2. Drawing and list of parts
Contents
1. Ben N pe N gy A j In un so c0 co Ma a NS a Nis NA x i N N N N N N N x S 2 t N x N N SS X ef X Y N N N N N N X z 1 N NZ fX 77 x E N AONN N lt Ve EN 1 H T a _ f N L J AN Q LEN Q p W 3 A N gus Gy 1 7 UA An UY E A q L 29 3 Circuit diagram 3 1 Motor 1 4 kW This document shows all units of the electrical parts including the mains connection mains plug emergency OFF switch main switch reversing switch 4 LL c rn vels lella lar iud limit a switch protective control electronics Ty LJ m 30 3 3 2 Circuit diagram high speed Motor 2 0 kW This document shows all units of the electrical parts including the mains connection Connection box high speed motor Gnd 4 1 blue 24 y 2 S white AE j 5 reversing switch blue d R L 5 3 brown 5 4j Fi 4 pink potentiometer an AN In pl s B gre2. Operating Instructions Universal Lathes CC D6000 E and CC D6000 E high speed Walter Blombach GmbH Tool and Machine Factory D 42899 Remscheid Am Blaffertsberg 13 Phone 0049 2191 597 0 Fax 0049 2191 597 40 E Mail info wabeco remscheid de D 54673 Neuerburg WABECO Str 1 10 Phone 0049 6564 9697 0 Fax 0049 6564 9697 25 E Mail neuerburg wabeco remscheid de www wabeco remscheid de EC Conformity Declaration 4 1 Technical Data 6 2 Drawing and list of parts 8 2 1 Lubricating plan 8 2 2 Arrangement of take up gears for a 1 mm thread pitch slope 9 2 3 Diagram for reading off speed 10 2 4 Position of tumbler gear when cutting LH thread 11 2 5 Position of take up gears for automatic feed 12 2 6 Operating elements 13 2 7 Headstock 14 2 8 Bed with leading spindle drive 16 2 9 Bed with leading spindle drive for all bearing spindle 18 2 10 CNC drive Z axis 20 2 11 Tool carriage 21 2 12 Tool carriage below for all bearing spindle 24 2 13 CNC drive X axis 26 2 14 Tailstock 27 2 15 High speed drive with 2 0 KW motor 28 3 Circuit diagram 30 3 1 Motor 1 4 kW 30 3 2 High speed Motor 2 0 kW 31 3 3 Motor 1 4 kW with safety cabin 32 3 3 1 High speed motor 2 0 kW with safety cabin 33 3 4 Drive for CNC control 34 4 Delivery and installation 35 5 Conditions for best working results 35 6 Starting up and maintenance 36 6 1 Maintenance 36 6 2 Starting up 36 6 3 Lubrication of the machine 36 6 4 Guidelines for the periodical ma
3. see haedstock After removing the protective cover release the driving belt For this release the nut 14 and turn the screw 51 as far as is necessary in order to place the driving belt on the other transposing gear wheels 39 and 17 easily In order to tighten the belt tighten the screw so well that it is not possible for the belts to slip onto the washers Finally fasten the nut 14 once again 9 2 4 Speed regulation for 2 0 kW motor The revolutions of the work spindle can be infinitely variably adjusted from 0 5000 min when the potentiometer is positioned at the front of the machine 9 2 5 Speed transmission from main spindle to leadscrew The gearwheel 37 on the main spindle drives the take up gearwheels 47 on the tumbler gear On the centre of rotation of the tumbler gear there is a gearwheel with a toothed belt wheel The gearwheel is driven by the take up gears and the toothed belt wheel takes over the drive of the gear combination on the change over cutter 9 2 6 Tumbler wheel adjustment As shown in the diagram Kapitel 2 2 the left hand wheel on the tumbler gear is engaged in the gearwheel of the main spindle This setting is for RH threads or normal feed i e if the spindle is turning in an anti clockwise direction looking at the chuck then the tooling carriage will move towards the chuck If clamping bolt 50 is slackened then the tumbler gear can be pivoted over to the left so that the right hand t
4. Apart from that the permitted stress levels may vary from country to country This information is to allow the user of the machine to assess the dangers and risks more accurately 16 Disposal of the lathe The transport and protective packaging made up of the following materials corrugated cardboard polystyrene free of freon polyethelene foil non returnable wooded pallet untreated Euro pallet deposit If you have no further need of these articles or do not wish to use them again please dispose of them at the public recycling facilties The lathe consists of up to 98 of recyclable materials i e steel cast iron aluminium and 2 of chemical materials e g the coating of electrical leads printed circuits If you have trouble disposing of these parts in a proper manner we would be pleased to help you Upon mutual agreement we will take the complete machine back and dispose of it However the costs for transporting the machine to our plant must be at your expense 50
5. m ad N RR A nm mmm a amS En zm ll Every 8 hours of operation Every 8 hours of operation Drawing and list of parts Arrangement of take up gears for a 1 mm thread pitch slope Drawing and list of parts Diagram for reading off speed 2 3 NS TIS SUR N mm UO Q o C D C bd O J O x a CN o Q c Table 1 4 KW Motor 10 2 Drawing and list of parts 2 4 Position of tumbler gear when cutting LH thread tumbler gear clamping screw 11 2 Drawing and list of parts 2 5 Position of take up gears for automatic feed 2 2 6 Drawing and list of parts Operating elements a OH ee ee a 10 11 12 13 Potentiometer turning knob to select speed for the electric drive motor Emergency OFF Switch to change the turning direction main spindle Main switch with undervoltage circuit breaker Opening and closing of lead screw nut Securing screws for longtitudinal slide rest Adjusting nut for tool clamping plate Ball crank to adjust the cross slide rest Handwheel for quick adjustment of the tool side Clamping screw to clamp the tool slide Ball crank to adjust the longtitudinal slide rest Clamping lever to fasten t
6. 0 05mm A rotation with the bell crank corresponds to 2 mm way however a change of 4 mm to the diameter of the workpiece 4 9 9 4 2 9 5 Description of modules Top slide The top slide is clamped via clamp ring 3 on the cross slide upper part 52 Loosen hexagonal nuts 62 and the top slide can be pushed or turned along the cross slide This is suitable for lathing short tapered pieces A scale is engraved on guide ring 4 so that you can read the setting exactly The zero line is on the cross slide upper part The dove tail guides of the top slide can be adjusted as described for the cross slide The parts have a different numbering in the drawing hexagonal nut 35 threaded pins 34 ball ended crank 23 Likewise as described in the case of the cross slide the axial play of the spindle can be adjusted Here the parts are numbered differently spindle 44 spindle bearings 45 threaded pin 51 scale support 49 As described in the case of the cross slide the top slide has also got a read off scale for its travel path Here one notch corresponds to 0 05mm of movement Since you do not work with diameters on the top slide then this 0 05 mm corresponds to the actual path A complete turning of the crank corresponds to a path of 2mm Tailstock The tailstock can be pushed along the lathe bed and can be lightly clamped in all positions by tightening hexagonal nut 18 The tailstock consists of an upper an
7. 2 11700100 90 2 11810005 91 2 11700100 52 1 11840009 53 1 11700049 Description Lower part of cross slide Upper part of cross slide Clamping ring Guide ring Top slide lower part Top slide upper part Saddle apron Clasp nut Zylindrical pin Clasp holder Switch lever Feather key Washer Hexagonal socket screw Spindle cross slide Spindle bearing cross slide Scale ring cross slide Steel bearing Pressure spring Scale support Thrust piece Thread pin Ball ended crank Spiral clamp pin Nut Washer Hexagon bolt Guide rail Hexagon bolts Hexagonal socket screw Spiral clamp pin Adjustment rail Thread pin Hexagon nuts Clamping claw Thrust disc Hexagonal nut Thread bolt Hexagon bolt Pressure spring Spiral clamping pin Spindle saddle Spindle bearing saddle Scale ring saddle Guide piece Supporting bearing Hexagonal socket screw Lubricating nipples Hexagonal socket screw Ball ended crank Spiral clamp pin 2 2 11 Drawing and list of parts Tool carriage Part no Pieces Order no K BRRADPNBRONNADND AND HAND DD BABB a NNN DW A gt 11700078 11700101 10600357 11700102 11700029 11700103 11700030 11840014 11700026 11700104 10600368 11810011 11810011 10600371 10600372 11700033 11700037 11700022 10600376 10600377 10600378 11700026 10600380 11700078 10600382 10600383 11700026 11700031 10600388 10600390 10600391 11700087 11700019 Description Hexagonal
8. 2 11820004 44 2 11820003 45 2 11700053 47 2 11810005 Description Bed Toothed racket Hexagon socket screw Supporting bearing rear Bushing Hexagonal bolt Deep groove bolt bearing Capstan nut Leading spindle Support bearings front Bushing Shearing bushing Tooth lock washer Bushing Washer Feather key Hexagonal socket screw Take up gear cutter Take up gear bolt Square nut Disc Toothed belt pulley Washer Bushing Take up gear bolts Disc Knurled nut Hexagonal nut Lubricating nipple Cover plate Set screw Toothed belt Toothed belt Hexagon socket screw Lubricating nipples 2 Drawing and list of parts Bed with leading spindle drive 17 2 2 9 Drawing and list of parts Bed with leading spindle drive for ball bearing spindle Part no CONDOR WD gt WWWWWWWWWNHNONNNNNNNNDN OH HP PPrrre KO OMDDARPWN RY OCOOAOAAN DWDAHKPWBN HY OCOOAOAOAN OAK WHN CO 40 Pieces NO NO NO NP OS B NYO HMO HR HY DY YH S HY DD Order no 10600601 10600602 11700077 11700070 10600603 10600604 11700072 11700108 10600605 10600606 10600607 11700099 10600608 10600609 11700024 11700109 11700049 11840016 11810017 11810018 10600610 11700012 1060061 1 11700110 10600612 11700023 10600613 11840017 11700024 11840014 10600614 11700107 10600615 11810019 10600615 11700111 10600616 11700112 11700
9. 26 25 3 75 pe 19 2 Drawing and list of parts 2 10 CNC drive Z axis Part no Piece Order no 32 1 10600801 33 1 11700087 34 1 10600802 35 2 11700040 37 1 10600803 38 1 11800003 39 4 11700088 40 4 11700039 41 4 11700050 42 1 10800804 43 4 11700107 44 1 1121021213 45 1 11700049 46 2 1121021212 4T 2 11700048 48 1 11820006 49 1 10800805 50 2 11700019 20 Description Belt pulley Z30 Headless pin Motor sheet metal Earthing screw Motor housing Step motor Limpet washer Earthing screw Hexagonal nut Lid for motor housing Earthing screw Belt pulley Z12 Zylindrical pin Washer for tooth wheel Z12 Circlip Toothed belt Protective cover Nut 33 32 35 50 2 Drawing and list of parts 2 11 Tool carriage Part no Pieces Order no 1 1 10600301 2 1 10600302 3 1 10600303 4 1 10600304 5 1 10600305 6 1 10600306 7 1 10600307 8 1 10600308 9 2 11700095 10 1 10600310 11 1 11840013 12 1 11700096 13 1 10600313 14 1 11700004 15 1 10600315 16 1 10600316 17 1 10600317 18 3 11810004 19 3 11850002 20 2 10600320 21 6 10400428 22 6 11700087 23 1 11840011 24 1 11700023 25 2 10600325 26 3 10600326 27 2 11700097 28 1 10600328 29 4 11700061 31 1 11700026 32 1 11700024 33 1 10600333 34 3 11700098 35 6 11700019 36 1 10600336 37 1 10600337 38 1 11700081 39 1 10600339 40 1 11700028 41 1 11850005 42 1 11700099 44 1 10600344 45 1 10600345 46 1 10600346 47 1 10600347 48 1 10600348 49
10. Tooling carriages 9 4 1 Cross slide The cross slide rest is at the front on a V guide and at the back on a surface guide The slide rest is kept on the bed from below by means of the guide bead The hexagonal socket screw 74 can be found at the front on the right The clamping piece 76 can be clamped against the lower part of the V guide by using this screw This clamping is suitable for transverse turning and slicing work The dove tailed guide of the cross slide can be adjusted If you wish to make an adjustment then first you must loosen hexagonal nuts 35 Tighten threaded pins 59 so that the slide can move backwards and forwards along with ball ended crank 23 After adjusting tighten hexagonal nuts 35 again You can also adjust any axial play which occurs in spindle 15 of the spindle bearing If you wish to make an adjustment first of all you have to loosen threaded pin 22 Now scale support 20 can be turned to the right until there is no more axial play Then tighten threaded pin 22 again After making the adjustment the spindle must still be free to turn easily For calculating the displacement path of the slide on scale support 20 there is a large scale ring 17 divided into millimetres One notch corresponds to 0 05 mm of adjustment and this corresponds to the same amount of shaving on the workpiece This means that in reality the slide is only adjusted by 0 025mm whereas the diameter of the workpiece changes by
11. a cover spindle i i main spindle right left green speed potentiometer main spindle N blue 4 lek 230 V SS ig L1 p brown b PE r yellow green i main switch with low S voltage release O 5 gt D CE E u main coolant use D S coolant pump switch 9 25 amp E 7 Br plue brown cL yellow green 33 Circuit diagram 3 4 Drive for CNC control This document shows all units of the electrical parts including the mains connection BB connection clamp control electronics 28 5 28 8 5 e 8 55 cg 2 2 Lovo P Zo cpm z gt A OD a gt A Oo 5 gt 20 13 11 jg T 5 3 1 main switch SEIN NIN VN 14 12 10 8 6 4 2 MM we m o i o c e 8 25 8 s 8 8 o E gt mm S 9 2 o a connection clamp direct motor 3 1 31 n n Ke 2 x e gg 2 al von c T o f D rectifier electrolytic 8 transformer B80 70 25 capacitor i P en 80VA 63V 89 a 4700 yF 9 wm ventilator v 12k 22i main switch direct drive motor shielding for all axes J Nsa main switch To change axial direction Z X for CC D exchange green for brown 34 4 Delivery and installation The lathes are carefully packed in our factory Please check the following on delivery 1 2 whether the packaging has been damaged and or whether the drilling and milling machine shows
12. agent preservative and that all sliding areas are clean and oiled We recommend the use of petroleum or similar to remove the protective agent 2 Lubricate the machine according to the lubricating instructions 3 Release the clamp from the longitudinal saddle and check the slide displacement manually for both axes 4 Check to make sure the protective hoods are closed 5 Check the condition of the chuck 6 3 Lubrication of the machine The lathe should be lubricated every 8 operating hours according to the lubricating schedule 2 1 Lubricating points bed guide dove tail guide cross slide dove tail guide top slide and tailstock barrel with the help of an oil can and a standard lubricating oil moving the saddle and the barrel backwards and forwards while doing so All other lubricating points are lubricated at the designated lubricating nipples with a grease gun and standard roller bearing grease 36 6 Starting up and maintenance 6 4 Guidelines for the periodical maintenance of the machine Daily the lubricating points in compliance with lubricating schedule 2 1 every 8 operating hours Clean the machine and guides Every 3 months Check the tension of the Poly V and pulley and tighten as every 500 600 necessary operating hours Check the play in the guideways and leadscrews and adjust Check the bearing heat in the main spindle and electric motor 7 Safety instructions The feed line for the motor may only b
13. holder When working with the collet chuck the concentric chuck must be removed from the workspindle In order to do this loosen the three tightening screws by means of the Allan key SW6 included in the accessories Now the chuck can be liftet from the concentric flange of the workspindle and the closer can be inserted into the workspindle by gently pushing it Subsequently insert the required collet chuck into the closer and by means of the hand draw in tube which is fed in through the hollow workspindle from the gear side draw the collet chuck into the closer 13 Square turret head 48 The square turret head is used instead of the clamping plate in order to clamp the tools Four turning tools can be changed simultaneously By swivelling the turret head by 90 degrees each time the required turning tool can quickly be brought into its working position There are four centering holes on the bottom for securing the square turret head in its four positions For this purpose the screw supplied with the springmounted steel ballmsut first be screwed into the threaded hole in the upper part of the turning carriage 14 Unit for lubrication coolant The unit for lubrication coolant consists of 1 Tray with lubrication coolant sump which collects the lubrication coolant mixture for the feed pump Contents generally 19 litres Feed pump with the following electrical data nominal voltage 230 V frequency 50 Hz nomin
14. of the piece being turned In so doing the compound rest is to be locked The main cutting edge of the turning tool is to be exactly centred so that no scar remains in the middle of the workpiece The arcuated tool is used for transverse turning to 1 2 to 3 to 4 to 5 HHH I S u 1l Roughing tools arcuated to the left and or right By using them a maximum on material is to be cut off in as short a time as possible without paying attention to the finish on the surface of the work piece They can be used for longitudinal and transverse turning Offset side turning tool Used for smoothing clean surface in the case of longitudinal and transverse turning Outside thread turning tool Used for cutting of outside threads Narrow square nose cutting tool Used for the cutting of grooves and slicing of workpieces When inserting the slicing tool No 5 pay careful attention to the exactness of the centre height of the turning tool Work with low speed and cool the tool use soluble oil or emulsion for cooling serves to lubricate and for the removal of chips The slicing tool is to be clamped as short as possible and at 90 degrees to the workpiece to 6 Right side tool Used for the hollowing out of boreholes Clamp as short as possible in order to avoid ascillations of the turning tool which might otherwise occur uneven surface 43 10 Applications 10 1 Longitudinal and transverse turning For the r
15. signs of transport damage or if there are grounds for complaint In this case we request your immediate notification Claims made at a later date cannot be acknowledged The lathes must be installed on an appropriate level and firm base This would be for example a base cabinet such as in our accessories programme own work bench as long as it is strong enough to carry the weight of the machine without warping see technical data and check with spirit level and has an even surface a steel plate The lathe must be firmly screwed down onto the base To facilitate this there are 9 mm holes in the machine base Good results and a minimum of vibration during operation can only be guaranteed if the above mentioned requirements for secure mounting have been kept to The installation of the machine should take place where there is sufficient lighting electrical cables with earthed sockets and O conductors are installed adequately near to the machine so that the mains connection lead is not subject to any tension whatsoever The mains lead should be such that by means of a multiple socket a coolant or lubrication unit can also be connected 5 Conditions for best working results Fix the machine on a sturdy level support Use sharp processing tools Adjust speed setting and feed to fit the material and diameter of the tool Clamp the tools so that the clamping position is as near possible to the workpiece Clamp the workpieces f
16. the cross table does not touch the chuck or the tailstock Never leave the machine when in operation When turning wood use the lathe centre for the slaving of the work piece instead of the lathe chuck The machine must be secured so that it cannot be swichted on by children Make sure that other people do not come in contact with the machine The machine must be kept dry at all times Check the machine frequently for damage Any damage parts must be replaced with original parts and should be fitted by an expert or by us 8 Description of the machine To make sure the machine runs properly and in order to have maximum protection from damage it is necessary for the operator to get to Know how the machine works very thoroughly Please read the following instructions very carefully before starting up the machine 8 2 Labelling On the front of the protective hood you will find tables for the individual feeds and pitches with the combinations of take up gears The take up gears for other feeds and pitches are situated in the accompanying gear set for metric and inch threads In chapter 9 3 we have shown graphically the relationship of the cutting speed of the workpiece diameter and the machine speed Given a certain workpiece diameter and a certain cutting speed then it is relatively easy to determine the correct speed of the main spindle e g d 30mm v 120 m min you can conclude that n 1250 min 9 Description of modules 9 1
17. 00403 4 1 10600404 5 1 10600405 6 1 10600406 7 2 11700070 8 1 10600408 9 1 11810004 10 1 11850002 11 1 10600411 12 1 10600412 13 1 11700087 14 1 11700087 15 1 11700106 16 2 11700105 17 1 10600417 18 1 11700081 19 1 10600419 20 2 11810005 21 1 11840011 22 1 11700023 23 1 11840015 24 1 10600424 25 1 10600425 Description Upper part of tailstock Lower part of tailstock Shim Quill Spindle Flange Hexagon socket screw Scale ring Steel bearing Pressure springr Scale support Pressure spring Thread pin Thread pin Hexagon bolt Thread pin Washer Hexagon nut Scale band Lubricating nipple Ball ended crank Spiral clamp pin Clamping lever Upper part of shim Lower part of shim 2 2 2 15 Drawing and list of parts Legend high speed drive with 2 0 kW motor Part no oO N 9 0101 ID gt 0 NO OWN O Order no 10600501 10600502 11820009 10600504 10600505 11700031 11800018 10600508 10600509 11700059 10600511 10600512 10600513 11700103 11700053 10600516 10600517 Description owitch case Lock washer main spindle Drive belt Lock washer motor Clamping disc Screw Motor high speed Protective cover Mechanism plate Fastening screw Flange bearing motor Shaft Flange bearing machine Fastening screw Hexagonal nut Stud bolt Thread pin 2 Drawing and list of parts 2 15 high speed drive with 2 0 KW motor
18. 041 11700113 10600617 11700072 10600213 10600214 10600222 10600220 10600227 11700054 10600228 10600225 Description Bed Supporting bearing front Headless pin Hexagonal socket screw Liner Feed shaft Feather key Set collar Coupler Pressure spring Clutch disc opiral clamp pin Crown Eccentric shaft opiral clamp pin Set collar opiral clamp pin Clamp lever Ball bearing Ball bearing Guide bush pinion shaft Circlip Leading spindle pinion shaft Feather key Pinion opiral clamp pin Graduated collar Knurled nut opiral clamp pin Handwheel Pressure spring Hexagonal socket screw Bearing rear Ball bearing Leading spindle Zylindrical pin Crown cower Hexagonal socket screw Hexagonal socket screw Curved wahser Feed lever Feather key Toothed belt washer Liner Disc Take up gear bolt Take up gear bolt Square nut Disc Liner 2 Drawing and list of parts 2 9 Bed with leading spindle drive for ball bearing spindle Part no Pieces Order no Description 67 2 11700072 Feather key 10600223 Toothed belt pulley 10600224 Disc 11700053 Hexagonal nut 11810009 Lubricating nipples 11820003 Toothed belt 11820004 Toothed belt 11820004 Toothed belt 11810020 Needle bearing 10600241 Clamping bolt N GQ CO W NN 73 74 64 59 71 69 66 P wk Ar 4 j TET k x od xL uL S EN A iu a Xr 32 29 28 24 14 19 23 20 22 4 38 38
19. Roller bearing adjusted too tightly become useless after a short period The spindle throat capacity is 20 mm For safety reasons the whole drive is completely covered with a protective hood and is fixed on to the headstock Electrical parts All the electrical equipment is housed in the box situated at the rear side of the headstock The AC motor is supplied already installed The shock proof plug can be connected directly via a shock proof socket to the 220 V mains supply All 230V machines are fitted with a master switch with undervoltage release i e this switch must be switched on before the machine can be switched on via the reserving switch The master switch must also be switched on again following a power failure If you wish to change the direction of turn of the motor with a reversing switch then in the case of Electronic Lathe 10600 the reversing switch must remain in the O position for about one second so that the relay on the control platina has enough time to switch over Before connecting the machine to the mains supply you must check the earth 9 Description of modules 9 2 3 Speed regulation for 1 4 kW motor The revolutions of the work spindle can be infinitely variably adjusted from 380 2300 min when the potentiometer is positioned at the front of the machine Should you require the lower revolution grade with a minimum revolution of 30 min the driving belt must be placed around it Proceed for this as follows
20. Structural features e Massive large dimensioned grey cast iron machine bed e Sturdy cross ribbing makes the bed extremely stable and enables you to work with no oscillations e he wide prismaticatic guide is ground e Cross and longitudinal support with dove tail guides and adjusting rails e A stripper for chips and dirt on all guides e Large dimensioned pivoting scale rings 0 05 mm exactness e Main spindle sited in adjustable tapered roller bearings e Ground main spindle nose e Electronic infinitely adjustable spindle speeds e Manageable ergonomically arranged controls e Equipped with Emergency Off tracer e Main switch with undervoltage release e Motor switchable left right e Tailstock with its own prismaticatic guides e Large torque on main spindle via gear reducing units 38 9 9 2 9 2 1 9 2 2 Description of modules Spindle head Main spindle The spindle head is firmly attached to the slide bars In the spindle head the work spindle is run on two adjustable precision tapered roller bearings Should a readjustment of the bearings be neccessary please proceed in the following manner 1 Loosen the locking screw in the adjustment nut The adjustment nut is located at the rear end of the work spindle 2 Turn the adjustment nut in a clockwise direction until the bearings again run free of play the work spindle being easily able to be turned by hand 3 Tighten the locking screw again
21. ailstock sleeve Adjusting nut to fasten the tailstock onto the guides Ball crank to adjust the tailstock sleeve EE ae f b TITLE s Mv NN 13 2 2 7 Drawing and list of parts Headstock Part no Pieces Order no 1 1 10600101 2 2 11810005 3 2 11810015 4 1 10600104 5 1 10600105 6 1 10600106 7 3 11700078 8 1 11700030 9 1 10600109 10 1 10600110 11 1 106001 11 12 1 10600112 13 1 11700029 14 1 11700030 15 2 11810011 16 1 10600116 17 1 10600117 18 1 11820005 19 1 11820008 20 1 10600120 21 1 10600121 22 1 10600122 23 1 10600123 24 1 10600124 25 3 11810009 26 1 11700053 27 1 11700069 28 1 10600128 29 2 11810016 30 2 10600130 31 2 11700090 32 3 11700059 34 1 10600134 36 2 10600136 37 1 10600137 39 1 10600139 40 1 10600140 41 1 10600141 42 1 11700066 43 1 11800004 44 1 11800015 45 1 11800001 46 1 10600146 47 2 10600147 48 1 10600148 49 2 11700022 90 1 10600150 91 1 10600151 52 1 10600152 53 1 10600153 54 1 11700023 Description Headstock Lubricating nipple Tapered roller bearing Flange Oil wiper ring Main spindle with flange Hexagon socket screw Hexagon bolt Idler lever Idler pulley Axis Shim Washer Hexagon nut Ball bearing Bushing Idler pulley Poly V belt Poly V belt Bolt Belt pulley Toothed belt pulley Bushing Washer Lubricating nipple Hexagon bolt Feather key Handle Needle bearing Bolt otud bolt Countersunk screw Flange Bushing Belt pul
22. ake up gearwheel engages the gearwheel of the main spindle With this setting you can then do left hand threads or the slide can run as before given the same direction of turn of the main spindle away from the chuck towards the tailstock siehe Kapitel 2 4 9 2 7 Protective cover for chuck The main spindle of the machine will only run when the chuck protective hood 46 is closed For safety reasons it is not possible to switch on the machine with the protective hood open 9 Description of modules 9 3 Bed with leadscrew drive 9 3 1 Overload clutch In order to avoid damage to the drive system of the leadscrew an overload clutch is fitted on the leadscrew drive side The clutch becomes effective when the machine is overloaded and also when the machine hits an end stop in the longitudinal direction The clutch is adjusted with the hexagon bolts and fixed by a locknut 9 3 2 Setting the bearing play on the leadscrew On the RH side the leadscrew is placed radially in bearings in a bronze bushing 4a and axially in two axial bearings 6 These two axial bearings allow the leadscrew to be adjusted so that there is no play 8 If you have to adjust the setting of the bearings then first of all the outer of the two capstan nuts 7 must be slackened Then the inner nut is turned against the axial bearing so that the leadscrew has no more air axially Finally fix the outer capstan nut against the inner capstan nut with a locknut 9 4
23. al current input 0 4A nominal output 0 07 kW ON OFF switch and mains lead with a length of 2 m complete with earthed plug Adjustable felxible pressure tubing with stop valve and nozzle for transporting the lubrication coolant to the processing point An increasing number of customers wish to include this fixture in their order so as to take advantage of wet processing for the production of their goods workpieces and to to cool and lubricate in particular during lengthy processing when processing high alloy stell an aluminium to increase the tool life to inporove the surface finish and accuracy of the workpieces to reduce friction heat to prevent built up edges When using lubrication coolants especially water based emulsios a number of health and safety measures must be observed which we would like to recommend as follows 1 2 S 4 Use concentrated products free of nitrates Use concentrates without secondary amins Use products with the lowest possible allergy potential When mixing a refill of lubrication coolant please observe the following clean rinse the circulation system tray filter determine the concentration necessary to meet the technical demands concentrate water 1 5 1 30 check the water has a low level of nitrates 50 mg NO 3 test strip A cleaning plan should determine at what intervals the system should be cleaned of swarf and other waste A service pl
24. an should determine the following when to check the concentration in use daily weekly when to check the pH values weekly when to check assess the bacteria count monthly when to check the nitrate content weekly The information in brackets can be varied according to the production circumstances In order to reduce splashing we recommend the attachment of a splash guard and or reducing the amount sprayed from the nozzle Since steps to protect the skin must be taken it is advisable to wear gloves and aprons The skin sould be cleaned with acidic syndets without abrasive ingredients and rich cream should be applied to regenrate the skin Please also take note of the enclosed information on the general operating instructions 49 15 Declaration of noise levels in accordance with DIN EN 24871 German Industrial Standard Noise levels while running idle Acoustic capacity level 67 dB A Sound pressure level on operator s ear 63 dB A The stated values reflect emission levels and not necessarily working levels Although there is a correlation between the level of emission and the level of stress this cannot be used reliably in order to determine whether additional safety measures are necessary or not Other factors which influence the actual stress level or employees are the characteristics of the working area other sources of noise i e the number of machines and other processes going on nearby and so on
25. ast and without vibrations Long pces support with tailstock or with fixed stay Apply coolant and lubricant for better surface quality finish and dimensional accuracy Fix processing tools and workpieces on clean clamping surfaces Grease the machine sufficiently Use the correct tools for removing the material from the workpieces Set correct bearing clearances and align guides early enough 35 6 Starting up and maintenance The longtime serviceability is vitally dependent upon a corresponding serving attendance The lathe needs to be cleaned after every turning job m In case the lathe is being erected within a moist cellar all naked parts need to be oiled after completed usage to avoid corrision An overall and constant lubrication of all moving parts is highly signeficant In case backlash within the bearings or within the guideways of the slides should occur readjust in time to avoid the bearing or the guideways of the slides being destoyed 6 2 Starting up m Before starting up the machine please clean it thoroughly and lubricate all l lubricating points with grease Oil the cross support leadscrews guiding rods and tailstock barrel well Check all spindles manually to make sure they move smoothly Run the lathe on the lowest speed Do not run the machine on full load at first Please pay attention to the following before putting the machine into operation 1 Check to make sure the machine is free from protective
26. d lower part The upper part can be displaced slightly for turning long slim tapered parts maximum 10mm To do this please proceed as follows Loosen hexagonal nut 18 and with the help of the two threaded pins 16 and push the upper part in the desired direction The central position of the tailstock is shown by the notch embossed on the side Find out by doing some trial turns if the workpiece is cylindrical and if necessary correct the tailstock setting Solid tailstock sleeve The solid tailstock sleeve which is provided with a millimetre scale 19 is designed in such a way that the lathe centre drill barrel or chuck are automatically ejected when turning back Tool clamping An internal cone MT 2 is available for the holding of the tool This is positioned in the sleeve 4 The sleeve can be clamped easily in any position by tightening the upper clamping lever The sleeve can be moved axially by the crank handle 21 which can be found at the rear end by means of the treaded spindle 5 10 Applications 10 1 Longitudinal and transverse turning Longitudinal turning In the case of longitudinal turning tool moves parallel to the axis of the workpiece For roughing at longitudinal turning the use of either a straight or arcuated turning tool is favourably Transverse turning The tooling of the face is known as transverse turning In the case of transverse turning the turning tool is moved at 90 degrees to the turning axis
27. djustment rails Protection of the guides 65 mm cone 2 10 mm 0 085 and 0 16 mm min 0 4 3 0 mm 10 32 thread per inch Electrical equipment for D6000E and CC D6000E Nominal voltage frequency Nominal consumption eeessees Nominal Capacity ccccccessseecsseeeeeeeeeseeees Tool spindle r p m Sigle phase series commutator motor as a direct current model infinitiely variable with continuous r p m surveillance 230V 50 Hz 6A 1 4 kW 30 2300 U min 1 Technical Data Electrical equipment for D6000E high speed and CC D6000E high speed Nominal voltage frequency sssssssse Nominal consumption 0 00 eat Nominal capacity Tool spindle r p m Torque motors Hybrid step motors Voltage GUTEN sehen Holding moment 00 err Number of Step angle Jis Motor with rotary frequency converter infinitely variable with continous r p m surveillance and clockwiese anticlockwise rotation 230V 50 Hz 8 6A 2 0 kW 0 5000 U min 2 9 Vpc 1 7 A 1 Nm 200 1 89 Subject to technical alterations 2 2 1 Drawing and list of parts Lubricating plan ml ET ce a 8 1 a lm
28. e connected to a shock proof socket or juction box Have the socket or junction box checked by an electrician beforehand protection against children being able to put into operation The socket or junction box must be close enough to the equipment that the current carrying cable is subjected to no tensile strain whatsoever When maintenance or cleaning work is being done the machine must be shutdown and the mains plug pulled out Do not brake workpieces or chuck by hand or any other objects Wear safety goggles when working the machine Do not remove the chips with the hand Use corresponding aids hand brush hook paint brush Always keep the protective hood on the driving mechanism closed The turning tools must be firmly tightened at the correct height and as short as possible The turning tools must never be exchanged when the machine is running Never leave the clamping chuck key in even when not in operation Observe the bearing distance of the turning chuck turning jaws max 40mm 4 drilling jaws max 100mm Never take measurements on workpieces being turned danger of accidents and damage to the measuring gauges Do not wear loose items of clothing ties shirt sleeves jewellery etc When working between centres always centre well in order to avoid a flying out of the workpiece In addition check the tightening screw of the tailstock to make sure it is tight When working with automatic advance take care that
29. eason of the power at the turning chisel take care that the tool is short and fast fixed If the lever arm is to long the turning chisel curves and springs back The cutting part enters uneven into the workpiece and is producing a waved surface Take care that the turning chisel is placed on the middle of the turning piece The control of the height position of the middle of the workpiece is done with the live lathe center in the tailstock For the regulation of the height position of the turning chisel use with straight sheet steel pieces 10 2 Thread cutting and automatic feed 10 2 1 Thread cutting The thread turning chisel is a form turning chisel with the profile of the thread to be cut It is ground according to jigs diagram 1 and must be adjusted exactly to the middle of the workpiece as otherwise the profile of the thread would be distorted In order to obrain the correct position of the flanks of the thread to the axis of the workpiece the grinding jig is put against the work piece and the turning tool is adjusted in accordance with it The feed of the thread turning chisel is affected via the leadscrew and must correspond to the thread pitch The gearwheels in the accessories establish the connection between the feed gears and the leadscrew By fitting different conbinations of gearwheels it is possible to cut metric and inch RH and LH threads The different axis distances of the toothed wheels can be adjusted by pivoting the cutti
30. en AN Gnd 3 16 ET emergency OFF switch gt M blue2 p x LD L41 brown1 yellow green mains supply connection 3l Circuit diagram 3 3 Motor 1 4 kW with safety cabin This document shows all units of the electrical parts including the mains connection ventilator connector switch operating voltage rectifier m manual CNC augmentation card B80 70 25 va 14 7 13 mains transformer 80VA stop switch mm T operator doors T E haf ii V limit switch j cover spindle E ik ER main switch with low E main spindle voltage release blue brown d i i yellow green H METERS T o ad S en Q Q 7 we EE SJ E88 D i DS 3 F R z reversing switch ie o ra Sontheimer gt bs S M i o o in I 220k a a lU ills N O 2 EE E O 9 speed potentiometer motor plugs ee main spindle E B 5340123351 82375 c Ss 3 coolant pump coolant aon switch blue mt brown 7i li ll L _ J yellow green emergency B OFF 32 3 Circuit diagram 3 3 1 High speed motor 2 0 kW with safety cabin This document shows all units of the electrical parts including the mains connection operating voltage ventilator connector switch augmentation card rectifier X manual CNC B80 70 25 l eie 11 13 1230 stop switch is oS operator doors z oe limit switch E
31. intenance of the machine 37 7 Safety instructions 37 8 Description of the machine 38 8 2 Labelling 38 9 Description of modules 38 9 1 Structural features 38 9 2 Spindle head 39 9 2 1 Main spindle 39 9 2 2 Electrical parts 39 9 2 3 Speed regulation for 1 4 kW motor 40 9 2 4 Speed regulation for 2 0 kW motor 40 9 2 5 Speed transmission from main spindle to leadscrew 40 9 2 6 Tumbler wheel adjustment 40 9 2 7 Protective cover for chuck 40 9 3 Bed with leadscrew drive 41 9 3 1 Overload clutch 41 9 3 2 Setting the bearing play on the leadscrew 41 9 4 Tooling carriages 41 9 4 1 Cross slide 41 9 4 2 Top slide 42 9 5 Tailstock 42 10 Applications 43 10 1 Longitudinal and transverse turning 43 10 2 Thread cutting and automatic feed 44 10 2 1 Thread cutting 44 10 2 2 Application of change gears 45 10 2 3 Altering the feeds or thread pitches 46 10 2 4 LH thread 47 11 Three jaw chuck and four jaw chuck 47 12 Tool holder with conical sleeve 48 13 Square turret head 48 14 Unit for lubrication coolant 49 15 Declaration of noise levels 50 16 Disposal of the lathe 50 EC Conformity Declaration In the name of the manufacturer Walter Blombach GmbH Tool and Machine Factory based in Remscheid and Neuerburg D 42871 Remscheid Postfach 12 01 61 Phone 0049 2191 597 0 Fax 0049 2191 597 40 D 54673 Neuerburg WABECO Str 1 10 Phone 0049 6564 9697 0 Fax 0049 6564 9697 25 We hereby declare that the universal lathes specified be
32. ley Belt pulley Nut Thrust pad otud bolt Potentiometer Reversing switch On OFF switch Chuck protective hood Belt pulley Bracket Hexagon socket screw Clamping bolt Clamping bolt Set collar Hexagonal piece opiral chuck pin 2 2 7 Drawing and list of parts Headstock Part no Pieces Order no 56 57 58 59 60 61 62 63 64 65 C 67 68 69 70 71 72 I Il Il l3 ol cl cl AQ AQ AN 10600156 10600157 10600158 11700001 11800005 11700091 11700044 11700092 10600164 10600165 11700044 11800014 10600168 11700023 10600170 10600171 11800008 Description Steel case Steel bracket Platina holder Steel bolt Control electronics Set oollar Threaded pin Hexagonal bolt Motor Excenter Threaded pin Unit switch Protective hood Spiral clamp pin Cover plate Feather key Emergency OFF tracing pin 15 2 2 8 Drawing and list of parts Bed with leading spindle drive Part no Pieces Order no 1 1 10600201 2 5 10600202 3 1 11700031 4 1 10600204 4a 4 106002041 5 2 11700041 6 2 11810006 7 1 11700093 8 1 10600208 9 1 10600209 10 1 10600210 11 3 1060021 1 13 1 10600213 14 1 10600214 15 3 10600215 16 4 11700072 18 1 11700094 19 1 10600219 20 2 10600220 21 2 11700054 22 2 10600222 23 2 10600223 24 2 10600224 25 1 10600225 27 2 10600227 28 1 10600228 30 2 11840007 38 2 11700053 39 1 11810009 40 1 10600240 41 1 10600241 42
33. low Universal Lathes Typ D6000 E D6000 E high speed CC D6000 E CC D6000 E high speed meet the following regulation requirements for standard serie production EC directive for machines EEC 91 68 and 89 392 EC low voltage directive 72 23 EEC In order to meet implement the requirements of the above mentioned directives the following applicable and previously published standards have been adhered to EN 292 1 EN 292 2 EN292 2 Enclosure EN 294 EN 349 EN 418 EN 60204 1 D 54673 Neuerburg City Uo Sui Signature Dear customer Congratulations on choosing the WABECO Universal Lathe We have taken great care in its manufacture and we have given it a thorough quality control test These operating instructions are to help you to work with it safely and properly After unpacking the machine please check to see if any kind of damage has occurred during transportation Any complaints must be made immediately Complaints made at a later date cannot be accepted If you have any questions or need any spare parts please quote the machine number located on the front of the motor Wir k nnen Ihnen wahlweise unsere Bedienungsanleitungen und Prospekte in englischer und franz sischer Sprache kostenlos zusenden We are able to send you free of charge our Operating Instructions and leaflets in French and or English translation Nous avons la possibilit de vous donner nos Instructions de Service et prospectus aussi en
34. ng edge and adjusting the cutting screws The feed is switched on by hand on the cam box When cutting thread please make sure that the feed remains continously switched on so that the turning chisel always goes back to the same position when carrying cut several cuttings For this reason when the cutting is finished the turning chisel is disengaged from the cross slide because otherwise the flanks and the cuts would be damaged The chisel is taken back to ist home position via the reversing switch by means of a change of direction of the motor It is advisable to cut a 4 5 mm wide groove on the thread end in order to be able to disengage the threading tool better In the case of a long thread diameter the lathe centre should travel along with the cutting head in order to avoid the workpiece from being pushed to one side Diagram 1 Setting the thread turning chisel 44 10 Applications 10 2 2 Application of change gears For the purpose of automatic longitudinal turning there are two feed rates being at your disposal 0 085 mm and 0 16 mm revolution Upon delivery the gears producing a feed of 0 085 mm revolution have been put on Putting on different combinations of gears enables you to cut metric thread ranging from 0 4 to 3 0 mm in pitch The same applies to inch thread ranging from 10 threads to 32 threads in pitch Table on thread cutting Extras Table automatic longitudinal feed 45 10 Ap
35. ng nut Felt Felt Felt clamp Felt clamp Hexagonal socket screw Saddle apron Hexagonal socket screw Guide rail Adjustment rail Hexagonal socket screw Headless pin Clamping piece Hexagonal socket screw Guide aid Hexagonal socket screw Ball rolling nut holder Headless pin Nut ball rolling spindle Hexagonal socket screw Drawing and list of parts Tool carriage below for ball rolling nut 2 12 25 2 2 13 Drawing and list of parts CNC drive X axis Part no Pieces Order no 1 1 10600901 2 2 10600902 3 1 11840011 4 1 11700023 5 1 11850002 6 4 11700046 T 1 10600903 8 1 11810004 10 1 10600904 11 1 10600905 12 1 10600906 13 1 10600907 14 2 10600908 15 1 11700049 16 1 11820007 17 2 11700031 18 1 11800003 19 1 10600908 22 2 11700050 23 4 11700018 24 4 11700019 18 19 lt AA F I a i A Description Protective cover Spacer block Ball ended crank opiral clamp pin Feder Hexagonal socket screw Belt pulley Ball Graduated collar Motor mechanism plate Clamp plate Belt pulley Flanged wheel opiral clamp pin Toothed bel Earthing screw Step motor Motor distance plate Hexagonal nut Disc Hexagonal nut a Ps pr E ars X j o_o A el y 11 16 23 24 14 15 13 K gt F K F s Pr P pe un 1 ig Be 2 Drawing and list of parts 2 14 Tailstock Partno Pieces Order no 1 1 10600401 2 1 10600402 3 1 106
36. plications 10 2 3 Altering the feeds or thread pitches When altering the feeds or thread pitches proceed as follows f g 2 Changing the feed from 0 085 mm to 0 16 mm Loosen the fixing screw D of the change gear quadrant First loosen the hexagonal socket screw at the front of the headstock and open the protective cover Loosen and remove the hexagonal nuts and washers from the bolts A and B Loosen the hexagonal bolts A and B Remove the toothed belt connecting A and B Turn bolt B out of the cutter with the two tooth pulleys and take them out Remove toothed belt of drive disc to A Remove both tooth belt pulleys Z 14 from their bolts A and B and change them for tooth belt pulley Z 18 or tooth belt pulley Z 20 respectively Mount bolt B together with both tooth belt pulleys into the change gear quadrant again by slightly tilting the bolt and screwing it into the square nut located behind the quadrant Put on the toothed belt connecting B and C pull bolt B upwards imparting tension to the toothed belt Then tighten bolt B Pull bolt A upwards until the toothed belt is under tension Close the cover of the headstock and tighten again the screw with hexagonal recessed hole Changing the feed from 0 085 mm to a metric pitch of 1 5 mm a c Start the procedure exactly as already described under pos 1 a c expect for the hexagonal nut being removed as well from the shearing bushing C as described under pos 1 b P
37. see the position when cutting an LH thread In order to pivot the tumbler gear all you have to do is loosen the clamping screw 11 Three jaw chuck and four jaw chuck The three jaw chuck serves to clamp circular triangular and hexagonal workpieces centrically to the spindle axis The four jaw chuck serves to clamp square workpieces centrically to the spindle axis Danger of accident Do not try to clamp larger workpieces The chucking power is then too low and the jaws can detach themselves Mounting of turning jaws The jaws and guides are numbered from 1 3 Open the chuck by means of the chuck key until the jaws loosen order 3 2 1 bzw 4 3 2 1 Now take the inner jaws beginning with the number 1 and put this in the guide number 1 Push the jaw number 1 in the direction of the centre point of the chuck and at the same time turn the chuck key direction tighten When the transverse spiral has taken hold of number 1 number 2 must be put in the guide provided The same now happens to number 2 as to number 1 Proceed with number 3 and number 4 in the same way Subsequently examine the position of the jaws Mounting of drilling jaws If afterwards you again want to work with outer jaws the process repeats itself in the same order first jaw 1 then 2 then 3 then 4 12 Tool holder with conical sleeve Only those workpieces may be used which accord to the nominal diameter of the collet chuck Mounting of the tool
38. socket screw Hexagon bolt Adjustment rail Thread pin Washer Hexagon bolt Hexagon nut Hand wheel Hexagonal socket screw Feather key Scale support Ball bearing Ball bearing Scale ring Pinion Hexagonal socket bolt Hexagonal socket screw Hexagonal socket screw Clamping piece Take up gear Washer Hexagonal socket screw Guide rails Hexagonal socket screw Felt Felt clamp Hexagonal socket screw Hexagonal socket screw Felt clamp Felt Guide rail Headless pin Nut N u ium o Q tj O njend o O amm gt o pu C 2 Tool carriage Y f NE 23 2 2 12 Drawing and list of parts Tool carriage below for ball rolling nut Part no CONDO ci cn Pieces Order no O1 KR IR AN CH NV NPN PN PNP PDP HO B WOW 6 10600701 10600702 10600703 10600704 11700102 11700019 10600705 11700031 10600706 11810011 10600707 10600708 11700113 10600709 10600710 10600711 10600712 10600713 11700026 10600714 11700033 10600715 10600716 11700041 11700087 10600717 11700037 10600718 11700078 10600719 11700114 10600720 11700039 Description Lower part of cross slide Upper part of cross slide Adjustable fitting strip Thrust piece Headless pin Hexagonal nut Ball rolling nut Hexagonal socket screw Spindle bearing cross slide rest Ball bearing Spindle holding Ball rolling spindle Curved wahser Adjusti
39. traduction francaise et ou anglaise sans frais Technical Data Machine dimensions B9 gm ee anne ee eee D6000E high speed seeseesssssss CCAD C000 E srine CC D6000E high speed Working range Centre distance eeeseseseeeeeneeeee Centre height Largest turning diameter over bed Largest turning diameter over slide Work spindle Spindle bore 2 2240200200000 000 000000 nennen Cone in spindle nose eeeeeseeees Cross table Cross table range of displacement Turning carriage s range of displacement Swivel feature of the upper slide rest Maximum lathe chisel height Guideways Longitudinal support OSS SUD OOM PER Chips and dirt stripper Tailstock Tail spindle s range of displacement Tail spindle s hole bore Lateral displacement of the tailstock TO DOIN SIGES ee een Screw cutting attachment TRG I E ee ee Thread DLR ai d ij T 1250 x 500mm 1215 x 600mm 1275 x 500mm 1250 x 600mm 600 mm 135 mm 2 0 mm 170 mm 20 mm optional 30 mm cone 3 140 mm 60 mm 360 22 mm Dovetail guide and adjustment rails Dovetail guide and a
40. ull off the bushing and the tooth belt Z 48 from the shearing bushing C Put the bushing a and the tooth belt pulley Z 24 onto the shearing bushing but make sure that the bushing precedes the tooth belt pulley Bolt B with toothed belt will not be needed with thread cutting As the toothed belt Z14 is already on bolt A you do not have to make any changes Move the toothed belt from the drive disc to bolt A and from A to C Proceed as described under pos 1 f g For thread cutting you need the two long toothed belts 140XL Changing the feed from 0 085 mm to thread pitch 12 threads Proceed exactly as already described under pos 2 The procedure differs merely in additionally changing the tooth belt pulley Z48 running on bolt A for the tooth belt pulley Z34 The feed is switched over via the lever grip on the front side of the cam box When cutting thread please make sure that the feed remains permanently switched on so that the turning chisel gets into the same position every time in the case of several cuttings For this reason when you have finished cutting the chisel is turned out with the cross slide and is brought back by means of a change of direction of the motor via the reversing switch into the original position 10 Applications 10 2 4 LH thread To cut an LH thread all you have to do is bring the RH take up wheel on the tumbler gear and link it into the drive wheel on the main spindle In figure 9 4 you can
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