OPERATING INSTRUCTIONS FOR Uniprep1 Tool 110mm to 400mm
Contents
1. OPERATING INSTRUCTIONS FOR Uniprep1 Tool 110mm to 400mm 1 Machine to be operated by trained personnel 2 Instructions to be read before use Hy Ram Mansfield Pelham Street Mansfield Nottinghamshire NG18 2EY Tel 01623 422982 Fax 01623 661022 Hy Ram Bury 9 Portland Industrial Estate Portland Street Bury Lancashire BLO 6EY Tel 0161 7641721 Fax 0161 7620577 Hy Ram Enfield Unit 2 Riverwalk Business Park Riverwalk Road Enfield EN3 7QN Tel 0208 805 8010 Fax 0208 805 6010 Page 1 of 8 Hy Ram Livingston 18 Napier Square Houstoun Road Trading Estate Livingston West Lothian EH54 5DG TEL 01506 440233 Fax 01506 440266 Specifications Materials Mild Steel EN3A Stainless steel Aluminum Brass amp Tungsten Carbide Finish Natural Zinc passivate to mild steel Dimensions L360 x W160 x H290 mm Depth of cut 0 30 mm Max length of scrape 165mm Feed per rotation 4 5mm Weight Excluding tool box 4 50 Kg Including tool box 6 5 Kg FEN aes Few Fak Pay Lae 23 G2 GY Gy Ow SA Page 2 of 8 Uniprep spares 400 500mm Uniprep Item No CTL Part No Description 1 z01 02 001 Under arm casting only 2 z01 02 101 Under carriage casting only w o bearing 3 z01 02 102 Boomerang end plate w o bearing 4 z01 02 12. The customer may also have other rights which vary from country to country in the world Pre conditions for Warranty Application Hy Ram Engineering Co Ltd warranty covers only those defects which arise as a result of normal use of the product and this warranty shall only apply in the following circumstances a All the instructions contained in the operating manual have been complied with b And none of the following apply i Improper or inadequate maintenance ii Physical abuse iii Unauthorised modification misuse or any use not in accordance with the operating manual and good industry practice iv Operation outside the products specifications v Improper site preparation or maintenance and vi Faulty pipe or fittings Page 7 of 8 Limitations of Warranty a Hy Ram Engineering Co Ltd does not warrant the operation of any product to be uninterrupted or error free b Hy Ram Engineering Co Ltd makes no other warranty of any kind whether express or implied with respect to its products Hy Ram Engineering Co Ltd specifically disclaims the implied warranties of satisfactory quality and fitness for a particular purpose c To the extent that this warranty statement is inconsistent with the law of the locality where the customer uses the product this warranty statement shall be deemed modified by the minimum necessary to be consistent with such local law d To the extent allowed by local law the re
3. 03 Drive handle 5 z01 02 104 Pressure thumbscrew 6 z01 02 005 Set of pivot pins 8 z01 02 105 Axel spacers 9 z01 02 007 Quick release button 10 z01 02 008 Steel thread insert 11 z01 02 009 Pressure mushroom pad 12 z01 02 010 Carriage positioning thumbscrew 13 z01 02 011 Spring tension control v thumbscrew 14 z01 02 012 Cutting tool spring grub screw 15 z01 02 106 Pressure screw only 16 z01 02 013 Tool post cartridge body only 17 01 02 017 Scraping blade holder 18 z01 02 107 400mm axel 18 z01 02 201 500mm axel 19 z01 02 108 400mm feed screw 19 z01 02 202 500mm feed screw 20 z01 02 109 Tool post casting 21 z01 02 110 Main body casting w o bearing 22 01 02 022 Scraping blade 4 sided 23 z01 02 018 Scraping blade retaining screw 25 z01 02 019 Quick release button spring 27 z01 02 020 Leaf spring 28 Z256 A008 011 Bearing 629 2 RS 29 Z256 A008 012 Bearing 6001 2 RS 30 Z256 A008 014 Bearing 6301 2 RS 31 Z256 A008 010 Bearing 608 2 RS 34 Z183 T006 197 Screw M8 x 40 skt button 35 Z183 T006 190 Screw M8 x 25 skt button 38 Z183 T006 207 Grub screw M8 x 6 39 Z183 T006 020 M4 x 12 pozi screw leaf spring 40 Z183 TO006 138 Screw M5 x 70 cap head 41 z01 02 021 Pressure spring 42 Z183 TO06 157 Screw M6 x 20 skt c s 45 Z183 C048 001 Furniture Screw 46 Z183 TO06 146 Rod connector M6 47 Z183 TO0O6 159 Washer M6 x 20 48 Z183 T006 164 Studding M6 x 35 49 Z183 T006 132 Screw M5 x 20 50 z0
4. 1 02 112 Body spacer 51 Z183 TO06 195 Screw M8 x 35 skt c s z01 02 111 Complete underarm assembly z01 02 023 Cartridge position assembly comp z01 02 022 Cartridge assembly comp inc blade Page 3 of 8 This unit is design and manufactured to meet the requirements of National Grid Gas Industry Standards GIS PL2 5 2006 Part 5 Electrofusion ancillary tooling Hy Ram Engineering Co Ltd has a policy of continuous improvement in product quality and design Hy Ram Engineering Co Ltd therefore reserves the right to change the specification of its models at any time without prior notice pipe preparation if in doubt contact the PE pipe manufacturer for confirmation Important This manual outlines the operation of the pipe surface preparation tooling for the scraping of PE pipe prior to the electrofusion welding process This manual forms a part of the product to which it relates It should be kept for the life of the product Any amendments issued by Hy Ram Engineering Co Ltd should be incorporated in the text The manual should be passed to any subsequent holder or user of this product General Description The pipe preparation tool is designed to provide a fusible surface on any polyethylene pipe material new weathered or previously installed Before using It is important to ensure all component parts are present and in serviceable condition In addition the condition of the cutting peeling tip should be checked for dama
5. ge or excessive wearing Safety Instructions 1 Read the instruction booklet before using the tool 2 It is imperative that all possible precautions are made to avoid unexpected pipe movement when the tool is being use 3 Never use the tool on pipes that are not within the specified dimensions 4 The tool tip holder spring tension is factory set and MUST NOT be tampered without adequate training or instruction 5 Operatives should wear eye protection gloves safety headwear amp footwear when using the equipment 6 A single scrape pass cannot be guaranteed to provide 100 preparation where this is required users are advised to consider making 2 scrapes around the pipe Page 4 of 8 Tool Post Lock Ww Nut Scraping Blade Lutter Spring Pressure Thunb Nut siding Tool Post a Too Post Oltick Rebease Thumb Nut Instructions for use 1 us WN Ensure that the pipe end is cut square is free of burrs and the section to be scraped does not have any deep scores Mark the pipe outer wall at a point 50 of the length of the coupler plus 25mm Release the tool post by loosening the tool post locking screw position the tool post furthest away from the undercarriage and temporarily retighten Position the scraper onto the pipe with the tool resting on the axle wheels Fix the tool in its operating position by fully loosening the under arm pressure screw then push the underarm inward to release
6. halted from time to time to remove surplus peel Page 5 of 8 Instructions for removal after completion of pipe preparation 1 On completion the scraped section should be inspected for areas of un scraped pipe If necessary the pipe can be scraped again 2 To remove the scraper loosen the tool post locking screw and raise the tool post clear of the pipe and retighten Loosen the underarm pressure screw to release the undercarriage wheels and remove the scraper from the pipe Refit the protective cover to the cutter tip Storage IMPORTANT When not in use always 1 Store the tool in a tool box 2 Ensure the tool tip tension is released Maintenance Lubricate all moving parts at regular intervals Certificate of calibration e This product has been inspected and tested in accordance with the ISO9001 quality control systems and procedures in place at Hy Ram Engineering Co Ltd e This product has no calibration period periodic safety inspections should be carried out by the operator if in any doubt please contact the manufacturer for further information Decommissioning amp Disposal Instructions These give the instructions for decommissioning and disposal of the equipment and confirm how it is to be taken out of service safely in respect of the Essential Health and Safety Requirements e If a Uniprepi tool has reached the end of its useful working life and cannot be refurbished it must be disposed of through a
7. licensed scrap or waste disposal facility Alternatively a reverse engineering company could be used to strip the equipment for recycling purposes e Disposal is the responsibility of the Customer this can also be achieved by returning the product back to the manufacturer Page 6 of 8 Warranty Information 1 a b d e Extent of Warranty Hy Ram Engineering Co Ltd warrants to the end user customer that its products will be free from defects in materials and workmanship for six months after the date of purchase by the end user customer subject to providing proof of purchase If Hy Ram Engineering Co Ltd receives during the warranty period notice of a defect in product which is covered by this warranty Hy Ram Engineering Co Ltd shall either repair or replace the product at its option Any replacement product may be either new or like new provided that it has functionality at least equal to that of the product being replaced All warranty work will be carried out by Hy Ram Engineering Co Ltd unless otherwise agreed On site warranty and repair or replacement services are available from authorised Hy Ram Engineering Co Ltd service facilities world wide Customers shall prepay shipping charges for products returned to Hy Ram Engineering Co Ltd for warranty service and Hy Ram Engineering Co Ltd will charge for return of the products back to the customer This warranty statement gives the customer specific legal rights
8. medies provided in this warranty statement are the customer s sole and exclusive remedies e This tool has been designed for the range of fittings available at the time of its design and development Hy Ram Engineering Co Ltd can accept NO liability for the unit s ability or otherwise to work with new or different fittings that subsequently appear in the market place Please complete this information and keep it safely with your proof of purchase receipt You will require it for any warranty claim Where purchased thastinde cadvtederadersdcondedeausteaiantcseantardatetaaraacarsdetaasmatansanders Datetof P r ha es f teeteseaeeu sted ere erase eters eerie eens N me Stcaddress panies tuietiecd isis nue Me Ae ticle aie h siie altel Of purchaser Typeof tool aeacnececencvecexencceceecnccecexenceceerencceneecnececeecneceneecneceseecmecenceemecesce Setialnmber saresareradensiexobenaharadapaicuebaarenadnanieve te nuvercdassiecetugaiasesacasele For Service and repair please contact Hy Ram Mansfield Pelham Street Mansfield Nottinghamshire NG18 2EY Tel 01623 422982 Fax 01623 661022 Page 8 of 8
9. the ladder pin from the main body ladder and the upwards until the wheels of the undercarriage are near to the inner wall of the pipe Releasing pressure on the underarm allows the ladder pin to locate back into the main body ladder Fixing of the tool is completed by screwing inwards the underarm pressure screw until the wheels on the undercarriage are in firm contact with the inner wall of the pipe Slowly rotate the scraper around the pipe 2 or 3 times to ensure that it is positioned correctly adjusting the underarm pressure screw to ensure ease of rotation Quarter turn the quick release thumb wheel see reverse view to allow the tool post to move freely along the feed screw Remove the protection cap from the cutter above the mark on the pipe see 2 a further quarter turn of the thumbwheel will engage the feed screw drive Quarter turn the cutter spring thumb wheel to disengage pressure on the cutter Release the tool post locking screw slide the tool post down until the cutter is 1 2mm from the pipe wall and screw in the tool post locking screw to fix the tool post in its correct operating position Re engage the pressure on the cutter by a further quarter turn of the cutter spring thumb wheel The cutter should now be touching the pipe wall surface Rotate the scraping tool around the pipe in a steady clockwise direction The cutter will travel towards the pipe end removing a continuous strip of PE the process may be
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