HR21 Operators Manual
Contents
1. 1 Emergency Stop Push to Stop machine Turn clockwise to Release 3 Battery Charge indicator 4 Cage Overload Indicator 5 Diesel Glow Push to Glow Engine 6 Drive Speed Selector Turn Clockwise Slow Fast and Rough terrain modes 7 Green Power Button Push and hold to activate machine 8 On Off amp Diesel Start 9 Joystick Cage Levers 1 Operates Platform Rotation 2 Operates the Flyboom 3 Operates Telescoping 4 Operates the Link Booms 5 Operates the Upper Boom Operating amp Safety Instructions 4 3 2 OPERATION NEVER START THE NIFTYLIFT IF YOU SMELL PETROL GASOLINE LIQUID PROPANE OR DIESEL THESE FUELS ARE FLAMMABLE BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL FAILURE TO DO SO MAY RESULT IN DEATH OR SERIOUS INJURY ALL MODELS 1 Ensure all red emergency stops are out 2 Turn the Base Platform selector at the ground control station to Platform anti clockwise DIESEL ENGINE 6 COLD ENGINE push the Diesel Glow button to engage the glow plug pre heat system Hold for 3 5 seconds then turn the On Off Diesel Start selector to the Start position clockwise and the engine will fire 7 WARM ENGINE turn the On Off Diesel Start selector to the Start position clockwise and the engine will fire ALL MODELS 8 Depress the footswitch if available or push and hold green power button on the platform control box 9 Select a function and oper2. cause fire or explosion PETROL GASOLINE LIQUID PROPANE AND DIESEL FUELS ARE FLAMMABLE NEVER START THE NIFTYLIFT IF YOU SMELL PETROL GASOLINE LIQUID PROPANE OR DIESEL FUEL THESE FUELS ARE HIGHLY FLAMMABLE The operator shall implement means provided to protect against use by unauthorised persons Never remove anything that may affect the stability of the machine such as but not limited to batteries covers engines tyres or ballast Operating amp Safety Instructions 4 2 GROUND CONTROL OPERATION 4 2 1 GROUND CONTROL FUNCTIONS Base Button Box 1 Emergency Stop Push to Stop machine Turn clockwise to Release 2 Diesel Glow Start Selector Turn Clockwise Glow Off and Start posistions 3 Cage Overload Indicator 4 Base Platform Selector Up for Booms Down for Base 5 Green Power Button Push and hold to activate machine P14018 001 Base Levers 1 Operates Platform Levelling Up for Forward Down for Backward 2 Operates the Flyboom Up for Up 3 Operates Telescoping Up for Tele Out Down for Tele In 4 Operates the Link Booms Up for Up 5 Operates the Upper Boom Up for Up 6 Operates Swing Up for Right Down for Left Platform levelling only active when booms are down Operating amp Safety Instructions 4 2 2 OPERATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING ALL MODELS 1 Ensure all red emergency stops are out 2 Turn Base Platform selector at ground control station to G
3. controlled by the rocker switch button on the top of the joystick C Left for STEER LEFT D Right for STEER RIGHT The driving horn is activated by the button on the front of the joystick and there is also a separate horn button on the platform controls for use when the drive and boom controls are switched off All control levers give a fully proportional response therefore the more the lever is moved away from the centre Off position the faster the function will become Maximum drive speed is only attainable when all booms are fully stowed and the Drive Speed selector is in the High Drive Hare position When driving with the booms fully stowed the Tilt Alarm is bypassed to allow the Niftylift to be driven in areas where the slope exceeds the five degree working limit In normal operation the drive is therefore unaffected when driven onto a slope in excess of five degrees until the booms are raised whereupon the drive would be disabled and the tilt alarm sounds continuously Under no circumstances should any Height Rider 21 series machine be driven on slopes exceeding the gradeability in the general specification ALL NIFTYLIFTS ARE FITTED WITH A TILT ALARM PRE SET IN THE FACTORY ONCE ENERGISED THE NIFTYLIFT WILL LOSE ALL POWER TO DRIVE FUNCTIONS AND A LOUD AUDIBLE ALARM WILL BE ACTIVATED TO DE ACTIVATE LOWER THE BOOMS FULLY TO STOWED POSITION AND RE POSITION BASE ON FIRM LEVEL GROUND IF ALARM SOUNDS DESCEND IMMEDIATELY AND
4. facelift co uk operator training centre PAL POWERED ACCESS LICENCE TIM WATERSTONE OP 0005947 a When hiring access coor gt equipment we strongly 1b 3a recommend taking advantage of one of our operator training courses As Facelift is an accreditied IPAF Independent Powered Access Federation training centre you can be sure that your staff will be trained to a high standard and receive an internationally recognised qualification Courses can take place on your own premises or at one of our training centres situated in Hickstead Iver Southampton Liverpool Birmingham and Basildon We can train your personnel on any of the following equipment m 1a Static Vertical Vertical Personnel Platform static m 1b Static Boom Self Propelled Boom with outriggers Trailer Push around Vehicle Mounted Platform up to 26m and Vehicle Mounted Platform over 26m m 3a Mobile Vertical Scissor Lifts Vertical Personnel Platform mobile m Sb Mobile Boom Self Propelled Boom m Specialist Machines Spider The one day course covers site safety practical demonstration sole usage site risks and includes a theory test Two day courses are required for the Spider and Vehicle Mounted Platforms over 26m Successful candidates are issued with the IPAF PAL card widely accepted by both the CITB and Health And Safety Executive We also run the following courses MEWPs for Managers Loading and Unloading F
5. of the platform Never use boards or ladders in the platform to achieve the same result Do not use the platform to lift overhanging or bulky items that may exceed the maximum capacity or carry objects that may increase the wind loading on the platform e g Notice boards etc The Niftylift shall not be operated from a position on trucks trailers railway cars floating vessels scaffolds or similar equipment unless the application is approved in writing by Niftylift Ltd in Great Britain Always check that the area below and around the platform is clear of personnel and obstructions before lowering or slewing Care should be taken when slewing out into areas where there may be passing traffic Use barriers to control traffic flow or prevent access to the machine Stunt driving and horseplay on or around the Niftylift shall not be permitted When other moving equipment and vehicles are present special precautions shall be taken to comply with local ordinances or safety standards established for the work place Warnings such as but not limited to flags roped off areas flashing lights and barricades shall be used Before and during driving while the platform is elevated the operator shall maintain a clear view of the path of travel maintain a safe distance from obstacles debris drop offs holes depressions ramps and other hazards to ensure safe elevated travel Maintain a Safe distance from overhead obstacles Under all travel cond
6. 0800 52 15 95 facelift www facelift co uk access and safety made easy nifty heightrider 21 a Shortform operating instructions SAFETY TIPS ALWAYS Inspect your machine before use Check all operations including ground controls Check ground conditions Check clearance from overhead obstructions power cables building projections etc Plan your task job Use sole boards under your outriggers at all times regardless of ground conditions Stabilise and level machine before use Wear a safety harness connected to a suitable anchorage point inside the platform Operate all controls smoothly Warn other people that you are there by means of flashing lights sign and cones MAKE SAFETY YOUR No 1 PRIORITY NEVER Use an unsafe machine Use an access platform to hoist loads like a crane Overload cage platform Operate in strong winds Check manufacturer s recommendation Rest the cage on a structure or object to gain extra support Attach your safety harness to a structure outside of the platform Throw or drop anything from the platform Use boxes ladders or stand on handrails to gain additional height if you can t reach you need a bigger machine Let an untrained person operate the access platform Take unnecessary risks hospitals and graveyards are full of dead heroes In the unlikely event that your machine develops a fault please contact the Facelift Tech Team on 01444 8
7. 81100 CONTENTS Regular Machine ChHecKS cccccsssseessseeersneees 3 Operating amp Safety INStructions ccccceeee 5 Machine Controls c cccccececcecececeseeceeees 6 Emergency Controls cccccccccessseeseereees 10 Regular Machine Checks 3 3 3 3 1 3 3 2 PRE OPERATIONAL SAFETY CHECK SCHEDULES Before use each day and at the beginning of each shift the aerial platform shall be given a visual inspection and functional test including but not limited to the following DAILY SAFETY CHECKS 1 Check that all labels decals are in place and legible 2 Visually inspect the machine for damaged or loose components 3 Check that batteries are charged i e Charger has a solid green light and a pulsing red light 4 Check the fuel level if applicable 5 Check that canopies covers and guards are in place and secure 6 Check that the boom rest switch is operable if applicable 1 Check that control levers are secure and operate freely 8 Check that operating buttons and emergency stop buttons function properly 9 Check the operation of the emergency hand pump 10 Visually inspect all hydraulic hoses and fittings for damage or leaks 11 Check that the platform pivot pins and their tag bolts are secure 12 Check that the tilt alarm is functioning properly On a slope of 5 or more the alarm should sound and drive should be disabled 13 Check the operation of the cage weigh system If fitt
8. RE LEVEL MACHINE BASE 10 9 2 9 3 Operating amp Safety Instructions Emergency Controls GENERAL CHECKING THE OPERATION OF THE EMERGENCY CONTROLS EVERY DAY AND OR BEFORE EACH SHIFT IS AN ESSENTIAL PART OF THE OPERATOR S DUTIES The operator and all ground personnel must be thoroughly familiar with the location and operation of the EMERGENCY CONTROLS IN THE EVENT OF AN INCAPACITATED OPERATOR Turn the Base Platform selector at ground control station to ground clockwise Lower on ground controls as detailed under Section 4 2 Ground Control Operation IN THE EVENT OF MACHINE FAILURE lf all machine power is lost the Emergency Hand pump can be used to provide the hydraulic power to manoeuvre the machine Lower platform using hand lever controls at ground control Station Note f the machine is fitted with a cage overload system and the cage comes into contact with a fixed object whilst operating at height this would be detected as an overload condition All power to the machine controls would be lost requiring the machine to be recovered using the Emergency Hand Pump It is sufficient for the cage to be manoeuvred away from the collision point to re set the cage weigh mechanism thereby restoring normal machine operation The cage could then be brought down using the controls as described previously Opening the nearside machine canopy reveals the ground controls plus the dedicated hydraulics for the Emergency recovery
9. ate the hydraulic control levers in full accordance with manufacturers operating and safety manual 10 To return control to the base turn Base Platform selector to the Base position clockwise 11 When not in use return booms to the stowed position Turn the Base Platform selector to the centre Off position remove key and chock wheels ALWAYS ENSURE THE AERIAL PLATFORM IS ON A FIRM LEVEL SURFACE AND THE AREA IS FREE OF ANY OVERHEAD OBSTRUCTIONS ENGAGING THE RED EMERGENCY STOP BUTTON WILL SHUT DOWN THE ENGINE AND THE ELECTRIC CIRCUIT PREVENTING OPERATION OF ANY FUNCTION 4 4 Operating amp Safety Instructions DRIVING CONTROLS DO NOT OPERATE THE NIFTYLIFT WHILST ELEVATED UNLESS ON A FIRM LEVEL SURFACE FREE FROM ANY POSSIBLE OBSTRUCTIONS OR HAZARDS BOTH AT GROUND LEVEL AND OVERHEAD Check proposed route for possible hazards obstructions and personnel Depress switch located on the front of the joystick Use the Drive Speed selector on the platform control station to determine speed Low Drive Tortoise gives low speed and low engine revs High Drive Hare gives high speed and high engine revs RT Drive Rough Terrain gives low speed and high engine revs N B High Drive is only available when the booms are in the stowed position The HR21 will default Low Drive speed whenever the booms are elevated select drive joystick from the platform control box A Up for FORWARD B Down for REVERSE Steering is
10. ed See section 4 5 3 for testing and verification procedure WEEKLY SAFETY CHECKS 1 Inspect tyres and wheels for damage and wear 2 Check that the joystick manipulators are secure 3 Check battery fluid levels and specific gravity after charging and general condition 4 Check hydraulic oil level ISO Grade 22 5 Inspect the engine air filter and clean or replace if necessary 6 Inspect hose track for damage or missing parts 2 1 11 2 1 12 2 1 13 2 1 14 2 1 15 2 1 16 2 1 17 2 1 18 2 1 19 2 1 20 2 1 21 2 1 22 2 1 23 THIS MACHINE IS NOT INSULATED lf in doubt contact the appropriate authorities On entering the platform ensure that the drop down entry bar is closed afterwards Use of an approved safety belt and lanyard hard hat and appropriate safety clothing is mandatory Fasten harness to designated harness securing points within the platform and do not remove until leaving the platform whilst in the stowed position Always remain standing within the platform Do not attempt to increase your height or reach by standing and or climbing on the platform guard rails or any other object KEEP YOUR FEET ON THE PLATFORM FLOOR Do not sit Stand or climb on the guard rail mid rail or boom linkage Use of planks ladders or any other devices on the Niftylift for achieving additional height or reach shall be prohibited Do not use the platform levelling system to artificially increase the outreach
11. itions the operator shall limit travel speed according to conditions of ground Surface congestion visibility slope location of personnel and other factors causing hazards of collision or injury to personnel The aerial platform shall not be driven on grades side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location Aerial platforms operated in hazardous locations shall be approved and suitable for the duty See ANSI NFPA 505 1987 where applicable 2 1 24 2 1 25 2 1 26 2 1 27 2 1 28 2 1 29 2 1 30 2 1 31 2 1 32 2 1 33 2 1 34 2 1 39 2 1 36 2 1 37 2 1 38 Operating amp Safety Instructions The operator shall immediately report to his supervisor any potentially hazardous location s environment which become evident during operation lf an operator encounters any suspected malfunction of the Niftylift or any hazard or potentially unsafe condition relating to capacity intended use or safe operation he shall cease operation of the Niftylift and request further information as to safe operation from his management or owner dealer or manufacturer before further operation of the Niftylift The operator shall immediately report to his superior any problems or malfunctions of the Niftylift which becomes evident during operation Any problems or malfunc
12. ng the brake tell tale will pop out to indicate that brake pressure is being generated The silver hand pump handle fits the integral pump which is now ready for use 12 9 6 Operating amp Safety Instructions TOWING To tow the machine it is necessary to bypass the parking brakes First ensure that the machine is restrained against running away i e positioned on a flat level surface or adequately chocked on two or more wheels in both directions Moving the machine must not be attempted until adequate means to restrain it from running away are in place Fit the hand pump handle to the drive control valve pump Push and hold down the brake release actuator whilst pumping the handle When brake pressure is generated the brake tell tale will indicate this by popping out of the housing The brakes are now bypassed and the machine is capable of being towed at a low speed The tow valve integrated into the drive control valve is piloted open at the same time as the brakes are released and permits this To re set the parking brakes the brake release knob should be opened This is the red knob on the side of the Drive Control Valve Opening this knob allows the brake pressure to dissipate from the bypass circuit re setting the parking brakes and de energizing the tow valve The machine will now lock the wheels and deny any attempt at towing 13 facelift 0800 072 55 72 access and safety made easy www
13. of the machine BOOMS HAND PUMP HANDLE NE PUMP HANDLE VALVE BLOCK 5 o o amp BOOMS HAND PUMP DRIVE HAND PUMP Primarily there are two emergency hand pumps one for the boom functions only mounted separately and adjacent to the ground control valve block The second hand pump is specifically for the drive system and is incorporated into the Drive Control Valve 11 Operating amp Safety Instructions 9 4 9 9 BOOM CONTROLS On opening the canopy cover the two hand pump handles are revealed The black handle with a red handgrip fits the Boom hand pump Remove the handle and fit this to the appropriate pump When the handle is actuated hydraulic flow is generated and will be supplied directly to the ground control valve block Operating the ground control lever will permit the machine to be manoeuvred by the ground personnel lf desired the Cage operator can hold the appropriate lever to manoeuvre the machine whilst a ground operative provides the motive power using the emergency hand pump When not in use the handle should be stowed back in its clips DRIVE CONTROLS situated to the side of the ground controls is found the Drive Control Valve This valve block controls the drive brakes and emergency controls for all of the drive functions g g Under normal operation the brake release knob should be closed To do this turn the red knob fully clockwise to close that circuit When the machine is drivi
14. or further information or to arrange Harness Use and Inspection a training course contact us today on PASMA Aluminium Tower Training 0800 072 55 72 or training facelift co uk BLMA Ladder Training
15. round Clockwise DIESEL ENGINE 3 COLD ENGINE turn the Diesel Glow Start selector to the Glow position anti clockwise This engages the glow plug pre heat system Hold for 3 5 seconds then turn the key to the Start position fully clockwise and the engine will fire 4 WARM ENGINE turn the Diesel Glow Start selector to the Start position clockwise and the engine will fire ALL MODELS 5 Push and hold green power button on the base control box 6 Select a function and operate the appropriate hydraulic lever in full accordance with manufacturers operating and safety manual 7 To return control to the platform turn the Base Platform selector to the Platform position anti clockwise 8 When not in use return machine to stowed position turn the Base Platform selector to centre Off position remove key and chock wheels EMERGENCY PROCEDURES 9 Push in red emergency stop to shut down all functions 10 In the event that the controls fail or the operator becomes incapacitated the booms can be Operated by using the hand pump which is located under the canopy next to the base controls To operate a Check the selector under the middle bonnet is turned to booms b Move and hold lever to be operated c Use hand pump lever to move machine d Release control lever to halt machine movement Operating amp Safety Instructions 4 3 PLATFORM CONTROL OPERATION 4 3 1 PLATFORM CONTROL FUNCTIONS HEWES Cage Button Box
16. tions that affect the safety of operation shall be repaired prior to continued use The boom and platform of the Niftylift shall not be used to jack the wheels off the ground The Niftylift shall not be used as a crane The Niftylift shall not be positioned against another object to steady the platform Care should be taken to prevent rope electric cords and hoses from becoming entangled in the aerial platform Batteries shall be recharged in a well ventilated area free of flame sparks or other hazards which may cause explosion Highly explosive hydrogen gas is produced during the charging process When checking electrolyte levels great care should be taken to protect eyes skin and clothing Battery acid is highly corrosive and protective glasses and clothing is recommended lf the platform or elevating assembly becomes caught snagged or otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not free the platform all personnel shall be removed from the platform safely before attempts are made to free the platform using ground controls When the machine is not in use always stow the booms correctly NEVER LEAVE THE KEYS IN THE MACHINE if it is to be left for any period of time Use wheel chocks if leaving on an incline The engine must be shut down while fuel tanks are being filled Fuelling must be done in a well ventilated area free of flame sparks or any other hazard that may
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