OPERATING INSTRUCTIONS FOR SLIDING DOOR
Contents
1. DC 02 CONTROL HOLD U S SENOR SIDE 5 INITIAL SWITCH HZC ACTIVATION SENSOR OUTPUT SIGNAL _ ENCODER POWER RELAV HZC CS 6 3 DORMA LOCK CONNEXIONS RELAV LOCK DC 02 WHITE GREEN BROWN LOCK CABLE 16 awa 759 3215 080 100 2090 168 000668 88610 AISWASSY sI HITTIOLNOD 2000 QLISIOHLNOD NOLL awa awa Nya 14430 T OW ABZ ANILIYA AVOL 153 HOLO WOOT AVTAH DZH 33425 308 1 YOSNIS AMY 4015 13538 HOLIMS E 3814 EEA EJ MALSAS HE aave 595 2 FEE REE 282 er LO 1711 AV1dSIA Ja 22 2 WW 0910 gt 0 GE 17 en ASY 18000 NI 3 OL 115 0 mm DC02 POWER SUPPLY TRITON CONTROLS 25 V2. HR94 1 C SIDESCREEN LEFT GREY TEST OUT 0V 100 94 1 WIRING DIAGRAM 22 16005 NON MONITORING WIRING DETAIL TEST IN HR 100 CT HR94 1C WIRING DIAGRAM 23 16005 MONITORING WIRING DETAIL USING 5 5 AS SAFETY OUTSIDE DOMINO SENSOR 2 NOT DOOR SIDE 5 BEAMS HOLD IN ACT 0V INSIDE HR100 C SENSOR 1 DOOR SIDE VE OUTPUT GND GREY YELLOW HOLD OUT HOLD IN HAV ACT C HOV HR94 1 C SIDESCREEN LEFT TEST OUT C 0V HR 100 94 1 WIRING DIAGRAM 24 NOTES CONNECTING SENSORS For correct normal operation all four green LEDs should be on If side screen is not used for EN monitoring the setting in menu 1 should be and for non EN monitoring simply link ACT to OV For BP5 use the sensor should be programmed 2 pulses N 2 for normally closed and 2 pulses M 2 for transmitters to be turned off 29 LOG FOR CONTROL RESET SPEED OPEN SPEED SETTING CLOSE SPEED SETTING HOLD OPEN TIME EXIT OPEN TIME RUN ON CONSTANT EN16005 SELECT SIDE SCREEN SELECT OBSTRUCTION BATTERY MONITOR LOCK FITTED LOCK VOLTAGE OBSTRUCTION SAFETY before sensors
3. 1 INTRODUCTION 2 SAFETY INSTRUCTIONS 3 SPECIFICATION 4 OPERATING INSTRUCTIONS AND CONTROL FUNCTIONS 5 SET UP PROCEDURE 6 CONNECTIONS IN CONTROL 241013 ISSUE10 PCB EN 16005 COMPLIANT VERSION TRITON CONTROLS LTD UNIT 2 RANDOLPH INDUSTRIAL ESTATE EVENWOOD BISHOP AUCKLAND CO DURHAM DL14 9SJ Tel 44 0 1388 833000 Fax 44 0 1388 833680 web www tritoncontrols co uk e mail info tritoncontrols co uk 1 INTRODUCTION The 02 system has been as part of retro fit system for automatic sliding doors The basic system consists of a controller module that provides the interface with the drive motor and pulley auxiliary battery and all sensors A second module provides the power supply of 24v ac from mains 230v ac supply The drive system consists of a Dunker GR63 55 motor SG80 worm drive gearbox drive pulley 52 12 shaft encoder Although the DC 02 has been designed primarily for this motor gearbox encoder combination it has the flexibility to accept other motor gear box combinations if desired The kit also comprises a 24v 1 2Ah battery pack and programme key switch In order to obtain the full potential of the DC 02 the system to which the kit is to be retrofitted must be compatible mechanically sound and free running with door weights within the specified limits for DC 02 2 SAFETY INSTRUCTIONS The DC 02 has been designed according to current standards and te
4. is the default setting On all versions unless push amp is specifically required itis recommended that the Door Braked setting is used Partial control The control can switched to 50 opening for winter conditions by switching this on or off Partial on off Default Partial OFF 11 Level 3 Level 3 is entered by holding down the IMP and INC buttons whilst the RESET cycle is underway Exit from level 3 back to the reset operation is via ESC Exit from menu 3 to menu 2 16 by pressing IMP and DEC together Menu Level 3 Battery failure mode Battery fail OPEN CLOSE Default setting OPEN Fire mode Fire mode OPEN CLOSE default setting OPEN Deceleration constant At the end of the fast section of opening or closing the controller decelerates the door at a uniform rate The DECEL constant varies this rate of deceleration A high number indicates higher deceleration Thus if the door tends to under shoot the DECEL constant should be decreased and if the tendencv is for overshoot the DECEL constant should be increased Decel constant XX Default setting 25 Obstruction speed sensitivitv Speed sense XX default setting 3 Obstruction current sensitivitv Current sense XX default setting 10 Power failure mode This determines in the event of power failure whether the doors cont
5. AC OUTPUT FUSE 15 230 FUSE 2 5AT 0 99 18 4018 GNA ATENSSSV 9015 ANS 4 Poy se T TG U 9 8 9 4 1 4 b Fi i 788 4 1 5 HOLOW 10HINOI AYSLLVE 2 L 2 gt D 0 2 gt LU ui Q nia 0 OUTSIDE HR100 2 NOT DOOR SIDE INSIDE HR100 2 SENSOR 1 HR94 1 SIDESCREEN YELLOW BLACK HR 100 2 WIRING DIAGRAM 20 HOLD OUTSIDE HR100 CT NOT DOOR SIDE Soe eae E INSIDE HR100 CT YELLOW BLUE SENSOR 1 HR94 1 SIDESCREEN SIDESCREEN RED YELLOW BLACK Le HR 100 WIRING DIAGRAM NO 21 16005 MONITORING WIRING DETAIL USING HR100CT SSPR3 SENSORS V V INSIDE HR100 C SENSOR IT DOOR SIDE C O HOLD IN C O HAV ACT
6. ON SENSITIVITY LEVEL and Menu level 3 OBSTRUCTION SENSITIVITY 14 HR94 TBD DS 70 OR OUTSIDE HR94 SENSOR 222 HR94 TBD m E lt LINKS FITTED IF REMOTE STOP amp FIRE FACILITY USED ol m 20 m MORNING ENTRV SWITCH 29 T p 33 as 5 fi x 2 B 1240 ACT A ov O 2 2 8 249 2 Ri SIG SIG 6 5 OUTSIDE INSIDE SIDE SCREEN TAD DS70 DS70 HR94 D1 NOTE RELAY NORMALLY BEAM CONTROL OPEN CONTACT TO MIDDLE NOTE TERMINAL RELAY COMMON FOR HR94 TBD YELLOW TO TERMINAL amp WHITE LEADS ARE OMITTED 6 2 20 5 PRESENCE SENSOR CONNECTIONS
7. chnical safety regulations including for example limiting of forces and speeds It may be dangerous to use it for applications other than that for which it is intended Installation maintenance and repairs to the DC 02 should only be performed by qualified and authorized personnel The DC 02 is designed purely for use on automatic sliding doors The installation should be under cover and not exposed to an outside environment Any use other than the above is deemed to be other than its intended purpose As such the manufacturer cannot accept any liability for any subsequent damage The operator must be aware of the operating conditions of the manufacturers specification and must ensure regular care maintenance and repair Unauthorised modification to the DC 02 system will invalidate all warranties The system must always be run with safety sensors connected During the initial learning cycle all sensors including safety sensors are switched off Care must therefore be taken that no persons or objects are present in the danger zone during this operation The installation is not intended to be disconnected from the mains at night EC DECLARATION OF CONFORMITY We Triton Controls Ltd 2 Randolph Industrial Estate Evenwood Bishop Auckland Co Durham 0114 951 Declare that the DC 02 Retrofit controller for automatic sliding doors Conforms to the requirements of the EMC Directive 89 336 EEC and the Low Voltage Directive 73 23 EEC We fu
8. detect a negative countand reverse the direction 13 If door starts by closing allow the RESET to continue The doors will close and after a short pause will commence to open As the door opens observe LCD display This should count from 600 upwards The doors should now complete the reset cvcle Note On versions from 1 14 onwards this is accomplished automaticallv If the opening phase commences with no upward count the door will stop and reverse to closed It will then open again with the correct A B selection as demonstrated bv the upward count If the encoder divide factor in menu LEVEL 3 is incorrectiv set the door will at the fully open position and the LCD will display incorrect counts NOTE FROM VERSION 2 3 ONWARDS THIS IS AUTOMATICALLY CALCULATED BY THE PROCESSOR DURING THE RESET PHASE AND NO OPERATOR ADJUSTMENT IS NECCESARY 5 2 Optimisation of the door motion Activate the door by pressing the IMPulse button With the RUN ON parameter LEVEL 1 MENU correctly set the door should come smoothly to rest on opening and closing In most applications adjustment of RUN ON CONSTANT should be sufficient for smooth operation It may in a minority of cases also be necessary to adjust the DECEL CONSTANT in menu level 3 This however should not normally be necessary 5 3 Obstruction force levels Check obstruction force levels on door and adjust as necessary See section D CONTROL FUNCTIONS Menu level 2 OBSTRUCTI
9. e higher the setting the higher the obstruction force required to activate the reversal of the doors Batterv voltage Batterv voltage XX XV Displays battery volts Supply voltage Supply voltage XX XV Displays supply volts Closed offset This displays the encoder positional offset when the doors are closed With standard set up for 2M opening bi parting door each offset count represents approx 1mm Closed offset XX Default setting 2 Open offset Open offset XX Default setting 10 9 Battery monitor Battery monitor ON OFF Default setting ON ON Battery failure or low voltage causes doors to go the state open or closed that is programmed in level 3 The doors will remain in that state until the batterv is restored OFF The doors continue to work normallv under mains power when batterv fails Digital inputs Digital inputs 1001101101 The sequence of 0 and 1 indicates the state of the sensor and encoder inputs 0 indicates sensor input inactive and 1 indicates sensor input active This can be demonstrated by pushing the door manually and observing digit No 1 on the display Digit No Input From LHS Encoder Sensor 1 inside Sensor 2 outside Hold Fire Morning Entry Stop Impulse keypad Enter keypad 0 Side screen HZC statu
10. een sensor number Side screen number Default 0 0 1 2 Level 2 This is entered by pressing IMP and INC at the same time when in level 1 Menu is scrolled by pressing INC or DEC Menu parameters are changed by pressing ENTER when relevant attribute is displaved and pressing INC or DEC as appropriate Values become fixed when ESC is pressed to return to the outer menu level To return from menu 2 to menu 1 press IMP and DEC at the same time Menu level 2 Obstruction force Two types of obstruction detection are used for different parts of the door opening and closing cycle During the acceleration phase the controller samples the speed of the door If thischanges beyond the programmed limits an obstruction is recognized and the door motion is modified accordingly When the door is in deceleration mode the motor current is sampled and compared with a pre programmed limit If between samples this limit is exceeded an obstruction is recognized and the door enters into obstruction mode In the third menu level both current and speed sensitivities can be adjusted independentiv These settings then become the basis for the medium obstruction level in the second level menu Obstruction XXX Level High med low default med XXX displavs the datum obstruction level that is set in level 3 This corresponds to the MED level HIGH an LOW settings are 4 levels either side of the level Th
11. enu is scrolled by pressing INC or DEC Menu Level 1 To vary the settings press ENTER and change the value using INC or DEC When adjustments are complete return to the menu with ESC A further press of ESC exits the menu The LCD display for the various attributes are as follows Stand open time Hold open Default setting 5 secs Seconds XX 1 to 60s in 1 steps In situations where pedestrian traffic is very heavy or continuous it is advisable to set the hold open time to a higher value of 10 secs or more This will help to reduce the heavy load on the motor which would otherwise occur when frequent reversal of the doors takes place Reset speed Reset speed Default setting 20 XX 5 to 50 in 1 steps Opening speed Opening speed Default setting 70 XX 10 to 98 in 1 steps Closing speed Close speed Default setting 40 XX 10 to 98 in 1 steps Exit Only hold open time Exit only time Default setting 1 sec Run on constant Run on constant Default setting 12 XX 3 to 100 in unit steps Run constant determines the level of braking as the door approaches the final part of its stroke The higher the run on constant the greater the tendency for the door to run on i e the smaller the braking effect EN16005 monitor EN 16005 monitoring Default OFF ON OFF Side scr
12. f safety beams The self test feature enables the HZ C CS to meet the self test requirements of the proposed EN norm for safety of automatic doors 24 1A DC supply for sensors 5 DC supply for motor encoder Encoder quadrature inputs Activation sensor 1 inside normally OPEN Activation sensor 2 outside normally OPEN Hold Holding beam or HZ C presence sensor input normally CLOSED Side screen sensor s Can support integral buzzer sensors HR94 TBC or Standard sensor with relay output providing signal to initiate alarm and creep motion Morning entry momentary key switch Fire Alarm NORMALLY CLOSED Emergency Stop NORMALLY CLOSED Reset System switch 4 position key switch CLOSED OPEN EXIT ONLY AUTOMATIC 3 4 INSTRUCTIONS AND CONTROL FUNCTIONS 4 1 System switch The function switch is fitted with a 4 position rotary key switch which is used to set the various modes of operation The key switch can be withdrawn in any position L A 0 0 5 Modes of operation AUTOMATIC This is the standard operating mode The door is actuated by the actuation of Sensor 1 or Sensor 2 the approach sensors or by pressing the Impulse button on the key pad The door closes again after the hold open time has expired OPEN The door remains continuously open CLOSED The door remains continuously clo
13. fitted ACTIVATION INSIDE ACTIVATION OUTSIDE THRESHOLD SAFETY SIDE SCREEN SAFETY SIGNED 0 50 10 98 10 98 0 60 0 60 0 99 ON OFF 0 1 2 HIGH MED LOW ON OFF YES NO 12 24 OK OK OK OK OK 26 CHECKED 55 5 jam trip if door has not moved gt 620 for 10 tries then trips out waits for reset Also if door has not passes 620 in 25 seconds then door trips out Most common when door is manually locked overnight and sensors haven t been turned off using closed switch Close jam trip if door has not moved past OPEN 20 counts for 10 tries and also for 25 seconds then door trips and waits for reset Incorrect count after moving 4 6 inches on reset no counts from encoder check wires then do manual reset check if motor moves and counts occur Battery Fail battery has run flat can be overridden by switching battery monitoring off in level 2 27
14. ies Open Fast XXXX Decel Open XXXX Open slow XXXX Hold open Time XX Where XX is the hold open count down in secs Close Fast XXXX Decel Close XXXX Close slow XXXX If for reason the door cycle is interrupted the LCD will display the following Obstruction Followed by either Open slow XXXX if the door was obstructed on closing Or Close slow XXXX if the door was obstructed on opening After being obstructed the door will operate in creep mode on the first part of the subsequent cycle and the display will read Creep obstruct XXXX It will also displav the above message if the side screen sensor detects presence on the opening stroke 4 3 Keypad functions IMP RESET ESC ENTER DEC control parameters and program functions are access the 6 button kevpad Access is in 3 distinct levels Level 1 controls basic user adjustments such as door speeds and timings Level 2 provides a level of parameter adjustments that should only be accessed by qualified technicians Level 3 should be approached with care The settings in menu level 3 should not normally need to be varied from the default values Menu functions and parameters appear on the LCD Display Level 1 This is entered by pressing ENTER The m
15. inues to operate on batterv power or the doors revert to the pre programmed failure state i e OPEN or CLOSED 12 Power fail mode CONTIN PRE SET default PRE SET Power failure pre set condition Power fail pre set OPEN CLOSE default setting OPEN Encoder count divide factor This calculation is now done automatically at the reset open stage and is not user configurable Encoder divide Factor XX default setting 6 Monitoring This is a monitoring function that shows the last operation of the control it can be used to fault diagnose but it needs to be done by consultation with triton controls Total Counter This is a total cvcle counter and can not be reset bv the user Level 4 manual mode This provides a means of checking the basic door controller and motor functions It enables the door to be opened or closed at the reset speed bv pressing the INC or DEC buttons respectivelv Entrv to the level 4 manual mode is gained bv holding down the INC and DEC buttons whilst the RESET is under wav Press RESET again to exit from level 4 manual mode and return to the reset operation 5 SET UP PROCEDURE 5 1 Initial set up All connections from the activation sensors having been made the system is readv for power up Manuallv set doors to half wav position Switch on If motor connection is correct the doors should start to close If not the control will
16. rther declare that the machinery into which it is to be incorporated or to which it is to be a component should conform to the provisions of Directive 98 37 EC Clarke Technical director 3 SPECIFICATION 3 1 User Interface Manual adjustment of operating parameters via push buttons with on board LCD display All parameters stored in non volatile memory Impulse push button to initiate door opening cycle Reset push button to initiate a full system reset also by remote facility System switch 4 position key switch CLOSED OPEN EXIT ONLY AUTOMATIC Optional 2 position Morning Entry switch 3 2 Power Supply Input Nominal 230v ac mains 50 to 60 Hz Output Nominal 34 DC motor supply Emergency battery 24 1 2Ah Operating Temperature 20 to 50 3 3 Controller board features Outpu Inputs Liquid crystal display with 2 lines of 16 characters Pushbuttons for IMPULSE ENTER INCREMENT amp ESCAPE Audible warning Battery conditioning amp monitoring ts Motor reversible 0 to 34 PWM speed control Lock solenoid programmable 12V 24V DC for powered FAIL SAFE powered OFF FAIL SECURE Relay Configured to supply HZ C ultrasonic presence sensor initialisation self teaching pulse HZ C CS constant sensing presence sensor self test pulse output Note The last 2 items apply when HZ C CS presence sensor is fitted in lieu o
17. s The output of an HZC CS presence sensor may be connected into the HOLD input in place of holding beams HZC ON OFF Default OFF Solenoid lock LOCK FITTED YES NO Default setting Dorma lock DORMA LOCK on off ON OFF Default OFF 10 Lock configuration LOCK CONFIGURATION Fail secure Fail safe Default Fail secure In FAIL SECURE powered OFF mode the doors will be locked with no power applied to the solenoid lock The door will therefore remain locked on power failure In FAIL SAFE powered ON mode the doors will be unlocked with no power applied to the solenoid lock Solenoid lock voltage Lock voltage 12 24v default setting 12V HZC mute This function suppresses the bleep from the HZC presence sensor when an object is detected HZC Mute Press ent gt inc Factory settings This returns all parameters to their default setting FACTORY SETTINGS Press ent gt inc Motor circuit Motor circuit Default Door Braked ON Push go ON Door braked ON The controller can apply either a short circuit or an open circuit to the motor when itis atrest These two conditions correspond to the quasi locked or free to move respectively In the latter condition Push and powered Go is operative From software versions 2 0 onwards Door Braked
18. sed and if a lock is fitted and locked EXIT ONLY The door operates in automatic mode but in one direction only Activation is by the internal approach sensor or by the optional key operated Morning Entry Switch If a lock is fitted and the doors are locked in the closed position RESET BUTTON A system reset may be effected by pressing the small push button on the function key switch for approximately 10 secs when the function switch is set to OPEN 4 2 LCD Display The display has 2 lines each of 16 characters In the normal running modes as defined by the system switch the display will indicate as follows when the door is at rest Automatic Mode Closed 123456 AUTOMATIC 600 The number refers to the encoder datum count 15 dependent on parameter settings The top number is a cycle counter it can be reset to zero by pressing and holding DEC for 5 secs then INC for 5 secsf still hold DEC pressed then releasing INC for 5 Open mode Hold open CONTINUOUSLY 1780 The number refers to the encoder count in the fully open position and is also dependent on parameter settings Closed mode Closed MANUAL OFF 600 Exit only mode Closed EXIT ONLY 600 When the door is in cycle the display will indicate status in sequence as follows XXXX The encoder count will vary as the door position var
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