Owners Manual
Contents
1. Owners Manual 1400601SS 1400701SS Self Contained Stainless Steel Hopper Spreaders f Fa i 7 Table Contents Warranty General Information Safety Installation Instructions Spreader Operation Spreader Maintenance Repair Parts amp Drawings General Information SPREADER WARRANTY INFORMATION This warranty replaces all previous warranties and no employee of this company is authorized to extend additional warranties or 1 Recommended Vehicle Requirements agreements or implications not explicitly covered herein 3 4 or 1 ton Pick up Truck Above 8500 GVWR Buyers Products Company warrants all parts of the product to be 2 Average Material Weights free from defects in material and workmanship for a period of one 1 year from the date of installation Parts must be properly installed MATERIAL WEIGHT POUNDS PER CUBIC YARD and used under normal conditions Normal wear is excluded 1 Rock Salt 950 2 Rock Salt 1 215 Any part which has been altered including modifications misuse Coars2. HHC5 16 18 X 1 3 4 55 NUT NYLOCK 5 16 18 SS CHUTE LOWER WELDMENT BEARING 2 HOLE FLANGED 75 ID SCREW HHC 3 8 16 X 1 25 SST NUT NYLOCK 3 8 16 X 7 16 SST ITEM NO QTY DESCRIPTION 16 3012393 1 SPINNER 14 POLY CW 17 3007113 1 PIN CLEVIS 5 16 X 2 1 2 141 HOLE ZN 18 1 COTTERPIN 1 8X1 ZINC 19 3013840 2 DEFLECTOR SIDE SST 20 3018114 1 DEFLECTOR REAR SST 21 3018192 2 PIN SIDE DEFLECTOR 22 3018193 1 PIN REARDEFLECTOR 23 3001257 6 PIN HAIR COTTER STAINLESS STL 24 3018119 1 INNER BAFFLE PASS SIDE WELDMENT 25 3018120 1 INNER BAFFLE SIDE WELDMENT 26 3018189 1 RETAINER INTERNAL BAFFLES 27 3008853 2 SPRING SPINNER CHUTE BAFFLE 28 2 WASHER FLAT 3 8 USS SST 29 2 Pin Cotter 3 32 x 3 4 SST 30 3006753 1 Wire Harness Chute i LN ii Ui iy 3018352 Rev NG i YH MEN NA WON ii Hy Hi AN N i Ni Ni Wh WY i x V ACCRUED O V WN Wy Wy rj AF a RAAT AF ri YAY j F y i 4 T 3 fy 5 j 2 N gt Sl j o o TIA 5 2 5 gt lol Tinie v az r 7 O a ala 12 9 N LLI w H X 5 gt 215 52 4 ol 9 lt Y 21 lt 1
3. controller CAUTION DO NOT MOUNT CONTROLLER IN THE WAY OF AIR CONNECT HAN BAG DEPLOYMENT CONNECT TOBATTERY n TERMINALS ONLY CHUTEMOTOR CONNECT TO FUSE OR WIRE IN FUSE PANEL CONTROLLED BY IGNITION SWITCH 5 AMP MAX 0203700 CONNECT CONNECT 3016943 3016934 CONTROLLER _ NE 7 CONNECT GRITEX B Route both wire harnesses into truck cab through firewall it maybe necessary to drill holes Insulate hole to avoid water leaks C Insure no wires are nicked or damaged during installation D Connect the 4 pin connector on the wire harness to the control box 4 pinconnector E Connect the 2 pin connector on the power cable to the control box mating connector F Connect wire harness single connectors to control box connectors G Connect fuse connector to the fuse terminal or ignition switch 5 AMP max H Lay out a path for the power cable to the battery use quick ties to secure power cable DO NOT CONNECT TO BATTERY AT THIS TIME I Lay out path for wire harness to the rear of the vehicle It is recommended to stay clear of the exhaust system Excess heat can damage the wire harnesses Use quick ties to secure harness to underbody J Connect the wire harness to the motor Make sure wire colors on wire harness match colors on the motor SECURE
4. x 3 4 SST 10 3013821 1 Gear Motor Conveyor 12 VDC 11 1410250 2 Sprocket 6 Tooth Pintle Chain 12 KS402 2 Key 1 4x1 4x2 13 1 Screw Set 1 4 20x1 4 Cup Point 14 1410200 1 Bearing Flanged 1 1 8 51 16 17 18 18 19 20 21 22 23 24 24 25 26 27 PART NO 1401300 1401100P 3008571 1411001 3013898 3014275 3014744 3014949 3014959 QTY TR lololo DESCRIPTION Bolt 3 8 x1 1 4 Low Head Nut Nylock 3 8 16 x 7 16 SST Screw HHC 3 8 16 x 1 304 SST Chain Conveyor 93 Links Chain Assy D662 122 Links Shaft Idler Assembly Bearing Idler Take Up Shroud Gear Motor Cover Removable Circle Cotter 1x O60SST Shield Chain 96 Shield Chain 72 Bolt 3 8 16 x 1 Carriagge Short Neck SST Washer Flat 3 8 USS SST Nut 3 8 16 Hex SST GRIT EX z Repair Parts Spinner Chute Assembly ITEM NI DIO Rl wnt re gt PART NO 3017969 3016309 3017974 3018190 2F20SCR 3018106 3017970 2F12SCR QTY 1 1 NTRP IN PJ PJP N DESCRIPTION CHUTE UPPER WELDMENT MOTOR 12 VDC 5 HP SPINNER SCREW HHC 3 8 16 X 3 4 SST COUPLER SHAFT ADJUSTABLE PIN SPRING 5 16 X 1 25 SST BEARING 2 HOLE FLANGED 75 ID SCREW HHC 1 2 13 X 1 1 4SST NUT NYLOCK 1 2 13 SS SHAFT CHUTE ADJUSTABLE SCREW
5. 010 lt 515 2 5 lel els HA aLaaa 45 5 HHBE lt 1525525 s s 5 2 a 2 2 4 5 55 2 84 555 3 S SIS 5 AASE SS S S S laje aa a 2 5 I Y fe Bes O 3 5 a gt 21745 aw alojn 2S lt r t 00 D Al 1410 ol 5 S 2 gt A
6. ITIES 96 72 12 90CU YD 36CU YD 19 1 0CU YD 77 CU YD 27 1 80 CU YD 1 36 CU YD 4 Recommended Fastener Torques Maintain all fastener torques as shown in the following table Failure to do so may cause injury to persons SAE GRADE 2 SAE GRADE5 fT LBS fT LBS 1 4 20 6 9 5 16 18 11 18 3 8 18 19 3 8 24 24 46 7 16 14 30 50 1 2 13 45 75 9 16 12 66 110 5 8 11 95 150 Safety Precautions WARNING Observe the following Safety Precautions before during and after operating this spreader By follow ing these precautions and common sense possible injury to persons and potential damage to this machine may be avoided 1 Read this entire Owner s Manual before operating this spreader 2 Read all safety decals on the spreader before operating the spreader 3 Check to make sure all safety guards are securely mounted into place before operating this spreader 4 Make sure the motor cover is securely fastened to the spreader before operating the spreader 5 Verify that all personnel are clear of the spreader spray area before starting or operating this spreader 6 Keep all loose clothing hair jewelry and limbs clear of the spreader before starting or operating this spreader 7 Do not over load your vehicle beyond payload limits If there are any questions contact the vehicle manufacturer 8 Do not adjust clean oil or unclog material jams without first turning off the spreade
7. WIRE HARNESS ON SPREADER USING CLAMP 1113 AND NUT 1 4 20 ROUTE WIRE HARNESS THRU OPENINGINCOVER Thoroughly clean battery terminals Make sure battery terminals have no tarnish or corrosion DO NOT CONNECT WIRE HARNESS TO DAMAGED OR CORRODED TERMINALS IT MAY RESULT IN OVERHEATING LOST POWER AND POTENTIAL CONTROLLER DAMAGE K Connect the power cable directly to the battery L Insure all functions of the controller are working properly M Observe chain moving in proper direction If direction is wrong reverse wires between Motor and Wire Harness N Optional spot light 5 AMP max can be installed on spreader Remove cap from single white wire Connect light to this wire and trucks frame IMPORTANT IMPORTANT Makesureall wires securely attached to vehicle or spreader Use wire ties and or wire clamps to attach wires All excess wires must be rolled into bungles and attached to vehicle or spreader X _ CONNECT WIRE HARNESS COLOR CODED TERMINALS Attach chute to hopper assembly by inserting tabs into slots in chute motor plate Then secure chute by engaging spring latches in respective holes Chute heights can be adjusted by attaching lower chute weldment to the upper one using upper or lower set of holes Two sets of holes are located on the bottom of upper chute weldment and under internal baffles selectors Adjustable shaft can be connected in two positions upper an
8. action will void all warranties Spreader Maintenance 1 Use dielectric grease on all electrical connections before an electrical connection is made or after a connector is disconnected 2 Grease the following e Idler shaft bearings 2 e Bearing 1 e Spinner shaft bearing 1 3 Check the Feed Chain tension periodically Feed Chain Rear of Sill Extension ee a _ 3 Tocheck the tension measure in 21 25 from the rear edge of the gear box mount Push up on the chain with your hand The conveyor chain should lift up 2 3 off the conveyor chain guide or cross angles 4 Empty the spreader of all ice control material when not in use to prevent a frozen feed chain 5 Wash out the spreader when it is not in use At the end of the season wash out the spreader to remove all ice control materials Thoroughly dry all metal surfaces Paint and oil all bare metal surfaces and chains to protect from rust Properly store the spreader for the next season GRITEX at k Repair Parts Drive Subassembly NTE PART NO QTY DESCRIPTION 0115108 _ 3 1 Hopper Weldment 72 SST 1 3014321 1 Hopper Weldment 96 SST 2 3013875 1 Mount Gear Motor SHEO96SS 3 8 Screw Btn HD Soc Cap 1 2 13 x 1 SST 4 8 Nut HX Fling 1 2 13 x 1 SST 5 1410241 1 Wiper Belt Hopper 6 8 Washer Flat 1 4 SAE SST 7 5 Washer 1 4 Spring Lock SST 8 5 Nut 1 4 20SST 9 8 Screw Cap 1 4 20
9. d lower Two sets of holes are located in upper and lower portions of coupler Shaft to be secured by 5 16 cross bolt and nut A The spread pattern and the amount of material dispensed is dependant on the following factors 1 Gear Motor RPM 2 Feed gate position 3 Baffle settings 4 Spinner Motor RPM Below are illustrations that show the baffles effect on the spread pattern as viewed from the top of the spinner disk Internal Baffle Adjustment Right baffle in Left baffle out Left baffle in Right baffle out Both internal baffles out All baffles adjusted down for a confined spread pattern Left baffle deflects material down heavy on left side Right baffle deflects material down heavy on right side CAUTION Always follow the following precautions so as notto cause damage to the spreader 4 Precautions A If the feed chain does not move because of dense material or a material jam remove all material from the hopper and free the chain B If the material in the hopper freezes move the spreader into a warm area to thaw C To prevent the feed chain from freezing do not store material in the spreader D The gearbox is designed to only accepttorque from the electrical motor Therefore DO NOT ATTEMPT TO FREE THE FEED CHAIN BY USING A PIPE OR SIMILAR TOOL TO MOVE OR DISLODGETHE CHAIN Ifthe feed chain is moved the gears within the gearbox will strip This
10. e Sand Dry 2 565 accident or lack of maintenance will not be considered under this Coarse Sand Wet 3 240 warranty The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part s which Note To calculate the total spreader weight including ice are returned prepaid 30 days after such defect is discovered control material add the empty spreader weight plus the and returned part s are found to be defective by Buyers Products ice control material and spreader accessories Company Authorization from Buyers Products Company must be obtained before returning any part The following information must accom pany defective parts returned to Buyers Products Company RMA spreader model serial number date installed and distributor from whom purchased CAUTION Do not overload vehicle beyond the vehicle s Gross Vehicle Weight Rating GVWR or Gross Axle Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly or failure or delay in work or for any consequential damages No charges for transportation or labor performed on any part will be allowed under this warranty Weight Ratings GAWR Check the vehicle s load rating certification sticker for maximum vehicle capacity GRITEX hji 3 Hopper Storage Capacity HOPPERCAPAC
11. r 9 Do not climb on or in the spreader during operation Do not ride on the spreader while the vehicle is in motion 10 Make sure the spreader is securely fastened to the vehicle in accordance with this manual 11 Do not operate a spreader that is in need of maintenance or repairs 12 Always disconnect the wire harness before removing or replacing any electricalcomponents Installation Instructions 1 Mounting the Spreader onto the Vehicle A Remove the tailgate from the vehicle B Lift the spreader by lifting loops on side of hopper 4 amp WARNING The lifting device must be adequately rated tolift a payload equal to or greater than the spreader weight See page 1 for spreader weights Empty spreader before lifting C Elevate the spreader off the vehicle with lumber Place lumber under the side gussets of the spreader This will help with removal of excess material that accumulates under the spreader D Center the spreader on the vehicle with the end of the gear mount 14 to the rear of the nearest vertical obstruction bumper trailer hitch etc Attach chute to spreader check for interference between the vehicle and the Spinner Chute Assembly GRITEX wt 7 Bolt the spreader to the vehicle frame through the lengths THIS IS WIRE GROUND ELECTRICAL SYSTEM of lumber using the holes located in each of the four 4 side NO CONNECTIONS TO TRUCK S FRAME OR BODY g
12. ussets Use 1 2 SAE Grade 5 hardware as required by ALLOWED vehicle application WARNIN F In addition secure the spreader to the vehicle by attaching G the four 4 tie down eyes located at each corner of the WARNING Do not drill holes into fuel tanks fuel lines spreader to the vehicle s factory installed anchor points through electrical wiring etc that may be damaged by using suitable tie down devices drilling Toinsure good performance of your spreader be securely fastened to the check the condition of truck s electrical system Using frame of thevehicle Verify with the vehicle s manufacturer that the digital voltmeter check alternator and battery voltage factory installed anchor points are designed for With engine running and head lights and heater fan ON tie down of suchload good voltage reading should fall between 13 0 and 15 3 e Periodically check that the spreader mounting volts If voltage reading falls out of this range check and hardware is securely tightened retighten if necessary adjust your electric system 2 Control Box and Vehicle Wiring Harness Installation NOTE Always disconnect battery before attempting to MAKE SURE YOU HAVE CONNECTED THE PROPER WIRE install electrical components on your vehicle COLOR A Mount the controller in a convenient location in the truck cab It is recommended not to mount the controller directly in front of heat vents Allow ample air space around
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