Owners Manual - Cheshire Luxury Pools
Contents
1. foundation with the pump bolted securely to it 4 The pump electrical cable must be wired for the proper voltage and rotation in accordance with the wiring instructions 5 All wiring electrical work must be carried out by licensed electricians and must be installed in accordance to the local codes 6 The motor must be grounded 7 The weight of the plumbing and fittings is to be independently supported and not carried by the pump 8 The maximum total head H max of the pump in metres shown on the pump label should be noted by the installer IMPORTANT ELECTRICAL NOTICE The electrical installation is to be done by a licensed electrician Each pump requires a circuit breaker to separate the pump from the electrical supply The open contact distance of the circuit breaker is to be no less than 3mm The pump is to be supplied by an isolating transformer or supplied through a residual current device RCD with a rated residual current not exceeding 30mA Check the pumps name plate for the following Voltage Amp draw and Cycle The power cord including the ground wire shall have a quality of 245 IEC66 HO7RN F for models greater than IKW power input For models less than IKW input the quality shall be of 245 IEC57 HO5RN F All installations must comply with local codes based on IEC 364 7 702 requirements RESPECT THE MINIMUM GAUGE GIVEN IN THE CHART OF THE TECHNICAL MANUAL ELECTRICAL CONNECTION Check that th2. switch pump on and off couple of seconds re fill with water when necessary until pump is primed and flow commences WARNING Mechanical seals if allowed to run dry can be damaged rapidly and may need to be replaced ENSURE that there is always adequate water in the hair and lint pot bowl before you commence start up If you are unable to prime the pump please see the trouble shooting guide Ensure all suction and discharge valves are open before you start the pump operating the pump with these valves shut can damage the pump MAINTENANCE The strainer basket in the hair and lint pot bowl should be inspected and cleaned at regular intervals Remove lid and lift out basket Remove debris and hose off with clean water if necessary Inspect the lid gasket lubricate with SILICON based grease only if needed If it is damaged replace Replace the strainer Re prime the hair and lint pot bowl Correctly locate the o ring Replace the lid hand tighten only Switch on pump In Climates where the pump may be exposed to frost or freezing care must be taken to ensure the pump is protected from damage Warranty Void if damage occurs It is recommended that if the pump is not used during this winter period it should be drained completely Do not replace the drain plug Store it in a safe place until you require the use of the pump Store drain plug for example within the hair and lint pot bowl basket If at all possible r
3. WARNING This equipment must be installed and serviced by a qualified technician Improper installation can create electrical hazards which could result in property damage serious injury or death Improper installation will void the warranty GENERAL SAFETY RULES 1 The products mentioned in this manual are specially designed for the pre filtering and re circulation of water in swimming pools and spas 2 They are designed to work with clean water at a temperature not exceeding 45 degrees Celsius 3 The installation should be carried out in accordance to the safety instructions of swimming pools especially Standard HD 384 7 702 and the specific instructions for each facility 4 The rules enforce on accident prevention should be carefully followed 5 Any modification of the pump requires the prior consent of the manufacturer Original replacement parts and accessories authorized by the manufacturer ensure a high level of safety The manufacturer of the pump assumes no liability for the damage and injuries caused by un authorized replacement parts and accessories 6 During operation some parts of the pump are subject to dangerous electric voltage Work may only be performed on each pump or on the equipment connected to it after disconnecting them from the mains power and after disconnecting the starting device 7 The user should make sure that assembly and maintenance tasks are carried out by qualified authorized persons and that th
4. e information on the nameplate corresponds to the power supply Employ a competent electrician to ensure wiring installation is made in accordance with any local electrical codes Every motor requires either a fused disconnect switch or a circuit breaker A SINGLE PHASE MOTOR has a built in thermal overload switch PRIMING The pump will prime and re prime providing the hair and lint pot bowl is full of water and there is sufficient supply from the suction point This is for pumps CC2542 CC2543 CC2544 CC2547 CC2548 If you lose water from the hair and lint pot bowl it will be necessary to re fill it before starting 1 Remove the clear lid and fill the hair and lint pot bowl with water 2 Replace the lid ensuring the o ring is correctly located and start the pump After you have done this allow a few minutes maximum for the pump to start delivering water WARNING High suction lift or long suction lines will require additional time to prime and can severely affect the performance of the pump If the pump will not prime flow repeat step 1 and 2 above The pumps CC2513 CC2515 CC2527 C C2528 CC2529 C C2530 are required to work or installed below the water level A Check Valve or one way valve must be used between pool and pump in let if pump is to be used above the water line of the pool Warranty is void if a check valve is not used for this operation After the check valve is fitted fill pre filter pipe work with water
5. emove the pump away and store it in a dry location during this period When you re activate the pump ensure all seals and o rings are in operational condition re grease if necessary replace if unsure of condition Check that the motor shaft moves freely before re activation FLUID TEMPERATURE The permissible temperature is gt than 0 C and lt than 45 C The pump should never be operated outside of these temperatures or damage may occur WARNINGS FOR INSTALLATION AND ASSEMBLY TASKS 1 When connecting electric cables to the motor of the pump be careful to correctly arrange them inside the connection box verify that no bits of cable are left inside the box on closing it See that the earth wire is correctly connected When connecting the motor follow the wiring diagram supplied with the pump 2 Be especially careful that no water enters the motor or electrical parts under voltage 3 In the event that the planned use is not as specified adaptations and supplementary technical rules may be necessary ON OOF WD WARNINGS FOR START UP Before starting the pump verify the calibration of the electrical protection devices of the motor and that the protections against electrical and mechanical contacts are correctly positioned and attached WARNINGS FOR ASSEMBLY AND MAINTENANCE TASKS 1 Be especially careful that no water enters the motor or the electrical parts under voltage 2 Avoid all contact even accidental with the movi
6. ems arise do not hesitate to contact the distributor or to address directly the manufacturer of the pump TECHNICAL DATA TYPE 72512 72513 72514 72515 72527 72528 72529 72530 72542 72543 72544 72548 Input power 250 250 400 400 550 600 1000 1100 800 1000 1400 1500 H Max 6M 6 5M 85M 9M 7 5M 8M 10M 11M 12M 13M 14 8M 18M Q Max min 132L 125L 170L 166L 240L 265L 280L 296L 250L 300L 360L 380L V 220 240 HZ 50 IP IPX5 TROUBLE SHOOTING SYMPTOMS PROBABLE CAUSE WHAT TO DO Pump will not prime Suction air leak Make sure water level is correct through suction points Ensure baskets and strainers are free of debris Tighten all fittings unions on the suction side of the pump remove and replace mechanical seal No water in the pump Make sure the filter tank if full Closed valves or blocked lines Open all valves in system clean skimmer and pump basket check pump impeller of blockage Motor will not run No power to motor Check that all electrical switches are on Ensure the circuit breakers are properly set Check if timer is set properly Check motor wiring at terminals Pump jammed With power switched off turn pump shaft should spa freely Low flow Dirty filter Backwash or clean cartridge Dirty skimmer and pump strainer C
7. ese persons have first carefully read the instructions for service and installation 8 The operating safety of the pump is only guaranteed if the installation and service instructions are correctly followed 9 The limit values stated in the technical table should not be exceeded under any condition 10 In the event of defective operation or fault contact the technical support department of the manufacturer or its nearest authorized agents 11 If the supply cord is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person to avoid a hazard 12 The appliance is not intended for use by young children Young children should be supervised to ensure that they do not play with the appliance LOCATION The pump must be located as close as practical to the pool The pump must also be ina position that enables easy access for periodic servicing Care must also be taken to position the pump in an area that is free from flooding in a well ventilated and dry area INSTALLATION Limited use the latest technology when designing and manufacturing our pumps a few simple precautions during installation will ensure years of trouble free operation 1 The pump suction line should not be smaller than 1 1 2 40mm imperial or 50mm true metric 2 The suction line is to have as few bends or elbows as possible There must not be an air trap on the suction line 3 Installation shall occur on a solid flat
8. lean skimmer and pump strainer Suction air leak See 1 Closed valve or blocked line See 1 Motor runs hot Low or incorrect voltage Supply to be correct by electrician Motors running hot to touch are normal Thermal overload protector will function to turn them off if there is an overload or excessive high temperature problem Installed in direct sunlight Shield from weather Poor ventilation Do not tightly cover or enclose motor Noise pump operation Bad bearing Have electrician replace Air leak in suction See 1 Suction blockage Locate and clean blockage Disturbance in impeller Contact supplier Cavitations Improve suction reduce suction lift reduce number of fittings Increase pipe size increase discharge pressure and reduce flow by throttling discharge valve Motor overload cuts out Motor not connected properly Have electrician check wiring Low incoming voltage Voltage at motors should be no more than 6 above or below nameplate voltage Have electrician check voltage ensure pump is not running on an extension cord Report low supply to authorities Over load due to binding in pump or wrong size impeller Contact supplier WARNING If the pump is within the stated warranty period and you experience faults always contact your supplier Failure to do this may void warranty Pumps are designed for 24 7 operation or when
9. needed Pumps can be used with salt water but only if left on for 24 7 operation Warranty void if found on inspection that dried salt is the reason for failure pump switched off then not thoroughly washing the pump parts i e impeller O rings and seals with copious amounts of water as this will break down seals and O rings All electrical work is to be carried out by a Qualified Electrician under no circumstances should you attempt repairs on the electrical components of pumps unless you are qualified to do so
10. ng parts of the pump 3 Wait until the pump has stopped completely before handling it in any way 4 Before carrying out electrical or mechanical maintenance tasks make sure that the machine has been disconnected from the mains and that starting devices have been locked 5 It is advisable to follow the steps listed below before handling the pump in any way a Turn off the voltage to the pump b Lock starting devices c Verify that there is no voltage in the circuits including ancillary devices and auxiliary circuits d Wait until motor stops completely a NS oS The above list should be considered indicative and not binding for the purpose of safety specific safety rules may exist in particular regulations Regularly verify 1 The correct attachments of the mechanical parts and of the support screws of the pump 2 The correct position attachment and condition of the supply cables and of the insulating parts 3 The temperature of the motor In the event of any irregularity stop the machine immediately and have it repaired 4 The vibration of the pump In the case of any irregularity stop the machine immediately and have it repaired ACAUTION Owing to the complexity of the cases covered the instructions for installation use and maintenance contained in this manual do not attempt to examine all possible and imaginable cases of service and maintenance If supplementary instructions are required or if special probl
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