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User Guide - Water Treatment

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1. Bracket WALL THE SAMPLER IS SUPPORTED ON ITjS WALL MOUNTING PLATE BY 4 HEXAGON HEAD MASONRY BOLTS OR OTHER FASTENERS gt 1 APPROPRIATE TO THE MOUNTING SURFACE lt A ll 5 mos aaua INTAKE LEVEL UPPER FIXING BOLTS th mee 1 aS CELL 330 150 STRAIN RELIEF LOWER FIXING BOLTS BRACKET FOR INTAKE HDSE 740 DPTIUNAL SUSPENSION BRACKET 1230 NOMINAL SEE NOTE p 3 __ ___ 10 LITRE CONTAINER NOTE SET HEIGHT TO SUIT COLLECTION VESSEL CONVENIENCE OF OPERATION FLOOR Sampler Sample Collection Vessel Location A wall or similar flat surface is required on which to mount the Sampler The Sampler should be positioned above the Sample Collection Vessel SCV such that the Samplers Pinch Valve Tube is able to engage the inlet of the SCV to a depth of 60mm The Sampler SCV should be positioned at a convenient height for operator access A nominal dimension of 1230mm is suggested for the height of the top edge of the Sampler above the floor A shelf may need to be provided for the SCV If the Sampler is to be used with a 2 x 4 5 Litre Self Emptying Bottler then a pair of Guide Rails for the Bottler fitted to the Bottler Support Shelf may be usefull in ensuring that the Bottler Drain Spigot engages readily with the Expansion Cou
2. 8 1 Aquacell Sampler Module 8 1 Materials of 8 2 Mechanical Features cete ee niei 8 2 Optional Connections 8 2 Ancillary Signal once 8 2 USB GConhectiOh ciere terri epe rade Ere mu daa ERR e TEE Dea RA SY eS OS 8 3 Pressurised Pipeline Interface 1 8 3 Aquacell Wastewater Sampler Model Range 8 5 Standards Compliance eene to e E tette dee c 8 5 Data Table a 8 5 CONTENTS 99914 AJA KEY FIGURES Figure Intake Hose 3 2 Figure 4 A Installation Drawing S50 Sampler 4 1 Figure 4 B Connecting the Sampler to Typical Auxiliary Equipment Aquacell 550 Sampler etaient eed siena 4 4 Figure 4 C Installation Drawing 5100 Sampler 4 5 Figure 4 D Connecting the Sampler to Typical Auxiliary Equipment Aquacell S100 4 8 Figure 4 E Installation Drawing S200 4 9 Figure 4 F Connecting the Sampler to Typ
3. 6 3 Controlling the Sampler uoce 6 3 Operating ere reet E ce aa 6 3 Programming BUtONS ceat cet creer cedi eoa te ce d Ra aa 6 3 Switching on the Power nnn nnn 64 Sampler Module Initialization Sequence 6 4 550 5100 5200 5310 Basic Model Samplers 6 4 5310 with optional Beacon and or Interior Light S310H 5320 S320H Fa P TR TUE 6 4 Heating Cooling Component Start up 6 5 5507 9100 5310 Samplets eer ate 6 5 200 5 5 e abes 6 5 5310H 7 5320 S320H Samples arie ete 6 6 Switching on the Optional Back Up Battery 6 7 Basic For S50 5100 and 5200 6 7 5300 5 e 6 7 Taking a Spot Sample sss 6 7 Basic Aquacell Sampler 6 8 Aquacell Sampler in PPI mode 6 9 Setting the Purge Times Basic Aquacell Sampler 6 10 Setting the Flush Time 6 11 Removing Refitting the Sample Chamber
4. 2 7 pee 2 7 CHOOSING SITE o mode mon e cns 3 1 Environmental Considerations 3 1 Non pressurised Sampling 3 1 Pressurised Sampling 3 3 PREPARING THE SITE 1 sse 4 1 Aquacell 550 Sampler 4 1 Sampler Sample Collection Vessel Location 4 2 Gravity Drain Wastewater Installation if 4 2 Electrical Power Supply 4 2 Optional Ancillary Signal Connection 4 3 Aquacell 100 4 5 Sampler Sample Collection Vessel Location 4 6 Gravity Drain Wastewater Installation if 4 6 Electrical Power Supply 4 6 Optional Ancillary Signal Connection 4 7 Aquacell S200 4 9 Sampler Location sss 4 10 Electrical Po
5. 6 13 Changing the Sample Shot 6 15 Precision Sample Shot Volumes esses 6 16 Sampling ic paced tact E 6 16 Distributor Pipe Alignment sacosa 6 17 Advanced operations 6 18 Programming the 6 19 System Settings 6 21 Systems Settings Sampler 6 22 System Settings BOUE eesse 6 28 CONTENTS Program Settings 6 31 Special Options 6 34 Program Settings 6 34 Special Options Indication 6 35 Running the Program eere ette aee niente 6 36 Taking Spot Samples During a Sampling Program 6 37 BOttlers itae tene pe cpu etr eee 6 38 Detachable Bowler pr 6 38 Self Emptying 6 38 Leaving the Sampler to Operate Automatically 6 40 Returning to Collect Samples 6 40 Data L
6. TECHNICAL SPECIFICATIONS Aquacell Sampler Module Media Source suitability Sample extraction method Operating Modes Data Logging Maximum lift height Transport velocity Sample shot volume range Wastewater from a non pressurised sampling point Air pump vacuum system Time Sampling frequency from 1 min to 99 hrs 59 mins Flow 4 20mA or pulsed volt free contact closure Event Controlled by external equipment such as a pump or pH Meter etc providing volt free on off contact Up to 1012 Sampling Events Warning Events are logged for interrogation using the Sampler s View Menu Sample Temperature logging is also available if the Optional Sample Temperature Monitoring is incorporated gt 7 metres 0 5 metres sec average with 7 metre lift Single shot 20 500 ml larger total sample volume can be achieved through programmable multiple shots sample 100ml maximum shot size for Samplers used with 12 Bottle Removable Bottlers lt E 25 TECHNICAL WOINHOAL Sample shot cycle 30 seconds approximately with 4 metres time lift Maximum sample 60 media temperature Materials of construction Main Enclosure Sealed polyurethane moulded construction with stainless steel fittings Sample Chamber Acrylic or Glass optional Sample Chamber Top Standard Polypropylene Stainless Steel Silicone Rubber Optional PTFE Sta
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8. e Taking a Spot Sample With the Display showing the DEFAULT DISPLAY Press the SPOT SAMPLE button on the Keypad The Sampler should extract a Single Shot Sample of water from the Sampling Point and deposit it in the Sample Collection Vessel according to the SAMPLING CYCLE The SAMPLING CYCLES for the basic Aquacell Sampler and the Aquacell Sampler in PPI mode are as follows Basic Aquacell Sampler 1 The Display shows SAMPLING NOW CLOSE VALVE Wait for 1 second The Pump runs and the Pinch Valve closes Wait for 3 seconds a Air is blown out of the Intake Hose for a short period PRE PURGE time factory set to 3 seconds 6 The Display shows SAMPLING NOW PRE PURGE 7 A Sample is drawn up the Intake Hose and fills the Sample Chamber up to the level of the lower tips of the 2 Long Electrodes 8 The Display shows SAMPLING NOW INTAKE 9 Water is expelled from the Sample Chamber back up the Volume Control Tube and down the Intake Hose until the level reaches the bottom of the Volume Control Tube A metered volume is thus trapped in the Sample Chamber This second air purge continues until water is completely removed from the Sample Tract POST PURGE time factory set to 6 seconds 10 The Display shows SAMPLING NOW POST PURGE D m 2 2 11 The Pinch valve opens and the Sample is expelled from the Sample Chamber into the Sample Collection Ves
9. 6 63 MAINTENANCE 7 1 General nonae edem eg eec bec n aede 7 1 e Maintenance Contract rtt ter Pret de 7 1 User Maintenance ossidasi 7 1 Cleaning The Sample 7 2 Intake Hose Assembly 7 3 Sample Chamber Chamber Top 7 3 Sample Collection Vessel sse 7 4 10 Litre Polypropylene Container Format 7 4 12 x 0 75 Litre Glass Bottler Format 7 4 12 x 1 Litre P E T Bottler Format cessere 7 4 Bottler Distributor ici ei ien tet trio 7 4 Keeping the Inside of the Sampler Module Dry 74 Test MOG ti teat e vr abuses 7 5 Breakdown Service 7 8 7 8 Back to Base Service 7 9 Sampler 7 9 Removable Bottler 7 9 Other faulty hardware which is readily detachable 7 9 Trouble 5 7 10 TECHNICAL
10. V Jo Jeuye SEM Josues eJnjeJeduJe au oj 8141 V N eu X USNS LS LOHS SMOHS SALON lHOS8V LYUOUV IN3Ad LYOHS 901 OPERATION jsnonunuoo peuuueJ604d 410158 seu JOSUaS eJnje1eduje euoz jue d eu ueuw e NVa HOZES pue HOLES Aynej HOSN3S Jeuye JOSU8S INOZ jue 3 stu ON N euoz eld 941 X USNS 174 LNV1d NOlLVH3dO 6 47 jsnonunuoo p s qjueseud eq peuuueJ604d 410158 seu JOSUaS eJnjejeduue 91814 JojeJode 3 nya 91 HOZES pue 0225 Aynej 10 Burssiu eue HOSN3IS Ajuo sem 105 96 eJnjeJeduio jue 3 8141 eje d JojeJode 3 941 X 5 5 1d3 31V ld jsnonunuoo p s jueseud K10 98J u q seu Josueg eunje1eduie 7 Jeuiejuo euj U9UM HOZES l1nv4 pue 0225 HOLES Jo 19449 HOSN3S seijdde Ajuo sem Josueg eJnjeJeduia dINWAL INOZ jue 3 SIUL 9107 JOUIE UOD 991 X USNS 129 YANIVLNOD LOHS INYOS SMOHS SALON LYOSV LYOHS 901
11. X ZL ol rmos sses n szoxz Tome Ie euejAujeAjod ZL d Jj je6e3u X 7 olo xx eni x 91691 4 ssejo X T sse 9 X y euejAdoud Ajod BuiAduig jies eni euejAdoud Ajodg BuiAduig jies eni ev Aypiquedwog J9ssoA uonosjo2 ajdwes ejduieg Buipnjoxe TECHNICAL uo sjeeus juano oneujenby 995 Established in 1991 Aquamatic Limited is a leading manufacturer of automatic Wastewater Sampling Equipment based in Manchester United Kingdom The company and its product range benefit from over 50 years experience in the wastewater sampling industry From the outset the Aquamatic philosophy has been to focus strictly on the design and manufacture of uncomplicated robust and reliable wastewater sampling equipment By remaining committed to this goal Aquamatic now offer a true leading edge range of products suitable for the worldwide market Available both direct from Aquamatic in
12. t N TIVNIIASHLE TWHLNSN 1 1 TIVNIWYAL SAN SV HOLO3NNOO JHL OL 37870 AYVITIXNY IHL S38IM L93NNOO 8 arava JHL OLNO TI3HS HOLO3NNOO JHL 1 13NI8 VO JHL JO 3915 JHL NO HOLO3NNOO 310d H3ddh JHL OL GALLIS LSNA JHL 30 301 JHL NO A33 GALVTIALSVO JHL ONISN HOLO3NNOO 311NVWSIG 318V9 YAMOd LNAWdINDA AYVITIXNY OL YOLIANNOD AYVITIXNY 4 19 27875 STVNOIS AHVTIIONV A3NI8VO SdIS 1331 WOLLO WOLO3NNOOH3IV3d3H STVNOIS AHVTIIONV aariaans HOLO3NNOO 33MOd AYVITIXNY 901 L3490S HOLO3NNOO AYYNIXNY TIVM LNAWdINOA JHL NI SONV 19 318v9 HONOYHL SSVd S318VO TWNOIS ONY JHL 1 ANVITIXQV ILON Interface line ised Pipe Pressur ion Drawing Installat Standard Version Pressurised Pipeline Interface PPI Standard Version First remove all packing material from the PPI and it s ancillaries Figure 4 K 3NVINI 3IdWVS Idd 01082 _ ASIA 3015 1437 80073 3782 N3MUd _ e 379992 TWNOIS Idd Ses QE 17894 NIVW 1 DNILV3HCWNUILdU Idd N 0 929 NO Idd 3 V1NI 3dWVS Idd 94
13. NIYAT Idd 0 6 6 S TANVd 33 IdWVS JHL NHUIIQSISISIG JHL OL LOSNNO9 0 YOLOSNNOD HLIM 031113 CI ILON 33S TVNINON 0 062 Jensa 19N3 D uot 37892 AINO 0085 31 Idd JHL NIHLIN 395322 S310H NDIlVa3dD ONIXI4 WW89 X 40 SONSINSANOQ LVWaD 5 j E DE 3A31 39NvHOSIQ HSNI Idd 1105 OL FINGOW 3NJ dWVS JHL 73437 3WvINI 5 37n00W 50 9 3Hl 13S 2 31D T I ILON 339 0 997 1 31ON 33S 0 zs gingu 0025 NV BEES La 3J2EVAUWGN 2 HLIM 0015 OSS 01 WIIdA si SNLJGC DI Saag 5 Q39NIH NMOHS INOW S371dWVS NI OL 38 LSN SNOISN3WIG 3S3Hl I 31D PREPARING THE SITE 4 20 PPI Location A wall or similar flat surface is required on which to mount the cabinet The PPI should be positioned according to the Installation Drawing above Gravity Drain Installation Construct the drain from 56mm O D plastic pipe The drain should be coupled to the Drain Outlet and should lead to a suitable disposal point It may be possible to couple the PPI drain into the Wastewater Drain if one is fitted however care must be taken in configuring the drain to avoid any backflushing issues Installing the Pressure Tappi
14. Aquacell S50 Intake Hose Clip EN Sampler Unit 550 51331309 Rs 7 SF 0 m 2 Anchor bolts Spare Volume Control Tube User Guide 2 Intake Hose 5 1 e po ee Intake Hose with filter 5 metres long 1 not included when PPI is specified Samplers 8100 Aquacell 100 Wastewater sampler Part Number CL 1220 voltage Aquacell S100 Intake Hose Clip Sampler Unit 02 Eur 299 O Q Wall mounting plate e with J 4 Anchor bolts User Guide Strain relief bracket with 2 fixing screws Spare Volume Control Tube Intake Hose with filter 10 metres long Mains supply cable 2 Intake Hose Anchors 1 not included when PPI is specified Samplers 5200 Aquacell 5200 Wastewater Sampler Part Number CL 1230 voltage Aquacell S200 Intake Hose Clip 8 Sampler Unit O e z 291 Fridge Keys Spare Volume Control Tube User Guide Strain relief bracket with 2 fixing screws Intake Hose with filter 10 metres long Q 2 Intake Hose Anchors 1 not included when PPI is specified Samplers S310 S320 Aquacell 5310 Wastewater Sampler Part Number CL 1240 voltage Aquacell 5320 Wastewater Sampler Part Numb
15. This sampler is intended for mainly indoor applications It has full Sample Temperature Control The Sampler module is fully accessible The sampler is suitable for operation at ambient temperatures between 5 and 40 C Aquacell S310H Wastewater Sampler This sampler is intended for mainly outdoor applications Although not having full Sample Temperature Control this sampler does have Sample Frost Protection The upper section of the Cabinet is fully enclosed by a lockable Lift Up Protection Cover The sampler is suitable for operation at ambient temperatures between 10 C and 50 C Aquacell 5320 Wastewater Sampler This sampler is intended for mainly outdoor applications It has full Sample Temperature Control The upper section of the Cabinet is fully enclosed by a lockable Lift Up Protection Cover The sampler is suitable for operation at ambient temperatures between 10 C and 50 C The Pressurised Pipeline Interface PPI This is an equipment which either stands along side the Sampler PPI Standard Version specified for use with 550 5100 and S200 Samplers or is integral to the Sampler PPI S300 Version used with S300 Series Samplers The PPI is an interface between the Sampler and a pressurised Sampling Point It gives the Sampler the ability to extract representative samples from pipelines at pressures up to 6 bar The PPI Standard is wall mounted and is supplied with mounting bol
16. e lt oO e Select PROG SETTINGS SHOT PROGRESS SAMPLE TEMP Note This menu choice is only available if the Sampler is fitted with the Sample Temperature Monitoring Facility Stationary and the facility is enabled See SYS4 WARNING LOG or SAMP WARNING LOG as required and press the v button Now observe the following Displays If VIEW PROG SETTINGS is selected The Display will cycle showing in turn Start and Stop times Frequency of Sampling and Frequency of Bottler Incrementation if a Bottler is fitted and then return to the status it was in prior to the VIEW button being pressed For example START SAMPLING IMMEDIATELY STOP SAMPLING NON STOP SAMPLE INTERVAL 00HOURS 30MINS SAMPS BOTTLE 001 SAMPLER READY If VIEW SHOT PROGRESS is selected The Display will cycle showing in turn the number of Shots attempted completed and then return to the status it was in prior to the VIEW Button being pressed For example U 2 SHOTS ATTEMPTED 9 00050 SHOTS COMPLETED 6 52 00050 SAMPLER READY If VIEW SAMPLE TEMP is selected The Display will cycle showing in turn Maximum Sample Temperature Minimum Sample Temperature Mean Sample Temperature and Present Sample Temperature and then return to the status it was in prior to the VIEW button being pressed For example MAX SAMPLE TEMP 4 5 C MIN SAMPLE TEMP 2 0 C MEAN SAMPLE TEMP 3 5 C PRESEN
17. 2 In order to observe the Distributor Pipe Outlet alignment and begin the re alignment procedure if necessary it is first essential to drive the Bottler Mechanism to its Home position this is done by temporarily initiating a Sample Program see below for details and aborting it after the Bottler Mechanism has Homed Generally the Distributor Pipe Outlet should align centrally over Bottle 1 when the Bottler Mechanism is in its Home position The only exception to this is the 12 x 0 75 litre Glass Bottler and the 12 x 1 litre PET Bottler where the Distributor Pipe Outlet is aligned clockwise of the Bottle 1 position looking on top of the Bottles in line with Indent A See illustration above These Bottlers feature a Distribution Tray to direct the Samples into the narrow necked bottles The Distribution Pipe Outlet is ofset so that the liquid is poured onto the sloping face of the Distributor Tray Recesses rather than directly through the opening This avoids unnecessary splashing and the danger of water flowing over the barrier between Bottles The Bottle 1 position is different for different Bottlers In the case of the Removable Bottlers plus the 2 x 4 5 litre Self Emptying Polypropylene Integral Bottler the Bottle 1 position is indicated on the Label on the Distributor Dome In the case of the Integral Bottlers apart from the Self Emptying Bottler the Bottle 1 position is indicated on the Pull Out Tray T
18. 3 Don t allow wastewater to splash the inside of the Sample Chamber top as this will cause the inside of the Chamber Top to build up a layer of wastewater residues This in turn can lead to PROBE SHORT CCT GUARD PROBE HIT faults See page 7 10 MAINTENANCE When water enters the chamber erratically it is likely that the intake is not fully immersed Check and correct if necessary D m 2 2 6 General Maintenance Contract In order to ensure optimum performance and reliablilty it is essential that your Aquacell Sampling equipment is maintained correctly Aquamatic or its distributor can provide a 12 month Maintenance contract where regular visits to your site will be carried out giving you and any associated regulatory body the peace of mind that your Sampler is always in good working order Additionally during these visits your installation will be checked and the Sampler program will be confirmed as being suitable for your requirements Please contact Aquamatic or your local distributor for more details of this service User Maintenance In addition to the above there is the need for routine user maintenance All models require the sample tract to be kept clean and the electronic electrical hardware inside the sealed Sampler Module to be kept dry In the case of the S300 samplers the Intake and Exhaust Vents to the rear of the Sampler Cabinet need to be kep
19. BOT MISSG BOT X NOTES ACTION The sample count reached that which had been programmed asa maximum permitted to avoid the Sample Collection vessel overflowing With the Sampler programmed to operate without a Bottler an attempt to detect a Bottler found a Bottler to be fitted i e a fault condition With the Sampler programmed to operate with a Bottler an attempt to exercise the Bottler failed The Bottler failed to increment No action needed Either reprogram or remove the Bottler Either reprogram or fit a Bottler Ensure the Bottler Connector is fully engaged and restart the program If not successful return the Bottler for service IDENT EVENT WE9 SAMPLE TEMP SENSOR FAULT PLANT ZONE TEMP SENSOR FAULT 1011 ZONE TEMP SENSOR FAULT LOG SHORT FORM ST SNSR X With the Sampler programmed to measure log Sample Temperature the Sample Temperature Sensor was either missing or faulty The Plant Zone Temperature Sensor was either missing or faulty The Container Zone Temperature Sensor was either missing or faulty PZT SNSR X CZT SNSR X NOTES ACTION Samplers other than S300 Series Ensure the Sample Temperature Sensor Connector is fully engaged Replace the Sample Temperature Sensor If not successful request On Site Service 5300 Series Samplers Re
20. Lxnv Lxnv iring 919 919 9 919 3 0018 VNIWH3L IVNSIS ve asna 9 0018 LNdNI YIMOd SS399Y 43A02 LANISVS H3 1dWVS 40 T3NVd NI 3n L43dV TIVNIWH3 L Figure 5 D Pressurised Pipeline Interface Standard Version See Figure 4 K Installation Drawing Pressurised Pipeline Interface Standard Version page 4 20 1 Drill the 4 mounting holes using an 8mm masonry drill if using the fixing bolts supplied in the wall or other appropriate vertical surface and install the masonry bolts or other appropriate fixings at the designated points 2 Attach the PPI Housing to the mounting surface 3 Connect PPI Main Power Cable to the switched fused isolator DO NOT SWITCH THE POWER ON AT THIS POINT 4 Connect the PPI Sampler Power Cable to the Power Cable connector 550 and S200 or the Mains connector on the Sampler Module 5100 as appropriate 5 Connect the PPI Signal Cable to the PPI connector on the Sampler Module 6 Install the Intake Hose See Intake Hose Installation page 5 14 Pressurised Pipeline Interface S300 Version See Figure 4 L Installation Drawing Pressurised Pipeline Interface 5300 Version page 4 22 1 Install the Intake Hose See Intake Hose Installation page 5 14 z z Lr D Intake Hose In
21. Note LOW POWER MODE disables the Sampler Warning Output relay Now see 5 55 Systems Settings Sampler IDENT DISPLAY SHOW ACTION COMMENTS SYSSAMO1 SAMPLER This screen appears briefly SETTINGS Now see SYSSAMO2 SYSSAMO2 BOTTLER FITTED Select YES when the Sampler YES is to be used with a Bottler NO Select NO when the Sampler is to be used with a single Container Now see SYSSAMO3 D m 2 2 N N SYSSAMOS SHOTS SAMPLE A Sample is usually a Single 01 Shot Sample however there are applications where a 500ml 100ml in the case of the 12 x 0 75 litre Glass Bottler and the 12 x 1 litre PET Bottler shot of liquid at one time is insufficient for the requirements of the application Set the number of Shots as appropriate Continued IDENT DISPLAY SHOW ACTION COMMENTS SYSSAMOS3 Continued SYSSAMO04 INITIAL SAMPLE YES NO SYSSAMOS5 SAMPLING MODE TIME FLOW Note 1 When Multiple Shot Sampling is opted for then every reference to Sample means XX Shots Note 2 SHOTS SAMPLE is fixed at 01 for Samplers in PPI Mode Now see SYSSAM04 You can choose to take a Sample either at the beginning of a Sampling Period or after the first Time Interval Flow Increment When the application is to obtain Flow Proportional Samples then the Samples should always be taken after a certain volume of water has passed the Sampling Point and therefore
22. Power Consumption 300 VA m E O gt Aquacell Wastewater Sampler Model Range Notes 1 None of the Aquacell models are suitable for use in Classified Hazardous Areas 2 All of the Aquacell models incorporate the Aquacell Sampler Module 3 5300 Series Sampler Models Cabinet panels have been subjected to extensive salt spray testing in line with BS 3900 part F12 also known as ASTM B117 and DIN 52 021 This accelerated test is equivalent to an estimated 15 years in a typical outdoor application Standards Compliance All of the Aquacell models are compliant with the following standards e MCERTSs Continuous Water Monitoring Equipment Certification Water quality Sampling Part 10 Guidance on sampling of wastewaters ISO 5667 10 CE Marked and complies with the following EC Directives EMC 2004 108 EC Low Voltage Directive 2006 95 EC Data Table A full Technical Specification for each model in the Aquacell Stationary Wastewater sampler range can be derived by combining the following Data Table with the above Technical Specification for the Aquacell Sampler Module and if appropriate the above Technical Specification for the Pressurised Pipeline Interface Note Supplied as standard Optional lt 2 25 6 6 fej JovAo vien usnu wnupew 865 ttv S69 se stt 09 09 vA imod ejej 6 __ iy wous usnu
23. The entire logger is cleared when the RUN PROG button is pressed to initiate a Sample Program Sampling Events Sampling Events are the events carried out by the Sampler and its peripherals during normal operation Sampling Events that can be recognised by the Sampler are shown in the following table together with the Sampler s response IDENT DISPLAY LOG EVENT SAMPLER S SHOWS SHORT RESPONSE FORM NOTES SE01 INITIALISING PRG START The RUN The Sample PROG Button Program has been commences pressed and the Display goes into the Program Running status after showing INITIALISING briefly SE02 SAMPLE OK The Sample Routine has completed successfully SE03 REM I P ON The Remote Control Input has been Switched on SE04 REM I P OFF The Remote Control Input has been Switched off D m 2 2 6 N IDENT DISPLAY SHOWS SE05 INC BOTTLER SE06 PROGRAM COMPLETE SE07 STOP BUTTON PRESSED LOG SHORT FORM INC BOTTLER PRG COMPLET STOPPED EVENT The Bottler Distributor Arm is moving to its next programmed position The Sample Program has completed The STOP Button has been pressed during or after a Sample Program SAMPLER S RESPONSE NOTES The Display shows INC BOTTLER whilst the bottler is incrementing and then returns to the status it was in prior to the INC BOTTLER event The Display shows PROGRAM COMPLETE and no
24. time then the entire bottom line of the Display will flash This is an invitation to either accept the entry as it is by pressing the button or to change it by entering one digit at a time starting with the first digit on the left of the Display Successive digits will flash in turn When you have completely entered your choice the bottom line of the Display will flash once more inviting you to either accept or amend the entry 5 When the choice is a numerical one but with limited selection such as NUMBER OF BOTTLE LOCATIONS the will appear and the procedure is as described above e lt oO e 6 24 hour clock time settings are used throughout First you will be asked to SELECT MODE and given the option of 6 19 either SYSTEM SETTINGS i e checking amending the Samplers basic System Set up or PROGRAM SETTINGS i e checking amending the Samplers day to day Program When you first operate the Sampler you will need to check that the Samplers System Settings are in keeping with the requirements of your particular application so choose SYSTEM SETTINGS and proceed to check amend the various options available 6 D m 2 2 The majority of users will only have a very simple application operating continuously and taking samples at regular intervals for example These users will soon find that they are negating most options and so ensuring the absolut
25. D m 2 2 N IDENT DISPLAY SHOW ACTION COMMENTS SYSSAMO9 CONTROL MODE With SAMPLER ENABLE SAMPLER ENABLE selected the Sampler will PUMP TIME TRIG remain dormant during its Sampling Period until the External Signal appears or if an Initial Delay has been selected see SYSSAM10 for details until the External Signal has been present for the period of the Initial Delay EXAMPLE We only want to take Samples during the Sampling Period when the pump discharging the effluent is running With PUMP TIME TRIG selected the Sampler will take Time Interval Samples which can be temporarily inhibited by a signal from the pump which is generating the wastewater flow The method of operation is as follows The Sampler will take Time Interval Samples after the Initial Delay if appropriate as long as the Effluent Pump is running If the Effluent Pump has stopped at the time the Sample is due a Sample is not attempted If the Pump then re commences during the ensuing time interval the Sampler will take a Sample at the point of switch on or 6 25 if an Initial Delay has been selected after the Pump has been running for the period of the Initial Delay e lt e Continued IDENT DISPLAY SHOW ACTION COMMENTS SYSSAMO9 The next Sample will then continued be taken at the end of the programmed interval provided the Pump is running P
26. Please also note the following 10 Litre Polypropylene Container Format Remove lid by flipping up the peripheral lip 25 Litre Polyethylene Container Format Remove the central access disc for cleaning 12 x 0 75 Litre Glass Bottler Format Either clean in a bottle washer or replace 12 x 1 Litre P E T Bottler Format Either flush with clean water or replace Bottler Distributor Pipe The Distributor Pipe can be removed from its retaining clip for cleaning if required Again cleaning with a brush using detergent solution followed by a clean water rinse is usually sufficient Keeping the Inside of the Sampler Module Dry During normal operation the Sampler Module will gradually admit moisture despite it being a nominally sealed enclosure The humidity level within the Sampler Module is indicated by the 4 3 Stage Humidity Indicator on the Keypad All the circles on this indicator should show BLUE initially As the humidity level in the Sampler Module gradually rises over time the bottom 30 relative humidity middle 4096 relative humidity and ultimately the top circle 5096 relative humidity change colour from BLUE to PINK EMEN e It is recommended that as soon as the bottom circle starts to change colour the Desiccant Bag be changed The interval between Desiccant Bag changes is generally several months dependent on Humidity Indicator Desiccant Bag Access Plug the
27. SALON awo ONIN SNOILOSNNOO INGWSInOS PREPARING THE SITE Aquacell S200 Sampler First remove all packing material from the Sampler and its Ancillaries except for the wooden palette on which the Sampler stands Figure 4 E Installation Drawing S200 Sampler Notes The Samplers Lower Compartment is used to transport the Sample Collection Vessel ancillaries etc All dimensions are in mm 50 0 MINIMUM WALL H 240 0 N 580 0 F INTAKE 1 ee 5 75 FRIDGE aw DOOR HINGE a 500 0 330 qp INTAKE LEVEL C M 0 STRAIN RELIEF BRACKET FOR INTAKE HOSE 1230 0 ADJUSTABLE LEVELLING FOOT FLOOR I m GE Sampler Location A flat horizontal floor in a dry heated building is required to free stand the Sampler Front access is required to be able to operate the Sampler and to retrieve the samples Electrical Power Supply Installation A suitable electrical power supply should be provided for the Sampler See TECHNICAL SPECIFICATION page 8 8 which is terminated in a switched fused isolator mounted adjacent to the Sampler The Sampler is provided with a 1 5 metre Power Cable This cable should be
28. SI 318VO SIHL NOISH3A Idd 31ON 318V9 SNIVIA NOILO3NNOO TWN9IS vat _ NOILO3NNOO SNIVN Idd IWNOLLdO SUYNLWYSdWAL Aquacell 5100 Sampler See page 4 5 Fig 4 C Installation Drawing 5100 Sampler Sampler 1 Drill the 4 mounting holes using an 8mm masonry drill if using the fixing bolts supplied in the wall or other appropriate vertical surface and install the masonry bolts or other appropriate fixings at the designated points 2 Attach the Wall Mounting Plate to the mounting surface 3 Install the Back up Battery if applicable See Optional Back up Battery Installation page 5 18 4 Take note of the position and orientation of electrical connector s fitted to the bottom rear Connection Panel as this will be difficult to do when the sampler is in place and it is required to connect the corresponding cables 5 Loosen the 2 wing nuts on the Wall Mounting Plate and hang the Sampler on the Mounting Studs Hand tighten the wing nuts to secure the sampler firmly in place 6 Connect the Mains cable to the switched fused isolatorl l DO NOT SWITCH THE POWER ON AT THIS POINT 7 Connect any other cables as appropriate to the Sampler Module See Electrical Connections to the Sampler Module page 5 5 z e gt 5 o 8 In
29. page 6 28 Samples are extracted at equal time or flow increments and deposited into a single vessel This enables the average result of a desired characteristic to be obtained lt 6 1 Definitions Continued DISCRETE SAMPLES Samples are extracted at equal time or flow increments and deposited into a number of seperate vessels in turn This enables the results of a desired characteristic to be made over time FLOW PROPORTIONAL Sample is taken for every x litres of SAMPLING flow passing the Sampling Point SPOT SAMPLE A Sample taken by pressing the SPOT SAMPLE button SAMPLE PROGRAM A user programmed sequence of Samples which occur when the RUN PROGRAM button is pressed SAMPLING PERIOD The Sampler s programmed window of operation during a Sample Program SAMPLE ROUTINE A sequence of Samples taken during a Sampling Period SYSTEM SETTINGS System operating parameters as selected by the user for the application PROGRAM SETTINGS The common variables including Start Time Stop Time Sample Frequency and Bottle Increment Frequency separated off to simplify programming SAMPLING EVENTS Normal events relating to the Sampler s operation which are registered by the Sampler and stored in its Data Logger WARNING EVENTS Abnormal events relating to the Sampler s operation which are registered by the Sampler and stored in its Data Logger SAMPLE COLLECTION The container within whic
30. radio button Click Next The USB Serial Converter will now be installed NOTE this may take a few minutes do not unplug the sampler whilst this is being carried out 6 D m 2 2 o Click Finish when conformation of the installation is shown Stage 2 The New Hardware Found balloon message will pop up in the Tool Tray The Found New Hardware Wizard window will open Click the Yes this time only radio button Click Next The next Found New Hardware Wizard window will open Click Install software automatically radio button Click Next The USB Serial Port driver will now be installed NOTE this may take a few minutes do not unplug the sampler whilst this is being carried out Click Finish when conformation of the installtion is shown Your Aquacell Sampler is now ready to communicate with your PC Configuring a Hyper Terminal Connection Open Hyper Terminal This is usually accessed from the Start button via All Programs Accessories Communications Hyper Terminal The New Connection Hyper Terminal window opens with Connection Description window on top This is inviting you to configure the connection Enter a file name of your choice e g Aquacell and select an icon in the Connection Description screen to enable Windows to identify the Aquacell connection configuration Press OK The Aquacell or your chosen name Hyper Terminal window open
31. BOLTS OR OTHER FASTENERS APPROPRIATE TO THE MOUNTING SURFACE INTAKE LEVEL Y FIXING SCREW LEVEL 1230 0 NOMINAL SEE NOTE NOTE SET HEIGHT TO SUIT COLLECTION VESSEL CONVENIENCE OF OPERATION FLOOR Sampler Sample Collection Vessel Location A wall or similar flat surface is required on which to mount the Sampler The Sampler should be positioned above the Sample Collection Vessel SCV such that the Samplers Pinch Valve Tube is able to engage the inlet of the SCV to a depth of 60mm The Sampler SCV should be positioned at a convenient height for operator access A nominal dimension of 1230mm is suggested for the height of the top edge of the Sampler above the floor A shelf may need to be provided for the SCV If the Sampler is to be used with a 2 x 4 5 Litre Self Emptying Bottler then a pair of Guide Rails for the Bottler fitted to the Bottler Support Shelf may be usefull in ensuring that the Bottler Drain Spigot engages readily with the Expansion Coupling Gravity Drain when the Bottler is slid into position Gravity Drain Wastewater Installation if required Construct the drain from 56mm O D 50mm 1 0 plastic pipe An expansion coupling is provided with the Bottler which has a solvent weld joint at one end and a chevron seal at the other Terminate the drainpipe by solvent welding the pipe end to the expansion coupl
32. DRAIN OUTLET SUPPLIED WITH MODELS 8320 AND S320H UNLESS THE WASTEWATER DRAIN IS SPECIFIED 1810 VIEW BOTTOM SECTION WITH DEEP BASE OPTIONAL SELF EMPTYING BOTTLER FITTED WHEN THE SAMPLER FEATURES A WASTEWATER DRAIN DRAIN OUTLET BEE NOTE 1 OPTIONAL WASTEWATER DRAIN OUTLET FITTED WHEN A SELF EMPTYING BOTTLER IS SPECIFIED Sampler Location A flat horizontal mounting base typically a 100mm thick concrete pad should be provided for the Sampler preferably with a standing area in front and service access to the rear Gravity Drain Condensate Installation if required Construct the drain from 21 5mm O D plastic pipe It is important when configuring the drain to avoid the possibility of water being removed from the trap by siphon action The Sampler is provided with a 21 5mm O D stub pipe at the bottom rear of the Sampler Cabinet The drain pipe is joined to the stub pipe using a suitable fitting Optional Condensate Evaporator Tray Installation Attach the 4 Thermal Isolation Springs to the feet of the tray The springs are quite a tight force fit The tray gets too hot to touch and the Thermal Isolation Springs serve to isolate the hot under surface of the tray from the floor that it stands on The tray stands on the Mounting Base at the rear of the Sampler suitably positioned beneath the Condensate Drain Outlet Stub Pipe In this way condensate is deposited into the tray and evaporated off into th
33. Either flush out with clean water or replace Sample Chamber Chamber Top Remove the Sample Chamber assembly See Removing Refitting the Sample Chamber page 6 13 Clean the Sample Chamber with a cleaning sponge using a detergent solution followed by a clean water rinse Stubborn deposits may require a more aggressive cleaner Clean the Sample Chamber top in a similar manner but using brushes instead of a sponge A small diameter bottle brush or similar can be used to clean the inside of the horizontal top pipe and the vertical Volume Control Tube A small toothbrush or similar can be used to reach the base of the 3 electrodes and the inside surface of the chamber top between the electrodes Clean the 3 electrodes both above and below the chamber top It is important when cleaning the Sample Chamber top to ensure that the inside surface particularly between the electrode pins is kept free of wastewater contamination Wastewater deposits can when combined with condensation which often forms on the inside of the chamber top form a conductive layer between the electrode pins which may lead to the occurrence of PROBE SHORT CCT and GUARD PROBE HIT faults Sample Collection Vessel The method used to clean the Sample Collection Vessel will vary depending on which format is purchased Generally cleaning with a brush using detergent solution followed by a clean water rinse is adequate
34. England and around the world via a network of local distributors Aquamatic equipment is accessible globally to any company with a requirement for high quality dependable wastewater sampling equipment Aquamatic Wastewater Sampling Equipment is used by a wide range of International companies and Organisations including many well known names such as ABB BNFL Cadburys Schweppes Heinz Rolls Royce and Veolia Additionally Aquamatic Wastewater Samplers are currently being used at many of the major Water Companies both UK and Worldwide MCERTS AQUAMATIC Wastewater Samplers for the World Aquamatic Limited Irlam Business Centre Soapstone Way Irlam Manchester M44 6RA Tel 44 0 161 777 6607 Fax 44 0 161 777 6617 Email addresses service aquamaticsamplers com sales aquamaticsamplers com Internet www aquamaticsamplers com
35. NO X3MOd Idd PREPARING THE SITE 4 22 Gravity Drain Installation Construct the drain from 56mm O D plastic pipe The drain should be coupled to the Drain Outlet and should lead to a suitable disposal point It may be possible to couple the PPI drain into the Wastewater Drain if one is fitted however care must be taken in configuring the drain to avoid any backflushing issues Installing the Pressure Tapping A suitable tapping point should be made and fitted with a hand operated Isolation Valve The Pressure Tapping should be terminated in a 1 2 BSP femail fitting to which the PPI intake Hose can be connected S u ZE r o a ma a 4 23 PREPARING THE SITE 5 INSTALLATION Aquacell S50 Sampler See page 4 1 Fig 4 A Installation Drawing S50 Sampler Sampler 1 Drill the 2 mounting holes using an 8mm masonry drill if using the fixing bolts supplied in the wall or other appropriate vertical surface and install the masonry bolts or other appropriate fixings at the designated points 2 Install the Back up Battery if applicable See Optional Back up Battery Installation page 5 18 3 Take note of the position and orientation of optional electrical connectors fitted to the bottom rear Connection Panel if any are fitted as this will be difficult to do when the sampler is in place and it is required to connect the corresponding cables 4 Loosen the 2 fixing bolts slig
36. a date time for the Sample Routine to stop or select NON STOP If the time between START ROUTINE and STOP ROUTINE is less than 24 hours see PROGSAM04 If the time between START ROUTINE and STOP ROUTINE is greater than 24 hours and SAMPLING MODE TIME at SYSSAMOS5 is selected see PROGSAMO05 If the time between START ROUTINE and STOP ROUTINE is greater than 24 hours and SAMPLING MODE FLOW at SYSSAMO5 is selected see PROGSAMO06 e lt e 6 31 IDENT DISPLAY SHOWS ACTION COMMENTS PROGSAMO04 REPEAT DAILY If the duration of the Sampling YES Routine is less than 24 hours NO it can be repeated daily if required Select YES or NO Now either see PROGSAM4 if SAMPLING MODE TIME selected PROGSAMb if SAMPLING MODE FLOW IMPULSE selected or PROGSAM6 if SAMPLING MODE FLOW 4 20mA selected PROGSAMO5 SAMPLE INTERVAL Set timel l 01 HOURS 00 MINS Now see DEFAULT DISPLAY if Sampler is programmed to operate without a Bottler If Sampler is programmed to operate with a Bottler either see PROGBOT 1 if INCREMENT BY SAMPLES is programmed or PROGBOT2 if INCREMENT BY TIME is programmed PROGSAMO06 FLOW O R TIME Set Flow Override Time to take 01 HOURS 00 MINS effect at low flows If FLOW SIGNAL IMPULSE at SYSSAMO7 is selected see PROGSAMO 7 If FLOW SIGNAL 4 20 at SYSSAMOT is selected see PROGSAMO08 1 When using the PPI the minimum time permissable is 2 minut
37. ambient conditions to which the Sampler is exposed To change the Desiccant Bag proceed as follows Remove the Sample Chamber assembly Remove the Desiccant Bag Access Plug behind the Sample Chamber Push the plug into its recess to facilitate withdrawal Withdraw the Desiccant Bag and discard Remove the new Desiccant Bag from it s sealed polythene storage bag Placed the bag in the cavity in the front panel Replace the Desiccant Bag access plug Test Mode The Sampler has a test mode which is very useful in helping to diagnose fault conditions both within the Sampler and in its peripheral equipment The test mode can also be useful during commissioning the Sampler When in the test mode the Sampler has the following facilities 1 Provides a check on the total number of sample shots taken by the Sampler since manufacture o eS 2 Self checks the major operating components of the Sampler 3 Verifies the validity of the signals from ancillary equipment fed to the Sampler s inputs 4 Verifies the responses of ancillary equipment to signals fed from the Sampler s outputs 5 Carries out calibration of the Sampler s temperature probe provided that a comparative standard is available To enter the test mode press and hold STOP button for about 7 Seconds To return to the normal operating mode press SET PROG button The test routine is shown in the table below
38. and 5 to minimise degradation during the storage period between sample extraction and analysis The refrigerated housing is automatically defrosted The way in which samples are used will vary from application to application For example samples can be Analysed using in house laboratory facilities when the objective of taking samples is to gain a greater knowledge of the discharge profile with a view to a Reducing the pollution load of the discharge to meet consent conditions for example b Reducing water company effluent charges c Reducing product wastage Sentto a specialist analytical laboratory for analysis when an independent assessment of the discharge is required Made available to the water company receiving and treating the wastewater as a source of data on which to base charges Self monitoring is being increasingly encouraged by water companies both in the interests of accurate charging and to encourage dischargers to improve plant efficiency and so reduce the pollution load of their discharge Aquacell 50 S100 S200 S300 Series Samplers Aquacell S50 Wastewater Sampler This is a wall mounting automatic sampler featuring the Aquacell Sampler Module The Aquacell S50 is intended for indoor applications only The Sampler is supplied with a Bracket Mounting Bolts to facilitate attachment to a wall or similar flat E vertical surface When the
39. being kept Vent s blocked Clean Vents See page 7 1 Lower Compartment Close Door or if the Door not fully closed door has become missaligned or the Door Seal damaged request On Site service Condensate Drain Unblock Drain See blocked page 7 2 Refrigeration system Request On Site faulty service In addition to the above Fault Symptoms the Sampler is able to detect and register various Warning Events See page 6 44 for more information The following is a list of Warning Events with the Log Shot Form which appears when the Warning log is examined by pressing the View button explanatory notes and a suggested course of action IDENT EVENT LOG SHORT NOTES ACTION FORM z g N WE1 SHOT TIMED SHT T OUT The Sample 1 Ensure the OUT Chamber Intake Filter is Electrodes fully immersed were not see Intake bridged by Hose wastewater Installation after a 68 page 5 14 2 Clean the Sample Tract see page 7 2 Sampler in PPI Mode Check if the Heating System Fault light is on Cont If the light is on request On Site Service If the light is not on carry out actions 1 and 2 above If the problem is still not resolved Check the Display on the Millennium Controller within the PPI Housing l If this shows the 50 000 cycles service needed warning request On Site service If the warning is not shown request
40. choice will not be given and the download will continue 6 D m 2 2 0 The Samplers LCD shows DOWNLOADING When the download is complete the screen returns to the Default Display The Samplers LCD returns to the Default Display Downloading the Sample Temperature Log Type and then press Carriage Return The Hyper Terminal window on the computer screen shows example variables are given t Unit Sampler 123 Date 27 05 08 Time 17 24 Sampler firmware VER 02 07 00BL SAMPLE TEMPERATURE LOG Temperature Correction 00 0 Record Count 00019 Select Download Format Format 1 Press button 1 on the Sampler to select Spread Sheet format Format 2 Press button 2 on the Sampler to select Visual Appraisal format NOTE Temperatures are logged at 5 minute intervals Press the STOP button on the Sampler to abandon the download The Sampler is waiting for response The Samplers LCD shows FOR FORMAT 1 2 FOR FORMAT 2 Press the 1 or 2 button on the Sampler as required or the STOP button if you wish to abandon the download f Format 1 the Spread Sheet format is selected and the logger contains 150 or more Temperature logs The Hyper Terminal window on the computer screen shows example variables are given Spread Sheet format selected Approximate download time t1 t2 secs or mins as appropriate Press the 1
41. complete the full 360 degrees is about 75 seconds As the Distributor Pipe moves round it causes the two 4 5 litre containers to tip out their contents in turn The tipped Samples are fed down a Gravity Drain to waste D m 2 typical requirement for the Self Emptying Bottler is to collect 24 hour Composite Samples in each container in turn disposing of the next container s contents immediately before commencing the next Composite Sample In this way yesterday s sample is always available The following abbreviated example Program should achieve this requirement 6 SAMPLING MODE TIME BOTTLE LOCATIONS 2 RECYCLE YES BOTTLER MODE SINGLE INCREMENT BY TIME SAMPLE INTERVAL 01HOURS 00MINS TIME PER BOTTLE 24HOURS 00MINS lt 6 39 6 D m 2 2 e Leaving the Sampler to Operate Automatically Ensure that the Sample Collection Vessel s is are clean and dry Locate the Sample Collection Vessel taking care to ensure that the Samplers Pinch Valve Tube the Sample Discharge Point is properly located in the Collection Vessel point of entry Switch on the power Program the Sampler as required Take a few Spot Samples to verify operation you may wish to use a substitute Sample Collection Vessel to collect these samples in order not to contaminate the Sample Collection Vessel s to be u
42. connected to the isolator Optional Ancillary Signal Connection See Connecting the Sampler to Typical Auxiliary Equipment Aquacell 5200 Sampler page 4 11 Auxiliary Equipment should if possible be positioned adjacent to where it is intended to mount the Sampler within reach of the Samplers Ancillary Signals Cable If it isn t possible to mount the Auxiliary Equipment adjacent to the Sampler then the cables to from the Auxiliary Equipment should be terminated in one or more Signal Isolators not supplied by Aquamatic mounted adjacent to the Sampler The isolators should be connected to the Sampler via the Samplers Ancillary Signals Cable Isolators are necessary to protect the Samplers inputs outputs fro damaging electrical transients which are sometimes induced in long cables Figure 4 F Connecting the Sampler to Typical Auxiliary Equipment Aquacell S200 Sampler ALIS SHL i IWNOIS 3S TNI LOWINOO AV ES 890 M di MONS VIBERWOM ALON d o auINDO V 4 489907 v1vd E 02 vos TWNOIS 31190 1VN V La HUM LISAMO H 013 340 NO 310 84 JOHINOO 21 z31ON 8 RISINMO 1H pe MOTBA NEMO ama _ ESELON v do
43. further programmed Sampling Events can occur Further SPOT Samples are permitted Event and Temperature Logging continues until the STOP Button is pressed The Display shows STOP BUTTON PRESSED regardless of what the Display was previously showing Pressing the STOP Button a second time OPERATION 9 T makes the Display revert to the Standby Display sem ejduieg e pue pessaJd sem uong NNY y 9 S9poJ129 3 Jequieu LINDYID ajdues LYOHS peisixe ujed uononpuoo 199 LYOHS SHGOYNLOAIS peiduiejje sem ejduies e pejse LIH y yy sem 3aosu12313 epouoe 3 pieno uous eur aavno cO3M pejduiejje sem eseud 09S 99 e Jaye Aq pebpuq jou sepouoe 3 ino e pejse aidwes ey LNO L LHS QawLL LOHS LOAM LOHS SMOHS SALON lHOS8V LYUOUV IN3Ad LYOHS 901 AV1dSId LNAI esuodseiJ s y ejqej y uwous Jejdueg Aq eq ues yey sjue 3 BuiujeA sj pue Aq paneo suang n sem e joeuuoo pue pesseJd sem sBuuds joejuoo L
44. position it on its prepared base 4 Install the Back up Battery if applicable See Optional Back up Battery Installation page 5 18 5 Connect the Mains cable from the Junction Box on the Sampler bracket to the switched fused isolatorl DO NOT SWITCH THE POWER ON AT THIS POINT 6 Connect any other cables as appropriate to the Sampler Module See Electrical Connections to the Sampler Module page 5 7 7 Install the Intake Hose See Intake Hose Installation page 5 14 Sample Collection Vessel SCV 1 Place the SCV Single Container or Bottler as appropriate in the Lower Compartment beneath the sampler outlet Pinch Valve Tube 2 Place the Pinch Valve Tube in the top opening of the Container Bottler The tube should engage the Container Bottler to a nominal depth of 60mm 3 If the SCV is a Bottler connect it to the Bottler Connection The cable suspended from the top of the Lower Compartment z Lr D 1 PPI Standard Version Do not connect the Sampler Module to the switched fused Isolator The power connection is routed the PPI Electrical Connections to the Sampler Module See Fig 5 C Wiring Details Aquacell 5200 Sampler page 5 9 Electrical connections to the Sampler Module are made principally via the connection panel at the bottom rear of the module Only the optional Ancillary Signal Cable needs to be fitted during installation as the other cable s are pr
45. untuxew see ovS 76 cct 09 09 vA imod Pee v wens ysnauy unwxen 86 ctv ses 86 stt o9 09 ov non va moa ea UWL 9 ov Kjddng samog e ow oo oo mo 29 juerqui 0 S Or s or O eamesodway yuerquiy vs vs vs os co os rejuouuonnu3 e e e e e oues e e e emsojoua rouges wonnieduo e e e e e rosis TECHNICAL euejuag eueujeun A og pepuedx3 1907 19915 ssajule s Burjeoo epeJ6 peusiui pue ainjonsjsiadns joejs seq ssojure s 19915 ssojurejs epeJ6 peusiui pue jeuiqeo syoyoeiq Bununoui 995 ssejurejs uononnsuoo pue pep nouu 2 jnpow oos 5 9 5 P o lol lolol T
46. when the Sampler is in the middle of a SAMPLE ROUTINE Simply check the Display to ensure that a programmed Sample is not about to be taken exchange the Sample Collection Vessel for a temporary substitute one and press the SPOT SAMPLE Button The Sampler will discharge the Spot Sample into the substitute vessel and then continue its Program If an Automatic Sample happened to be called upon during this event then the Sample would simply be delayed until the Spot Sample had been completed which should be long enough to replace the original Sample Collection Vessel e lt Bottlers Detachable Bottlers All Aquamatic Detachable Bottlers comprise a Distributor Unit characterised by its transparent Distributor Dome a Distributor Pipe and a Bottle Carrier It is most important when locating the Distributor unit on the Bottle Carrier that the Polarising Slot in the Distributor Dome engages with the corresponding peg on H 7 the Bottle Carrier See asd e illustration C When using one of the two 12 Bottle Bottlers it should be noted that there is an upper limit on Sample Shot Volume of approximately 100ml This is imposed by the rate at which the Distribution Tray is able to disperse the water into the Bottle Self Emptying Bottler The Self Emptying Bottler operates in a similar way to the standard Bottler except that it drives at a much slower rate time to
47. After the initial display use the k button to step from one test to the next one DISPLAY SHOWS COMMENTS total shots Records total number of sample shots taken 0000000001 by the Sampler since its date of manufacture This display only shows briefly test pump Press the button to exercise the pump driving pump Listen to the pump and check for any test finished spurious noises test level det Press the button to check the main level 0514 probe test finished The reading should be in the range 0500 to 0520 A reading below this range suggests that a conductive path exists between the 2 long electrodes This probably means that the inside of the Sample Chamber top needs cleaning A reading above this range suggests a bad contact between one or more of the spring contacts and its corresponding electrode test guard elec Press the button to check the guard level 0515 probe test finished The reading should be in the range 0500 to 0520 A reading below this range suggests that a conductive path exists between the centre 6 electrode and the short electrode This probably means that the inside of the Sample Chamber top needs cleaning A reading above this range suggests a bad contact between one or more of the spring contacts and its corresponding electrode EMEN DISPLAY SHOWS COMMENTS test supply Press the button to check the power supply 12 18 under load test finished The reading shou
48. Consignment Damage in Transit On receipt of the consignment it is important to check the following That the consignment matches the supplier s delivery note and in turn the items specified on your purchase order See CONTENTS OF PACKAGE page 1 1 for details That no transit damage has occurred It is important to report any discrepancies or transit damage within 48 hours otherwise transit insurance may be invalidated In any event the cost of rectification would not be covered under the product warranty Note S200 S300 Series The packaging material protecting the Sampler can be removed for inspection purposes temporarily if appropriate without the need to remove the Sampler from its palette Copyright 2011 Aquamatic Ltd All rights reserved Storage of the Sampler Prior to Installation The Sampler should be kept in a dry indoor storage area until it is ready to be installed 1 CONTENTS OF PACKAGE The following is an illustrated list of most of the items appearing on the price list This is a usefull means of identifying the items ordered in order to ensure your order has been executed correctly Some price list items are omitted as they are fully integrated and not able to be depicted visually Price list items are also omitted when an illustration serves no useful purpose Lu 55 O a 1 1 Samplers S50 Aquacell S50 Wastewater Sampler Part Number CL 1210 voltage
49. ESS VIEW display combined with the optional Warning Output and or flashing Beacon serve to alert the operator that a Warning event has occurred and invite him to view the details Pressing the VIEW Button takes the Sampler out of the Warning Status 1 The Display returns to it s status before the Warning Event occurred 2 The Optional Sampler Warning Output is de activated 3 The Optional Beacon Red Segment stops flashing When a Warning Event has occured during a Sample Program and has been acknowledged by pressing the VIEW Button the Optional Beacon Red Segment will STOP flashing It will flash again when the the STOP Button is pressed Warning Event occurances whilst a Spot Sample is being taken during the Event Logging Phase 1 The Display reverts to the read out appropriate to the Warning Event as shown in the table above for 4 seconds and then returns to the Default Display 2 The Optional Sampler Warning Output is activated for 4 seconds and then is de activated 3 The Optional Beacon Red Segment flashes for 4 seconds and then stops In this case the event is not logged Viewing the Program Settings and Progress To assess the Sample Program you have entered or its progress either before running it whilst it is running or after it has completed press the VIEW button The display will show as follows VIEW PROG SETTINGS SHOT PROGRESS SAMPLE TEMP WARNING LOG SAMP WARNING LOG
50. Equipment may need to be terminated in one or more Signal Isolators Not supplied by Aquamatic mounted adjacent to the Sampler The isolators should be connected to the Sampler via the Samplers Ancillary Signals Cable Isolators are necessary to protect the Samplers inputs outputs from damaging electrical transients which are sometimes induced in long cables S u ZE r Oo a ma A Figure 4 D Connecting the Sampler to Typical Auxiliary Equipment Aquacell 100 Sampler LOVINOO AVE SERA 1 NGAO ATTWARON WNOIS 3S 4I Gal VHO3IN HUM HISAMO H YANM 02 NOS 3n9O NN SNOT z 31ON 8 BISAMO Bus NHO ATIWHON 19VINOO AY BY 91349907 ovis Mo 018 440 NO 1 545 ZHL NAHM 095070 SIOVINOO p OG LW CLV SLOVINCO AV Ei EH 1 990 ATIMWHONSISV SINAINO NMOHS SNOLLOENNOO 8 4BLSAMO 14 SALLVNHBLLTV Z 99130355 SI TWNOIS ANWTTONY N3HM 1 310N v 38A vs NOTBA N NEMO di TOMINCO ALONE a C ama aron anavo TWNOIS ANVTIONY 013 Wa VIY vg SALON V do 9NNu vM sna vs EUHM y c310N ES 8 TNS
51. INDMIO uong Nh JequieyD N3dO y pejse SHA ajdwes Jo euO 129 3aos12313 n Sjua 3 eux Me sem Jepjog e 9 gu pesseJd sem NNY SHA SEM uong NOY 94 SHA SHA gv sem SHA LOHS SALON lHOS8V LYOV NOlLVH3dO Jepnog 941 108 Jepog eui esioJexe ue e 9jeJedo Jejduues eui SNISSIN LOG uonipuoo e eq amog e Jepiog 198jep ue saog e 9jeJedo Jejdures 108 y oj e se ueeq Jey junoo SdINVS XVIN INYOS IN3 3 LYOHS 901 6 45 SNISSIIN I1nv3 I1nv4 Q3H2V3H S3 ldWvs INYOWIXVIN SMOHS p s 91 BuuojiuoJA oJnje1eduue ieuondo eux sei dde Ajuo
52. Indicated Location in the Action At Sampler Cabinet Switch on Plant Zone In the Plant Zone Switches on Heater adjacent to the Plant at Plant Zone Zone Fan temperatures below 15 C Top rear of the Starts to run Sampler Cabinet at Plant Zone temperatures above 32 C In the Container Zone Switches on 2 mounted on the at Container roof of the Lower Zone Compartment behind temperatures the Compartment below 1 C Liner In the Container Starts to run m Zone 21 behind 21 the vented front 2 upper panel of the Compartment Liner 6 6 Location in the Action At Sampler Cabinet Switch on In the Plant Zone 111 Starts to run after an initial delay of 3 minutes provided the ambient temperature is above 3 C 1 The Plant Zone PZ is the space within the Upper Compartment of the Sampler Cabinet 2 The Container Zone CZ is the space within the Lower Compartment of the Sampler Cabinet Switching on the Optional Back Up Battery Basic For 550 5100 and S200 Samplers 1 Release the Latch at the rear of the Sampler Module and open the hinged Battery Cover 2 Connect the Battery to it s cable using the red and black connector 5300 Series 1 Switch the Back Up Battery Switch on the Cabinet Front Panel above the Sampler Module to the CONNECTED position CAUTION Always disconnect the Back Up Battery during prolonged 24 hours power outage or damage could result e lt
53. Issue 5 03 Aquamatic Stationary Wastewater Samplers AQUA CELL User Guide MCERTS THE ENVIRONMENT AGENCY 5 MONITORING CERTIFICATION SCHEME SECTIONS CONTENTS KEY FIGURES WARRANTY CONTENTS OF PACKAGE 1 INTRODUCTION 2 CHOOSINGASITE 3 PREPARING THE SITE 4 INSTALLATION 5 OPERATION MAINTENANCE TECHNICAL SPECIFICATION 8 CONTENTS AQUACELL 550 5100 5200 5300 SERIES WASTEWATER SAMPLER NEW PRODUCT WARRANTY i Discrepancies in Content of Consignment Damage in Transit ii Storage of the Sampler Prior to Installation ii CONTENTS OF PACKAGE 1 1 Samplers 550 1 2 Samplers S100 cce eee t n dec 1 3 Samplers S200 14 Samplers 5310 5320 1 5 Samplers Aquacell S310H S320H 1 6 Sample Collection Vessels SCV S 13 Single Container 1 7 Bottler OptionS e E 1 7 Removable 1 7 Integral Botllers poe a n E 1 8 Optional Equipment Electrical 1 8 Opt
54. MENT SAMPLER MODULE HOUSING WITH MOUNTING PLATE OR UPTIDNAL LOCKABLE LIFT UP PROTECTION COVER SEE AUXIARY EQUIPMENT ENCLOSURE NOTE COVER ONLY SUPPLIED WITH MODELS S310H ANDS320H gt POWER CONNECTION FOR THE COPTIONAL AUXIARY EQUIPMENT MOUNTING PLATE DR lt OPTIONAL AUXIARY EQUIPMENT ENCLOSURE o o c c E 1468 0 SEE NOTE 1 c c c E LEFT SIDE VIEW VRUNT VIEW 4 FIXING HOLES FOR THE UPTIUNAL AUXIARY EQUIPMENT SAMPLE CONTAINER MOUNTING PLATE DR OPTIONAL HOUSING WITH LOCKABLE amp UXIARY EQUIPMENT ENCLOSURE DOOR SEE NOTE 2 Figure 4 H Installation Drawing S300 Series Sampler Right Side and Rear Views All dimensions are in mm POWER CONNECTION FOR THE OPTIONAL PRESSURISED PIPELINE INTERFACE S300 4 FIXING HOLES FOR THE OPTIONAL PRESSURISED PIPELINE INTERFACE S300 AIR INTAKE COWL SUPPLIED WITH MODELS S310H AND S320H SAMPLE INTAKE GLAND AIR EXHAUST COWL SUPPLIED WITH MODELS S310H AND S320H SAMPLE INTAKE LEVEL OPTIONAL ANCILLARY SIGNALS CABLE GLAND TERMINAL COVER PLATE POWER INPUT CABLE GLAND SIGNAL CONNECTION FOR THE OPTIONAL PRESSURISED PIPELINE INTERFACE 5300 1260 0 SEE NOTE 1 2 rr ag a RIGHT SIDE VIEW OPTIONAL CONDENSATE EVAPORATOR TRAY POWER SUPPLY CABLE EXIT POINT 4 13 33 5 CONDENSATE
55. O WMS SNOLLOSNNOO NOIL 2 51 1 SLANI H3 1dWVS S 3LON L3NIgVO JHL GNVH 4437 3HL NO NOLLO3NNNOO 331V3d3H STVNSIS AYYTIIONY OL 3190718 TWNIWYSL SNOILOANNOD SNOLLO3NNOO 3HVdS t Mounting Plate Optional Auxiliary Equipment Enclosure Auxili lona Details Opt iring Figure 4 J ALVIddOUddV Sv LN3Wdlno3 AsVITXQv OL LOANNOD SNOLLO3NNOO 33 1dVvS 31VIHdOHddV SV LNAWdINOA ABVITXOQV OL 193NNOO NOILO3NNNOO 31V3d3H STVNOSIS ABV TIIONV OL 3120718 TWNIWYAL SNOLLO3NNOO WNOILdO SNOLLO3NNOO 33VdS 0 v TOYLNOSD 3 1 0W3H AS v NOILONNSTW STS 8 8dio YSIS Lxnv vxnv NOILONN 4 J NYYO ISIONDYNL ALIS SHL aad MOTI3A N3349 anta 3LIHM NMOu8 13701A A389 SNILO3NNOO 30438 Q31VNIAH3 AT33VS SI 380SN3 H3 ldWVvS ACIS IHL NO YHOLOANNOO JHL OL Q3193NNOO N3HM 39 V1L1OA SNIVW S3ldHvO 3 18v9 LNAWdINOS AYVITIXNY IHL TTSHS YOLOANNOO JHL 30 JHL LV LNN NIVHLS N31H9IL S HOLO3NNOO
56. ONINNWM eas SUM c AHL1V3H SI NALS AS JHL N3HM 5079 3H V SID VINOO VI OG VH SIOVINOO AV BY FEMS ATIVWHON HV SLNAINO GBLIOQ NMOHS SNOLIO9NNOO 8 Z 98410995 SI TWNDIS ANY TION V NEHM CANS S310N 018 HOLVONDNN V RV Tv pee RODNE TNE AEX NMOHG _ 130 anavo 7WNOIS AYYTIONY Aquacell 5300 Series Samplers First remove all packing material from the Sampler and it s ancillaries except for the wooden palette on which the Sampler stands Note The Sampler s Lower Compartment is used to transport the Sample Collection Vessel ancillaries etc Figure 4 G Installation Drawing S300 Series Sampler Top Left Side and Front Views All dimensions are in mm COPTIONAL BEACON FIXING POINT BASE FLANGE WITH 4 X 13mm FIXING HOLES 770 0 728 0 NOTE 1 SAMPLERS FEATURING A WASTEWATER DRAIN ARE FITTED WITH A DEEP BASE WHICH ADDS 140mm gt TO THE HEIGHT OF THE i INTAKE LEVEL AND TO THE OVERALL HEIGHT OF THE 896 0 CABINET 7630 4914 NOTE 2 USING OPTIONALD PADLOCK E m m gt 2 20 2 r 2 VIEW 165 0 SIGNAL CONNECTION FOR THE DPTIDNAL AUXIARY EQUIP
57. On Site service GUARD HIT The Short Clean the ELECTRODE Guard Chamber Top HIT Electrode electrodes was hit see Cleaning before the Sample the Long Tract page 7 2 Electrode Cont FONVNALNIVAI N 1 This operation should only be carried out by a skilled technician IDENT EVENT LOG SHORT NOTES ACTION FORM Modify the installation to avoid splashing See Intake Hose Installation page 5 14 ELECTRODE OPEN CCT A Sample Fit the Sample OPEN Chamber Chamber CIRCUIT Electrode Contact Clean the Spring failed tops of the to connect electrodes when 3 where contact sample was is made with attempted the Contact Springs see Cleaning the Sample Tract page 7 2 N B Contact Springs should project about 6mm from their location holes If this is not the case return the Sampler Module for service ELECTRODES SHORT CCT A conduction Clean the SHORT path existed Chamber CIRCUIT between see Cleaning the Sample Sample Chamber Tract page 7 2 sample was installation attempted to prior to the splashing see effluent being Intake Hose drawn into Installation 7 13 the Sample page 5 14 Chamber 2 g 222 H Z gt MAXIMUM SAMPLES REACHED FAULT BOTTLER FITTED FAULT BOTTLER MISSING BOTTLER FAULT 2 gt e m N LOG SHORT FORM MAX SAMPS BOT FITD
58. S ACTION COMMENTS SYSBOT05 BOTTLES GROUP x 2 other group sizes SYSBOTO06 BOTTLE 01 SHOTS 02 15 SEC PAUS 5 5 7 Select the number of Bottles to be addressed simultaneously This number must be less than or equal to the number of bottle locations Now see SYSBOTO7 or SYSBOTO6 if SHOTS BOTTLE has been set to YES at SPECOP3 Select the Bottle Number and then input a 2 digit number using the 0 9 Buttons This Screen allows selection of the number of Shots to be deposited into each Bottle of the Bottle Group Now see SYSBOTO7 When carrying out a Group Sample the Bottler moves from one Bottle in the Group to the next as quickly as the Sampler is able to take the individual Samples of the Sample Event The Bottler Distributor Pipe can be made to dwell over each bottle for 15 seconds after a Sample has been discharged to allow any remaining drips to drop into the Bottle Select YES if this feature is required Now see SYSBOT08 pd e lt e 6 29 1 Samples are actually deposited into each Bottle in a Group successively but the time delay between each deposition is only the Sample Cycle Time seconds and hence in many cases Samples can be regarded as being taken simultaneously IDENT DISPLAY SHOWS ACTION COMMENTS SYSBOTO08 INCREMENT BY The Bottler can be TIME programmed to move from SAMPLES one Bottle to the next or one Group t
59. S PER BOTTLE Select the number of Samples to be deposited into a Bottle before the Bottler indexes to the next Bottle or next Group if the Bottler is in GROUP MODE Now see the PROGINSTO1 PROGBOTOS3 TIME PER BOTTLE Select the time that Samples 00 HOURS 30 MINS are to be deposited into a Bottle before the Bottler indexes to the next Bottle or next Group if the Bottler is in GROUP MODE Now see PROGINSTO 1 PROGINST PROGRAM This screen appears briefly 9 INSTALLED Now see the DEFAULT DISPLAY This completes the Program Installation when the Sampler is programmed to operate with a Bottler D m 2 2 9 w Special Options An additional menu of System Options is available for functions which are only required for specialised applications This menu can only be accessed when the Screen shows the DEFAULT DISPLAY To enter the SPECIAL OPTIONS Menu press and hold the button for at least 2 seconds then release and briefly press the button IDENT DISPLAY SHOWS ACTION COMMENTS SPECOP1 SPECOP2 AUTO RESTART SHOTS BOTTLE SPECOP3 SPECOP4 Special Options Indication RELAY OUTPUT SAMPLE AQUIRED DURING SHOT Having selected one or more of the 3 available Special Options the SPECIAL OPTIONS Select YES to see options available or EXIT to return to DEFAULT DISPLAY If YES see SPECOP 02 If EXIT see DEFAULT DISPLAY The Sampler can be made to aut
60. S3A Idd 31ON G3SN4 5 v NOLLONN WIN indivi JV TONY GL TSNNOS TINA SRIVIA 8 aauinoov 1 OL 8 d O NOLLONNS TWN 137014 SEM AN3WINVdWOO suaniiog 3S LON AOS NI SOW 1d YOSNAS 3univuadWal 311108 378VH9V 130 27872 SNIVW 9 NOLLO3NNOO IVNOIS emm AHVTIIONV NOLO3NNOO dol SNIVW ANAWLYVdNOO S3MO1 IN3ILUVdWOO u3MO1 Q3193NNOO TINON CNNOLLdO 1 4 30 30v4 KaG 4 Aquacell S300 Series Samplers See Figure 4 G Installation Diagram S300 Series Sampler page 4 12 Sampler 1 Move the Sampler on its wooden pallet to a position close to the prepared base 2 Remove the transit bolts attaching the Sampler to its pallet 3 Carefully remove the Sampler from its pallet and position it on the prepared base 4 Fasten the Sampler down on the base using suitable fixing screws in the four 13mm fixing holes in the cabinet base flanges 5 Attach the 2 Air Cowls using the fixing screws
61. Sampler is specified with 10 litre Polyethylene Container Jj an optional Suspension Bracket is available which attaches to the lower edge of the Sampler Module and provides a suspension point for the Container All other Detachable Sample Collection Vessels can be used with the S50 where the installation provides for the SCV to be located suitably beneath the Sampler Whilst the Sampler is suitable for operation at ambient temperatures between 10 C and 50 C frost protection for the sample is not provided Aquacell 5100 Wastewater Sampler This is a wall mounting automatic sampler featuring the Aquacell Sampler Module The Aquacell 5100 is intended for either indoor or outdoor applications The Sampler is supplied with a Bracket Wall Mounting Plate Mounting Bolts to facilitate attachment to a wall or similar vertical surface Lockable covers are provided to prevent access to the sampler s operational components and Battery Compartment When the Sampler is specified with a 10 litre Polyethylene Container an optional Suspension Bracket is available which attaches to the lower edge of the Sampler Module and provides a suspension point for the Container All other Removable Sample Collection Vessels can be used with the S50 where the installation provides for the SCV to be located suitably beneath the Sampler Whilst the Sampler is suitable for operation at ambient temperatures between 10 C a
62. Sampler it comes with the following guarantee Electrical and or mechanical defects occurring during the 12 months from the date of invoice will be rectified free of charge provided the defective item is returned carriage paid to the supplier during this 12 month warranty period Details of Breakdown Service can be found in the MAINTENANCE section of this User Guide see page 7 8 for further information Please read this User Guide carefully as neither Aquamatic Ltd nor its agents accept responsibility for any damage or defect caused by misuse abuse neglect or incorrect operation Aquamatic Wastewater Samplers are subject to continuous development and improvement Components and specifications may change without notice One copy of the User Guide is included with each Sampler This is intended to assist the reader in the effective application of the product and although the information contained is given in good faith Aquamatic Ltd does not accept responsibility or liability for any loss or damage arising from the use of information provided or from information being omitted WARRANTY ALNVYYVM In any event Aquamatic Ltd does not accept liability for any consequential loss or damage arising from the use or failure of the product or any information provided including but not limited to economic or financial loss damage to peripheral equipment or products loss of use productivity or time Discrepancies in Content of
63. Service Arrange for an engineer to come to site and carry out repairs This is often the only practical option in the case of S200 S300 Series Samplers particularly when the fault lies somewhere other than within the removable Sampler Module the Removable Bottler or other items which can be easily returned Back to Base Service Return the faulty item to Aquamatic or it s approved Distributor for repairs to be carried out in the workshop Proceed as follows Sampler Module Remove Sampler Module from its location and remove the battery if fitted Do not return the battery with the Sampler unless requested Do not remove the Sample Chamber assembly from the Sampler Pack Sampler Module and battery separately if requested in TRANSIT PACK If you require a TRANSIT PACK please contact your supplier who will arrange for one to be forwarded to you Return to Aquamatic Ltd or it s approved distributor for repair Removable Bottler Pack the Bottler in its original TRANSIT PACK if possible If original packaging materials have been discarded please contact your supplier who will arrange for a new TRANSIT PACK to be forwarded to you Return to Aquamatic Ltd or it s approved distributor for repair Other faulty hardware which is readily detachable Either pack in original packaging if available or use suitable alternative packaging materials Return to Aquamatic Ltd or its approved distributor f
64. T SAMPLE TEMP 4 0 C SAMPLER READY Note Maximum Sample Temperature Minimum Sample Temperature and Mean Sample Temperature are computed from data collected from the time the first sample is taken until the time the STOP Button is pressed or the data logger is full If VIEW WARNING LOG is selected The first Warning Event to occur If any Warning Events have occurred between pressing the RUN PROG Button and pressing the STOP Button will appear on the Display see below Press the w button to view any other Warning Events which may have occurred The top line of the Display will show Event Serial Number Warning Events are counted along with Sampling Events and the Log Short Form The corresponding date and time when the Warning Event occurred are shown on the bottom line of the display followed by For example e lt e 0025 GUARD HIT 10 12 08 17 41 If no Warning Events have occurred the display will show NO WARNINGS Holding the Button pressed instead of repeatedly pushing it will cause the log to step once per second for the first 5 seconds Holding the Button down for longer than 5 seconds will cause the Log step rate to increase to 10 per second The 4 button can be used in the same way as the w button but to step backwards through the log If the 4 button is pressed at the start of a View routine the Log will display the last Log Entry If VIEW SAMP WARNING LOG
65. aken This avoids the possibility of siphoning See Figure 3 A above Also see the Sampler Installation Drawing of the Sampler specified in PREPARING THE SITE Section 4 for details of the Sample Intake Level Ifthe Sampler is to be operated with 2 x 4 5 Litre Self Emptying Bottler or a Wastewater Drain has been specified 5300 Series Samplers only a Gravity Drain will be necessary to dispose of unwanted wastewater to a suitable disposal point Often back to the vicinity of the Sampling Point 5320 and S320H Samplers only These samplers feature sample refrigeration and need to dispose of a small volume of condensate water Samplers fitted with a Wastewater Drain are able to dispose of Condensate Water Samplers not fitted with a Wastewater Drain have a Condensate Water Drain There are 3 alternative methods of disposal of water discharging from the Condensate Water Drain which are as follows o Construct a Gravity Drain from 21 5mm O D plastic pipe o Deploy a Condensate Evaporator Tray Part Number CL 4112 Note This should have been specified with the Sampler order as it cannot be retro fitted o Outdoor Installations Simply allow the condensate water to soak away into the surrounding earth Pressurised Sampling Points Samplers specified with the Pressurised Pipeline Interface PPI are suitable for sampling from pressurised Sampling Points typically pipelines Considerations when using a sampler
66. amples and cause cross contamination of samples 5 Do check humidity indicator regularly It is vital that all the electrical parts are kept dry Always change the Desiccant Bag when 40 circle on indicator turns pink 6 Do take great care to ensure that sample frequency and size are optimised to provide a true representation of the wastewater flow Companies can often obtain advice from their local water company particularly where samples are being taken in connection with charge assessment consent limits 7 Do disconnect battery if fitted if Sampler is not used for prolonged periods as failure to do so can cause damage to occur 8 Do keep the sample volume small where a wastewater has the potential to create foam This has the effect of minimising the time that wastewater is dropping out of the Volume Control Tube and hitting the surface of the wastewater accumulating in the Sample Chamber so creating foam before the Volume Control Tube becomes immersed e lt oO e Don ts 1 Don t leave samples for longer than necessary before analysing them When the samples are biologically active the degradation can be minimised by storing them in a refrigerator set to about 4 C 2 Don t allow the Sampler to cycle more frequently than necessary particularly at high lifts and or at high ambient temperature and don t set unnecessarily long purge times as this will impose unnecessary wear on the pump
67. an Initial Sample should not be taken Where the requirement is to take Samples from a Sampling Point at equal Time Intervals commencing at a certain time then an Initial Sample is sometimes appropriate Select YES or NO Now see SYSSAMO5 Samples can either be taken at fixed Time Intervals or when coupled to a suitable flowmeter at equal Flow Increments see SAMPLING FREQUENCY page 6 16 OPERATION Select either TIME or FLOW If TIME see SYSSAMOG If FLOW see SYSSAMO6 IDENT DISPLAY SHOW ACTION COMMENTS 5 55 FLOW O R TIME When operating in Sampling DISABED Mode Flow a Flow Override ENABLED Time can be set In this way should a flow related Sample not be called for after the Override Time has elapsed then a Sample would be taken regardless of flow Thus during periods of low or zero flow a background Sampling rate is maintained Select either DISABLED or ENABLED Now see SYSSAMOT SYSSAMO 7 FLOW SIGNAL The Sampler will IMPULSE accommodate either an 4 20mA Impulse Signal A normally open volt free contact repeating at equal flow increments or a 4 20mA Signal corresponding to flow rate Select either IMPULSE or 4 20mA Now see SYSSAMOS SYSSAMO08 REMOTE The Sampling Routine can CONTROL be inhibited enabled by YES an External Signal see NO SYSSAMO for details Select YES or NO If YES see SYSSAMO9 if NO see SYSSAM11 or SYSSAM 13 if a Bottler is present
68. ary Equipment Enclosure plus additional integral parts Auxiliary Equipment Mounting Plate Intake Hose Support Bracket Kit Wastewater Drain plus M D additional integral parts Consumable Spares Battery Sampler Desiccant Bag Sample Chamber Acrylic Glass Part Number CL 4117 Part Number CL 4108 Part Number CL 4010 Part Number CL 4102 Part Number CL 6026 Part Number CL 7009 Part Number CL 6164 Part Number CL 6028 2 INTRODUCTION The Sampling Process Aquacell Stationary Wastewater Samplers extract individual sample shots from an open non pressurised source such as a wastewater channel or vessel according to a predetermined program and deposit them into one or more Sample Collection Vessels SCVs In this way the user is provided with a representative sample of the wastewater discharge Each of the Aquacell Samplers is capable of being combined with a Pressurised Pipeline Interface PPI to give the Sampler the capability of sampling from a Pressurised Sampling Point Typically a pipeline operating at pressures up to 6 Bar The 5200 5320 and 5320 Samplers incorporate sample temperature control This is particularly important for biologically active wastewater The Sample Collection Vessel is contained within the temperature controlled lockable lower compartment of the Sampler Samples are stored at an average temperature between 0
69. ble 5 10 Integral Botllers e oo dere ex rie ea eI 5 11 Optional Auxiliary Equipment Mounting Plate 5 11 Optional Auxiliary Equipment Enclosure 5 11 Pressurised Pipeline Interface Standard Version 5 13 Pressurised Pipeline Interface S300 Version 5 13 Intake Hose Installation 5 14 Non Pressurised Sampling Points 5 14 Installation Procedure 5 14 S50 Sampler ona cese aci pie 5 15 5100 and S200 Samplers 5 15 5300 Series Samplers icto a ei edi acia 5 16 Pressurised Sampling Points Samplers incorporating The Pressurised Pipeline Interface 5 17 Installation teer E Re eire re ere 5 17 Optional Back up Battery Installation 5 18 507 S200 Samiplers 5 18 S100 Sam plete M 5 18 5300 5 5 5 5 5 18 OPERATION 6 1 Definitions e re i 6 1 Basic Operations
70. button on the Sampler to continue with the download Press the 2 button on the Sampler to abandon the download Pressing the STOP button at any time during the download will also cause the download to abort Sampler is waiting for response The Samplers LCD shows 1 TO DOWNLOAD 2 TO ABANDON Press the 1 button on the Sampler to continue with the download or the 2 button to abandon the download Note If the logger contains less than 150 Event logs the above choice will not be given and the download will continue f Format 2 the Visual Appraisal format is selected and the logger contains 150 or more Temperature logs The Hyper Terminal window on the computer screen shows example variables are given Visual Appraisal format selected Approximate download time t1 t2 secs or mins as appropriate Press the 1 button on the Sampler to continue with the download Press the 2 button on the Sampler to abandon the download Pressing the STOP button at any time during the download will also cause the download to abort e lt Sampler is waiting for response m The Samplers LCD shows 1 TO DOWNLOAD 2 TO ABANDON Press the 1 button on the Sampler to continue with the download or the 2 button to abandon the download Note If the logger contains less than 150 Event logs the above choice will not be given and the download wi
71. choice of either interrogating the logger using the Sampler s Keypad Display or downloading the data to a computer When downloading the data to a computer the Sample Temperature Data where the Sample Temperature Monitoring Facility is present are available in full See page 6 55 for details on setting up to download the logger to a computer Sample Events and Warning Events are logged from when the RUN PROG Button is pressed until the STOP Button is pressed or the Logger reaches its capacity This period is known as the Event Logging Phase The Event Logger will store up to 1012 Sampling Warning Events When the Event Logger reaches its capacity it will cease to acquire any further data Sample Temperature Monitoring Option Sample Temperature Readings are taken using a Temperature Probe The Probe is inserted into the Sample Container Samplers with a Single Container or one of the Sample Bottles 5300 Series Samplers with the Integral Bottler option only The Sample Temperature Logger will store up to 42 days of 5 minute interval Sample Temperature Readings When the Sample Temperature logger reaches its capacity it will cease to acquire any further data e lt e 6 41 Sample Temperature readings are logged at intervals of 5 minutes starting during a Sample Program after the first Sample is taken and finishing when the STOP button is pressed or the logger reaches its capacity
72. e Ajuo eJnjeJeduJe 3NOZ jue 3 Buren stu ON V N eucz Jeurejuot NI dW3l ZO SH3NIVLNOO LOHS INYOS SMOHS SALON lHO8V 1 IN3 3 LYOHS 901 Warning Event occurances out of the Event Logging Phase 1 The Display reverts to the read out appropriate to the Warning Event as shown in the table above for 4 seconds and then returns to the Default Display 2 The Optional Sampler Warning Output is activated for 4 seconds and then is de activated 3 The Optional Beacon Red Segment flashes for 4 seconds and then stops Warning Event occurances during the Event Logging Phase 1 The Display reverts to the read out appropriate to the Warning Event as shown in the table above for 4 seconds It then returns to the display displays showing when the Warning Event occurred but now it alternates with the Warning Occurred Press View Display The Display cycles through for example Display 1 PROGRAM RUNNING 12 12 08 13 14 Display 2 NEXT SAMPLE DUE 00Hr 50Min 30Sec Display 3 WARNING OCCURRED PRESS VIEW Display 1 etc 2 The Optional Sampler Warning Output is activated D m 2 2 3 The Optional Beacon Red Segment flashes 6 In addition the event is logged Note When a Warning Event occurs during the Event Logging Phase it is likely that the Sampler is unattended and the WARNING OCCURRED PR
73. e Intake Hose followed by bubbles being emitted from the end of the Intake Hose for approximately 2 seconds Post Purge Time The time required to expel the excess water from the Sample Chamber and in turn the Intake Hose This time is factory set to 6 seconds The POST PURGE time should be long enough to ensure that water is expelled from the Sample Chamber Intake Hose followed by bubbles being emitted from the end of the Intake Hose for approximately 2 seconds Both times are adjusted if necessary by taking repeated spot samples and successively changing the time s see Programming the Sampler below until the above criteria are met Note There is no benefit in setting the Purge Times longer than stated above Setting long Purge Times will yield a shorter Back Up Battery operating time capability Samplers with Back Up battery fitted and cause unnecessary wear on the Sampler Setting the Flush Time PPI The PPI Flush Time should be long enough to be sure that all of the residual water is expelled from the PPI pipe tract In order to achieve this a volume of water equal to the volume of the PPI pipe tract is flushed though the tract from the Sampling Point to the PPI Drain Outlet each time a sample is taken The volume discharging from the PPI Drain Outlet is supplemented by the residual water in the tract at the commencement of the sample The total volume to be discharged from the PPI Drain Outlet at each sample V can be ca
74. e atmosphere The Condensate Evaporator Tray is only energised when the Sampler s Refrigeration Unit is operating to minimise electricity consumption 28 m ne m 2 ep Gravity Drain Wastewater Installation if required Construct the drain from 56mm O D plastic pipe and terminate it in the P Trap supplied with the Sampler attach the drainpipe to the output of the P Trap i e the lower connection point It is important when configuring the drain to avoid the possibility of water being removed from the trap by siphon action The Sampler is provided with a 56mm stub pipe at the bottom rear of the Sampler Cabinet The P Trap is attached to the Sampler at this point Gravity Drain for Self Emptying Bottler if required Samplers specified with a 2 x 4 5 litre Self emptying Integral Bottler are supplied with a Wastewater Drain The bottler drain outlet and the Wastewater Drain outlet are connected to a P Trap using the compression fittings supplied Electrical Power Supply Installation A suitable electrical supply should be provided for the Sampler see TECHNICAL SPECIFICATION Page page 8 7 which is terminated in a Switched fused isolator fused according to the VA rating indicated on the Samplers Rating Label beneath the cable glands on the lower rear panel of the Sampler Cabinet The isolator should be mounted conveniently close to the Sampler s Power Input Cable Gland positioned at the rear
75. e connected The optional Bottler connection is a waterproof in line connector suspended from the top of the Lower Compartment There is an optional USB connection on the front panel of the Sampler Module This is intended for operator use as required to download the Sampler s data logger and would not be involved at the installation stage The connection panel comprises a Mains connection and 4 optional additional connections The connectors are all waterproof See Wiring Details When connecting a cable to a connector first remove the connector sealing cap Care should be exercised to correctly orientate the connectors before applying any force to mate one with the other Having mated the connectors correctly the retaining cover should be screwed in place taking care to avoid cross threading If difficulty is experienced in engaging the threads rotate the retaining cover in reverse until a click is heard Then rotate the cover in a clockwise direction to secure the connector z e gt 5 e z e Details Aquacell S200 Sampler iring Figure 5 C o d o 5 MOTI3A wenan ama MOTA N33HO NMOMG 310 234 N33HO Idd SHL O1 SLOSNNOD HOIHM ABE am NI O31VNIWH3 SI 318VO SIHL NOIS
76. e simplicity of programming the Sampler In these applications programming the Sampler would involve setting just one parameter INTERVAL Although many Sampler applications are undoubtedly simple in the extreme there are also applications where it is invaluable to be able to exercise one or more of the many system options available to the Aquacell user Having programmed SYSTEM SETTINGS you will find that the Screen reverts to PROGRAM SETTINGS Check amend the Program Options these options will be appropriate to the system you have just programmed and the Sampler is programmed In future providing that you do not wish to change any System Settings programming the Sampler is just a case of ticking PROGRAM SETTINGS and checking amending the Program Options as required Programming Procedure Press the SET PROG button to get into the Programming Mode The following table lists display readouts in bold capitals Where there is an alternative this is shown in with identification codes in ITALIC capitals to help you navigate your way through your particular Program together with instructions a few words of explanation application examples etc Check through each as appropriate and you will have installed a Program in your Sampler which meets your exact requirements INDENT DISPLAY SHOWS ACTION COMMENTS SETPROG SELECT MODE Select SYSTEM 01 PROGRAM SETTINGS SETTINGS initially In SYSTEM SETTINGS future you
77. ed test finished temp correction 24 0 C test finished Breakdown Service Optional Feed a current signal into the Samplers Ancillary Signal Connection Current ve to the 5V connection and Current ve to the Flow I P connection The following current signals should produce display readings within the following ranges 4mA no flow 0809 0829 12mA half scale flowy 0385 0405 20mA full scale flow 0000 0000 Feed a contact closure between the Remote Control Input and the OV Input of the Ancillary signal connection The display should go from input open to input closed With the Sample Temperature Probe immersed in a liquid the temperature of which is monitored by a calibrated thermometer adjust the reading to agree with that indicated by the calibrated thermometer Press button to increment the reading by 0 1 C or press button to decrement the reading by 0 1 C If the probe is faulty or not connected the display will show C There are no user serviceable parts on the Aquacell Sampler apart from those referred to in this User Guide Where a problem is unable to be resolved with the aid of the User Guide the following procedure should be followed Report the failure to Aquamatic or it s approved Distributor Often a telephone call is enough to resolve a perceived problem When a problem cannot be resolved over the telephone then there are two possible alternatives On Site
78. ed in engaging the threads rotate the retaining cover in reverse until a click is heard Then rotate the cover in a clockwise direction to secure the connector z Lr D z Details Aquacell 5100 Sampler iring Figure 5 MOTA advs OH1NOO SLOWSY v d O NOLLONNSTVW vs 9 d o aauinoov a1dvs g d O NOLLON Qd MOTI3A N3349 SLIHM NMO38 13101A IAIM NOILONNA D TVYLNIN 5 ania MOTIJA N33HO NMOMNS x anayo si 21872 ABVTIIONV SIHL NOISH3A Idd 31ON 3 18VO SNIVW aog anavHov 130 NOLLGSNNOS NOLLO3NNOO agog ANVTIONV NOLLO3NNOO NOILO3NNOO Idd SINGOW 30 39V4 uvas WOLLOS 108 3S LON AOS NI 4A amp k HOSNAS 3univsadial NOILO3NNOO SYNLVYAdWAL TWNOILdO Aquacell S200 Series Samplers See Fig 4 E Installation Drawing 5200 Sampler page 4 9 Sampler 1 Move the Sampler on its wooden pallet to a position close to the prepared base 2 Remove the transit bolts attaching the Sampler to its pallet 3 Carefully remove the Sampler from its pallet and
79. ed with a 2 x 4 5 Litre Self Emptying Bottler or a Wastewater Drain has been specified 5300 Series Samplers only an additional Gravity Drain will be necessary to dispose of unwanted wastewater to a suitable disposal pointll 320 and S320H Samplers only These samplers feature sample refrigeration and need to dispose of a small volume of condensate water Samplers fitted with a Wastewater Drain are able to dispose of Condensate Water Samplers not fitted with a Wastewater Drain have a Condensate Water Drain There are 3 alternative methods of disposal of water discharging from the Condensate Water Drain which are as follows o Construct an additional Gravity Drain from 21 5mm O D plastic pipe o Deploy a Condensate Evaporator Tray Part Number 3 4 CL 4112 Note This should have been specified with the Sampler order as it cannot be retro fitted o Outdoor Installations Simply allow the condensate water to soak away into the surrounding earth AE 28 Wal 2 gt 1 may be possible to use the PPI drain for this purpose PREPARING THE SITE Aquacell S50 Sampler First remove all packing material from the Sampler and its Ancillaries Figure 4 A Installation Drawing S50 Sampler All dimensions are in mm 97 5 975 WALL 1222 0 2 fam rr oc oa THE SAMPLER IS SUPPORTED ON IT S WALL MOUNTING BRACKET BY 2 HEXAGON HEAD MASONRY
80. er CL 1260 voltage Hes 55 O a Aquacell 5310 5320 Intake Hose Clip Sampler Unit User Guide Spare Volume Control Tube 16 Intake Hose with filter 10 metres long 2 Intake Hose Anchors Note The Sampler s lower compartment is used to transport the Sample Collection Vessel ancillaries etc 1 not included when PPI is specified Samplers S310H S320H Aquacell S310H Wastewater Sampler Part Number CL 1250 voltage Aquacell S320H Wastewater Sampler Part Number CL 1270 voltage 51431309 Rs Go em m Aquacell S310H Intake Hose Clip S320H Sampler Unit 8 User Guide Spare Volume Control Tube Intake Hose with Air Cowls including filter 10 metres e 9 4 fixing screws long nylon washers Q 2 Intake Hose Anchors Note The Sampler s lower compartment is used to transport the Sample Collection Vessel ancillaries etc 1 not included when PPI is specified Sample Collection Vessels SCV s Single Container Options 10 Litre Polypropylene Part Number CL 3005 Container 7 8 Bac zZ 9g amp 25 Litre Polyethylene Part Number CL 3001 Container Bottler Options Removable Bottlers 2 x 4 5 Litre Self Emptying Part Number CL 3006 Polypropylene Bottler including expansion coupling 4 x 4 5 L
81. es en w IDENT DISPLAY SHOWS ACTION COMMENTS PROGSAMO 7 IMPs PER SAMPLE Set number of impulses 0001 If the Sampler is programmed to operate without a Bottler see DEFAULT DISPLAY If the Sampler is programmed to operate with a Bottler and INCREMENT BY SAMPLES is selected see PROGBOTO2 If the Sampler is programmed to operate with a Bottler and INCREMENT BY TIME is selected see PROGBOT03 PROGSAMO08 INTERVAL AT F S Set interval between Sample 010 MINs Shots at full scale flow i e when current signal is 20mA Note Interval at half scale 12mA would be twice that at full scale If the Sampler is programmed to operate without a Bottler see PROGINSTO1 If the Sampler is programmed to operate with a Bottler see PROGBOTO1 PROGINST PROGRAM This Screen appears briefly M INSTARLED Now see the DEFAULT DISPLAY This completes the Program installation when the Sampler is programmed to operate without a Bottler pd e lt e 6 33 If a Bottler is included then continue as follows Program Settings Bottler IDENT DISPLAY SHOWS ACTION COMMENTS PROGBOTO1 BOTTLER SETTINGS This Screen appears briefly If the Sampler is programmed to operate with a Bottler and INCREMENT BY SAMPLES is selected see 2 If the Sampler is programmed to operate with a Bottler and INCREMENT BY TIME is selected see PROGBOT03 2 SAMPLE
82. folder in which you intend to store the text file you are about to create Give your text file a name for example Sampler 1 and then click the Save button The selected file string appears in the aperture in the Capture Text window Click Start and you are ready to download data from the Sampler Note For subsequent downloads the selected file string should already be present in the aperture in the Capture Text window If this is the case just Click Start Downloading the Event Log Type and then press Carriage Return If the logger contains 150 or more Event logs The Hyper Terminal window on the computer screen shows example variables are given e Unit Sampler 123 Date 28 05 08 Time 17 16 Sampler firmware VER 02 07 00BL EVENT LOG Record Count xxxxx Approximate download time t1 t2 secs or mins as appropriate Press the 1 button on the Sampler to continue with the download Press the 2 button on the Sampler to abandon the download Pressing the STOP button at any time during the download will also cause the download to abort The Sampler is waiting for response The Samplers LCD shows 1 TO DOWNLOAD 2 TO ABANDON Press the 1 button on the Sampler to continue with the download or the 2 button to abandon the download e lt oO e 6 a Note If the logger contains less than 150 Event logs the above
83. gle latch S300 Series Samplers The Back up Battery is pre installed in S300 Series Samplers and has a rocker switch mounted on the Sampler Panel used to disconnect or connect the battery as required This switch should be set to the Disconnected position as the Back up Battery should not be connected at this point l z a gt E e 1 IMPORTANT The Back up Battery should not be connected to the Sampler and left for an extended period more than 24hrs before the system is commissioned as it may become fully discharged this happens battery Sampler damage could result OPERATION Definitions AQUACELL SAMPLER AQUACELL SAMPLER IN PPI MODE SAMPLING POINT SAMPLING CYCLE SHOT SAMPLE GROUP SAMPLE COMPOSITE SAMPLE The basic Aquacell Air Pump Vacuum Sampler The Aquacell Sampler combined with the Pressurised Pipeline Interface PPI The precise position within a sampling location from which samples are taken The sequence of operations the Sampler carries out in order to extract a shot of the liquid to be sampled An aliquot of liquid extracted from the sampling point by a single operation of the sampling cycle A shot or number of shots extracted in immediate succession and deposited into a single collection vessel A series of shots extracted in immediate succession and split between a predetermined group of collection vessels See Programming Procedure SYSBOT04
84. gressively adjusted between Samples until the required Sample Shot Volume is achieved Having achieved the required volume the Air Pump Vacuum Sampling System employed by the Sampler ensures that this volume wlll be repeated indefinitly Note 1 Sample shot volume repeatability is degraded at volumes in excess of 400ml Note 2 The Sample Shot Volume is limited to a maximum of 100ml when the Sampler is used with either of the 12 bottle Bottlers Note 3 The Sample Shot Volume is limited to a maximum of 300ml when the Sampler is used in PPI mode Sampling Frequency The need to sample automatically arises because of the continuously changing flow and composition of the wastewater It is therefore essential to take Samples over the entire period that the liquid flow is being examined The frequency of Sampling during the Sampling Period is often related to the volume of wastewater which passes the Sampling Point during the Sampling period i e Flow Proportional Sampling For these applications the Sampler can be connected to a suitable Flow Meter and programmed to take Flow Proportional Samples in one of two ways 1 A Contact Closure Flow Impulse output from the flowmeter is fed to the sampler The Sampler is programmed take a sample for every X flow impulses where X is a chosen Flow Increment to suit the application 2 A4 20mA Flow Signal output from the Flowmeter is fed to the Sampler The Sampler integrates this signal a
85. h samples are VESSEL S C V stored until collected for analysis D m 2 2 o Basic Operations Controlling the Sampler The Sampler is operated programmed using the 17 button membrane keypad in conjunction with a 16 x 2 character liquid crystal display When a button is pushed on the keypad a beep sound will be heard Figure 6 A Front Panel Controls of The Sampler Unit Liquid crystal display AQUAMATIC Keypad The keypad is divided into circular operating buttons and square programming buttons Operating Buttons SPOT SAMPLE To take single samples SET PROG To enter or change a program VIEW PROG To assess program entered RUN PROG To operate Sampler using set program 5 STOP This button causes the Sampler to stop mid program or mid spot sample cycle Programming Buttons Step through available menus or return to the start of a date time entry O 9 Numerical selections Enter move to next selection Switching on the Power When the Sampler is powered up it carries out an initialization sequence which varies according to the Sampler Model In addition to this heating cooling components may start up dependent on the Sampler Model and the ambient temperature Sampler Module Initialization Sequence 550 5100 5200 5310 Basic Model Samplers Switch the Sampler s separate Mains Isolator on The Sampler Mod
86. hnician To set the PPI Flush Time Proceed as follows 1 Open the door to the PPI Housing using one of the triangular keys provided 2 Locate the PLC unit See illustration below Piel PRESSURISED PIPE INTERFACE m 20 e z 3 The Display should show the Standby Screen as follows p1 1 PRESSURISED PIPE INTERFACE READY Note 1 1 on the top line of the Display is the software release number 4 Press button A 5 The Display should show FLUSH TIME SV1 15 seconds PRESSURE PIPE INTERFACE READY Note Flush Time of 15 seconds is set the factory 6 Press OK The 15 or the current set time begins flashing 7 Use the and buttons to set the required PPI Flush Time between 1 second and 60 seconds 8 Press the OK button to set this figure into the Controller memory 9 Press button A to return to the Standby Screen Removing Refitting the Sample Chamber Removing and refitting the Sample Chamber is necessary when changing the Sample Shot Volume and when cleaning it is therefore useful to become familiar with this simple operation e lt e Proceed as follows 1 Remove the Intake Hose AQUAMATIC DIARRA D m 2 2 6 14 3 Hinge open the Top Clamp whilst gripping the Sample Chamber to ensure that it stays in place 4 Gripping the Chamber Top Pipe with one hand and the Sample Chamber
87. htly in order to accommodate the keyhole cut outs in the Sampler Module s mounting bracket Hang the Sampler Module bracket on the fixing bolts and tighten them up to secure the Sampler Module on its mount z a 5 Connect the Mains cable to the switched fused 1 1 DO NOT SWITCH THE POWER ON AT THIS POINT 6 Connect any other cables as appropriate to the Sampler Module See Electrical Connections to the Sampler Module page 5 2 7 Install the Intake Hose See Intake Hose Installation page 5 14 1 PPI Standard Version Do not connect the Sampler Module to the switched fused Isolator The power connection is routed via the PPI gt Z 5 o Sample Collection Vessel SCV 1 Place the SCV Single Container or Bottler as appropriate beneath the sampler outlet Pinch Valve Tube 2 Place the Pinch Valve Tube in the top opening of the Container Bottler The tube should engage the Container Bottler to a nominal depth of 60mm Electrical Connections to the Sampler Module See Fig 5 A Wiring Details Aquacell 550 Sampler Electrical connections to the Sampler Module are made principally via the connection panel at the bottom rear of the module There is an optional USB connection on the front panel of the Sampler Module This is intended for operator use as required to download the Sampler s data logger and would not be involved at the installatio
88. ical Auxiliary Equipment Aquacell S200 Sampler reinen 4 11 Figure 4 G Installation Drawing 5300 Sampler Top Left Side and Front VIEWS 4 12 Figure 4 H Installation Drawing S300 Sampler Right Side and Rear E 4 13 Figure 4 1 Connecting the Sampler to Typical Auxiliary Equipment Aquacell S300 Series 4 18 Figure 4 J Wiring Details Optional Auxiliary Equipment Mounting Plate Optional Auxiliary Equipment Enclosure 4 19 Figure 4 K Installation Drawing Pressurised Pipeline Interface Standard Version cene eig 4 20 Figure 4 L Installation Drawing Pressurised Pipeline Interface 5300 4 22 Figure 5 A Wiring Details Aquacell S50 Sampler 5 3 Figure 5 B Wiring Details Aquacell S100 Sampler 5 6 Figure 5 C Wiring Details Aquacell 5200 Sampler 5 9 Figure 5 D Wiring Details Aquacell 5300 Series Samplers 5 12 Figure 6 A Front Panel Controls of The Sampler Unit 6 3 AQUACELL 550 5100 5200 5300 SERIES WASTEWATER SAMPLER NEW PRODUCT WARRANTY Thank you for choosing an Aquamatic Wastewater Sampler The Sampler when properly used and maintained should give many years of reliable service To mark our confidence in your new Aquamatic
89. ing The expansion coupling should be rigidly supported possibly by the drainpipe connecting to it such that the chevron seal aligns with the Drain Spigot at the base of the rear face of the Bottle Carrier when the Bottler is in position beneath the Sampler The rubber chevron seal provides a removable coupling for the Bottler 28 m ne m ep Electrical Power Supply Installation A suitable electrical supply should be provided for the Sampler See TECHNICAL SPECIFICATION page 8 8 which is terminated in a switched fused Isolator mounted adjacent to the Sampler A 1 8 metre Power Cable is provided which emanates from the bottom rear of the Sampler Module This cable should be connected to a suitable Switched Fused Isolator Optional Ancillary Signal Connection See Connecting the Sampler to Typical Auxiliary Equipment Aquacell S50 Sampler page 4 4 Auxiliary Equipment should if possible be positioned adjacent to where it is intended to mount the Sampler within reach of the Samplers Ancillary Signals Cable Cables to from the Auxiliary Equipment may need to be terminated in one or more Signal Isolators Not supplied by Aquamatic mounted adjacent to the Sampler The isolators should be connected to the Sampler via the Samplers Ancillary Signals Cable Isolators are necessary to protect the Samplers inputs outputs from damaging electrical transients which are sometimes induced in long cable
90. inless Steel Silicone Rubber Intake Hose with Filter Standard Braided PVC Stainless Steel Optional Braided PTFE Stainless Steel Sample Collection See Data Table page 8 7 for details Vessels Mechanical Features User interface 17 button keypad incorporating tactile keys LCD 16 x 2 alpha numeric backlit Intake Hose 10 metre long 5 meter with S50 with Stainless Steel Intake Filter cut to length to suit application Sample tract diameter 12mm increasing to 16mm between Intake Filter and sample discharge Humidity control The Sample Module contains a Replaceable Desiccant Bag with 3 stage Humidity Indicator visible through a window in the key pad Optional Connections Ancillary Signal Connection Available via a 1 5 metre cable S50 S100 S200 models or a Terminal block 8300 Series models The Ancillary Signal Connection features the following Instantaneous flow Accepts 4 20 mA into 255 ohm m E O gt E Pulsed flow input Accepts normally open volt free contact closure Remote control input Accepts normally open volt free contact closure Event controlled by signal from an external device such as a pump or pH Meter etc Sample acquired output Provides a contact closure each time a sample enters the Sampler Chamber 1 normally open volt free 50 rated contact pair will close for 2 seconds when the sample induction phase is terminated by wastewater bridging the 2
91. ional Equipment 1 10 Consumable Spares 1 10 INTRODUCTION e tet ete eros 2 1 The Sampling Process 2 1 Aquacell 550 5100 5200 5300 5 Samplers 22 Aquacell S50 Wastewater Sampler 2 2 Aquacell 5100 Wastewater Sampler 2 3 Aquacell S200 Wastewater Sampler 2 3 Aquacell S300 Series Wastewater Samplers 24 Aquacell S310 Wastewater Sampler 24 Aquacell S320 Wastewater Sampler 24 Aquacell S310H Wastewater Sampler 2 4 Aquacell S320H Wastewater 2 5 The Pressurised Pipeline Interface PPI 2 5 Wastewater Drain 2 5 Condensate Drain 5320 amp S320H 2 6 The User Guide edente rece bates 2 6 Safety 2 6 nisi 2 6
92. is selected The first Sampling Event to occur between pressing the RUN PROG Button and pressing the STOP Button will appear on the display see below Press the button to view any other Sampling Events Warning Events which may have occurred The top line of the display will show Event Serial Number and the Log Short Form The corresponding date and time when the Warning Event occurred are shown on the bottom line of the display followed by For example 0001 PRG STARTED 10 12 08 17 41 0002 SAMPLE OK 10 12 08 17 42 Holding the Button pressed instead of repeatedly pushing it will cause the Log to step once per second for the first 5 seconds Holding the button down for longer than 5 seconds will cause the Log step rate to increase to 10 per second The 4 button can be used in the same way as the w button but to step backwards through the log If the a Button is pressed at the start of a View Routine the Log will display the last Log Entry D m 2 2 Escaping from the VIEW status 6 Press the VIEW Button a second time f no button pushes made for a period of 20 seconds the display reverts automatically to the status it was in before the VIEW Button was pressed initially sample becomes due during a VIEW routine the Sampler will temporarily exit the VIEW status whilst the sample is taken and subsequently return Pressing the STOP Button twice causes the Sample
93. itre Glass Bottler Part Number CL 3007 4 x 5 Litre HDPE Bottler Part Number CL 3008 12 x 0 75 Litre Glass Bottler Number CL 3002 Integral Bottlers 12 x 1 Litre PET Bottler Part Number CL 3003 24 x 1 Litre HDPE Bottler Part Number CL 3004 5 Oo O 9 Imi 9 z 2 x 4 5 Litre Self Emptying Part Number CL 3108 Polypropylene Integral Bottler plus additional integral parts Optional Equipment Electrical Ancillary Signal Connection Part Number CL 4004 VUELO Basic plus additional integral parts Back up Battery Float Part Number CL 4024 Charger plus additional integral parts Beacon Part Number CL 4122 plus additional Integral parts Condensate Evaporator Part Number CL 4112 Tray voltage plus additional integral parts Pressurised Pipeline Interface Standard Unit 4 Anchor bolts Intake Hose 10 metres long Pressurised Pipeline Interface 5300 Intake Hose 10 metres long 2 PPI Housing Door Keys Part Number CL 4147 voltage Pipe Extension Assembly F Sy Intake Hose Clip PPI 2 PPI Housing Door Keys Part Number CL 4120 voltage Cx Intake Hose Clip PPI 0 purs m e oO Ele 51331309 Optional Equipment Mechanical Auxili
94. lculated as follows The volume of the PPI pipe tract less the Intake Hose 850ml The volume of the Intake Hose is V ose 122ml per metre of Intake Hose The length of the Intake Hose is L metres The approximate volume of residual water in the PPI pipe tract at the commencement of each sample is 175ml t LXV Thus the volume V 1025ml L x 122ml which is easily calculated if the length of the Intake Hose is known res hose Vies e lt e The time for volume V to be be discharged from the drain is established by taking repeated samples checking the volume and adjusting the PPI Purge Time accordingly Notes 1 In applications where the Tapping Point pressure can vary it is important to set the Flush Time to be sufficient to achieve V even at the lowest pressure 2 To measure V it may be necessary to temporarily disconnnect the drain from the PPI Drain Outlet and allow the discharge to be collected in a suitable measuring bucket 3 the PPI is controlled using a PLC Programmable Logic Controller unit contained within the PPI housing 4 To adjust the PPI Flush Time it is necessary to open the door of the PPI housing to gain access to the PLC unit As this operation must be carried out whilst the Power is on great care must be excercised to avoid contact with any exposed electrical components This operation should only be carried out by a skilled tec
95. ld be in the range 11 00 to 12 25 Note This is not a voltage reading test valves Press the button to check valves 1 to driving valve 1 3 in turn Listen for 3 clicks as the valves driving valve 2 energise driving valve 3 test finished test acquired op Optional Press the button to generate driving output a Sample Acquired output Verify that any test finished peripheral equipment responds appropriately test malfunct op Optional Press the button to generate a driving output Sampler Malfunction output Verify that any test finished peripheral equipment responds appropriately test bottler Optional Press the button to drive the Bottler around to the Bottle 1 position In this test the display shows TESTING BOTTLER PLEASE WAIT during the test and the Bottler should start incrementing When the Bottler reaches the Bottle 1 position the display will show Bottler homed test finished if the Bottler is operating correctly If the Bottler is not operating correctly or is not connected the display will show BOTTLER FAILED test finished after about 60 seconds test impulse Optional Feed contact closures between 00001 the Flow Input and the connections of E test finished the Ancillary signal connection The counter should increment accordingly 77 DISPLAY SHOWS COMMENTS test 4 20 loop 0001 test finished test remote in input open input clos
96. le Strain Relief Bracket should be installed In many applications where there is just a short lift and the flow is not vigorous strain relief of the upper end of the Intake Hose may not be necessary If strain relief is required for the upper end of the Intake Hose proceed as follows a Attach a second Intake Hose Anchor to the upper end of the Intake Hose at a point such that when it engages with the Strain Relief Bracket it suspends in its intended manner b Suspend the Intake Hose by engaging the Intake Hose Anchor with the Strain Relief Bracket c Cut the Intake Hose to length so that the free end is able to engage with the Intake Pipe on the Sampler Module Allow about 20mm of hose to engage with the Intake Pipe z Lr D z d Place the Intake Hose Clip over the free end of the Intake Hose and soften the end of the hose by the application of heat using a hot air gun e Push the hose onto the Intake Pipe so that approximately 20mm is engaged and secure in place by tightening the Intake Hose Clip using pliers Note If strain relief is not required for the upper end of the Intake Hose proceed from c above 5100 and S200 Samplers Attach the Strain Relief Bracket supplied to the side of the Sampler Module using the 2 M4 screws washers e gt E e 5 16 Attach a second Intake Hose Anchor to the upper end of the Intake Hose at a point such that when it engages with the S
97. ll continue fthe 1 button on the Sampler is pressed in the case of either Format 1 or Format 2 the Samplers LCD shows DOWNLOADING When the download is complete the screen returns to the Default Display e Ifthe 2 button on the Sampler is pressed in the case of either Format 1 or Format 2 the download is abandoned and the Samplers LCD returns to the Default Display Closing down After the download session has been completed you need to close down the text file and the Hyper Terminal connection as follows Click Transfer Capture Text Stop on the Hyper Terminal window Click the close button on the Hyper Terminal window The Hyper Terminal You are currently connected Are you sure you want to disconnect now window opens on top of the main Hyper Terminal window Click the Yes button D m 2 2 6 N Few simple DO S and DON TS when operating your Sampler Do s 1 Do ensure that the plastic surface inside the chamber top particularly between the electrodes is kept clean and free from wastewater contamination 2 Do ensure intake filter is correctly suspended in the water 3 Do ensure that there are no leaks in Intake Hose joints Leaks will cause air bubbles to be entrained in the water being drawn up the Intake Hose and in turn the samplers lift velocity will be degraded 4 Do ensure there are no sags in the Intake Hose These retain water from previous s
98. longer electrodes in the Sample Chamber Sampler warning output Provides a contact closure when one or more warning conditions occur 1 normally closed volt free 50VDC 1A contact pair will open for 2 seconds or longer in the case of power outage when one or more warning conditions occur USB Connection Up to 1012 Sampling Events Warning Events can be downloaded to a PC using a USB cable connected to the USB connector on the Sampler Module front panel Up to 42 days of 5 minute interval Sample Temperature readings are also available if the Optional Sample Temperature Monitoring is incorporated Pressurised Pipeline Interface PPI The PPI has 2 formats the Standard Format and the S300 Format PPI Standard Format For use with S50 S100 and 5200 PPI S300 Format For use with S300 Series Media Source Wastewater from a pressurised sampling suitability point Maximum wastewater 10 particulate size mm x ES 25 Minimum Sampling Sufficient to generate a 0 5 metre second point pressure flow in the Intake Hose Maximum Sampling 6 0 point pressure bar Maximum intake hose 10 length metre Size mm Weight Height 1100 kg of the PPI Width 520 Enclosure Depth 250 Format enclosure attaches to the right hand side of the 5300 Cabinet Environmental Same as the Sampler Model that the PPI is supplied with Power Supply Same as the Sampler Model that the PPI is supplied with
99. n stage The connection panel comprises a flying lead coming from a cable gland in the middle of the panel This is the Mains Cable In addition there are 4 optional waterproof connectors See Wiring Details When connecting a cable to a connector first remove the connector sealing cap Care should be exercised to correctly orientate the connectors before applying any force to mate one with the other Having mated the connectors correctly the retaining cover should be screwed in place taking care to avoid cross threading If difficulty is experienced in engaging the threads rotate the retaining cover in reverse until a click is heard Then rotate the cover in a clockwise direction to secure the connector Details Aquacell S50 Sampler iring Figure 5 A v GaYINDOV a 1avs d l 1OHLNOO 310W3H v NOLLONNSTWW 9 aauinoov 31dWvs NOLLONQ3TIVIN Ya Td WS NOILONNA Movig aas MOTI3A N3349 3n18 31IHM NMO38 13101A JAM wonm 318v5 5 amog NOILO3NNOO agog 31naow 39V4 TWHLNAN 3018 MOTISA N33H9 NMOS suaiiog ISN LON NI 30V d 4A 3808d 3univuadWa31 QIvNOLLdO V NI Q31VNIINH3 L
100. n up the Sampler Module s Intake Hose and fills the Sample Chamber up to the level of the lower tips of the 2 Long Electrodes The Display shows SAMPLING NOW INTAKE 20 Water is expelled from the Sample Chamber back up the Volume Control Tube and down the Sampler Module s Intake Hose until all the water in the Intake Hose is removed A metered volume is thus trapped in the Sample Chamber below the level of the lower end of the Volume Control Tube 21 Wait for 10 seconds The Display shows SAMPLING NOW POST PURGE 22 The Pinch Valve opens and the Sample is expelled from the Sample Chamber into Sample Collection Vessel The Display shows SAMPLING NOW SAMPLE RELEASE 23 Wait for 2 seconds 24 The PPI Pump stops V2 closes the Sampler Module Pump stops and the Display returns to the DEFAULT DISPLAY 1 V1 and V2 are the main valves in the PPI V1 connects the Pressurised Sampling Point to the PPI and V2 connects the PPI to the Sampler Module These valves cannot be seen in normal operation as they are contained within the PPI enclosure however it is possible to hear the pneumatic actuation of the valves D m 2 2 e Setting the Purge Times Basic Aquacell Sampler Pre Purge Time The time required to expel the column of water from the submerged sample Intake Hose This time is factory set to 3 seconds The PRE PURGE time should be long enough to ensure that water is expelled from th
101. nd 50 C frost protection for the sample is not provided Aquacell 5200 Wastewater Sampler This is a floor standing automatic Sampler featuring the Aquacell Sampler Module and incorporating sample refrigeration The Sampler Module is mounted above the metal Sample Container Housing The Aquacell 5200 is intended for heated indoor o applications only ESS The door to the temperature controlled 5 sample container housing is lockable The sampler can be used with all of the Removable Sample Collection Vessels except the 2 x 4 5 litre Self Emptying Polypropylene Bottler The sampler is suitable for operation at ambient temperatures between 5 and 40 C Aquacell S300 Series Wastewater Samplers A range of floor mounted automatic samplers based on a metal cabinet featuring the Aquacell Sampler Module The Sampler Module is panel mounted in the upper section of the cabinet The lower section of the cabinet is the Sample Container Housing The Sample Container Housing is highly insulating and has a lockable front door The Aquacell S300 Series comprises four primary variants as follows Aquacell 5310 Wastewater Sampler This sampler is intended for mainly indoor applications It does not have Sample Temperature Control The Sampler module is fully accessible The sampler is suitable for operation at ambient temperatures between 5 and 50 C Aquacell 5320 Wastewater Sampler
102. nd produces a Sample command at equal Flow Increments The interval between Samples at maximum flow 20mA is programmed to suit the application Note In applications where the flow is constant it is sufficient to take Time Interval Samples Having established the need to take Samples at equal Flow Increments consideration should be given to the actual size of the increment You should be sure that the Flow Increment is not so big that short term changes in the constituents of the wastewater are ignored if they occur between Samples On the other hand Sampling Frequency should always be kept to a minimum to minimise wear on the Sampler Distributor Pipe Alignment The Distributor Pipe alignment is factory set and the only time it should need altering it is if you decide to change Bottle Configuration The illustration below shows the Distributor Assembly for the Removable Bottler The Removable Bottler and the Integral Bottler both use the same Distributor Mechanism so the proceedure for aligning the Distributor Pipe applies to both Spout Support 3 Locking Screws Indent A pd e lt e Distributor Pipe Distributor Dome Bottles are arranged in a circular format and are numbered in a clockwise direction looking on top of the Bottles from Bottle 1 The Bottle which is addressed first during a Sampling Period to Bottle X where X is the number of Bottles in the configuration D m 2
103. ne Interface PPI 5300 Version 4 22 Gravity Drain Installation 4 23 Installing the Pressure Tapping 4 23 INSTALLATION 5 1 Aquacell 550 Sampler 5 1 m 5 1 Sample Collection Vessel 5 2 Electrical Connections to the Sampler 5 2 Aquacell 5100 Sampler 54 M M 5 4 Sample Collection Vessel 5 4 Electrical Connections to the Sampler 5 5 Aquacell S200 Series Samplers 5 7 5 7 Sample Collection Vessel 5 7 Electrical Connections to the Sampler 5 8 Aquacell 5300 Series Samplers 5 10 Sample ger 5 10 Sample Collection Vessel 5 10 Single Containers Detacha
104. ng A suitable tapping point should be made and fitted with a hand operated Isolation Valve The Pressure Tapping should be terminated in a 1 2 BSP femail fitting to which the PPI intake Hose can be connected Electrical Power Supply Installation A suitable electrical supply should be provided for the PPI see TECHNICAL SPECIFICATION page 8 6 which is terminated in a Switched fused isolator fused as indicated on the PPI Rating Label The isolator should be mounted conveniently close to the PPI Power Input Cable Gland S u ZE r o a a 4 21 Figure 4 L Installation Drawing Pressurised Pipeline Interface Pressurised Pipeline Interface PPI 5300 S300 Version Version 3XVINI 371dWVS Idd STIVL3C 403 SNIMVBSO NUILVTIVISNI ONISNOH Idd 304 3015 OOES 395 DS WV ad dWVS 531435 SIHL 3ONV V310 004 15937 1V MOTI Td3A31 3X91NI 371dWVS Idd OOES 3Hl 40 3015 GNVH 1HOIS 3HL MIIA AVIA OL G3LNAGW 03179915 SI 0085 Idd M3IA LNOSS E i i 1 i D a yum ma 9665 _ ol a L D a D a 17093 W31SAS 1902 Idd 197110 NIYAT Idd 33437 398VHOSIG HSAT4 Idd
105. nnection Asthe connection is already configured click the Cancel button on the Connection Description window Click File Open The Open window opens with the previously configured connection file Double click the file to open the connection Remember that the sampler must be connected to the same port that it was connected to when the connection was configured The Aquacell or your chosen name Hyper Terminal window opens with the Connected time displayed at the bottom left of the window Giving the Sampler a name Type s followed by the chosen name up to twenty ASCII characters long followed by a carriage return Example Type 1 and then press Carriage Return This gives the Sampler the name SAMPLER 1 Click the close button on the Hyper Terminal window The Hyper Terminal You are currently connected Are you sure you want to disconnect now window opens on top of the main Hyper Terminal window Press the Yes button The Hyper Terminal Do you want to save the connection named Aquacell or your chosen name window opens on top of the main Hyper Terminal window Press the Yes button Configuring the text file in which the data will be captured Click Transfer Capture Text to open the Capture Text window Click the Browse button D m 2 2 The Select Capture File window opens 6 Find the
106. o adjust the Distributor Pipe alignment proceed as follows see illustration above 1 Ensure the Distributor Mechanism Pipe is in the Home Bottle 1 position 2 Loosen the 3 Locking Screws 3 Rotate the Spout Support on it s friction bearing until the desired alignment is reached 4 Tighten the Locking Screws 5 Carry out a wet test to ensure that the Sample enters the Container correctly readjusting if necessary Advanced operations Having become familiar with the basic operations of the Sampler the next thing to consider is how to program the Sampler to carry out a whole sequence of Sample Shots for your particular application Programming the Sampler Programming should start with the LCD screen on the Sampler Module showing one of the 2 DEFAULT DISPLAYS Either AQUACELL READY or AQUACELL READY 1 MODE Before attempting to program the Sampler please note the following simple rules 1 When in the programming mode the top line of the Display indicates parameters where a user choice is available and the bottom line of the Display indicates the option currently selected 2 An positioned top right of the display invites you to press the button one or more times to reveal all the options available 3 When you reach the desired option you should press the button to enter your choice and move on to the next parameter 4 When the choice is a numerical one such as date
107. o the next if Bottler is in GROUP mode either at regular time intervals or after a fixed number of Samples Select TIME or SAMPLES If TIME and SAMPLING MODE is set to FLOW at SYSSAMO5 see 5 5 9 If TIME and SAMPLING MODE is set to TIME at SYSSAMO5 see SYSINSTO 1 If SAMPLES see SYSINSTO 1 SYSBOTO09 MAX SAMPS Set the limit to the number of BOTTLE Samples able to be deposited 0007 in each Bottle Further Samples are inhibited until the Bottler advances to the next Bottle Now see SYSINSTO 1 SYSINSTO1 SYSTEM SETTINGS This screen appears briefly INSTALLED Now see SETPROGO1 This completes the programming of the Samplers Operating System when programmed to operate with a Bottler D m 2 2 9 w Having programmed the Sampler s operating system the next thing to do is to program the Sampler to carry out the particular duty required so the PROGRAM SETTINGS must be determined Now proceed as follows Program Settings Sampler IDENT DISPLAY SHOWS ACTION COMMENTS PROGSAMO01 SAMPLER SETTINGS START ROUTINE 06 10 00 08 15 IMMEDIATELY PROGSAM02 STOP ROUTINE 06 10 00 17 15 NON STOP PROGSAMO03 This screen appears briefly Now see PROGSAMO2 Set a date time for the Sample Routine to commence or select IMMEDIATELY If IMMEDIATELY is selected the Sample Routine will start at the time the RUN PROG Button is pressed Now see PROGSAMO3 Set
108. of the Sampler Auxiliary Equipment Installation Equipment can be mounted separately from the Sampler and connected to it via the Optional Connections Terminal Block mounted in the terminal enclosure at the rear of the Sampler by 4 15 specifying the Optional Ancillary Signal Connection S u ZE r o a ma A Alternatively equipment can be mounted integrally to the Sampler by specifying either the Optional Auxiliary Equipment Plate or the Optional Auxiliary Equipment Enclosure See page 4 18 Connecting the Sampler to Typical Auxiliary Equipment Aquacell S300 Series Samplers for application information Optional Ancillary Signal Connection Auxiliary Equipment should if possible be positioned adjacent to the Sampler such that the cable connecting between the Samplers Optional Connections Terminal Block and the Auxiliary Equipment doesn t exceed 1 5 metres Cables to from the Auxiliary Equipment may need to be terminated in one or more Signal Isolators Not supplied by Aquamatic mounted adjacent to the Sampler The isolators should be connected to the Sampler via the Samplers Ancillary Signals Cable Isolators are necessary to protect the Samplers inputs outputs from damaging electrical transients which are sometimes induced in long cables Optional Auxiliary Equipment Mounting Plate Caution All equipment attached to the mounting plate including junction boxes terminal blocks etc must be suitabl
109. ogging Communication Facilities 6 41 Sample Temperature Monitoring 6 41 DAMPING te pea d deat vv eco 6 42 Warning Events 22 2 ed ta eta 6 44 Warning Event occurances out of the Event Logging Phase 6 50 Warning Event occurances during the Event Logging Phase 6 50 Warning Event occurances whilst a Spot Sample is being taken during the Event Logging Phases niic cte eri des 6 51 Viewing the Program Settings and 6 51 Escaping from the VIEW status cssc 6 54 Downloading the Samplers Event and Sample Temperature logs to 6 55 Initial Preparations esses 6 55 Stage 1 6 55 6 56 Configuring a Hyper Terminal Connection 6 56 Starting a Hyperterminal Download Session 6 57 Giving the Sampler a 6 58 Configuring the text file in which the data will be captured 6 58 Downloading the Event Log ace ederet 6 59 Downloading the Sample Temperature 0 6 60 GIOSING GOWN e aR 6 62 A Few simple DO S and DON TS when operating your Sampler 6 63 LEE 6 63 DOI
110. omatically restart its program after a power interruption This option is not available when a Bottler is connected Select YES or NO Now see SPECOP 3 The Sampler can be made to deposit individually designated numbers of Sample Shots into each bottle of a bottle array when in GROUP mode Select YES or NO Now see SPECOP 4 The Sample Acquired Relay Output can be reprogrammed to close for the duration of the Sample Shot Select SAMPLE ACQUIRED or DURING SHOT Now see SPECOP 1 e lt e 6 35 DEFAULT DISPLAY Screen will show a 3 digit Code positioned at the bottom left of the Display The digits show 0 for Option not selected and 1 for Option selected choice in for SPECOP2 SPECOP3 and SPECOP4 respectively Example DEFAULT DISPLAY shows 010 at the bottom left of the Screen This means that SPECOP3 has been programmed Running the Program Press the RUN PROG Button First the Sampler s Data Logger will be wiped clean and then the Sample Shot Counter will be reset to zero The selected PROGRAM will then be executed The Bottler if fitted will first move to the Bottle 1 Position and the Display will show TESTING BOTTLER PLEASE WAIT The Display will then cycle continuously through the Program Running Status Displays appropriate to the Sampler Bottler Program configuration typically as follows IDENT DISPLAY SHOWS COMMENTS DISPLAY A PROGRAM RUNNING Sh
111. or repair NOTES e Itis most important to pack items securely such that movement of the items within the pack is prevented The repair of transit damage is chargeable Trouble Shooting If your Sampler is not operating correctly check the fault symptoms against the following list If you are unable to remedy the problem then refer to Aquamatic Ltd or your local dealer See Breakdown Service above FAULT SYMPTOM FAULT ACTION No Display Power off Connect power Electronic fault Return for service Reduced sample lift Partially blocked Clean sample tract capability transport sample tract velocity Leaking top clamp Replace O ring stub pneumatic connector pipe Leaking chamber top Replace O ring Seal chamber top Leaking pinch valve Change pinch valve bubbles rising through tube pinch vae seal N B Often a new pinch valve tube will need to undergo several sample cycles before it seals properly Leaking Intake Check connections and Hose or intake filter seal connection excessive bubbles entrained in water entering Sample Chamber Pump inefficiency Return for service Internal pneumatic Return for service fault Sample shot sequence Purge times are Check purge times and in error incorrectly set reset if necessary JONYNILNIYN Internal pneumatic Return for service electronic fault 7 10 FAULT SYMPTOM FAULT ACTION Samples not
112. ows status of sampler and 01 02 08 11 24 provides a date time check DISPLAY B NEXT SAMPLE DUE Provides an indication of 00Hr 15Min 25Sec when the next sample can be expected DISPLAY C BOTTLER INC IN DISPLAY C only appears 00Hr 05Min 25Sec when the Sampler is used with a Bottler and INCREMENT BY TIME SYSBOT 5 has been selected Provides an indication of when the next bottle or group of bottles when BOTTLER MODE GROUP is selected will be addressed In addition to the above Status Displays the Screen will also display Warning Event Messages relating to any Warning Events which have occurred during the Program The Screen will initially show the specific Warning event when it occurs between the other Program Running Status Displays Subsequently the Warning Event Message will be substituted with the following Display WARNING OCCURED PRESS VIEW D m 2 2 6 o This invites the user to interrogate the Sampler s Log to examine the Warning Events When the Program has completed the Display will usually show PROGRAM COMPLETE Note When OVERFILL PROTECTION has been selected and the PROGRAM has been terminated by the chosen limit having been reached then the Display will show MAXIMUM SAMPLES REACHED Taking Spot Samples During a Sampling Program Often a Spot Sample is required at a particular time as witness to a particular Flow Event for example and this is easy to do even
113. pecified however as liquid remains in the Intake hose The hose connecting the Pipeline Tapping Point to the PPI between samples trace heating of this hose will be necessary if freezing ambient tem peratures are likely to be encountered v When choosing a site consideration should be given to the possibility that solar radiation could cause the Sampler to rise above its specified maximum temperature If this possibility exists then solar screening should be provided lt 6 Zu DE g go I 3 1 Non pressurised Sampling Points 550 5100 S200 S300 Series Samplers are all suitable for use with Non pressurised Sampling Points unless specified with the Pressurised Pipeline Interface The criteria to consider when using a sampler to sample from a non pressurised Sampling Point are as follows The Sampler s Intake Hose should be installed so that it is self draining A single high point is permitted such as a channel wall as the sample tract is open between samples See Figure 3 A below Choose a Sampling Point where you can be sure that the wastewater is well mixed downstream of a measuring flume is ideal Figure 3 A Intake Hose Geometry 2 m V NISOOH 3 Not OK potential siphon problem Not OK water trap Not OK intake takes up excess solids The Sample Intake Level should be above the top water level of the stream from which the samples are to be t
114. per end of the Intake Hose and soften the end of the hose by the application of heat using a hot air gun Push the hose onto the Intake Pipe so that approximately 20mm is engaged and secure in place by tightening the Intake Hose Clip Pressurised Sampling Points Samplers incorporating The Pressurised Pipeline Interface PPI The Sampler is supplied with 2 intake hoses a standard 10 Metre length Intake Hose with a fixing Flange fitted to one end to connect from the Sampling Point to the PPI and a Short Hose to connect from the PPI to the Sampler Module Installation Procedure 1 Couple the 1 2 BSP Tapered Male Fitting at the Sampling Point End of the 10 Metre Intake Hose to the pre installed Pipeline Tapping Point Use PTFE tape to seal the joint 2 Run the Intake Hose along its designated path to the Pressurised Pipeline Interface Intake The 16mm Hose Tail Fitting protruding from the right hand side of the Pressurised Pipeline Interface Enclosure 3 Cut the Intake Hose to length so that it is able to engage with the Pressurised Pipeline Interface Intake Allow about 30mm of hose to engage with the 16mm Hose Tail Fitting 4 Place the Intake Hose Clip supplied over the PPI end of the Intake Hose and soften the end of the hose by the application of heat using a hot air gun 5 Push the hose onto the PPI Intake Hose Connector so that approximately 30mm is engaged and secure in place by tightening the Intake Hose Clip
115. pling Gravity Drain when the Bottler is slid into position Gravity Drain Wastewater Installation if required Construct the drain from 56mm O D 50mm 1 0 plastic pipe An expansion coupling is provided with the Bottler which has a solvent weld joint at one end and a chevron seal at the other Terminate the drainpipe by solvent welding the pipe end to the expansion coupling The expansion coupling should be rigidly supported possibly by the drainpipe connecting to it such that the chevron seal aligns with the Drain Spigot at the base of the rear face of the Bottle Carrier when the Bottler is in position beneath the Sampler The rubber chevron seal provides a removable coupling for the Bottler 28 m ne m Electrical Power Supply Installation A suitable electrical supply should be provided for the Sampler See TECHNICAL SPECIFICATION page 8 8 which is terminated in a Switched fused Isolator mounted adjacent to the Sampler A 1 8 metre Power Cable is provided which connects to the bottom rear of the Sampler Module This cable should be connected to the isolator Optional Ancillary Signal Connection See Connecting the Sampler to Typical Auxiliary Equipment Aquacell 100 Sampler page 4 8 Auxiliary Equipment should if possible be positioned adjacent to where it is intended to mount the Sampler within reach of the Samplers Ancillary Signals Cable Cables to from the Auxiliary
116. provided S310H and S320H models only 6 Connect up the gravity drain to the Condensate Drain outlet Wastewater Drain outlet if applicable 7 Ensure the backup battery switch is set to the disconnected position see Optional Back up Battery Installation page 5 18 8 Remove the Cover Plate on the Samplers Upper Rear Panel by removing the 4 fixing screws This exposes the Samplers electrical terminals 9 Install electrical connections See Figure 5 D Wiring Details Aquacell 5300 Series Samplers page 5 12 DO NOT SWITCH THE POWER ON AT THIS POINT 5 10 10 Replace the cover plate z a gt E e 2 11 Install the Intake Hose See Intake Hose Installation page 5 14 Sample Collection Vessel SCV Single Containers Detachable Bottlers 12 Place the SCV on the Tray in the Lower Compartment beneath the sample outlet pinch valve tube 13 Place the Pinch Valve Tube in the top opening of the Container Bottler The tube should engage the SCV to a nominal depth of 60mm 14 If the SCV is a bottler connect its cable to the Bottler Connection the cable suspended from the top of the lower compartment of the Sampler Cabinet Integral Bottlers Position Bottles Bottle Carrier on the SCV tray as determined by the plastic location pegs Optional Auxiliary Equipment Mounting Plate Attach the fully assembled wired Equipment Mounting Plate to the 4 fixing points on the left hand side of the Sampler
117. quest On Site Service Request On Site Service Request On Site Service MAINTENANCE IDENT EVENT LOG SHORT NOTES ACTION FORM EVAP PLATE TEMP SENSOR FAULT WE12l WE13 WE13 Cont DEFROST TIME OUT CONTAINER ZONE TEMP OUT OF RANGE 1411 FONVNALNIVAI A o EPT SNSR X The Evaporator Plate Temperature Sensor was either missing or faulty DFRST The OUT evaporator plate failed to reach 3 C during a defrost cycle CZ TEMP OUT The Container Zone temperature was out of the 0 5 C window permitted or below 0 C in the case of S310H Request On Site Service Close the door of the Lower Compartment Cont If not successful request On Site Service Wait until the Lower compartment has had time to get down to 5 C about 30 minutes at an ambient temperature of 20 C Close the door of the Lower Compartment If not successful request On Site Service IDENT EVENT LOG SHORT NOTES ACTION FORM WE15 CONTAINER CZ TEMP IN The No action ZONE TEMP Container needed IN RANGE Zone temperature was within the 0 5 C window permitted or above 0 C in the case of S310H SUPPLY LOW VOLTS The supply Restore the VOLTAGE voltage fell supply voltage LOW below the to the correct minimum level permitted 2 222 N 1 These Warning Events only apply to S300 Series Sampler Models
118. r Samplers in PPI Mode Now see SYSINSTO 1 or SYSBOT 1 if a Bottler is included SYSINSTO1 SYSTEM SETTINGS This screen appears briefly INSTALLED Now see SETPROG 01 This completes the programming of the Samplers Operating System when programmed to operate without a Bottler e lt o If a Bottler is included then continue as follows System Settings Bottler IDENT DISPLAY SHOWS ACTION COMMENTS SYSBOTO1 BOTTLER This screen appears briefly SETTINGS Now see SYSBOTO2 SYSBOTO2 BOT LOCATIONS Set according to Bottler format 24 other bottle Now see SYSBOTOS3 location number selections SYSBOTOS3 RE CYCLE Bottler can either stop on the YES last Bottle or continue on to NO Bottle 1 and repeat its cycle continuously Select YES or NO Now see SYSBOT04 D m 2 2 6 28 SYSBOT04 BOTTLER MODE SINGLE mode each bottle SINGLE is addressed individually GROUP according to the Program selected In GROUP mode a nominally identical sample is deposited into each bottle of a group simultaneously l Perhaps a bottle for each interested party or possibly a separate bottle for each determinant Necessary where preservative dosing of the sample is required for example Note BOTTLER MODE is fixed at SINGLE for Samplers in PPI Mode Select SINGLE or GROUP If SINGLE see SYSBOT08 If GROUP see SYSBOTO05 IDENT DISPLAY SHOW
119. r to escape both the VIEW status and the Warning Status It also aborts the Sample Program The Display returns to the DEFAULT DISPLAY Downloading the Samplers Event and Sample Temperature logs to a Computer Only applies to Samplers supplied with the Data Connection The following assumes that the computer is programmed with either Microsoft Windows 95 Microsoft Windows 98 Microsoft M Windows 2000 or Microsoft Windows XP Microsoft Windows Vista or Microsoft Windows 7 and Microsoft Hyper Terminal This procedure illustrates how data is transferred from the Sampler to the computer using Hyper Terminal and subsequently captured in a text txt file for future reference Initial Preparations Ensure the Sampler is not in the Low Power Mode See page 6 21 Connect the USB cable supplied between a USB port on the computer and the Optional Data Connection on the Front Panel of the Sampler Module In order for your Aquacell Sampler to communicate with your PC it is necessary to setup the appropriate interface drivers This is a two stage process and is carried out as follows Stage 1 The New Hardware Found balloon message will pop up in the Tool Tray The Found New Hardware Wizard window will open e lt oO e Click the Yes this time only radio button Click Next The next Found New Hardware Wizard window will open Click Install software automatically
120. r trap within the Base of the Sampler Cabinet to prevent cold air leaking from the Sampler s Lower Compartment and adversely effecting temperature control It also provides a screen against intrusion from insects etc When a Wastewater Drain is specified it replaces the Condensate Drain The User Guide The User Guide has been written to accommodate the complete Aquacell S50 S100 S200 S300 product range Much of the information supplied applies equally to all formats however where information relates to a specific format collection vessel or ancillary then it is given under a separate heading so the reader can readily focus on information relating to his particular Sampler The Aquacell 550 5100 5200 5300 sampling system is designed for ease of operation and maintenance If you follow the instructions given in this guide you should quickly be able to benefit from the availability of truly representative wastewater samples Safety First Infection Aquacell S50 S100 S200 S300 Wastewater Samplers and Sample Collection Vessels have been designed to minimise the risk of operator contact with the potentially hazardous wastewater medium however great care should always be exercised when working in close proximity to wastewater Particular attention should be paid to the following points 1 Wash hands thoroughly after handling contaminated Sampler parts 2 Do not allow wastewater to come into contact with any open wounds or
121. red The Auxiliary Equipment Enclosure should have 2 strain relieved flying leads coming from it cut to a suitable length to connect to the mating connectors on the left hand side of the Sampler S u ZE r o a Auxiliary the Sampler to Typi ing Equipment Aquacell S300 Series Samplers Connect Figure 4 1 LOVINOO 3314 LIOA NadO ATIVINHON TWNOIS 357179 MO 14 Q31VH931NI H313AMO 14 V 02 v a31v1osn WNSIS 3090 VNY 31VH H313AMO 13 Z31ON 8 H313 MO 14 3384 LIOA N3dO ATIVINHON LOVLNOD 913 439901 viva OLS 031312395 SI 38 190 TON3 LNAWdINOA ANVITIXQV JHL YO 31V 1d LNIWdAINOI AYVITIXNY IHL 83HLI3 N3HM S SI W31SAS JHL N3HM Q3S019 SIOVINOO VI LY GALVY SLOVLNOO 3884 L10A N3dO ATIVWYON SLNdLNO NMOHS SNOLLO3NNOO 4313AMO 3 3ALLVNH3LETV Z 031312385 SI NOLLO3NNOO TWNOIS ANVTIIONV N3HM 5 S310N PREPARING THE SITE 4 18 310N v aasiinoov a1dWvs 310W3H AS P8 SALON v d O ONINSVM HATS 310N 8 aro 31dvs p 8 SALON gld O ONINHVM H3 1dlvs 7 Q xnv C zxnv Ned C Lxnv SION SO
122. ricate the pinch valve using Pinch Valve Grease Part No CL 6140l A small deposit of grease is applied to the piston shaft and spread over the working surfaces by manually moving the piston in and out It is always a good policy to maintain the Sampler and its accessories in a generally clean condition bearing in mind the potential infection hazards associated with wastewater Cleaning The Sample Tract The method adopted to clean the sample tract will depend on how sensitive the application is to cross contamination Most parts of the sample tract are easily accessible and can be cleaned with a detergent and or a cream cleaner such as CIF using a suitable brush Inaccessible parts of the sample tract are usually flushed out with clean water Where the Sampler has to be completely free from the contamination of previous sampling operations then replacement of inaccessible parts is the only option The frequency of cleaning will depend very much on the application Initial operating experience with the Aquacell 550 5100 5200 5300 Samplers will enable you to decide how frequently the sample tract needs to be cleaned in order to ensure that reliable and representative samples are always available EMEN N 1 Caution use only genuine Aquamatic parts otherwise serious damage may result The parts of the sample tract which must be kept clean are as follows Intake Hose Assembly Loosen the hose clamp to remove
123. rovided the Pump operates for some period longer than the Initial Delay if appropriate during the interval between Samples then the Sampler will extract the number of samples expected consistent with the programmed interval Note PUMP TIME TRIG can not be used when the Sampler is programmed in FLOW mode and the bottom line of the display will show SAMPLER ENABLE Select SAMPLER ENABLE or PUMP TIME TRIG as applicable Now see SYSSAM 10 SYSSAM10 INITIAL DELAY A delay can be programmed 00 HOURS 00 MINs in the Samplers recognition of the External Signal This delay is typically used when a Pump is providing the control signal to allow the Pump to establish a representative flow Set time Now see SYSSAM 11 or SYSSAM73 if a Bottler is included SYSSAM11 OVERFILL PROT The number of samples can YES be limited when using a NO Single Container to avoid overfilling Select YES or NO If YES see SYSSAM12 If NO see SYSSAM 13 NOILVdadO Q N IDENT DISPLAY SHOW ACTION COMMENTS SYSSAM12 MAXIMUM Set a limit to the number of SAMPLES samples deposited in the 0050 Single Container Now see SYSSAM 13 SYSSAM13 PRE PURGE See Setting the Purge Times 03 SECONDS page 6 10 Set time Note PRE PURGE is fixed at 04 SECONDS for Samplers in PPI Mode Now see SYSSAM14 SYSSAM14 POST PURGE See Setting the Purge Times 06 SECONDS page 6 10 Set time Note PRE PURGE is fixed at 10 SECONDS fo
124. s S u ZE r o a ma a Figure 4 B Connecting the Sampler to Typical Auxiliary Equipment Aquacell 550 Sampler LOWLNOO ANTE 1 990 ATIVARION MOHL VASEN HUM eRISAWO 1 Yamo 1 1 02 yiosi 913489907 TINNOIS 3TOO SLY MOTH HUM BLIBAMO H 013 440 NO SLOWEY Z3LON 8 AHLTVSH SI BILSAS FHL CESO TO ZHY SIOVINOO LW CHL VH SIOVINOO AV EM 1 N3dO ATIVAHONSYY SINAINO SNOLLOSNNOO 8H3L3AMO Z SI TWNOIS AHVTTIONV SILON 0 GM 310N dodminoovaHAvs MOTBA NEHHO LONE ama 8V9 AWNOIS ANVTIONY pe SILON v dio EUHM c ALON a dio cinco vana vs _ O13 NOLVIONANNY eV BEER zm INSU REVI PREPARING THE SITE Aquacell 5100 Sampler First remove all packing material from the Sampler and its Ancillaries Figure 4 C Installation Drawing 5100 Sampler Notes All dimensions are in mm Shown with a 10 Litre Container and optional Suspension
125. s with the Connect To window on top Check the Connect using drop down menu and select the appropriate COM port The COM port number will relate to the communications port to which the Sampler is connected and will not normally be COM 1 Press OK The Port Properties window opens Set Port Settings using the drop down menus as follows Bits per second 19200 Data bits 8 Parity None Flow control None Stop bits 1 Press OK The connection is made and the Connected time is displayed at the bottom left of the Hyper Terminal window Finally amend the ASCII Setup Goto the ASCII Setup window via File Properties Settings ASCIl Setup Tick Append line feeds to incoming line ends box Press OK Return to the Aquacell Properties Settings window Press OK Click File Save as to open the Save as window Aquacell or your chosen name should appear in the File name aperture Use the Save in drop down menu to select a location in your computer where you want to save the Hyper Terminal file Press Save 2 Starting Hyperterminal Download Session 9 Open Hyper Terminal This is usually accessed from the Start button via Programs Accessories Communications Hyper 6 57 Terminal The New Connection Hyper Terminal widow opens with the Connection Description window on top This is inviting you to configure the co
126. sed for the sample program Press the RUN PROG button Close and secure the Front Cover Door as appropriate Leave the Sampler to extract its Programmed Samples NB You may find the Test Mode page 7 5 useful when setting up the Sampler Returning to Collect Samples Open the Front Cover Door Press the VIEW PROGRAM Button to check the Sampler s movements Press the STOP Button Remove the Sample Collection Vessel s Either decant the Samples into separate containers or retrieve the charged Sample Collection Vessel s intact as required NOTE Samplers incorporating Sample Temperature Control Provision should be made to maintain Samples at a nominal 4 C during transportation back to the laboratory Data Logging Communication Facilities It is often useful to take a retrospective look at the Samplers behaviour after a period of operation All Aquacell Samplers have on board Logging Facilities Logged data is divided between Sampling Warning Events and optional Sample Temperature Readings The Logger can be interrogated using the Sampler s Keypad Display See Viewing the Program Settings and Progress page 6 51 Sample Event Warning Event data is available Where the Sampler is supplied with the Sample Temperature Monitoring Facility Sample Temperature statistics are also available Max Min Mean and Present Sample Temperatures When the Sampler is specified with the Data Connection there is a
127. sel 9 12 The Display shows SAMPLING NOW SAMPLE RELEASE 13 Wait for 2 seconds 14 The Pump stops and the Display returns to the DEFAULT DISPLAY Aquacell Sampler mode 1 The Display shows SAMPLING NOW CLOSE VALVE Wait for 1 second The PPI pump runs V2I l opens Wait for 6 seconds The Sampler Module Pump runs and the Pinch Valve closes Wait for 3 seconds CO NM Air is blown through the Sampler Module s Intake Hose which connects between the Sampler Module and the PPI to purge the 2111 branch of the PPI Sample Tract of residual water The Display shows SAMPLING NOW PRE PURGE 8 Wait for 1 second 9 V20 closes whilst the air is purging though it 10 Wait for 1 second 11 The Sampler Module Pump and the PPI Pump stop 12 Wait for 1 second 13 The PPI Pump starts The Display shows SAMPLING NOW WAITING FOR PPI e lt e 14 V1I l opens and water is allowed to flush from the Sampling Point through the PPI to drain for a period sufficient to completely purge residual water This time is set up during commisioning 15 V1 closes to isolate the Sampling Point and the PP Pump stops 16 Wait for 2 seconds 17 The PPI Pump starts and V2 opens to present the water trapped in the PPI Sample Tract to the Sampler Module 18 Wait for 6 seconds 19 The Sampler Module Pump runs and a Sample is draw
128. skin abrasions 3 If any Glass has become cracked or chipped replace immediately to avoid the risk of cuts Electrical Aquacell S50 S100 S200 S300 Wastewater Samplers are powered by an AC mains supply As all mains voltage terminals are safely housed behind protective covers then contact with dangerous voltages is avoided Mechanical Care should be taken whilst the Sampler is in operation to avoid trapping fingers in the pinch valve assembly The Sampler may if ordered have a Glass Sample Chamber and or Glass Sample Collection Vessels so do take great care when handling as these can be very slippery when wet Caution Do not attempt to carry out any maintenance on the sampler other than that described in the Maintenance Section of 2 7 this User Guide 3 CHOOSING A SITE The Sampler should not be situated in a classified hazardous area The Sampler should be installed as close to the Sampling Point as possible to minimise the potential for cross contamination between successive samples Environmental Considerations See Technical Specification page 8 8 for IP Rating and Ambient Temperature Range v S50 and S200 Samplers are only suitable for indoor sites 5310 and 5320 Samplers are mainly intended for indoor sites Y 5100 S310H and S320H Samplers are suitable for indoor outdoor sites Y Pressurised Pipeline Interface is suitable for outdoor use provided the Anti Condensation Heater is s
129. stall the Intake Hose See Intake Hose Installation page 5 14 Sample Collection Vessel SCV 1 Place the SCV Single Container or Bottler as appropriate beneath the sampler outlet Pinch Valve Tube 1 PPI Standard Version Do not connect the Sampler Module to the switched fused Isolator The power connection is routed via the PPI 2 Place the Pinch Valve Tube in the top opening of the Container Bottler The tube should engage the Container Bottler to a nominal depth of 60mm Electrical Connections to the Sampler Module See Figure 5B Wiring Details Aquacell 5100 Sampler page 5 6 Electrical connections to the Sampler Module are made principally via the connection panel at the bottom rear of the module There is an optional USB connection on the front panel of the Sampler Module This is intended for operator use as required to download the Sampler s data logger and would not be involved at the installation stage The connection panel comprises a Mains connection and 4 optional additional connections The connectors are all waterproof See Wiring Details When connecting a cable to a connector first remove the connector sealing cap Care should be exercised to correctly orientate the connectors before applying any force to mate one with the other Having mated the connectors correctly the retaining cover should be screwed in place taking care to avoid cross threading If difficulty is experienc
130. stallation Non Pressurised Sampling Points The Sampler is supplied with a standard 10 metre S50 5 metre long Intake Hose which has an Intake Filter fitted at the Sampling Point End The hose connects between the Sampling Point and the Sampler Module Installation Procedure a Install a suitable Intake Hose Support for the Sampling Point end of the Intake Hose The illustration below shows the optional Intake Hose Support Bracket and is an example of how the hose is meant to be supported although not suited to every application z e gt E e 5 14 3 b Attach one of the two Intake Hose Anchors supplied to the hose at a point such that when it engages with the Intake Hose Support the Intake Filter is suspended in the body of wastewater from which samples are to be extracted Note The Intake Hose Anchor comprises a short silicone rubber split tube which wraps around the Intake Hose and a plastic tube clip which is tightened around the silicone rubber using pliers See illustration below c Suspend the Intake Hose in the flow by engaging the Intake Hose Anchor with the Intake Hose Support d Run the Intake Hose along its designated path up to the Sampler Intake e Attach the upper end of the Intake Hose to the Sample Intake S50 Sampler Note Strain relief for the upper end of the Intake Hose is not provided with the S50 and in applications where this is judged to be necessary a suitab
131. t unblocked particularly the 5320 and S320H models where an unimpeded airflow is essential to maintain efficient operation of the cooling system This is achieved by regularly brushing the flyscreens to remove any accumulated dust etc Brushing the Flyscreens can usually be done with the Air Cowls in place however it may be preferable to remove them and this is done by removing the M4 pozi headed fixing screws If a Vent has become badly contaminated it may be preferable to replace it The Air Cowl where fitted must be removed to access the Vent panel Before removing the Vent panel you should switch off the mains power to the Sampler at the main Isolator 7 2 g z gt The Vent panel is removed by removing the pozi head screws The Vent panel should be replaced with 5300 Vent Intake Large Part No CL 6201 or S300 Vent Exhaust Small Part CL6200 The 5320 and 5320 models are fitted with a Condensate Drain Unless a Wastewater Drain is specified This is terminated in the 22mm O D pipe stub at the bottom rear of the Sampler Cabinet Regular checks should be made to ensure that this drain is unblocked by pouring a small quantity of water into the bottom of the Lower Compartment and ensuring that it flows out of the pipe stub If a blockage is discovered steps should be taken to clear it using a bottle brush or other suitable implement Occasionally it may be necessary to lub
132. the Sampler is a basic Aquacell Sampler or AQUACELL READY MODE if the Sampler is being used with a Pressurised Pipeline Interface PPI to sample from a pressurised Sampling Point The last 2 displays above are known as DEFAULT DISPLAYS for the Aquacell Sampler and the Aquacell Sampler in PPI mode respectively If one or more Warning Events See Warning Events page 6 44 for details are present at Power Up the display will then show each Warning Event for 4 seconds alternating with the DEFAULT DISPLAY After the specific Warning Events have been shown the display will show WARNING OCCURED PRESS VIEW This display will then alternate with the DEFAULT DISPLAY In this way the user will be alerted to the presence of any Warning Events which exist at the point of switch on Heating Cooling Component Start up 550 5100 5310 Samplers Not applicable as there are no Heating Cooling Components associated with these Samplers 200 Samplers Switch the Samplers separate Mains Isolator on The Samplers refrigeration unit and circulatory fans mounted inside the Samplers Lower Compartment at the top of the rear wall start up e lt oO e S310H 5320 S320H Samplers Switch the Samplers separate Mains Isolator on The table below shows the heating cooling components associated with each Sampler model and what to expect at switch on Sampler Models with included Plant Items
133. to sample from a pressurised Sampling Point are as follows SITE lt 72 e The Sampler PPI can be positioned above or below the Sampling Point as required The Intake Hose routing is non critical Choose a Sampling Point where you can be sure that the wastewater is well mixed and a representative sample will always be available o If there is likely to be any sediment at the bottom of the pipe then it may be preferable to tap into the side of the pipe o Ifthe pipeline is not always full then a tapping point below minimum liquid level should be chosen Minimum Pipeline Tapping Point Pressure The pressure in the pipeline at the tapping point must always be sufficient to create a flow of 0 5m s the 212mm bore Intake Hose Consideration should be given to the hydro static head created by the relative height of the Sampling Point with the Flush Discharge Level of the PPI SeethePPlinstallationdrawing 4 20 4 22 fordetails A Sampling Point above the Flush Discharge Level of the PPI will add to the pipeline pressure and a Sampling Point below the Flush Discharge Level of the PPI will subtract from the pipeline pressure e Maximum Pipeline Tapping Point Pressure The maximum permissible pipeline pressure is 6 Bar A Gravity Drain will be necessary to dispose of unwanted wastewater from the PPI to a suitable disposal point fthe Sampler is to be operat
134. train Relief Bracket it suspends in its intended manner Suspend the Intake Hose by engaging the Intake Hose Anchor with the Strain Relief Bracket Cut the Intake Hose to length so that it is able to engage with the Intake Pipe on the Sampler Module Allow about 20mm of hose to engage with the Intake Pipe Place the Intake Hose Clip over the upper end of the Intake Hose and soften the end of the hose by the application of heat using a hot air gun Push the hose onto the Intake Pipe so that approximately 20mm is engaged and secure in place by tightening the Intake Hose Clip S300 Series Samplers Note Strain relief for the upper end of the Intake Hose is provided by a plastic gland in the Right Hand Side Panel of the Sampler Cabinet a Thread the upper end of the Intake Hose through the plastic gland in the Right Hand Side Panel of the Sampler Cabinet Attach a second Intake Hose Anchor to the upper end of the Intake Hose at a point such that when it engages with the plastic gland in the Right Hand Side Panel of the Sampler Cabinet it suspends in its intended manner Suspend the Intake Hose by engaging the Intake Hose Anchor with the plastic gland in the Right Hand Side Panel of the Sampler Cabinet Cut the Intake Hose to length so that it is able to engage with the Intake Pipe on the Sampler Module Allow about 20mm of hose to engage with the Intake Pipe Place the Intake Hose Clip over the up
135. ts to facilitate attachment to a wall or similar vertical surface The PPI 5300 Version is fully integrated with the Sampler cabinet The is suitable for operation at ambient temperatures between 10 C and 50 when the optional Anti Condensation Heater is fitted Wastewater Drain All 5300 series samplers can be specified with a Wastewater Drain When a Sampler is supplied with a Wastewater Drain the lower compartment of the Sampler provides a useful discharge point for surplus samples accidental spillage etc When a Sampler is specified with a Self Emptying Bottler Wastewater Drain is included Samplers incorporating a Wastewater Drain are supplied with a Trap To accommodate the P Trap the Sampler is fitted with a special deep Cabinet Base which raises the overall height of the Sampler by 140mm The purpose of the water trap is to prevent cold air leaking from the Sampler s Lower Compartment and adversely effecting temperature control 5320 amp S320H only It also provides a Screen against intrusion from insects etc Condensate Drain 5320 amp S320H only A Condensate Drain is incorporated in 5320 and S320H samplers Samplers with sample temperature control unless a wastewater drain is specified The Condensate Drain outlet discharges the small volume of condensate water produced by the refrigeration system in the Samplers Lower Compartment The Condensate Drain incorporates a wate
136. ule carries out the following initialization sequence with the Display showing in turn SAMPLER FIRMWARE 53 0 0 1 The bottom row shows the current Firmware version then either AQUACELL READY if the Sampler is a basic Aquacell Sampler or AQUACELL READY 1 MODE if the Sampler is being used with a Pressurised Pipeline Interface PPI to sample from a pressurised Sampling Point The last 2 displays above are known as DEFAULT DISPLAYS for the Aquacell Sampler and the Aquacell Sampler in PPI mode respectively If one or more Warning Events See Warning Events page 6 44 for details are present at Power Up the display will show each Warning Event for 4 seconds alternating with the DEFAULT DISPLAY After the specific Warning Events have been shown the display will show WARNING OCCURED PRESS VIEW This display will then alternate with the DEFAULT DISPLAY In this way the user will be alerted to the presence of any Warning Events which exist at the point of switch on D m 2 2 4 5310 with optional Beacon and or Interior Light S310H 5320 S320H Samplers Switch the Sampler s separate Mains Isolator on The Sampler Module carries out the following initialization sequence with the display showing in turn SAMPLER FIRMWARE 53 0 0 1 then PT CTL FIRMWARE P2 0 0 1 The bottom rows of the 2 displays above show the current Firmware versions then either AQUACELL READY if
137. using a screwdriver z Lr D 6 Place the other Intake Hose Clip supplied over the PPI end of the Short Hose the plain end and soften the end of the hose by the application of heat using a hot air gun 7 Push the hose onto the PPI Outlet Hose Connector so that approximately 30mm is engaged and secure in place by tightening the Inlet Hose Clip using a screwdriver 8 Connect the other end of the Short Hose to the Intake Pipe on the Sampler Module Note 5300 Series Samplers The Short Hose is pre installed so ignore 6 onwards above Optional Back up Battery Installation 550 5200 Samplers Place the battery in the battery cavity at the rear of the Sampler Module and secure it in place with the rubber cord by stretching it over the battery battery connecting cable and attaching it to the metal clip at the top of the battery cavity Do not connect the battery to the Sampler Module at this point 100 Sampler 1 Release the toggle latch securing the hinged Battery Cover at the rear of the Sampler Module and open the Battery Cover to reveal the battery cavity 2 Place the battery in the battery cavity and secure it in place with the rubber cord by stretching it over the battery battery connecting cable and attaching it to the metal clip at the top of the battery cavity Do not connect the battery to the Sampler Module at this point 3 Close the Battery Cover and secure the tog
138. using the fixing Screws provided Connect the Ancillary Signal Cable to the 12 pole connector on the side of the Sampler Connect the Mains Supply Cable to the 3 pole connector on the side of the Sampler Optional Auxiliary Equipment Enclosure Use the key provided to open the Enclosure door and gain access to the 4 fixing holes Attach the fully assembled wired Equipment Enclosure to the 4 fixing points on the left hand side of the Sampler using the fixing screws provided Connect the Ancillary Signal Cable to the 12 pole connector on the side of the Sampler z a D Connect the Mains Supply Cable to the 3 pole connector on the side of the Sampler STVNOIS AYYTIIONY 318VO LNdNI H3MOd o on 2 o LANISVS 33 Id VS 30 31V ld GNV19 3 18V2 d l c ALON dil 511508008 JOULNOD 310W3H n 3 Z SALON d O 9 SNIVIN NOILONNSTW N 3 1 Z 310N 8 8 17 1 1N3WLSVdWOO 13NIBVO qauinoov aTdWvs 30 3GISNI WO 5 Z SILON 8 4 0 318V9 NOLLO3NNOO 3311108 IVNOILdO SHL NOILONNATWW 3 IdA VS 8 OL 318VO9 WHOSLNI S H31LLO8 JHL LOANNOO S371108 310N Lxnv Details Aquacell S300 Ser
139. wer Supply 4 10 Optional Ancillary Signal Connection 4 10 Aquacell 5300 Series Samplers 4 12 Sampler Location sss 4 14 Gravity Drain Condensate Installation if required 4 14 Optional Condensate Evaporator Tray Installation 4 14 Gravity Drain Wastewater Installation if 4 14 Gravity Drain for Self Emptying Bottler if required 4 15 Electrical Power Supply 4 15 Auxiliary Equipment 4 15 Optional Ancillary Signal Connection 4 15 Optional Auxiliary Equipment Mounting Plate 4 16 Optional Auxiliary Equipment Enclosure 4 16 CONTENTS Pressurised Pipeline Interface PPI Standard Version 4 20 PPI Locatii 4 21 Gravity Drain Installation 4 21 Installing the Pressure Tapping 4 21 Electrical Power Supply 4 21 Pressurised Pipeli
140. with the other carefully release the Sample Chamber Chamber top assembly from the Top Clamp 5 Remove the Chamber Top assembly from the Sample Chamber assembly using the Top Pipe as a lever Carry out the above procedure in reverse order to replace the Sample Chamber Changing the Sample Shot Volume The Sampler is factory set to extract a nominal 100ml Sample Shot Volume and in the majority of applications this is adequate Certain applications however may require a Sample Shot Volume which differs from the factory set volume To change the Sample Shot Volume it is necessary to change the length of the Volume Control Tube To change the length of the Volume Control Tube remove the Sample Chamber and cut the Volume Control Tube to the length required The scale on the side of the Sample Chamber can be used to gauge the length of the Volume 6 15 Control Tube required to achieve the desired shot volume A spare length of silicon rubber tube is included with the Sampler for use when the Volume Control Tube needs to be longer than that fitted e lt oO e D m 2 2 9 o Precision Sample Shot Volumes Where a more precisely determined Sample Shot Volume is necessary the volume can be measured using a suitable measuring cylinder Samples are deposited into the measuring cylinder and the volume noted The Volume Control Tube length is pro
141. would select PROGRAM SETTINGS unless you wished to change the operating system of the Sampler If SYSTEM SETTINGS see 5 501 If PROGRAM SETTINGS see PROGSAMOf System Settings General IDENT DISPLAY SHOWS ACTION COMMENTS SYSO1 SELECT LANGUAGE Select the language of ENGLISH your choice OTHER LANGUAGES Now see SYSO2 SYS02 DATE TIME This is the date time 05 07 09 08 30 now Set the Date Time taking care to enter 2 digits at each stage For example enter 05 not 5 Time should rarely need correcting apart from the twice per year daylight saving time shift Now see 5 503 SYS03 SAMPLE TEMP LOG Sample Temperature Measurement Logging is available for use with all Stationary Samplers with Single Containers and 300 Series Samplers with Integral Bottlers Select NO or YES Now see SYS04 e lt e SYS04 LOW POWER MODE When the Sampler is YES in the low power mode NO it goes to sleep after about 3 minutes with no button pushes This means that the Display switches off and the system goes into hibernation until called 6 24 upon to act To restore normal operation the user just needs to push any button Continued IDENT DISPLAY SHOWS ACTION COMMENTS SYS04 With Aquacell Stationary Continued Wastewater Samplers LOW POWER MODE is an inconvenience with lit Note LOW POWER MODE can not be used when the Sampler is programmed in FLOW mode
142. y environmentally protected See page 4 19 Wiring Details Optional Auxiliary Equipment Mounting Plate Optional Auxiliary Equipment Enclosure The Auxiliary Equipment Mounting Plate is made from stainless steel So any cutting tools used in the preparation of the plate must take this into account Drill the mounting plate and attach the Auxiliary equipment as required 28 m ne 2 m 2 Terminate the Mains Cable from the Auxiliary Equipment in the Auxiliary Power Connector provided Terminate the Ancillary Signal Cable provided in the Auxiliary Equipment as appropriate The Equipment should have 2 strain relieved flying leads coming from it cut to a suitable length to connect to the mating connectors on the left hand side of the Sampler Optional Auxiliary Equipment Enclosure See page 4 19 Wiring Details Optional Auxiliary Equipment Mounting Plate Optional Auxiliary Equipment Enclosure Open the enclosure using the key provided and remove the mounting plate Drill the mounting plate and attach the Auxiliary equipment as required Replace the Mounting Plate in the enclosure Thread the mains cable out through the top cable gland on the left hand side of the enclosure and terminate it in the Auxiliary Power Connector provided Thread the Auxiliary Signals Cable in through the bottom cable gland on the left hand side of the enclosure and couple it to the auxiliary equipment as requi

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