Home

INSTALLATION AND OPERATING INSTRUCTIONS

1. Transporting the test 5 Installing the test 5 4 3 1 Test system with feet 4 3 2 Mobile test systems 4 3 3 Aligning the test space Location of supply connections 4 4 1 Supply connections sasaaa aeaea Setting up the supply 5 Transport securing device ea srian net a ee 4 6 1 Transport securing device on test space door of test systems up to 340 Itr 4 6 2 Transport securing device on test space door of test systems up to 600 Itr Setting up the power supply Fitting the control unit Precommissioning PUTTING INTO OPERATION Adding humidification water 5 1 1 Automatic water replenishment from a network 5 1 2 Filling by hand dee ee ep ees Ener Preparing the humidity lt Reusable condensation Preparing the test specimens
2. ster tret Doc RONDE a are EE EE 11 14 General 5 55 H Halogen bulb erc 3 er een ne Sen cat Eet SNE ee CR 66 Heat emitting test specimens 2 44 Horizontal alignment of test 5 29 30 1 option 2 not assigned 3 only for test systems with 600 Itr and more INDEX Humidifieation sieeve 43 2 aa dd xd E ARGUS an ae bud aa 41 68 Humidification water 31 39 66 Humidity diagram nece 19 Initial operation 2 eu rn Nue EE NR en BS 21 Insert MOOK siii ii EE 63 Installation 21 Installing the test system 29 Interface Ha u ie eu ed LR ure RS ies ir od eae 14 Appendix Interface Connections 1 Interface RS 485 RS A2 14 Appendix Interface Connections 2 L Ee EE 23 27 Level iridiCator deet A an Mee a e re EUR 31 Longer rest periods miii tna a Dane EE te IER e ge set A 52 M Main SWItCh a pe zv RE Tal et Te rain wend Gane ode ey 13 Main Switch panel ts ae en ae er el 11 13 Maintenance 59 Maintenance sch
3. EE DE e EE 5 4 2 Corrosion caused by the test specimen 5 4 3 Weight of test 5 4 4 Heat emitting test 5 lt Adjusting the test specimen protection 5 5 1 Software temperature 5 5 2 Test specimen protection by adjustable temperature limiter Sealing the entry Poms A1 PX p Switching on the test 5 Test space Staring a RE Temperature tests in manual Climatic tests in manual Stored standard programs 0 ccc nennen nennen Preoperational check et 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke OObkIVZ fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke 00bkIVZ fm 63837023 GB 03 2003 CHAPTER 6 PUTTING OUT OF OPERATION 6 1 jAftereacti test sin coe err Da Yeas A A ee A RR 51 6 2 Longerrestperiods 52 6 3 Final disposal of the test system 53 CHAPTER 7 FAULT DIAGNOSIS AND RECTIFICATION 7 1 General malfunctions
4. ur JO XoJdde punog 0910 0010 9A 0900 9A vE00 IA 8100 IA uiejs s 159 2 ssejo Aoeunooe SEIGF NIG SOUEDIOOOE ul ISION Ge ve 007 0 89 ezozeseg wy edey 101 Bunyejuesqeuieg 17 68 1 option 2 not assigned 3 only for test systems with 600 Itr and more Characteristics for climatic tests TECHNICAL DATA 51521 AOL S91JS119190 10yJ 9 E 91471 007 0 dO 22022869 1n eoeds jo ul Wa jesodwa 201 1 juaipes6 0 9 0 A jeneds uonei ep a nyessdwaL ks eoeds jo ul SOFALOF uoenjony eunjejeduje S 89009 931 01 uonesiiigeis eye Ajpiunu pue 86 0101 UI 9 Aupiuny eAneje1 yu Aupunt 06 01 01 De ebue j 495 26 Oo Op 1ue1suoo 2 Ac uonduuinsuoo 0L wo stl KyAnonpuoo 2 9 Kyjenb Jajem D xoJdde
5. lille 55 7 2 Eaultmessages EEN 56 CHAPTER 8 MAINTENANCE 8 1 General information nnn 59 8 2 CONSUIMADICS tete EIE te e wa qoc it e s 60 8 3 Maintenance schedule eh 60 8 4 Maintenance work 61 8 4 1 Cleaning the test 62 8 4 2 Cleaning the test space 63 8 4 8 Checking the test space 64 8 4 4 Cleaning the air cooled condenser 64 8 4 5 Cleaning the filters of the switchgear cabinet fan 65 8 4 6 Replacing the halogen 66 8 4 7 Replenishing the humidification 66 8 4 8 Cleaning the 67 8 4 9 Replacing the humidification sleeve 68 8 4 10 Calibrating the capacitive humidity measuring system 68 APPENDIX INTERFACE CONNECTIONS 1 1 Interface RS 282 tueri ER ee ee ee Da 1 1 2 5485 5422 2 EN NR Tue le ernennen 2 1 22 IBescription ce a elle Ae e eoe ys 2 1 2 3 Technical data oi mas nd e a ee 2 1 3 Temperature and humidity measuring 5 3 E A EE A 1 5 Potential free contact disconnecting test specimens
6. 18 56 68 Thermal protection fan 1 option 2 not assigned Thermal protection of test space fan triggered 3 only for test systems with 600 Itr and more Switch off the test system Check motor for smooth running and impurities Check cooling air supply If necessary clean and remove impurities Table 7 2 Fault messages Betriebsanleitung f r Klimapr fschr nke kap7 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap7 fm 63837023 GB 03 2003 FAULT MESSAGES Code No 19 Message Temp limiter testchamber FAULT DIAGNOSIS AND RECTIFICATION Possible cause Thermal safety device in the test space triggered Rectification Switch off the test system Contact our service organisation 20 Thermal specimen protection Display of temperature limiter is flashing and reads 1999 1 Limits of test specimen protection exceeded 2 Sensor of temperature limiter is broken or short circuited Press or RESET on the adjustable temperature limiter to clear fault Check limit setting and programmed setpoint Switching point hysteresis is 2 K Switch off the test system Contact our service organisation 21 Software specimen protection Actual temperature value is out side the test chamber configura tion Check input and adjust setpoint to temperature range gt 3 Technical Data page 15 33 Thermal prot compr precooling Ther
7. JYBISM euinjoA eoeds 159 yum 0910 OA 0010 0900 IA 7200 IA 8100 DA wo s s 1591 S91 S119 98 18y9 L Lz ebed jo eoejd ay Buuedalg Lp lt s nofej eui ui peyroeds au 3LON suo 09 8 159 26ed ejep ge lt ul payloads se paje 62 eunje1eduio Jus qwe ue uo paseq su9 s s 159 5 jo 1uesoJdai 95941 VIVO TVIINHI3L 007 0 dO 22022869 wyedey 101 15 68 1 option 2 3 only for test systems with 600 Itr and more Operating data TECHNICAL DATA Dip 007 0 dO 22022869 wyedey exueiuosjnideuuy 1n EENIOL M yeay M jueuJuoJnue oj uonedissip Jesy sula s s 1591 pojooo Jre uo uorpedissip JeaH 9 KB19u3 YS d HUN pue co dl waj s s 159 Sepp 791 asn ejs uo 01 Ol 0L V jueuno pajey 6 E 6 JoMod pajey ZH 09 OL OV Hd N L 10
8. France Belgique Belgi Espana Fisher t l 0388671414 tel 056260260 tfno 915159234 o e ego Biebleck Scientific fax 0388671168 fax 056 260 270 fax 915159235 email infos bioblock fr email belgium bioblock com email ventas bioblock com Parc d innovation 50111 F67403 illkirch cedex www bioblock com www bioblock be www es fishersci com GB 63837023 03 2003 INSTALLATION AND OPERATING INSTRUCTIONS Climatic Test Systems VC 0018 VC0034 VC0060 VC0100 VC 0150 With MINCON 32 Controller Betriebsanleitung f r Klimapr fschr nke 00bkIVZ fm 63837023 GB 03 2003 Table of Contents CHAPTER 1 INTRODUCTION 1 1 General information 1 2 For your guidance see ae De E E AEN Sy lee EE 1 2 2 Dangerwarminge ee ceva eee dew ee REENEN Y E en 1 3 Separate operating instructions llle E oWarranty Pn 1 5 Normal use and application O Safety ves ten te A De Re 1 6 1 General information 0 ees 1 6 2 Requirements to be met by the 1 6 3 Definition of a skilled 1 6 4 Safety symbols ann anne 1 6 5 Safety instructions nennen nennen 1 6 6 CHAPTER 2 DESCRIPTION OF THE TEST SYSTEM 2 0 EIER pe Eege geed 2 2 Components and th
9. 14 Connection for compressed air Distance between shelf supports 26 68 Fig 4 5 Layout VC 0100 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 PREPARING THE PLACE OF INSTALLATION PREPARATION FOR INITIAL OPERATION VC 0150 72380 2 1300 225 425 380 1100 380 425 218 E 180 xi y N 2 D Hed 5 e o CI we e e e 20 2 19985 1600 n RER 120 910 en 0 100 APL67613643b I VC0150 Le e 73545 7850 1 Entry port installed in basic version R1 NW 125 mm L1 NW 50 mm R2 additional installation position right L2 additional installation position left D1 installation position in the ceiling 1 Main switch panel 2 Control unit Touchpanel 3 Connector panel 4 Connection for overflow and condensate drain 5 Electrical connection cable length approx 3 5 m 6 Door with wind
10. 7870 24 VC 0034 A67610643b Entry port installed in basic version R1 NW 125 mm L1 NW 50 mm R2 additional installation position right L2 additional installation position left D1 installation position in the ceiling Main switch panel Control unit Touchpanel Connector panel Connection for overflow and condensate drain Electrical connection cable length approx 3 5 m Door with window Compressed air dryer Connection for automatic water replenishment Notch port Connection for compressed air Distance between shelf supports 68 1 option 2 not assigned 3 only for test systems with 600 Itr and more PREPARING THE PLACE OF INSTALLATION Fig 4 3 Layout VC 0034 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 PREPARING THE PLACE OF INSTALLATION VC 0060 PREPARATION FOR INITIAL OPERATION 71995 72570 7850 1 Entry port installed in basic version R1 NW 125 mm L1 NW 50 mm R2 additional installation position right L2 additional installation position left D1 installation position in the ceiling 1 Main switch panel 2 Control unit Touchpanel 3 Connector panel 4 Connection for overflow and condensate drain 5 Electrical
11. ADDITIONAL HUMIDITY CONTROL WITH CAPACITIVE MEASURING SYSTEM 1 4 Putting into operation In addition to this manual the operating instructions for the test system and control unit Touchpanel must be observed prior to using the ca pacitive measuring system To put it into operation proceed as follows Activate digital channel Humidity und Capacitive sensor gt operating manual Touchpanel chap 2 6 nput temperature and humidity setpoint on the control unit Startthe test system NOTE The capacitive humidity measuring system can also be switched on or off via a test program operating manual Touchpanel chap 7 1 5 Putting out of operation Proceed as follows Press the STOP button Deactivate digital channel Humidity and Capacitive sensor 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A Kap Feuchte fm 64609914 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A Flachkerb fm 64610960 GB 03 2003 LEAD THROUGH PAD APPENDIX LEAD THROUGH PAD 1 1 Introduction This appendix contains operating instructions for the lead through pad 1 2 Description 1 2 1 Design To enable the introduction of individual cables a lead through pad is glued to the masking frame around the test space opening The pad is designed for 5 cables with a maximum diameter of 7 mm each 1 2 2 Function The le
12. flow and condensate drain Connecting the auto matic water replenish ment 32 68 SETTING UP THE SUPPLY CONNECTIONS 4 5 Setting up the supply connections Proceed as follows Fix ahose to the outlet connection 3 4 4 1 Supply connections page 31 Secure with a hose clamp Leadthe hose underneath the test system toward the rear Lead the hose to a floor outlet without bending it The water should flow by gravity Use a pressure proof hose to connect the demineralized water net work or the demineralization unit to connection 4 gt 4 4 1 Supply connections page 31 WARNING When using the automatic water replenishment or a deminerali zation unit the test space drain must always be connected to a floor outlet The maximum admissible water pressure is 6 bar g For quality of humidification water gt 3 6 Characteristics for climatic tests page 18 WARNING N It is advisable to install a water stop or sensor device in the humidification water supply line as a precaution against damage by water Such safety devices are available at your stockist 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 TRANSPORT SECURING DEVICE PREPARATION FOR INITIAL OPERATION 4 6 Transport securing device The test space do
13. A APPENDIX DEMINERALIZATION UNIT TYPE B10DN Tol Introd ctlon a ea RL ee 1 1 2 Description e ER RE XR 1 Lt a ebe ed lee 1 1 2 2 Euncllon oi en hi Ae ege Ee Ee eh 1 To Technical data op Elbe E here age 2 1 34 Dimensions eu KEE IEN a ra 2 1 3 2 Connection data 2 1 3 3 Performance data 2 1 option VI 2 not assigned 3 only for test systems with 600 Itr and more APPENDIX APPENDIX APPENDIX IV VI 1 4 1 5 1 6 1 7 1 8 1 1 1 2 1 3 1 1 1 2 1 3 1 4 1 5 1 6 1 7 11 1 2 1 3 1 4 1 34 Power Supply d ret eb aa AAA Preparation for initial 1 4 1 Setting up the 1 42 Electrical connection en e Putting into operation 1 5 1 Venting the Putting out of nennen M lf nctions voca Baer Sek ee V ER Due er 1 7 1 Fault diagnosis and rectification Maintenances dee ENN EE en dee EEN TEEN EEN 1 8 1 Generalinformation 1 8 2 Changing the cartridge 2 1 8 3 behropur stations d zart Haar ea IR HANDHOLE PORTS INTOAUCUON sa patilla Description Sa
14. AH 5 gt 35 alarm limit high and actual maximum tempe rature value are displayed alternately Y Select the desired temperature value 2x 2 Save the temperature value return to basic setting Table 5 1 Input the minimum temperature value as follows Use D to select display AH D gt 35 AL alarm limit low and actual minimum tempera ture value are displayed alternately Q Y Select the desired temperature value 2x Save the temperature value return to basic setting Table 5 2 NOTE Depress the combinations P or simultaneously for more than 3 seconds while AH is being displayed otherwise the tem perature value cannot be changed In this case use again to select display If the changed temperature value is not saved with 2x B the test system will return to the previously set temperature value after 30 seconds Malfunctions will cause the respective indicator light on the temperature limiter to light up In addition a fault message will be displayed on the control unit To eliminate the fault proceed as follows Increase the AH value or reduce the AL value by approx 10 K Alternatively open the test space door until the temperature in the test space is back within the limit range Save the new temperature value with 2 x 2 Keep B pressed for approx 3 seconds the indicator light goes off Ackno
15. Abdel Wahab Selim St P O Box 705 Maadi 11431 Maadi Cairo Egypt Instrumentalia s a Gral Urquiza 706 C 1221 ADF Buenos Aires Radiometer Pacific Pty Ltd 212 Whitehorse Road Blackburn 3130 Yousuf Mahmood Husain P O Box 23 Manama SUPERLAB Instrumentacao Analitica Ltda Rua dos Cafezais 732 04364 000 Sao Paulo SP BR Brasil W Reichmann y Cia Ltda Miguel Claro 997 Casilla 16 553 RCH Santiago 4 10 Tel Fax e mail Tel Fax e mail Tel Tel Fax e mail Tel Fax e mail Tel e mail Tel Fax Tel Fax e mail Tel Fax e mail 0036 1 215 83 05 0036 1 215 82 02 bruel axelero hu 0036 23 452 614 0036 23 457 614 haromebt matavnet hu 0020 2 52 61 888 0020 2 52 61 999 0020 2 52 61 666 amenoufi mymsa com e 0054 11 4932 3000 0054 11 4931 6600 instrumentalia pemint com 0061 3 9259 2222 Fax 0061 3 9894 8362 info radiometer com au service rpac aust com 00973 253 547 00973 251 607 00973 275 819 0055 11 5562 3210 0055 11 5564 7405 vendas superlab com br 0056 2 2359686 0056 2 2359446 0056 2 2351680 i devilat wreichmann cl 01 12 2003 Ecuador Ecuador Indien Indonesien E 5 Israel Union Prosper Company Co Ltd Room 1231 12 F Tel Hong Kong Intl Trade amp Exhibition Centre Fax 1 Trademart Drive Kowloon Bay Hong Kong Industry ETECO Empresa Tecnica Comercial C A Av Patria 724 E
16. Schweden Schweiz Foss Electric Ireland Unit G13 Calmount Park Ballymount IRL Dublin 12 Weiss Technik Italia S r l Via Murri 22 28 20013 Magenta MI Weiss Enet B V Morsestraat 8 Postf 6040 4000 HA Tiel NL 4004 JP Tiel Diplom Ing Houm As Postboks 83 Grefsen N 0409 Oslo Weiss Umwelttechnik Ges m b H Ober Laaer Stra e 316 A 1232 Wien Tel 00353 1 250 11 00 Fax 00353 1 250 11 99 e mail mail foss ie Tel 0039 02 97 291 616 Fax 0039 02 97 291 618 e mail info weissitalia it Tel 0031 344 67 04 00 Tel Technik 0031 344 65 38 80 Fax 0031 344 67 e mail info weissenet nl Tel 0047 22 09 40 00 Fax 0047 22 09 40 40 E mail firmapost houm no Tel 0043 1 616 66 97 Fax 0043 1 616 66 97 13 e mail weiss umwelttechnik wien schunk group com Heraeus S A Aveda Dos Missionarios 48 P 02735 Cac m Axeb AB Test amp Lab Hammarbaken 4 PF 437 PF 437 191 24 Sollentuna SE 191 49 Sollentuna Weiss Technik AG B ndlerstr 29 CH 8802 Kilchberg 2 10 Tel Fax Tel Fax e mail Tel Fax e mail 191 20 865 6 191 20 860 0035 0035 ch 0046 8 585 77 75 0 0046 8 623 15 45 admin axeb se 0041 1 716 10 66 0041 1 716 10 76 Info weiss technik 01 12 2003 Spanien Polen Rum nien Russland Serbien Rep Slowenien Slowakische Rep Tschechische Rep Heraeus S A Manuel Tovar 24 E 28034 Mad
17. 2 FORM_A336 06 08 01 mk Fig 2 3 Connector panel 1 Socket for control unit Touchpanel 2 Not assigned WARNING The connecting cables for printer and control unit Touchpanel may only be plugged if the test system 15 switched off 2 2 10 Temperature and humidity sensors The temperature and humidity measuring sensors are located under the insert floor in the test space They are accessible from the front 2 2 11 Front flap The reservoir for humidification and psychrometric water is located be hind the front flap The reservoir is equipped with Outlet connection for overflow and condensation water with integra ted pressure compensation Connection for automatic water replenishment Feed opening with sliding cover for manual water replenishment from a container e g watering can Level indicator 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap2 fm 63837023 GB 03 2003 TECHNICAL DATA GENERAL CHARACTERISTICS TE 21401 peo ays 945 uesui uoee uo 200 22245 159 uo eoeyuns 9 OUM y peinquisip Ajuana peo 0910 DA 0010 9A 0900 IA vE00 DA 8100 weIs s 159 ewo Ce SIYSILIJODADYO amp 21901 seuosseooe jeuondo
18. 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 PRECOMMISSIONING CHECKS 4 9 1 option 2 not assigned 3 only for test systems with 600 Itr and more PREPARATION FOR INITIAL OPERATION Precommissioning checks Verify these preparatory steps Does the place of installation meet the requirements gt 4 1 Preparing the place of installation page 21 Does the wall distance comply with the specifications gt Safety clearance from wall page 7 Is the test system truly horizontal gt 4 3 Installing the test system page 29 Are the wheel brakes applied Are the supply connections set up correctly gt 4 5 Setting up the supply connections 32 Are the hose connections secured with hose clamps Does the humidification water comply with our specifications gt 3 Technical Data page 15 Has the transport securing device been detached gt 4 6 Transport securing device page 33 Does the electrical supply comply with our specifications gt 3 3 Operating data page 16 Has the control unit Touchpanel been installed gt 4 8 Fitting the control unit Touchpanel 36 37 68 PREPARATION FOR INITIAL OPERATION 1 option 38 68 2 not assigned 3 only for test systems with 600 Itr and more PRECOMMISSIONING CHECKS Betriebsan
19. 5 2 Test spe cimen protection by adjustable temperature limiter page 45 Are the entry ports sealed gt 1 6 5 Safety instructions page 7 Entry ports Maintenance work to be expected during the scheduled test period should be carried out beforehand 8 3 Maintenance schedule ge 60 Have all options been installed correctly 49 68 PUTTING INTO OPERATION 50 68 1 option 2 not assigned 3 only for test systems with 600 Itr and more PREOPERATIONAL CHECK LIST Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap6 fm 63837023 GB 03 2003 AFTER EACH TEST 6 PUTTING OUT OF OPERATION Please observe the following differentiations 6 1 After each test After termination of a test and before removing the test specimen from the test space ensure that the inside of the test system has assumed room temperature DANGER The test space the inside of the door the air in the test space as well as the test specimen may still be hot or extremely cold Avoid contact with hot or extremely cold parts Proceed as follows 1 option 2 not assigned Input 25 C on the control unit gt operating manual for control unit Touchpanel Set the test system to room temperature Press STOP to switch the test system off Put external systems out of operation Put optional equipment out of operation Open the test space door b
20. 58 Calle 50 58 Nvo C Alegre Apartado 6281 Panama 5 Biology Pharmaceutical products Eberhard Lewkowitz S R L Calle Alberdi 444 C C 523 Paraguari 935 elewkowitz uninet com py Asuncion 7 10 Tel Telex Fax Tel Fax Telex Tel Fax e mail Tel Fax Tel Fax e mail 00356 26346 22862 0406 870 CADEGO 00356 221855 00212 2266 415 00212 2271 571 00212 2261 149 0966 4316 Fayco 0052 55 55 53 10 44 or 52 86 56 33 0052 55 52 86 50 09 correo idn ultrama com 009221 446061 62 009221 440119 439976 009221 2410631 00595 21 444 401 2 00595 21 444 436 7 01 12 2003 Peru Biology Pharma Quimica Suiza S A Depto Maquinaria Av Republica de Panama 2577 Lima Philippinen gt Thailand Saudi Arabien gt Jordanien Singapore Centi Force Instruments PTE Ltd Blk 55 Ayer Rajah Crescent 02 01 Ayer Rajah Industrial Estate Singapore 139949 S dafrika RFA Set Point Instruments PO Box 11 400 Vorna Valley Gauteng South Afrika 1686 Syrien MIMOSA for Technical Consulting amp Contracting Abou Roummaneh Shakib Arslan St Masri Bld Next to Swedish Embassy PO Box 5098 Damascus Syria Taiwan Philips KIMPSION Corporation 4 F No 196 Sec 2 Chung Hsing Rd 231Hsin Tien City Taipei Taiwan R O C Taiwan gt Thailand 8 10 Tel 0051 14 723570 Fax 0051 12 114001 Tel 0065 67 78 30 77 Fax 0065 67 78 30 11 e mail ronnie soh centifor
21. Finnland Frankreich Griechenland Gro britannien V tsch Industrietechnik GmbH Service Centre D 35447 Reiskirchen Lindenstruth or V tsch Industrietechnik GmbH Beethovenstra e 34 D 72336 Balingen Frommern Weiss Technik Belgium B V B A Begijnenmeers 63 B 1770 Liedekerke Beatronic Supply Industrivaenget 13 DK 3400 Hillerod Amitra Oy Aniankatu 1 SF 15210 Lahti Weiss Technik France 283 Route d Andr sy Carrieres sous Poissy B P 4015 F 78955 Sous Poissy Analytical Instruments S A 9 Tzavella Str 152 31 Chalandri GR Athens Weiss Technik Limited Willowbank House SL7 1NX Marlow England 1 10 Tel 0049 06408 84 0 Fax 0049 06408 84 87 18 Inland Domestic Fax 0049 06408 84 87 31 Ausland Abroad Tel 0049 07433 30 30 Fax 0049 07433 303 42 20 Tel 0032 53 68 10 10 Fax 0032 53 68 10 20 e mail sales weisstechnik be Tel 0045 48 24 02 20 Fax 0045 48 24 13 14 e mail sale dkObeatronic com Tel 00358 3 876 100 Fax 00358 3 751 0253 e mail jukka nikkanen amiitra fi Tel 0033 1 34 01 11 00 Fax 0033 1 39 27 37 84 e mail info weissfr com Tel 0030 210 67 48 973 7 Fax 0030 210 67 28 180 e mail contact analytical gr e mail emil analytical gr Tel 0044 1494 43 43 24 Fax 0044 1494 43 43 25 01 12 2003 Irland Italien Niederlande 04 05 Norwegen sterreich Portugal
22. JO SJUSJUOD weIs s Aypiunp OSLO OA 0010 0900 200 IA 8100 DA 5 5 159 61 ebed Aypruny ar lt 5159 10 S91 S119108 18y 9 2 not assigned 1 option 18 68 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap3 fm 63837023 GB 03 2003 CHARACTERISTICS FOR CLIMATIC TESTS 3 6 1 Humidity diagram The following humidity range is available standard range with bold edge 100 E 90 80 A 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 9025100 A test space temperature in C B relative humidity in r h 1 option 2 on climatic test systems only 3 only for test systems with 600 Itr and more B Fig 3 1 Humidity range TECHNICAL DATA 19 68 TECHNICAL DATA 20 68 1 option 2 on climatic test systems only 3 only for test systems with 600 Itr and more Characteristics for climatic tests Betriebsanleitung f r Klimapr fschr nke kap3 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 PREPARING THE PLACE OF INSTALLATION 4 1 4 1 1 1 option 2 not assigned PREPARATION FOR INITIAL OPERATION PREPARATION FOR INITIAL OPERATION Preparing the place of installation Installation requirements Ensure that the place of installation meets the following requirements
23. The space requirements depend on the size of the test system gt Fig 4 2 Layout VC 0018 page 23 Fig 4 3 Layout VC 0034 page 24 Fig 4 4 Layout VC 0060 page 25 Fig 4 5 Layout VC 0100 page 26 gt gt gt gt Fig 4 6 Layout VC 0150 page 27 WARNING N Be sure to maintain the required distance from the wall 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 PREPARING THE PLACE OF INSTALLATION VC 0018 217 25 VC 0018 A67609643b 71870 Entry port installed in basic version R1 NW 125 mm L1 NW 50 mm R2 additional installation position right L2 additional installation position left D1 installation position in the ceiling Main switch panel Control unit Touchpanel Connector panel Connection for overflow and condensate drain Electrical connection cable length approx 3 5 m Door with window Compressed air Connection for automatic water replenishment Notch port Connection for compressed air Distance between shelf supports Fig 4 2 Layout VC 0018 1 option 2 not assigned 3 only for test systems with 600 Itr and more PREPARATION FOR INITIAL OPERATION 23 68 PREPARATION FOR INITIAL OPERATION VC 0034 1160
24. if a fault occurs repeatedly Service agencies For service agencies gt Appendix Data required for fault NOTE report when reporting a fault Type of system order no 10 no Fault message on the control unit Data on rating plate To ensure speedy service please quote the following particulars You will find this data on the rating plate over the main switch and on the reverse of the front cover of this manual 1 option 2 not assigned 3 only for test systems with 600 Itr and more 58 68 Betriebsanleitung f r Klimapr fschr nke kap7 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap8 fm 63837023 GB 03 2003 GENERAL INFORMATION MAINTENANCE 8 1 1 option MAINTENANCE General information Regular care and maintenance are essential for optimum operation and long service life of the test system The maintenance schedule gt 8 3Maintenance schedule page 60 con tains some basic maintenance work which may be performed on site by trained personnel only It does however not replace the expert maintenance offered by our service organisation The inspection intervals for refrigerating unit electrical equipment and Maintenance contract safety devices are specified in a maintenance contract with our service organisation For the address Appendix NOTE Annual inspection of pressure monitoring safety devices is ne cessary according to EN 378 2 Appendix C 6 Saf
25. the feed opening using e g a watering can 2 Fig 5 1 Reservoir with sliding cover open NOTE The reservoir holds approx 20 litres standard water consumption is approx 2 Itr 24 h The warning signal for water shortage occurs in two steps Onreaching the minimum water level a warning signal indicates that the reservoir needs replenishing Another warning signal i e Reservoir humidity system empty is emitted when the reservoir is empty The climatic system is switched off The test system continues with the set temperature values 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 PREPARING THE HUMIDITY SENSOR PUTTING INTO OPERATION 5 2 Preparing the humidity sensor If the test system is equipped with a psychrometric humidity measuring Humidity sensor system the humidity sensor is located at the front under the perforated insert floor FORM A270 10 04 01 mk 2 Fig 5 2 Humidity sensor 1 Humidification sleeve 2 Drain tube 3 Humidity sensor 4 Water feed tube The humidification sleeve is continuously wetted by a pump gt 8 4 9 Replacing the humidification sleeve page 68 Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 1 option 41 68 2 not assigned 3 only test systems with 600 Itr and more PUTTING INTO OPERATION REUSABLE CON
26. valve opening in menu Special functions gt Set values gt Clarification Values between 600 s and 4200 s are possible Operating manual for control unit Touchpanel chap 3 3 1 option 3 4 2 not assigned 3 only for test systems with 600 Itr and more CLARIFICATION DEVICE FOR HUMIDIFICATION PAN 4 4 1 option 2 3 only for test systems with 600 Itr and Betriebsanleitung f r Klimapr fschr nke A abschl fm 64609956 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A ventil fm 64609905 GB 03 2003 VARIABLE SPEED TEST SPACE FAN APPENDIX VARIABLE SPEED TEST SPACE FAN 1 1 1 2 1 2 1 1 2 2 1 3 gt 1 option 2 not assigned Introduction This appendix contains installation and operating instructions for the test space fan with stepless speed variation Description Design Speed variation is regulated by a frequency converter Function The stepless speed variation is used for reducing the quantity of cir culating air Variation ranges from 30 to 100 for temperature tests 50 to 100 for climatic tests The speed variation is activated on the control unit Touchpanel Technical data Setting range for temperature tests 30 to 100 for climatic tests 50 to 100 DANGER The mains connection must have a separate protective copper conductor of min 10 mm This applies only to test systems with a conduct
27. ALFUNCTIONS FAULT DIAGNOSIS AND RECTIFICATION 7 FAULT DIAGNOSIS AND RECTIFICATION Depending on the kind of fault signal the rectification can be performed by The user A skilled person Our service organisation 7 1 General malfunctions No Fault Possible cause Rectification Temperature and humidity Lack of refrigerant in the refrige Contact our service organisation setpoints cannot be achieved rating unit Actual humidity value deviates 1 Humidification sleeve soiled Replace the humidification from setpoint sleeve this may be performed by the user Continuous wetting of humidi Activate humidity afresh fication sleeve not working Check water feed to humidifica tion sleeve Feeding failure means that pump is defective Contact our service organisation Water in the reservoir but no Lift the insert floor in the test water in the humidification space to check water level in the tray humidification tray Lack of water means pump is defective Contact our service organisation Table 7 1 Faults 1 option 55 68 2 not assigned 3 only for test systems with 600 Itr and more FAULT DIAGNOSIS AND RECTIFICATION Fault messages Code 7 2 Fault messages FAULT MESSAGES Malfunctions which occur during operation are signalled by a red LED and a flashing error message on the control unit If a fault occurs proceed as follows e Rectify the fault in accordance with the followin
28. C Test system Signal Gnd Pin 1 Pin 1 8 1 Rx Pin 11 Pin 11 Tx Pin 9 Pin 9 Rx Pin 4 Pin 4 Tx Pin 2 Pin 2 NOTE The pin assignment to 15 only valid in connection with interface con verter RS 232 RS 485 ordering code 63823080 Interfaces RS 232 and RS 485 422 cannot be used simultaneously ns 8 I RS 422 ote 422 we Fig 1 1 Connector panel 1 Interface RS 232 2 Interface RS 485 RS 422 3 Interface RS 485 RS 422 Betriebsanleitung f r Klimapr fschr nke A schnit fm 63837023 GB 03 2003 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A schnit fm 63837023 GB 03 2003 INTERFACE CONNECTIONS 1 3 Temperature and humidity measuring sensor The plug connection socket 5 2 2 8 Main switch panel page 13 is Temperature and used for the independent capacitive humidity measuring sensor and humidity sensor the Pt 100 temperature measuring sensor The 4 pole plug supplied must be connected on site and inserted in the connector panel The 4 pole socket is assigned as follows actual temperature and humidity Pin 1 Pt 100 1 actual temperature Pin 2 actual humidity Pin 3 Shield Pin 4 Output of temperature values 0 to 10 V equivalent to 100 C to 200 C Output of humidity values 0 to 10 V equivalent to 0 96 to 100 96 1 option 3 4 2 not assigned 3 only for test systems with 600 Itr and more INTERFACE CONNECTIONS Ana
29. DENSATION WATER 5 3 Reusable condensation water Condensation water Normal reservoir setting enables the condensation water to discharge via the overflow and condensate drain If the test specimens used are free from harmful substances you may set the reservoir to water return so that condensation water will flow back into the reservoir Procedure Remove both plugs 2 from the cover 1 only on test systems up to 340 Itr Undo sealing plug 3 in opening 4 using a screwdriver Insert sealing plug 3 into front opening 5 Push plugs 2 back into cover 1 only on test systems up to 340 Itr WARNING N Please note gt 5 4 2 Corrosion caused by the test specimen page 43 mk 10 02 99 FORM A287 Fig 5 3 Reservoir change over 1 option 42 68 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 PREPARING THE TEST SPECIMENS 5 4 Preparing the test specimens 5 4 1 Requirements You may place the test specimens either on the test space floor or the supplied insert shelf Ensure that they are distributed evenly over the entire surface Ensure that test specimens are suitable with regard to Quality Corrosive effect Weight Heat influence For details 1 5 Normal use and application page 4 DANGER Spec
30. Ensure thatthe site is well ventilated Observe additional safety specifications in the Service Manual 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 SAFETY INTRODUCTION 1 6 6 Safety devices The test systems are equipped with the following safety devices Pneumatic spring to prevent accidental closing of the test space door DANGER Prior to performing work in the test space take the following pre cautions to prevent persons from being trapped Lock the catch 1 while the door is open the hook must be in hori zontal position Take out the key 2 WARNING For safety 5 sake defective locks must be replaced without delay SA TA cs H Excess and low temperature protection 04 07 01 mk FORM_A333 Fig 1 1 Door lock Excess pressure switch in the refrigeration circuit opio 9 6B 2 not assigned 3 only test systems with 600 Itr and more INTRODUCTION Excess temperature Excess or low tempe rature at the test spe cimen protector Excess pressure 10 68 SAFETY DANGER The safety devices are only working when the test system is swit ched on Safety devices disconnect the test system permanently under the following circumstances Excess temperature in the test space thermal safety class 1 in acc
31. No water means the pump is defective Contact our service organisation 51 1 option 2 not assigned Humidity calculator not OK 3 only for test systems with 600 Itr and more Psychrometer water supply inter rupted Check correct position of humidi fication sleeve and pump water supply Table 7 2 Fault messages 57 68 FAULT DIAGNOSIS AND RECTIFICATION FAULT MESSAGES ce Message Possible cause Rectification 52 Setpoint out of meas range Dewpoint setpoint lt 12 C Set higher dewpoints although no capacitive humidity measuring system is installed 54 Refill demin water The humidification water supply Replenish reservoir Test system is running short continues operating 55 Reservoir humidity system empty water in humidity system or _ Fill reservoir with water If pump pump not working is defective contact our service organisation 57 Open door Test space door open Close the test space door 60 Humidity setpoint out of range Humidity setpoint outside test Adjust setpoint to permissible system configuration The test humidity range 3 6 Characteri system adjusts automatically to stics for climatic tests page 18 suitable limit value 61 Temp limiter humidity system Limits of test specimen protection Check limit setting exceeded Table 7 2 Fault messages Contact our service organisation if a fault cannot be rectified with the aforementioned measures or
32. PTION OF THE TEST SYSTEM 2 2 8 Main switch panel Main switch panel RS232 QQ f e Network RS485 RS422 RS485 RS422 CS 3 8 220 240 V AC 5 N max 2 A Fig 2 2 Main switch panel The main switch panel contains 4 Adjustable temperature limiter for test specimen protection against excess or low temperatures Main switch Outlet for a computer or measuring and recording devices or an irradiation unit options Plug for 4 Not assigned Sockets for 5 6 7 9 Centronics interface Potential free contact gt Appendix Interface connections 4 Sensor for temperature and humidity measurement gt Appendix Interface connections page 3 Mobile temperature sensors Pt 1001 Appendix Temperature sensors Optional 10 Analog I O 1 option 2 not assigned Appendix Interface connections page 4 13 68 3 only test systems with 600 Itr and more DESCRIPTION OF THE TEST SYSTEM Connector panel Temperature and humidity sensors Water reservoir 14 68 COMPONENTS AND THEIR FUNCTION 11 Interface RS 232 gt Appendix Interface connections page 1 12 Interface RS 485 RS 422 gt Appendix Interface connections page 2 2 2 9 Connector panel Further connections are located on the connector panel
33. RN EET ENER EE 1 2 2 GEUNCUON a5 s sensi er et ag Eed ore Technical dataz aux A eege de A Ree ed 1 3 1 Operative range TEMPERATURE SENSORS INTRODUCTION EE DescriptlOri cia epo EA AA Dt 1 21 UDOSIQN Loc A a tiara eb Ge bees 122 FUNCION zoe ria ber Technical s cost Palen Seine A Ex b NERIS eR eos ERN Preparation for initial Putting into nn 1 5 1 Display of temperature values on the control unit 1 5 2 Calling temperature values via interface RS 232 or analog outputs Putting out of operation eee Fault diagnosis and rectification CLARIFICATION DEVICE FOR HUMIDIFICATION PAN Introduction 2235205 RE are Ry on Descriptio ie tbi se Ee ett an UA REOR TZU Design ner iu Fhe erregen DRE ECKE nie 1 2 2 FUNCION 3 hg nn Pata eed erlernen ei Preparation for initial Putting into operation e 1 4 1 Complete water change 1 4 2 Continuous water 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitu
34. Rooms must be dry and ventilated A minimum volume of 2 5 m kg of refrigerant is necessary For quantity ofrefrigerant Data on rating plate page 58 If open flames or similarly hot surfaces are used on site adequate ventilation must be provided due to potential leaks and decomposi tion products caused by refrigerants Max pollution degree 2 according to DIN EN 50178 Altitude lt 1000 m above mean sea level Do not expose the test system to direct sunlight Avoid installing in the vicinity of heat sources Permissible ambient temperature for operation 10 C to 35 C Permissible storage temperature 25 C to 55 C Relative atmospheric humidity 75 max WARNING Observe the safety instructions 1 5 Normal use and application page 4 0140109 110299 Fig 4 1 Installation requirements A ambient temperature in C B relative humidity in NOTE Low test space temperatures in conjunction with environmental conditions according to range 1 may cause condensation on the surface of the test system 21 68 3 only for test systems with 600 Itr and more PREPARATION FOR INITIAL OPERATION 22 68 PREPARING THE PLACE OF INSTALLATION 4 1 2 Floor requirements Ensure the floor is Suitable for the weight of test system and test specimens Horizontal with an even surface slight unevenness may be sated by adjusting the feet accordingly 4 1 3 Space requirements
35. TEST SPECIMEN PROTECTION 5 5 2 Test specimen protection by adjustable temperature limiter To protect the test specimen against thermal overstressing the test sy stem is equipped with a temperature limiter which operates indepen dently of the controller A mobile sensor can be conveniently positioned in the test space On exceeding or falling short of the set maximum mi nimum limits the test system is switched off permanently by the control ler The control unit displays a fault message Simultaneously the respective indicator light MIN on the temperature limiter lights up The temperature limiter is located on the main switch panel the respec tive measuring sensor on the rear panel in the test space NOTE The limit for maximum value must be approx 5 to 10 K above the limit for the minimum value approx 5 to 10 K below the tem perature setpoint DN N N N N O O DC MN 1 Fig 5 4 Temperature limiter The limits are factory set in accordance with the temperature range of the test system You can adapt these values to your requirements as follows 1 option 2 not assigned 3 only for test systems with 600 Itr and more PUTTING INTO OPERATION Adjustable tempera ture limiter Temperature limiter 45 68 PUTTING INTO OPERATION 46 68 ADJUSTING THE TEST SPECIMEN PROTECTION Input maximum temperature value as follows Use to select display
36. ZH 09 01 A 062 OV Ad N L JO ees Ayunww e9usJajla u 99ueJajla ul M 0S A pz uabojey eoeds 159 OSLO OA 0010 0900 200 IA 8100 IA 5 5 159 ee 2 not assigned 1 option 16 68 3 only for test systems with 600 Itr and more TECHNICAL DATA NOISE MEASUREMENT 51521 24njD42dui2 40f SINSILIIDADYO S E 21401 Oo 09 01 02 10J 003 003 003 003 003 M uonesueduioo ea c0 co c0 CO CO uuy uljoo0 vo v0 GO 9 0 9 0 uruy 6 89009 931 aBueyo ajey 201 eunyejeduie Jusjen nbe 0 8 0 jeneds eoeds Buom jo ur uonenjon aunyesedwiay S 89009 0310 1 Jaye 06 010 06 010 06 01 G 06 0101 06 0 OL OSLO OA FE 21401 0010 0900 IA 7200 IA 8100 9A 51591 wo s s 1591 oew 10 1
37. ad through pad enables cables to be introduced into the test space without separating the test specimen from the measuring equip ment The special shape of lead through pad and masking frame ensu re that the test space 15 sealed when the door 15 closed 1 3 Technical data Number of ports 5 Diameter of cables 2107 mm 1 4 Inserting the cables Squeeze the individual cables 1 into the slots starting at the edge gt Fig 1 1 In TH Fig 1 1 1 option 1 4 2 not assigned 3 only for test systems with 600 Itr and more LEAD THROUGH PAD 1 5 Maintenance 1 5 1 Replacing the lead through pad If the lead through pad is damaged replace it with the spare pad lied proceeding as follows e Detach the lead through pad 1 from the masking frame 3 with a knife gt Fig 1 2 WARNING N Be careful not to damage the test space seals FORM_A361 13 05 02_mk Fig 1 2 Silicone residues on the masking frame may be removed with a knife 2 ET 4 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A Flachkerb fm 64610960 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A Flachkerb fm 64610960 GB 03 2003 LEAD THROUGH PAD Fitting a new lead through pad Apply two lines of silicone approx 2 mm high to the back of the lead through pad Fig 1 3 FORM A360 1305 02 mk F
38. ar protective gloves NO DRINKING WATER Demineralized water is required for climatic operation WARNING ABOUT HOT SURFACES Demineralized water is not drinkable 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 SAFETY 1 6 5 Safety instructions Thorough knowledge of the operating instructions for the testsystem as well as the control unit Touchpanel is indispensable for operating the test system Follow these instructions Keep the operating instructions near the test system In addition to these operating instructions the relevant national laws regulations and guidelines must be observed when installing and operating the test system In case of electrically connected test specimens the local and or na tional safety regulations must be observed particularly with regard to equipotential bonding for leakage currents which may be caused by the test specimens The test space is only protected against excess or low temperatures when the test system is switched on For this reason heat emitting test specimens must never be placed in the test space when the sy stem is switched off Fire hazard Connectors may only be plugged when the test system is switched off Prior to closing the test space door ensure no one is inside the test space Prio
39. brush 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap8 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap8 fm 63837023 GB 03 2003 MAINTENANCE WORK MAINTENANCE 8 4 5 Cleaning the filters of the switchgear cabinet fan The controller and electrical components in the switchgear cabinet are Cleaning the filters cooled by a fan Dust filters are installed in the air inlet and outlet of the switchgear cabinet Clean the filters every three months more often in dusty environ ments Fig 8 2 Dismantling the fan filter Open the cover of the mechanical section at the rear of the test sy Dismantling the filters stem Fig 2 1Test system page 11 Remove the guard 1 of the filters 2 Reassemble in reverse order The following methods may be employed for cleaning the filters 2 Cleaning the filters Rinsing with water Beating Vacuum cleaning Blowing out with compressed air 1 option 65 68 2 not assigned 3 only test systems with 600 Itr and more MAINTENANCE 8 4 6 Replacing the halogen bulb 8 4 7 Replenishing the humidification water MAINTENANCE WORK Replacing the halogen bulb The light is located behind the left section of the test space ceiling To access the halogen bulb remove the test space ceiling FORM A295 090399 mk Fig 8 3 Test space illumination Push the test space c
40. ce com Tel 0027 11 540 6000 Fax 0027 11 466 1315 Mobile 0027 83 252 6758 e mail manusb spi setpoint co za Tel 00963 11 33 33 276 Fax 00963 11 333 05 120 e mail mimosa net sy Tel 00886 2 2916 0715 Fax 00886 2 2916 0700 00886 2 2916 0726 e mail kimpsion kimpsion com tw 01 12 2003 Thailand T rkei Tunesien Uruguay Uruguay Venezuela VIT CentiForce Thailand Co Ltd 144 23 Klongchan Place Serithai Road Klongchan Bangkapi Bangkok Thailand Incekara 5 Principal Office 25 Sok 16 N Akar Mah 06520 Balgat Ankara Pimos S A R L 5 Rue Imam Sahnoun Tunis Belvedere Biology CAM Centro de Abastecimento Medico Avda Italia 2958 Esq Las Heras Montevideo Industry Dexin Ltda Las Heras 1790 Montevideo Kenneth Technology 9 Bacorn Road Flemington NJ 08822 3211 U S A Representaciones H L demann C A Calle Bolivar Edif Yocorom PB Urb La Trinidad Caracas 9 10 Telefon Telefax e mail Tel Fax e mail Tel Telex Telegram Tel Tel Fax e mail Tel Fax e mail 00662 377 0928 00662 377 1209 min zaw centiforce com 0090 312 295 2525 0090 312 295 2500 islek incekara com tr 00216 1 288614 0409 14025 PIMOS Tunis 005982 812728 005982 810460 001 908 237 1400 001 908 237 1401 kennethtech erols com 0058 2 944 20 10 or 0058 2 944 50 60 0058 2 944 31 23 ludemann can
41. ce door are used for sealing plugs with attached protective gloves for handling the test specimens Function The handhole ports enable handling of the test specimens during test operation without opening the door Technical data Operative range Use of the protective gloves is strictly limited to the following tempera ture range Minimum allowable operating Maximum allowable operating temperature temperature 30 C Use of the protective gloves is not permitted for temperatures outside the range specified in this table WARNING It is essential that the permissible temperatures be observed DANGER Use the protective gloves for short periods of time only Remove them from the handhole ports after use and seal the ports with standard plugs 2 not assigned 3 only test systems with 600 Itr and more HANDHOLE PORTS 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A handlo fm 64609413 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A tempf fm 64609910 GB 03 2003 TEMPERATURE SENSORS APPENDIX TEMPERATURE SENSORS 1 1 Introduction This appendix contains installation and operating instructions for tem perature measurement on the test specimen 1 2 Description 1 2 1 Design A mobile Pt 100 sensor is used for temperature measurement on the test specimen or any other place in the test space 1 2 2 Function Pl
42. cessary documentation which is kept in the switchgear cabinet should only be used by these persons The user must ensure that the directions regarding installation and operation of refrigerating plants as per EN 378 1 chap 5 3 EN 378 2 appendix C EN 378 4 chap 4 and 5 are duly observed 1 6 3 Definition of a skilled person Personnel who based on their Training and Experience are in a position to prevent electricity related potential hazards or dan gers connected with the refrigerating unit 1 option 2 not assigned 3 only for test systems with 600 Itr and more INTRODUCTION INTRODUCTION SAFETY 1 6 4 Safety symbols Please observe the safety symbols on the test system OPERATING AND SAFETY INSTRUCTIONS Carefully read operating instructions before putting the test system into operation Observe safety instructions when operating the test system WARNING ABOUT DANGER AREAS Observe the danger warnings in the operating instructions WARNING ABOUT DANGEROUS ELECTRICAL VOLTAGE Work at these devices to be performed by electrical experts only Set the mains switch to 0 WARNING ABOUT PLUG AND SOCKET CONNECTIONS Connectors may only be plugged if the test system is switched off The air in the test space as well as the parts exposed to it may be extremely hot Wear safety clothing gloves face guard WARNING ABOUT HAND INJURIES The heat exchanger fins are sharp edged We
43. connection cable length approx 3 5 m 6 Door with window 7 Compressed air dryer 10 Connection for automatic water replenishment 13 Notch port 14 Connection for compressed air Distance between shelf supports 1 option 2 not assigned 3 only for test systems with 600 Itr and more VC 0060 A67611643b 1775 Fig 4 4 Layout VC 0060 25 68 PREPARATION FOR INITIAL OPERATION PREPARING THE PLACE OF INSTALLATION VC 0100 950 E gt E ER 71995 1600 120 2 APL67612643b vco100 7850 gt lt 1 Entry port installed in basic version R1 NW 125 mm L1 NW 50 mm R2 additional installation position right L2 additional installation position left D1 installation position in the ceiling Main switch panel Control unit Touchpanel Connector panel Electrical connection cable length approx 3 5 m Door with window 1 2 3 4 Connection for overflow and condensate drain 5 6 7 Compressed air 10 Connection for automatic water replenishment 13 Notch port
44. dification sleeve Replace 8 4 9 page 68 Quarterly Fins on air cooled condenser Clean gt 8 4 4 page 64 Filter of switchgear cabinet fan Clean gt 8 4 5 page 65 Yearly Capacitive humidity system Calibrate 8 4 10 page 68 As necessary Halogen bulb Replace 8 4 6 page 66 Demineralization cartridge separate operating instructions Table 8 2 Maintenance schedule 60 SCH 68 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kapp fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap8 fm 63837023 GB 03 2003 MAINTENANCE WORK MAINTENANCE 8 4 Maintenance work DANGER Prior to performing maintenance work guard the test system against accidental switching on and observe the safety instruc tions in chapter gt 1 6 5 page 7 Maintenance work WARNING When servicing the switchgear cabinet or mechanical section ensure there 15 a sufficiently large clearance around the test sy stem even with open doors to serve as escape route If the clearance is too small move the test system from the wall by means of a fork stacker gt 1 6 5 page 7 Safety clearance from wall WARNING No sharp tools Do not use sharp tools when servicing the test space or climatic system DANGER Wear protective gloves gt gt E 61 68 2 not assigned 3 only for test sy
45. dificio Eteco Quito Biology Pharmaceutical products DISTECNICA Distribuidora Tecnica Cia Ltda Tel Apdo Postal 3485 Quito Telex Sushantha Associates 411 103 15th Cross Tel 2nd Block Jayanagar Fax IND Bangalore 560 011 P T New Module Tel Jl Abdul Muis No 36 Q Fax RI Jakarta Pusat Al Technology Services P O Box 27040 Tel Mansour City Baghdad IMACO Ltd Tel 141 Felestin Ave P O Box No 13145 537 Fax IR Tehran e mail Arrow Rapac Ltd 7 Kehilat Saloniki St Tel Tel Aviv 69513 Fax P O Box 21102 Tel Aviv 61211 e mail 5 10 E mail e mail 00852 2332 8173 00852 2740 9321 info union prosper com 05932 544 276 05932 548 967 00308 288 distec ec 0091 80 265 63 717 0091 80 265 62 609 sushanth blr vsni net in 0062 21 3857751 0062 2 1 3847986 00964 1 5518765 0098 21 6402191 6460819 665025 660819 664090 0098 21 64 05 021 imaco imaco org 00972 3 920 3609 00972 3 920 3622 arrow arrow israel co il 01 12 2003 Katar Kolumbien Korea Kuwait Malaysia Malaysia Lab Serve Henry Marroum amp Sons P O Box 589 Amman 11118 Jordan Sulaiman amp Abdullah s o Khalid Almana P O Box 883 Doha Arabian Gulf Industry Roscher Cia Carrera 7 60 08 Apartado Aereo 91717 Bogota T Group Korea Ltd 1204 Cheongho Bldg 51 2 Bangyi dong Songpa ku Seoul 138 050 ROK Korea Bader Sultan amp Bros C
46. e connections Connect the supply hoses as follows Fix the straight screw connection of the untreated water hose 2 to the on site tap 3 size R 3 4 Fixthe elbow screw connection of the untreated water hose 2 to the inlet connection piece 4 of the demineralization cartridge 1 Fixthe elbow screw connection of the treated water hose 7 to the outlet 6 of the demineralization cartridge e Open the front flap beneath the test space door Leadthe hose underneath the test system and fix the straight screw connection to connection piece 9 Demineralized water at the re servoir Screw the conductivity meter 5 to the top of the demineralization cartridge Lead the overflow 8 of the reservoir to a floor outlet WARNING It is essential for safe operation to Insert the seals supplied into the hose connections Ensure a water pressure between 1 5 to 6 bar WARNING Connect the demineralization unit to a cold water tap only Protect the unit against freezing and heat NOTE The local plumbing regulations and water board instructions should be observed Keep the cartridge caps and apply them when returning the cartrid ges for regeneration 1 4 2 Electrical connection Insert the mains plug of the conductivity meter into an on site socket outlet 1 option 3 _ 8 2 not assigned 3 only for test systems with 600 Itr and more DEMINERALIZATION UNIT TYPE B10DN 1 5 Putting into operatio
47. e rn ar 1 4 Inserting the Cables oper me rare 1 3 Maintenance a Pee nag eet Se al 1 5 1 Replacing the lead through pad 1 5 2 Consumables APPENDIX INDEX d opion NNT 2 not assigned 3 only for test systems with 600 Itr and more 2002 20 HO E20 88E9 WFZAMAOO exueJuosjnideuuy an EN o co _ DN VI VI 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 GENERAL INFORMATION INTRODUCTION 1 1 1 2 1 2 1 1 option INTRODUCTION General information This manual shall be read carefully prior to operating the test system in order to avoid malfunctioning and resultant damage This manual contains detailed information and directions regarding Installation Operation Mode of operation Faults Fault rectification Please observe the separate operating manual for control unit Touchpanel Please observe the operating instructions for options in the appendix For your guidance Explanation of the symbols and cautionary comments used in this ma nual Symbols dash is used for enumerations Adot denotes directions which must be followed by operator and user cross references to drawings tables and chapters are marked gt designation and page 1 68 2 not assigned 3 only for
48. e sure to avert your face from the test space air Remove the test specimen from the test space be sure to wear protective gloves Clean and dry the test space 3 only test systems with 600 Itr and more PUTTING OUT OF OPERATION After each test 51 68 PUTTING OUT OF OPERATION Longer rest periods 52 68 LONGER REST PERIODS 6 2 Longer rest periods If a longer rest period is expected or if the test system is moved to a place with room temperatures below zero the following points in addition to those indicated in chapter 6 1 After each test page 51 must be observed 1 option 2 not assigned SOLOS FORM_A289 17 02 99 mk X Set the mains switch to position 0 Pull the mains plug Open the front flap Empty the water reservoir gt 8 4 8 Cleaning the water reservoir page 67 Open the left cover sheet Open the hose clip 1 to drain residual water 0 Fig 6 1 Hose clip Reassemble in reverse order 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kapp fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap6 fm 63837023 GB 03 2003 FINAL DISPOSAL OF THE TEST SYSTEM 6 3 A 1 option Final disposal of the test system In the event the test system is no longer needed or replaced by a new one please ensure it is disposed of professionally DANGER The following materials represent hazardous was
49. edule 60 Maintenance work Pre NIYA MERE ee ER US 61 Manual Mode zu KEE en REP ue a eae die MAE ME e AE 47 Mechanieal section sage eg See E nee rs ae eg Eos ed an ooa ae 11 12 Mobile test systems 2 aise 2 4 22 22 dad dE px EEG eR bx EDD Eb E 30 N Networking Appendix Interface lt 5 2 Overflow dra i a eta pb eb bee vt e 31 63 P Place of installati n o soa et temer RR AME MR RS A EE AR 21 Potential free contact rs REI y RP Pee EER RA fea oak ee NET a 13 Appendix Interface Connections 4 Power Supply A are De ze oad UNDER ERRARE ELE ET EAE 35 Precommissioning checks hr 37 Preoperational check 151 nee 49 Preparing the test specimen nennen nennen nennen 43 Putingimo NEE 39 Putting OUt Of operation a secs dates eme cues EE EE RUE a on 51 R Relative atmospheric humidity 21 Reservoir change over 2 2 hh rh rn 42 Reusable condensation water 42 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsa
50. eiling 1 upward as indicated by arrow 3 push near the rear wall Slide it forward on the moulded guides Pull out the defective bulb 2 Take the new bulb in a clean cloth and insert it Reassemble in reverse order Replenishing the humidification water Prior to starting a new test check the water level in the reservoir Top up via the feed opening if necessary No topping up is required if a de mineralization unit or automatic water replenishment is installed WARNING Only use destilled or demineralized water gt 3 6Characteristics for climatic tests page 18 If the water is contaminated the reservoir must be cleaned and filled with fresh water 1 option 66 lt 68 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap8 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap8 fm 63837023 GB 03 2003 MAINTENANCE WORK MAINTENANCE 8 4 8 Cleaning the water reservoir WARNING Cleaning the reservoir Be careful not to damage the float switches which are located in the left rear section of the reservoir Clean the reservoir as follows 1 option 2 not assigned Shut off the automatic water replenishment Place a receptacle under the reservoir drain 2 gt 4 4 1Supply connections 31 Open the hose clip to drain the reservoir Empty the reservoir Pull the sliding cover 1 forward Clean the reservoir care
51. eir function 22 1 ne ee er Ree 2 2 2 Teetepnacedoor nennen eee 2 2 3 Control unit Touchpanel nennen nenn 2 2 4 Mechanical section ventosa ed A 20 02057 NA NON 2 2 6 Entry ports ilL RIA he De ee ee 2 2 7 Switchgear Cabinet 2 2 8 Main switch panel oooccccoccccooo 2 2 9 Connector panel cias cil ia dai 2 2 10 Temperature and humidity sensors 2 22 17 Front eG CHAPTER 3 TECHNICAL DATA 3 1 51 5 3 2 a udn BE Sen ee 2 3 Operating data 2 2 2 2 A A LER iE edu 3 4 Noise 3 5 Characteristics for temperature tests 3 6 Characteristics for climatic tests 3 6 14 Humidity diagram 1 option 2 not assigned 3 only for test systems with 600 Itr and more CHAPTER 4 CHAPTER 5 Il VI 4 1 4 2 4 3 44 4 5 4 6 4 7 4 8 4 9 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 13 PREPARATION FOR INITIAL OPERATION Preparing the place of installation 4 1 1 Installation requirements 41 2 0 4 1 3 1
52. ests page 17 WARNING The test system switches off automatically in case of faults thus disabling the cooling system Heat emitting test specimens would heat up the test space to inadmissible levels It is therefore ne cessary to ensure that heat emission from the test specimen is in terrupted when the test system is switched off This may be triggered for example by the appropriately converted potential free contact 55 Adjusting the test specimen protection 5 5 1 Software temperature limiter The controller has a software temperature limiter for setting alarm and warning limits for permissible minimum and maximum temperature va lues If no limits are set the test system will automatically use the limit values of the previous test Set the limits in accordance with the separate Touchpanel manual Setting the limits NOTE On starting a test ensure that the lower limit to be set is below the actual test space temperature and the upper limit above the actual test space temperature The permissible limits must be at least 5 K higher lower than the respective setpoints of the test system The exact upper and lower limits depend on the temperature sen sitivity of the test specimen 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 ADJUSTING THE
53. ety Require ments The inspection should only be performed by our service or a skilled person authorized by us DANGER Maintenance work on refrigerating unit and electrical equipment must be performed by a skilled person Contact our service organisation We will either charge a qualified maintenance specialist to perform the servicing or name you authorized experts Our service organisation has the technical facilities required for expert Disposal of waste disposal of the waste material resulting from servicing If desired our resulting from ser vicing service organisation will take back the material to be disposed of at cu stomer s expense 59 68 2 not assigned 3 only test systems with 600 Itr and more MAINTENANCE CONSUMABLES 8 2 Consumables Consumables The following consumables are used for maintenance Ordering code Designation 64444158 Humidification sleeve length 10 m 63992001 Halogen bulb 24 V 50 W 63640241 Cartridge for demineralization unit Table 8 1 Consumables Consumables may be ordered from our service organisation 8 3 Maintenance schedule Assembly group Interval component Follow directions in chapter After each test Test space Clean gt 8 4 1 page 62 Clean gt 8 4 2 page 63 Test space seal Monthly Water reservoir Clean gt 8 4 8 page 67 Humidification water Replace 8 4 7 page 66 Humi
54. flap Attach on site hose to outlet connection 1 overflow and condensa te drain and secure with hose clamp gt Fig 1 1 Connection for on site hose Connect hose to a floor outlet gt JIC 7 E 7 E 7 IC Ne IE E 7L 7 EA S 7 En IL JL ESG FORM_A 403 1703 03 mk Fig 1 1 Connection for on site hose WARNING The overflow and condensate drain must be connected to a floor outlet 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A abschl fm 64609956 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A abschl fm 64609956 GB 03 2003 CLARIFICATION DEVICE FOR HUMIDIFICATION PAN 1 4 Putting into operation In addition to this manual the operating instructions for the control unit Touchpanel must be observed NOTE The clarification device can only be activated during climatic operation of the test system 1 4 1 Complete water change Deactivate digital channel Humidity for approx 1 minute in auto matic mode during program execution or in manual mode Operating manual for control unit Touchpanel chap 2 6 1 4 2 Continuous water change Activate digital channel Clarification in automatic mode during program execution or in manual mode Setthe desired interval for solenoid
55. fully through the feed opening using a brush Rinse the reservoir with water Squeeze the hose clip 67 68 3 only test systems with 600 Itr and more MAINTENANCE MAINTENANCE WORK 8 4 9 Replacing the humidification sleeve Replacing the humidi Soiled or damaged humidification sleeves must be replaced fication sleeve FORM_A270 10 04 01_mk Fig 8 4 Humidity sensor Remove the used humidification sleeve 1 by pulling it toward the right e Cut the new humidification sleeve to a length of approx 100 mm Slip it over the humidity sensor 3 until it covers approx 15 mm of the water feed tube 4 Ensure that the humidification sleeve reaches into the drain tube 2 as illustrated above 8 4 10 Calibrating the capacitive humidity measuring system Calibrating the With regard to the added humidity control with capacitive humidity humidity measuring measuring system please bear in mind that the displayed humidity system values may differ from the actual ones depending on the test conditions high temperature and humidity values and operating hours of the test system Gas emissions from the test specimens may affect the humidity measu ring system thus causing deviations We recommend yearly calibration of the humidity values by our service organisation 1 option 68 EE 68 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr f
56. g fault table Acknowledge the error message in accordance with the Touchpanel operating manual Resume operation Message Actual value defective EKO X21 Possible cause Temperature sensor defective Rectification Switch off the test system Contact our service organisation Actual value defective EK1 X22 Sensor defective Switch off the test system Contact our service organisation Actual value defective EK2 X23 Sensor defective Switch off the test system Contact our service organisation 12 Change back up battery Controller battery exhausted Switch off the test system Contact our service organisation 13 Communication Touchpanel Connection control unit controller is interrupted Check connectors 14 Communication I O system Connection controller system is interrupted Switch off the test system Contact our service organisation 15 Chambertype invalid Wrong test system parameters Switch off the test system Contact our service organisation 16 Power fail Power failure or tolerance band outside defined range Check power failure and tole rance band values Restart the test system 17 Overload or short circuit of motor protecting switch DANGER This fault can cause contact welding of the associated load contactor thus rendering the safety device ineffective Switch off the test system and notify our service organisation
57. ic MOJO s sad e gee Bode e 47 Automatic water replenishment 31 32 39 Capacitive humidity measuring system 68 Appendix Additional humidity control with capacitive measuring system 1 Gentronics Interface abd ger ee ee bxc bx eu ede danas NE RE 13 Clarification device Appendix Clarification device for humidification pan 1 Gondensate dr in ae en a aod d efe wa 31 63 Connector Panel iu bees en an VP NEU Sex pe CPGE 11 CONSUME ui meis pax Ena 60 Control unit Touchpanel sss s 11 12 36 Corrosive test speclmel suce rasta aa ada uq 43 D Demineralization cartridge 39 Demineralization unit 32 60 Appendix Demineralization unit type B10dN 1 Disposal of test system 2 0 53 DOOR OGK a rm 31 E DOM ea es 11 12 47 F Far ovino au er a A eb E ENSE xu s RE RE 65 Fault diagnosis and rectification 55 Fault messages viciado bim 56 Feed opening for humidification 31 SE 11 12 29 Filling By nand eich EE E elle od deeded Mae 40 Floatvalve ctra atada Da a ik ee been een Din quauis 39 Floor requirements wea ag pila A A A LERRA NEG Ea 22 Forksstacker Di a ee AS 28
58. ig 1 3 Insert the lead through pad in the masking frame in such a manner that the slots remain accessible they must be on the outside Insert the lugs 4 of the lead through pad into the recess of the test space seals Close the test space door Allow the silicone adhesive to set for approx 24 h NOTE Should the storage life of the silicone adhesive supplied be ex ceeded 12 months from date of delivery you may use a regular transparent acetic acid based silicone adhesive for fixing the lead through pad 1 5 2 Consumables Ordering code Designation 62652002 Lead through pad Silicone adhesive 60272309 1 option 3 4 2 not assigned 3 only for test systems with 600 Itr and more LEAD THROUGH PAD 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A Flachkerb fm 64610960 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke OO0bkSIX fm 63837023 GB 03 2003 INDEX APPENDIX INDEX A Adjustable temperature 13 45 Admissible water pressure 32 Air cooled condenser 2 64 Ambient temperature aaar nenn nennen nennen en een nn 21 Analog Or tere ra a E E ed ges 13 Appendix Interface lt 4 Automat
59. imens with the following characteristics must not be placed in the test space Easily inflammable Explosive Toxic Corrosive 5 4 2 Corrosion caused by the test specimen In conjunction with high temperature and humidity levels some test spe cimens will set harmful substances free and corrode the chromium nickel steels in the test space Regular cleaning of the test space pre vents such damage Corrosion is mainly caused by Compounds of chlorines Acids Alkaline solutions WARNING Unwashed mounted PCBs and some plastics set chlorides free Please do talk to us about suitable precautions before using such test specimens 1 option 2 not assigned 3 only for test systems with 600 Itr and more PUTTING INTO OPERATION Arranging the test specimens Characteristics Corrosion Corroding agents 43 68 PUTTING INTO OPERATION Weight of test speci men Heat emitting test specimens Software temperature limiter 44 68 ADJUSTING THE TEST SPECIMEN PROTECTION 5 4 3 Weight of test specimen The permissible weight of the test specimen depends on the size ofthe test system gt 3 2 Mechanical loads page 15 5 4 4 Heat emitting test specimens Temperature tests involving heat emitting test specimens may be per formed The permissible heat emission depends on the size of the test system and the test space temperature For permissible values gt 3 5 Characteristics for temperature t
60. in off 1 7 Malfunctions 1 7 1 Fault diagnosis and rectification Fault Possible cause Rectification Conductivity value 1 The resin in the cart Replace the cartridge exceeds 20 uS cm ridge is exhausted 1 8 2 Changing the cartridge page 6 2 Reionization caused Drain water until conduc by longer rest periods tivity value drops below or weak flow 20 uS cm 1 option 5 2 not assigned 3 only for test systems with 600 Itr and more DEMINERALIZATION UNIT TYPE B10DN Changing cartridges 1 8 1 8 1 1 option Maintenance General information DANGER Prior to performing maintenance work on the demineralization unit the following points must be observed Ensure the test system has assumed room temperature Turn the main switch to 0 Guard the main switch with a padlock against accidental switching on Pull the mains plug of the conductivity meter Changing the cartridge WARNING As soon as the conductivity limit of 20 uS cm has been reached during operation the cartridge should be replaced Failure to do so may result in acidification of the humidification water This has the potential of damaging the test specimens and the test system NOTE It is advisable to keep a spare cartridge ready when the conduc tivity meter reads 10 uS cm To change the cartridge proceed as follows Turn off the on site water supply Undo the screw connections on the cartridge Pull the mains
61. ity It is imperative for the safety of the test system that the necessary maintenance and repair work should be performed by our service organisation or authorized service outlets The user himself can service and clean the test system in accordan ce with the maintenance schedule 8 3 60 Only use original spares when performing maintenance or repair work For translations into other languages the statements and specificati ons of the German operating instructions are binding 3 only for test systems with 600 Itr and more INTRODUCTION Improper inadmissible use 1 3 1 6 1 6 1 1 option NORMAL USE AND APPLICATION Normal use and application The test system has been exclusively designed and constructed for temperature and climatic tests You can perform testing methods to determine the effects of tempera ture and humidity on the material properties and reliability of a test spe cimen DANGER Improper and inadmissible use of the test system means Placing inflammable or explosive gases or fluids inside or in the vici nity of the test system Placing inflammable explosive toxic or corrosive test specimens in side or near the test system Placing test specimens which become potentially hazardous when exposed to the temperature range of the test system in or near the test system Placing substances which can create an explosive atmosphere with air inside or in the vicin
62. ity of the test system Endangering living beings by allowing them in the test system Using the test system for heating or storing food Safety General information Certain basic rules must be observed even for reliable safety devices Improper and inadmissible use may represent a danger to life and limb of the operator or third parties or result in destruction of the test speci men or the test system Do not remove protective covers Do not render safety devices ineffectual Do not manipulate safety devices Such manipulations are particularly dangerous as others know nothing about them and have confidence in the safety of the test system 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 SAFETY 1 6 2 Requirements to be met by the user Operation of the test system may only be performed by trained per sonnel The user must compile an operating manual on the basis of these operating instructions taking the relevant local and plant internal conditions and the language of the operating personnel into account The user must ensure that all personnel working with the test system know and observe the safety instructions Work on electrical devices and the refrigerating unit should only be performed by our service or a skilled person authorized by us The ne
63. leitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 ADDING HUMIDIFICATION WATER PUTTING INTO OPERATION 5 1 5 1 1 A A 1 option 2 not assigned PUTTING INTO OPERATION Adding humidification water You can fill the reservoir either by hand or connect a demineralized Humidification water water network Automatic water replenishment from a network WARNING Automatic water If you are using demineralization cartridges with ion exchanger replenishment resins please remember to replace exhausted cartridges i e conductivity meter reading gt 20 uS cm without delay Failure to do so may result in acidification of the humidification water which has the potential of damaging the test specimens and the test sy stem Open the front flap Connect pressure proof hose Open the on site water supply Watch the level indicator during the filling process WARNING The water level is controlled by a float valve If the float valve be comes leaky the water will escape via the overflow condensate drain Be sure to shut the on site water supply at the end of ope ration 39 68 3 only test systems with 600 Itr and more PUTTING INTO OPERATION Filling by hand 40 68 ADDING HUMIDIFICATION WATER 5 1 2 Filling by hand Open the front flap Pullthe sliding cover 1 forward Pour demineralized water into
64. log 1 0 Potential free contact 1 4 1 3 1 option Analog I O The Analog I O connection is used for external acquisition of actual temperature and humidity values Outputs 0 10 V 100 C to 200 C or 0 to 100 r h Max insulation voltage to ground is 1 kV DC The 15 pole D subminiature connector is assigned as follows actual temperature Pin 1 actual temperature Pin 9 8 1 actual humidity Pin 2 actual humidity Pin 10 Pt 100 1 Pin 3 Pt 100 1 Pin 11 Pt 1002 Pin 4 Pt 1002 Pin 12 Pt 1003 Pin 5 Pt 1003 Pin 13 gt 2 2 8 Main switch panel page 13 Potential free contact for disconnecting test specimens The connection for the potential free contact is taken to a socket max load 24 V 0 5 A Pin 3 Pin 2 In case of malfunction pin 2 and 3 are open If the potential free contact is used ensure it is compatible with the on site measuring system 2 2 8 Main switch panel page 13 Betriebsanleitung f r Klimapr fschr nke A schnit fm 63837023 GB 03 2003 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A entsal fm 64609906 GB 03 2003 DEMINERALIZATION UNIT TYPE B10DN APPENDIX DEMINERALIZATION UNIT TYPE B10DN 1 1 Introduction This appendix contains installation and operating instructions for the de mineralization unit 1 2 Description 1 2 1 Design Choose a convenient place in the
65. ly The mains voltage and frequency correspond to the specifications on the rating plate The mains fuse is adequate WARNING Special voltage If the on site mains voltage and frequency differ from our standard va lues as per chap 3 Technical Data page 15 the test system must be connected by a skilled person in accordance with the Special voltage manual enclosed Connect the test system to the mains supply Set the main switch to I WARNING If the test system is supplied without mains plug the mains con nection must be set up in accordance with Appendix Variable speed test space fan NOTE The test system must be started beforehand in accordance with the separate operating manual for the control unit Touchpanel 1 option 35 un 68 2 not assigned 3 only for test systems with 600 Itr and more PREPARATION FOR INITIAL OPERATION FITTING THE CONTROL UNIT TOUCHPANEL 4 8 Fitting the control unit Touchpanel Control unit Install the control unit as follows FORM_A279 03 02 99 mk Fig 4 13 Control unit Remove the control unit 3 from the carton and unpack it Release the clamping lever 1 Turn swivel arm 2 into desired position Secure with clamping lever 1 Attach the control unit 3 to the swivel arm 2 Adjust the desired inclination with notch bolt 4 nsert the connecting cable in the socket on the connector panel 1 option 36 68 2 not assigned
66. ly mounted Ka 01 Fig 4 9 Adjusting mobile test systems 1 option 30 68 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 LOCATION OF SUPPLY CONNECTIONS 4 3 3 4 4 4 4 1 PREPARATION FOR INITIAL OPERATION Aligning the test space door After removal of the transport securing device the arrow at the door Door lock must be in true alignment with the arrow at the test space housing This is essential for correct functioning of the door lock gt Fig 4 8 page 29 or gt Fig 4 9 page 30 If the arrows are not in line adjust the test system by turning the feet gt 4 3 1 Test system with feet page 29 or gt 4 3 2 Mobile test systems page 30 Location of supply connections All supply connections are located behind the front flap Supply connections 1 option 2 not assigned Fig 4 10 Supply connections on reservoir 1 Feed opening for humidification water Hose clip for reservoir drain Connection for overflow and condensate drain outlet connection 3 4 4 Connection for automatic water replenishment external thread R 3 4 5 Level indicator 31 68 3 only test systems with 600 Itr and more PREPARATION FOR INITIAL OPERATION Connecting the over
67. mal protection of precooling compressor triggered Contact our service organisation 34 High pressure compr precooling Excess pressure in the refrigera ting unit Switch off the system Clean con denser On water cooled systems check water inlet clean dirt filter check water pressure and water inlet temperature 35 Oilpressure compr precooling Oil pressure of precooling com pressor is too low Contact our service organisation 36 Low pressure compressor PC Low pressure in the refrigerating unit Switch off the system Contact our service organisation 37 Thermal prot compr fan Thermal protection of compres sor fan triggered Contact our service organisation 38 Thermal prot condenser fan Thermal protection of condenser fan triggered Contact our service organisation 39 Press gastemp compr precool Pressure gas temperature of compressor is too high Contact our service organisation 40 Cond press measurement faulty Pressure measuring system defective Contact our service organisation 49 Humidity out of range Actual humidity value is outside the test chamber configuration Check input and adjust setpoint to permissible humidity range 3 Technical Data page 15 50 Temp limiter humidity system Thermostat in humidification pan triggered Lift test space insert floor to check water level in the humidifi cation pan
68. n WARNING Prior to switching on be sure to Put the test system into operation in accordance with gt 5 Putting into operation page 39 Close the test space door Longer rest periods and a weak flow will cause reionization thus in creasing the conductivity value If this happens drain water until the conductivity value drops below 20 uS cm If the value fails to drop below 20 uS cm 1 8 Maintenance page 6 1 5 1 Venting the cartridge WARNING Ensure that each new or newly regenerated cartridge is thoroughly vented Fixthe untreated water hose to the outlet connection piece on pressure proof cartridges pull back the red ring of the rapid action coupling Open the water tap until water comes out of the inlet connection piece Setup the connection again in accordance with gt 1 4 1 Setting up the connections page 3 Open the water tap Drain water until the pointer of the conductivity meter moves into the green zone Betriebsanleitung f r Klimapr fschr nke A entsal fm 64609906 GB 03 2003 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A entsal fm 64609906 GB 03 2003 DEMINERALIZATION UNIT TYPE B10DN 1 6 Putting out of operation Depending on the scheduled duration of the rest period the following steps must be taken Turn off the on site water supply Undo the hose screw connections Allow the water to dra
69. nd operating instructions for the clarification device of the humidification pan Description The test space floor is equipped with a humidification pan for the clima tic conditioning of the test space Design The clarification device is used for draining the contaminated water from the humidification pan via a solenoid valve into a floor outlet on site Function In case of dirt or pollutant emission by the test specimen the humidifi cation water should be renewed at regular intervals There are two ways of renewing the humidification water Complete water change During climatic operation digital channel Humidity is switched off for approx 1 minute The solenoid valve opens and the contaminated hu midification water discharges via an on site hose at the overflow and condensate drain gt Fig 1 1 Connection for on site hose page 2 Continuous water change The Clarification function enables the solenoid valve to open at cer tain intervals The factory set interval is 1200 s lt can be altered if re quired The non adjustable opening time of the solenoid valve enables approx 20 to 25 ml of humidification water to be discharged via an on site hose at the overflow and condensate drain Fig 1 1 Connection for on site hose page 2 2 not assigned 3 only test systems with 600 Itr and more CLARIFICATION DEVICE FOR HUMIDIFICATION PAN 1 3 Preparation for initial operation Open the front
70. ng f r Klimapr fschr nke OObkIVZ fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke 00bkIVZ fm 63837023 GB 03 2003 APPENDIX VARIABLE SPEED TEST SPACE FAN 1 1 Introductions um beu tee ch 1 2 DOSChPUON reso eee ue LAT 8 1 6 ECCL a ieh 12 2 FUNCION er Pa ne INE es Moa ERES 1 3 Technical air ee ehr tr bat ule ies 1 4 Preparation for initial operation 1 25 ss seta Lt dee a 1 5 1 Setting the speed on the 1 6 Putting out of operation esaeretan a ee EEEN eae 1 7 Fault diagnosis and APPENDIX ADDITIONAL HUMIDITY CONTROL WITH CAPACITIVE MEASURING SYSTEM 1 14 Introductions cie ita EIA Net Lee ry 1 2 Desc ptionc ss tad ete eae Dir euren He 1 2 1 Design cuis veneto an EE 1 2 2 FUNCI N taa dat 1 3 Technical data iio A A ES A ee RENNES 1 4 Putting into operation nennen nennen en 1 5 Putting out of operation APPENDIX LEAD THROUGH PAD 1st lntroduetion ius urb RD Eee EHE RR ER er MES 1 2 Descriptions ee a fe EC BOSONS cios edem Eie eiie e x e M RR RR 12 2 Funeti nz soap EE 1 3 Technical a e rt
71. nleitung f r Klimapr fschr nke OObkSIX fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke OO0bkSIX fm 63837023 GB 03 2003 INDEX 5 e TEE 11 13 14 41 Appendix Interface lt 3 Appendix Temperature sensors 1 Service agencies Appendix Software temperature limiter 44 Space requifements s ure eR EC 22 Special voltage an run opo ite Ae awa eae Gee Mews eas AP een ee 35 SLAMINGZATESE dudes pube ase ros et e eon Ra dep s eg att 47 Stored standard programs 0 0 ccc 48 lieler ene e 31 32 ene ee SEET EE 11 12 T Techical dala 25 POP re Pare tad Eh nal 15 RE 11 12 62 Test Space door Wi EAE EE AREE e eee RR dc 11 12 31 Test space fan Appendix Variable speed test space fan 1 Test space illumination lisse RR IR n 47 Test space seal sans dl WERL pus b Le bee es E 63 Transport locking device 33 Transporting the test system 28 Water e 11 14 40 Il Il 2 not assigned 3 only for test systems with 600 Itr and more Deutschland Belgien D nemark
72. o W L L P O Box 867 eth Ring Road 5 Farwania 13009 Safat V tsch Industrietechnik Asia Pacific Liaison Office 7 L 1 Jalan Gottlieb 10350 Penang Centi Force Instruments PTE Ltd Asia Pacific Liaison Office 7 L 1 Jalan Gottlieb 10350 Penang 6 10 Tel Fax Tel Telex Telegr Tel Fax Telex Tel Fax Mobile e mail Tel Fax Telex Telegr Tel Fax e Mail Tel Fax e mail 00962 6 565 1505 00962 6 565 1510 00974 22821 0497 4757 FAIZ FAIZ Doha 0057 1 2554102 0057 1 2556102 035 420726102 0082 2 561 7997 or 0082 2 423 7999 0082 2 558 2577 or 0082 2 412 2577 0082 162 113 882 tgroup netsgo com 00965 433 2555 00965 433 2218 00965 433 4217 00965 434 6408 0496 46477 bobco kt Bobco 0060 4 2281677 0060 4 2282535 0060 4 2274831 VITPenang aol com 0060 4 2282535 0060 4 2281542 ctforce pd jaring my 01 12 2003 Malta Marokko Mauritius Mexico Pakistan Panama Paraguay Charles de Giorgio Ltd P O Box 374 39 40 South Street La Valetta Etablissements Boyer S A 108 Bd Moulay Youssef Casablanca Roger Fayd Herbe amp Co Ltd P O Box 166 Port Louis IDN Comercial Ultramar S A Sonora 85 Apdo Postal 24346 Mexico D F C P 06700 M xico Arshad Amjad amp Abid Pvt Ltd 301 Muhammadi House 1 1 Chundrigar Road Karachi Biologie Pharmaceutical products Promed S A 50th St No
73. on test standard DIN 40046 Part 5 mu 104 IEC 60068 2 78 Test Cab MIL STD 202 Meth 103 B t 40 C U 93 21 d DIN 40046 Part 4 105 IEC 60068 2 78 Test Cab BS 2011 Part 2 t 30 C U 93 21 d MIL STD 810 MIL STD 331 Part 112 t 85 C U 85 106 IEC 60068 2 66 Test Cx DIN 40046 Part 14 168 h Table 5 4 Additional standard programs 1 option 48 68 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 PREOPERATIONAL CHECK LIST 5 13 Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 1 option 2 not assigned 3 only for test systems with 600 Itr and more PUTTING INTO OPERATION Preoperational check list Verify these preparatory steps Has humidification water been added has the automatic water replenishment been set up Has the humidification sleeve been prepared correctly gt Fig 8 4 Humidity sensor page 68 Is the test specimen suitable for the planned test 5 4 Preparing the test specimens page 43 Check test specimen for maximum permissible weight gt 8 2 Mechanical loads page 15 Disconnection of heat emitting test specimens by the potential free contact must be ensured gt 5 4 4 Heat emitting test specimens page 44 Check settings on software temperature limiter gt 5 5 1 Software temperature limiter page 44 Check settings on adjustable temperature limiter gt 5
74. or is provided with a transport securing device which varies according to the type of test system Open the test space door and the front flap Fig 2 1 Test system page 11 Remove the lateral cover sheets Fig 2 1 Test system page 11 4 6 1 Transport securing device on test space door of test Door securing device systems up to 340 Itr up to 340 Itr Unbend ug 1 by hand Use fork wrench to undo hexagon screw 2 on the reservoir Detach transport securing device in direction of arrow Fasten hexagon screw 2 E E Er on Seu A FORM A311 20 08 99 Fig 4 11 Door securing device on test systems up to 340 ltr 1 option 8383 68 2 not assigned 3 only test systems with 600 Itr and more PREPARATION FOR INITIAL OPERATION TRANSPORT SECURING DEVICE 4 6 2 Transport securing device on test space door of test systems up to 600 Door securing device Undo screws 1 up to 600 Itr Detach transport securing device Xx E CN Ke 9 O N N m S Fig 4 12 Door securing device on test systens up to 600 Itr 34 E 68 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 SETTING UP THE POWER SUPPLY PREPARATION FOR INITIAL OPERATION 4 7 Setting up the power supply Ensure that Power supp
75. or size lt 10 mm NOTE The performance data relating to temperature and humidity in chap 3 Technical Data page 15 cannot be guaranteed when the quantity of circulating air is reduced In case of programmed test cycles please note that on account of the reduced quantity of air the desired values cannot be achieved within the programmed time 3 only test systems with 600 Itr and more VARIABLE SPEED TEST SPACE FAN 1 4 A 1 5 1 5 1 1 6 1 7 1 option Preparation for initial operation The test system 15 supplied with a connecting cable for a non detachable mains connection on site Connect the cable to a non detachable mains connection Connect the separate protective conductor at the back of the test sy stem to the on site PE terminal in accordance with VDE 0160 sec tion 6 5 and EN 50178 This applies only to test systems with a conductor size 10 mm DANGER The connection to the on site power system must be performed by a skilled person NOTE Connection to a residual current circuit breaker 300 mA is not possible Putting into operation Setting the speed on the control unit Set the speed in the following menu Special functions Set values Fan for temperature tests from 30 to 100 for climatic tests from 50 to 100 Save the value Operating manual Touchpanel chap 3 3 Putting out of operation Reset speed to 10096 For procedu
76. ordance with EN 60519 2 1995 Excess or low temperature on the adjustable temperature limiter thermal safety class 2 in accordance with EN 60519 2 1995 Excess temperature in the humidification bath Excess pressure in the refrigeration circuit The test systems can be equipped with options For relevant safety di rections see the respective appendices 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap2 fm 63837023 GB 03 2003 STRUCTURE DESCRIPTION OF THE TEST SYSTEM 2 DESCRIPTION OF THE TEST SYSTEM 2 1 Structure Fig 2 1 Test system Test space 4 2 Test space door 3 Control unit Touchpanel 4 Mechanical section 5 Feet 6 Entry port 7 Switchgear cabinet 8 Main switch panel 9 Connector panel 10 Temperature and humidity sensor 11 Front flap 12 Water reservoir 1 option 1 1 68 2 not assigned 3 only for test systems with 600 Itr and more DESCRIPTION OF THE TEST SYSTEM Test space Test space door Touchpanel Mechanical section Feet Entry ports Switchgear cabinet 12 68 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5 2 2 6 2 2 7 1 option COMPONENTS AND THEIR FUNCTION Components and their function Fig 2 1 Test system page 11 Test space The test space is made of mirror finish high grade s
77. ow 7 Compressed air dryer 10 Connection for automatic water replenishment 13 Notch port 14 Connection for compressed air Distance between shelf supports Fig 4 6 Layout VC 0150 1 option 27 _ 68 2 not assigned 3 only for test systems with 600 Itr and more PREPARATION FOR INITIAL OPERATION TRANSPORTING THE TEST SYSTEM 4 2 Transporting the test system A fork stacker or other suitable lifting equipment with adjustable fork width is necessary for lifting and transporting the test system WARNING d Ae Do not apply straps You can lift the test system from the front or from behind provided the fork Y is at least 500 mm longer than half the depth of the test system X as specified in the layout Fig 4 2 Layout VC 0018 page 23 Fig 4 3 Layout VC 0034 page 24 Fig 4 4 Layout VC 0060 page 25 Fig 4 5 Layout VC 0100 page 26 Fig 4 6 Layout VC 0150 page 27 You may lift the test system from the side if the fork is long enough to support the entire width of the test system NOTE N Test systems up to 600 ltr must be lifted from the front or from be hind to enable the pallet to be detached 1 option 28 E 68 2 not assigned gabelsta wpg Fig 4 7 Fork stacker Position the fork under the test system Adjust the fork width Raise the test system by approx 50 mm Transport the test system to the place of installation Unpack it in accordance with instructions The packing mate
78. plug of the conductivity meter e Detach the conductivity meter from the cartridge Drain off the residual water in the cartridge Send used cartridges to one of the behropur stations for regeneration e Connecta new cartridge gt 1 4 1 Setting up the connections page 3 WARNING There is still some water in the hoses Consumables 8 2 Consumables page 60 may be ordered from our service organisation 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A entsal fm 64609906 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A entsal fm 64609906 GB 03 2003 DEMINERALIZATION UNIT TYPE B10DN 1 8 3 behropur stations Germany Manufacturer BEHR Labor Technik Spangerstra e 8 40599 D sseldorf Tel 0211 7 48 47 0 Fax 0211 7 48 97 72 1 option 7 8 2 not assigned 3 only test systems with 600 Itr and more DEMINERALIZATION UNIT TYPE B10DN 8 8 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A entsal fm 64609906 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A handlo fm 64609413 GB 03 2003 HANDHOLE PORTS APPENDIX HANDHOLE PORTS 1 1 1 2 1 2 1 1 2 2 1 3 1 3 1 1 option A A Introduction This appendix contains operating instructions for the handhole ports Description Design The handhole ports in the test spa
79. r to locking the door lock with the key ensure no one is inside the test space Prior to performing maintenance work be sure to 1 option 2 not assigned Set the main switch to 0 position 2 2 8 Main switch panel page 13 Padlock the main switch against accidental switching on Lock the door lock while the door is open and take out the key to prevent accidental closing of the door Provide a safety clearance of gt 500 mm between test system and wall as escape route in accordance with VDE 0100 Part 729 3 only test systems with 600 Itr and more INTRODUCTION Maintenance work Safety clearance from wall INTRODUCTION Entry ports Refrigerants SAFETY When using the entry ports Observe the safety standards applicable to electrical systems e g IEC 60364 4 41 VDE 0100 part 410 and EN 60204 part 1 as well as the relevant accident prevention regulations Only use lines that are resistant to temperature and humidity Seal the used entry ports with temperature and humidity resistant material Refrigerants 1 option 2 not assigned The refrigerants used gt Data on rating plate page 58 belong to group L1 according to EN 378 They are not inflammable nor are they harmful to humans Refrigerants are heavier than air Leaking refrigerants will therefore accumulate around the floor Should refrigerants be released please notify our service depart ment or a skilled person authorized by us
80. re Setting the speed on the con trol unit page 2 Fault diagnosis and rectification Fault Cause Rectification The on site r c d The pulsating d c con Use a suitable universal tripped troller affects the trip current r c d see DIN ping function of the on VDE 0160 EN 50178 site residual current device 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A ventil fm 64609905 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A Kap_Feuchte fm 64609914 GB 03 2003 ADDITIONAL HUMIDITY CONTROL WITH CAPACITIVE MEASURING SYSTEM APPENDIX ADDITIONAL HUMIDITY CONTROL WITH CAPACITIVE MEASURING SYSTEM 1 1 Introduction This appendix contains installation and operating instructions for addi tional humidity control with a capacitive measuring system 1 2 Description 1 2 1 Design The sensor of the capacitive measuring system is installed in the bot tom floor of the test space 1 2 2 Function In addition to the standard psychrometric device the test system is equipped with a capacitive humidity measuring system which enables long duration climatic tests To put it into operation activate digital channel Capacitive sensor 1 3 Technical data For humidity range for the capacitive humidity system gt 3 6 Characteristics for climatic tests page 18 1 option 1 E 2 2 not assigned 3 only test systems with 600 Itr and more
81. rial should be disposed of according to regulations 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap4 fm 63837023 GB 03 2003 INSTALLING THE TEST SYSTEM PREPARATION FOR INITIAL OPERATION 4 3 Installing the test system WARNING The test system must be operated with mounted feet or castors to en sure ventilation of the mechanical section 4 3 1 Test system with feet Horizontal alignment is achieved by turning the feet Use a spirit Feet level i O O O O Fig 4 8 Adjusting test systems with feet NOTE Raising the test system with a fork stacker facilitates horizontal aligning 1 option 99 6B 2 not assigned 3 only for test systems with 600 Itr and more PREPARATION FOR INITIAL OPERATION INSTALLING THE TEST SYSTEM 4 3 2 Mobile test systems Castors Take the test system to the place of installation Apply the wheel brakes Turn the feet to compensate any floor unevenness and relieve the castors Usea spirit level for horizontal alignment Mobile test systems up to 340 Itr are supplied with two detached feet Please fix them as follows Take the feet out of the test space Raise the test system carefully with a fork stacker Insert one foot each in the threads provided at the rear right and left Ensure the feet are secure
82. rid Beatronic Polska sp 2 0 0 ul Modlinska 190 03 119 Warszawa BUMBAS ELECTRIC SRL Str VASILE LASCAR Nr 216 Sector 2 RO 72102 Bucuresti Sovtest Mozhaevskaya Street 12 305000 Kursk Russland MINIX DATA Trgovacka 20 Yu 11000 Beograd LT d o o Trubarjeva 5 SI 8310 Sentjernej Comedis spol s r o Winterova 20 SK 921 01 Piestany Kaitrade spol s r o Slusticka 22 CZ 10 000 Praha 10 3 10 Tel Fax e mail Tel Fax e mail Homepage Tel Fax e mail Tel Fax e mail Tel Fax Tel Fax e mail Tel e mail Tel Fax e mail 0034 91 3 58 19 96 0034 91 3 58 20 67 industria heraeus es 0048 22 510 36 71 to 73 0048 22 510 36 74 sale pl beatronic com http www beatronic com 0040 21 230 31 66 0040 21 211 67 55 bumbas ew ro 007 0712 54 54 17 007 0712 56 35 50 info sovtest ru 00381 11 508 778 00381 11 506 966 00381 11 554 802 00386 7 33 72 150 00386 7 33 72 152 stanko mocnik siol net 0042 1 33 77 25 572 0042 1 33 77 22 872 0042 1 33 77 40 106 posta comedis sk 0042 0 27 4001 391 0042 0 27 40 01 396 kaitmann kaitrade cz 01 12 2003 Ungarn Agypten Argentinien Australien Bahrein Brasilien Vertretung in Probephase SPECTRIS Components Kft Telepy u 2 P H 1096 Budapest Service 3 EBT Gy ngyvir g u 36 H 2092 Budakeszi MYMSA Eng Anas El Menoufi 5
83. rom the humidification pan can be drained by opening the hose clip gt Fig 6 1Hose clip page 52 FORM_A296 09 03 99 mk Fig 8 1 Insert floor 8 4 2 Cleaning the test space seal To prevent the test space seal from sticking to the test space door or Test space seal freezing up it must be cleaned with clear water and subsequently dried after each test You may use a regular detergent 63 68 2 not assigned 3 only for test systems with 600 Itr and more MAINTENANCE Cleaning the fins 64 68 8 4 3 8 4 4 1 option MAINTENANCE WORK Checking the test space tightness The test space must be sealed up tightly Check the tightness as follows Place a paper strip between test space door and seal Pullit out there must be a noticeable resistance Repeat this procedure all around the door If the sealing is not tight contact our service organisation Cleaning the air cooled condenser The air cooled condenser is located in the mechanical section Fig 2 1Test system page 11 DANGER The fins of the condenser may cause hand injuries Besure to wear protective gloves Dust deposits on the fins of the air cooled condenser will cause non permissible pressure increase in the refrigerating unit Open the front flap Check the air cooled condenser regularly for dust deposits Clean it every three months more often in dusty environments Use a vacuum cleaner compressed air or a
84. rox 10 minutes 5 9 Starting a test Tests are started on the control unit Two modes are available Manual mode Automatic mode For further details gt operating manual for control unit Touchpanel 5 10 Temperature tests in manual mode gt operating manual for control unit Touchpanel chap 4 Proceed as follows Input the temperature setpoint on the control unit e Start up the test system 1 option 47 68 2 not assigned 3 only for test systems with 600 Itr and more PUTTING INTO OPERATION CLIMATIC TESTS IN MANUAL MODE 5 11 Climatic tests in manual mode operating manual for control unit Touchpanel chap 4 Proceed as follows Input the temperature setpoint on the control unit nputthe humidity setpoint on the control unit Activate digital channel Humidity e Start up the test system 5 12 Stored standard programs Fixed standard programs are available for automatic mode Temperature programs Program Test standard Identical with Example location test standard DIN 40046 Part 3 101 IEC 60068 2 1 Test A BS 2011 Part 3 t 25 C 96h MIL STD 810 Meth 502 2 DIN 40046 Part 4 102 IEC 60068 2 2 Test B BS 2011 Part 2 t 125 96h MIL STD 810 Meth 501 1 MIL STD 331 Part 112 to 125 C ty 25 C 198 EE DIN 40046 Part 14 1 K min to ty 2 h Table 5 3 Standard programs Temperature Humidity programs Program Test standard Identical with Example locati
85. schr nke kap8 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A schnit fm 63837023 GB 03 2003 INTERFACE CONNECTIONS APPENDIX INTERFACE CONNECTIONS 1 1 Interface RS 232 Connectors may only be plugged when the test system is switched off Interface 232 The RS 232 interface is used for e g external control via computer De pending on the pole number ofthe connectors the pin assignment is as follows PC Test System 25 pole D SUB 9 D SUB 9 pole D SUB 25 pole D SUB RD TXD GND RTS CTS DCD 8 DTR 20 DSR 6 MANN U aN OH ANN gt 2 2 8 Main switch panel 13 Suitable connecting cables and adaptors are available as an option NOTE If the connecting cable is produced by yourselves be sure that both ends of the shield are fixed to the metallic enclosure 1 option 1 4 2 not assigned 3 only for test systems with 600 Itr and more INTERFACE CONNECTIONS Interface RS 485 RS 422 1 2 1 2 1 1 2 2 1 2 3 1 option Interface RS 485 RS 422 Introduction This appendix contains installation instructions for the Interface RS 485 RS 422 Description The network RS 485 RS 422 interfaces in connection with the mini Combox 2 are used for networking several test systems The connectors are located on the main switch panel 2 2 8 Main switch panel page 13 Technical data The 15 pole D subminiature connectors are assigned as follows P
86. stems with 600 Itr and more MAINTENANCE Preventing corrosion 62 68 MAINTENANCE WORK 8 4 1 Cleaning the test space To prevent corrosion the following surfaces must be cleaned after each test The inner walls The insert floor The humidification pan Use clear water and a regular detergent DANGER The humidification pan contains components which may cause hand injuries Wear protective gloves Becareful not to damage the measuring sensors at the front If corrosive deposits have formed use a regular stainless steel cleanser Be sure to remove all cleanser residue afterwards If corrosive spots cannot be eliminated this way polish with stainless steel cleaning wool only The insert floor can be removed for cleaning purposes Raise the insert floor 1 as indicated by the arrows Fig 8 1Insert floor page 63 Take it out of the test space Remove impurities with a brush Rinse test space and humidification pan with water Drythe test space 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap8 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap8 fm 63837023 GB 03 2003 MAINTENANCE WORK MAINTENANCE NOTE Removing the insert The dirty water from the test space is drained via the overflow and floor condensate drain Fig 4 10Supply connections on reservoir page 31 The dirty water f
87. te and must be disposed of separately Refrigerants Compressor oil Electrical components If desired our service organisation can take care of the disposal at cu stomer s expense Please get in touch with us so that we can arrange for a professional and environmentally acceptable way of disposal If you decide to dispose of the test system yourselves please take the following precautions Destroy the door lock to prevent persons from being trapped To destroy the lock proceed as follows Undo the locking wedge 1 anticlockwise with suitable tool and take it out Lock the catch 2 while the door is open and take out the key l Ensure that materials like refrigerants compressor oil and electrical components are handled as special waste With regard to the specified materials and the disposal of the remaining components the national and local waste disposal regulations valid at the time of disposal must be observed FORM A299 24 03 99 mk Fig 6 2 Locking wedge 2 not assigned 3 only test systems with 600 Itr and more PUTTING OUT OF OPERATION Special waste 53 68 PUTTING OUT OF OPERATION 54 68 1 option 2 not assigned 3 only for test systems with 600 Itr and more FINAL DISPOSAL OF THE TEST SYSTEM Betriebsanleitung f r Klimapr fschr nke kapp fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap7 fm 63837023 GB 03 2003 GENERAL M
88. teel material no 1 4301 The test specimens can either be placed on the supplied insert shelf or the test space floor Test space door The lock on the test space door can be secured with a key The door can be equipped with a large window Control unit Touchpanel All control and operating commands can be activated on the control unit Touchpanel by touching the respective function symbols Mechanical section The mechanical section contains the equipment necessary for produ cing the test conditions It is accessible by removing the cover sheets A special key is supplied for locking and unlocking Feet Adjustable feet are provided to assure ventilation of the mechanical sec tion and to compensate uneven floors Entry ports Entry ports at the right and left side of the test system enable measuring lines and testing equipment to be introduced into the test space e Observe the relevant safety instructions Entry ports page 8 Switchgear cabinet The switchgear cabinet contains the system fuses control modules and electrical components Forced ventilation of the switchgear cabinet is effected by a fan The controller design complies with EN 60204 Part 1 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap2 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap2 fm 63837023 GB 03 2003 COMPONENTS AND THEIR FUNCTION DESCRI
89. test systems with 600 Itr and more INTRODUCTION 1 option SEPARATE OPERATING INSTRUCTIONS Danger warnings consist of explanatory remarks with a symbol right next to it DANGER is used if non compliance with the instructions may endanger living beings or the environment WARNING is used if non compliance with the instructions may cause ge to the test system or test specimen NOTE is used to indicate any form of assistance Separate operating instructions Please observe the separate documentation for the following equip ment Control unit Touchpanel Printer LX 300 Interface converter Software SIMPATI Atmospheric pollutant device 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke kap1 fm 63837023 GB 03 2003 WARRANTY INTRODUCTION 1 4 Warranty 1 option 2 not assigned The design of the test system as supplied by us must not be altered No warranty can be given in case of improper use contrary to the in structions in this manual The test system has been designed manufactured and inspected before delivery with all due care in accordance with the EC guide lines as per enclosed declaration of conformity The test system conforms to the standards for conducted and emit ted interference specified in the declaration of conform
90. to operation In addition to this manual the operating manual for control unit Touch panel must be observed prior to performing temperature measurement on the test specimen Display of temperature values on the control unit The actual temperature values are displayed on the control unit in the menu Special functions Measure values Pt 100 No 1 4 operating manual for control unit Touchpanel chap 3 3 Special functions Calling temperature values via interface RS 232 or analog outputs Proceed as follows e Call temperature value on on site PC with software SIMPATI or Useoncsite recording equipment for printout Putting out of operation Exit menu Measure values Unplug sensor from the main switch panel Remove sensor from the test space Fault diagnosis and rectification The sensor is monitored for fractures and short circuit by the controller If a fault occurs a temperature below 90 C will be displayed In this case the sensor must be replaced Betriebsanleitung f r Klimapr fschr nke A tempf fm 64609910 GB 03 2003 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A abschl fm 64609956 GB 03 2003 CLARIFICATION DEVICE FOR HUMIDIFICATION PAN APPENDIX CLARIFICATION DEVICE FOR HUMIDI 1 1 1 2 1 2 1 1 2 2 1 option FICATION PAN Introduction This appendix contains installation a
91. tv net 01 12 2003 Vietnam Ministry of Science Technology and Tel 0084 4 8223 509 Environment Technimex Fax 0084 4 8220 377 Vietnam Technique Import Export 70 Tran Hung Dao Hanoi Corp e mail techhanoi hn vnn vn Vietnam 10 10 01 12 2003 tsch Industrietechnik V tsch Industrietechnik GmbH Umweltsimulation W rmetechnik Frommern Beethovenstra e 34 D 72336 Balingen Postfachadresse Postfach 10 04 53 D 72304 Balingen Telefon 07433 303 0 Telefax 07433 303 112 Printed in Germany
92. ug the mobile temperature sensor into the assigned socket on the main switch panel 2 2 8 Main switch panel page 13 and lead it through the entry port into the test space Fix it to a convenient spot in the test space or on the test specimen The measured temperature va lues can be displayed on the control unit Touchpanel via menu Spe cial functions or called via interface RS 232 or free analog outputs 1 3 Technical data For measuring range Temperature range of the test system gt 8 5 Characteristics for temperature tests 17 The 4 pole socket is assigned as follows Pt 100 1 Pin 1 Pt 100 1 Pin 2 Shield Pin 3 Pin assignment if Analog I O is used gt Appendix Interface connec tions page 4 1 4 Preparation for initial operation On delivery of the test system you will find the Pt 100 sensor in the test space To connect it proceed as follows Insert the connector of the sensor into socket 1 on the main switch panel NOTE If there are several sensors use sockets 1 4 accordingly Leadthe sensor through the entry port into the test space Fixitto a convenient spot in the test space or on the test specimen 1 option 2 not assigned 1 2 3 only for test systems with 600 Itr and more TEMPERATURE SENSORS 1 5 1 5 1 1 5 2 1 6 1 7 1 option DANGER Ensure there is no contact between the metal sleeve of the tem perature sensor and any live parts Putting in
93. vicinity of the test system Flexible ho ses are used to connect the unit to the on site water supply and test sy stem Fig 1 1 Demineralization unit Cartridge Untreated water hose On site water tap Inlet connection piece Conductivity meter Outlet connection piece Treated water hose Connection overflow reservoir ON A2 Connection reservoir 1 2 2 Function The demineralization unit ensures a reliable supply of demineralized water for the humidification system Filling by hand is no longer necessary 1 option 1 8 2 not assigned 3 only for test systems with 600 Itr and more DEMINERALIZATION UNIT TYPE B10DN 1 3 Technical data 1 3 1 Dimensions Type Y mm Height Height incl cond meter cartridge only mm mm B 10 dN 210 680 550 1 3 2 Connection data Max allowable working press 1 3 3 Performance data Type Output based on water hardness 10 dH 20 dH Outlet Max flow Itr h Exhaustion point 20 uS cm 1 3 4 Power supply Rated voltage 230 V AC 50 60 Hz Rated current 5 mA Protection IP 65 1 option 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke A entsal fm 64609906 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke A entsal fm 64609906 GB 03 2003 DEMINERALIZATION UNIT TYPE B10DN 1 4 Preparation for initial operation 1 4 1 Setting up th
94. wledge the fault message on the control unit as follows Markthe fault message with arrow Press QUIT to eliminate the fault message operating manual for control unit chap 8 2 If the test space temperature is still outside the limit range the fault si gnal will occur again By pressing B the actual value can be interro gated on the temperature limiter via function INP In case no test specimen protection is required the measuring sensor may be placed in the mounting at the rear panel 2 not assigned 3 only for test systems with 600 Itr and more Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 Betriebsanleitung f r Klimapr fschr nke Kap5 fm 63837023 GB 03 2003 SEALING THE ENTRY PORTS PUTTING INTO OPERATION 5 6 Sealing the entry ports Close the entry ports with the sealing plugs supplied NOTE Open entry ports cause high water consumption during climatic tests As a result tests with extreme humidity values not fea sible and low test space temperatures may cause icing ofthe evaporator 5 7 Switching on the test system Set the main switch to position I 5 8 Test space illumination test space illumination is provided which should only be used when Illumination actually needed Sm It is activated by pressing button on the control unit 46 The light is switched off automatically by the controller after app

INSTALLATION AND OPERATING INSTRUCTIONS

Contents

Download Pdf Manuals

Related Search

Related Contents