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BCT-ETX-C3 User Guide - Blue Chip Technology

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1. The clamp is held in place by two brackets A and B as shown in Fig 10 1 and Fig 10 2 The Swivel mount of the Retaining arm C is inserted into bracket A as shown in Fig 10 3 and the opposite end screwed into Bracket B Figure 10 1 Figure 10 2 Figure 10 3 Blue Chip Technology Limited Page 30 ULTIMA 5M MAINTENANCE Once the retention arm is secured in place fit a clamp onto the arm as shown in Fig 10 4 Position the clamp directly over the expansion card to be secured aligning the small notch D on the edge of the clamp with the top edge of the expansion board as shown in Fig 10 5 Once aligned fit the screw E and screw tightly to ensure no movement of the clamp Figure 10 4 Figure 10 5 Repeat procedure for other expansion cards Note The retaining arm is not suitable for low profile or some short length expansion cards Note 2 The above photos show the Card Clamp being used with an ATX motherboard however the principle is the same with the Mura 5M layout Blue Chip Technology Limited Page 31 ULTIMA 5M MAINTENANCE IMPORTANT PLEASE REMOVE POWER BEFORE ATTEMPTING ANY OF THE ACTIONS BELOW ADDING NEw BOARDS Remove the system cover observing anti static precautions If fitted remove the expansion board clamp assembly Check the expansion card documentation to ensure it is correctly configured Pay particular attention to the selection of the link settings if any Identify the back plane connector slot to be used
2. A BlueChic Ultima 5M Video Wall Controller PICMG 1 3 Configuration User Guide Document Reference Ultima5M Manual Document Issue Level Blue Chip Technology Ltd Chowley Oak Tattenhall Chester CH3 9EX U K Telephone 44 0 1829 772000 Facsimile 44 0 1829 772001 www bluechiptechnology co uk ULTIMA 5M CONTENTS CONTENTS BLUE CRIP TECHNOLOGY ETD ocine EE EEEO 1 CONTENT E 2 E 4 COMPANY PROFILE M 4 9 e TER EE 4 LIM PLATIONS OE LIABILITY EE 4 Ee HIE ART Ch CHE MR EN RE 5 RELATED TE Be MRT 5 RSA BT 5 PRECAUTION a E Eege 6 Elecro stanie DISGHOE OCS cages SE A TE BIOS eben Electroma nene Dus eta 7 Jee eer E 8 MANUAL e E VI AR e WEE 8 OVERVIEW EE ee 9 Jeng OD CTO Mr eere er Rr EET 9 FEATURE T t en tett scars tac co C O 9 ULETIMA SM PIGMG Teo oPEOIPIGPRIOJ WEN 10 STE BE TN E 11 IEA LED S s ds HT c e 12 BIN ON MURA INDUSTRIAL E 13 CHASSIS TEATRE S eeneg 14 CHASSI E 14 OHASSIS SPEGIPIGATIDDB EE 14 Siu S elis RN 14 SAPS ON NU Tp rr ENS 15 Tec OON nu cH M IM UU VETO M E M Ex 15 18 T 19 M c uti aatis 19 POWCr SUPP Co DB
3. It is not necessary to remove all the cover screws to remove the Top Cover First loosen the three front cover screws and remove the three rear cover screws Slide the top cover back slightly and lift to remove Replacing the unit cover is the reverse of the above REMOVING THE DRIVE CAGE The Drive cage is removable as a single unit to allow for easier upgrade and replacement The assembly is held in place by 8 screws two behind the front door and 6 on the top of the cage assembly Referring to Figure 9 1 first remove the two front screws indicated A Next remove the 6 screws shown as B in Figure 9 2 Note IS NOT NECESSARY TO REMOVE THE SHOCK MOUNTING SCREWS Disconnect the all power and signal cables to the drives in the cage By moving slightly back then upwards the drive cage can easily be removed Figure 9 1 Figure 9 2 Figure 9 3 With the drive cage fully removed as indicated in Figure 9 3 there is access to all bays On the Ultima X 2012 model it is now possible to fit a 3 5 HDD in the 3 5 top bay in place of a FDD as shown in Figure 9 3 For this configuration there is a 3 5 blank for the top slot Blue Chip Technology Limited Page 29 ULTIMA 5M MAINTENANCE To refit the drive cage is just a matter of reversing the removal instructions FITTING THE CARD RETAINING CLAMP The ULTIMA system can be fitted with an optional card retaining clamp Before fitting the clamp insert all the required expansion cards
4. o Optional As required o Up to 5 Mura Cards supported e Support for further two PCI Express x 1 Adapter cards Blue Chip Technology Limited Page 10 ULTIMA 5M GETTING STARTED BACKPLANE LAYOUT fu PCIe Bus Ordering Shown in RED SLOT numbering shown in BLACK The picture above shows the slot layout on the backplane Due to the need to match signal lengths between the slots and the PLX 96 lane switch the slots are not enumerated in order When installing Matrox Mura cards into the backplane they should be installed in the following order Backplane Connector PCIe 5 MPX40 EL E2 FI F2 PCIe 8 MPX40 G1 G2 H1 H2 PCIe 6 MPX40 I1 12 J1 J2 Note If a Matrox P690 is being fitted as a control console then it must be fitted in PCIe 10 The above card order is preferred for the most efficient cooling of the Mura cards during operation If the Card ID DIP switches are set then this will over ride the Cards slot order above and allow the outputs to go sequentially A J as required Blue Chip Technology Limited Page 11 ULTIMA 5M GETTING STARTED Example 1 3 Mura Cards with P690 and PCI Express x 1 Audio Card For Mura Cards For Option Cable For Option Cable from SHB PCle x4 from SHB Mura MPX44 Mura MPX40 Mura MPX40 Matrox P690 Single Board Computer Card 2 8 NK 8 E A 8 E NIR Lo A Outputs B2 D2 F2 Spare PCle x1 The above pi
5. Blue Chip Technology Limited Page 9 ULTIMA 5M GETTING STARTED ULTIMA 5M PICMG 1 3 SPECIFICATION The following list describes the default and optional configurations available e Single Board Computer o LGA1155 for 3 Generation Intel Core i7 i5 processors o Intel 077 PCH o Dual DDR3 DIMM supporting up to 16GB memory o Dual 10 100 1000Mbps Ethernet e Passive PICMG 1 3 Backplane o 5 PCI Express x16 slots o 3 PCI Express x 1 slots e i7 3770S Gen 3 CPU o i5 Gen 3 CPU options are available 4GB 1333MHz DDR3 DIMM o Higher Capacity Speed options are available e 6SATA Ports o 2x 6Gbps o 4x 3Gbps e 14USB o 2 Rear USB 3 0 on SBC o 2 Front USB 2 0 o 2 additional USB 3 0 Ports available via header on SBC Optional Fit via cable o 4 additional USB 2 0 Ports available via header on SBC optional fit via cable o 4 additional USB 2 0 Ports available via header on backplane optional fit via cable e 2 5232 o 9way D type e Parallel Port optional fit via Cable o 25 Way D type 750W ATX Power Supply o Higher capacity PSU options are available o Optional 800W Dual Redundant configuration 500GB SATA HDD o Other capacity HDDs are available o DVD Optical drive option available o Supports total of 3 internal SATA options e Dual High Capacity 92 x 38mm Chassis Fans o Speed Control available e Audio Input Output Card o Optional e Matrox P690 Graphics o Optional as Control Monitor PCI Express x 1 Port e Matrox Mura
6. OVERVIEW INTRODUCTION The ULTIAM SM is a modification of the standard ULTIMA ruggedised PC compatible microcomputer designed for reliable operation in adverse environments The unit has been designed specifically for use with the Matrox Mura range of Video Wall Controller cards It is available as a 19 rack mountable unit and as a desktop unit Both units use a common chassis and layout System controls and disk drives are protected behind a sealed lockable steel door The machine is cooled internally by filtered air which enters through a removable filter at the front panel and exits at the rear Access to boards is by a removable top cover Connections to the boards are made at the rear of the chassis and behind the front door FEATURES e Robust polished stainless steel chassis using recognised electromagnetic compatible EMC emission and immunity design techniques Front panel with lockable door security for system controls PICMG 1 3 compliant Switch mode power supply unit Shock and vibration protected drive cage Filtered air through two 92 x 38 mm 12V DC fans mounted behind the filter panel Quick access to the air filter The filter is a coated polyester material of 30 PPI porosity having a flammability rating to UL94 Class VO Card retention mechanism e Optional telescopic slide rail fittings e Each system is supplied configured to order The System Release Documentation details each particular system s configuration
7. Remove the corresponding blanking plate in the back panel of the chassis by pushing in the Break out panel until it breaks away from the rear panel If a full length board is to be installed locate the board end nearest the front of the unit into the plastic guide corresponding to the chosen slot Slide the board down the guide until the edge connect contacts the back plane connector Press the board firmly into place Note that the lower end of the metal bracket has to be pushed into a spring clip just below the level of the back plane This is designed to improve the EMC performance of the system Fasten the metal bracket into place using an M3 screw If required fit the card clamp assembly into position as indicated in the previous section REMOVING AN EXPANSION BOARD With the unit switched off and the mains cable disconnected remove the cover and the board clamp assembly if fitted Undo the screw securing the board in place Carefully remove the board from the connector by gently pulling the board at each end in a rocking motion in a plane along its length front to back not side to side Slide the board upward and out of the unit Replace the blanking panel and screw ensuring that the end of the panel sits in the spring at the bottom If fitted replace card retaining clamp and cover REPLACING THE PSU To remove the power supply unit first ensure that the power supply is switched off at the front panel Disconnect the A
8. Technology Information offered in this manual is believed to be correct at the time of printing Blue Chip Technology accepts no responsibility for any inaccuracies The information contained herein is subject to change without notice There are no express or implied licences granted herein to any intellectual property rights of Blue Chip Technology Ltd LIMITATIONS OF LIABILITY In no event shall Blue Chip Technology be held liable for any loss expenses or damages of any kind whatsoever whether direct indirect incidental or consequential arising from the design or use of this product or the support materials supplied with this product If this product proves to be defective Blue Chip Technology is only obliged to replace or refund the purchase price at Blue Chip Technology s discretion according to their Terms and Conditions of Sale Blue Chip Technology Limited Page 4 ULTIMA 5M INTRODUCTION REGULATORY STATEMENTS CE This product meets the essential protection reguirements of the European EMC Directive 2004 108 EC and the Low Voltage Directive 2006 95 EC and 1s eligible to bear the CE mark Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures FCC NOTE This equipment has been designed to meet the requirements of a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to
9. ieri ite adi a MM d e et es eMe Ett 20 QUICK START OUID E iini aera ae a inte Wee oet o eee ede ide 21 WIS TAA cs 22 BM Fe EU NU MUR 22 RACK MOUNTING EE 22 Blue Chip Technology Limited Page 2 ULTIMA 5M CONTENTS MAIN TEIN ge 28 PRECAUTIONS C 28 reser ON 28 REPLACING THE 28 REMOVING THE TOP COVER e 29 REMOVING THE DRIVECAGE a cess a 29 FITTING THE GARD RETAINING GCEANMIB EE 30 ADDING NEW Eeer 32 REMOVING AN EXPANSION 32 REPLACING THE nnnwwnn 00S 32 AMENDMENT Talo ORY 33 Blue Chip Technology Limited Page 3 ULTIMA 5M INTRODUCTION INTRODUCTION COMPANY PROFILE Blue Chip Technology is a leading specialist PC product manufacturer in Europe providing innovation with quality design and manufacturing from a single source Based in the North West of England our purpose built complex contains both advanced research and development facilities and manufacturing facilities Specialising in the provision of industrial computing and electronic solutions for a wide range of UK and European organisations Blue
10. provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense WARNING Changes or modifications not expressly approved by the manufacturer could void the user s authority to operate the equipment RELATED PUBLICATIONS The following publications will provide useful information related to the Standard Personal Computer and can be used in conjunction with this manual e IBM Personal Computer AT Technical Reference 1502494 IBM 1984 e IBM Personal System 2 and Personal Computer BIOS Interface Technical Reference 15F0306 IBM 1987 e The Programmers PC Sourcebook Microsoft e The Winn L Rosch Hardware Bible Brady TRADEMARKS All trademarks and registered names acknowledged IBM PC AT and PS 2 are trademarks of International Business Machines Corporation IBM Phoenix BIOS is a trademark of Phoenix Technologies Inc Intel is a registered trademark of the Intel Corporation All 80x86 and Pentium processors are registered trademarks of Intel Corporation MS DOS and WINDOWS are registered trademarks of
11. the Microsoft Corporation Linux is a registered trademark of Linus Torvalds ATA Disk Chip is a trademark of Silicon Storage Technology Inc Blue Chip Technology Limited Page 5 ULTIMA 5M INTRODUCTION PRECAUTIONS Certain precautions are necessary when designing with handling and using circuit boards It is imperative that precautions are taken at all stages to avoid electro static discharges which will damage boards Those boards fitted with an on board lithium battery must be handled carefully to avoid maltreatment of the battery that could create a hazard ELECTRO STATIC DISCHARGES Some of the devices within the Industrial PC can be totally destroyed by static electricity Also bear in mind that the damage caused by static electricity may be partial and not immediately obvious This could have an effect on your product s reliability and warranty Ensure that you take necessary static precautions ideally you should wear an approved wrist strap or if that is not possible touch a suitable ground to discharge any static build up This should be repeated if the handling is for any length of time When carrying any boards around please place them into anti static bags This will prevent any static electricity build up If the board has an on board battery do not use black anti static bags because these tend to be conductive and will discharge any on board battery ON BOARD BATTERY The Ultima 5M contains a Processor board with an o
12. the other will continue to operate until such time that the faulty module or power feed can be replaced or resolved In the event of failure an audible alarm will sound This can be cancelled be pressing the Green button shown in the picture above The faulty module power inlet will have the LED turned off Blue Chip Technology Limited Page 20 ULTIMA 5M GETTING STARTED QUICK START GUIDE If the Ultima 5M is provided with an operating system installed and pre activated then the default username will be videowall with no password set It is recommended that on receipt of the unit user accounts and passwords should be set up as required It is important that before powering on the unit for the first time that a display is attached to the relevant primary display output This output can be identified as follows If no additional graphics cards are installed then the primary display output will be the VGA port on the single board computer as shown on the left If a Matrox P690 is fitted then it will occupy the 5th slot from the left as Kg shown on the left There are two versions of this card one with a high density eae connector requiring an interface cable or one with dual DVI connections as shown on the left If fitted the P690 should be the primary display output and the display should be attached to this If P690 and Matrox cards are both fitted then the P690 will still be the primary di
13. to the ULTIMA are made at the rear of the unit Units are configured individually to requirements Refer to the System Release Documentation for details of a particular PC configuration Due to proximity of other electrical equipment it may be necessary to connect the chassis earth stud direct to the best available cabinet earth in a rack mount installation This is to ensure the integrity of the system EMC Blue Chip Technology Limited Page 19 ULTIMA 5M GETTING STARTED POWER SUPPLY amp BBU The chassis can be fitted with a variety of ATX style Power Supplies Some PSUs may have switchable input voltage range In these cases the following warning should be observed WARNING Selection of the wrong voltage may cause permanent damage to the unit Ensure that the switch is correctly set for the installation supply before connecting to the supply If the wrong voltage is applied to the unit the internal fuse may protect the ULTIMA However this cannot be guaranteed Blue Chip Technology accepts no responsibility for the consequences of operating the unit on the wrong supply Some Power Supply variants do not offer 5 Volts If this voltage rail is required or if other specific voltage rails and power needs are required then please contact Blue Chip Technology in order to identify a suitable power supply option to match your requirements For units fitted with a Dual Redundant power supply in the event of failure of one of the modules
14. types e Ensure that the screens of any external cables are bonded to a good RF earth at the remote end of the cable e An earth stud is available on the back of the unit to improve grounding in extreme environments Failure to observe these recommendations may invalidate the EMC compliance Blue Chip Technology Limited Page 7 ULTIMA 5M GETTING STARTED GETTING STARTED MANUAL ORGANISATION This manual describes the Blue Chip Technology ULTIMA SM Video Wall Controller We have tried to include any unigue information relying on end users to be computer literate and experienced in configuring hardware and software in a PC environment The manual is sectioned as follows Overview listing the Chassis s features and specification Layout and dimensional details Installation and associated issues We strongly recommend that you study this manual carefully before attempting to interface with the ULTIMA 5M PC or change the standard configurations Whilst all the necessary information is available in this manual we would recommend that unless you are confident you contact your supplier for guidance IT IS PARTICULARLY IMPORTANT THAT YOU READ THE SECTION PRECAUTIONS BEFORE HANDLING ANY BOARDS If you have any suggestions or find any errors concerning this manual and want to inform us of these please contact our Technical Services department with the relevant details Blue Chip Technology Limited Page 8 ULTIMA 5M GETTING STARTED
15. Both doors have vent holes to allow air through to the filter The right hand door which is lockable gives access to the drive bays the power on off switch and two USB ports CHASSIS SPECIFICATION Chassis 19 Rack mountable polished stainless steel chassis Optional Card restraining system Shock mounting for drives Front panel handles Optional fully extending heavy duty slide rails High capacity fans Air filter approved to UL94 0 Locking door covering disk drives power and reset switch Nitrile PVC seals Approved to FMVSS302 Temperature Non Operating 20 to 70 Operating 1 0 to 50 C Chassis SBC Operating 2 0 C to 35 C With Mura Cards Fitted Notel Unit should not be started at temperatures less than 5 C as items with mechanical parts such as the HDD may not operate correctly at such low temperatures resulting in damage Note2 Max Temperature changes are restricted to 20 C per hour as damage to HDD s resulting in data loss may occur above this rate of change Humidity 0 90 RH non condensing Blue Chip Technology Limited Page 14 ULTIMA 5M GETTING STARTED Shock IEC 68 2 27 Operating 5G 11 ms sine wave Non operating 15G 11ms 2 sine wave Vibration IEC 68 2 6 Operating 5 to 500 Hz 0 5G Non operating 5 to 500 Hz 2 0G Safety Designed to meet EN 60950 CHASSIS LAYOUT RACK MOUNT The rack mounting chassis is made of polished stainless steel and is shown in Figure 1 I
16. C supply to the unit Remove the top cover as described previously Disconnect all the DC output leads from the drives and the active passive back plane On some models the PSU being used will have some retaining screws on the inside of the chassis Check for these and remove if fitted At the rear of the chassis remove the four screws holding the body of the PSU in place and lift out the PSU Replacement is a reversal of the removal process Blue Chip Technology Limited Page 32 ULTIMA 5M AMENDMENT HISTORY AMENDMENT HISTORY Amendment Details T MCK Release of Ultima Mura configuration 2012 1 1 Dec 2013 T Mck Rename in line with Marketing and update content specifically for the 5M Feb 2014 Added quick start section June 2014 Info on DR Alarm Lou i Blue Chip Technology Limited Page 33
17. Chip Technology has one of the UK s largest portfolios of industrial PCs Industrial PCs peripherals and data acquisition cards This extensive range of products coupled with our experience and expertise enables Blue Chip Technology to offer an industrial processing solution for any application This is one of the products from our portfolio providing you with a cost effective product development and volume production tool A unique customisation and specialised system integration service is also available delivering innovative solutions to customers problems The company s success and reputation in this area has led to a number of large design and manufacturing projects for major companies British Standards Institute approval BS EN 9001 means that all of Blue Chip Technology s design and manufacturing procedures are strictly controlled ensuring the highest levels of quality reliability and performance Blue Chip Technology are committed to the single European market and continue to invest in the latest technology and skills to provide high performance computer and electronic solutions for a world wide customer base COPYRIGHT All rights reserved No part of this publication may be reproduced stored in any retrieval system or transmitted in any form or by any means electronic mechanical photocopied recorded or otherwise without the prior permission in writing from the publisher For permission in the UK please contact Blue Chip
18. IMA INSTALLATION Referring to Figure 7 1 and 7 2 attach the inner slide rails to ULTIMA sides using 4 off M4 x 6 screws WARNING Do not use longer screws M4 x 6 maximum Longer screws may damage the electronics within the unit Figure 7 1 Figure 7 2 Referring to Figure 7 2 note the second hole position on the inner slide WARNING depending on the configuration and equipping levels the Ultima chassis may exceed 20Kg in weight Assistance may be required in installing the unit into a rack cabinet Blue Chip Technology Limited Page 26 ULTIMA 5M INSTALLATION Referring to Figure 7 3 and 7 4 slide unit on to extended middle sections until spring catches lock Press the catches again and slide unit home Tighten rear fillister screws Adjust unit until front panel is central and does not foul equipment panels above and below This is best achieved by adjusting each side and tightening front fillister screws separately Tighten rear extension bracket screws Figure 7 3 Figure 7 4 When the unit is satisfactorily adjusted secure ULTIMA to the cabinet with 4 off M6 screws in cage nut positions A see Figure 5 Blue Chip Technology Limited Page 27 ULTIMA 5M MAINTENANCE MAINTENANCE PRECAUTIONS It is recommended that the unit is switched off and any mains cables disconnected before removing any cover Some systems may incorporate battery backed power supplies in which case a failure to switch off the supply m
19. ay result in internal electronics still receiving power Note that some components may become hot during operation and so it is generally good practice to allow the unit to cool before starting any significant internal maintenance work WARNING The electronic assemblies within the unit are susceptible to electrostatic discharge ESD Take anti static precautions before handling otherwise damage will occur TOOLS The following readily available standard tools are required to maintain and upgrade the ULTIMA e Pozidrive Supadrive screwdriver size 1 M5 Hex spanner REPLACING THE FILTER Depending upon environmental conditions from time to time the inlet filter will need to be cleaned The air filter is accessible from the front of the chassis and is located behind the two doors Routinely examine the filter for dust build up It may be cleaned or replaced Referring to Figure 8 turn the catch A through 180 and the left hand door will open The filter can be removed by pulling away from its locating frame Similarly unlock the right hand door and open to access the filter Wash the filter in warm water to which has been added a low foam domestic detergent rinse and drip dry Replace filter into the recess in the front panel and close and lock the door by turning the door catch A back to its original position Figure 8 Blue Chip Technology Limited Page 28 ULTIMA 5M MAINTENANCE REMOVING THE TOP COVER
20. bracket is recommended For assembly an access hole on the middle slide is provided In this position the slide rail outer will sit flush to the front of the bracket slot face c E uuu 4 wy Wf WY Ai di Bee EE E p Wi 7 iil Figure 6 4 Figure 6 5 Referring to Figure 6 6 and 6 7 loosely attach the rear bracket to the slide rail outer section The bracket position indicated is typically suitable for a 600mm deep cabinet It is recommended that at least two screws per bracket be used The screws will be tightened once the slides are installed in the 19in cabinet Figure 6 6 Figure 6 7 Blue Chip Technology Limited Page 24 ULTIMA 5M INSTALLATION SLIDE RAIL INSTALLATION Referring to Figure 6 8 insert fillister head screws through cage nut B at front and rear E v Figure 6 8 Figure 6 9 Referring to Figure 6 9 carefully position slide rail and bracket assembly on to fillister screws B at front and rear Referring to Figure 6 10 carefully slide bar nut behind front bracket and turn fillister screw to engage thread and loosely clamp the bracket Insert fillister screw into lower cage nut B position Figure 5 and loosely tighten The installation will look like Figure 6 11 Figure 6 10 Figure 6 11 Repeat this procedure at the rear Blue Chip Technology Limited Page 25 ULTIMA 5M INSTALLATION Referring to 6 12 withdraw the middle slide until it locks into the extended position Figure 6 12 UTL
21. cture shows the rear view of the chassis The Matrox P690 is positioned in PCIe Slot 10 as expected and the first Mura card is positioned in PCIe Slot 9 BACKPLANE LED s The LED s on the backplane indicate the speed of each PCI Express x 16 slot The OGD Led should always be Full On and should not flash indicating that it has synced at full Gen 2 speeds When operational all Power LED s should be lit Full on PCIe x16 sync at Gen 2 0 55 on 0 5s off some PCIe lanes sync at Gen 2 1 5s on 0 5s off PCle x16 sync at Gen 1 P401 PCIe5 0 55 on 1 5s off some PCIe lanes sync at Gen 1 P601 PCIe8 20GD P501 PCIe6 12GD Blue Chip Technology Limited Page 12 ULTIMA 5M GETTING STARTED ULTIMA 5M MURA INDUSTRIAL PC WW B Ze Pl 2 Pra a ali sz Blue Chip Technology Limited Page 13 ULTIMA 5M GETTING STARTED CHASSIS FEATURES CHASSIS The basic chassis is common to both types of assembly rack mounting and desktop and comprises several sub assemblies Chassis body including the cooling fan assembly Chassis front panel Chassis cover Internal drive cage assembly Power supply unit and associated battery pack The common metalwork is of stainless steel construction with riveted fitments Removable items are fixed by Screws Fitted internally are two cooling fans Single Board Computer passive back plane and HDD The front panel has two hinged doors
22. fy the pattern of the ladder holes Holes A hold cage nuts to which the front panel will eventually be secured Holes B hold cage nuts and clamp the front and rear ends of the fixed section of the slide rails Clip M6 cage nuts into front ladder sections in positions A and B Repeat on the right hand side A total of 8 cage nuts will be fitted to the front of the 19 cabinet Clip M6 cage nuts into rear ladder sections in positions B only Repeat on the right hand side A total of 4 cage nuts will be fitted to the rear of the 19 cabinet Blue Chip Technology Limited Page 22 ULTIMA 5M INSTALLATION A a a fe le be re lt B Kl A gt Figure 5 4U Ladder Holes left hand side SLIDE RAIL AND BRACKET ASSEMBLY Referring to Figure 6 1 withdraw the inner slide section and disconnect by depressing the spring catch Figure 6 2 shows outer and inner slide rail sections disconnected top and bottom respectively Figure 6 1 Figure 6 2 Blue Chip Technology Limited Page 23 ULTIMA 5M INSTALLATION Figure 6 3 shows the relationship between the brackets and slide rail outer section The small bracket fits to the front of the cabinet the larger to the rear Note the rail orientation with middle slide visible at the front gre 7 3 Referring to Figure 6 4 and 6 5 attach the front bracket to the slide rail outer section For most installations the first attachment hole on both the slide and
23. n board lithium cell connected To that end the following precautions apply and should be observed If the battery is mistreated in any way there is a very real possibility of fire explosion and harm Great care should be taken with this type of battery Under NO circumstances should it be e short circuited e exposed to temperatures in excess of 100 C or burnt e immersed in water e unsoldered e recharged e disassembled Expired batteries remain hazardous and must be disposed of in a safe manner BIOS amp CMOS RAM Please be aware that on Industrial PC products it is possible to create configurations within the CMOS RAM that make booting impossible If this should happen clear the CMOS settings see the description of the Jumper Settings on the Processor board being used for details Blue Chip Technology Limited Page 6 ULTIMA 5M INTRODUCTION ELECTROMAGNETIC COMPATIBILITY This product has been assessed operating in representative standard configurations As with any PC product however final installation amp configuration can vary significantly and so the following guidelines are offered to help ensure that compatibility is maintained e All components added to a system should either carry appropriate equivalent levels of compliance or be tested for compliance as part of the final system and should be installed in accordance with supplier recommendations e The external enclosure should be securely fastened with
24. splay If Matrox Mura cards only are fitted then the primary display will be output 1 on the left most card fitted Note that the upper connector is the Output ports while a lower connector if fitted is the Input ports If more than 1 Mura is fitted from the factory then to match the Matrox PowerDesk numbering system the left most will be Al A2 B2 the next card on the right will be C2 D1 D2 etc Note that P690 outputs will appear on the Matrox Powerdesk as the highest letters so for only a single Mura card fitted the P690 outputs would be C1 and D1 but for 5 Mura cards fitted the P690 outputs would appear as and L1 It is recommended that other displays are not attached until all applications have been added and the operating system has been customized as required Note that after connecting additional displays to the Mura outputs the unit will require to be rebooted in order for the new displays to be recognised Blue Chip Technology Limited Page 21 ULTIMA 5M INSTALLATION INSTALLATION ELECTRICAL This item must be connected to an earthed socket A stud 15 fitted to the rear panel of the chassis It is recommended that this is also connected to a good earth within the racking system Cutting washers must be used in order to maintain a good connection The plug on the power supply cord is intended to serve as the power disconnect device The socket outlet into which this is plugged should be near the equipmen
25. standard lids and covers in place to ensure good metal to metal contact around the internal electronics e Any metal back plate must be securely screwed to the chassis of the computer to ensure good metal to metal i e earth contact e Metal screened connector bodies should be securely connected to the enclosure e The external cabling to boards causes most EMC problems It is recommended that any external cabling to the board be totally screened and that the screen of the cable connects to the metal end bracket of the board or the enclosure and hence to earth Round screened cables with a braided wire screen are used in preference to those with a foil screen and drain wire Wherever possible use metal connector shells that connect around the full circumference of the cable screen they are far superior to those that earth the screen by a simple pig tail e The keyboard and mouse will play an important part in the compatibility of the processor card since they are ports into the board Similarly they will affect the compatibility of the complete system Fully compatible peripherals must be used otherwise the complete system could be degraded They may radiate or behave as if keys buttons are pressed when subject to interference Under these circumstances it may be beneficial to add a ferrite clamp on the leads as close as possible to the connector A suitable type is the Chomerics type H8FE 1004 AS e USB cables should be high quality screened
26. t and should remain readily accessible when all items are mounted in the racking enclosure It is good practice to identify the socket If the plug fitted to the power supply cord is removed the cord should be connected to a suitably installed power disconnect device by qualified personnel RACK MOUNTING If the ULTIMA is to be installed in a 19 rack unit it is recommended that telescopic slide rails are used A slide rail kit is available from Blue Chip Technology Ltd WARNING Under no circumstances must the ULTIMA be mounted in a 19 rack solely by its front panel fixings Slide rails or a rear support must be used Before installation carefully assess the space available Figure 1 gives outline dimensions of the chassis Ensure there is enough room at the rear of the unit for cables DO NOT mount the unit in such a way that air inlet or outlet vents are covered or blocked The slide rail kit will accommodate cabinets with front to rear ladder depths from 540mm to 790mm The slide rail kit comprises bech NO M6 cage nut M6 x 10 Pan Head screw 10 32 UNF Fillister Head Screw Bar Nut Large extension bracket Rear Small extension bracket Front Telescopic slide rail M4 Screw amp washers oo r2 l2 r2 4 oo The following procedure describes the installation for one slide rail Both sets of slides will need to be installed to mount the ULTIMA within a cabinet CAGE NUT INSTALLATION Refer to Figure 5 to identi
27. t comprises the same chassis as the bench mount but has mounting ears The chassis is completed by a polished stainless steel lid held in place by eight screws The front panel is a 4U high full 19 racking width panel The front panel secures the unit to the rack ladder by four fixing screws To permit withdrawal from the racking handles are fitted to the front panel The rack mount unit has tapped holes along each side to facilitate the mounting of the slide rails Take care not to insert longer screws than those provided in the side M4 x 6 maximum Overly long screws may cause internal damage Blue Chip Technology Limited Page 15 ULTIMA 5M GETTING STARTED Figure 1 Rack Mount Dimensions 177 6 8 x 10 3 SLOT Note Hole patterns in door relate to Standard Ultima 4U Blue Chip Technology Limited Page 16 ULTIMA 5M GETTING STARTED Blue Chip Technology Limited Page 17 ULTIMA 5M GETTING STARTED DESKTOP The desktop unit is shown in Figure 2 It comprises the same chassis as the rack unit but without the mounting ears Figure 2 Desktop Dimensions 430 Blue Chip Technology Limited Page 18 ULTIMA 5M GETTING STARTED FRONT PANEL Operator controls and the air filters are located on the front panel behind sealed doors The operator controls are behind a key lockable door on the right hand side A 34 turn fastener allows access to the filter on the left hand door REAR PANEL All electrical connections

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