What's In This User Guide?
Contents
1. Total Disc Repair Ltd www totaldiscrepair co uk Technical Support 0800 412 5424 support totaldiscrepair co uk Sales 01202 489 500 sales totaldiscrepair co uk TDR TOTAL DISC REPAIR Good machine use and Safety Here are a few simple tips for you to get the most out of your disc repair machine Va lt We re here to help DO Our Technical Support Team is on hand five days a week to help you You can reach us by phone or email amp there is also information on our website DO Whenever you have a question or if you suspect a problem we d love to hear from you calls are free DO Most things can be dealt with over the phone though our turn around time for repairs is pretty quick D lt Prevent damage to your machine DO Running a repair cycle on the machine without a disc on the tray may cause damage to the pads and tray surface BD To clean the machine just use a damp cloth and a bit of CD spray can help Please don t clean the machine by running it under a tap electronics don t like water DD Please contact us before disassembling the machine in any way Contacting Technical Support Freephone 0800 412 5424 Lines are open Monday to Friday 9am to 5pm excluding Bank Holidays Staying safe whilst repairing Locate and use the machine in a safe and suitable location DD Never use a damaged power cable or any other than the one supplie2. What s In This User Guide TLR TOTAL DISC REPAIR Getting Started Initial setup With the machine you will find a setup sheet which includes a list of contents and briefly explains the setup of the machine Please refer to this before moving on Compact v2 Compact PLUS This guide covers two variations of the Compact machine the Compact v2 and the Compact PLUS The operation of the machine is almost identical The main difference is the configuration of the consumables This will be explained in more detail throughout the user guide where required Basic operation Choose a disc for repair For this first disc we will run a light repair cycle Place shiny side up on the turntable Repair process 1 Position the disc centrally around the screw for the clamp knob 2 Screw in the clamp knob then close the lid 3 Press Start to begin repairing on a five minute cycle 4 At the end of the repair cycle open the lid unscrew the clamp knob and remove the disc 5 Spray and wipe the disc with spray and TDR cloth This machine is recommended for up to 15 repairs per day and benefit from a period of rest after every couple of repairs Adhering to these guidelines will ensure your machine continues to perform well for years to come Total Disc Repair Ltd www totaldiscrepair co uk Technical Support 0800 412 5424 support totaldiscrepair co uk Inspecting a repaired disc Have a look
3. cycle Repairs are slow Stir or shake the polish so it recombines the polish may settle over time Replace polish in the tank Replace both the polishing pads and the polish Quality of repairs is Clean the polishing pads with water lower than usual Replace the polish and or polishing pads Wipe down the polish tank pump tube and inside the machine with a damp cloth Use a new TDR cloth to clean the discs There are circles on Make sure the polishing pads are the repaired disc spinning correctly Check that the bearing in each polishing pad is spinning freely Need help Call Technical Support 0800 412 5424 Daily cleaning Keeping the machine clean ensures good quality repairs and a consistent performance Cleaning is recommended at the end of a day s usage and before each new consumables pack is fitted Cleaning the machine using the clean assist 1 Unscrew the clamp knob 2 Remove the platen and platen rubber using the clean assist if necessary 3 Reverse the clean assist to block the motor shaft hole 4 Wipe down the inside of the polish well with a damp cloth 5 Check the polishing pads to make sure they are clean and smooth 6 Be careful not to allow water to enter the polish well as this could cause permanent damage to the motor _ an _ _ _ ae a _ ae oe Ordering consumables Compact v2 consumab
4. at the repaired side the light repair Should have made a visible improvement If a more heavily damaged disc was chosen the disc may need an additional repair Try different levels of damage to get a better understanding of what the machine can do and in what timeframe Understanding the repair cycle Now you have repaired your first disc here is a more in depth look at the process The Compact v2 PLUS uses a single stage disc repair process This means that the longer the repair time the deeper the repair and the more polycarbonate is removed This is achieved by the liquid abrasive within the polish Selecting different cycle times There are two set cycle times for the machines Cycle Duration Light Medium 5 00 Minutes 10 00 Minutes 1 Press Start once and the red light will flash indicating that the five minute cycle has started 2 Press Start twice and the yellow light will flash indicating that the ten minute cycle has started _ a _ _ Oe ei Repairing GameCube discs A GameCube adapter is required to repair GameCube discs This will have been included with your machine _ 1 Fit the GameCube disc shiny side up into the adapter Remove the platen rubber and place the adapter onto the platen clamping it into place as normal using the clamp knob Now follow the same process for running a repair aS normal Compact PLUS users Rotating
5. ata However as the data on discs became more complicated it became more important to protect the data layer On DVD discs the data layer is Sandwiched in the middle of the disc between two pieces of polycarbonate This protects the data layer and makes the disc virtually indestructible The only issue with this type of disc is that the two layers of disc can separate around the whole in the centre of the disc although this is quite rare Polycarbonate Data Polycarbonate Label Because the data is so protected virtually all DVD discs can be repaired by the disc repair process Formats e DVDs e Playstation 2 discs e Xbox e Wil e DVD ROM _ _ oe i Blu rays With the invention of High Definition HD there was a need to carry more information on a disc and soon the data space on a DVD was not enough Sony solved this with the invention of the Blu ray disc rere Hard coat Polycarbonate Data Polycarbonate Label It is essentially the same as a DVD with 2 main differences 1 The polycarbonate on the bottom of the discs is much thinner than a DVD and so the number of times that the same disc can be repaired falls to around 10 15 2 The polycarbonate on the bottom of the disc has a hard coated lacquer on top of it This hard coat reduces the chance of the disc being scratched in the first place but nonetheless scratches can still happen Formats e Blu ray film e Playstation 3
6. d DD Touching the machine or its plug with wet hands could cause injury DD Seek medical attention if the polish comes in contact with your eyes or mouth DD Please keep the machine out of the reach of children Prevent voiding your warranty DD Only use authentic TDR consumables in your machine home brew products invariably cause damage to the machine and of course void the warranty DD Making unauthorised modifications to your machine is dangerous and will also void your warranty DD Not using the machine in the way instructed by this user guide may also affect your warranty if faults occur Email Support totaldiscrepainco uk We aim to respond within an hour though it could be up to one working day Thank you once again for buying with TDR and joining our extensive network of professional disc repairers we recommend putting this sheet up near your machine for reference If personal injury or damage to your machine or property occurs as a result of not following these instructions TDR can not be held liable Total Disc Repair Ltd www totaldiscrepair co uk Technical Support 0800 412 5424 support totaldiscrepair co uk Sales 01202 489 500 sales totaldiscrepair co uk
7. h just includes the bearing but first remove the old pads from the machine Power drive cap 1 On one of the old used pads there will be a white cap This is called the power drive 2 Gently prise off this cap put to one side and discard the used pads DO NOT USE ANYTHING SHARP LIKE A KNIFE USE A BLUNT TOOL 3 Taking hold of the new pair select the pad which consists of just pad and bearing Push this into the power drive until tight 4 Push the pad with the clear plastic cap into the right hand hole in the lid until the top of the cap is flush with the top of the lid 5 Push the power drive pad assembly into the left hand hole in the lid from underneath making sure the two red dots align on the top of the lid 6 With a disc in place close the lid and run the machine Using a blunt object tap both the top of the cap and power drive until both pads touch the disc and the bearings are spinning properly TDR TOTAL DISC REPAIR Maintenance And Information Troubleshooting If you experience a problem with your machine there is often a simple and quick solution Fault Solution Polish leaks Lift the platen off the motor shaft and clean any dried polish from the polish well The polish feed does Ensure the pump is fully submerged not work Clean the pump and tubing by replacing the tank s polish with warm water removing the polishing pads and pressing Start to run a light
8. les pack 5055378113864 Compact PLUS consumables pack 5055378100512 Cloth amp spray pack Standard 5055378101656 Cloth amp spray pack XL 5055378101663 As well as the consumables listed there is also a range of replacement parts available to order should you find out you need any There s free shipping for all orders placed online at totaldiscrepair com Compact Alternatively please call 01202 489 500 Notes Total Disc Repair Ltd www totaldiscrepair co uk Technical Support 0800 412 5424 support totaldiscrepair co uk Sales 01202 489 500 sales totaldiscrepair co uk TLR TOTAL DISC REPAIR Disc Types CDs When discs were invented the process of construction was quite simple These are what we call CD discs To produce the disc a solid polycarbonate disc was made Then the data layer was applied to the top surface of the disc To protect this data layer a lacquer or label was then applied over the top of the data layer Hist Polycarbonate This made the data layer quite vulnerable because any scratch to the label could damage the data layer beneath If a scratch has reached the data layer it is not repairable Disc repair can only repair the polycarbonate on the underside of the disc Formats e Audio Books e Audio CDs e CD ROMS e Playstation version 1 discs DVDs The early CDs were mainly used for audio and so often a small scratch was not enough to disrupt the d
9. m 4 x Bottles of polish 200ml 2 x Pair of pre assembled polishing pads 1 x Cloth and CD spray 50ml Compact PLUS Consumables Pack 4 x Bottles of polish 200ml 1 x Pair of pre assembled polishing pads 1 x Pair of pre assembled polishing pads for use with the PowerDrive cap 1 x Cloth and CD spray 50ml If you use a power drive cap with the machine you will need to purchase the PLUS version of the consumable pack The polish The polish is water based and includes tiny abrasive particles Over time these particles wear and so the polish becomes less effective Each 200ml bottle of polish will repair around 40 discs before the repair quality reduces At the end of each repair session pour the polish back into the bottle At the end of 40 repair cycles discard the polish and start a fresh bottle Each pair of pads will repair around 80 discs so you need to change the pads once for every two bottles of polish you discard Neither version of the Compact has a counter and so for optimum repair quality it is advisable to make a note of how many repairs have been carried out This will help you monitor when to change the consumables Over time in a warm environment the water element of the polish can evaporate This thickens the polish and puts a strain on the pump When the machine is not in use always pour the polish from the tank back into the bottle Changing the polish 1 Discard the
10. old polish it s safe to pour down a sink 2 Fill the tank with warm water remove the polishing pads and press Start to begin a light cycle This I will clean the tubing 3 Empty the water from the polish tank and fill with clean polish first ensure that the polish has been HII thoroughly shaken and that the pump is Submerged in polish within the tank 4 You can now continue to repair discs as normal The Compact PLUS has a tank which is attached by i Velcro making it easier to remove and easier for polish Af to be poured in and out Pour polish into a jug so it can be discarded in a sink or transferred back into bottle easily Use a pourer to put water in the tank for cleaning this is safest way to do this Total Disc Repair Ltd www totaldiscrepair co uk Technical Support 0800 412 5424 support totaldiscrepair co uk Sales 01202 489 500 sales totaldiscrepair co uk Getting To Know The Machine Removing the used pads Gently push the pads out of the lid as shown below With the standard Compact consumables pack you will receive two pairs of pads These pads will be fully assembled ready to install into the machine 1 Push the new pads into the lid until the top of the plastic cap is flush with the surface of the lid 2 Discard the old pads The Compact PLUS consumables pack comes with two pairs of pads A pair consists of one fully assembled pad and one pad whic
11. the left power drive cap pre installed 180 degrees will angle the pad into the GameCube disc resulting in a better grip from the pads and a faster cut rate If using a power drive cap you will need to purchase the Compact PLUS consumables pack Otherwise if both pad caps are clear you need the Compact v2 consumables pack Sales 01202 489 500 sales totaldiscrepair co uk Getting To Know The Machine Lid Clamp knob Red power LED Yellow power LED Feet Polish feed tube Polish over flow behind tube Polish tank amp lid return pipe inside Power cable Polish outlets x2 Polishing pads x2 Platen rubber turntable underneath Start stop button Lid release catch Quick release pump cable lt Power drive cap with indicator improves cut rate and is adjustable Polish return pipe Polish feed tube quick release Velcro connector makes tank detatchable TDR TOTAL DISC REPAIR Getting To Know The Machine The consumables pack Consumables for both the Compact and Compact PLUS are supplied in packs These include the correct ratio of pads and polish Each pack contains four bottles of polish 200ml each and two pairs of pads with enough for around 160 repairs There is a difference between the packs use the picture below to make sure you order the correct consumables for your machine Compact v2 Consumables Pack CRs rr a
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