Aeroqual User Guide
Contents
1. Sensor calibration lost Sensor correct Interferent gas present Sensor calibration lost Power supply unstable Power supply current rating incorrect Local air flow too high Environmental conditions fluctuating EMI noise picked up via RS232 cable S500 505 unit only and PC Connections broken COM Port settings incorrect Clock setting incorrect Check calibration of gas generator Clean sensor inlet filter and mesh Replace sensor Move sensor to clean air and check reading upon exposure to knovvn gas concentration Move the monitor closer to the source of the gas Modify the airflovv into and around sensor head Replace refurbish sensor Check calibration of gas generator Move sensor to clean air and check reading upon exposure to knovvn gas concentration Replace refurbish sensor Install stable power supply Install power supply with correct rating Reduce air flow Reduce fluctuations Unplug cable to determine if this reduces the instability If this solves the problem then isolate the power on PC Reconnect leads Setup COM port correctly Synchronise clock with PC If this does not work then the Monitor clock battery may be flat Return monitor to Aeroqual for battery replacement qeroQUAL qeroQUAL Diagnostic Features Sensor Failure The S300 305 500 amp 505 monitors have inbuilt diagnostics to detect sensor faults If the sensor fails it can be eas2. Serial RS232 4 300 data points on S500 3 400 data points on S505 Yes Yes Yes Yes Yes All of the transistor outputs those shown asterisked above are open collector current sink The maximum rating of these transistor outputs is 12VDC at 150mA Should you connect a relay or any other inductive load to the transistor outputs a back EMF suppression diode must be fitted across the load Aeroqual accepts no responsibility for damage to this product or any other issues arising from the non compliance with the above directives Failure to implement these directives will invalidate the warranty on this product qeroQUAL qeroQUAL Drawings SENSOR HEAD SPECIFICATIONS Relativ s Calibr dila 442 22 Resolu Ing ated LDL Accuracy ti ion Range environme T F F condensin 9 r Ammonia 0 5 lt 5ppm 0 20 C to 510 H TIS PI 0 100 ppm 7 107 1 200 pom 400 ppm PP 40 C 95 Ammonia 0 2 ppm 2 15 1ppm 60s 20 C to 5 to 2000 40 C 95 leak 100 e F 0 1000 ppm Carbon 5 to monoxide 0 100 t 5 ppm 0 1 ppm lt 150s F 959 k 0 100 ppm pp 1 Carbon 0 5 to monoxide 1 ppm t 10 1ppm 150s F i 1000 95 0 1000 ppm Carbon dioxide n NA 7 10pm eos F 7 i 0 2000 ppm Carbon s dioxide oc NA P 7 I 40ppm 60s F 7 0 5000 ppm 1 i 0 5 to dioxide N
3. Concentration for Input the required title to identify the location from which the data was recorded Click OK to confirm and follow the remaining instructions to print the graph To Save Graph as an Image Click the Save button Figure 8 then give it a name and it will be saved as a JPG file To Change the Graph Style Click the Style button Figure 8 and the graph style dialog box will appear Select the appropriate value and click OK to confirm To expand a selected area of the Graph With Figure 8 displayed using your mouse drag to select an area of the graph Then release the mouse and the selected area will be expanded To reset the Graph to the Default Style With Figure 8 displayed simply click the Reset button To View Logged Data in a Table To view logged data in a table format click Data gt Table gt Logged Data or Ctrl E The Logged Data Table window will be launched figure 9 Select the desired date and time ranges and sensor Press Apply to confirm the selection and load the data The data table can also be sorted by clicking a column header 37 Figure 9 Logged Data Table Vievv VVhen this data is no longer needed it can be deleted by clicking the Delete button on the Logged Data Table vvindovv Figure 9 This vvill delete the individual data points from the database To print a table of logged data To print a table of logged data click the Print button on the Logged
4. This will start the measurement cycle and the following display will O3 LOVV O3 LOVV TEM RH C 0 PPM Yo MIN 0 005 0 005 22 50 MAX 0 024 0 024 25 56 ave 0 015 0 008 0 015 24 54 ST 0 013 0 013 ppm S300 and S500 S305 and S505 257 Similarly to stop the measurement cycle press and hold for two seconds until the monitor beeps Note The MIN MAX and AVE readings are the minimum maximum and average readings over the period from the start of the cycle The ST value is the average over the last 15 minutes Starting and Stopping Data Logging 5008505 Series Only Press and hold for two seconds until the monitor beeps This will start the data logging and a triangle icon will appear on the bottom of the display Similarly to stop data logging press and hold eo for two seconds until the monitor beeps Once data logging has stopped the triangle icon will disappear Data logging Indicator A The triangle is an indication that data logging is active and is also used as an indication of the presence of data as described belovv An empty triangle indicates that no data is stored A half full triangle indicates that some data is stored in the memory A full triangle indicates that the memory is full and needs downloading to the PC Clearing the Data Memory In order to clear the data memory data logging must firstly be stopped as described above The memory can then be cleared by pressing and hold
5. Archive logged data by click File Zip Database Select a directory and input a file name to backup all the current stored data to a zipped file Viewing archived data To view an archived database it is important that any existing data logging function is not interrupted t is recommended that you do not view archived data on the same PC being used for data 417 logging as when data is restored the current data in the database vvill be lost unless it has been zipped To vievv an archived database on a different PC e Install the Aeroqual Monitor Software to the PC if not already installed Copy the zipped file to the PC Click File gt unzip Database Select the zipped file and click OK Vievv and analyze data as required To vievv an archived database on the same PC e Stop PC data logging data logging will now be performed by the monitor Zip existing database Unzip archived database File Unzip Database View and analyze data as required Data gt Table gt Logged Zip archive database Unzip existing database Get logged data from the monitor Downloads data from monitor that was logged while you viewed the archive database Start PC data logging This will resume the data logging without loss of data 427 Troubleshooting Series 300 305 1 500 1 505 Fault Possible cause Remedy Description No povver External alarm and control doesn t work correctly Sensor failure when the sensor is
6. be in place Monitor Components Series 300 and 305 Monitor The following components are supplied with the Series 300 and 305 Monitor e Series 300 or 305 monitor base Sensor head 12 VDC 800 mA AC DC adaptor User guide Battery pack optional 9 6 V Ni MH Series 500 and 505 Monitor The following components are supplied with the Series 500 and 505 Monitor e Series 500 or 505 monitor base Sensor head Data logging software on CD Serial cable and USB to Serial adapter with instructions 12 VDC 800 mA AC DC adaptor User guide e Battery pack optional 9 6 V Ni MH Series 305 and 505 monitor base is fitted with a temperature and relative humidity sensor Please check that all these components have been supplied and contact your dealer or Aeroqual on email at sales aeroqual com if any of the components are missing qeroQUAL qeroQUAL About Your Monitor The Aeroqual Series 300 305 500 and 505 Monitors have been specifically designed to incorporate Aeroqua s in depth knowledge of accurate ambient gas measurement Different sensor heads are used for specific gases or depending upon whether high or low concentrations are to be measured All the sensor heads are interchangeable on the same base unit The following information details the operation and features of the monitors 1 The monitors are modular in design and are comprised of two main components a Series 300 305 500 or 505 monitor and a sensor head Thi
7. display the minimum maximum average and 15 minute average gas concentrations over the measurement period The Series 305 amp 505 will also show temperature and relative humidity in addition to gas concentration 0 5V Analogue signal A proportional voltage output is available from the external output The voltage relates to the gas concentration with V representing concentration and 5 V representing the maximum concentration specified by the range For example 0 V represents 0 ppm and 5 V representing 0 500 ppm for the Low Concentration Ozone Sensor Head Note See Diagnostic Features on page 42 for output status conditions The Series 500 amp 505 Monitors offer the following additional features T Data logging on either the Series 500 or 505 Monitor or directly to a PC The monitor is able to log up to 8000 data points The data can be downloaded to a PC for analysis and record purposes Data can also be logged directly to a PC via a serial connection while displaying real time data on the PC The data logging interval can be set in one minute increments from either the monitor or the PC The Series 505 monitor also measures and data logs temperature and relative humidity Real time clock 24 hr The clock has a back up clock battery which will maintain the real time even when all power is lost to the monitor Once power is restored data logging will continue if the unit was data logging at the time power was los
8. factor can be altered to accommodate the various sensors that can be connected to the series 500 Monitor base By clicking the Update button the current settings will be stored on the sensor head The View button is used to view the current settings stored on the sensor head Communications Port Configuration Serial Port if you do not have a serial port then a USB to Serial adaptor is required contact Aeroqual for details Check the communication port into which the monitor serial cable has been plugged If it is not COM1 default the configuration will need to be changed to COM2 or other user specified port Click Monitor gt Com Port or Ctrl M figure 4 Select COM2 or other user specified port The other settings should not be changed Click OK to confirm the setting 31 qeroQUAL Cum Port Setting Port m Band rate 19200 z Data Bits Stop Bits Parity None uf Flow Control Hone Figure 4 Com Port Settings Setting the Graph Default Style The Real Time View graph and Logged Data View graph properties can be configured from the graph style dialogue box These include the gas concentration upper and lower scales scale amp time units graph line amp background colours alarm set amp control point line colours graph type line or points whether to show the average line or not To enter the Graph Properties menu Click Data gt Graph gt Defaul
9. software Windows installation file Installation of the Software Step 1 Insert CD ROM into CD driver Step 2 Browse CD ROM and double click the installation file S500 x x exe and then follow the instruction wizard until finished For Windows Vista unzip the Vista software which should then self install Running the Software Program Connect the Aeroqual Series 500 or 505 monitor to the COM port of your computer using the cable supplied The default COM port setting is COM1 If COM2 is to be used the COM port setting will need to be configured Refer to page 29 Configuration Turn the monitor on Start the program by either Selecting Start gt Programs gt Aeroqual gt 5500 Vx x or if the program shortcut has been placed on desktop by double clicking the shortcut x qeroQUAL qeroQUAL The following window will appear aa Concerdraticn Tar parab ra padatan OF LOW Fri 16 Feb 207 I HSM ESMER LEa lka lba ta ta tal ji ajr Figure 1 Aeroqual Monitor software main window Setting up the Software and Monitor Parameters This section of the manual will describe how to use the Software to set up the Alarms External Control Limits Logging Times Concentration Units of measurement and Sensor Properties Click menu Monitor gt Setup or Ctrl P The monitor setup dialog box will appear figure 2 Type in the required values or scrol
10. the base Remember to switch off the monitor before removing the sensor head e Intelligent Charging Circuit on version V5 1 will stop charging the unit when battery is either Fully charged Q 10 5V Has been charging for 15 hours The battery is unable to hold any further charge Unplugging the main power will reset the above charging conditions and charging will resume f battery is unable to hold the full charge often sign of battery aging then monitor will show RB on the battery symbol indicating the battery may need to be replaced e Unplugging the main power will reset the above charging conditions e New Ni MH batteries must be fully charged prior to use A new Ni MH battery s full performance is achieved only after a number of complete charge and discharge cycles A fully charged battery will run for approximately 7 hours Note Perc sensor heads require more power and will run for a shorter time e The battery will normally charge in approximately 10 hours in Standby mode in 15 hours in normal operating mode and in a shorter period if the battery was not fully discharged e The batteries can be charged and discharged many times but will eventually wear out When the operating time is noticeably shorter than normal it is time to replace the batteries e t is not necessary to fully discharge the batteries When not using the Series 300 305 500 or 505 Monitor as a portable unit always plug in the m
11. this could lead to internal damage Do not use harsh chemicals cleaning solvents or strong detergents for cleaning Wipe with a soft cloth slightly dampened with a mild soap and water solution 45 Disposal Recycling Please note that this is an electronic product and disposal should be in line with your local or country legislation The plastic casing of the product is made from a Polycarbonate ABS blended material PC ABS and is marked accordingly Specifications Series 300 305 500 amp 505 Series 300 305 500 and 505 Monitor Bases Measurement units Removable replaceable sensor head On board alarm Alarm status displayed Lovv battery indication Alarm mute function Sensor condition status Stand by mode External signal for alarms amp control see note below External signal functions Analogue output Power supply Rechargeable battery pack optional Portable with optional battery pack Permanently fixable Remote Sensor Capability Series 500 amp 505 only Data interface with PC On Board Data Logging Data logging independent of PC Data logging direct to PC On board real time clock Data logging software supplied Series 305 amp 505 only Temperature amp Relative Humidity Sensor NOTE ppm or mg m Yes Yes Yes Yes Yes Yes Yes 12 VDC or switch to GND 150 mA max LoALM HiALM amp Control 0 5V 12 VDC 800 mA 9 6V Ni MH Yes Screw fix Yes
12. unit Please read the following information carefully before using the battery pack to operate the Aeroqual monitor Safety e Do not use the battery pack for any other purpose than operating the Aeroqual monitor e Do not disassemble or mutilate the batteries as this may cause burns e Do not incinerate or heat as this may cause burns the batteries may burst or cause the release of toxic materials Do not short circuit as this may cause burns e Use only batteries approved by Aeroqual and recharge your battery only with the AC DC adaptors supplied by Aeroqual e Never use any charger or battery that is damaged or worn out e Batteries must be recycled or disposed of properly They must not be disposed of in municipal waste e Never charge a Ni MH in a hermitically sealed container Using the battery pack The life of the battery pack will be affected by the way it is handled Take good care of the battery pack and follow the guidelines suggested in the following section 40 qeroQUAL Charging and Discharging the Batteries e NOTE Battery charging occurs only when units version 4 0 and above as shown on the start up screen are switched on or in standby mode Older versions are not fitted with intelligent charging and are best charged while switched off e During charging the battery symbol on the display flashes slowly e Battery can be charged with the sensor head installed or with the sensor head removed from
13. 1 The Aeroqual Series 300 305 500 amp 505 Monitors and Remote Adaptor Kit comply with EN 50082 1 1997 2 The Aeroqual Series 300 305 500 amp 505 Monitors and Remote Adaptor Kit comply with EN 50081 1 1992 3 The Aeroqual Series 300 305 500 amp 505 Monitors and Remote Adaptor Kit comply with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 these devices may not cause harmful interference and 2 these devices must accept any interference received including interference that may cause undesired operation NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver C
14. A x 5 0 01 lt 60s F 95 Hil 0 5 00 i 7 Ha Ti Hydrogen 2 20 C to 5 to 0 ir 1 li 1 i e Hydrogen T ATA 4 sulphide 25 10ppb lt t0 5ppm 22 oo s i SE det B 0 i z 0 10 ppm ppm 40 C 95 lt 1 ppm 0 I Hydrogen 2 Depressions in 0 05 10 ppm 20 C to 5 to 7 the battery cover Sulblid ppm lt 2 ppm 10 40 C 95 x y 0 50ppm 1 demarcating the 90 ppm 5 a screw hole um xa ur 5 i Methane R positions for 0 10000 40000 155 1 ppm p BO us ELE um fixing the unit to ppm 9999 40 C 80 raed iL 25 the wall m i k Ozone 0 050 4ppb ex 0 005 pom 0001 E 5 C to 510 Fi Ti 0 0 150 ppm 0 150 ppp S PPM 1 ppm 40 C 95 ow i i lt 0 008ppm 0 fi Ozone 0 1 f si 0 1ppm F 5 C to 5 to 0 0 5 ppm 0 500 PP ex 10 0 1 40 C 95 Fi 0 5ppm u u u 48 u 47 qeroQUAL qeroQUAL SENSOR HEAD SPECIFICATIONS cont d NOTES Oper ating Accuracy i i Tem environ mental t 10 0 5 2 ppm t 15 2 20 ppm 5 0 01 ppm 35s H Ozone For ozone leak detection at IDLH Immediate porem eee leak Dangerous to Life amp Health 5ppm pp NMHC 34 E t 10 0 1 Perchloroe t 5 ppm 0 thylene 0 50 ppm 455 0 200 200 90 PPM lt 10 50 IPPM 150 ppm 200 ppm Sulphur dioxide t 0 5 ppm 0 01 ppm 60s 959 0 10 ppm Sulphur 7 dio
15. Data Table vvindovv Figure 9 A data table title input vvindovv vvill appear Gas Concentration Logged Data for nput the required title to identify the location from vvhich the data vvas recorded Click OK to confirm and follow the remaining instructions to print the table To Export Data To export data click File gt Export Logged Data To export the data to a file click the Export button on the Logged Data Table window Figure 9 then select a directory and choose a file format either plain text or MS Excel file and type in a file name Click Save to export the data 38 qeroQUAL Daily Summary Analysis The Daily Summary Analysis is a summary for each day from midnight to midnight of the Minimum Maximum and Average Gas reading over the 24 hour period To Create and view the daily analysis To view the created daily summary Click menu Data gt Analysis gt Daily Analysis The daily summary view window will be launched see figure10 Select the data range and sensor Press Apply to create the daily analysis and load it into the view window Note This process can take up to 10 minutes or longer to complete and must not be interrupted the time taken is dependant on the volume of data that needs to be processed The summary data files can be exported to files such as MS Excel click the Export button The data can also be deleted by clicking the Delete button This will not del
16. UAL Using the Menus and Key Functions To enter the setup menu press The following menus will appear Series 300 amp 305 Menu Series 500 amp 505 Menu EXIT EXIT ALARM POINTS CLOCK SETUP CONTROL POINTS LOGGING SETUP UNITS ALARM POINTS MAX MIN AV CONTROL POINTS ZERO CAL UNITS MAX MIN AV ZERO CAL Press or to scroll to the desired menu ZERO CAL The ZERO CAL routine resets the zero point of the monitor ZERO CAL must be carried out under carefully controlled conditions as specified below e Minimum 24 hours warm up Clean air charcoal filtered is best no cross sensitive gases Stable and low air flow around the monitor No vibration or movement of the monitor Temperature at 20 C x 2 C 68 F 3 5 F Relative Humidity of 50 5 An incorrect ZERO CAL does not cause permanent damage The process should be repeated under the above conditions NOTE Carbon Dioxide sensors MUST be calibrated in a certified Zero Air environment If in doubt contact Aeroqual Limited Press and hold until the word GO appears next to Reset Routine The routine will run for about 3 10 minutes and then beep to indicate completion Talk to your supplier or distributor if you have questions Press a to scroll down to the next menu choice 487 qeroQUAL qeroQUAL Setting the Clock Series 500 amp 505 Monitor Only To enter Clock Setup press The following display will appear 14 30 12 Hours Minutes Se
17. ains adaptor to recharge the batteries with the monitor switched on e Ifleft unused a fully charged battery will discharge itself over time 441 qeroQUAL Removing the Battery Pack e Remove the battery cover from the monitor e Insert your thumb under the top left hand side of the battery pack and carefully lever the battery pack out from the retaining clips e Unclip the connector from the monitor Replace the battery cover Installing the AC DC adaptor e Connect the AC DC adaptor to the mains supply Ensure that the adaptor is correctly rated for the power supply e Plug the adaptor into the monitor The monitor can now be used as a mains unit If the monitor is to be used as a portable unit the batteries will need to be charged Warm up Prior to operation the monitor must be warmed up to burn off contaminants on the sensor When the monitor is first switched on it will warm up for 3 minutes Then the reading will flash for the next 7 minutes to indicate that the sensor is still in the warm up phase It is recommended that the monitor is kept in Stand By mode when not being used to keep the sensor heated and prevent the build up of contaminants The monitor should be run for 24 hours on mains power prior to use if it has been switched off for more than 7 days Warning Do not remove the sensor head while the monitor is switched on This may damage the unit If the sensor head is removed under these conditions the un
18. conds Oct 07 02 Month Day Year Changing Clock Hours e Hours press b To B Press to confirm hours Note the clock is a 24 hour clock Once the change is confirmed the cursor will automatically scroll to the next parameter Changing Clock Minutes To change Minutes or e Press D to confirm minutes Changing Clock Seconds To change Seconds press A or e Press D to confirm minutes Changing the Month To change the Month press e or ED Press to confirm the month Changing the Da To change the Day press A or M Press e to confirm the day 497 Changing the Year To change the Year press A or Press c to confirm the year Press to scroll down to the next Menu choice Setting High and Low Alarms To enter the Alarm Setup menu press Setting the High Alarm After entering the Alarm Setup Menu the Alarm Hi will display ALARM HI 35 ppm Press A or e to increase or decrease the setting Press to confirm change Setting the Low Alarm Once the High Alarm setting has been confirmed the cursor will automatically scroll to the Alarm Lo display ALARM LO 0 040 ppm Press A or W to increase or decrease setting Press to confirm change Note This sets both the monitor alarm and the external alarm a qeroQUAL qeroQUAL Enabling or Disabling the Alarm Once the Low Alarm setting has been confirmed
19. e shown as above will result in damage to the monitor if a voltage spike is created by the relay See Note on page 46 Wiring the 0 5 V analoque output wire between Pins 2 amp 6 The O to 5 V signal is a proportional signal based on the concentration of gas The voltage out spans the specified gas sensor concentration range for example with the low concentration ozone sensor head 0 V represents 0 ppm Ozone and 5 V represents 0 500 ppm Ozone Note See Diagnostic Features on page 43 for output status conditions 45 qeroQUAL Operating Instructions The following instructions detail the operation and set up of the monitor Power button ES Scroll Up Scroll 1 down Series 300 Alarm 0 mute Ec Turning the monitor on and off To turn the monitor on press amp hold the power button until the screen activates The monitor will turn on and the display will show AEROQUAL MONITOR 5300 5305 5500 5505 Vx x After 5 seconds the display will change to indicate the type of sensor head The monitor will warm up as described in the Warm up section on page 10 Once warm up is complete the main display will appear for example 35 596 Series 300 amp 500 Series 305 amp 505 Note The number of decimal places shown will vary depending on the sensor head type and the gas being measured To turn the monitor off press and hold the power button for 2 seconds un
20. e contents of this document in any form without the prior written permission of Aeroqual Limited is prohibited Aeroqual and Aeroqual Limited Making the Invisible Visible are registered trademarks of Aeroqual Limited Other product and company names mentioned herein may also be trademarks or trade names Aeroqual operates a policy of continuous development Aeroqual reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Aeroqual be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Aeroqual reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region Please check with the Aeroqual dealer nearest to you 23 10 07 Aeroqual Limited 2007 All rights reserved Aeroqual Limited 109 Valley Road Mount Eden Auckland 1024 Nevv Zealand phone 64 9 623 3013 fax 64 9 623 3012 vveb www aeroqual com qeroQUAL Statements of Compliance
21. ete the individual data points from the database only the daily summary data mcm Figure 10 Daily Analysis Summary View 39 QETOQUAL Viewing Logged Events An event will be generated when the gas concentration exceeds the alarm setpoints A warning dialog box as shown in figure 11 will appear once an alarm setpoint has been exceeded The event dialog can be used to record how the problem was handled and by whom By clicking the OK button the event will be stored into the database To view these logged events click menu Data gt Table gt Logged Events Ctrl L The Logged Event View window will be launched figure 12 The event data can be exported to an MS Excel or plain text file by clicking the Export button in the Logged Event View window This data can also be deleted by clicking the Delete button in figure 12 A Concentration exceeded alarm setpoints Warning Detail Event Log WAT again in 1 Minute i staff Name mike Comments Current Concentration 0 010 ppm Alarmed For 0 Minutes First time alarm at 11 27 54 11 03 05 i rn off generator Alarm High 0 300 ppm Alarm Low 0 009 ppm Figure 11 Event Log Dialogue 40 qeroQUAL qeroQUAL wr Beau Marker Figure 12 Logged Event view Advanced Data Management To Archive the database as a zipped format file
22. ge will appear on the PC screen 34 qeroQUAL qeroQUAL ibad Ew BA d E l EIL Figure 6 Real Time Graph View Note Temperature amp humidity graphs will appear only when the PC software has been configured for a Series 505 monitor u n ii x i 1 M crm fs v s tua FM o F Et ed Asi 2 are T EI E Ue rut Figure Real Time Table Vievv Note As new data is received in Figure 7 it will be added to the bottom of the table The maximum number of rows in the table view is 50 35 Graphing and Data Analysis Functions To View Loqged Data as a qraph Ensure that all data has been downloaded from the monitor to the PC as per the Data Logging section on page 31 To view the downloaded or logged data as a graph click Data gt Graph gt Logged Data or Ctrl G to launch the Logged Data Graph View see figure 8 below Select the date and time range of the data to be viewed as well as the desired time units and sensor Note In the Time Unit drop down box Quarters refers to 15 minute time periods Click the Apply button to load the data ri wards ron T di kar z zin Figure 8 Logged Data Graph View 36 qeroQUAL qeroQUAL To print a Logged Data Graphics View To print the Logged Data Graph View click Print A data graph title input window will appear
23. hrough exposure to certain sensor poisons such as silicones tetraethyl lead paints and adhesives Use of Aeroqual sensors in these environments containing these materials may at the discretion of Aeroqual void the warranty on the sensor head Exposure to gas concentrations outside of the design range of a specific Aeroqual sensor head can adversely affect the calibration of that sensor head and will also void this warranty as it applies to the replacement of sensor heads What we will do If during the warranty period this product fails to operate under normal use and service due to improper materials or workmanship Aeroqual subsidiaries authorized distributors or authorized service partners will at their option either repair or replace the product in accordance with the terms and conditions stipulated herein 9 Aeroqual makes no other express warranties whether written or oral other than contained within this printed limited warranty To the fullest extent allowable by law all warranties implied by law including without limitation the implied warranties of merchantability and fitness for a particular purpose are expressly excluded and in no event shall Aeroqual be liable for incidental or consequential damages of any nature whatsoever however they arise from the purchase or use of the product and including but not limited to lost profits or business loss 10 Some countries restrict or do not allow the exclusion or limitation of
24. ily replaced by simply removing and installing a new one The failed sensor can be sent back to Aeroqual for refurbishment or disposal Table of monitor status conditions Fault LCD 0 5 V output Control Low High Data description screen output alarm alarm logging output output S500 only No fault Valid gas Reading As set by As set by As set by valid gas reading proportional to user user user reading EAM reading fault Sensor aging Valid gas As set Kali As set Kall As set gas fault Reading proportional to user user user reading Sensor aging gas reading Unit will turn ik 77 V No 5 Sensor eee V output standby symbol Care and Maintenance Your Aeroqual Monitor is a product of superior design and quality and should be treated vvith care VVhen using your Aeroqual Monitor Keep t and all its parts and accessories out of the reach of small children Keep it dry Avoid water and or condensation as humidity and liquids containing minerals may corrode electronic circuits Do not use or store in dusty dirty areas Do not store or turn off the monitor in temperatures below 10 C This unit is designed for use at temperatures between 5 C and 50 C 23 F and 120 F Sudden changes in temperature will cause condensation that may damage the electronic componentry Do not attempt to open Non expert handling of the device may cause damage Do not drop knock or shake as
25. incidental or consequential damage or limitation of the duration of implied warranties so the preceding limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from country to country qeroQUAL qeroQUAL WARNING Do not switch the monitor on before reading the User Guide Do not expose the monitor to gas concentrations above the recommended maximum range Do not place the sensor head ina gas stream the monitor is designed to measure ambient levels of ozone and uses active sampling to achieve this For Your Safety Read these simple guidelines Ignoring these guidelines may be hazardous USE SENSIBLY Use only as per this user guide USE AEROQUAL APPROVED SERVICE Only approved service personnel must work on this product ACCESSORIES Use only approved accessories Do not connect incompatible products CONNECTING TO OTHER DEVICES When connecting to any other device read the appropriate user guide for detailed safety instructions Do not connect incompatible products HAZARDOUS ENVIRONMENTS Do not use the monitor in or near volatile fuel or chemicals HEALTH AND SAFETY IN THE WORKPLACE The Aeroqual Series 300 305 500 amp 505 Monitors and Sensor Heads are used to monitor ambient gas concentrations Aeroqual does not guarantee user safety In hazardous environments an appropriate Health and Safety plan should
26. ing the alarm mute button for two seconds until the monitor beeps or use the CLEAR LOG function under LOGGING SETUP menu 267 qeroQUAL qeroQUAL Aeroqual Monitor Software Instructions The Aeroqual Monitor software for MS Windows comes bundled with Java 1 5 0 runtime virtual machine a Java database and all components necessary to run Aeroqual Monitor software in conjunction with the Series 500 and 505 monitor NOTE The Series 505 datalogs gas concentration as well as temperature and relative humidity Software Installation Software License The Series 500 and 505 monitor comes supplied with Aeroqual data logging software Aeroqual will retain ownership of all intellectual property in the Software The buyer acknowledges that they are granted a perpetual non exclusive non transferable license for the right to use the Software for the buyer s exclusive use and only in conjunction with Aeroqual Products Intended use The buyer will strictly adhere to the Intended Use of the Software and will not translate adapt reverse compile or otherwise alter the Software The buyer undertakes not to disclose assign sell rent lend sub license or otherwise transfer the Software Software features 1 Real time gas monitoring and data logging 2 Event logging When the gas concentration exceeds a user defined level an event will be generated and stored in the database 3 Logged Data Analysis with graphics view G
27. ing for high alarm This feature will only operate while powered by the AC adaptor The factory default settings are based on the gas sensor head selected at time of purchase 43 7 High gas level alarm AC RELAY 12V Nom from Plugpack BELL SUPPLY 1 BELL ETC MINIATURE RELAY RJ12 WARNING Failure to insert a circuit protection diode shown as above will result in damage to the monitor if a voltage spike is created by the relay See Note on page 46 Wiring for control The control pin can be wired to supply control of a gas concentration between upper and lower concentration limits The upper and lower limits can be set by the user thus affording the user the opportunity to customise the control The factory default settings are dependent on the gas sensor head selected at time of purchase To switch to GND use pins 3 and 6 For a 12V output wire to pins 3 and 1 see diagram on page 13 for typical wiring This feature will only operate while powered by the AC adaptor Control is achieved by using a software latch If power is lost to the monitor the switch will open and therefore turn off the external device connected to the monitor external output The following wiring diagram demonstrates the typical wiring to achieve the required control 14 qeroQUAL Gas Concentration Control CONTROL CIRCUTT RJ12 MINIATURE RELAY WARNING 4 Failure to insert a circuit protection diod
28. it will automatically shut down Monitor and Sensor Versions Turning the monitor on will display AEROQUAL MONITOR 300 305 S500 1 S505 V x x where V x x represents the version of the monitor base The display will then show Sve 0 or similar which indicates the software version installed on the sensor head qeroQUAL QETOQUAL External Control VViring The pin numbers for the external output connector are numbered from 1 to 6 Pin 1 is the closest pin to the povver jack The pin designations are as follovvs 12V DC Analogue output 0 5 V Control High alarm Lovv alarm Ground DII The RJ12 connector offers two possibilities for wiring either a switch to GND or a 12V output If the 12V output is used the power for the relay coil is supplied by the Aeroqual AC DC adaptor n this case ensure that the relay coil does not draw more than 150mA and that a protection diode is inserted across the relay coil If the switch to GND output is used ensure that the relay coil does not draw more that 150mA that the voltage does not exceed 24V and that a protection diode is inserted across the relay coil Wiring for alarm The high alarm and low alarm pins can be wired to supply simple on off switching to operate equipment which requires only an on or off signal such as an alarm To switch to GND use pins 4 5 and 6 For a 12V output wire to pins 4 5 and 1 see diagram on page 12 for typical wir
29. l up or down to set the desired values Click the Upload button to synchronise the monitor values with those on the PC Once the upload is complete the monitor will beep Click OK to confirm the settings for the software In order to data log it is essential that you set the clock on the monitor to real time This can be done from the key pad on the monitor refer to page 17 or via the PC using the Update Clock button in the configuration menu 99 WELT it bay Figure 2 Monitor Configuration Dialog box Monitor Configuration Dialog e When using a Series 505 ensure S505 base with Temp RH sensor box is checked This configures the PC software for the S505 and displays a Temperature Unit field If the 5500 monitor is used do not select this box The software default is for the 5500 Note Monitor settings can be loaded onto the PC by selecting the download button in the configuration dialog box t is recommended that the required settings are entered via the PC using the Aeroqual Series 500 software and then uploaded to the monitor Gas Sensor Properties Configuration To enter the gas sensor configuration menu Click Monitor gt Setup or Ctrl P Select the Gas Sensor tab Figure 3 on the next page 7 qeroQUAL Paz tor Sr bap Figure 3 Gas Sensor Configuration Dialogue Box The sensor name field will always be in UPPER CASE with a maximum of 7 letters The ppm to mg m conversion
30. new Reading high under zero gas conditions Lead connection broken Power supply failure Battery flat S300 305 500 amp 505 damaged Sensor head damaged Incorrect RJ12 pins used No diode across external relay coil Diode polarity incorrect Insufficient warm up Air contaminated Sensor damaged Background gas level higher than normal Interferent gas present Sensor zero drift Sensor damaged 437 qeroQUAL Reconnect power lead Replace 12V DC power supply Recharge battery Replace unit Replace sensor head Check pins and wire correctly Fit diode across external relay coil Fit diode correctly Run the sensor on full power for 24 48 hours Move the sensor to cleaner environment and check reading Replace sensor Move sensor to clean air and check reading is zero or close to zero Move sensor to clean air and check reading is zero or close to zero ZERO CAL sensor in a clean stable background Replace sensor Fault Possible cause Remedy Description Reading lovver than expected reading in the presence of sensor gas Reading higher than expected in the presence of sensor gas Reading unstable RS232 communications unstable 8500 amp 505 only Sensor correct Sensor inlet contaminated Sensor fan failed Interferent gas present Gas reactive and decomposing before detection Local air flow too high Ozone sensors or too low VOC and ammonia sensors
31. ning update the information and click Save To download logged data from memory click File Download Logged Data Ctrl D or click the toolbar shortcut button Fi A data download progress bar will appear while the data is downloading Once that data download to the PC is complete the monitor will beep and ask the user whether they wish to clear the logged data on the monitor Data logged on the monitor must always be cleared manually otherwise the data will continue to be stored in a data base in the Aeroqual Monitor s memory If for any reason the data download does not complete is terminated or stops e turn off the monitor to prevent any data loss e delete the data that has been downloaded to the PC close the PC software program repeat the downloading process with the monitor on connected and with the PC software running Data Logging directly to a PC To data log directly to a PC ensure that the serial cable is connected to the monitor and to the PC Click the File Start PC Data Logging or use the button on the toolbar The data will be logged directly to the database on the PC No data will be stored in the monitor memory in this mode of operation However if PC data logging is stopped by clicking the Stop button on the toolbar the data from this point onwards will be stored in the Series 500 505 monitor memory While logging directly to a PC the Real Time View Graph as shown on the next pa
32. onnect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Fe C qeroQUAL qeroQUAL Warranty Thank you for purchasing this Aeroqual product To get maximum use of the features of your new product we recommend that you follow a few simple steps Read the guidelines for safe and efficient use Read all the terms and conditions of your Aeroqual VVarranty Conditions The warranty is valid only if the original receipt issued to the original purchaser by the dealer specifying the date of purchase is presented with the product to be repaired or replaced Aeroqual reserves the right to refuse warranty service if this information has been removed or changed after the original purchase of the product from the dealer e Save your original receipt You will need it for warranty repair claims 2 If Aeroqual repairs or replaces the product the repaired or replaced product shall be warranted for the remaining time of the original warranty period or for ninety 90 days Should your Aeroqual product need warranty service you should return it to the from the date of repair whichever is longer Repair or replacement may be via functionally dealer from whom it was purchased or contact Aeroqual equivalent reconditioned units Replaced faulty parts or components will become the property of Aeroqual 3 This
33. qeroQUAL qeroQUAL Contents Series 300 305 500 amp 505 Forevvord 1 Monitor Statements of Compliance 2 Warranty 3 For Your Safety 5 Monitor Components 6 U G d About Your Monitor 7 Se r u e Assembly Wiring and Installation 8 Operating Instructions 14 Turning the monitor on and off 14 Turning Standby Mode on and off 15 Operating under Battery Power 15 Sensor Head Failure 15 Using the Menus and Key Functions 16 Zero Cal Resetting the Zero Point 16 Setting the Clock 17 Setting High and Low Alarms 18 Setting the Control Points 21 Setting up Data Logging Time Intervals 22 Changing Unit of Measurement 23 The Max Min Average Measurement Cycle 23 Starting and Stopping Data Logging 24 Aeroqual Monitor Software Instructions 25 Software Installation 25 Running the Software Program 26 Setting up the Software and Monitor Parameters 27 kV Gas Sensor Properties Configuration 28 Communications Port Configuration 29 Setting the Graph Default Style 30 Setting Data Logging Functions 31 Graphing and Data Analysis Functions 34 Daily Summary Analysis 37 Advanced Data Management 39 Trouble Shooting 41 Diagnostic Features 43 Battery Information 43 Care and Maintenance 45 Disposal Recycling 45 Specifications Series 300 500 amp 505 46 Drawings 47 Sensor Head Specifications 48 49 qeroQUAL Foreword Copyright Aeroqual Limited All rights reserved Reproduction transfer distribution or storage of part or all of th
34. raphics view can be configured by the user 4 Average gas concentration level can be shown on both Real Time gas monitoring and Logged Data Analysis graphs 5 Gas concentration graphics views can be saved as JPG images 6 Logged Data can be exported in other file formats such as plain text and MS Excel H files 7 Configuration of monitor settings and PC communication port settings from a PC 8 Backup and restoration of logged data 9 The Aeroqual sensor can be given a name or ID This name can be changed 97 10 The conversion factor for the unit of measurement parts per million ppm l or milligrams per cubic metre mg m can be changed on S300 and S500 monitors as well as the temperature unit C or F on S305 and S505 monitors 11 Data that is logged onto the Series 500 and 505 monitor can be downloaded to a personal computer using the Aeroqual software provided 12 Data from different Aeroqual sensor heads can be saved in the same database However the data from each sensor head has to be downloaded separately see Setting Data Logging Functions on page 31 13 Monitor version V5 0 and above are not compatible with previous versions of software System requirements Operating system Windows 2000 XP Processor 600MHZ or above recommended RAM 256MB minimum Disk space 90MB minimum Communications Port Serial or USB to serial adaptor CD ROM Files 5500 x x exe The Aeroqual Monitor
35. s affords the user the ability to replace faulty sensor heads without having to replace the monitor The monitors can be mains and or battery powered and either permanently mounted or used as portable units 2 The sensor head is calibrated prior to delivery and does not normally need to be re calibrated during its life Specific user guides are supplied for the special operations of particular sensor heads 3 The Aeroqual Series 300 305 500 and 505 Monitors come with on board diagnostics which will inform the user if the sensor is not operating correctly 4 High and low alarms The high alarm is indicated by flashing arrows pointing upwards accompanied by a fast beeping sound Similarly the low alarm is indicated by flashing arrows pointing downwards accompanied by a slow beeping sound This sets both the monitor and external alarms 5 Alarm mute Two alarm mute functions are available temporary and permanent mute Temporary mute is only active during the specific alarm condition while permanent mute will remain on until reset by the user The alarm arrow indications remain active during both temporary and permanent mute 6 Control This enables external equipment to be controlled by the monitor using the high and low control settings which can be used to control an external device 7 Concentration unit selection The concentration can be displayed in either ppm or mg m3 8 Min max average measurement cycle The monitor will
36. ss e or ED to change the logging frequency in one minute increments Press to confirm change and following screen will be displayed CLEAR LOG NO You can now elect to clear any logged data by selecting YES or NO if you vvish to retain the data Press to toggle betvveen NO and YES on the CLEAR LOG screen Press to confirm your selection and follovving screen vvill be displayed LOGGING OFF Press A to toggle between OFF and ON on the LOGGING screen Press to confirm your selection and you will be returned to the main menu Press to scroll dovvn to the next Menu cholce 247 qeroQUAL qeroQUAL Changing Units of Measurement To enter the UNITS menu press c once for the concentration unit and again for temperature unit see displays below CONC UNIT TEMP UNIT ppm or S305 amp mg m S505 only Press or e to scroll between ppm amp mg m Or C amp F Press to confirm the unit selection Press to scroll dovvn to the next Menu choice The Max Min Average Measurement Cycle Pressing scrolls between Start and Stop Press to scroll to EXIT Press to Exit out of Menu Setup This will also Start or Stop the measurement cycle depending on your menu selection Note There is a quick key option to Start or Stop the Max Min Average measurement cycle as follows From the Display Screen Press and hold for tvvo seconds until the monitor beeps
37. t PC setup of monitor parameters All the monitor parameters i e clock setup alarm setup external control setup logging setup and concentration units can be set up from the PC qeroQUAL qeroQUAL Assembly Wiring and Installation Assembly The following needs to be completed before the Monitor is ready for use e Insert the sensor head into the top of the monitor The sensor head is keyed to ensure the head is inserted correctly lf the monitor is a mains only unit it is ready for use If the monitor is to be used as a portable unit with batteries then the batteries must be installed and charged prior to use Installing the Battery Pack e Remove the battery cover from the monitor e Insert the battery power connector into the monitor power socket in the back of the monitor Lay the battery cable into the slot on the back of the monitor and insert the tail end of the battery pack into the hinge points at the bottom of the monitor back cover e Clip the top end of the battery pack into the top clips taking note to orientate the battery pack per the instructions on the battery pack e Replace the battery cover on the monitor Notes on the battery pack For more information on the correct use of the Ni MH battery pack please refer to Battery Information on Page 43 Rechargeable Batteries The optional Ni MH Nickel Metal Hydride battery pack is used to power the monitor as a portable
38. t Style To change colours on the graph lines click on the line colour A colour chart will appear Click on the desired colour Click OK to accept see Figure 5 on the next page 327 qeroQUAL T neaph ti v er Scal Lower i as ppn caa Lover n pore cake Uic ns 4 Berberi Coke 1 ININ T Shoes Alan Sak Point Lira Corio ak Point Lina Cokes fi T Dramreg ini Pairs Drain iri Lines Dea in Post ane Lene T Shore Lira PTET Tk pas Figure 5 Graph Style Dialogue Box Setting Data Logging Functions Data Logging on the Series 500 and 505 monitors The Series 500 monitor can log up to 4300 data points 3400 for Series 505 Data is logged to the onboard flash memory Vievv Sensor Properties This function is used to update sensor information in the data base and test connections Click Monitor gt View Sensor Properties see Figure 3 The monitor must be on and connected with the PC software running To update the data base sensor information click Save after making the required changes To collect data from different gas sensors using the same Series 500 or 505 monitor the sensor properties on PC data logging software must be updated each time a different gas sensor is used If the sensor information is not stored in the data base click Monitor 33 qeroQUAL gt View Sensor Properties monitor must be on and connected with the PC software run
39. the cursor will automatically scroll to the Buzzer display BUZZER ENABLE or DISABLE Press lb or to scroll betvveen Enable or Disable Press to confirm choice Note If the Disable option is selected the Alarm will be permanently muted A P on the right hand side of the Alarm Mute symbol will be displayed to indicate Permanent Mute Screen Display of High Alarm Condition HIGH t 8 00 ppm Two flashing arrow symbols pointing upwards will appear on the left hand side of the display accompanied by a fast beeping sound when the Ozone concentration rises above 8 00 ppm Screen Display of Low Alarm Condition Two flashing arrow symbols pointing downwards will appear on the left hand side of the display accompanied by a slow beeping sound when the Ozone concentration rises above 0 015 ppm 247 Screen Display of Alarm Mute 35 1 1 4 polu This is activated by pressing the alarm mute button o Muting the high and lovv alarms using this button only mutes the alarm during that specific alarm condition Once the concentration returns to within alarm limits the alarm will reset A speaker symbol with a cross through the middle of it will appear on the right hand side of the display when an alarm condition exists and has been muted from the key pad Once the alarm condition is removed and the alarm has reset the symbol will disappear from the screen Screen Display of Permanent Alarm M
40. til the monitor beeps The display will now be blank and operation of the monitor will cease 167 qeroQUAL Turning Standby Mode on and off To activate Standby Mode with the monitor on press the power button once This will stop operation of the monitor however the sensor will be kept warm This mode is used to conserve power between operations but keep the sensor ready to measure the gas concentration with only a short warm up phase as described in Warm up section on page 10 In this mode the display will be as shown below NH3 E To return the monitor to operational mode press the power button once NOTE When using a Carbon Dioxide sensor head in standby mode the sensor runs at full power and the fan remains on Operating under Battery power A battery indicator will appear at the bottom of the display when the monitor is operating under battery power only The indicator shows the battery life remaining Sensor Head Failure There are two possible Sensor failure modes which will be indicated by one of the following messages on the display Sensor Failure Replace sensor The sensor head should be replaced as this indicates that there has been component failure Sensor aging This indicates that the sensor has reached the end of its usable life and the sensor head should be replaced as soon as possible The measurement readings can no longer be relied upon to be within specification 477 qeroQ
41. ute 35 11 XP ppm The Alarm mute symbol as above will be permanently displayed on the screen until the alarm is once again re enabled via the Alarm Setup Menu If an alarm condition arises when permanent mute has been activated flashing arrows will appear on the display as described in the previous sections however no sound will accompany the flashing arrows Press to v scroll down to the next Menu choice 22 qeroQUAL qeroQUAL Setting the Control Points To enter the Control menu press Setting the Control High After entering the Control Points menu the Control Hi display vvill appear CONTROL HI 0 080 ppm Press e or e to increase or decrease the setting Press to confirm change Setting the Control Low Once the change has been confirmed the cursor will automatically scroll to the Control Lo display CONTROL LO 0 040 ppm Press or Press s to confirm the change to increase or decrease the setting Press to scroll dovvn to the next Menu cholce Note Once the control settings have been set the monitor must be either put into Standby or svvitched off for the nevv settings to become effective Once the monitor is put back into normal operating mode the nevv settings vvill become effective 237 Setting up Data Logging Time ntervals 500 amp 505 Series Only To enter the Logging Setup menu press The Log Freq display will appear LOG FREQ 1 MIN Pre
42. warranty does not cover any failure of the product due to normal wear and tear Our Warranty damage misuse including but not limited to use in any other than the normal and customary manner in accordance with Aeroqual s user guide for use faulty installation Aeroqual warrants this product to be free from defects in material and workmanship calibration and maintenance of the product accident modification or adjustment events at the time of its original purchase by a consumer and for a subsequent period as beyond human control improper ventilation and damage resulting from liquid or corrosion stated in the following table l l l 7 l 4 This warranty does not cover product failures due to repairs modifications or improper Products 2000 TiyarrantyPerod 1 service performed by a non Aeroqual authorized service workshop or opening of the y product by non Aeroqual authorized persons 5 warranty does not cover product failures which have been caused by use of non Three months from the date of purchase Other Accessories One year from the date of purchase Aeroqual original accessories 6 This warranty becomes void if a non Aeroqual approved AC DC adaptor or battery is used This warranty is expressly limited to the original owner who purchases the equipment directly from Aeroqual or from an authorized Aeroqual dealer 7 Tampering with any part of the product will void the warranty 8 Damage to the sensors can occur t
43. xide 0 d 5 to 0 100 100 50 EPRE on 95 i C ppm 20 C VOC 0 0 1 x 10 0 1 5 to 20 C VOC 0 500 0 R 5 to Other Gases 20 to 40 to 40 to 7755 100 mv 0T 1 lt 0 3 C 001 C ts 120 00 C 100 C C 40 to 196 0 to 0 0 0 o A Contact Aeroqual with specific requirements for gas and concentration 1 Other specific concentrations available on request 2 Accuracy 0 5 ppm is unspecified for applications that require accurate measurement 0 5 ppm use low or ultra low sensor heads 3 Non Methane Hydrocarbon sensor low sensitivity to alcohols amp esters 4 Calibrated against isobutylene Other specific VOC calibrations are available on request 5 D diffusion F fan 49 50 qeroQUAL qeroQUAL NOTES NOTES
Download Pdf Manuals
Related Search