IC600 Reference and operators manual
Contents
1. PPR Shaft NOTE 10 18 V 250 mA with Encoder gt 50 kHz gt 14800 mm gt 8450 Inches 8 mm characters 0 01 mm Ver 1 70 MR Ver 1 80 MR 97 270 V Pulsing mode auto recovery 12 Volts 5 1 2 A British encoder 758 HV 5 24 V DC 100 or 360 10 mm Dia Max speed equates to 1 25 m s with a 10mm pitch leadscrew Display resolution may vary depending upon pitch and gearing 13 SETUP INFORMATION Setup information is given and should only be used in the unlikely event that the setup held within the IC600 becomes corrupt This sheet should be completed at the time of installation by the Engineer or installer ADVANCED CONFIG Parameter Your Settings Precision mm decimal places Enable cm Reverse encoder Le Ls 0 SS a So Ts Ts lt lt Enable inches re PrecisionIN o o Enable Fractal inches Z Precision fractal Enable dual display O Z Enable pulses o Dual unit top line Dual unit bottom line a e E es Metric start position Imperial start position Show speed bar 14 TROUBLE SHOOTING IC600 dead IC600 beeps and resets for no reason C600 displays keystuck 100 or 010 or OO1 IC600 Inaccurate IC600 won t display Required UNITS C600 has a on the right Hand side of display IC600 won t go into prog mode Advanced or simple Check that you have 12 volts at the interconnection unit V and Common Check all leads2. This button allows a change in the number of decimal places displayed it also allows the operator to re calibrate the C600 if required OPERATION After power up the C600 will self test to confirm that all the parameters are correct and display OK The display will now show the version of firmware This is followed by the Suppliers logo screen The display will now change to the operating screen this screen will vary depending upon the model of 600 that you have If you are using the IC600 the screen will prompt you to move to a position and press SET If you are using the IC600 PLUS the screen will display the current position this is the position at power off assuming the gauge has not moved P CONFIGURATION There are 2 configuration menu s used to setup the IC600 Simple and Advanced 1 SIMPLE CONFIGURATION The SIMPLE CONFIGURATION mode is accessed by pressing and holding the SET button from the Firmware screen until SIMPLE CONFIG is displayed SIMPLE CONFIGURATION Parameter Options Default Reverse encoder Yes No Encoder PPR 1 1000 Pitch 1 100 Default units mm cm in Save changes Yes No SIMPLE CONFIGURATION SCREENS This page shows all the screen s used within the Simple configuration from entry into Simple configuration to saving and exiting the routines to change any value simply turn the encoder until the required value is displayed then press SET to store the
3. for damage Check the PSU it could be shutting down on over current or under voltage on the mains side or due to excessive noise on the supply The 100 indicates that the first switch 1s stuck the 010 for the second switch and 001 for third switch first switch being units If the error is consistent check the PPR and Pitch in setup and adjust to correct If the error is not consistent check for loose or slipping couplings also check for loose wires in the interconnection unit a poor supply can also cause this problem Check the advanced setup to see if the units are enabled This advises the user that the count rate is almost at it s maximum rate and may require gearing down of the encoder To access Advanced or simple Config the correct buttons must be pressed held while the display shows FIRMWARE screen See Page 5 and Page 6 15 This product has been designed and manufactured to the highest standards by SP Electronics Tarleton for information on other products and services please contact the sales and support office on Tel 0870 321 5116 Fax 0870 3215118 Email support sp electronics co uk If you have any technical queries about this product please contact the technical support office on Tel 0870 321 5117 Fax 0870 3215119 Email technical sp electronics co uk SP Electronics Tarleton cannot be held liable for any damage loss or injuries as a result of improper or incorrect use of our equipment N
4. 1C600 Reference and operators manual The C600 and C600 plus are Position display unit s that can be retro fitted to almost any machine as long as a Quadrature encoder can be fitted They are fully programmable and can display Millimetre s Centimetres inches or fractal inches or a combination of units 1 e millimetre s and inches at the same time IC600 Dimensions 188 mm x 102 mm x 33 mm C600 Display visible 122 mm x 22 mm IC600 in mm mode IC600 in Dual mode Screens shown are above are 60 full size Contents Contents A quick tour of the IC600 Display Keypad Operation Power up and self test Configuration Simple Simple screen s Advanced Modifying parameters Parameter explanation s Installation C600 wiring Specifications Setup information Trouble shooting Manufacturers information 13 14 15 16 A quick tour of the IC600 The C600 Display The C600 display is a 2 line by 20 character LCD Display this enables us to display both numbers and text which makes installation and operation of the IC600 both quick and easy The C600 Keypad The IC600 keypad has been kept to a minimum to ease learning this enables the operator to feel at ease with the unit very quickly The keypad consists of just 3 buttons This button allows the operator to change the measuring unit in use 1 e MM CM IN This button is used after power up to calibrate the C600 and to ENTER values during installation
5. commend that the Pitch is adjusted to allow for any effective gearing PARAMETER EXPLANATION S Reverse encoder If you find that the display counts the wrong way up instead of down this parameter may be used The output from the encoder could be swapped over A B B A but obviously it is much easier to swap it in software Encoder PPR This is the number of Pulses Per Revolution of the encoder Pitch This refers to the pitch of the leadscrew on the machine this can be manipulated if any gearing is used during the installation Default units When the C600 powers up the units specified in this parameter will be used if Default units are set to inches the C600 will power up in inches regardless of the units at switch off Enable mm cm in 1 64 This option allows the user to enable the units that can be selected with the mode button any units that are NOT enabled will not be seen when mode 1s used Precision This parameter allows you to select the number of decimal places for the individual units mm cm 1n 1 64 5 the maximum value is 3 decimal places the minimum is 0 decimal places Enable Dual display This parameter allows the IC600 to display two units of measurement the units as selected by Dual unit top line and Dual unit bottom line Enable pulses This parameter is only used for installation purposes pulses can t be easily used as a unit of measurement you can however use this function to tell you how ma
6. ction unit r COMMON 42V INPUT Power Supply Supply 97 to 240 v ac DC from supply Flexible coupling Leadscrew 11 IC600 WIRING The C600 wiring is simple and can be accomplished in a matter of minutes The lead from the IC600 is terminated with an RJ45 connector this plug s into the interconnection unit the DC output from the power supply is then connected to the 12v input and Common terminals respectively The encoder if you are using a British encoder the connections are as follows Enc 12V White Common Black Quad Fears ects erties harks Brown OUAaG Bissiiccicconanton Red The screen should also be connected to the Common terminal within the interconnection unit DC SUPPLY If the power supply was supplied as part of the C600 kit the terminations will have been made and tested at the factory Once the IC600 is installed and configured it will require an initial datum the default is 100mm set in Advanced Config simply move the backgauge forward to 100mm and press SET the display should now agree with the actual position of the backgauge 12 SPECIFICATION C600 DC input Current consumption Max Quadrature speed Max size displayed 2 X 20 LCD display Display resolution Firmware IC600 C600 plus Power supply 1f supplied in kit AC input voltage Overload protection DC output Max current Encoder if supplied in kit Type Model Voltage
7. ny pulses per revolution your encoder is if for any reason it is not known Start position When the C600 powers up it will display position to XXX and press set Where XXX is the start position the default for this is 100 mm or 4 inches The start position can be anywhere throughout the travel of the backgauge If you want to start towards the rear of the machine simply change the start position to a convenient number 1 e 500mm NOTE The IC600 plus will not display position to XXX at power up it will display the current position Show speed This parameter can be useful for providing a visual indication that the backgauge 1s moving it appears as a bar display on the right hand side of the display Show Max speed The max speed is a permanent bar on the left hand side of the display it should only be used at the time of installation to show the maximum speed achieved by the backgauge If for any reason the bar reaches the top of the display it is recommended that the encoder be geared typically a 2 1 reduction would be used Save changes If you have edited or changed any parameter and wish to keep the changes you should select YES if you select NO all the changes will be lost 10 INSTALLATION Installation of the IC600 is very easy and straight forward we do however recommend that you use a reputable company this will ensure your safety as the end user and also give trouble free operation IC600 Interconne
8. or can we be held liable for any damage loss or injury as a result of poor or improper installation carried out by any third party If you have any reservations you should contact us in writing stating the nature of your concern this will enable us to look into it more deeply Every effort has been made to ensure correct operation of this equipment if you as a customer find anything that you consider to be incorrect please advise us we can then endeavour to correct it Due to ongoing development we reserve the right to change specification without prior notice Warranty is on a return to us basis unless otherwise agreed in writing our policy is to return goods within 3 working days or sooner SP Electronics does not accept any liability for loss of production or output in the unlikely event of equipment failure 16
9. value and step onto the next parameter 2 ADVANCED CONFIGURATION The ADVANCED CONFIGURATION is be accessed by pressing and holding the UNIT and MODE buttons from the Firmware screen until ADVANCED CONFIG is displayed ADVANCED CONFIGURATION Parameter Reverse encoder Encoder PPR Pitch Default units Enable mm Precision mm decimal places Enable cm Precision cm Enable inches Precision IN Enable Fractal inches Precision fractal Enable dual display Enable pulses Dual unit top line Dual unit bottom line Metric start position Imperial start position Show speed bar Show max speed Save changes Options Yes No 1 to 1000 1 to 100 mm Yes No 0 1 2 Yes No 0 1 2 3 Yes No 0 1 2 3 Yes No 1 4 to 1 64 Yes No Yes No mm cm in mm cm in 1 to 500 to 36 Yes No Yes No Yes No MODIFYING PARAMETERS To change the value of any parameter within SIMPLE or ADVANCED configuration modes the encoder must be turned either clockwise or Anti clockwise turning the encoder will either increment or decrement the selected parameter To accept and enter a value the SET button is used each time the SET button is pressed the current on screen value is accepted and the IC600 moves onto the next parameter If required the IC600 can be pre programmed from the factory to reduce the time required to install the unit however if any gearing is to be used we would strongly re
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