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Bacharach NEW! Fyrite INSIGHT Plus Owner's Manual

1. 97 Device Status Menu 23 diagnostics eeeeeeeeeeeee 53 73 CI 23 ITO IU coire PA PEOR DRE aUe 23 51 DIMAS HTE oerte or b 22 26 differential pressure 22 26 62 differential pressure connector 6 differential temperature 22 dilution aif eo calo veste cete x Eres 56 disconnecting the probe 58 displaced DR DE EPDIES 5 draft 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Index COH Dec UO vesci te eb dea eoru 6 HOS Boecl eme EDEN S MER LE 15 reading aridin 22 26 62 E edit test IDs ert esi 38 efficiency 3 13 55 57 60 EU MEO E TETN 95 EIN5 O27 Oi orana 11 als ry 11 end plate cim ici mU ve TE To cr LEUE 93 energy auditors eese 3 enlarged characters 36 ENTER button 2 5 16 24 28 31 36 69 error messages esee 52 91 error SCIeeLr ioi s aa oe 30 ESC button 5 16 31 34 36 43 44 46 47 50 62 69 pom H 4 13 EXCESS dif aan eNA Pe UOI NI Td RPA ENS 4 13 60 exhaust POMS uit Grind atves 56 F F1 button5 9 26 58 63 66 67 69 71 F2 button 5 21 26 62 67 69 71 F3 button5 9 26 52 58 66 68 69 70 factory default settings 42 E ORN IEN CIPRO c ons 95 118 TOSLUNES acce basics dpt D E Mr EUE 7 TIMOR otis bres 2 3
2. 68 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Operation Trend Description Screen p Options Press the F3 button to define options for the trend screen F3 The LINE GRAPH PARAMETER option is used to select the combustion parameter from a list to be graphed over time Line Graph Options Line Graph Parameter Line Graph Parameter el Line Graph Time co Eff co CdS The LINE GRAPH TIME option defines the full scale X axis sample time over which the graph is plotted Line Graph Options Line Graph Time 30 seconds Line Graph Time 5 minutes 4 7 3 Bar Graph Screen Bar Graph Component row wortvamerian ise Nat Gas Hold NGAS Description Hold NGAS c 9 4 3 2 E Q UO User selected parameter name shown in bar graph Limits are defined by the user Bar graph limits correspond to parameter range Dynamic current value indicates real time reading 0024 9487 Rev 1 69 Operation Fyrite INSIGHT Plus Manual Bar Graph Component e Color of current value pointer is based on limit status Green Between upper and lower limit Red Outside upper or lower limit e User defined limits shown on bar graph in red and green e Display range adjusts to real time values Left Arrow e Press the LEFT arrow to go to the Line Graph Trend screen Right Arrow e Press the RIGHT gt arrow to go to the Stack Temperature Hot Spot Screen Limits F1 e Used to ente
3. Edit Run Hold Format Edit Run Hold Format Note that this action causes only the text portion of the row to be highlighted See above You are now able to scroll through the list of available parameters for this position 3 Use the UP 4 and DOWN Y arrow buttons to scroll through and select the desired data to appear in that position of the display Press ENTER to save the selection for that row 4 Change the data displayed at other locations by repeating steps 2 and 3 5 When finished use the UP 4 and DOWN v arrow buttons to select EDIT COMPLETE located at the bottom of the list Press ENTER to save the new display format and return to the RUN HOLD Format options 42 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration Setup Menu Function NOTE Changing the RUN HOLD format also can be done through the Fyrite User Software FUS Reset Format Factory Default Reset the display format back to the factory default settings as follows 1 From the SETUP MENU use the UP 4 and DOWN v arrow buttons to select RESET FORMAT Press ENTER to display the Reset Format confirmation prompt Run Hold Format Edit Format Reset Format Use the UP A and DOWN Y arrow buttons to select YES to confirm the reset of the RUN HOLD display format to the factory default format Reset Format 0024 9487 Rev 1 43 Configuration Fyrite_ INSIGHT Plus Manual Setup Menu Setup Menu Test ID
4. SPACE az A Z 0 9 Use the LEFT and RIGHT gt arrow buttons to move the cursor horizontally on the selected row and repeat the character selection process for each text position When finished press ENTER to save the row s changes Repeat for all 3 lines Then select EDIT COMPLETE and press ENTER to finish Edit Username Edit Username Bacharach Inc 621 Hunt Valley i621 Hunt Valley Edit Complete CIH Setup Menu RUN HOLD Format Overview EE Allows the user to select the order in which parameters are displayed in the RUN HOLD screen Run Hold Format Jj The combustion parameters shown on the RUN HOLD screen are dependent on the combustion equations NA vs Siegert that are beings used see page 50 for more information The order in which the parameters and data appear in the RUN HOLD screen can be changed using the RUN HOLD Format option in the Setup Menu 0024 9487 Rev 1 41 Configuration Fyrite_ INSIGHT Plus Manual Setup Menu Function Changing the RUN HOLD Format 1 Use the UP 4 and DOWN Y arrow buttons to select EDIT FORMAT Press ENTER to display the current format Run Hold Format Edit Format Reset Format 2 Change data for a particular location by first using the UP 4 and DOWN arrow buttons to select the location in the list that you want to edit Note that the entire line of each position is highlighted Press ENTER when the desired row is highlighted
5. Graphical Customizable Dynamic Trend Bar Graph Hot Spot Screen Screen Screen Hold Nat Gas Hold Nat Gas Hold Nat Gas Clear Display Display Set Display Select Clear Display Graph Main Graph and Main Parameters Hot Main Menu Options Display Menu To Be Spot Menu Limits Displayed Graph 62 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Operation 4 5 Making a Draft or Pressure Measurement The difference in pressure AP between two areas can be measured by using the analyzer s two pressure ports and the PRESSURE screen By using the AP port as the reference the pressure applied to the AP port will be displayed on the PRESSURE screen as the differential pressure between the two ports Perform a draft pressure measurement as follows Example Draft or Pressure Measurement Procedure Confirm that testing prerequisites have been completed see page 56 Display the MAIN MENU by pressing the MENU F2 button If necessary press ESC until MENU appears above F2 Use the UP 4 and DOWN Y arrow buttons to select PRESSURE Press ENTER to display the Pressure screen Before taking a measurement the pressure sensor may need to be re zeroed if it is not already displaying zero with both pressure ports open to the atmosphere If necessary zero the pressure sensor as follows Press the ZERO F2 button Disconnect any hoses connected to the AP and AP ports and then press ENTER to zero the pressure sensor Reconnect any hose
6. The Measurable Difference Furite INSIGHT Combustion Gas Analyzer Instruction Manual Configuration e Operation e Maintenance P N 0024 9487 Revision 1 December 6 2012 Product Leadership e Training e Service e Reliability Fyrite_INSIGHT Plus Manual WARRANTY Bacharach Inc warrants to Buyer that at the time of delivery this product will be free from defects in material and manufacture and will conform substantially to Bacharach Inc s applicable specifications Bacharach s liability and buyer s remedy under this warranty are limited to the repair or replacement at Bacharach s option of this product or parts thereof returned to seller at the factory of manufacture and shown to Bacharach Inc s reasonable satisfaction to have been defective provided that written notice of the defect shall have been given by buyer to Bacharach Inc within two 2 years after the date of delivery on Product CO sensor and LL O sensor and within one 1 year after the date of delivery of the O sensor Bacharach Inc warrants to buyer that it will convey good title to this product Bacharach s liability and buyer s remedy under this warranty of title are limited to the removal of any title defects or at the election of Bacharach to the replacement of this product or parts thereof that are defective in title THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF I ANY AND ALL OTHER WARRANTIES EXPRESS OR I
7. Username Run Hold Format Language Selection Setup Menu Username f Run Hold Format f Language Selection Button Sound L il 44 Function The Language Selection option allows the user to choose a language for all menus Use the UP 4 and DOWN Y arrow buttons to scroll through language options varies based on instrument model Use ENTER to enable the selected language Language Selection English f Fran ais Ot Espa ol E 06 29 12 11 25 30 AM languages may differ based on the d NOTE The number of available combustion equation setting Three languages are available for North American NA configurations and eight languages are available for Siegert S configurations Refer to the table below and the SETUP MENU for more information The audible sound used to signal when a button is pressed can be turned OFF and ON as follows Use the UP 4 and DOWN Y arrow buttons to highlight the desired BUTTON SOUND On or Off and then press ENTER to select or ESC to discard changes Button Sound Menu Off On 06 29 12 09 00 51 AM 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu The analyzer can be set to indicate a calibration Run Hold Format reminder during warmup Calibration reminders can Language Selection be set to occur never 6 8 10 12 or 15 months after Button Sound the last calibration When the preset period is CAL Rem
8. A sample smoke Smoke Number scale is shown below Oil Derivative BACHARACH OlL BURNER SMOKE SCALE Perform 3 smoke tests then enter the results in the 3 smoke number parameters shown below Use the UP 4 and DOWN Y arrow buttons to highlight smoke number 1 2 or 3 then press ENTER Use the LEFT lt 4 and RIGHT gt arrow buttons to set the smoke number 0 9 that most closely matches the numerical value on your smoke scale for that sample Press ENTER when finished The average smoke number is displayed and will be included on printouts Smoke Number Smoke Number Smoke No 1 1 Smoke No 2 2 Smoke No 3 Average Smoke No 2 Press ENTER WARNING DO NOT use the Fyrite INSIGHT Plus to sample gas from an oil based combustion system without first doing a smoke test and adjusting your combustion process as needed Smoke test results of greater than 1 indicate improper combustion and demonstrate the need for process adjustment Only use the Fyrite INSIGHT Plus to sample flue gas AFTER the combustion process is adjusted and the smoke test indicates a smoke level of O or 1 0024 9487 Rev 1 33 Configuration Fyrite_ INSIGHT Plus Manual Setup Menu Function Setup Menu Oil Derivative Siegert only specifies whether or not oil derivatives were present during the smoke tests see page 33 Smoke Number y For incomplete combustion oil derivatives present in Oil Derivative the samp
9. Continuous Pump On Replace batteries as follows 1 2 3 Remove the battery cover from the back of analyzer If old batteries are installed remove them and properly discard them Observing the polarity markings inside the battery compartment install four AA disposable alkaline or lithium batteries or four fully charged externally charged AA rechargeable NiMH batteries Replace the battery cover 18 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Setu NOTE The Fyrite INSIGHT Plus does NOT charge rechargeable batteries Battery Compartment Release and then remove battery cover by pushing latch up NOTE A Set Clock error message will be displayed if the instrument is without power for an extended period of time 2 4 Turning the Fyrite INSIGHT Plus On Off To turn on the Fyrite INSIGHT Plus press the POWER button Press and hold the power again button to begin the shutdown cycle NOTE After turning on the Fyrite INSIGHT Plus it performs a warm up procedure which includes an auto zero procedure for the sensors For this reason be sure to turn on the Fyrite INSIGHT Plus in a clean air environment VVV 0024 9487 Rev 1 19 Setup Fyrite_INSIGHT Plus Manual 20 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Configuration Section 3 Configuration 3 1 Menu Structure Overview NOTE The Fyrite INSIGHT Plus may be configured to use either North American combustio
10. Select Fuel Function CO Max Adjust CO MAX Default 11 8 p Adjust co Max 1 8 Press ENTER to Save Siegert configurations accept manually adjusted CO max values which are used for combustion calculations and represent corrections for fuel variations Adjusted CO max values are stored with saved combustion records and displayed in the RUN HOLD screen CO max values are entered through software menu selections when a fuel type is selected Custom Fuel Codes In addition to the fuel codes built in to the Fyrite INSIGHT Plus the instrument supports 2 additional fuels from which you may choose If your combustion application requires a fuel type not listed in the Fuel Type menu contact Bacharach for information on additional fuel codes Custom fuel codes are developed by Bacharach at a customer s request and can be loaded into the instrument using the Fyrite User Software FUS If one or more fuel codes are downloaded to the instrument they will appear at the bottom of the fuel list in the Fuel Menu NOTE Custom fuel codes are specific to the combustion equations that are being used see page 50 so be sure to include your combustion equation type North American or Siegert with any custom fuel code requests 0024 9487 Rev 1 25 Configuration Fyrite_INSIGHT Plus Manual 3 5 Pressure Menu Pressure Pressure Measured 0 00 inwc Type Diff Acrs HtEx Zero Pressure Measured 0 00 i
11. locate and prepare an appropriate sampling point WARNING The Fyrite INSIGHT Plus calculates combustion parameters based on North American or Siegert combustion equations NA or Siegert configuration is selected in the SETUP MENU Be sure that your Fyrite INSIGHT Plus is properly configured for your region and desired combustion calculations Example Combustion Testing Procedure Confirm that testing prerequisites have been completed see page 56 Insert the probe into the combustion location Press the RUN HOLD button to begin sampling gas You should see the word RUN in the upper left corner of the display and hear the sample pump turn on If you see the word HOLD press the RUN HOLD button If desired turn on your optional IrDA printer then press the F1 button on the Fyrite INSIGHT Plus to print the current combustion data See page 64 for additional printing information Press the F3 button as desired to save combustion data for later retrieval review and or printing Press the RUN HOLD button to stop the test You should see the word HOLD in the upper left corner of the display and hear the sample pump turn OFF If you see the word RUN press the RUN HOLD button again You may optionally choose to print test data while in HOLD mode Remove the probe from the sampling point and disconnect the probe CAUTION The probe may be very hot Allow it to cool then wipe it clean with a dry cloth Move the instru
12. 10 15 55 73 93 assembly scs onc rre eot ds 6 replacement e 75 Mret be T 56 TM E E p 11 32 56 67 91 E e R A 11 32 56 91 Tres AN ainan Na S 53 55 87 91 CIAQNOSTICS ccccceseeeceeeeeeeeeeeees 23 front panel buttons 16 Fuel Merit ooo oco hod 22 24 function keys 16 66 F1 button 5 9 26 58 63 66 67 69 71 F2 button 5 21 26 62 67 69 71 F3 button 5 9 26 52 58 66 68 69 70 Fyrite User Software FUS 3 8 10 24 37 38 40 41 50 63 65 72 79 94 G Bas POM Lione d E 82 85 Gas Pressure screen 22 26 gas sample 8 15 56 73 74 TOW AUC ea oer tu gu RO INA IR ENUS 11 Paskel oio reto ect o tertie cm 93 good calibration 82 86 88 graphics screens 16 17 61 66 H hard GAS Osan cotes opel St RIDE SIDE SUR 10 hazardous area warning 2 heat exchanger eeeesss 56 heating val amp iio teo dex 4 hectoPascals esses 31 81 MGIG KeV ius rome virt ERE xv e Raus 5 NOM MOG NR ETT IER 60 hold screen 16 17 24 40 61 66 home inspectors eeeeeeeee 3 NOU SDOUs eden ota a 67 71 HVAC contractors ioco eret cer Hoax 3 I ICO WALTON cates sitire De I en ae dkes 82 85 Identiticatiolt so
13. 2 an 0 to 20 9 96 0 19560 40 396 O 20 sec LL O CO w NO Oto O ppm Ore 200 ppm lt 40 sec filter 4000 ppm 5 201 to 4000 ppm j 20 to 316 C 0 1 C Ambient i O to 100 C lt 70sec Temp 4 to 600 F 0 1 F 0 to 124 C 20 to 650 C Stack Temp 125 to 249 C lt 50 sec 4 to 1202 F 250 to 400 C Differential 600 C Temp 1112 F 0 03 mB 1to 1 mB Pressure 100 mB 0 01 mB Differential EEAG nodi 0 01 inwe 3 40 to 1 mB 40 inwc 01 inwc Pressure 3 1 to 40 mB 12 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Overview NOTE The North American NA configuration of the Fyrite INSIGHT Plus computes and displays the calculations as long as the measured oxygen is not above 1696 O and the stack temperature is 9 not above 650 C 1202 F The Siegert configuration of the Fyrite INSIGHT Plus computes and displays the calculations as long as the measured oxygen is not above 18 896 O and the stack temperature is not above 650 C 1202 F Reso Configuration lution Efficiency HHV 0 1 to 100 ETA LHV Oto 115 0 Calculation Calculation Range Excess Air 1 to 250 96 X Lambda 1 to 9 55 CO dry basis 1 1 Stack Loss 0 1 to 100 1 CO Ref to O CO CO Ratio 0024 9487 Rev 1 13 Overview Fyrite_INSIGHT Plus Manual 14 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Setup Section 2 Setup 2 1 Connecting the Probe and Thermo
14. HOLD button again The pump should stop running and the word HOLD should be shown at the upper left hand corner of the display The instrument now shows the last measured and calculated data taken before the instrument was placed in HOLD Use the UP 4 and DOWN Y arrow buttons to scroll through the complete list of measured and calculated values when the instrument is running or in the HOLD mode Combustion Test Parameters Oxygen Carbon Monoxide Excess Air Efficiency Using Higher Heating Value Carbon Dioxide Setting for Maximum Carbon Dioxide in Flue Gas Stack Temperature Ambient Air Temperature Stack Loss Efficiency Using Lower Heating Value Carbon Monoxide Carbon Dioxide Ratio CO content referenced to an Oxygen percentage n Average of 3 Manually Entered Snoke Numbers Presence of Oil Derivatives Manually Entered Boiler Temperature Manually Entered BOILER TEMP 0024 9487 Rev 1 61 Operation F rite INSIGHT Plus Manual Sample Run and Hold Screens Sample Run Screens with North American with Siegert Battery HOLD EUR Combustion Equations Combustion Equations Status Enabled Enabled Icon Toggle 4 Between TTE Full Run and a Medium Hold Modes a Low LLLI Replace USB Power Scroll Scroll Left Right through through Graphic Graphic Screens Screens Scroll Bar Indicating More Items Print Display Save Results Main Results to Menu to Optional Memory Printer
15. Menu DU IU RA 79 85 86 outside range errror 91 0024 9487 Rev 1 99 Index Fyrite INSIGHT Plus Manual password screen e 23 pressure sensor e eere 80 dle cue E Roads 81 83 86 reritidel cuoio E USER 44 92 detault aec dei poete N 44 ODUOTIS ncc extern d viae tEke 44 removing equipment 82 aD Geese EA 84 TES ta Cle T A N E E E S 82 carbon dioxide 2 4 13 24 60 see also CO carbon monoxide 4 7 10 13 21 35 45 47 50 58 60 76 79 87 88 91 94 see also CO Carburetor cleaner 2 74 CAS asado ae aspis teri iin 3 8 52 93 CE Tub cntsmei cince ovi es cael N 11 certification M RR 95 changing the RUN HOLD format 41 check sensor Ob eeeeess 91 clean air environment 19 58 Cle dle scisco cod HR 2 73 74 clear MENO Visser eve epa o pel ess 29 Clear test Dus peter EE ener 39 all Te COEGlS coss tn tetro beet eitan 39 individual records 39 clock ONION s eoe e etti rotis 19 Clock ODIO RON TIT DT 34 clogged MEETS i bro doi vato bo trii re ends 2 CO TT 4 7 10 13 21 35 45 47 50 58 60 76 79 87 88 91 94 REE SE E E T 35 ambient testing for 28 72 calibration reminder 92 CV NING SF dvor tit erronea tete 88 Senso messe dit s 91 92 sensor calibration 87 sensor
16. O d ensis ette tone oe IMS imo ated MED EE 81 5 6 TsStack Call atO Messu e PaL bau eo Eae obtu ioo ULP OD LOS o Ea pta Es 83 56 4 Materials Regue serai OE e RP E Re veas 83 5 6 2 T Stack Calibration Procedure eeeeeeeeeereeeeeee 83 Sd SAIE CAllOGA COM ion esse tons Es ete UE ser MN e UE cort aub nius corii 85 5 7 1 Materials Regul ed ccicsexen e co Ret kot er ee o S CREER eX 85 5 7 2 T Air Calibration Procedure sees 86 5 8 CO Sensor CallDFatiOTosde scccse anon ota dera i eae E AR DNE 88 5 8 1 Materials Required cccccccccsssecccsseccceesecceeseeceensecseesessaaees 88 5 8 2 CO Manual Zero Procedure cccsssecccesseecceescecceeseesaeeseeseuees 88 5 8 3 CO Sensor Span Procedure orerar rnar a A 89 5 9 TERET Sensor CadlibEati Ol oue iei E aer oben a cr uta deco t 90 SECTION 6 TROUBLESHOOTING eie ees v du Fe aav saeua Ys S ren oe eoa Yee rEe Eran arenis 92 0024 9487 Rev 1 V Fyrite INSIGHT Plus Manual 6 1 Error and Warning MeSSaQ S cccsseccccsssccccessceceensccssaeeeeseaesesseseees 92 6 2 Replacement Parts ose orte echa en iR ROSA Ye ux VE exu des te Ea 94 0 3 UNCCOSSOLIOS 6 irsoc eot dise toe vi PIER RTI TAS IIS PbelbrUpU Ee bqLIM M LoNS De Leer OLpI E 95 6 4 Instrument Identification eeeeeeeen enne nnns 96 5 5 Service CerteFs cuoco e leset cad Ta Sep Meet Nubes EE dur ed ead E dali oda du 96 CE Declaratiom o
17. Setup Combustion Equations Place instrument in fresh air to zero Press ENTER Manual 7ero 5 Press ENTER and wait for the manual zero to complete Setting Manual Zero successful Manual zero stored Warm Up 52 88 0024 9487 Rev 1 4 From the CO Zero Setting screen use the DOWN WV arrow button to select the Manual Zero option then press ENTER A reminder screen to place the instrument in fresh air is displayed CO Zero Setting Manual Zero Fyrite INSIGHT Plus Manual Calibration and Maintenance 5 8 3 CO Sensor Span Procedure CO Span Procedure From the Calibration Menu use the UP 4 and DOWN Y arrow buttons to highlight CO and then press ENTER to display the CALIBRATE CO screen Note that this requires password validation see page 51 Calibration Menu Calibrate CO Pressure 1 Measured 459 ppm T Stack Applied 9500 ppm Press ENTER J CO l Measured is the current CO reading while Applied is a known CO level that will be applied for calibration purposes Use the UP 4 DOWN V LEFT 4 and RIGHT arrow buttons to enter an Applied value that exactly equals the concentration stamped on the CO cylinder NOTE Bacharach recommends using a 500 ppm calibration gas attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen o however the calibration range is from 20 to 1 000 ppm An Attach a 5
18. To Edit the contents of a Test ID record use the UP A and DOWN Y arrow buttons to highlight the Edit Test ID option and press ENTER Test ID Menu Select Test ID Edit Test ID Clear Test ID l Use the UP 4 and DOWN Y arrow buttons to highlight your desired choice from the list of 10 Test IDs the first line of each Test ID is shown Once highlighted press ENTER to select that Test ID The text associated with the selected Test ID if any is displayed 3 lines per Test ID along with the EDIT COMPLETE option Edit Test ID Edit Test ID 1 ABC Heating ABC Heating Boiler 1 Burner 1 4 es Eat Complete LPage Menu Pager Use the UP 4 and DOWN Y arrow buttons to choose which of the three Test ID lines to edit and then press the ENTER key to begin editing the chosen line Use the UP 4 and DOWN Y arrow buttons to select the desired letter number or special character S amp SPACE az A Z 0 9 Use the LEFT 4 and RIGHT gt arrow buttons to move the cursor horizontally on the selected row Press ENTER to save the row s changes Repeat for all 3 lines Then select EDIT COMPLETE and press ENTER to finish 0024 9487 Rev 1 39 Configuration Fyrite_ INSIGHT Plus Manual Setup Menu Function CLEAR TEST ID To clear the contents of one or more Test IDs use the UP 4 and DOWN Y arrow buttons to highlight the Clear Test ID option and press ENTER Test ID Menu Clear Tes
19. aa a N A aN 67 4 7 2 Graphical Line Graph Trend Screen csccccseeseceeseeeeeeeeeees 68 4 7 3 Bak Grapti SeEeeld assess e EUR Lr ue ol ut Ei di iuste vut 69 4 7 4 Stack Temperature Hot Spot Screen eeeeeeeeessse 72 4 8 Taking Ambient CO Measurements Siegert Only 72 4 9 PC Interface and Fyrite User Sotware sc doe tesi es anus a 73 SECTION 5 CALIBRATION AND MAINTENANCE ee eee eee eene nnn 74 c EE Ta Ilo DUN EY ccn 74 5 2 Cleaning tne PEODO citas I ua Dn Fass tbe eiua EO M I Eo E 74 5 2 4 EQUIPMENT Required sees oa E ve tuae D REOR YES ER E EEmeNUS 75 5 2 2 PrO COUE doubt simus abd sie ies ut Mac duet eN Ein Ces MEO OI E 75 5 3 Water Trap and Filter ReplaceMent cccssscccsesecceeeseeeeeeeessenseees 76 5 4 O and or CO Sensor Replacement ssseee 77 5 4 1 Accessing the SENSOMS vs ccccescs covesdscosvccicssesccesssesce vscecessenensessensens 77 5 4 2 Material Required As Needed eeeeernnnee 77 5 4 3 O Sensor Replacement Procedure ccccssecceseceeeseeeeneeeeeeees 77 5 4 4 CO Sensor Replacement Procedure ccccsseccsseccesscecseeeeneees 78 5 4 5 B SMART CO Sensor Replacement esee 80 5 5 Pressure Sensor CallDFatlOn 45er tI ee ree ERRR E ERES EY RD XR YR 81 5 5 1 Materials RegulFeg esee tiese etd aedi e eu editada cas vi OUR a edi TN 81 Des PROCES OUT
20. alphanumeric characters representing a customer s name burner number location etc Test ID Username Menu NOTE This data can also be entered using the Fyrite User Software FUS From the Test ID screen you can select edit and clear Test IDs Test ID Menu Select Test ID Edit Test ID Clear Test ID SELECT TEST ID After a Test ID is selected the information e isassociated with all succeeding test records e will appear at the top of each printed test record e will appear in CSV files when records are downloaded to a PC The chosen Test ID remains in effect until it is deselected a new Test ID is selected or the instrument is turned off Up to 10 Test IDs can be entered A No Test ID option is also available To select a Test ID to be associated with future test records use the UP 4 and DOWN Y arrow buttons to highlight the Select Test ID option and press ENTER Then use the UP 4 and DOWN Y arrow buttons to highlight your desired choice from the list of 10 Test IDs or No Test ID if you don t want to assign one Once highlighted press ENTER to select that Test ID Test ID Menu Select Test ID Select Test ID 1 ABC Heating Edit Test ID Clear Test ID CE Page Menu Paget 38 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration Setup Menu Function EDIT TEST ID NOTE This data can also be entered using the Fyrite User Software FUS
21. code on the sensor that you enter e the current date that you enter e the typical O life span 2 years e the output of the sensor If either of the entered values is incorrect the status of your O sensor life will not be accurate Actual sensor life may vary Diagnostics Menu Displays fresh air diagnostics similar to the display at warmup After the warmup countdown any detected errors are displayed Otherwise a Success message is displayed Refer to page 92 for a list of errors Fresh Air Diagnostics Menu Fresh Air Diagnostics No Errors Diag Successful Warm Up 48 CO Auto Zero 54 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration 3 13 Status Menu Status Menu Function Main Menu This is the device status screen which displays Setup J information about the device Some of the Calibration f information displayed on this screen includes serial Diagnostics EE number firmware version model number etc Status Devi Stat evice Status Menu ion AO 08 Jun 27 2012 16 07 23 T0 02 B1 01 Menu 0024 9487 Rev 1 55 Fyrite INSIGHT Plus Manual Operation Section 4 Operation 4 1 Prerequisites Before beginning your combustion test verify the following e menu items are properly configured e the water trap is empty filter is clean and arrow is pointing UP e the probe and thermocouple are attached to the instrument e the power is ON and sufficient one of the fol
22. eu und 11 55 EPG TUO coe triv por teat 24 prerequisites eeeesseee 55 M order in which parameters are displayed 33 e eee etes 40 287a icc mec 11 a C 22 62 67 69 71 87 over range condition T ieerinieeeenne 92 overriding the inactivity timeout 45 MaINLENAN CC uoo eed tei eate pU UAE 73 e I gp 49 60 97 Dersontiela sciam eene s Pn 3 matlotmoeter uice xr ec e dna 80 81 P manual zero operis tek 7 47 87 DALAL RR DR E 12 65 manufacturer 55 57 95 97 part numbers 10 93 95 measurement sensors 51 Pascale ossis cass INAN 31 80 81 MEMOTFY cc cstsivicedcctots 10 26 28 49 72 password cccceeecceeeeeeeeeees 7 50 72 85 cleared un vom ON 28 validation 79 81 83 88 deleting contents of 29 DE ODE oodisserde ivi tesi ai 95 118 directory 22 28 30 63 positive pressure reading 62 number of locations 12 post purge period 45 RESE ota ecoute uu uie aq E 4 POWER button 5 19 59 saving data to sseees 26 power options eeeeee 12 18 options MENU eere 28 DFeTEreNCeS ccccecceessseeeeeeeeeeees 3 22 anilliscie er EET 31 PFEreQuiSiteS ccccccssseecesseeeeeeeess 55 MAP osi eon en het etis 31 80 81 pressure MM
23. indicate which sensors are in error 0024 9487 Rev 1 92 Fyrite INSIGHT Plus Manual Troubleshooting Message Description Set Clock Time and date values need to be set in the instrument NOTE If a set clock message occurs then the instrument ignores CO calibration reminder messages and all O related messages except Bad Sensor Cal Reminder The calibration reminder occurs during warmup and is based on months the CO calibration reminder setting see page 45 the current date setting see 35 and the date of the last calibration of the CO sensor Occurs in the number fields of sensors that have achieved over range condition Occurs in the number fields of sensors Replaces in error sensor values and any calculated values that depend on those sensor values Occurs in the number fields of sensors and indicates that values were not calculated NOTE If a particular sensor is in error during warmup the instrument automatically displays the error The instrument continues to operate with the sensor in error however information dependent on the sensor in error is not displayed 0024 9487 Rev 1 93 Troubleshooting Fyrite INSIGHT Plus Manual 6 2 Replacement Parts Part Number Description 94 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Troubleshooting 6 3 Accessories Part Number Standard Accessory 0024 9487 Rev 1 95 Troubleshooting Fyrite INSIGHT Plus Manual 6 4 Instr
24. measurement on the combustion test Clock printout O Ref Nererence Use the UP 4 and DOWN arrow buttons to select Print Pressure Menu YES or NO Press ENTER to save your choice Print Pressure Mo Yes 06 28 12 08 30 49 AM 36 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu Combustion test data in the Run Hold screen can be Clock sd shown with enlarged characters to make viewing Reference f easier The operator can set zoom levels to Standard 2X or 3X Zoom l The Standard zoom setting will display 5 lines of combustion test data at one time 2X will display 4 lines of data with enlarged characters 3X will display 3 lines of data with enlarged characters Select the desired zoom level using the UP 4 and DOWN Y arrow buttons Press the ENTER button to save the selection or press ESC to revert to the previous setting Zoom Menu SIELE LLS 26 07 12 11 49 19 Zoom Menu Standard 2X 26 07 12 11 49 28 Zoom Menu Standard 3x 26 07 12 11 49 36 The operator can scroll through the complete list of data using the UP 4 and DOWN v arrow buttons regardless of the zoom level 0024 9487 Rev 1 37 Configuration Fyrite_ INSIGHT Plus Manual Setup Menu Function Setup Menu TEST ID OVERVIEW Print Pressure Test records can be identified by manually entering up to three lines of text with each line containing a maximum of 20
25. sampled CO reading even if the reading was taken in between one of the sample snapshot readings Ambient CO Summary Ambient CO Summary Time min A CO ppm 0 The test results can be printed by pressing F1 and saved to memory with a time and date stamp by pressing F3 Press F2 to return to the menu to memory they are not included as part 8 NOTE If the ambient CO results are saved of the Print Average feature NOTE Any over range CO values e g CO 4000 ppm are displayed as xxx 0024 9487 Rev 1 29 Configuration Fyrite_INSIGHT Plus Manual 3 9 Memory Options Menu Memory Options Function Memory Options Provides access to the Memory Directory This Memory Directory directory contains a numbered list of up to 100 saved Clear Memory test records combustion data pressure data Print Multiple temperature data etc NO DATA is displayed if no tests were saved since the last time memory was cleared Memory Directory 9 06 29 12 12 52 03 PM To view saved data use the UP 4 and DOWN Y arrow buttons to highlight the desired test from the list Press the ENTER button to display the saved data r Memory Options Allows user to delete contents of memory A Yes No confirmation screen is displayed before all saved test Clear Memory records are cleared from memory Use the DOWN Print Multiple V arrow to select Yes and press ENTER to confirm or use the UP 4 arrow to select No and press E
26. samples exist or if the 3 selected samples include non combustion test data e g saved pressure data Invalid Selection Inconsistent Tests 0024 9487 Rev 1 31 Configuration Fyrite_INSIGHT Plus Manual 3 10 Setup Menu Setup Menu Setup Menu Temperature Units Pressure Units Clock Reference Setup Menu Temperature Units Pressure Units Clock Reference Menu Function Set Temperature Unit C or F for display and printing purposes Use the UP 4 and DOWN Y arrow buttons to highlight the desired choice Press the ENTER button to use the selected temperature unit Press ESC to quit without saving Temp Units Menu Celsius Fahrenheit 06 28 12 08 26 30 AM Set Pressure Unit for display and printing purposes inches water column millibars Pascals hecto Pascals mm H O Use the UP 4 and DOWN Y arrow buttons to highlight the desired choice Press the ENTER button to use the selected pressure unit Press ESC to quit without saving Pressure Units Menu Pressure Units Menu InchesWater F iPascals TT _ _ IhectoPascals Pascals M ae 07 09 12 11 03 15 AM 07 09 12 11 05 43 AM 32 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu Smoke Number Siegert only is used to calculate and Temperature Units f display an average smoke value based on 3 smoke test results that are entered by the user
27. the d instrument to use either North American combustion equations or Siegert combustion equations see page 50 Changing this setting resets memory and the values of other settings Refer to page 50 for a list of affected parameters 4 0024 9487 Rev 1 Fyrite_INSIGHT Plus Manual Overview 1 6 Components 1 Graphic Color Display 2 Function Keys F1 F2 and F3 Context sensitive Functions shown at bottom of display 3 4 Upand Down Arrow Keys Scroll up down through a list Increase decrease alphanumeric values 5 6 Left and Right Arrow Keys Scroll left right through a field Jump to top bottom of list 7 Enter Key Choose highlighted item Accept value characters 8 Escape Key Cancel most operations and display previous screen 9 Power Key Press amp release Power ON e Press amp hold 2 secs Begin power OFF sequence 10 Run Hold Key While in HOLD Turns on pump displays RUN screen and begins combustion test While in RUN Turns off pump displays HOLD screen and last set of combustion data n most menus Displays HOLD screen During power down Returns display to HOLD screen cancels power down 0024 9487 Rev 1 5 O verview Fyrite INSIGHT Plus Manual BOTTOM VIEW oo E N Oo uU amp Ww 1 Stack Temperature Connector T STACK 2 Primary Ambient Air Connector T AIR 3 USB Connector Mini B 4 Sample Gas Connector 5 Draft
28. the top of the fire tube below the diverter 57 Operation F rite INSIGHT Plus Manual Example 80 Efficiency SEE Fan Assist or Power Atmospheric Gravity Vented Furnace Vented Boiler Example 90 Efficiency Condensing Furnace Combustion Air Sampling Point 02 CO 02 CO Stack Temp N Stack Temp O2 CO Stack Temp Condensing furnaces Combustion testing of fan Boilers which have a bell boilers can be tested assist or power vented Shaped draft diverter on through a hole drilled in furnaces boilers should top should be tested the plastic vent pipe be done through a hole directly below the when allowed by the drilled in the vent diverter through a hole manufacturer or local immediately above the drilled in the vent authority of jurisdiction inducer fan connector or taken from the exhaust termination IMPORTANT Review manufacturer recommendations for the combustion device being tested and be aware of accepted 9 practices of the local jurisdiction before introducing sampling holes into exhaust pipes or ducts into the space be sure to completely and securely seal any d CAUTION To avoid the introduction of dangerous exhaust gases sampling holes made in the exhaust pipes or ducts 58 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Operation 4 3 Combustion Testing Process Based on the sampling point examples see page 56 and your combustion application
29. value that exactly equals the thermometer reading NOTE The calibration range is from 194 to 230 F 90 to 110 C An attempt to calibrate outside this range will cause the message Bad Calibration Wrong CAL Entry to appear in the following step Wait until the measured reading stabilizes and then press ENTER to calibrate the TA Span Measured value to that of the applied value after which the message Good Calibration should briefly appear followed by the CALIBRATION MENU screen being re displayed 0024 9487 Rev 1 87 Calibration and Maintenance Fyrite_INSIGHT Plus Manual 5 8 CO Sensor Calibration 5 8 1 Materials Required e Calibration kit P N 0024 7059 e Gas cylinder 500 ppm CO in air P N 0024 0492 5 8 2 CO Manual Zero Procedure The CO zeroing process is done automatically during warmup or manually using the manual zero feature To perform a manual zero follow the steps below If your instrument is configured for CO auto mode skip this CO manual zero procedure and go to the CO Sensor Span procedure that follows Step Manual CO Zero Procedure If not already done turn ON the analyzer and display the Main Menu screen Use the UP 4 and DOWN Y arrow buttons to select the SETUP menu and press ENTER 3 From the Setup Menu use the UP 4 and DOWN Y arrow buttons to select the CO Zero Setting parameter then press ENTER Main Menu Setup Menu Temperature CO Zero Setting Memory O2 Sensor Type li
30. 00 ppm CO cylinder to the regulator and connect calibration kit components as shown below Apply 500 ppm carbon monoxide in an air balance calibration gas Wait until the Measured reading stabilizes and then press ENTER The message Good Calibration should briefly appear If the sensor s output is low but still usable then the message Good Calibration WARNING Low Sensor will appear The sensor will now be marked as being Low in the Warmup screen If the sensor s output is too low to be usable then the message Bad Calibration Sensor End of Life Entry Not Saved will appear Close the regulator and remove the CO cylinder 0024 9487 Rev 1 89 Calibration and Maintenance Fyrite INSIGHT Plus Manual Leave op lil Port Open 1 Gas Cylinder 2 Regulator 3 3 16 ID Tubing 4 Tee 5 6 Flowmeter Barbed Hose Connector Part of Calibration Kit 5 9 T Ref Sensor Calibration The T Ref sensor is located inside the instrument Calibration is done at the factory and should not need to be done in the field VV V 90 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Calibration and Maintenance 0024 9487 Rev 1 91 Fyrite_ INSIGHT Plus Manual Troubleshooting Section 6 Troubleshooting 6 1 Error and Warning Messages Message Description T STK The probe thermocouple is not connected to the analyzers Disconnected T Stack connector Plug the probe thermocouple plug into the T Stack conne
31. 83 Calibration and Maintenance Fyrite_ INSIGHT Plus Manual T STACK Calibration Procedure If not already done turn ON the analyzer and display the CALIBRATION Menu Note that this requires password validation see page 51 Calibration Menu Pressure ico j Use the UP 4 and DOWN Y arrow buttons to highlight T Stack and then press ENTER to display the CALIBRATE TS ZERO screen r Calibration Menu Calibrate TS Zero Pressure H Measured 31 F T Stack CO Applied 82 0 F Press ENTER Measured is the current temperature reading Applied is a known temperature that will be applied for calibration purposes Set thermocouple simulator to 32 F 0 C and then use the UP 4 DOWN v LEFT 4 and RIGHT arrow buttons to enter an Applied value that exactly equals the setting of the simulator Calibrate TS Zero Measured 31 F Applied Eg 0 F Press ENTER Alternatively Submerge probe tip into an ice water bath with a thermometer wait several minutes and then use the UP 4 and DOWN Y arrow buttons to enter an Applied value that exactly equals the thermometer reading NOTE The calibration range is from 32 to 41 F 0 to 5 C An attempt to calibrate outside this range will cause the message 9 Applied Value High or Low to appear at the bottom of the screen Wait until the Measured reading stabilizes and then press ENTER to calibrate the TS Zero Measured value to that of the Applied valu
32. A 76 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Calibration and Maintenance 5 4 O2 and or CO Sensor Replacement life sensor life is approximately 3 years The CO sensor life is d NOTE The O sensor life is approximately 2 years The LL O long greater than 3 years 5 4 1 Accessing the Sensors O2 CO SENSOR SENSOR e Y AO oe Jo E mT L E j Release and then remove battery cover LE J by pushing latch up in 1 i i lu x 3T FT Lum 5 4 2 Material Required As Needed e 0 Sensor 2 year P N 0024 0788 or LL O Sensor 3 year 0024 1591 e CO Sensor P N 0024 1593 or B SMART pre calibrated sensor P N 0024 1616 5 4 3 O Sensor Replacement Procedure Follow the procedure below for O and long life LL O sensors Refer to the illustration on page 79 0024 9487 Rev 1 77 Calibration and Maintenance Fyrite INSIGHT Plus Manual O Sensor Replacement LL O Sensor Replacement 1 Remove battery door and connector Remove battery door and connector tubing from both sensors tubing from both sensors 2 Pull O sensor from its socket Remove LL O cap by twisting counter clockwise 3 Remove the O cap Gently pull LL O sensor out of its socket 4 Properly dispose of the old sensor Properly dispose of the old LL O sensor 5 Record the 3 digit date code from Record the 3 digit date code from the new sensor for later use the new sensor for
33. Connector AP 6 Differential Pressure Connector AP Thermocouple Connector for Sample Gas Temperature T STACK Primary Ambient Air Thermocouple T AIR Optional USB Cable Connector Sample Gas Connector Draft Connector AP Differential Pressure Connector AP Optional Water Trap and Filter Assembly Probe Handle Probe Tube Probe Stop 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Overview 1 7 Features e Sensors o Field replaceable electrochemical sensors O and B SMART CO pp 77 79 o Optional long life O sensor pp 10 77 Pressure sensor pp 6 26 o Flue gas and optionally T AIR temperature measurement using a Type K thermocouple p 6 e Fuel codes o Nine available fuels in North American configuration p 24 o Ten available fuels in Siegert configuration p 24 o Custom fuel code entry p 25 e Power USB cable PC or wall adapter p 12 4 AA alkaline batteries included p 12 4 AA lithium batteries p 12 4 AA rechargeable batteries externally charged p 12 Low battery warning pp 12 92 e Testing Features o Complete test results 100 sets can be stored recalled displayed downloaded and printed pp 10 30 61 o Secure calibration function password protected p 51 Auto power off feature with sensor purge feature p 46 Graphic screens showing trending bar and hotspot graphic functions p 67 Status and diagnostic menus pp 52 55 Manual entry of values Siegert on
34. DD YY format 4 34 46 Gata MNT 28 30 month code eene 48 52 measurement se 35 62 N MENU er TCU 22 26 DOLUS i ip pa CERERI ERS SEI E ENS 62 natural Bassus cd noL a 24 P NNNM 62 81 DEPO VIpIeSSd Ies me R sensor calibration 80 no data errofcocccso coc eter toten 28 E UNE 31 80 gro i i b eR 37 print average s ssssssesesssssrsresse 4 30 NORE a a a a ae printer 3 10 29 58 63 94 Walde c 93 EC care a eke he tessa 73 93 94 102 0024 9487 Rev 1 positioning to print 63 sample gas connector 6 power switch ssseee 63 sample TIME nr Dec tre Ere us 68 printing 4 22 26 29 35 58 63 sampling gas eeeeeene 58 DrIDEOULs ceo crore 7 32 33 40 sampling points 55 58 custom logo on ees 65 scrolling 16 26 30 33 36 probe 2 3 6 8 10 15 55 56 58 62 41 43 45 50 60 70 67 71 73 74 82 86 91 93 security Code aci eva RR 50 credbiliBee secte acuti e 73 Select tesb ID ioci o aede seis 37 halidle sosnami 6 15 74 SENSOM s vesc pac A PERSE eu MOREM CO UIS 48 hose 3 8 15 62 73 74 81 82 85 dCCUF aV seres et vr eb b x t ots 12 93 AD ADLER oe eod icone depone 93 replacement e 15 Cd Dicto bp Oa RR GRE ERE Edu 93 SUO DP m
35. DD YY format times are shown in 12 hour format with AM and g PM e g 01 23 PM In DD MM YY format times are shown in 24 hour format e g 13 23 Use the UP 4 and DOWN Y arrow buttons to highlight the desired date format Press ENTER to save new date format Press ESC to quit without saving To set the current date and time see page 35 Date Format VULT T TA d DD MM Y Y 06 29 12 10 32 18 AM 0024 9487 Rev 1 47 Configuration Fyrite_ INSIGHT Plus Manual Setup Menu Setup Menu Date Format CO Zero Setting O2 Sensor Type Combustion Equations 48 Function Provides a list from which the user may select the desired method for zeroing the CO sensor e Auto Zero occurs automatically at warmup e Manual zero is used to initiate the zeroing process whenever desired Use the UP 4 and DOWN Y arrow buttons to highlight the desired zeroing method Press ENTER to save Press ESC to quit without saving CO MANUAL ZERO CO AUTO ZERO CO Zero Setting CO Zero Setting Auto Zero LIUC Manual Zero Manual Zero Auto Zero Manual Zero Place instrument in fresh air to zero Press ENTER Place instrument in fresh air to zero Press ENTER Setting Manual Zero iNSIGHT PLUS Warm Up 52 Warm Up 60 CO Auto Zero Successful Hold NGAS Manual zero stored By default the Fyrite INSIGHT Plus automatically zeroes all sensors on ambient air when the instrument is turned on The Fyrit
36. ER after all four digits are set Press ESC to return to the SETUP MENU Calibration Password Enter Password NOTE The calibration password can be changed through the Fyrite User Software FUS Calibration Menu Calibration Menu Pressure Refer to Chapter 5 for additional screens and calibration procedures Pressure Calibration see page 81 T Stack Calibration see page 83 T Air Calibration see page 85 CO Calibration see page 88 T Ref Calibration see page 90 B SMART Calibration see page 80 0024 9487 Rev 1 51 Configuration Fyrite INSIGHT Plus Manual 3 12 Diagnostics Menu Diagnostics Menu Function Diagnostics Menu Displays time metrics for pump use and total Time Meters operation time Main Diagnostics Time Maters O2 Sensor Life Sample Pump Time Fresh Air Diagnostics 0 2 hours Menu Total Run Time 1 3 hours Diagnostics Menu Displays information about the sensors of the instrument Main Diagnostics Main Diagnostics T Stack Therm ADC 4688 Menu Temp 76 F Date 06 29 12 Print Menu Diagnostics Menu Displays the estimated oxygen O sensor life based on Main Diagnostics e the sensor type standard or long life that you Sensor Life Fresh Air Diagnostics enter Menu e the sensor s 3 digit date code that you enter from the label on the sensor e the current date that you set e the typical O sensor life of approximately 24 months Sensor Life Senso
37. INSIGHT Plus Manua CAUTION This analyzer is not intended to be used on a continuous basis CAUTION Do not store instrument or its sensors with solvents or products that contain solvents CAUTION Except for sensor and battery replacement this analyzer should only be opened and or serviced by authorized Bacharach personnel Failure to comply may void the warranty HAZARDOUS AREA WARNING This instrument has not been designed to be intrinsically safe for use in areas classified as hazardous locations For your safety DO NOT use it in hazardous classified locations CAUTION Do not use flammable or combustible substances like carburetor fluid used for cleaning the probe near an open flame CAUTION When the instrument is used in an inefficient oil fueled appliance where there is a high emission of soot the probe s sample filter may become clogged Before every use check the filter to confirm it is clean or replace it with a new filter To prevent soot intake and a clogged filter a smoke test should be performed before operating under such conditions This ensures that the furnace or boiler is burning at a level appropriate for the use of this instrument When the CO level exceeds the allowable threshold a warning will prompt the user to consider performing a smoke test This screen is cleared by pressing the ENTER button Once the warning is cleared it will not be displayed again for that particular test Ifa new test is s
38. LS iiir EE E ERE Ens 63 PAPE OE 32 RUN HOLD format Addo E COEM GONE SMOKE Test icio VE Tree EU 2 32 33 RUN HOLD key eene 5 60 smoke value eeeeeeeee 32 RUN HOLD screen 21 24 36 solvents warning eeeeeeeeee 2 40 44 58 60 66 67 71 SO Oc PER Nn REPAIRS 2 73 S span procedure 88 safe operation ccecce 1 specifications naasen 11 coii B eM Dr D 1 2 SLACK OS Si essai citata Em SR 13 60 Wl Tile S aiaro rn 1 stack temperature sales combinations e 10 maximum level for calculations 13 sample MICS e tese r os 2 standard O sensor 48 0024 9487 Rev 1 103 Index Fyrite INSIGHT Plus Manual Status ScFegl sco ori tree oem a ebd vs 54 COnnector ad uai ictere tet beds 6 12 SOD DIS oec te E uS 12 65 user identification sss 40 system parameters 22 user information 7 63 T username eeeeene 40 49 63 72 available characters 40 T AIR calibration 84 T AIR connector 6 7 15 60 85 V Temperature Menu 22 26 Verslo s ee oie ii eere raids 21 23 54 temperature readings 22 26 28 67 visual inspection eeeeeeeee 1 temperature units sseess 31 W Rok Ms Fs ts Pee ido t Euh 30 36 60 test ID e
39. MEO MEC Mr eR S D SNR UE UE 22 3 4 SCIECE Edel Menir arsina Ese au E a d pis bio de podes tiva 24 39 ESS UNO ii ini eT 26 3 0 Temperature NICMU easet ogetcedo E eb eese ee o oic ddp n 26 3 7 Leak Test Menu Siegert Only aurrien a evi up aeos pru 27 3 8 Ambient CO Menu Siegert Only eeeeeeeeeeeeennnn 28 3 9 Memory OPTIONS MON ener epi rS EE ENE TP RE ve nen EET IR epe ES Res ERA RES Pe es venus 30 3105 Setup MENU suede deed dieati don eaae tuc a Pas TAAT a casei dava te ide 32 3 LI Calibration Memes o more E D NEP D UESUE Eve E a D ce Dna UE ere VE 51 93 12 Diagnostics IVI GU xs oec TE iu ipm va ur REPE eR utevuE RR 52 S13 Status Ven ste dete nest tediudsc bleibt etaueseuneasmeceatalie ates Les Metu 55 SECTION 4 OPERATION ssescsessescscssescoossescocssescocssesoscssesoscsseseocssesesessese 56 d E PrereauisiEes o iotopesdisavO stesse eoo utollin Quot iba do oia du iae ten autneutaranabniataaes 56 72 Sampling PolDntExatiples dosconustermhu tod duet ee SE MN EU E Ren bui o a 56 iv 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual 4 3 Combustion Testing PrOCeSS ecran nirvana eR n panas 59 dd The RUNSCEBOD S S on enisi Era peau aisi N 61 4 5 Making a Draft or Pressure Measurement cccccseeccecesececeeseeeeenees 63 4 6 Printing Using the Optional IrDA Printer eeeeeeeeeeeeee 64 Ad Graphits SCREENS aet eiu pt essi edes ep ep M euo ere ou EE 67 AN Nes OV OV VIC Woe
40. MPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND II ANY OBLIGATION LIABILITY RIGHT CLAIM OR REMEDY IN CONTRACT OR TORT WHETHER OR NOT ARISING FROM BACHARACH S NEGLIGENCE ACTUAL OR IMPLIED The remedies of the buyer shall be limited to those provided herein to the exclusion of any and all other remedies including without limitation incidental or consequential damages No agreement varying or extending the foregoing warranties remedies or this limitation will be binding upon Bacharach Inc unless in writing signed by a duly authorized officer of Bacharach Register your warranty by visiting www MyBacharach com ii 0024 9487 Rev 1 _ Fyrite INSIGHT Plus Manual NOTICE Product improvements and enhancements are continuous therefore the specifications and information contained in this document may change without notice Bacharach Inc shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material No part of this document may be photocopied reproduced or translated to another language without the prior written consent of Bacharach Inc Copyright 2012 Bacharach Inc all rights reserved BACHARACH Fyrite INSIGHT and B SMART are registered trademarks of Bacharach Inc All other trademarks trade names service marks and logos referenced herein
41. Main Menu Function Main Menu Access the Select Fuel Menu see page 24 Fuel Temperature Memory e Select combustion fuel Main Menu Access the Pressure Menu see page 26 View current pressure readings Pressure Temperatue Memory Gas pressure Differential across heat exchanger draft reading and differential pressure Corresponding zero save and print functions Main Menu Access the Temperature Menu see page 26 Fuel Fuel J View current temperature readings Pressure Temperature Differential across heat exchanger and differential temperature Corresponding zero save and print functions Main Menu Access the Leak Test Menu Siegert only see page 27 Pressure L Leak Test Let by and Tightness functions Main Menu Access the Ambient CO Test Menu Siegert only see Temperatures page 28 Ambient CO Test Memory I Main Menu Access the Memory Options Menu see page 30 e Access previously saved test results Pressure Jl Memory Delete all previously saved test results 22 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration Main Menu Function Main Menu Access the Setup Menu see page 32 Pressure e Edit view instrument preferences Setup Edit view system parameters e Edit view combustion test parameters Main Menu Access the Calibration Password Screen and the Temperature Calibration Menu see p
42. NTER to cancel Clear Memory 30 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Configuration Memory Options Function Memory Options Allows the user to select a range of test records to be Memory Directory printed Use the UP 4 and DOWN V arrows to Clear Memory select the first record and then press ENTER Use the Print Multiple UP 4 and DOWN Y arrow buttons to select the last record and then press ENTER Position IrDA printer see page 64 for printing information Press ENTER to print Select First Select Last 10 06 29 12 01 02 30 PM 10 06 29 12 01 02 30 PM__ f 11 06 29 12 01 02 40 PM 12 06 29 12 01 02 49 PM Ca J 13 06 29 12 01 02 57 PM 44 06 29 12 01 03 18 PM 03 18 PM 14 06 29 12 01 03 18 PM Page Menu Paget Page Menu Pages Print Multiple Progress To Print Press ENT 11 to 15 Memory Options Print Average Siegert Only displays the memory Memory Directory directory with the first 3 samples highlighted Use the Clear Memory UP 4 and DOWN Y arrow buttons to move the scrolling window up and down to select which three Print Average A ge contiguous samples are to be averaged then press ENTER The average is calculated displayed and available for printing Print Average 2 4 NGAS 2 28 06H2 13 10 14 20 06 12 13 10 23 4 29 06 12 13 10 30 5 29 06 12 13 10 42 f CO Max Page Menu Page Print An error screen is displayed if fewer than 3
43. age 51 e Calibrate sensors Calibration Access the Diagnostics Menu see page 52 View run meters View system diagnostic values Calibration Check O sensor life Diagnostics Fresh air diagnostics Main Menu Access the Device Status Menu see page 55 e Access model number serial number and Calibration firmware version information Status 0024 9487 Rev 1 23 Configuration Fyrite_INSIGHT Plus Manual 3 4 Select Fuel Menu Select Fuel Main Menu Fuel Pressure Temperature ir Menu Function Fuel List Select the combustion fuel from the fuel list Use the UP 4 and DOWN Y arrow buttons to highlight the desired fuel and use the ENTER button to select NA Fuel List Natural Gas Oil 2 Oil 4 Propane Coal Wood Kerosene B5 Biodiesel 5 Custom 1 Custom 2 Siegert Fuel List Natural Gas KOKS LEG Propane Oil 2 Coal Biofuel LPG Butane Custom 1 Custom 2 See below for information on custom fuels Select Fuel Natural Gas Oil 2 Oil 4 CO Max Value Siegert Only In Siegert configurations additional screens are added after the fuel is selected These screens permit the adjustment of the CO max value Use the DOWN Y arrow key to highlight Adjust and use the ENTER button to select Use the arrow buttons to select and adjust the desired value of CO Max 24 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Configuration
44. ame 5 2 2 Procedure Cleaning the Probe Remove gas sample hose from the top of the water trap CAUTION Carburetor cleaner damages plastic components Take precautions not to spray cleaner onto the probe handle or analyzer Insert the plastic spray tube of the carburetor cleaner into the gas sample hose and then liberally spray carburetor cleaner through the hose and out the probe tube After spraying remove all the residual cleaner by repeatedly flushing the gas hose and probe tube with alcohol Wipe off the surfaces of the probe and tubing with a clean cloth 5 Allow the parts to dry completely If available blow compressed air through the probe to expedite the drying process Reconnect gas sample hose to top of the water trap 0024 9487 Rev 1 75 Calibration and Maintenance Fyrite INSIGHT Plus Manual 5 3 Water Trap and Filter Replacement Water Trap and Filter Assembly FILTER ed CHAMBER Pull apart using a j gt twisting motion i DO NOT rock back and forth WATER TRAP CHAMBER To Gas Fort on Analyzer To empty water pull apart using a slight twisting motion Do not allow water level to qo above tip of riser tube Stack Gas From Probe Pry apart filter chamber using a small flat blade screwdriver T inserted into Y notch When reassem bling filter chamber Lou us make sure surfaces FILTER ee GAN Ta ha i f ELEMENT A and B contact each other
45. applied value that exactly equals the setting of Press ENTER the simulator Alternatively Submerge probe tip into an ice water bath with a thermometer wait several minutes and then use the UP A DOWN V LEFT lt 4 and RIGHT P arrow buttons to enter an applied value that exactly equals the thermometer reading 86 0024 9487 Rev 1 F rite INSIGHT Plus Manual Calibration and Maintenance T Air Calibration Procedure NOTE The calibration range is from 32 to 41 F 0 to 5 C An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen Wait until the measured reading stabilizes and then press ENTER to calibrate the TA Zero Measured value to that of the applied value after which the message Good Calibration should briefly appear followed by the CALIBRATE TA SPAN screen Calibration Menu Calibrate TA Zero Pressures Measured 30 4 F Applied 82 0 F Press ENTER i Set thermocouple simulator to 212 F 100 C and then use the UP A DOWN V LEFT lt 4 and RIGHT f arrow buttons to enter an applied value that exactly equals the setting of the simulator Calibrate TA Span Measured 210 3 F Applied H2 F Press ENTER Alternatively Submerge probe tip into a container of boiling water with a thermometer wait several minutes and then use the UP A DOWN V LEFT lt 4 and RIGHT f arrow buttons to enter an applied
46. belong to their respective companies 0024 9487 Rev 1 iii Fyrite INSIGHT Plus Manual Table of Contents SECTION 1 OVERVIEW itii ooi re ai ee EE uo REOS Uu e Io2e lees Ee Eso Opa ese QoS en E ORE Se Beca vase 1 EL oidgefe Uleidl eU TU M 1 1 2 GONVENUOMS E a T T 1 153 dB A E PEE E E itia stan E TAE E ten a x duet wae 1 T4 Product OverVIeWW isied se atn euro tol teiee e oe pe en aE 3 1 5 North American NA vs Siegert S Combustion Equations 3 EG COMMOMCIIES sn ect 5 1 7 bedt l gt See ee ee 7 1 8 Combustion Test Process Overview eese 9 1 9 Fyrite INSIGHT Plus Sales Combinations ees 10 1 10 SPEC IMCALIONS easssaseisouion e etuer aca Otia Ud resa RI arai qe sesta UR quee Cd Ine Uc 11 SECTION 2 SETUP iiir iretesa deed Coe dude a Ure bus aee essi cancun osi vu EE Sae a adve b vehe duds 15 2 1 Connecting the Probe and Thermocouple 15 2 2 Front Panel BUttODS iicet veto Yaoi a pte a o vod bt todo Cr kite n i odor e OMR 16 PAGS POWE PLO S armeassisalencensuvaccs wes E EN OEG 18 2 4 Turning the Fyrite INSIGHT Plus On Off cccccccesessseseceseseesececeeeees 19 SECTION 3 CONFIGURATION ko conc puer ade rae ndn cV eO Yu ceu eda EE eO e caa esonUa 21 3 1 MentirStructre OVOervie Wiese i epa S PE EtCU EN TRE ETE N AT 21 3 2 The Warm Up Sequence ene A nnne nnns 21 JS MaM WIE US qaaa sores be URS Gd seu Fes RU Re vqunm SAU egg tC
47. combustion parameter Trend Screen e User selectable time period Bar Graph Screen e 1 2 0r3 bar graphs e User selectable combustion parameter for each bar e User selectable limits for each parameter Stack Temperature Hot e Used to dynamically locate hot spot in flue Spot Screen e Based on stack temperature readings e Use probe stop to maintain optimal probe position 4 7 2 Graphical Line Graph Trend Screen Trend Screen Graph e Graphical representation of Hold NEIMICEL a user selected combustion parameter from list over a user defined time period from list e Current value is shown Time min 1 numerically on the graph e Dynamic graph window provides continuous updates Left Arrow e Press the LEFT 4 arrow to go to the main RUN HOLD Screen Description Right Arrow e Press the RIGHT amp to go to the Bar Graph Screen Y Axis e Label shows user selected combustion parameter units and range values e The display range values at the top and bottom of the Y axis are assigned in real time and are based on the selected combustion parameter and its range of values over the selected time period X Axis e Label shows Time the selected time units sec or min and the associated range values 30 sec 1 min 3 min 5 min and 15 min e The time value in the window scrolls Clear F1 e Press the F1 button to clear the graph and restart if in Run mode Menu F2 e Press the F2 button to return to the main menu
48. couple A rigid stainless steel probe with handle is connected to a flexible hose with an integral water trap filter used to draw a gas sample into the analyzer from the room grills diffusers and furnace flues Refer to page 6 1 Inspect the sample gas hose for cracks If a hose is defective replace the entire probe assembly 2 Before using the analyzer check that the Water Trap Filter is clean and dry If necessary dry out the trap and replace the filter element see page 76 3 Push the probe s sample gas hose onto the GAS inlet connector 4 Push the probe s draft hose AP onto the pressure connector 5 Push the probe s thermocouple into the T STACK connector on the instrument noting its orientation into the connector in only one orientation DO NOT force the d IMPORTANT The T STACK connector tabs are keyed to fit thermocouple connector tabs into the T STACK connector 6 Push the optional ambient primary air thermocouple into the T AIR connector NOTE Refer to page 6 for locations and details of components 0024 9487 Rev 1 15 Setu Fyrite INSIGHT Plus Manual 2 2 Front Panel Buttons 16 Button Description Powers the analyzer ON and OFF Hold this button down for at least 2 seconds to turn the power OFF UP A DOWN Y LEFT 4 and RIGHT gt arrows are context specific navigation buttons for the menus UP A and DOWN v arrow buttons scroll to menu options that are h
49. ctor at the bottom of the instrument Check Sensor O sensor output is low but still usable Sensor may need to be O replaced in the near future The arrow on the O Sensor Life screen is in the replace segment Refer to page 52 Sensor Life Replace Menu Replace Sensor O sensor output is low and should be replaced The arrow on O the O Sensor Life screen is beyond the bar graph typically 2 years for standard O sensors and 3 years for long life O sensors Refer to page 52 Bad Sensor O O sensor output is too low and is not usable Low Sensor CO CO sensor output was low but still usable Sensor may need to be replaced in the near future Applied Value An attempt was made to calibrate a sensor outside its range High Low either above High or below Low the acceptable range Low Battery Battery voltage is low Replace the batteries Warmup Sensor e CO sensor was not zeroed at warmup because of high output Error Run instrument on fresh air then restart instrument to re zero sensor If the message persists the CO sensor may need to be replaced Stack or Air temperature sensors are measuring temperature outside the range of 4 to 212 F at warmup Make sure that the Stack and Air thermocouples are sampling ambient room air within the temperature range at warmup The Fyrite INSIGHT Plus was turned on with the probe sampling flue gas Move the probe to fresh air and restart the instrument e Messages will
50. e E 6 COVOT aio EN E eot NIS 93 106 a rene nee peter er arene terre tere etree 6 Jim secutive ne 23 51 53 76 ejde sr phe tc aea 24 dcin TR 12 DUTTID or oeit osabe Doa CURIE UR NUDES 5 18 51 93 replacement procedure 48 77 purging sensors 7 45 58 59 r esolUtlOTisa iot e etit eb 12 R response time eese 12 IVDO uoces ici aervetixesid o Yes 49 51 teal nme campuson date serial number 21 23 54 95 VIGWITIB iocssict soe Se ut rexte acus S One 66 service centers eeeeeeeeeeee 95 real time value eeeesse 71 at ist ag ServiceabiliE Viso eric recepto tocius 73 resulator asc tus DOC RCM 19 21 34 92 replacement parts 93 laci 73 91 error message eeeeene 19 das e p a er Setup Menu 22 31 40 42 Lado ls T gis RH E 43 50 58 63 80 87 RAM db APP M dE shutdown 16 19 45 58 resetting the sensor date code 52 automatiese rr ears teer i Cel tolus 45 resol tiol acies eet dene yes 12 Epone tme 12 SCEN T 45 ROHS anea aaae a nte 11 Siegert configurations 3 4 7 10 Sou ale NE ac aces 11 13 21 22 24 27 30 32 33 34 r bber DOOL sri ctor needs 40 43 46 49 58 60 63 68 93 95 FU eL Ss nobeodexe Popes iiinis totes 23 smoke number ee 4 32 run SCIECN cecceceeeeceeeeees 16 17 60 61 cM ol 60 DEIDEOU
51. e INSIGHT Plus can be set to perform and store a manual zero for the CO sensor The instrument uses the stored value to indicate background CO values after warmup instead of performing an auto zero on the background gas 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Configuration Setup Menu Setup Menu Post purge Period Date Format CO Zero Setting O2 Sensor Type Function Provides a list from which the user may select the type of O sensor used in the instrument e Standard O sensor shown below e Llong Life O sensor Use UP 4 and DOWN Y arrow buttons to highlight the installed O sensor option Press ENTER to select BAcHARACH 2 Sensor Type M SENSOR Standard N 0024 0 788 Long Life nmm v 06 29 12 11 08 06 AM Use the LEFT 4 and RIGHT gt arrow buttons to move the cursor horizontally to select between the 2 digit month code 00 12 and the one digit year code 0 9 corresponding to the last digit of the manufacture year Use UP 4 and DOWN Y arrow buttons to increment and decrement the selected field s value When finished press ENTER to save the changes Enter Code Enter Code a2 osa Enter date code Enter O date code Next verify the current month and year Use the arrow keys to edit the current month and year if needed and press ENTER to confirm Set Clock Set Clock aIS 2012 07 2098 Verify the current Verify the month year month year 0024 9487 R
52. e after which the message Good Calibration should briefly appear followed by the CALIBRATE TS SPAN screen 84 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Calibration and Maintenance T STACK Calibration Procedure Set thermocouple simulator to 572 F 300 C and then use the UP 4 DOWN vw LEFT 4 and RIGHT gt arrow buttons to enter an Applied value that exactly equals the setting of the simulator Alternatively Submerge probe tip into a container of boiling water with a thermometer wait several minutes and then use the and buttons to enter an Applied value that exactly equals the thermometer reading Calibrate TS Span Measured 570 F Applied 72 F Press ENTER NOTE The calibration range is from 175 to 625 F 79 to 329 C An attempt to calibrate outside this range will cause the message Applied Value High or Low to appear at the bottom of the screen Wait until the Measured reading stabilizes and then press ENTER to calibrate the TS Span Measured value to that of the Applied value after which the message Good Calibration should briefly appear followed by the CALIBRATION screen being re displayed 5 7 T Air Calibration This procedure first zeros and then spans T AIR temperature to known temperature values The use of an electronic thermocouple simulator is the preferred method of producing the desired calibration temperatures Alternatively containers of ice water and boilin
53. e 82 84 86 AC SOUCO E o o apro tor s 12 Dod Me Sociale ce 3 10 11 93 accessing the sensors s esse 76 B Smart code 79 accessories part numbers 94 build date 23 BO CUTE pst iusti E 12 DUTINE TE E A 24 ambient CO testing 28 72 button sounds or iron 43 applied value DUON em diaeta qiix k cte 16 high error 81 83 85 88 91 C low error e 83 85 88 91 arrow buttons 5 16 24 26 50 52 60 calculated values 60 62 66 69 70 79 81 83 88 eFFOES IN oain Lose boob eS 92 atmospheric burner 56 calculation ranges eee 13 audible button sound keypress 43 calibrate authorized Bacharach personnel 2 CO n 88 AUTO ZENO aneor eres 19 21 47 TA ZERO icit m OE d es 85 average smoke number 32 TSSSPAN atate aena 83 B TS ZERO eniin red eda de eos 83 calibration 7 23 44 49 50 72 B5 fuel TUE ensateeekieeeeeenistieesenisee teuer 24 73 78 80 85 87 89 92 94 bad calibration CO SEASON asp ER AR 87 sensor end of life p RERO 88 Tacto N M o eene 89 frequency recommendation 44 wrong CAL entry 86 ToO CAMDEN 91 92 7 ppc EIER EE M C A CAS AU E NM 67 68 70 71 MENU o opere totis Ep Et 23 50 88 atteis tence enc 3 7 18 19 55 73 aal e P 81 Saline e 3 7 12 18 55 93
54. e page 66 5 Press F1 to print and turn off printer when complete Sample Run Screen Printouts for North American left and Siegert right Combustion Equations are shown below 3 Turn on the printer slide switch on side of printer to the ON position Fyrite INSIGHT Plus provides three lines of 20 characters for user information This information will appear with test records when they are printed or downloaded User name and optional information are entered via software menu selections in the SETUP MENU see page 41 or via the Fyrite User Software FUS Edit Username BACHARACH Inc Edit Complete Fuel 64 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Operation ABC Heating and A C 123 Plenum Parkway Checking CO 12345 BACHARACH Inc Insight Plus Time Date 07 20 12 Fuel Nat las 7 9 X 107 ppm au E 1 T STK T AIR EA NE Co co Lommernt sz Bridge Street HVAC Duter Kensington West London ENG SNIJ 3 BACHARACH Inc Insight Plus SN ABIZS4 18 47 2 3 Date 20 077 172 Fuel NGAS D C Lambda CO CO Max T STE T ALIR qa Eta Ef COCA CO 0 AVG SHOKE QIL DERIV BOILER TEMP Comment s NOTE The printout order of parameters matches any RUN HOLD format changes that have been made see page 41 0024 9487 Rev 1 65 Operation F rite INSIGHT Plus Manual IR Communications Settings Baud Rate 9600 Data Bits 8 Stop Bits 1 Parity N
55. eoton c iteu o aeter es 95 inactivity timeout sess 45 ODEHOIIS dienen te NEL EH EPLENESER 45 Override need amatus 45 Inches water column 31 inefficient appliances 2 intrinsically safe warning 2 invalid code error 79 IR communications settings 65 IDA usce es LE 3 12 29 58 63 94 IrDA SIR protocol 12 K K type thermocouple 82 84 93 KGFOSEMNG n ist qe eeese o Y EE EE UE ES 24 NO ERTRC NL 16 KOKS TUOL sibus etit uito eeu 24 0024 9487 Rev 1 L O abel s A E ANA EENE 51 95 ONE Si e N N ON denen 93 PAIN Da ics cou acsieisndeusaddectors 4 13 60 O langi BS co eue 4 7 43 maximum levels for calculations 13 Leak Test menu 22 27 sensor 7 23 48 49 51 53 76 77 Eden e R 24 91 93 let DV test o oobis Or pU 22 27 DVBOS uolo nes topi EET SENT RN 48 EES OTOL EEE A E eme tenets 59 enar 24 line graph parameters 68 Sn v 24 long life LL O5 sensor 10 12 48 76 Of 6 TUGl T 24 93 94 oil derivatives 4 33 low Dattefy ciam pro E ADEST 91 oil fueled appliances 2 low sensor CO oic oec tb es pi E 91 open flame warning 2 74 lower heating value 60 ODOrFdtlofimuie tnb RU REdU a taa
56. ev 1 49 Configuration Fyrite_ INSIGHT Plus Manual Setup Menu Function Setup Menu The COMBUSTION EQUATIONS menu allows the user Date Format to select either Siegert combustion equations or North CO Zero Setting American combustion equations O2 Sensor Type n uu Combustion Equations Use UP 4 and DOWN Y arrow buttons to highlight i the desired option Press ENTER to select Combustion Equations Are You Sure No North American Settings and test records 06 29 12 11 24 17 AM will be deleted IMPORTANT Changing this setting resets several configuration parameters to their default values Below is a list of affected parameters and those unaffected Unchanged Reset to Default Values Temperature units Pressure units O Oxygen reference Print pressure Button sound RUN MOLDformat SS Memory erased 50 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration 3 11 Calibration Menu Calibration Menu Function Calibration is performed by applying known values and accessing the password protected menu items When Enter Password the Calibration Menu is selected the user must enter a 4 digit numeric security code in order to proceed to the calibration options The default password is 1111 Calibration Password Use the UP 4 and DOWN Y arrow buttons to scroll through numerals 0 9 until the desired numeral is reached Press ENTER to advance to the next position of the password Press ENT
57. g water can be used 5 7 1 Materials Required e Thermocouple Simulator K type Range O to 600 F 18 to 316 F Accuracy 0 5 F 0 3 C e Alternatively Ice Water Boiling Water Thermometer 0024 9487 Rev 1 85 Calibration and Maintenance Fyrite_INSIGHT Plus Manual 5 7 2 T Air Calibration Procedure T Air Calibration Procedure Plug the simulator into the T AIR connector located at the bottom of the analyzer Alternatively Plug the probe s thermocouple into the T AIR connector located at the bottom of the instrument analyzer s GAS port otherwise water will be drawn into the o IMPORTANT DO NOT attach the probe s gas hose to the analyzer If not already done turn ON the analyzer and Calibration Menu display the CALIBRATION MENU Note that Pressure F this requires password validation see page 51 i5 Use the UP A and DOWN WV buttons to highlight T Air and then press ENTER to display the CALIBRATE TA ZERO screen Calibration Menu Calibrate TA Zero Pressure 14 Measured 30 4 F T Stack Applied 2 0 F T Air Press ENTER CO CUD Menu NOTE Measured is the current temperature reading while Applied is a known temperature that will be applied for calibration purposes Set thermocouple simulator to 32 F 0 C Calibrate TA Zero and then use the UP A DOWN V LEFT Measured 30 4 F lt 4 and RIGHT gt arrow buttons to enter an Applied g2 0 F
58. idden from view when a side scroll bar is displayed indicating additional information UP 4 and DOWN v arrow buttons cause the displayed value to increase or decrease accordingly LEFT lt and RIGHT gt arrow buttons jump to the top and bottom of lists respectively LEFT lt and RIGHT gt arrow buttons scroll through additional graphics screens LEFT lt and RIGHT gt arrow buttons position the active cursor on specific elements of a value to be changed The ENTER button Performs the action selected While in the HOLD screen turns the sample pump on displays the RUN screen and begins a combustion test While in the RUN screen turns the sample pump off displays the HOLD screen and the last set of combustion data Displays the HOLD screen while pressing it from most menus Return the display to the HOLD screen while pressing it during the shutdown sequence The ESC button cancels most operations and displays the previous screen Pressing function keys accepts the corresponding function defined above that key at the bottom of the display for example PRINT SAVE MENU etc 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Setu Sample Run and Hold Screens Sample Run Screens with North American with Siegert Battery HOLD Combustion Equations Combustion Equations Status Enabled Enabled Icon NS En Toggle Between ME Full Run and a Medium Hold Modes a8 Lo
59. inder Period exceeded the instrument will display the reminder and how long since the sensors were last calibrated Ifa calibration reminder is displayed the operator can press the RUN HOLD key to move to the RUN HOLD Screen for normal operation Regular calibration periods of 6 months to 1 year are recommended NOTE The default CAL Reminder Period is set to NEVER Set the calibration reminder period as follows 1 Use the UP A and DOWN Y arrow buttons to select the desired time period CAL Reminder Period Never ell 6 months 8months f 06 29 12 09 12 31 AM 2 Press ENTER to save the selection or ESC to revert to the previous setting be correct to get accurate calibration d NOTE The date and time settings must reminders 0024 9487 Rev 1 45 Configuration Fyrite_ INSIGHT Plus Manual Setup Menu Function Setup Menu Provides a list from which to select an inactivity key Language Selection f press timeout for automatic shutdown If no key Button Sound presses occur for the time specified the Fyrite CAL Reminder Period Inactivity Timeout Use the UP 4 and DOWN V arrow buttons to scroll through Inactivity Timeout options never default 20 30 or 60 minutes Use the ENTER key to enable the selected timeout INSIGHT Plus initiates an automatic shutdown Inactivity Timeout None i 20 minutes 30 minutes f 06 29 12 09 15 55 AM IMPORTANT The instrument overrides the inactivit
60. ion in North American configurations is user selectable see Date Format setting on page 47 between e MM DD YY w 12 hr time format or e DD MM YY w 24 hr time format Set Clock 3 29 12 08 27 AM Press ENTER to Save 06 29 12 08 28 52 AM NOTE The presence of AM or PM after the time on the Set Clock display indicates 12 hour time format and MM DD YY date format This also indicates that the instrument must be in the North American configuration Similarly the absence of AM or PM indicates 24 hour time format and the date is in DD MM YY format either by default if Siegert configuration or by choice through the Date Format parameter if North American configuration 0024 9487 Rev 1 35 Configuration Fyrite_ INSIGHT Plus Manual Setup Menu Function Setup Menu The measured value of CO can be referenced to a Temperature Units specific O percentage 096 to 1596 as referenced in the equation below Reference f CO n 20 9 O Reference SEU n 20 9 0O Measured Use the UP 4 and DOWN Y arrow buttons to enter the O reference value n from 0 to 1596 Press ENTER to save the selection or ESC to revert to the previous setting Reference CO ref to O NOTE The O reference has a default value of 096 CO with respect to a 0 O reference is also known as CO Air Free or CO 0 Setup Menu Select whether to print YES or not print NO the Pressure Units pressure
61. ise approximately 40 to the closed position 2 o clock Calibrate the CO sensor using the calibration procedure on page 88 or using the B SMART procedure on page 80 O2 Cap e Bon d N mM CO Cap Slot lt Slot Long Life co Nub o 02 LL O2 Sensor Sensor Sensor yy did VU m as Ln OPEN OGD 8 W CLOSED pai Ana CO Sensor LL O2 Sensor O2 Sensor O LL O and CO Sensor Replacement 0024 9487 Rev 1 79 Calibration and Maintenance Fyrite INSIGHT Plus Manua 5 4 5 B SMART CO Sensor Replacement 80 CES B SMART CO Sensor Replacement Enter the CALIBRATION MENU Note that this requires password validation see page 51 Use the UP 4 and DOWN Y arrow buttons to select B Smart Press ENTER to display the B Smart code screen Use the UP 4 and DOWN vw arrow buttons to enter the 10 digit alphanumeric code supplied with the pre calibrated B SMART sensor Use the LEFT lt 4 and RIGHT gt arrow buttons to move the cursor across the screen Press ENTER Bcd sil Menu B Smart a Enter Code E EERO B Smart Press ENTER NOTE If the correct code was entered the analyzer accepts it and returns to the CALIBRATION MENU If an incorrect code was entered the screen will display Invalid Code Check to make sure the correct code has been entered If problem persists contact your nearest Bacharach Service Provider NOTE B SMART c
62. l COnN OTMI sace estre euo Dope eta butt boe P Lupa dea ope Ue 97 NACHO Mirage tee een ane NE MP PORUM TR 99 VV V vi 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Overview Section 1 Overview 1 1 Introduction Thank you for investing in a Bacharach Fyrite INSIGHT Plus combustion analyzer To assure proper use and operator safety please read the contents of this manual for important information on the operation and maintenance of the analyzer 1 2 Conventions WARNING A warning statement denotes a potential hazard associated with the use of this equipment Failure to follow this information could result in serious personal injury or death CAUTION A caution statement indicates a potentially hazardous N situation which if not avoided may result in minor or moderate injury Caution statements may also be used to alert against unsafe practices IMPORTANT An important statement provides emphasis of an important feature operation etc Failure to follow this information could void your warranty result in improper operation or cause equipment damage NOTE A note statement provides emphasis of a feature operation practice etc 1 3 Safety WARNING This analyzer is not intended to be used as a safety N device N WARNING When testing an appliance a full visual inspection of the appliance should be performed to ensure its safe operation 0024 9487 Rev 1 1 Overview D gt e gt Fyrite
63. later use Engage the nub on the new sensor Plug new O sensor into its socket within the slot on the cap s side and twist to secure the cap and sensor together Install the cap and sensor unit by Install the O sensor cap by aligning it toward the open position 12 o clock as shown in the diagram below then twisting the cap e Aligning the ribs on the sides of the sensor with the corresponding shape in the base Inserting the pins into the closed position 2 o clock connectors in the base Reattach tubing Reattach tubing Turn on the unit and enter the 3 Turn on the unit and enter the 3 digit digit date code via the Setup Menu date code via the Setup Menu selection for O Sensor Type p selection for O Sensor Type p 49 clockwise approximately 40 to the 5 4 4 CO Sensor Replacement Procedure Follow the procedure below and refer to the illustration on page 79 Step CO Sensor Replacement Procedure Remove battery door and the connector tubing from the CO sensor Remove CO cap by twisting counter clockwise Gently pull CO sensor out of its socket Properly dispose of the old CO sensor 78 0024 9487 Rev 1 F rite INSIGHT Plus Manual Calibration and Maintenance Step CO Sensor Replacement Procedure Plug new CO sensor into its socket Install the CO cap by aligning it toward the open position 12 o clock as shown in the diagram below then twisting the cap clockw
64. le can be precipitated onto the filter paper causing a color change in the smoke spot Use the UP 4 and DOWN Y arrow buttons to select the YES option if oil derivatives were present during the smoke test Otherwise select NO and press ENTER Oil Derivative 29 06 12 16 52 33 This information is included on printouts Setup Menu A boiler temperature Siegert only can be recorded Pressure Units f manually Enter the boiler temperature as measured Smoke Number by an external thermocouple Oil Derivative Use the LEFT 4 and RIGHT gt arrow buttons to Boiler Temperature change position Use the UP 4 and DOWN V arrow buttons to scroll through numerals 0 9 for the selected position Press ENTER when finished Boiler Temperature BOO C Press ENTER This information is included on printouts 34 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration Setup Menu Setup Menu Pressure Units Clock fOr Reference Function The Clock option provides access to the clock setup function to set date and time Use the LEFT lt 4 and RIGHT gt arrow buttons to select the desired field to edit Then use the UP A and DOWN Y arrow buttons to change the value of the selected field Press ENTER to save new date and time Press ESC to quit without saving 9 NOTE Siegert configurations display time and date information in DD MM YY and 24 hour time format only Time and date informat
65. low the instructions on the screen Tightness Zero Tightness Zero Disconnect hose Press ENTER Reconnect hose Tightness Start 20 00 Start Units mB Units Press ENT ka etant Time 10 s Cancel Cancel Tightness Tightness Summary Start 19 99 Start 19 99 Current 19 81 End 19 62 Change 0 18 Change 0 38 Units mB Units mB Time 54 s Test Time 120 s Cancel Menu 3 8 Ambient CO Menu Siegert Only Ambient CO Function Main Menu Access the Ambient CO Menu Siegert only Temperature When initiated the Ambient CO feature monitors CO Leak Test Ambient CO Test Memory values continuously and captures a reading every minute for 15 minutes a total of 16 readings from to to t4 Press ENTER to initiate the Ambient CO test This begins a 15 minute test cycle during which a status screen is displayed It shows the starting ambient CO value the current CO value and the elapsed time into the test Ambient CO Ambient CO Start 0 ppm Press ENT Current 0 ppm to start Time 00 04 15 min test 28 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Configuration Ambient CO Function NOTE Press the F2 key to cancel a test in progress After the test is complete the Ambient CO Summary screen is displayed This is a scrollable window that shows the 16 CO snapshot readings as well as the maximum CO reading that was sampled during the entire test NOTE The Max CO Reading is the highest
66. lowing o AC wall adapter o USBcable to PC o fournew batteries AA alkaline or lithium o fourfully charged AA rechargeable batteries e the warm up process has completed in fresh air without interruption or errors 4 2 Sampling Point Examples WARNING The illustrations of combustion devices and sampling points in this section are examples only Be sure to consult with the manufacturer s documentation for the combustion devices you are servicing The following combustion devices and example sampling points are shown and explained below e Example forced air furnace e Example hot water tank e Example 90 efficiency condensing furnace e Example 80 efficiency fan assist or power vented furnace e Example atmospheric gravity vented boiler 0024 9487 Rev 1 56 Fyrite_ INSIGHT Plus Manual Operation Example Forced Air Furnace O2 CO Stack Temp For atmospheric burner or gravity vented forced air heating equipment with a clamshell or sectional heat exchanger design test each of the exhaust ports at the top of the heat exchanger The probe should be inserted back into each of the exhaust ports to obtain a flue gas sample before any dilution air is mixed in 0024 9487 Rev 1 Example Hot Water Tank Undiluted Flue Gas Sample Taken Under Draft Diverter in Top of Fire Tube Domestic hot water tanks with the bell shaped draft diverter can be accurately tested by inserting the probe tip directly into
67. ly pp 24 33 and 34 Calibration reminder function p 45 Custom display formats pp 41 47 64 and 66 Zoom feature p 37 Print range feature p 31 Ambient CO Siegert Only pp 28 72 e User Customizations North American and Siegert combustion calculations pp 50 61 Multi language interface 44 Auto Manual zero functions for the CO sensor pp 21 48 88 Customized logo on printouts 192 x 384 pixels p 66 Customized user information 3 lines of 20 characters pp 41 64 Ten sets of test IDs to customize printouts p 38 O O O O O O O O O O O sO O O O O O 0 0024 9487 Rev 1 7 Overview Fyrite INSIGHT Plus Manual o Temperature and pressure unit selection p 32 e Hardware o Probe hose assembly for gas transport and temperature input p 6 Sample pump to provide gas sample delivery Backlit color graphic LCD p 5 Hard carrying case see below Time and date stamping of 100 test results USB 2 0 mini B connection for PC interface and communications p 5 e PC Interface p 73 o USBcable Type A to Mini B o Fyrite User Software FUS Windows compatible o Updates instrument configuration and downloading test results O O O O 0 8 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Overview 1 8 Combustion Test Process Overview FUNCTION PAGES Connect PEODBsyasvotix t OmIREROXRI RERO REMIS 6 15 Prepare Turn On Instrument ceeeee 5 16 19 Instrument Ve
68. ment to a clean air environment and press the POWER button to turn off the instrument The shutdown procedure includes a purge component that clears the sensors of combustion gases 0024 9487 Rev 1 59 Operation F rite INSIGHT Plus Manual Example Combustion Testing Procedure Turn on the instrument to optionally print and or evaluate saved test results based on your local codes and practices for combustion data and CO levels To turn off the Fyrite INSIGHT Plus press and hold the POWER button until you see the Shutdown timer Wait for the purge function to complete you will hear the pump stop and the display will shut off Use the results of your combustion testing to assist in diagnosing any issues or potential issues that may exist with the combustion system NOTE The recommended time required to achieve a stable measurement is a minimum of 3 minutes processes Be sure to thoroughly evaluate systems and take ALL d WARNING CO gas is life threatening and part of all combustion appropriate actions to maintain life safety 60 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Operation 4 4 The RUN Screen The Fyrite INSIGHT Plus test data is located in the Run screen By pressing the RUN HOLD button you should hear the pump running and see the word RUN at the upper left hand corner of the display The instrument is continuously measuring and calculating the data that is shown in the Run screen Press the RUN
69. n equations or Siegert combustion equations As a result several parameters are unique to each configuration This section shows a mix of screens that have been configured for North American combustion equations as well as Siegert combustion equations Depending on how you have configured your instrument your screens may vary slightly from those pictured in this section Menus and the items contained within them are described in a top down fashion starting from the warm up screens and working sequentially through the menus and menu items 3 2 The Warm up Sequence Warm up Screens Description BACHARACH Splash screen shows the Bacharach logo with version LL model number and serial number information This screen is displayed for approximately 3 seconds Version 1 00 A warm up screen is displayed during which the instrument is purged and initialized A countdown timer is displayed with the current zero setting for the CO sensor Auto Zero or Manual Zero BACHARACH rp P m If any errors are detected during warmup the iNSIGHT Model 24 7343 Serial 551019 corresponding error messages are displayed after which the user presses F2 to go to the Menu or Warm Up 55 presses RUN HOLD to go to the Hold screen CO Auto Zero Sample errors T STACK and Set Clock errors are shown below Errors Detected T STK Disconnected Set Clock 0024 9487 Rev 1 21 Configuration Fyrite INSIGHT Plus Manual 3 3 Main Menu
70. nsing Pressure 1 atmosphere 1096 Weight 16 ounces 454 g with batteries Dimensions HxWxD Warm up Time Minimum 30 seconds Maximum 60 seconds Sigo sample 300 to 700 cc min Flow Rate O Sensors Electrochemical P N 0024 0788 CO w NOx Filter Electrochemical P N 0024 1593 LL O Optional Electrochemical P N 0024 1591 Temp Stack K Type thermocouple 8 0 x 3 6 x 2 3 20 3 cm x 9 1 cm x 5 8 cm Temp Air K Type thermocouple Pressure Piezo resistive Product EN50270 CE Mark EMC tested in accordance with European Approvals and Directive 2004 108 EC Regulatory EN50379 Standard for portable electrical apparatus designed Compliance to measure combustion flue gas parameters of heating appliances Siegert only Parts 1 and 3 ROHS Compliance Case High impact ABS plastic with rubber over mold 0024 9487 Rev 1 11 Overview Fyrite INSIGHT Plus Manual Specification Description IrDA Port Protocol IrDA SIR Data Bits 8 Baud Rate 9600 Stop Bits 1 Parity None 100 locations for storing test results Power Supply Type Disposable Alkaline Included Options Duration 15 hours min continuous max draw Batteries Type Disposable Lithium 4 AA Duration 20 hours continuous max draw Type Rechargeable Duration 8 hours continuous max draw USB Cable A to Mini B Source AC source via Wall Adapter Measure DE ODODSE A mant ange Resolution ccuracy Time Too O and
71. nwe Type Draft Reading Zero Pressure Measured 0 00 inwc Type Diff Pressure Print Zero Function Displays the current pressure reading Use F1 to print the current value see page 64 F2 to zero the reading and F3 to save the reading to memory Use the LEFT 4 and RIGHT gt arrow buttons to scroll through the following pressure readings e Diff Acrs HtEx e Draft Reading e Diff Pressure To zero the pressure reading press F2 and follow the instructions on the display The draft reading or pressure screen is displayed when zeroing is complete Pressure Zero Pressure Zero Disconnect hose Press ENTER Reconnect hose Cancel Cancel 3 6 Temperature Menu Temperature Menu Temperature Measured Delta T 101 6 F Type Diff Acrs HtEX Temperature Measured Delta T 35 1 F Type Diff Temp Zero Save 26 Function Displays the current temperature reading Use F1 to print the current value see page 64 F2 to zero the temperature reading and F3 to save the reading to memory Use the LEFT lt 4 and RIGHT gt arrow buttons to scroll through the following temperature readings e Diff Acrs HtEx e Diff Temp To zero the temperature reading press F2 and follow the instructions on the display The Diff Temp screen is displayed when zeroing is complete 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Configuration Temperature Menu Function Tem
72. odes can be entered through the Fyrite User Software FUS NOTE Installing a B SMART sensor forces the instrument to perform a zero function either manual or automatic NOTE Bacharach offers a convenient Exchange Program where available that allows the customer to regularly receive pre calibrated replacement sensors that include a code that can be entered into the analyzer for a quick convenient setup Contact Bacharach customer service for more details about this program 0024 9487 Rev 1 l Fyrite INSIGHT Plus Manual Calibration and Maintenance 5 5 Pressure Sensor Calibration This procedure calibrates the pressure sensor to a known pressure value 5 5 1 Materials Required e Bellows e Manometer Range 8in of water column 20 mB Accuracy 0 01 in of water column 0 025 mB 5 5 2 Procedure NOTE The unit of measure for pressure is selected from the Pressure Units parameter in the Setup Menu In the following procedure inwc inches water column is selected but note that any unit of measure can be used for calibration purposes Below 9 are unit conversions for reference e 249 Pascals inwc e 2 49 mB inwc e 2 49 hPa inwc e 25 4mm H O inwc ills S Parts 1 3 16 1 D Tubing 2 Tee Connector 3 Barbed Hose Connector 4 5 T C Oh 4 C NJ OHNO S F8 M 5 5 I N o Bellows Manometer 0024 9487 Rev 1 81 Calibration and Maintenance Fyri
73. on and Maintenance 5 1 Serviceability The instrument operator is able to easily replace the following components without the use of tools e probe assembly e probe filters e batteries e printer paper Additionally a technician with the use of readily available hand tools and factory provided instructions can e perform basic diagnostics e replace sensors e confirm proper operation before putting the unit back into service Field calibration is also possible with the proper equipment Refer to the calibration section starting on page 81 for more information 5 2 Cleaning the Probe The probe tube and gas sample hose will become dirty under normal use NOTE The water trap s filter element should prevent soot from reaching the analyzer s internal components If the probe is not 8 kept clean it could become clogged and restrict the flow of gas into the analyzer resulting in incorrect combustion test readings and calculations requires less frequent cleaning than an analyzer used for testing d NOTE An analyzer that tests natural gas furnaces normally coal or oil fired furnaces 0024 9487 Rev 1 74 F rite INSIGHT Plus Manual Calibration and Maintenance 5 2 1 Equipment Required Alcohol Aerosol Can of Automotive Carburetor Cleaner Clean Rag Source of Compressed Air optional N CAUTION Do not use flammable or combustible substances like carburetor fluid used for cleaning the probe near an open fl
74. one Protocol IRDA SIR Distance 8 16 in 20 41 cm Angle 60 maximum Fyrite INSIGHT Plus can be setup to include a custom logo on printouts Logos are loaded into the instrument using the Fyrite User Software FUS Logo size is limited to 192 x 384 pixels height x width and must be in BMP JPG PNG or TIFF format For best results the logo should be saved in black and white 384 pixels max ABC HVAC COMMERCIAL e RESIDENTIAL EASY AS ABE 800 555 1234 192 pixels max 66 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Operation 4 7 Graphics Screens 4 7 1 Overview Dynamic graphics screens provide an alternative way of viewing key combustion data and parameters in real time The Fyrite INSIGHT Plus displays three graphics screens which provide continuous updates and are described in the table that follows The screens are accessed from the RUN HOLD screen by using the LEFT lt 4 and RIGHT arrow buttons See the figure below t Z Graphical Trend Screen TZ y pe Hold Nat Gas Use function keys F1 and F3 to configure and define options if available such as alarm points parameters to be monitored timing parameters etc Components of the graphics screens are identified in the sections that follow 0024 9487 Rev 1 67 Operation Fyrite_INSIGHT Plus Manual Screen Description Graphical Line Graph e User selectable
75. ontrasted below NOTE Detailed differences between North American and Siegert configurations are noted where appropriate in this manual 0024 9487 Rev 1 3 Overview Fyrite INSIGH T Plus Manual Feature North American NA versus Siegert S Configurations Countries Typical North American Typical NA Users Siegert S Users Asia Belgium Australia Denmark Latin America France North America Germany South America Italy Netherlands Poland Spain United Kingdom Heating Values For combustion calculations Siegert uses the fuel s lower heating value NA uses the higher value see page 61 Different fuel sets and composition see page 24 Different RUN EFF NA vs Stack loss and ETA S Parameters Excess Air NA VS Lambda S Lambda is similar to excess air see page 61 Extra Siegert CO CO ratio boiler temperature smoke number and oil Parameters derivative are displayed for Siegert only see page 61 CO Max In the Siegert configuration the user can set a CO Max number for the fuel see page 24 Print Average There is a print average feature for Siegert see page 31 Time and Date MM DD YY w 12 hour time format with AM PM or Format DD MM YY w 24 hour time format see page 47 Siegert DD MM YY w 24 hr time format only Languages 3 for the North American NA configuration and 8 for the Siegert S configuration See language list on page 44 NOTE The Combustion Equations setting is used to configure
76. ot the entire row See right below Then use the UP A and DOWN Y arrow buttons to scroll through available combustion parameters to monitor for the bar graph associated with that row Press ENTER to select Bar Graph Format Bar Graph Format Edit Complete Edit Complete Repeat this process for up to three bar graphs When finished use the down arrow key to select the EDIT COMPLETE option and press ENTER to return to the live bar graph screen 0024 9487 Rev 1 71 Operation Fyrite_INSIGHT Plus Manual 4 7 4 Stack Temperature Hot Spot Screen Hot Spot Component Hot Spot Graph Press RUN HOLD to start stop Hold Nat Gas the hot spot function T STACK parameter name l shown in graph Limits are determined automatically Dynamic current value pointer indicates real time value Color of current value pointer is based on limit status Black Top Hottest reading since last Clear Red Bottom Current reading Ideally position probe so current reading bottom and highest reading top match Description Left Arrow Press the LEFT lt 1 arrow to go to the Bar Graph Screen e Right Arrow e Press the RIGHT arrow to go to the main RUN HOLD Screen Clear F1 e Press the F1 button to clear the display and restart if in RUN mode Menu F2 e Press the F2 button to return to the Main menu 4 8 Taking Ambient CO Measurements Siegert Only This procedure takes approximately 15 minutes to comple
77. perature Zero Temperature Zero Place thermocouples in the same location 4 1 F Zeroing Complete Press ENTER 3 7 Leak Test Menu Siegert Only Let by and Tightness are regional requirements for the UK market with very specific procedures While they may be useful in other local jurisdictions to provide means to have safe readings for leak checks of gas and safe combustion processes they are simply one way to test for these problems Other procedures may be specified by local authorities Please refer to your local and regional regulations to be sure you are in compliance accordingly Leak Test Menu Function Leak Test To perform the Let By test use the UP 4 and DOWN Let By Ww arrow buttons to highlight the Let By option and Tightness press ENTER Follow the instructions on the screen Let By Zero Disconnect hose Press ENTER Cancel Start 10 00 Units mB Press ENT to start Cancel Start 10 00 Current 10 00 Change 0 00 Units mB Time 59 s Cancel 0024 9487 Rev 1 Let By Zero Reconnect hose Cancel Let By Stabilize Start 10 00 Units mB Time 44 s Cancel Let By Summary Start 10 00 End 9 71 Change 0 23 Units mB Test Time 605 Save 27 Configuration Fyrite INSIGHT Plus Manual Leak Test Menu Function Leak Test To perform the Tightness test use the UP 4 and DOWN Y arrow buttons to highlight the Tightness Tightness option and press ENTER Fol
78. r Life O Sensor Life Sensor Life Replace Menu Reset Menu Reset 52 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Configuration Diagnostics Menu Function The Fyrite INSIGHT Plus will show that the O sensor needs to be replaced and an error message is displayed see below O Sensor Life Menu Reset In this case e Note the 3 digit date code on the new sensor e Replace the O sensor e Press F3 to change and verify sensor date code Resetting the Sensor Date Code Use the LEFT lt 4 and RIGHT gt arrow buttons to move the cursor horizontally to select between the 2 digit month code 00 12 and the one digit year code 0 9 corresponding to the last digit of the manufacture year that make up the 3 digit date code Use UP 4 and DOWN v arrow buttons to increment and decrement the selected field s value When finished press ENTER to save the changes Enter Code Enter Code ago 068 Enter O date code Enter O date code NOTE Entering a value of 000 three zeros disables this feature Next verify the current month and year Use the arrow keys to edit the current month and year if needed and press ENTER to confirm Set Clock Set Clock 2012 07 201 Verify the month year Verify the month year 0024 9487 Rev 1 53 Configuration Fyrite_INSIGHT Plus Manual Diagnostics Menu Function NOTE Use this feature as a reminder only This status is based on e the date
79. r user defined upper and lower limits for selected combustion parameters Use the UP 4 and DOWN Y arrow buttons to highlight desired parameter Press ENTER button to select the desired parameter Description Select Parameter e Use the LEFT 4 and RIGHT gt arrow buttons to select the desired position within the upper and lower limits Use the UP 4 and DOWN V arrow buttons to change the value Press ENTER when finished Press ESC to exit with no changes Graph Limits QO Graph Limits CO Upper Lower s 0000 ppm Press ENTER Press ENTER e Use the RESET function F3 to return to default values Menu F2 e Press the F2 button to return to the Main menu 70 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Operation Bar Graph Description Component p Format F3 e Press F3 to display the Bar Graph format screen It contains three bar graph options each of which defines the combustion parameter associated with that graph A fourth option is selected when editing is complete Use the UP 4 and DOWN Y arrow buttons to highlight one of the rows corresponding to the three bar graphs top middle or bottom see left below Note that the entire line of each position is highlighted Hold Nat Gas Bar Graph Format 0 9 O When the desired row is highlighted press ENTER to enter EDIT mode for bar graph associated with that row Note that this action causes only the text portion of the row to be highlighted n
80. rify Power Batteries or USB 18 Zero Instrument Auto Manual 21 48 88 Use Menu SVSCGIN arene cet ruoxu ia Y EE Xn US REOS REED Ru ERE 22 Configure Set System Parameters sese 24 32 Parameters Set Combustion Test Parameters 24 Perform Replace Sensor s as Needed 52 77 Calibrate as Needed eene 51 74 Maintenace Replace Batteries as Needed 18 When Due Filter Replacement ccccccssseccceceeeseeeeeeeeaeeeeeeees 76 Place Probe in Sampling Point 56 59 Collect Data RUN Button 16 59 61 67 Perform Save Data as Needed F3 5 16 59 61 Combustion Stop Test HOLD Button 16 59 61 67 Test Print Data as Needed F1 eee 64 Make a Draft Zero Pressure sensor if Necessary 26 81 pneu Place Probe as Required 56 63 Save Data as Needed F3 5 16 59 61 Measurement Print Data as Needed F1 ssessse 64 Save Data 3 nee en nen ener re 5 16 59 61 Review Print Data F1 Option 5 16 64 Results Review All Combustion Data 30 52 55 64 Adjust Combustion Equipment As Needed Disconnect Probe eee 6 15 Purge In
81. s When measuring draft leave the AP port open to the atmosphere and connect the probe s draft hose to the AP port Do one of the following to measure draft or differential pressure To measure draft insert the probe into the stack and observe the draft reading on the PRESSURE screen To measure differential pressure connect sampling hoses to the AP and AP ports and place the ends of the hoses into the two areas being compared The differential pressure between the two areas is now displayed on the PRESSURE screen If the pressure at the AP port is higher than the AP port the pressure reading will be positive If it is lower the reading will be negative 0024 9487 Rev 1 63 Operation F rite INSIGHT Plus Manual 4 6 Printing Using the Optional IrDA Printer The instrument has the ability to store recall to the display and print sets of time and date coded test records The time and date are set through software menu selections see page 35 e Displaying stored records is done through the MEMORY DIRECTORY MENU see page 30 e Press F1 to print displayed test records Example Printing Procedure Using Optional IrDA Printer Fyrite INSIGHT Plus should be turned on and displaying a screen with an F1 Print option Check for a sufficient supply of paper and batteries in the IrDA printer 4 Position the printer within 8 to 16 inches 20 to 41 cm from the instrument and at no greater than a 60 degree angle se
82. sembly 3 7 10 12 18 55 94 VVV LV DO Mor 8 12 104 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Index 0024 9487 Rev 1 105 World Headquarters 621 Hunt Valley Circle New Kensington Pennsylvania 15068 Phone 724 334 5000 Toll Free 1 800 736 4666 Fax 724 334 5001 Website www MyBacharach com e E mail helpt 9MyBacharach com
83. ssen 37 39 49 72 Mem dans available characters 38 Warmup cuis rdum Can eO Se AUTO ZETO Motu NM 47 Clearing cence eoe 39 editie asser dis eret e do ned veste 38 uiia MEME inde Bipa meteen 22 zeroing M 87 E ee 7 8 12 22 32 58 warning messages eeeee d thermocouple 7 11 15 55 82 Warranty ii 1 84 85 91 93 VOIGIIVE er 2 Simul ALOR e even ca orE me ERR MER Tea 82 86 Water srapisescention MA us replacement e 75 thermocouple connector 6 g PERENNI 82 86 WED SILO airearena dea ees ii re Co ee UE 22 27 28 WOO T el creo bc vert rec eet 24 time and date 8 34 63 72 92 X Une Teller anoo Eve Q Da aetas 51 cp ILU NOE RN 67 68 total operation time 51 X X X display iih icr ee 92 T Ref Senso norana naaa 89 y troubleshooting 91 l Tru Spot Erb kir m err e 94 Na XIS sccestet etl cetera N EAT 67 TS SOA eec ee EM ard 84 year code seresessrvessssseeesreessesseerssen Tore T STACK Z CANDY ACO me 82 Zero Tulickloboren enia te e ses 79 CONNECLON oe oet 6 15 82 91 zero the temperature reading EE 26 disconnected eese 91 ZEROING Roses eise 26 47 62 87 91 U zero the pressure sensor 26 62 81 M Sag eT 27 zoom levels ssssssessssssssresrssssereessessen 36 unit of measure for pressure 80 USB as
84. stl lfie IL sssosossibusai eas S IERI tH MD UTE 46 Turn Off Instr mbeH sieesexeo ii apa ida i Yes 5 16 Clean and Store lt ciciaicnevashcctassnanseauasacmeulecaveaeassnasaaass 74 0024 9487 Rev 1 9 Overview Fyrite INSIGHT Plus Manual 1 9 Fyrite INSIGHT Plus Sales Combinations Fuel Equations North American Siegert o 0024 0024 0024 y 7343 7344 7345 o Sensor Type Long Life Standard Long Life Kit Type B Basic R Reporting 0024 0024 0024 0024 0024 0024 0024 0024 x 8516 ES EX 8519 8520 EZ 8522 Sales Kit P N HardCase Case Sampling Probe amp Hose NEINESRSESESENESESKE Batteries x x x x x x x x xXx Spare filters re Spare filters Eg za EE ox E ES a za EEEE ET w NO Filter Pressure re ES P iJ s cee ES ca xf pe ppp seso x x x x f ose x x fT x x mis 9 9 9 9 to 0 a0 to Memory 100 100 100 100 100 100 100 100 mW pt f fx x Software FUS USB USB Cable fee tet et tet XxX Xx 10 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Overview 1 10 Specifications Specification Description Temperature Storage 20to50C 4to 122 F Oto20C 32to 68F optimal Operation 5to45C 23 to 113 F Reference 20 2C 68 4F Humidity Storage 15 to 90 RH non condensing Operation 15 to 95 RH non condensing Reference 45 1096 RH non conde
85. t ID Select Test ID IE Individual Records Edit Test ID All Records Clear Test ID Use the UP A and DOWN Y arrow buttons to highlight your desired choice e Individual Records e All Records Once highlighted press ENTER If Individual Records is selected a list of the 10 Test IDs is displayed Use the UP 4 and DOWN Y arrow buttons to highlight the Test ID targeted for deletion Press ENTER to clear the selected Test ID Clear Test ID oie Ta HIS MTS TET Individual Records 1 ABC Heating All Records If All Records is selected a Clear All confirmation screen is displayed Use the UP 4 and DOWN v arrow buttons to select YES to confirm or NO to cancel the deletion then press ENTER Clear Test ID Clear All Individual Records All Records 40 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu Provides an interface for entering user identification Print Pressure information used on printouts Generally the Zoom Username fields contain the HVAC company and Test ID related information Username L Menu NOTE This data can be entered using the Fyrite User Software FUS Use the UP 4 and DOWN Y arrow buttons to choose a row and press ENTER to begin editing the selected row Then use the UP 4 and DOWN Y arrow buttons to select the desired letter number or special character for the current text position S amp
86. t the bottom of the screen Step Connect the hose from the manometer to the AP port and apply a negative 82 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Calibration and Maintenance Pressure Sensor Calibration Procedure Wait until the Measured reading stabilizes and then press ENTER to calibrate the pressure sensor s Measured value to that of the Applied value The message Good Calibration should briefly appear followed by the CALIBRATION menu Calibrate Pressure Good Calibration Entry Saved p83 Remove calibration equipment 5 6 T Stack Calibration This procedure first zeroes and then spans stack temperature to known temperature values The use of an electronic thermocouple simulator is the preferred method of producing the desired calibration temperatures Alternatively ice and boiling water baths can be used 5 6 1 Materials Required e Thermocouple simulator K type Range O to 600 F 18 to 316 F Accuracy 0 5 F 0 3 C e Alternatively ice water boiling water thermometer 5 6 2 T Stack Calibration Procedure T STACK Calibration Procedure Plug the simulator into the T STACK connector located at the bottom of the analyzer Alternatively Plug the probe s thermocouple into the T STACK connector located at the bottom of the analyzer analyzer s GAS port otherwise water will be drawn into the 9 IMPORTANT DO NOT attach the probe s gas hose to the analyzer 0024 9487 Rev 1
87. tarted by pressing the HOLD button the warning will be displayed again if the limit has been exceeded l 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Overview 1 4 Product Overview The Fyrite INSIGHT Plus is a portable hand held combustion analyzer for use in residential and light commercial applications It is intended to be used by e HVAC contractors e home inspectors e maintenance personnel e energy auditors to conduct combustion efficiency analysis on residential and light commercial furnaces and appliances in the worldwide market The instrument is supplied with all of the following components e probe and hose assembly e four disposable AA alkaline batteries e hard carrying case e rubber boot e spare filters e factory calibrated and installed sensors as ordered and depending on the model and kit some or all of the following e Fyrite User Software FUS e USB cable type A to Mini B e Infrared Data Association IrDA printer with four disposable AA alkaline batteries e printer paper 1 5 North American NA vs Siegert S Combustion Equations Though the combustion process is fairly standardized across the globe a combustion analyzer intended for worldwide use demands a degree of flexibility for a few regional preferences The Fyrite INSIGHT Plus provides a North American NA configuration and a Siegert S configuration see page 50 to address these and other needs which are c
88. te INSIGHT Plus Manual Pressure Sensor Calibration Procedure 1 Assemble the pressure sensor calibration equipment as shown above but DO NOT connect the analyzer to the calibration equipment at this time If not already done power ON the analyzer and display the CALIBRATION menu Note that this requires password validation see page 51 Use the UP 4 and DOWN Y arrow buttons to select PRESSURE and then press ENTER to display the CALIBRATE PRESSURE screen Calibration Menu Calibrate Pressure Pressure 4 Measured 0 00 inwc sack Aretes Boom Press ENTER Measured is the pressure value currently being detected by the pressure sensor while Applied is a known value of pressure that will be applied for calibration purposes With both the AP and AP ports open to the atmosphere observe that the current Measured pressure reading should be 0 00 0 01 inwc If necessary zero the pressure sensor Menu Pressure Zero then repeat steps 2 through 4 pressure to this port by adjusting the bellows for a manometer reading of 4 00 negative 4 00 Other units are shown below Nominal Calibration Point Use the UP 4 DOWN V LEFT 4 and RIGHT arrow buttons to enter an Applied value that exactly equals the manometer reading Name NOTE The calibration range is from 6 to 2 inwc 15 to 5 mB An attempt to calibrate outside this range will cause the 9 message Applied Value High or Low to appear a
89. te and provides a minute by minute snapshot of CO readings as well as a Max CO value that represents the highest CO reading measured during the entire 15 minute test Results can be saved to memory downloaded and or printed Use the following procedure to perform an ambient CO measurement 2 Verify successful initialization no errors 72 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Operation Example Procedure for Taking Ambient CO Measurements If using battery power check battery status If battery life is questionable replace the batteries as the Ambient CO test takes approximately 15 minutes to complete Move instrument to target location to be tested Press F2 to display the Main Menu Use the down arrow to highlight Ambient CO Test and press the ENTER button Follow the on screen instructions to initiate the test Refer to page 28 for details on navigating the ambient CO test screens viewing results saving results to memory and printing results 4 9 PC Interface and Fyrite User Software A PC with Fyrite User Software FUS installed can set edit and transfer the following e instrument time and date e custom fuels e test ID e username e customer logo e instrument setup e calibration password e B SMART code e test records from the instrument s memory e firmware updates 0024 9487 Rev 1 73 Fyrite INSIGHT Plus Manual Calibration and Maintenance Section 5 Calibrati
90. ument Identification A label on the back of the instrument provides the following information that is useful for service and troubleshooting e manufacturer e country of origin e certification s e part number e serial number BACHARACH INC NEW KENSINGTON PA 15068 U S A TELEPHONE 724 334 5000 FAX 724 334 5001 Made in the U S A C North American Label Siegert Label 6 5 Service Centers Replacement parts and service can be obtained by contacting one of the following Bacharach Service Centers United States Canada Bacharach Inc Bacharach of Canada Inc 621 Hunt Valley Circle 20 Amber Street Unit 7 New Kensington PA 15068 Markham Ontario L3R 5P4 Phone 724 334 5051 Canada Fax 724 334 5723 Phone 905 470 8985 Email help MyBacharach com Fax 905 470 8963 Email bachcan idirect com VV V 96 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Declaration of Conformity C Declaration of Conformity The manufacturer of the products Bacharach Inc covered by this declaration 621 Hunt Valley Circle New Kensington PA 15068 Year conformity is declared 2012 The undersigned hereby declares that the above referenced product is in conformity with the provisions of the following standards and is in accordance with the following directive Directive 2004 108 EC EMC Directive Standard s Electromagnetic Compatibility Immunity Electrical EN 50270 2006 Apparatus for the Detection and Meas
91. urement of Combustible Gases Toxic Gases or Oxygen General Requirements and Test Methods Specifications for EN 50379 1 Part 1 Portable Electrical Apparatus Designed to Measure Combustion Flue Gas Parameters of Heating Appliances Performance Requirements Performance Requirements for EN 50379 3 Part 3 Apparatus Used in Non Statutory Servicing of Gas Fired Heating Appliances Signature Name Doug Keeports Title VP of Product Development Date 25 July 2012 The technical documentation file required by this directive is maintained at the corporate headquarters of Bacharach Inc 0024 9487 Rev 1 97 Declaration of Conformity Fyrite INSIGHT Plus Manual 98 0024 9487 Rev 1 Fyrite INSIGHT Plus Manual Index INDEX Symbols COVER xo Gad EHE CERE Ps 18 77 93 for printer eei estatus tae EDI UES 63 E ue E TOT E 12 18 Splay aa recharaeable s 7 12 18 19 55 XXX dISpldyusasic beet core tres 92 sec HER TRNAEH 18 ND scs EOM Ed 11 62 76 81 Se eee 91 ArM 21 E Dicen qu E REALE Numbers symbol MRNA RR 18 100 ppm CO 94 Voltage IS IOW ceca tops 91 12 hour time format 4 34 baud rate eto oU Mtn Lu 12 65 24 hour time format 4 34 DEION S ara REY cise 80 81 500 ppm CO osdeiccit totem rte tm ees 94 DIOCIOSE benina abes SpA eon wvabepehan 24 A DIOTE beorren 24 boiler temperature 4 33 60 AC adapte escort ette es 94 boiling water
92. w tbh Replace USB Power Scroll Scroll Left Right through through Graphic Graphic Screens l i Screens Scroll Bar Indicating More Items Print Display Save Results Main Results to Menu to Optional Memory Printer Graphical Customizable Dynamic Trend Bar Graph Hot Spot Screen Screen Screen Hold Nat Gas Hold Nat Gas Hold Nat Gas Clear Display Display Set Display Select Clear Display Graph Main Graph and Main Parameters Hot Main Menu Options Display Menu To Be Spot Menu Limits Displayed Graph 0024 9487 Rev 1 17 Setup Fyrite_ INSIGHT Plus Manual 2 3 Power Options Power options include Disposable AA alkaline batteries included Disposable AA lithium Li batteries Externally charged rechargeable NiMH batteries Power via USB cable PC or wall adapter Check the Fyrite INSIGHT Plus for sufficient power prior to each use Replace the batteries if the low or replace battery symbol appears in the upper right corner of the Fyrite INSIGHT Plus screen Batteries 4 AA Fresh or Fully Charged Full The battery symbol changes colors from green to red as Medium battery voltage decreases In addition the red Replace Low Battery symbol flashes Replace The optional USB cable can be used to power the USB Power instrument in place of batteries The USB Power symbol is displayed when the cable is connected between a Fyrite INSIGHT Plus and a computer or wall adapter Estimated Life Span in Hours
93. w NOX filter 10 span procedure eeess 88 w NOX filter eeeeeee 12 ZEW OUTS PRENNE NOD ION 47 87 CO CO Tau oct s E DRE 4 CO aie cess tatis etis deii 2 4 13 24 EX seas pira exce d de oai S T 4 24 GOdl copiosi eode atm be Uode E 24 combustion 1 3 4 7 11 16 21 24 27 32 36 43 46 55 57 58 59 67 70 73 bar graph parameters 70 abso eei onto ton ei 28 58 SAVING cect GeVeo ut ROVRO RUD TDIRRDUEUS 58 equations 3 4 10 24 49 63 differences eeeeeeeeee 3 PI mec 22 24 parameters adios ken rex eR rA E HPAS 40 test prerequisites 55 test process overview 9 COMPONEIUS so va tory eh ey v ev a eva 5 66 condensing furnaces 57 confirmation screen 29 39 42 connectors diagram 6 continuous use warning 2 CONVENTIONS icc eec ied uie add vel acerbe 1 corrections for fuel variations 24 country of origin sess 95 CSV TGS uoo ito Sp oro Set Ebor Utd 37 custom fuel codes 24 72 Custom OL O isi ria eid vis Per SUEDE 65 TINE TUO eaen 65 SIZE MES coe oco co Ci oes de cos 65 D dat auDIUS oissestencdresscuvebe a dicent 12 65 date and time settings 44 51 53 TOFISEU segete tes moet 4 34 46 declaration of conformity
94. y timeout cancels the automatic shutdown that is the instrument remains ON and restarts the timeout countdown if e any key is pressed e CO is greater than 50 ppm or e O isless than 18 8 96 Setup Menu Provides a list from which the user may chose a Button Sound minimum purge duration time minimum length of CAL Reminder Period time that the pump continues to run after shutdown is Lina eo initiated Use a longer Post Purge Period if the Fyrite Post purge Period INSIGHT Plus has been exposed to large amounts of CO gas PURGING SENSORS is displayed on the shutdown screen if a Post Purge Period is enable Use the UP 4 and DOWN Y arrow buttons to scroll through Post purge Period options Use ENTER to enable the selected Post Purge Period Post purge Period None fi 1 minute 5 minutes p 06 29 12 10 31 19 AM 46 0024 9487 Rev 1 Fyrite_ INSIGHT Plus Manual Configuration Setup Menu Function Setup Menu Provides a list North American Configuration only ICAL Reminder Period f from which the user may select the desired date Inactivity Timeout format used by the instrument Post purge Period l l Date Format e MM DD YY default for NA configurations E DD MM YY standard for Siegert NOTE The DD MM YY date format is the only format available in instruments configured with Siegert combustion equations This parameter is only available in North American configurations NOTE In MM

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