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Operating Instructions - VEGABAR 83

1. As an alternative you can find the data via your Smartphone e Download the smartphone app VEGA Tools from the Apple App Store or the Google Play Store e Scanthe Data Matrix code on the type label of the instrument or e Enter the serial number manually in the app VEGABAR 83 4 20 mA 7 3 Product description Scope of this operating instructions manual Scope of delivery Measured variables Electronic differential pressure Application area VEGA This operating instructions manual applies to the following instrument versions e Hardware from 1 0 0 e Software version from 1 0 0 The scope of delivery encompasses e Pressure transmitter e Documentation this operating instructions manual Test certificate measuring accuracy optional Operating instructions manual Display and adjustment mod ule optional Supplementary instructions manual Heating for display and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Exspecific Safety instructions with Ex versions if necessary further certificates 3 2 Principle of operation The VEGABAR 83 is suitable for the measurement of the following process variables e Process pressure e Level Fig 2 Process pressure measurement VEGABAR 83 In combination with a slave sensor VEGABAR 83 is also suitable for electronic differenti
2. VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 Reaction when malfunc tions occur Procedure for fault recti fication Check the 4 20 mA signal VEGABAR 83 4 20 mA 9 Diagnosis asset management and service Code Cause Rectification Text mes sage M501 Index markers are not con Check linearization table Error in the tinuously rising for examle Delete table Create new non active unlogical value pairs linearization table M502 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair event memory M504 Hardware defect Check connections Error on an Exchanging the electronics device inter Send instrument for repair face M507 Error during setup Carry out reset and repeat Error in the Error when carrying out a setup instrument reset settings 9 4 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults The first measures are e Evaluation of fault messages for example via the display and adjustment module e Checking the output signal e Treatment of measurement errors Further comprehensive diagnostics options offer a PC with the soft ware PACTware and the suitable DTM In many cases the reasons can be determined in this way and faults can be rectified Connect a multimeter in the suitable measuring range according to
3. 6 Set up with the display and adjustment module VEGABAR 83 always measures pressure independently of the pro cess variable selected in the menu item Application To output the selected process variable correctly an allocation to O and 100 96 of the output signal must be carried out adjustment With the application Level the hydrostatic pressure e g with full and empty vessel is entered for adjustment See following example Fig 25 Parameter adjustment example Min max adjustment level measure ment 1 Min level 0 corresponds to 0 0 mbar 2 Max level 100 corresponds to 490 5 mbar If these values are not known an adjustment with levels of for exam ple 10 and 90 is also possible By means of these settings the real filling height is then calculated The real product level during this adjustment is not important be cause the min max adjustment is always carried out without chang ing the product level These settings can be made ahead of time without the instrument having to be installed Note If the adjustment ranges are exceeded the entered value will not be accepted Editing can be interrupted with ESC or corrected to a value within the adjustment ranges For the other process variables such as e g process pressure differ ential pressure or flow the adjustment is performed in like manner Proceed as follows 1 Select the menu item Setup with gt and confirm with
4. Fig 13 Measurement setup for level measurement 17 4Mounting Configuration Mounting 18 4 5 External housing Fig 14 Setup process assembly external housing Process assembly Connection cable process assembly External housing External housing Signal cable wm Mark the holes according to the following drilling template Fasten wall mounting plate with 4 screws m Fig 15 Drilling template wall mounting plate VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA Safety instructions Voltage supply Connection cable Cable gland 1 2 NPT Cable screening and grounding 2 VEGABAR 83 4 20 mA 5 Connecting to power supply 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed Power supply and current signal are carried on the same two wire cable The operating voltage can differ depending on the instrument version The data for power supply are specified in chapter Technical data Provide a reliable separation between the supply circuit and the mains circuits according to DIN EN 61140 VDE 0140 1 Keep in mind the following additional factors that influence the operat ing voltage e Lower output vo
5. A8 B2 B5 CD 5 91 4x 0 71 6 50 4x 0 71 7 87 8x 0 71 9 25 8x 0 87 11 81 8x 1 02 6 50 4x 0 71 2 150lbs 4x 0 75 3 150 lbs 4x 0 75 Fig 38 VEGABAR 83 flange connection 1 Flange connection according to DIN 2501 2 Flange connection according to ASME B16 5 3 Order specific VEGABAR 83 4 20 mA 73 11 Supplement VEGA VEGABAR 83 flange connection 180 C 200 C METEC measuring cell A8 B2 B5 CD 4x 0 71 4x 0 71 8x 0 71 8x 0 87 8x 1 02 4x 0 71 2 150lbs 4x 0 75 3 150lbs 4x 0 75 Fig 39 VEGABAR 83 flange connection Flange connection according to DIN 2501 Flange connection according to ASME B16 5 Temperature adapter up to 180 C Temperature screen sheet up to 200 C OND 74 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA 11 Supplement 11 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter www vega com Les lignes de produi
6. 100 kPa 5 bar 500 kPa 1 bar 100 kPa 0 2 5 bar O 250 kPa 10 bar 1000 kPa 1 bar 100 kPa 0 10 bar O 1000 kPa 35 bar 3500 kPa 1 bar 100 kPa 0 25 bar O 2500 kPa 50 bar 5000 kPa 1 bar 100 kPa 0 40 bar O 4000 kPa 80 bar 8000 kPa 1 bar 100 kPa 0 100 bar O 10 MPa 200 bar 20 MPa 1 bar 100 kPa 0 250 bar O 25 MPa 500 bar 50 MPa 1 bar 100 kPa 0 600 bar O 60 kPa 1200 bar 120 MPa 1 bar 100 kPa 0 1000 bar O 100 MPa 1500 bar 150 MPa 1 bar 100 kPa 1 O bar 100 O kPa 5 bar 500 kPa 1 bar 100 kPa 1 1 5 bar 100 150 kPa 10 bar 1000 kPa 1 bar 100 kPa 1 10 bar 100 1000 kPa 80 bar 8000 kPa 1 bar 100 kPa 1 25 bar 100 2500 kPa 80 bar 8000 kPa 1 bar 100 kPa 1 40 bar 100 4000 kPa 80 bar 8000 kPa 1 bar 100 kPa 0 2 0 2 bar 20 20 kPa 2 bar 200 kPa 1 bar 100 kPa 0 5 0 5 bar 50 50 kPa 5 bar 500 kPa 1 bar 100 kPa 3 Values less than 1 bar cannot be set 56 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA 11 Supplement Nominal range Overload capacity max Overload capacity min pres pressure sure Absolute pressure 0 1 bar O 100 kPa 5 bar 500 kPa 0 bar abs 0 2 5 bar O 250 kPa 10 bar 1000 kPa 0 bar abs 0 10 bar O 1000 kPa 35 bar 3500 kPa 0 bar abs
7. 0 25 bar O 2500 kPa 50 bar 5000 kPa 0 bar abs 0 40 bar O 4000 kPa 80 bar 8000 kPa 0 bar abs Nominal measuring ranges and overload capacity in psi The specifications are only an overview and refer to the measuring cell Limitations due to the material and version of the process fitting as well as the selected pressure type are possible The specifications on the nameplate apply Nominal range Overload capacity max Overload capacity min pres Input variable Ceramic metal measuring cell Adjustment VEGABAR 83 4 20 mA pressure sure Gauge pressure 0 5 psig 25 psig 14 5 psig 0 15 psig 75 psig 14 5 psig 0 30 psig 120 psig 14 5 psig 0 150 psig 450 psig 14 5 psig 0 300 psig 600 psig 14 5 psig 0 600 psig 1200 psig 14 5 psig 0 1500 psig 3000 psig 14 5 psig 0 3000 psig 6000 psig 14 5 psig 0 9000 psig 18000 psig 14 5 psig 0 15000 psig 22500 psig 14 5 psig 14 5 0 psig 75 psig 14 5 psig 14 5 20 psig 120 psig 14 5 psig 14 5 150 psig 1200 psig 14 5 psig 14 5 300 psig 1200 psig 14 5 psig 14 5 600 psig 1200 psig 14 5 psig 3 3 psig 25 psig 14 5 psig 7 7 psig 75 psig 14 5 psig Absolute pressure 0 15 psi 75 psi 0 psi 0 30 psi 120 psi 0 psi 0 150 psi 1200 psi 0 psi 0 300 psi 1200 p
8. 23 6 Setup with the display and adjustment module 6 1 Insert display and adjustment module pp 25 G2 AdustMmeni SySIBITI em 26 6 3 Parameter adjustment Quick setup pp 26 6 4 Parameter adjustment Extended adjustment eese 28 6 5 Saving the parameter adjustment gata pp 41 7 Setup with PACTware EEEC d 0o3101 u tUm 42 7 2 Parameter adjustMen ius eroe aoa R EFI NU a V K aa E a Sala ain era 42 7 3 Saving the parameter adjustment data pp 43 8 Setup with other systems 8 1 DD adjustment programs pp 44 8 2 Field Communicator 375 475 Nt 44 9 Diagnosis asset management and service VEGABAR 83 4 20 mA OLOLEL N3 EEOYPD 45033 EN 131010 VEGA Contents 10 11 9 45 ANOS IS MEMO a 45 9 9 Asset Management TUMCHON pp 45 oO 49 9 5 Calculation of total deviation according to DIN 16086 pp 50 9 6 Exchange process assembly with version IP 68 25 ba pp 51 9 7 Exchanging the electronics module naaaanaaaanannnnannnnnnnnnnnnnnnnanannunnnunannunnnnannannnnn 52 98 SOWIE paalie wB 53 99 How to proceed in case Of repalr annaanaaaaannnnanannunnnnnnannnnannnnnunnnnnnannnannannnnanannannnaa 53 Dismounting 101 Dismouning SiSDs snar llu kaldar al 54 057 DEPO Eccc 54 Supplement 11 11 VON E eon ey A er nen see temp 55 TEZ DIMENSIONS T REOR Hcc 67 Safety instructions for Ex areas Please note the Ex specific safety information for inst
9. Displayed value 1 Current output in Displayed value 2 Measuring cell temperature in C Backlight Switched off Reset Diagnosis Menu item Parameter Default value Sensor status Peak value Pressure Actual measured value Temperature Actual temperature values from meas uring cell electronics Simulation Process pressure Reset Additional settings Menu item Parameter Default value PIN 0000 Date Time Actual date Actual time Copy in strument settings Special pa No reset rameters VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 Additional adjustments Copy instrument settings Additional adjustments Special parameters Setup Scaling 1 Setup Scaling 2 6 Set up with the display and adjustment module Menu item Parameter Default value Scaling Scaling size Volume in Scaling format 0 corresponds to 0 100 corresponds to 0 Current out Current output Size Lin percent Level t i Current output adjustment 0 100 correspond to 4 20 MA With this function the following device settings are copied The following parameters or settings are saved e All parameters of the menu Setup and Display e The menu items Reset Date Time in the menu Additional set tings e Special parameters Additional adjustments Copy instr settings Copy
10. Info Device name Instrument verzion Factory calibration date Sensor characteristics Factory calibration date 2 Sep 2013 Last change 10 Sep 2015 In this menu item the features of the sensor such as approval pro cess fitting seal measuring range electronics housing and others are displayed Info Device name Instrument version Sensor characteristics Display now ration date cTeriztics VEGABAR 83 4 20 mA OLOLEL N3 0ST 45033 EN 131010 VEGABAR 83 4 20 mA 6 Set up with the display and adjustment module 6 5 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If the instrument is equipped with a display and adjustment module the data in the sensor can be saved in the display and adjustment module The procedure is described in the operating instructions manual Display and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails The following data or settings for adjustment of the display and ad justment module are saved e All data of the menu Setup and Display e Inthe menu Additional adjustments the items Sensor specific units temperature unit and linearization e The values of the user programmable linearization curve The fu
11. LU G1 2 ISO 228 1 with O ring LW G1 ISO 228 1 with O ring DA G1 DIN3852 A DA G175 DIN3852 A with temperature adapter for 180 C 200 C C9 175 NPT ASME B1 20 1 70 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VELA 11 Supplement VEGABAR 83 hygienic fitting 150 C piezoresistive strain gauge measuring cell Fig 36 VEGABAR 83 hygienic fitting 105 C 150 C piezoresistive strain gauge measuring cell AR Clamp 2 PN16 964mm DIN 32676 ISO 2852 ES Hygienic fitting with compression nut F 40 PN 25 FH Varivent N 50 40 PN 25 L Bolting DN 40 PN 40 according to DIN 11851 LP Bolting DN 50 PN 25 Form A DIN 11864 AA DRD PN 40 VEGABAR 83 4 20 mA T1 11 Supplement VEGA VEGABAR 83 hygienic fitting 150 C METEC measuring cell Fig 37 VEGABAR 83 hygienic fitting 180 C 200 C METEC measuring cell AR Clamp 2 PN16 64mm DIN 32676 ISO 2852 ES Hygienic fitting with compression nut F 40 PN 25 FH Varivent N 50 40 PN 25 L Bolting DN 40 PN 40 according to DIN 11851 LP Bolting DN 50 PN 25 Form A DIN 11864 AA DRD PN 40 72 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA 11 Supplement VEGABAR 83 flange connection 150 C piezoresistive strain gauge measuring cell
12. An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves In addition there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com downloads and Software The full version is avail able on CD from the agency serving you 7 3 Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware That way the data are available for multiple use or service purposes 43 8 Set up with other systems 44 VEGA 8 Setup with other systems 8 1 DD adjustment programs Device descriptions as Enhanced Device Description EDD are available for DD adjustment programs such as for example AMS and PDM The files can be downloaded at www vega com downloads under Software 8 2 Field Communicator 375 475 Device descriptions for the instrument are available as EDD for pa rameter adjustment with the Field Communicator 375 or 475 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA Maintenance Measured value memory Event memo
13. installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free opera tion of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product You can find the CE Certificate of Conformity in the download section of our homepage Electromagnetic compatibility Instruments with plastic housing as well as in four wire or Ex d ia version are designed for use in an industrial environment Neverthe less electromagnetic interference from electrical conductors and 2 Foryour safety VEGA radiated emissions must be taken into account as is usual with a class A instrument according to EN 61326 1 If the instrument is used in a different environment the electromagnetic compatibility to other instruments must be ensured by suitable measures 2 6 Measuring range permissible process pressure The permissible process pressure is specified on the type label with process pressure see chapter Configuration For safety reasons this range
14. the wiring plan The following table describes possible errors in the current signal and helps to remove them Error Cause Rectification Set damping according to the instrument via the display and adjustment module or PACTware DTM Fluctuations of the measured variable 4 20 mA signal not stable 49 9 Diagnosis asset management and service Reaction after fault recti fication 24 hour service hotline Meaning of the total deviation 50 VEGA Error Cause Rectification 4 20 mA signal missing Electrical con nection faulty Check connection according to chapter Connection steps and if necessary correct according to chapter Wiring plan Voltage supply Check cables for breaks repair if missing necessary Operating volt Check adapt if necessary age too low or load resistance too high Current sig Electronics Exchange the instrument or send it nal greater than module in the in for repair 22 mA or less sensor defec than 3 6 mA tive Depending on the reason for the fault and the measures taken the steps described in chapter Setup must be carried out again or must be checked for plausibility and completeness Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is also available outside normal working hours
15. 25 bar Elgiloy 2 4711 with not flush version Seal ring O ring Seal process fitting thread G1 2 EN 837 FKM VP2 A EPDM A P 75 5 KW75F FFKM Perlast G75S FEPM Fluoraz SD890 Klingersil C 4400 Materials wetted METEC measuring cell Process fitting Diaphragm Seal process fitting thread G1 DIN 3852 A M44 x 1 25 DIN 13 Materials for applications in foodstuffs Surface quality hygienic fittings typ Materials non wetted parts Type label support on connection cable Isolating liquid METEC measuring cell Internal transmission liquid piezoresis tive strain gauge measuring cell Electronics housing External housing Socket wall mounting plate external housing Seal between base and wall mounting plate Seal ring housing cover Inspection window in housing cover for display and adjustment module Ground terminal Connection cable with IP 68 1 bar ver sion 316L Alloy C 276 gold coated 20 u gold rhodium coated 5uilu Klingersil C 4400 FKM FFKM EPDM R lt 0 8 um PE hard KN 92 med white oil FDA conform Synthetic oil Halocarbon oil Plastic PBT polyester Alu die casting powder coated 316L plastic PBT Polyester 316L plastic PBT Polyester 316L EPDM fixed connected NBR stainless steel housing silicone Alu plastic hous ing Polycarbonate UL 746 C listed 316Ti 316L PE D Synthetic oil for measuring ranges up to 16 bar FDA listed for the
16. OK Now select with gt the menu item zero adjustment and confirm with OK Damping 0 0000 har P Current output 0 0000 bar 2 Edit the mbar value with OK and set the cursor to the requested position with gt 31 6 Set up with the display and adjustment module VELA pale Setup span adjustment Setup Min adjustment Level 32 0 0000 0 0000 bar bar 0 5000 0 9500 0 5000 0 9500 L i 1 L LI 3 Setthe requested mbar value with and store with OK 4 Move with ESC and gt to the span adjustment The zero adjustment is finished Information The zero adjustment shifts the value of the span adjustment The span i e the difference between these values however remains unchanged For an adjustment with pressure simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside param eter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Proceed as follows 1 Select with gt the menu item Span adjustment and confirm with OK Span 100 00 1 0000 bar O 0000 bar 2 Editthe mbar value with OK and set the cursor to the requested position with gt 1 0000 D1 0000 bar bar 1 2000 1 2000 1 2000 1 2000 L L LI LC L LI 3 Setthe requested mbar value with and store with OK For an adjust
17. Product temperature METEC measuring cell Version Temperature range Standard 12 150 C 410 284 F High temperature 12 180 C 10 356 F High temperature screen sheet 12 200 C 10 392 F Mechanical stress depending on the instrument version VEGABAR 83 4 20 mA 63 11 Supplement VELA Vibration resistance 4gat5 200 Hz according to EN 60068 2 6 vibration with resonance Shock resistance 100 g 6 ms according to EN 60068 2 27 mechanical shock Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Options of the cable entry Cable gland M20 x 1 5 Cable diameter options 5 9mm 0 20 0 35 in 6 12 mm 0 24 0 47 in 10 14 mm 0 39 0 55 in Cable entry 1 2 NPT Blind plug M20 x 1 5 1 2 NPT Closing cap M20 x 1 5 NPT Plug options Signal circuit Plug M12 x 1 according to ISO 4400 Harting HAN 7 8 FF Indication circuit M12 x 1 plug Wire cross section spring loaded terminals Massive wire cord 0 2 2 5 mm AWG 24 14 Stranded wire with end sleeve 0 2 1 5 mm AWG 24 16 Electromechanical data version IP 66 IP 68 1 bar Connection cable Configuration four wires one breather capillary one suspension cable screen braiding metal foil mantle Wire cross section 0 5 mm AWG 20 Wire resistance lt 0 036 Q
18. cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 5 Insert the cable into the sensor through the cable entry N Fig 16 Connection steps 5 and 6 Single chamber housing 6 Insert the wire ends into the terminals according to the wiring plan VEGABAR 83 4 20 mA 20 OLOLEL N3 0SY 45033 EN 131010 Electronics and connec tion compartment Wire assignment con nection cable 5 Connecting to power supply Information Solid cores as well as flexible cores with wire end sleeves are insert ed directly into the terminal openings In case of flexible cores without end sleeves press the terminal from above with a small screwdriver the terminal opening is freed When the screwdriver is released the terminal closes again You can find further information on the max wire cross section under Technical data Electromechanical data 7 Check the hold of the wires in the terminals by lightly pulling on them 8 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 9 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 10 Reinsert the display and adjustment module if one was installed 11 Screw the housing cover back on The electrical connection is hence finished 5 3 Single chamber housing The following illustration applies to the non Ex as well as to
19. compensated tem perature range 10 70 C perature range 50 158 F TD1 1 lt 0 05 10 K typ lt 0 05 10 K TD 1 1upto5 1 0 1 10 K TD up to 10 1 0 15 10 K Ceramic Metal measuring cell Standard Medium or ambient tempera ture T Accuracy class 0 1 Accuracy class 0 2 40 0 C 40 32 F 0 40 C 32 104 F lt 0 15 96 0 015 K x T x 0 5 0 5 x TD 0 0075 K x T 20 C x 0 50 5 x TD lt 0 1 96 0 03 K x T x 0 5 0 5 x TD lt 0 005 K x T 20 C x 0 5 0 5 x TD 40 100 C 104 212 F lt 0 15 x 0 5 0 5 x TD lt 0 005 K x T 20 C x 0 5 0 5 x TD VEGABAR 83 4 20 mA 61 11 Supplement VELA Medium or ambient tempera Accuracy class 0 1 96 Accuracy class 0 2 ture T 100 120 C 212 248 F lt 0 15 0 005 K x T lt 0 40 0 01 K x T 100 C 100 C x 0 5 0 5 x TD x 0 5 0 5 x TD Ceramic Metal measuring cell climate compensated Compensated temperature range 0 100 C 32 212 F Non compensated temperature range 40 0 C 40 32 F 100 130 C 212 276 F Nominal measuring range in bar Nominal measuring In the compensated In the non compen kPa range in psig temperature range sated temperature range 0 1
20. electronic Slaue for electronic differential pressure differential pressure Disabled Jlz2apie l R Enable SS Sensor mounting correction Application Adjustment Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key In this menu item the adjustment units of the instrument are deter mined The selection determines the displayed unit in the menu items Min adjustment zero and Max adjustment span 29 6 Set up with the display and adjustment module Setup Position correc tion 30 Unit of measurement Units of measurement Units of measurement Units of measurement Psi mHz Temperature unit ERE inH20 is If the level should be adjusted in a height unit the density of the me dium must also be entered later during the adjustment In addition the temperature unit of the instrument is specified The se lection determines the displayed unit in the menu items Peak value measuring cell temperature Peak value electronics temperature as well as HART variables Temperature unit Units of measurement Temperature unit RH Tenperature unit K co e Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Especially with chemical seal systems the installation position of the instrument ca
21. food processing industry For measuring ranges up to 25 bar dry measuring cell 2 Halocarbon oil Generally in oxygen applications not with vacuum measuring ranges not with absolute meas uring ranges lt bar VEGABAR 83 4 20 mA 55 11 Supplement VELA Connection cable master and slave PE PUR sensor Weights Total weight VEGABAR 83 approx 0 8 8 kg 1 764 17 64 lbs depending on process fitting and housing Input variable Piezoresistive Thin film measuring cell Adjustment Adjustment range of the min max adjustment relating to the nominal measuring range Percentage value 10 110 Pressure value 20 120 Adjustment range of the zero span adjustment relating to the nominal measuring range Zero 20 95 span 120 120 96 Difference between zero and span max 120 of the nominal range Recommended max turn down 20 1 no limitation Nominal measuring ranges and overload capability in bar kPa The specifications are only an overview and refer to the measuring cell Limitations due to the material and version of the process fitting as well as the selected pressure type are possible The specifications on the nameplate apply Nominal range Overload capacity max Overload capacity min pres pressure sure Gauge pressure 0 0 4 bar O 40 kPa 2 bar 200 kPa 1 bar 100 kPa 0 1 bar O
22. housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Vibrations In case of strong vibrations at the mounting location the instrument version with external housing should be used See chapter External housing Temperature limits Higher process temperatures often mean also higher ambient temperatures Make sure that the upper temperature limits stated in chapter Technical data for the environment of the electronics hous ing and connection cable are not exceeded 12 VEGABAR 83 4 20 mA OLOLEL N3 EEOYPD 45033 EN 131010 Filter elements A A Instruments in non Ex and Ex ia version VEGABAR 83 4 20 mA 4 Mounting Fig 5 Temperature ranges 1 Process temperature 2 Ambient temperature 4 2 Ventilation and pressure compensation Ventilation and pressure compensation are carried out with VE GABAR 83 via a filter element It is air permeable and moisture blocking Caution The filter element causes a time delayed pressure compensation When quickly opening closing the housing cover the measured value can change for approx 5 s by up to 15 mbar For effective ventilation the filter element must always be free of buildup Caution Do not use a high pressure cleaner The filter element could be dam aged which would allow moisture into the housing The following paragraphs describe how the filter element is arranged in the differ
23. in the instrument Electronics Not non floating Ground terminal Galvanically connected with the process fitting Electrical protective measures Housing material Version IP protection class NEMA protection Plastic Single chamber IP 66 IP 67 NEMA 4X 6P Double chamber IP 66 IP 67 NEMA 4X Aluminium Single chamber IP 66 IP 68 0 2 bar NEMA 4X 6P IP 68 1 bar Double chamber IP 66 IP 67 NEMA 4X IP 66 IP 68 0 2 bar NEMA 4X Stainless steel electro Single chamber IP 69K polished Single chamber IP 66 IP 68 0 2 bar NEMA 4X 6P Stainless steel investment Single chamber IP 66 IP 68 0 2 bar NEMA 4X 6P casting IP 68 1 bar NEMA 4X Double chamber IP 66 IP 67 NEMA 4X IP 66 IP 68 0 2 bar NEMA 4X Stainless steel Transmitter for external IP 68 25 bar housing 66 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA 11 Supplement Overvoltage category Il Protection class I Approvals Instruments with approvals can have different technical data depending on the version For that reason the associated approval documents of these instruments must be carefully noted They are part of the delivery or can be downloaded under www vega com and VEGA Tools as well as under Downloads and Approvals 11 2 Dimensions The following dimensional drawings represent only an extract of the possible versions Detailed dimensional drawings can be downloaded at www vega co
24. instr settings Date Tine Reset Copy instrument Copy from sensor Copy instr settings z RET Special paraneter Settings Scaling The copied data are permanently saved in the display and adjustment module They remain even in case of voltage loss Note Before the data are stored in the sensor they are checked to make sure they match the sensor For this purpose the sensor type of the source data as well as the target sensor are displayed Storing is only carried out after release In this menu item you gain access to the protected area where you can enter special parameters In exceptional cases individual parameters can be modified in order to adapt the sensor to special requirements Change the settings of the special parameters only after having con tacted our service staff Additional adjustments Reset Copy instr settings vecjal OFS ate z Speci Scaling Current output In menu item Scaling you define the scaling variable and the scaling unit for the level value on the display e g volume in I Scaling variable Sealing variable Volume kd Scaling format In menu item Scaling 2 you define the scaling format on the display and the scaling of the measured level value for 0 and 100 VEGABAR 83 4 20 mA 39 6 Set up with the display and adjustment module Additional settings Cur rent output 1 and 2 size Additional settings Current output 1 and 2 adjustment Inf
25. of the METEC measuring cell 1 2 3 4 The measuring cell design depends on the selected pressure type Process diaphragm Isolating liquid FeNi adapter CERTEC measuring cell 3 Product description Seal concept Packaging Transport Transport inspection Storage Storage and transport temperature PLICSCOM 10 VEGA Relative pressure the measuring cell is open to atmosphere The ambient pressure is detected in the measuring cell and compensated It thus has no influence on the measured value Absolute pressure the measuring cell is evacuated and encapsu lated The ambient pressure is not compensated and does hence influence the measured value Relative pressure climate compensated the measuring cell is evacuated and encapsulated The ambient pressure is detected through a reference sensor in the electronics and compensated It thus has no influence on the measured value The measuring system is completely welded and hence sealed against the process The sealing of the process fitting against the process is carried out by a seal provided on site 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the pack
26. on the electronics exchange in the booklet Operating instructions for electronics module VEGABAR series 80 9 8 Software update The following components are required to update the sensor soft ware e Sensor Voltage supply Interface adapter VEGACONNECT PC with PACTware Current sensor software as file You can find the actual sensor software as well as detailed infor mation of the procedure under www vega com downloads and Software You can find information about the installation in the download file Caution Instruments with approvals can be bound to certain software ver sions Therefore make sure that the approval remains effective with a software update You can find detailed information on www vega com downloads and Approvals 9 9 How to proceed in case of repair You can find a repair form as well as detailed information on how to proceed under www vega com downloads and Forms and certifi cates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page WWW Vega com 5
27. seven days a week around the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only costs involved are the normal call charges 9 5 Calculation of total deviation according to DIN 16086 The total deviation of a pressure transmitter indicates the maximum measurement error to be expected in practice It is also called maxi mum practical deviation or operational error According to DIN 16086 the total deviation F is the sum of the basic accuracy F s and the long term stability F F FF total perf stab total stab The basic accuracy F _ is composed of the deviation Fu and the thermal change of zero signal and output span F Fron VF Fo perf This applies to a digital signal output via HART Profibus PA or Foun dation Fieldbus With a 4 20 mA output there is also the thermal change of the current output F Fa VES Fy E perf To provide a better overview the formula symbols are listed together below e F total Total deviation B E ur Basic accuracy e F Long term drift stab VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 Practical example Calculation A VEGABAR 83 4 20 mA 9 Diagnosis asset management and service e F Thermal change of zero signal and output span e F Deviation e F Thermal change of the current output You can find the spec
28. the Ex ia version wd wed Fig 17 Electronics and connection compartment single chamber housing Voltage supply Signal output For display and adjustment module or interface adapter For external display and adjustment unit or Slave sensor Ground terminal for connection of the cable screen AC Nc 5 4 Housing IP 66 IP 68 1 bar Fig 18 Wire assignment fix connected connection cable 1 brown and blue to power supply or to the processing system 2 Shielding VEGABAR 83 4 20 mA 21 5 Connecting to power supply Overview Electronics and connec tion compartment for power supply 22 VEGA 5 5 External housing with version IP 68 25 bar Fig 19 VEGABAR 83 in IP 68 version 25 bar with axial cable outlet external housing 1 Transmitter 2 Connection cable 3 External housing Fig 20 Electronics and connection compartment 1 Electronics module 2 Cable gland for voltage supply 3 Cable gland for connection cable transmitter VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA Terminal compartment housing socket Electronics and connec tion compartment VEGABAR 83 4 20 mA 5 Connecting to power supply Fig 21 Connection of the sensor in the housing base Brown Blue Yellow White Shielding Breather capillaries SARON Fig 22 Electronics and connection compartment single chamber housing 1 Voltag
29. 0 1 x TD Ten years lt 0 2 x TD Piezoresistive strain gauge measuring cell lt 0 1 x TD Ambient conditions Version Ambient temperature Storage and transport temper ature Standard version 40 80 C 40 176 F 60 80 C 76 176 F Version IP 66 IP 68 1 bar 20 80 C 4 176 F 20 80 C 4 176 F Version IP 68 25 bar with connec tion cable PUR 20 80 C 4 176 F 20 80 C 4 176 F Version IP 68 25 bar connection cable PE 20 60 C 4 140 F 20 60 C 4 140 F Process conditions Product temperature piezoresistive strain gauge measuring cell Seal Standard Extended temperature Version for oxygen ap range plications Without sealing with pro 40 105 C 40 60 C cess fitting according to 40 221 F 40 140 F EN 837 FKM VP2 A 20 105 C 20 150 C 20 60 C 4 221 F 4 302 F 4 140 F EPDM A P 75 5 KW75F 30 105 C 30 150 C 30 60 C 22 221 F 22 302 F 22 140 F FFKM Perlast G75S 15 105 C 15 150 C 15 60 C 5 221 F 5 302 F 5 140 F FEPM Fluoraz SD890 5 105 C 5 60 C 23 221 F 23 140 F
30. 0 bar O 1000 kPa 0 150 psig 0 25 bar O 2500 kPa 0 350 psig 1 O bar 100 O kPa 15 O psig lt 0 05 96 0 1 x lt 0 196 0 15 x 1 1 5 bar 100 150 kPa 15 25 psig 0 5 0 5 x TD 0 5 0 5 x TD 1 10 bar 100 1000 kPa 15 150 psig 1 25 bar 100 2500 kPa 15 350 psig 0 1 bar O 100 kPa 0 15 psig H lt 0 1 0 2 x lt 0 1926 0 3 x 0 2 5 bar O 250 kPa 0 35 psig 0 5 0 5 x TD 0 5 0 5 x TD 0 5 0 5 bar 50 50 kPa 7 7 psig 0 2 0 2 bar 20 20 kPa 3 3 psig 0 1596 0 4 x 0 15 96 0 6 x 0 0 4 bar O 40 kPa 0 6 psig 0 5 0 5 x TD 0 5 0 5 x TD Thermal change current output Applies also to the analogue 4 20 mA current output and refers to the set span Thermal change current output lt 0 05 10 K max lt 0 15 96 each with 40 80 C 40 176 F 40 C 20 C Fig 31 Thermal change current output 62 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA Long term stability according to DIN 16086 and IEC 60770 1 Applies to digital HART interface as well as to analogue current output 4 20 mA under refer ence conditions Specifications refer to the set span Turn down TD is the ratio nominal measuring range set span 11 Supplement Ceramic metal measuring cell One year lt 0 05 x TD Five years lt
31. 0 psig 1350 psig 14 5 psig 0 300 psig 1500 psig 14 5 psig 14 5 0 psig 500 psig 14 5 psig 14 5 20 psig 580 psig 14 5 psig 14 5 150 psig 1480 psig 14 5 psig 14 5 300 psig 1575 psig 14 5 psig 0 7 0 7 psig 225 psig 14 5 psig 3 3 psig 290 psi 14 5 psig 7 7 psig 510 psig 14 5 psig Absolute pressure 0 1 5 psi 225 psi 0 psi 0 5 psi 435 psi 0 psi 0 15 psi 510 psi 0 psi 0 30 psi 725 psi 0 psi 0 150 psi 1300 psi 0 psi 0 300 psi 1900 psi 0 psi Output variable Output signal 4 20 mA Range of the output signal 3 55 22 0 mA default setting Signal resolution 0 3 HA Failure signal current output adjustable Last valid measured value 2 21 mA lt 3 6 mA Max output current 21 5 mA Starting current up to 5 ms after switching on 3 6 mA 5 ms up to 5 s after switching on lt 10 mA 5supto 10s after switching on Load Damping 63 96 of the input variable adjustable Indication value Display and adjustment module Displayed value 1 Adjusted failure current see load under Power supply Ox 999s Pressure in bar mbar 5 The indication values can be assigned individually VEGABAR 83 4 20 mA 59 11 Supplement VEGA Displayed value 2 Pressure in bar mbar Output variable Second current output For details on the operating voltage see chapter Voltage supply Output signal 4 20 mA passive Ra
32. 3 10 Dismounting 54 10 Dismounting 10 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 10 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA 11 Supplement 11 1 Technical data Materials and weights 11 Supplement Materials wetted piezoresistive strain gauge measuring cell Process fitting Diaphragm standard 316L 316L Diaphragm from measuring range
33. 5 Process assembly Plug connector Cable assembly Connection cable External housing Loosen the plug connector Mount the new process assembly on the measuring point Plug the connector back in pr Qr s 9 Mount the cable assembly on the process assembly and turn it to the desired position 7 Tighten the fixing screw with the hexagon socket wrench The exchange is finished If there is no replacement part available on site one can be ordered from the agency serving you The necessary serial number can be found on the type label of the instrument or on the delivery note 9 7 Exchanging the electronics module In case of a defect the user can replace the electronics module with another one of identical type In Ex applications only instruments and electronics modules with ap propriate Ex approval may be used If there is no electronics module available on site one can be ordered from the agency serving you Ordering and exchange are possible with or without sensor serial number The electronics module with serial number includes order specific data such as factory setting seal material etc These are not included in the electronics module without serial number The serial number is stated on the type label of VEGABAR 83 or on the delivery note VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGABAR 83 4 20 mA 9 Diagnosis asset management and service You can find detailed information
34. Modification of a parameter e Switch on and switch off times e Status messages according to NE 107 e Error messages according to NE 107 The data are read out via a PC with PACTware DTM or the control system with EDD 9 3 Asset Management function The instrument features self monitoring and diagnostics according to NE 107 and VDI VDE 2650 In addition to the status messages in 45 9 Diagnosis asset management and service VEGA Status messages Failure 46 the following tables there are more detailed error messages available under the menu item Diagnostics via the display and adjustment module PACTware DTM and EDD The status messages are divided into the following categories e Failure e Function check e Out of specification e Maintenance requirement and explained by pictographs Fig 28 Pictographs of the status messages Failure red Out of specification yellow Function check orange Maintenance blue wm Failure Due to a malfunction in the instrument a failure message is outputted This status message is always active It cannot be deactivated by the user Function check The instrument is in operation the measured value is temporarily invalid for example during simulation This status message is inactive by default It can be activated by the user via PAC Tware DTM or EDD Out of specification The measured value is unstable because the instrument specification is ex
35. Tel 44 0 191 490 1547 THORNE amp Fax 44 0 191 477 5371 DERRICK UK woe www thorneanderrick co uk Operating Instructions Pressure transmitter with metallic measuring cell VEGABAR 83 4 20 mA lil Document ID 45033 Contents VEGA Contents 1 About this document 1 4 Meee eo RR E E O E E 4 Wee OVID ONS I see 4 2 For your safety 2 1 Authorised personnel pp 5 22 Appropljale USE 5 2 3 Warning about Incorrect Use 5 2 4 General safety instructions pp 5 29 OE COPIO TID ran EEEa Ea 5 2 6 Measuring range permissible process presSUre pp 6 2I NAMUR recommendations pp 6 28 _ Environmental IMS UCT ONS arcsec ndan ua sl kavr iadsk ultk Okan H r 6 3 Product description wanna 7 3 2 Principle of OD CF ANON REN NERO 8 ow Packaging transport and Storage 0000 ne ei 10 3 4 Accessories and replacement parts RN 10 4 Mounting 4 1 General instructions to use the instrument pp 12 4 2 Ventilation and pressure compensation pp 13 4 3 Process pressure measurement pp 15 LU MEME lani MR m 17 2 MEME T ouium oo 18 5 Connecting to power supply S Preparngmhe conneour o o oo ooo E 19 Je SOC 20 bio Smgle chamber OU SING sais as cuescc S nta aA QE Ep EMFIdUUU US MAG Raga E RUENCE Se non dI Ex URN EU AaS 21 54 Housing dP GCP 68 1 Dan 0 21 5 5 External housing with version IP 68 25 ba pp 22 50 aro niei
36. aging material via specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 96 3 4 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGACONNECT VEGADIS 62 Protective cap Flanges Welded socket Electronics module VEGABAR 83 4 20 mA 3 Product description sensor or the external display and adjustment unit and removed at any time You can find further information in the operating instructions Display and adj
37. al Push the ESC key to deactivate the simulation Information The simulation is terminated automatically 60 minutes after the last key has been pushed By entering a 4 digit PIN you protect the sensor data against unau thorized access and unintentional modification VEGABAR 83 4 20 mA VEGA OLOLEL N3 0SY 45033 EN 131010 Additional adjustments Date Time Additional adjustments Reset VEGABAR 83 4 20 mA 6 Set up with the display and adjustment module In this menu item the PIN is displayed or edited as well as modified However it is only available when the adjustment is released in the menu Setup Lock release adjustment a adjustments FIH DateTime Actual PIN Reset Copy instr settings Special Parameter Change row In delivery status the PIN is 0000 In this menu item you adjust the internal clock of the sensor There is no adjustment to summer winter time Additional adjustments DateTime FIH DateTime 13 24 EENEMEE EH 12 hours Copy instr settings 10 Sep 2013 Special parameter Change row With a reset certain parameter adjustments carried out by the user are reset Additional adjustments PIN DateTime Factory settings Reset Basic settings Copy instr settings Probe type The following reset functions are available Delivery status Restoring the parameter settings at the time of shipment from the factory incl the order specific
38. al pressure measurement You can find detailed information in the operating instructions of the respective slave sensor VEGABAR 83 is suitable for applications in virtually all industries It is used for the measurement of the following pressure types e Gauge pressure e Absolute pressure e Vacuum VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA Measured products Measuring system Pressure types VEGABAR 83 4 20 mA 3 Product description Measured products are gases vapours and liquids VEGABAR 83 is especially suitable for applications with higher tem peratures and high pressures The process pressure acts on the sensor element via the process diaphragm and an internal transmission liquid The process pressure causes a resistance change which is converted into a corresponding output signal and outputted as measured value Measuring ranges up to 16 bar piezoresistive sensor element meas uring ranges up to 25 bar strain gauge DMS sensor element Fig 3 Configuration of the measuring system with piezoresistive sensor ele ment 1 Sensor element 2 Base element 3 Transmission liquid 4 Process diaphragm With small measuring ranges or higher temperatures the METEC measuring Cell is the measuring unit It consists of the ceramic capac itive CERTEC measuring cell and a special temperature compen sated chemical seal system Fig 4 Configuration
39. allation and op eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Editing status 2013 09 29 VEGABAR 83 4 20 mA 3 1 About this document gt me VEGA 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set
40. allation position Piezoresistive strain gauge measur ing cell METEC measuring cell depending on the process fitting and the chemical seal lt 5 mbar 0 5 kPa 0 07 psig Deviation according to IEC 60770 Applies to the digital signal output HART Profibus PA Foundation Fieldbus as well as to the analogue current output 4 20 mA and refers to the set span Turn down TD is the ratio nominal measuring range set span The deviation corresponds to the value F in chapter Calculation of the total deviation The value results out of the accuracy class and the respective turn down Accuracy class Non linearity hysteresis and re peatability with TD 1 1 up to 5 1 Non linearity hysteresis and re peatability with 5 1 0 075 lt 0 075 lt 0 015 xTD 0 1 lt 0 1 lt 0 02 x TD 0 2 lt 0 2 lt 0 04 x TD Influence of the product or ambient temperature Thermal change zero signal and output span Applies to the digital signal output HART Profibus PA Foundation Fieldbus as well as to the analogue current output 4 20 mA and refers to the set span Turn down TD is the ratio nominal measuring range set span The thermal change of zero signal and output span corresponds to the value F in chapter Calcu lation of the total deviation according to DIN 16086 Piezoresistive strain gauge measuring cell Turn down In the compensated tem Outside the
41. ceeded e g electronics temperature This status message is inactive by default It can be activated by the user via PAC Tware DTM or EDD Maintenance Due to external influences the instrument function is limited The measurement is affected but the measured value is still valid Plan in maintenance for the instrument because a failure is expected in the near future e g due to buildup This status message is inactive by default It can be activated by the user via PAC Tware DTM or EDD The following table shows the error codes in the status message Failure and gives information on the reason and rectification Keep in mind that some information is only valid with four wire instruments VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGABAR 83 4 20 mA 9 Diagnosis asset management and service Code Text mes Sage F013 no measured Cause No valid measured value available Rectification Gauge pressure or low pressure measuring cell defective value avail able F017 Adjustment not within Change the adjustment Adjustment specification according to the limit values span too small F025 Index markers are not con Check linearization table Error in the tinuously rising for examle Delete table Create new linearization unlogical value pairs table F036 Failed or interrupted soft Repeat software update no operable ware update Check electron
42. e menu item Sensor TAG you edit a twelve digit measurement loop designation label You can enter an unambiguous designation for the sensor e g the measurement loop name or the tank or product designation In digital systems and in the documentation of larger plants a singular desig nation must be entered for exact identification of individual measuring points The available digits comprise e Letters from A Z e Numbers from O 9 e Special characters Heasurement loop nare Measurenent loop name Application nite Sensor Sensor mounting correction Adjustment we In this menu item you activate deactivate the slave for electronic dif ferential pressure and select the application If you have connected a slave sensor you confirm this with Activate If you have connected no slave sensor you confirm this with Deac tivate VEGABAR 83 can be used for process pressure and level measure ment Default setting is process pressure measurement The mode can be changed in this adjustment menu The VEGABAR 83 in conjunction with a slave sensor can be used for flow differential pressure density and interface measurement The default setting is differential pressure measurement Switchover is carried out in the adjustment menu Depending on the selected application different subchapters in the following adjustment steps are important There you can find the individual adjustment steps Setup Slave for
43. e supply signal output 2 Fordisplay and adjustment module or interface adapter 3 Ground terminal for connection of the cable screen 5 6 Switch on phase After connecting the instrument to power supply or after a voltage recurrence the instrument carries out a self check for approx 10 s e Internal check of the electronics e Indication of the instrument type hardware and software version measurement loop name on the display or PC e Indication of a status message on the display or PC e The output signal jumps to the set error current 23 5 Connecting to power supply 24 VEGA Then the actual measured value is outputted to the signal cable The value takes already carried out settings e g default setting into ac count VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGABAR 83 4 20 mA 6 Set up with the display and adjustment module 6 Set up with the display and adjustment module 6 1 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed any time Four positions displaced by 90 can be se lected It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the display and adjustment module in the requested posi tion onto the electronics and turn to the right until it snaps in 3 Screw housing cover with inspection window tightly back on Removal is carried out in reverse o
44. ection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PACTware and the DT Ms VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 Standard Full version VEGABAR 83 4 20 mA 7 Setup with PACTware IE Sensor Parametrierung Device name VEGAPULS 62 HART VEGA Description Radar sensor for continuous level measurement with horn antenna Measurement loop name Sensor O oN l m E Setup E Min max adjustment Set distances for level percentages v Application asp FRENTE Sensor reference plane v Damping gt Current output Display aiat i Max adjustment ec Distance A Diagnostics Additional settings Info Min adjustment c gt Distance B Software version Serial number R Max adjustment in percent 100 00 Distance 4 max adjustment 0 000 m OFFLINE Min adjustment in percent 0 00 4 Distance B min adjustment 20 000 m DK Cancel Apply L Disconnected IO Data set a Administrator fe lt NoNAME gt Administrator Fig 27 Example of a DTM view All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup are already included
45. ent instrument versions The filter element is mounted into the electronics housing It has the following functions e Ventilation electronics housing e Atmospheric pressure compensation with relative pressure meas uring ranges 13 4Mounting Instruments in Ex d Ver Sion Instruments with Second Line of Defense 14 Fig 6 Position of the filter element non Ex Ex ia version 1 Plastic stainless steel precision casting 2 Aluminium 3 Stainless steel electro polished 4 Filter element With the following instruments a blind plug is installed instead of the filter element e Instruments in protection IP 66 IP 68 1 bar ventilation via capil laries in fix connected cable e Instruments with absolut pressure The filter element is integrated in the process assembly It is located in a rotatable metal ring and has the following function e Atmospheric pressure compensation with relative pressure meas uring ranges Turn the metal ring in such a way that the filter element points down ward after installtion of the instrument This provides better protection against buildup Fig 7 Position of the filter element Ex d version 1 2 d 4 Single chamber housing aluminium stainless steel precision casting Double chamber housing aluminium stainless steel precision casting Rotatable metal ring Filter element Instruments with absolute pressure have a blind plug mounted instead of the filte
46. eries 80 There is a different version available for each type of signal output You can find further information in the operating instructions Elec tronics module VEGABAR series 80 Document ID 45054 11 4Mounting VELA 4 Mounting 4 1 General instructions to use the instrument Suitability for the process Make sure that all parts of the instrument exposed to the process are conditions suitable for the existing process conditions These are mainly e Active measuring component e Process fitting e Process seal Process conditions are particularly e Process pressure e Process temperature e Chemical properties of the medium e Abrasion and mechanical influences You can find the specifications of the process conditions in chapter Technical data as well as on the nameplate Protection against mois Protect your instrument further through the following measures ture against moisture penetration e Use the recommended cable see chapter Connecting to power supply e Tighten the cable gland e Loop the connection cable downward in front of the cable gland This applies particularly to e Outdoor mounting e Installations in areas where high humidity is expected e g through cleaning processes e Installations on cooled or heated vessels Screwing in On instruments with process fitting thread the hexagon must be tight ened with a suitable screwdriver Wrench size see chapter Dimen sions Warning N The
47. ics version sensor soft ware Exchanging the electronics Send instrument for repair F040 Hardware defect Exchanging the electronics Error in the Send instrument for repair electronics F041 No connection to the sensor Check connection to the Error in the electronics sensor electronics with electronics detachable version F080 General software error Separate operating voltage briefly F113 EMC interference Remove EMC influences Communi cation error display and adjustment module Adjustment software PACTware out of order F125 Temperature of the elec Check ambient temperature Unpermissi tronics in the non specified Isolate electronics ble electronics section Use instrument with higher temperature range temperature F260 Error in the calibration car Exchanging the electronics Error in the ried out in the factory Send instrument for repair calibration Error in the EEPROM F261 Error during setup Repeat setup Error in the Error when carrying out a Repeat reset configuration reset 47 9 Diagnosis asset management and service Function check Out of specification Maintenance 48 VEGA Code Cause Rectification Text mes sage F265 Sensor no longer carries Carry out a reset Measurement out a measurement Separate operating voltage function dis briefly turbed F266 Operating voltage be
48. ifications in chapter Technical data Pressure measurement in the pipeline 8 bar 800 KPa Product temperature up to 50 C VEGABAR 83 with measuring range 10 bar deviation lt 0 075 Calculation of the set Turn Down TD 10 bar 8 bar TD 1 25 1 step Calculation of the basic accuracy Fon VES Fy FY a F 0 15 x 0 5 0 5 x TD F 0 075 F 0 15 F or X 0 15 96 x 0 5 0 5 x TD 0 075 0 15 F 0 24 perf Step 2 Calculation of the total deviation F F F total perf stab F_ 0 05 x TD year stab F_ 0 05 x 1 25 year stab FE 0 06 76 stab F 0 24 0 06 0 30 total 9 6 Exchange process assembly with version IP 68 25 bar With version IP 68 25 bar the user can exchange the process as sembly on site Connection cable and external housing can be kept Required tools e Hexagon socket wrench size 2 Caution The exchange may only be carried out in the complete absence of line voltage In Ex applications only a replacement part with appropriate Ex ap proval may be used Proceed as follows when carrying out the exchange 1 Losenthe fixing screw with the hexagon socket wrench 2 Carefully detach the cable assembly from the process assembly 51 9 Diagnosis asset management and service VEGA 52 Fig 29 VEGABAR 83 in IP 68 version 25 bar and lateral cable outlet external housing 1 2 3 4
49. in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGABAR 83 4 20 mA 2 Foryour safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use The VEGABAR 83 is a pressure transmitter for process pressure and hydrostatic level measurement You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of stand ard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific
50. ith the level e g a horizontal cylindri cal or spherical tank and the indication or output of the volume is VEGABAR 83 4 20 mA 33 6 Set up with the display and adjustment module VELA Setup Current output Setup Current output 1 and 2 mode Setup Current output 1 and 2 min max Lock release setup Ad justment 34 required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level per centage and vessel volume The linearization applies to the measured value indication and the current output E ius Linearization Linearization ep IDEE a Hnsar Joj mecnm User prog earizatio Current output Lock adjustment Caution Note the following if the respective sensor is used as part of an over fill protection system according to WHG If a linearization curve is selected the measuring signal is no longer necessarily linear to the filling height This must be considered by the user especially when adjusting the switching point on the limit signal transmitter In the menu items Current output you determine the properties of the current output On instrumdents with integrated 2 current output the properties for each current output are adjusted individually The following descrip tions apply to both current outputs In the menu item Current output mode you determine the output characteristics and reaction of the current outpu
51. kuu ry Menu lanauaae Indication value 1 Indication value 2 Backlight The following languages are available German English French Spanish Russian Italian Dutch Portuguese Polish Czech Turkish In the delivery status the sensor is set to the ordered national lan guage In this menu item you can define the indication of the measured values on the display Display Indication value 1 Scaled Current output Linear percent Measuring cell temp Electronics temperature Indication value 1 Linear percent kd Menu language Indication value 1 Indication value 2 Backlight The default setting for the display value is Lin percent The display and adjustment module has a backlight for the display In this menu item you switch on the lighting You can find the required operating voltage in chapter Technical data Backlight Switched off Display Menu language Indication value 1 Indication value 2 Backlight The lighting is switched off in delivery status 35 6 Set up with the display and adjustment module Diagnostics Device status Diagnostics Peak val ues pressure Diagnostics Peak val ues temperature Diagnosis Simulation Additional settings PIN 36 In this menu item the device status is displayed Device status Peak value pressure Peak values temperature Simulation The respective min and max measured value is saved in the sensor The two values a
52. low Check electrical connection Impermissi specified range if necessary increase ble operating operating voltage voltage The following table shows the error codes and text messages in the status message Function check and provides information on causes as well as corrective measures Code Cause Rectification Text mes sage C700 Asimulation is active Finish simulation Simulation ac tive Wait for the automatic end after 60 mins The following table shows the error codes and text messages in the status message Out of specification and provides information on causes as well as corrective measures Code Cause Rectification Text mes sage S600 Temperature of the elec Check ambient temperature Unpermissi tronics in the non specified Isolate electronics ble electronics Section Use instrument with higher temperature temperature range S603 Operating voltage below Check electrical connection Impermissi specified range if necessary increase ble operating operating voltage voltage The following table shows the error codes and text messages in the status message Maintenance and provides information on causes as well as corrective measures Code Text mes sage Cause Rectification M500 Error in the delivery sta tus Stored delivery status is wrong Send instrument for repair
53. ltage of the power supply unit under nominal load e g with a sensor current of 20 5 mA or 22 mA in case of fault message e Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 1 for industrial areas screened cable should be used Use cable with round cross section for instruments with housing and cable gland To ensure the seal effect of the cable gland IP protection rating find out which cable outer diameter the cable gland is suitable for e 5 9mm 0 20 0 35 in e 6 12mm 0 24 0 47 in e 10 14 mm 0 40 0 55 in Use a cable gland fitting the cable diameter With plastic housing the NPT cable gland or the Conduit steel tube must be screwed without grease into the threaded insert Max torque for all housings see chapter Technical data If screened cable is required we recommend connecting the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the ground potential low impedance With Ex systems it must be ensured that the grounding corresponds to the installation regulations In electroplating and CCP systems cathodic corrosion protection it mus
54. m Tensile strength lt 1200 N 270 Ibf Standard length 5 m 16 4 ft Max length 180 m 590 6 ft Min bending radius 25 mm 0 984 in with 25 C 77 F Diameter approx 8 mm 0 315 in Colour Non Ex version Black Colour Ex version Blue Electromechanical data version IP 68 25 bar Connection cable between IP 68 instrument and external housing Configuration four wires one suspension wire one breather capillary screen braiding metal foil mantle Wire cross section 0 5 mm AWG 20 Wire resistance lt 0 036 Q m 0 011 C ft Standard length 5 m 16 40 ft 64 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA Max length Min bending radius at 25 C 77 F Diameter approx Colour Cable entry plug External housing Spring loaded terminals for wire cross section up to Display and adjustment module Display element Measured value indication Number of digits Size of digits Adjustment elements Protection rating unassembled mounted into the housing without cover Materials Housing Inspection window 11 Supplement 180 m 590 5 ft 25 mm 0 985 in 8 mm 0 315 in Blue 1 x cable gland M20 x 1 5 cable 5 9 mm 1 x blind plug M20 x 1 5 or 12x plug depending on the version 12x blind stopper M20PIxPH 5 2 5 mm AWG 14 Display with backlight 5 W
55. m under Downloads and Drawings Housing M20x1 5 M20x1 5 NPT b 1 2 NPT M20x1 5 1 2 NPT Fig 32 Housing versions in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar Plastic housing Aluminium housing Stainless steel housing electropolished Stainless steel housing precision casting Stainless steel housing electropolished IP 69K wm VEGABAR 83 4 20 mA 67 11 Supplement VELA External housing with IP 68 version 110 mm x 90 mm 4 33 x 3 54 Fig 33 IP 68 version with external housing plastic version Lateral cable outlet Axial cable outlet Plastic version Stainless steel version Seal 2 mm 0 079 in only with 3A approval OA RON 68 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VELA 11 Supplement VEGABAR 83 threaded fitting not front flush Fig 34 VEGABAR 83 threaded fitting not front flush DU G manometer connection EN 837 LT M20x 1 5 manometer connection EN 837 LE G1 2 A inside GH ISO 228 1 LF 1 2 NPT inside NPT ASME B1 20 1 LY NPTPN 1000 VEGABAR 83 4 20 mA 69 11 Supplement VELA VEGABAR 83 threaded fitting front flush DA 180 C 200 C Fig 35 VEGABAR 83 threaded fitting front flush
56. ment with pressure simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside param eter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK The span adjustment is finished Proceed as follows 1 Select the menu item Setup with gt and confirm with OK Now select with gt the menu item Adjustment then Min adjustment and confirm with OK Min adjustment Min adjustment Min adjustment 0 00 in 0 0 a 0 0 Max adjustment 0 0500 bar 10 00 100 00 LE i 1 I O 0000 bar VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 Setup Max adjustment Level Setup Damping Setup Linearization 6 Set up with the display and adjustment module 2 Edit the percentage value with OK and set the cursor to the requested position with 2 3 Set the requested percentage value e g 10 with and save with OK The cursor jumps now to the pressure value 4 Enterthe pressure value corresponding to the min level e g 0 mbar 5 Save settings with OK and move with ESC and gt to the max adjustment The min adjustment is finished For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded then the entered value will
57. must not be exceeded This applies also if a measuring cell with higher measuring range order related than the permissible pressure range of the process fitting is installed 2 7 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE 21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NE53 Compatibility of field devices and display adjustment components e NE 107 Self monitoring and diagnosis of field devices For further information see www namur de 2 8 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA 3 Product description 3 Product description 3 1 Configuration Type plate The nameplate contains the most important data f
58. n shift offset the measured value The position cor rection compensates this offset Hence the actual measured value is taken over automatically With relative pressure measuring cells also a manual offset can be carried out Setup Sensor Mounting correction Sensor mounting correction Application rnar Units Offset Ruta correction Sensor Mounting correction Adjustment 0 0603 bar Damping 0 0001 bar TP Sensor mounting correction 0 0004 bar 1 0000 1 0000 LL j If with the automatic position correction the actual measured value should be taken over as corrective value then this value must not be influeces by product covering or a static pressure With the manual position correction the offset value can be deter mined by the user Select for this purpose the function Edit and enter the requested value Save your settings with OK and move with ESC and gt to the next menu item When the position correction was carried out then the actual meas ured value is corrected to O The corrective value appears with inverse signs as offset value in the display The position correction can be repeated as often as necessary How ever if the sum of the corrective values exceeds 20 96 of the nominal measuring range then no position correction is possible VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA Setup Adjustment Setup zero adjustment VEGABAR 83 4 20 mA
59. nal adjustments Info Setup Settings e g for measurement loop name application units position correction adjustment signal output Display Settings e g for language measured value display lighting Diagnosis Information e g on instrument status pointer measure ment reliability simulation Additional adjustments PIN date time reset copy function Info Instrument name hardware and software version date of manu facture sensor features In the main menu item Setup the individual submenu items should be selected one after the other and provided with the correct param eter values The following submenu points are available Setup Measurement loop name Damping Application Current output Units Lock adjustment Sensor mounting correction Adjustment Heasurement loop nane wa F In the following paragraphs the menu items of the menu Setup for electronic differential pressure measurement are described Depend ing on the selected application different paragraphs are important The additional menu items of the menu Setup as well as the com VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA Setup Measurement loop name Setup Application Setup Units VEGABAR 83 4 20 mA 6 Set up with the display and adjustment module plete menus Display Diagnosis Additional settings and Info are described in the operating instructions of the master sensor In th
60. nction can also be used to transfer settings from one instru ment to another instrument of the same type If it is necessary to exchange a sensor the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item Copy sensor data 41 7 Setup with PACTware Via the interface adapter directly on the sensor Prerequisites 42 Be 7 Setup with PACTware 7 1 Connect the PC Fig 26 Connection of the PC directly to the sensor via the interface adapter 1 USBcable to the PC 2 Interface adapter VEGACONNECT 3 Sensor 7 2 Parameter adjustment For parameter adjustment of the sensor via a Windows PC the con figuration software PACTware and a suitable instrument driver DTM according to FDT standard are required The up to date PAC Tware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet Further setup steps are described in the operating instructions manu al DTM Collection PAC Tware attached to each DTM Coll
61. nge of the output signal 3 8 20 5 mA default setting Signal resolution 0 3 HA Failure signal current output adjustable Last valid measured value 2 21 mA lt 3 6 mA Max output current 21 5 mA Starting current lt 10 mA for 5 ms after switching on lt 3 6 mA Load Load resistor see chapter Voltage supply Damping 63 96 of the input variable 0 999s adjustable Dynamic behaviour output Run up time approx 10s Dynamic characteristics depending on medium temperature and if applicable chemical seal Fig 30 Behaviour in case of sudden change of the process variable t dead time t rise time t jump response time 1 Process variable 2 Output signal Dead time gt 45 ms Rise time gt 35 ms 10 90 Step response time gt 80 ms ti O s 10 90 Damping 63 96 of the input variable 0 999 s adjustable Reference conditions and actuating variables according to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature 18 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psi 60 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA Determination of characteristics Characterstic curve Reference installation position 11 Supplement Limit point adjustment according to IEC 61298 2 Linear upright diaphragm points downward Influence of the inst
62. not be taken over Editing can be interrupted with ESC or corrected to a value within the adjustment ranges Proceed as follows 1 Select with gt the menu item max adjustment and confirm with OK Ad justment Max adjustment Max adjustment Min adjustment 100 00 p 1 0 0 n 0 0 Max adjustment 1 0000 bar 10 00 100 00 0 0001 bar C LI 2 Edit the percentage value with OK and set the cursor to the requested position with 2 3 Setthe requested percentage value e g 90 with and save with OK The cursor jumps now to the pressure value 4 Enterthe pressure value for the full vessel e g 900 mbar suit able for the percentage value 5 Save settings with OK The max adjustment is finished For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded then the entered value will not be taken over Editing can be interrupted with ESC or corrected to a value within the adjustment ranges To damp process dependent measured value fluctuations set an integration time of 0 999 s in this menu item The increment is O 1 s Setup Integration tine Integration tine Sensor Mounting correction Adjustment 0 05 Linearization Current output wn Depending on the sensor type the factory setting is 0 1 s A linearization is necessary for all vessels in which the vessel volume does not increase linearly w
63. o Instrument name Info Instrument version Info Factory calibration date Info Sensor character istics 40 Scaling Scaling variable scaling format In menu item Current output size you determine which measured value the current output refers to Current output variable Lin percent level kd Current output Variable Distance level Percent level MIU level Scaled level Filling height level Current output variable Current output adjustment Current output mode Current output nin max In menu item Current output adjustment you can assign a respec tive measured value to the current output Current output adjustment Current output variable 100 z 100 00 Current output adjustnen an Current output mode Current output nin max O x Cee Current output In this menu item you read out the instrument name and the instru ment serial number Info Device name VEGABAR 82 Serial number 29153576 Instrument version Factory calibration date Sensor characteristics In this menu item the hardware and software version of the sensor is displayed Info Device name Instrument version Factory calibration date Sensor characteristics Software version 1 0 0 Hardware version 1 0 0 In this menu item the date of factory calibration of the sensor as well as the date of the last change of sensor parameters are displayed via the display and adjustment module or via the PC
64. or identification and use of the instrument VEGABARS2 B82 AXDASAGGSHXKIMXX Electronics 4 20mMA HART two wire 9 6 35VDC C 4 20mA HART Protection 1P66 67 NEMA 4X Range 0 10 0bar 0 1000kPa Temperature See manual Process pressure 1 60bar 100 6000kPa Wetied paris Al203 FKM 376L UP TN ers EE HW Ver 100 SW Ver 100 x Ert Order 0000000 000 _ 2013 O s n 25819869 z3 40 VEGA 77761 Schi tach Germany WWW vega COM Fig 1 Layout of the type label example Instrument type Product code Field for approvals Power supply and signal output electronics Protection rating Measuring range Permissible process pressure Material wetted parts Hardware and software version 10 Order number 11 Serial number of the instrument 12 Symbol of the device protection class 13 ID numbers instrument documentation 14 Reminder to observe the instrument documentation 15 Notified authority for CE marking 16 Approval directive 0001 C5 l5 Serial number The type label contains the serial number of the instrument With it you can find the following data on our homepage Product code of the instrument HTML Delivery date HTML Order specific instrument features HTML Operating instructions at the time of shipment PDF Order specific sensor data for an electronics exchange XML Test certificate pressure transmitters PDF Go to www vega com VEGA Tools and Serial number search
65. pours 16 Fig 10 Measurement setup for process pressure measurement of gases in pipelines 1 VEGABAR 838 2 Blocking valve 3 Pipeline Keep the following in mind when setting up the measuring system e Connect via a siphon e Do not insulate the siphon e Fill the siphon with water before setup Fig 11 Measurement setup with process pressure measurement of gases in pipelines 1 VEGABAR 83 2 Blocking valve 3 Siphon 4 Pipeline VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 Measurement setup in liquids Measurement setup VEGABAR 83 4 20 mA 4 Mounting A protective accumulation of water is formed through condensation in the pipe bends Even in applications with hot steam a medium temperature lt 100 C on the transmitter is ensured Keep the following in mind when setting up the measuring system e Mount the instrument below the measuring point The effective pressure line is always filled with liquid and gas bubbles can bubble up to the process line Fig 12 Measurement setup for process pressure measurement of liquids in pipelines 1 VEGABAR 83 2 Blocking valve 3 Pipeline 4 4 Level measurement Keep the following in mind when setting up the measuring system e Mountthe instrument below the min level e Do not mount the instrument close to the filling stream or emptying area e Mountthe instrument so that it is protected against pressure shocks from the stirrer
66. r 9000 kPa 1 bar 100 kPa 1 25 bar 100 2500 kPa 130 bar 13000 kPa 1 bar 100 kPa 0 05 0 05 bar 5 5 kPa 15 bar 1500 kPa 0 2 bar 20 kPa 0 2 0 2 bar 20 20 kPa 20 bar 2000 kPa 0 4 bar 40 kPa 0 5 0 5 bar 50 50 kPa 35 bar 3500 kPa 1 bar 100 kPa Absolute pressure 0 0 1 bar O 10 kPa 15 bar 1500 kPa 0 bar abs 0 0 4 bar O 40 kPa 30 bar 3000 kPa 0 bar abs 0 1 bar O 100 kPa 35 bar 3500 kPa 0 bar abs 0 2 5 bar O 250 kPa 50 bar 5000 kPa 0 bar abs 0 10 bar O 1000 kPa 90 bar 9000 kPa 0 bar abs 0 25 bar O 2500 kPa 130 bar 13000 kPa 0 bar abs Nominal measuring ranges and overload capacity in psi The specifications are only an overview and refer to the measuring cell Limitations due to the ma terial and version of the process fitting are possible The specifications on the nameplate apply Values less than 1 bar cannot be set 58 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGA 11 Supplement Nominal range Overload capacity max pressure Overload capacity min pres sure Gauge pressure 0 0 15 psig 225 psig 0 5 psig 375 psig 11 60 psig 0 15 psig 525 psig 14 5 psig 0 30 psig 600 psig 14 5 psig 0 15
67. r element The filter element is mounted into the electronics housing It has the following functions VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 Instruments in IP 69K version Measurement setup in gases VEGABAR 83 4 20 mA 4 Mounting e Ventilation electronics housing e Atmospheric pressure compensation with relative pressure meas uring ranges The process assembly of instruments with Second Line of Defense gastight leadthrough is completely encapsulated An absolute pres sure measuring cell is used so that no ventilation is required Fig 8 Position of the filter element gastight leadthrough 1 Filter element With relative pressure measuring ranges the ambient pressure is detected and compensated by a reference sensor in the electronics The filter element is mounted into the electronics housing It has the following functions e Ventilation electronics housing e Atmospheric pressure compensation with relative pressure meas uring ranges Fig 9 Position of the filter element IP 69K version 1 Filter element Instruments with absolute pressure have a blind plug mounted instead of the filter element 4 3 Process pressure measurement Keep the following in mind when setting up the measuring system e Mountthe instrument above the measuring point Possible condensation can then drain off into the process line 15 4Mounting Measurement setup in va
68. rder The display and adjustment module is powered by the sensor an ad ditional connection is not necessary Fig 23 Insertion of the display and adjustment module with single chamber housing into the electronics compartment Note If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 25 6 Set up with the display and adjustment module Key functions Adjustment system 26 6 2 Adjustment system Fig 24 Display and adjustment elements 1 LC display 2 Adjustment keys e OK key Move to the menu overview Confirm selected menu Edit parameter Save value e gt key Presentation change measured value Select list entry Select editing position e key Change value of the parameter e ESC key Interrupt input Jump to next higher menu The sensor is adjusted via the four keys of the display and adjust ment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 60 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 3 Parameter adjustment Quick setup To quickly and easily adapt the sensor to the application select the menu item Q
69. re displayed in the menu item Peak values pres sure In another window you can carry out a reset of the peak values separately Diagnostics Device status Feak value pressure Peak values tenperature Simulation 1679 nm 10197 nm The respective min and max measured values of the measuring cell and electronics temperature are stored in the sensor In the menu item Peak value temperature both values are displayed In another window you can carry out a reset of the two peak values separately Diagnostics Measuring cell temp Denice status Min 20 26 D Peak salue pressure Max 26 3 D Measuring cell temp Peak values tenperature Electronics temperature Electronics temperature Simulation i 32 80 T Reset peak indicator In this menu item you can simulate measured values via the current output This allows the signal path to be tested e g via downstream indicating instruments or the input card of the control system Diagnostics Device status Peak value pressure Peak values temperature Simulation Simulation Simulation Filling height Percent Current output Linear percent Measuring cell temp F Activate simulation Simulation running Simulation Filling height Deactivate simulation E0003 e 3 mm Select the requested simulation size and adjust the requested value Caution During simulation the simulated value is outputted as 4 20 mA cur rent value and digital HART sign
70. rinciple 9 G Gas tight leadthrough Second Line of Defense 14 Grounding 19 L Level measurement 17 Linearization 33 M Maintenance 45 76 Measured value memory 45 Measurement setup n gases 15 In liquids 17 n the open vessel 17 n vapours 16 P Peak value Pressure 36 Temperature 36 PIN 36 Position correction 30 Pressure compensation 13 14 15 Process pressure measurement 15 16 17 R Repair 53 Reset 37 S Seal concept 10 Service Access 39 Hotline 50 Setup Quick setup 27 Simulation 36 Status messages NAMUR NE 107 45 I Total deviation 50 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGABAR 83 4 20 mA Notes 717 Notes 78 VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 VEGABAR 83 4 20 mA Notes 79 Printing date All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C C VEGA Grieshaber KG Schiltach Germany 2013 Tel 44 0 191 490 1547 THORNE amp Fax 44 0 191 477 5371 DERRICK UK week www thorneanderrick co uk 45033 EN 131010
71. ry VEGABAR 83 4 20 mA 9 Diagnosis asset management and service 9 Diagnosis asset management and service 9 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation In some applications product buildup on the diaphragm can influence the measuring result Depending on the sensor and application take precautions to ensure that heavy buildup and especially a hardening thereof is avoided 9 2 Diagnosis memory The instrument has several memories which are available for diagno sis purposes The data remain even with voltage interruption Up to 60 000 measured values can be stored in the sensor in a ring memory Each entry contains date time as well as the respective measured value Storable values are for example Pressure Differential pressure Level Flow Density Interface Percentage value Lin percent Scaled values Measuring cell temperature Electronics temperature When the instrument is shipped the measured value memory is active saving distance measurement certainty and electronics tem perature every minute The requested values and recording conditions are set via a PC with PACTware DTM or the control system with EDD Data are thus read out and also reset Up to 500 events are automatically stored with a time stamp in the sensor non deletable Each entry contains date time event type event description and value Event types are for example e
72. settings A user pro grammable linearization curve as well as the measured value memory will be deleted Basic settings Resetting the parameter settings incl special parameters to the default values of the respective instrument A user programmable linearization curve as well as the measured value memory is deleted The following table shows the default values of the instrument De pending on the instrument version or application all menu items may not be available or some may be differently assigned Reset Setup Menu item Parameter Default value Measurement Sensor loop name Application Application pro No reset cess pressure Application level Units Unit of measure mbar with nominal measuring range ment lt 400 mbar bar with nominal measuring rang es 21 bar Temperature unit C 37 6 Set up with the display and adjustment module 38 Menu item Parameter Default value Position correc 0 00 bar tion Adjustment Zero Min adjust 0 00 bar menmt 0 00 Span Max adjust Nominal measuring range in bar ment 100 00 Damping Integration time 0 0s Current output Current output Mode Output characteristics 4 20 MA Reaction when malfunction occurs lt 3 6 mA Current output 3 8 mA Min Max 20 5 mA Lock adjustment Released Reset Display Menu item Default value Menu language Order specific
73. si 0 psi 57 VEGA Adjustment range of the min max adjustment relating to the nominal measuring range 10 110 Pressure value 20 120 Adjustment range of the zero span adjustment relating to the nominal measuring range zero 20 95 120 120 95 max 120 of the nominal range 11 Supplement Percentage value span Difference between zero and span Recommended max turn down 20 1 no limitation Nominal measuring ranges and overload capability in bar kPa The specifications are only an overview and refer to the measuring cell Limitations due to the ma terial and version of the process fitting are possible The specifications on the nameplate apply Nominal range Overload capacity max pressure Overload capacity min pres sure Gauge pressure 0 1 bar O 10 kPa 15 bar 1500 kPa 1 bar 100 kPa 0 4 bar O 40 kPa 1 bar O 100 kPa 30 bar 3000 kPa 35 bar 3500 kPa 1 bar 100 kPa 1 bar 100 kPa 50 bar 5000 kPa 1 bar 100 kPa 10 bar O 1000 kPa 90 bar 9000 kPa 1 bar 100 kPa 0 0 0 0 2 5 bar O 250 kPa 0 0 25 bar O 2500 kPa 130 bar 13000 kPa 1 bar 100 kPa 1 0 bar 100 0 kPa 35 bar 3500 kPa 1 bar 100 kPa 1 1 5 bar 100 150 kPa 40 bar 4000 kPa 1 bar 100 kPa 1 10 bar 100 1000 kPa 90 ba
74. t be taken into account that significant potential differences exist 19 5 Connecting to power supply SIS Connection technology ele Connection procedure VEGA This can lead to unacceptably high shield currents if the cable shield is grounded at both ends Information The metallic parts of the instrument process fitting transmitter con centric tube etc are conductively connected with the inner and outer ground terminal on the housing This connection exists either directly via connecting metallic parts or in case of instruments with external electronics via the screen of the special connection cable You can find specifications on the potential connections inside the instrument in chapter Technical data 5 2 Connecting The voltage supply and signal output are connected via the spring loaded terminals in the housing The connection to the display and adjustment module or to the inter face adapter is carried out via contact pins in the housing Information The terminal block is pluggable and can be removed from the electronics To do this lift the terminal block with a small screwdriver and pull it out When reinserting the terminal block you should hear it snap in Proceed as follows 1 Unscrew the housing cover 2 If a display and adjustment module is installed remove it by turn ing it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the
75. t in case of failure Current output mode Output characteristic Current output mode 4 20 mA kd Current output mih mnax Failure node lt 3 6MA The default setting is output characteristics 4 20 mA failure mode lt 3 6 MA In the menu item Current output Min Max you determine the reac tion of the current output during operation Current output Current OUTPUT Mit Mak Min current Current autput node Current output Minnas The default setting is min current 3 8 mA and max current 20 5 mA In the menu item Lock unlock adjustment you can protect the sensor parameters against unauthorized modification The PIN is activated deactivated permanently The following adjustment functions are possible without entering the PIN e Select menu items and show data e Read data from the sensor into the display and adjustment mod ule VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 Display Language Display Displayed value 1 and 2 Display Backlight VEGABAR 83 4 20 mA 6 Set up with the display and adjustment module Adjustment Released Lock Caution With active PIN adjustment via PACTware DTM as well as other systems is also blocked You can change the PIN number under Additional adjustments PIN This menu item enables the setting of the requested national lan guage Menu language Deutsch Vv Francais Espa ol Fucc
76. ts VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Munnu npoaykuua MPMbPI BETA 3a qnyaioTtca no BceMy MUpy npaBaMM Ha HHTenmnmekTyanbHyHO COOCTBeEHHOCTb lanbHenuryio MH opMauUwHo cMorpure Ha calire www vega com VEGA lt www vega com gt 11 4 Trademark Allthe brands as well as trade and company names used are property of their lawful proprietor originator VEGABAR 83 4 20 mA 75 INDEX INDEX A Adjust Date Time 37 Adjustment Level 32 33 Menu 28 Process pressure 31 32 System 26 Unit 29 Adjust the current output 34 40 Adjust the indication 35 C Change the language 35 Check output signal 49 Connecting Mechanically 12 To the PC 42 Connection cable 19 Connection procedure 20 Connection technology 20 Copy sensor settings 39 D Damping 33 Default values 37 Differential pressure measurement 8 Display lighting 35 E EDD Enhanced Device Description 44 Electronics and connection compartment single chamber housing 23 Error codes 46 48 Event memory 45 F Fault rectification 49 Functional p
77. uick setup in the start graphic on the display and adjustment module VEGABAR 83 4 20 mA OLOLEL N3 0SY 45033 EN 131010 Presettings Adjustment Process pressure measurement Adjustment Level meas urement VEGABAR 83 4 20 mA 6 Set up with the display and adjustment module Buick setup Extended adjustment Carry out the following steps in the below sequence You can find Extended adjustment in the next sub chapter 1 Measurement loop name In the first menu item you assign a suitable measurement loop name Permitted are names with max 19 characters 2 Application In this menu item you activate deactivate the slave for the electronic differential pressure and select the application With process pressure transmitters the selection comprises process pressure and level measurement with suspension pressure transmitters it comprises level measurement 3 Units In this menu item you determine the adjustment and temperature units of the instrument Depending on the selected application in the menu item Application different adjustment units are available Measurenent loop name Units of measurement Slave for electronic differential pressure Sensor Disable Temperature unit Enable 4 Position correction In this menu item you compensate the influence of the installation position of the instrument offset to the measured value 5 zero adjustment In this menu item you carry o
78. ustment module PLICSCOM Document ID 27835 The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC For parameter adjustment of these instruments the adjustment software PACTware with VEGA DTM is required You can find further information in the operating instructions Interface adapter VEGACONNECT Document ID 32628 VEGADIS 62 is suitable for measured value indication and adjustment of sensors with HART protocol It is looped into the 4 20 mA HART signal cable You can find further information in the operating instructions VE GADIS 62 Document ID 36469 The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 Screwed flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 BS 10 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 Welded sockets are used to connect the sensors to the process You can find further information in the supplementary instructions Welded socket VEGABAR series 80 Document ID 45082 The electronics module VEGABAR series 80 is a replacement part for pressure transmitters of VEGABAR s
79. ut the zero adjustment for the processs pressure Enter the respective pressure value for 0 6 span adjustment In this menu item you carry out the span adjustment for the processs pressure Enter the respective pressure value for 100 Sensor mounting correction Span Offset C cO 100 00 A 0 0003 bar W 0 0000 bar 1 0000 bar D 0001 bar O 0000 bar O 0000 bar 4 Position correction In this menu item you compensate the influence of the installation position of the instrument offset to the measured value 5 Max adjustment In this menu item you carry out the max adjustment for level 27 6 Set up with the display and adjustment module VEGA Main menu Main menu 28 Enter the percentage value and the corresponding value for the max level 6 Min adjustment In this menu item you carry out the min adjustment for level Enter the percentage value and the corresponding value for the min level Sensor mounting correction Min adjustment Max adjustment ey Offset e 0 00 x 100 00 x LL 0 0003 bar 0 0500 bar 1 0000 bar 0 0001 bar 0 0000 bar 0 0001 bar The quick setup is hence finished 6 4 Parameter adjustment Extended adjustment For technically demanding measurement loops you can carry out extended settings in Extended adjustment Quick setup Extended adjustment The main menu is divided into five sections with the following func tions Display Diagnostics Additio
80. xH 7x13 mm 4 keys IP 20 IP 40 ABS Polyester foil Interface to the external display and adjustment unit Data transmission Configuration connection cable Cable length max Sensors with signal output 4 20 MA 4 20 mA HART Sensors with signal output Profibus PA Foundation Fieldbus Integrated clock Date format Time format Time zone Ex factory Rate deviation max digital I C Bus 4 wire screened 50m 25 m Day Month Year 12 h 24 h CET 10 5 min year 9 Depending on the version M12 x 1 according to ISO 4400 Harting 7 8 FF VEGABAR 83 4 20 mA 65 11Supplement Measurement electronics temerature Resolution 1 C 1 8 F Accuracy 1 C 1 8 F Voltage supply Operating voltage U Non Ex instrument 9 6 35V DC Ex d instrument 9 6 35V DC Ex ia instrument 9 6 30 V DC Ex d ia instrument 15 35 V DC Ex d ia instrument with ship approval 15 35 V DC Interpolation protection Integrated Permissible residual ripple Non Ex Ex ia instrument for U 12 V DC 9 6 V lt U lt 14 V lt 0 7V 16 400 Hz for U 24 V DC 18 V lt U lt 35 V lt 1 0 V 16 400 Hz Permissible residual ripple Ex d ia instrument for U 24V DC 18 V lt U lt 35 V lt 1V 16 400 Hz Load resistor Calculation U U_ 0 022 A Example Non Ex instrument with 24 V 9 6V 0 022 A 655 Q U 24 V DC Potential connections

Operating Instructions - VEGABAR 83

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