle during which a status screen is displayed It shows the starting ambient CO value the current CO value and the elapsed time into the test Ambient CO Press to start Menu Menu Ambient CO Ambient CO NOTE Press the F2 key to cancel a test in progress After the test is complete the Ambient CO Summary screen is displayed This is a scrollable window that shows the 16 CO
52. y choice through the Date Format parameter if North American configuration The measured value of CO can be referenced to a specific O percentage 0 to 15 as referenced in the equation below 20 9 O Reference 0 Cono 20 9 0 Measured Use the UP A and DOWN V arrow buttons to enter the O reference value n from 0 to 15 Press ENTER to save the selection or ESC to revert to the previous setting Set 0 Reference D ref to O IG 05 0212 04 06 12 PH Menu NOTE The O reference has a default value of 0 CO with respect to a 0 O reference is also known as CO Air Free or 0 27 Configuration Fyrite InTech Manual Setup Menu Function Provides an interface for entering user identification emperature Units information used on printouts Generally the 4 Username fields contain the HVAC company and Username 4 related information Menu NOTE This data can be entered using the Fyrite User Software FUS Use the UP 4 and DOWN v arrow buttons to choose a row and press ENTER to begin editing the selected row Then use the UP and DOWN arrow buttons to select the desired letter number or special character for the current text position amp SPACE az A Z 0 9 Use the LEFT 4 and RIGHT arrow buttons to move the cursor horizontally on the selected row and repeat the character selection process for each text position
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