Operating Instructions - VEGABAR 52
Contents
1. Fig 13 Electronics and connection compartment 1 Spring loaded terminals for voltage supply 2 Ground terminal for connection of the cable screen 3 Cable gland to the sensor 0000 7 Fig 14 Wiring plan external electronics 1 Voltage supply Signal output 5 6 Switch on phase After connecting VEGABAR 52 to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 seconds e Internal check of the electronics e Indication of the instrument type the firmware as well as the sen sor TAGs sensor designation e Output signal jumps briefly approx 10 seconds to the set fault current Then the corresponding current is outputted to the cable the value corresponds to the actual level as well as the settings already carried out e g factory setting 20 VEGABAR 52 e 4 20 mA LZEOE L N3 9129 36716 EN 130321 6 Set up with the display and adjustment module PLICSCOM Mount Dismount display and adjustment module 6 Setup with the display and adjustment module PLICSCOM 6 1 Short description The display and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All continuously measuring sensors in single as well as double chamber housing optionally in the electronics or2. 2 19 32 105 mm 4 9 64 AA 8 5 64 CE Fig 30 VEGABAR 52 hygienic fitting CD CC Clamp 1 Clamp 172 acc to DIN 32676 ISO 2852 316L CA Clamp 2 CA Clamp 21 2 LA hygienic fitting with compression nut F40 AA DRD 56 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement VEGABAR 52 hygienic fitting 2 3 5 46 TA 50 mm RD 60 mm 9 66 mm 2 19 32 TC 84 mm 3 5 46 RS RT 9 78 mm 3 5 64 92 mm 3 5 8 RA RB Fig 31 VEGABAR 52 hygienic fitting TA Tuchenhagen Varivent DN 32 TB Tuchenhagen Varivent DN 25 RA RB bolting DN 40 DN 50 according to DIN 11851 RD bolting DN 50 according to DIN 11864 RS RT SMS DN 38 DN 51 VEGABAR 52 4 20 mA 57 10 Supplement VEGABAR 52 flange connection EN MENT f d4 k D mm DN PN D b k d2 d4 f EA 150 18 110 4x 18 88 3 FB 165 20 125 4x 18 102 3 FE 200 24 160 8x 18 138 3 FH 150 Ibs 152 4 19 1 120 7 4x 19 1 91 9 32 FI 150 Ibs 190 5 23 9 152 4 8xe19 1 127 32 inch DN PN D b k d2 d4 f OD EA 0 71 4 33
3. FG EW Fig 34 VEGABAR 52 flange connection for the paper industry TR flange DN 50 with selectable tube TS flange DN 80 with selectable tube FG flange tube for ball valve fitting EW flange for manometer lug 60 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement VEGABAR 52 flange connection for paper industry 2 43 mm 1 69 23mm 0 91 43 mm 1 69 23 mm 0 917 1 89 50 mm EV 48 mm 1 97 50 mm 1 977 Fig 35 VEGABAR 52 flange connection for the paper industry FT absolutely front flush for headbox EV absolutely front flush for headbox flange 2 times flattened VEGABAR 52 4 20 mA 61 VEGA 10 Supplement 10 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte N here Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site w
4. _ Fig 1 Example of a VEGABAR 52 with manometer connection G A according to EN 837 and plastic housing 1 Housing cover with integrated display and adjustment module optional 2 Housing with electronics S Process fitting with measuring cell The nameplate contains the most important data for identification and use of the instrument VEGABAR 52e 4 20 mA 3 Product description Scope of this operating instructions manual Application area Functional principle VEGABAR 52 r type BR52 F X IECEx PTB 08 0030X Zone 0 0 1 1 x ia IC T6 E instrument specifications p range KPa www vega com 160 6000kPa process temperature 120 C electronics 4 20mA HART power supply 12 30 V 4 20mA HART protection 1P66 67 Vitor order no 0000000 000 2013 VEGA 77161 Schitach Germany 8 n 24290966 Fig 2 Layout of the type label example Instrument type Product code Approvals Measuring range Process pressure Process temperature Electronics voltage supply Protection rating Order number 10 Serial number 11 Data Matrix Code for Smartphone App 12 Material process seal 13 ID numbers instrument documentation 14 Notified authority for CE marking OANA AARWH With the serial number you can access the delivery data of the instru ment via www vega com VEGA Tools and serial number search In addition to the type label outside you
5. Tel 44 0 191 490 1547 THORNE amp Fax 44 0 191 477 5371 DERRICK UK umemuoa s www thorneanderrick co uk Operating Instructions Pressure transmitter with CERTEC measuring cell VEGABAR 52 4 20 mA i Document ID 36716 Contents 1 About this document 14 FUNCHOM wisi 4 T2 WANG nero Poet 4 1 3 Symbolism Used ie de bes n Ene cte ee ae nar eb Het Eee ads 4 2 For your safety 25 Authorised persotnel 2 renean eec Ecc usen ta eu AES Des Esse xag gage ute erue AA 2 2 Appropriate se i a totes enses Eres oues Pee esas eere issue te EAE REE SRESER NSE 2 3 Warning about incorrect use 2 4 General Safety instructions ius encor tire ree AREA MAA KAN ES Pese NER RE XE GRAAE Ka VERNER NS KER AE RES 2 5 Safety label on the instrument eere erret enean einen kno sn nrrs 5 2 6 CE conformity 2 7 Measuring range permissible process pressure ssssseeeeemem 6 2 8 Fulfillment of NAMUR recommendations esses eene 6 2 9 Safety instructions for Ex areas 2 10 Environmental instructions roc eren rere P e atta ero PEL eek rk Exon pei eoo Dread ek rE 3 Product description 9 sGonDfigurationk css eerie eee ran een eee FE E DEDERE eO e MR Rege Ra EXE Ease E ERR NE tea KE MEAE ERE RARE E RRY 3 2 Principle of operaltiOli 2 usen ace ceasienccasheeseedececndscecevtaceasiecocassaucetssest
6. 4x 0 71 3 46 0 12 FB 0 79 4 92 4x 0 71 4 02 0 12 FE 0 95 6 30 8x 0 71 5 43 0 12 FH 150 Ibs 0 75 4 75 4x 0 75 3 62 0 13 FI 150 Ibs 0 94 6 8x 0 75 5 0 13 Fig 32 VEGABAR 52 flange connection 1 Flange connection according to DIN 2501 2 Flange fitting according to ANSI B16 5 58 VEGABAR 52 e 4 20 mA LZEOE L N3 9129 36716 EN 130321 VEGA 10 Supplement VEGABAR 52 threaded fitting for paper industry SW50mm 1 97 SW 46 mm 1 81 52mm M 44x 1 25 M 48 x 1 5 21mm 0 83 BA BB BE DG Fig 33 VEGABAR 52 threaded fitting for the paper industry BA BB M44 x 1 25 BE M56 x 1 25 DG M48 x 1 25 with extension D 40 mm VEGABAR 52 4 20 mA 59 10 Supplement VEGABAR 52 flange connection for paper industry 1 cii ER Vol 40 mm 1 58 30 300 mm 118 11 81 4 E 9 32 60 mm 1 26 2 36 40 mm 1 58 158 mm 6 22 EL EE ES t ole vd j T T I 1 I 1 48 90 mm E E 1 89 3 54 Sr TS S HK 15 OS 38 mm 1 50
7. Aluminium housing 87 mm 3 43 86 mm 116 mm 4 57 9 86 mm 3 39 mili 120 mm 4 72 9 416 mm 4 57 M20x1 5 M20x1 Ye NPT M20x1 5 D NPT Fig 22 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version Aluminium housing in protection rating IP 66 IP 68 1 bar 150 mm 5 91 105 mm 4 13 9 84 mm 3 31 E wo E o 9 M20x1 5 M20x1 5 M20x1 5 D Y2 NPT e Fig 23 Housing versions in protection IP 2166 IP 268 10bar with integrated display and adjustment module the housing is 92mm 0 3522lin higher 1 Single chamber version 2 Double chamber version VEGABAR 52 4 20 mA 51 10 Supplement Stainless steel housing 2m 87 mm 3 43 e om 86 mm 8157 2 397 Oo M16x1 5 En 5 j N x L x E E E E E x 8 M20x1 5 o XP M20x1 5 5 FF TENET Ye NPT M20x1 5 Ye NPT Fig 24 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version electropolished 2 Single chamber version precision casting 3 Double cha
8. o6mm 15 64 11 46 11 46 GV GC GL GU GS 2 61 64 G A z M20x1 5 9 3mm 8 5mm 3 mm 26mm 15 e4 GI GM GN GB Fig 28 VEGABAR 52 threaded fitting GV GC G A manometer connection EN 837 GL GU GY2 A inner G4 A GS G A inner G A PVDF GI G1 A manometer connection volume reduced GM GN 1 NPT GB M20 x 1 5 manometer connection EN 837 54 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement VEGABAR 52 threaded fitting 2 mili TM sli OSW46 ER gt G1 A ES GI A ju m ge E 955mm ale 2 17 9 60 mm ad 2 36 GW OSW 46 EK 112NPT o ole wo Ela als 9 68 mm 2 177 2 68 GF GE Fig 29 VEGABAR 52 threaded fitting GG G1 A GW G172 A PVDF GN 1 NPT GE G2 A For the version with temperature range up to 150 C 302 F the measure of length increases by 28 mm 1 1 in VEGABAR 52 4 20 mA 55 10 Supplement VEGABAR 52 hygienic fitting 1 60 mm om Vo 2 1764 CD CC 3 5 64 LA 55 mm
9. 1 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 The measuring instrument holder is used for wall tube mounting of VEGABAR series 50 pressure transmitters and VEGAWELL 52 sus pension pressure transmitters Supplied reducers enable the adapta tion to different instrument diameters The material used is 316L The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 The electronics module is a replacement part for pressure transmitter VEGABAR One version is available for each type of signal output You find further information in the operating instructions Electronics module VEGABAR series 50 and 60 Document ID 30175 10 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 4 Mounting Suitability for the process conditions Installation position Moisture Ventilation and pressure compensation 4 Mounting 4 1 General instructions Make sure that all parts of the instrument coming in direct contact with the process especially the sensor element process seal and process fitting are suitable for the existing process conditions such as process pressure process temperature as well as the c
10. 6 x TD range 0 100 C 32 212 F Outside the compensated tempera 0 15 96 0 15 x TD ture range Thermal change current output Applies also to the analogue 4 20 mA current output and refers to the set span Thermal change current output 0 05 10 K max 0 15 each with 40 80 C 40 176 F 9 Incl non linearity hysteresis and non repeatability VEGABAR 52 4 20 mA 45 10 Supplement VEGA Fig 19 Thermal change current output Long term stability according to DIN 16086 and IEC 60770 1 Applies to digital HART interface as well as to analogue current output 4 20 mA under refer ence conditions Specifications refer to the set span Turn down TD is the relation nominal meas uring range set span Long term drift of the zero signal For one year lt 0 05 x TD For five years 0 1 276 x TD Forten years 0 296 x TD Ambient conditions Ambient storage and transport temperature Standard version 40 80 C 40 176 F Versions IP 66 IP 68 1 bar and IP 68 20 80 C 4 176 F 25 bar connection cable PUR Version IP 66 IP 68 1 bar connec 20 60 C 4 140 F tion cable PE Process conditions The specifications of the pressure stage and product temperature are used as an overview The specifications on the type label are applicable Pressure stage process fitt
11. 9 Service hotline 35 Span adjustment 29 T Temperature limits 12 Total deviation 36 Type plate 7 U Unit of measurement 24 27 V Voltage supply 9 15 W WEEE directive 40 Wiring plan 18 20 Z Zero adjustment 28 VEGABAR 52e 4 20 mA 63 Printing date VEGA THORNE amp DERRICK UK All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice VEGA Grieshaber KG Schiltach Germany 2013 Tel 44 0 191 490 1547 Fax 44 0 191 477 5371 Email northernsales thorneandderrick co uk Website www heattracing co uk www thorneanderrick co uk 367 16 EN 130321 C
12. can also find the serial num ber on the inside of the instrument This operating instructions manual applies to the following instrument versions e Software from 3 82 3 2 Principle of operation VEGABAR 52 is a pressure transmitter for use in the paper food processing and pharmaceutical industries as well as in water sewage water plants Depending on the version it is used for level gauge absolute pressure or vacuum measurement Measured products are gases vapours and liquids also those containing abrasive sub stances Sensor element is the CERTEC measuring cell with robust depend ent on the process fitting also front flush abrasion resistant ceramic diaphragm The process pressure causes a capacitance change in the measuring cell via the ceramic diaphragm This change is con verted into an appropriate output signal and outputted as measured value VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 3 Product description Seal concept Voltage supply Packaging Transport Transport inspection The CERTEC measuring cell is also equipped with a temperature sensor The temperature value can be displayed via the display and adjustment module as well as processed via the signal output with digital versions As a standard feature the CERTEC measuring cell is equipped with a lateral recessed seal Instruments with double seal have an additional front seal Instruments with hygi
13. connection compartment e External display and adjustment unit Note You can find detailed information on the adjustment in the operating instructions manual Display and adjustment module 6 2 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the display and adjustment module in the desired position on the electronics you can choose any one of four different posi tions each displaced by 90 3 Press the display and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The display and adjustment module is powered by the sensor an ad ditional connection is not necessary VEGABAR 52 4 20 mA 21 6 Set up with the display and adjustmen module PLICSCOM rm Fig 15 Insert display and adjustment module Note If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 6 3 Adjustment system Fig 16 Display and adjustment elements 1 LC display 2 Indication of the menu item number Key functions 3 Adjustment keys e O
14. out max adjustment In the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values Information The steps 1 3 and 4 are not necessary for instruments which are already preset according to customer specifications You can find the data on the type label on the instrument or in the menu items of the min max adjustment The display and adjustment module enables the adjustment without filling or pressure Thanks to this you can carry out your settings already in the workshop without the instrument having to be installed VEGABAR 52e 4 20 mA 23 6 Set up with the display and adjustment module PLICSCOM VEGA The actual measured value is also displayed in the menu items for min max adjustment Select unit In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display To select the adjustment unit in the example switching over from bar to mbar proceed as follows 1 Push the OK button in the measured value display the menu overview is displayed gt Basic adjustment Display Diagnostics Service Info 2 Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement b
15. the peak values to the actual values Reset Select reset V Reset Basic adjustment Peak value measured value Peak value temperature Basic adjustment The Reset Basic adjustment resets the values of the following menu items Menu section Function Reset value Basic settings Zero Min adjustment Measuring range begin Span Max adjustment Measuring range end Density 1 kg l Density unit kg l Damping 1s Linearization Linear Sensor TAG Sensor 9 With instruments with signal output 4 20 mA HART 30 VEGABAR 52 4 20 mA Le 0 L N3 9129 36716 EN 130321 6 Set up with the display and adjustment module PLICSCOM Optional settings Menu section Function Reset value Display Displayed value 1 bar Displayed value 2 Display unit Volume l Scaling 0 00 to 100 0 Decimal point indication 8888 8 Service Current output charac 4 20 mA teristics Current output failure lt 3 6 mA Current output min 3 8 mA current Current output max 20 5 mA current The values of the following menu items are not reset with Reset Menu section Function Reset value Basic settings Unit of measurement No reset Temperature unit No reset Position correction No reset Display Backlight No reset Service Language No reset Application No reset Peak value
16. unit is thus switched over from bar to m Proceed as follows to select the temperature unit 1 Activate the selection with OK and select Temperature unit with 2 Activate the selection with OK and select the requested unit with gt e g F 3 Confirm with OK The temperature unit is hence switched over from C to F Proceed as follows 1 Activate in the menu item Position correction the selection with OK Position correction Offset 0000 mbar 53 mbar E 2 Select with gt J e g to accept actual measured value Position correction Accept current measured value gt Accept Edit 3 Confirm with OK and move to min zero adjustment with gt Proceed as follows 1 Edit the value in the menu item Min adjustment with OK Min adjustment 4000 0 3n 0000 0 mbar 0000 0 mbar Set the requested percentage value with and gt Confirm with OK and edit the requested mbar value Set the requested mbar value with and gt Confirm with and move to max adjustment with gt The min adjustment is finished a Pf ON Information For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display 9 Selection options C F VEGABAR 52e 4 20 mA 25 6 Set up with the display and adjustment module PLICSCOM VEGA Carry out max adjust ment Parameter
17. 25 2 psig 14 5 psig 1 472 52 psig 942 7 psig 14 5 psig 14 50 145 0 psig 1305 psig 14 50 psig 1 362 6 psig 1885 psig 14 5 psig 1 870 2 psig 2901 psig 14 50 psig 0 725 0 725 psig 217 6 psig 2 901 psig 1 450 1 450 psig 290 1 psig 5 801 psig 2 901 2 901 psig 435 1 psig 11 60 psig 7 252 7 252 psig 507 6 psig 14 50 psig Absolute pressure 0 1 405 psi 217 6 psi 0 psi 0 14 5 psi 507 6 psi 0 psi 0 36 26 psi 725 2 psi 0 psi 0 72 52 psi 942 7 psi 0 psi 0 145 0 psi 1305 psi 0 psi 0 362 6 psi 1885 psi 0 psi 0 870 2 psi 2901 psi 0 psi Reference conditions and actuating variables according to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 15 25 C 59 77 F Temperature Relative humidity Air pressure Determination of characteristics Characterstic curve 45 75 860 1060 mbar 86 106 kPa 12 5 15 4 psig Limit point adjustment according to IEC 61298 2 Linear 44 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement Reference installation position upright diaphragm points downward Influence of the installation position lt 0 2 mbar 20 Pa 0 003 psig Deviation determined according to the limit point method according to IEC 607709 Applies to the digital signal output HART Profibus PA Foundation Fieldbus as well as to ana logue cur
18. DC Ex ia instrument 12 30V DC Exd instrument 18 36 V DC Operating voltage with illuminated display and adjustment module Non Ex instrument 20 36 V DC Ex ia instrument 20 30 V DC Exd instrument 20 36 V DC Permissible residual ripple 100Hz U lt 1V 100 Hz 10 kHz U 10 mV Load see diagram N 1000 750 500 7 250 7 Fig 20 Voltage diagram 1 Voltage limit Ex ia instrument 2 Voltage limit non Ex Ex d instrument 3 Operating voltage Electrical protective measures Protection rating Housing standard IP 66 IP 67 Aluminium and stainless housing IP 68 1 bar optionally available Process component in IP 68 version IP 68 25 bar External housing IP 65 IP 66 IP 68 0 2 bar Overvoltage category I Protection class Il Functional safety SIL Functional safety is already activated on instruments with SIL qualification ex factory On instru ments without SIL qualification ex factory the functional safety must be activated by the user via the display and adjustment module or via PACTware for applications according to SIL 14 Instruments with gauge pressure measuring ranges cannot detect the ambient pressure when submerged e g in water This can lead to falsification of the measured value 15 Only with instruments with absolute pressure ranges VEGABAR 52e 4 20 mA 49 10 Supplement VEGA Functional safety ac
19. F n and longterm stability Fa F practical deviation or utility error Foa Foon F total perf stab Fui V F 5 F9 With the analogue signal output there is also the error of the current output F according to DIN 16086 is the sum of basic is also called maximum total 9 Fault message can also appear if the pressure is higher than the nominal range 36 VEGABAR 52 4 20 mA Le 0 L N3 9129 36716 EN 130321 8 Maintenance and fault rectification Example Fer WF Fig F F perf With e F a Total deviation F er Basic accuracy F a Long term drift F Temperature coefficient influence of medium or ambient temperature F Deviation e F Error current output Pressure measurement in the pipeline 8 bar 800 KPa Product temperature 50 C hence within the compensated range VEGABAR 52 with measuring range 10 bar Calculation of the set Turn Down TD 10 bar 8 bar TD 1 25 Basic accuracy digital output signal in percent Foon V F F9 F 0 05 0 1 x TD F 0 075 For V 0 05 96 0 1 96 x 1 25 0 075 Fert 0 19 Total deviation digital output signal in percent F F F total perf stab F___ 0 1 x TD year stab F 0 1 96 x 1 25 year stab F 0 125 stab Fa 0 19 0 125 0 315 total Total deviation digital output signal absolute F ya 0 315 x 8 bar 100 25 2 mbar total Basic acc
20. GA agency serving you 8 2 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults VEGABAR 52 offers maximum reliability Nevertheless faults can oc cur during operation These may be caused by the following e g e Sensor e Process e Voltage supply e Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the display and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined and the faults rectified this way Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged Connect a handheld multimeter in the suitable measuring range ac cording to the wiring plan VEGABAR 52e 4 20 mA 35 8 Maintenance and fault rectification VEGA Error messages via the display and adjustment module Reaction after fault recti fication Total deviation Error code Cause Rectification 4 20mA _ Level fluctuations Set the integration ti
21. Info 3 Select the menu item Application with gt and edit with OK Warning Note the warning Output can change 4 Select with gt OK and confirm with OK 5 Select Process pressure from the list and confirm with OK In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display To select the adjustment unit in the example switching over from bar to mbar proceed as follows 1 Push the OK button in the measured value display the menu overview is displayed gt Basic adjustment Display Diagnostics Service Info 2 Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement barV Temperature unit CV 3 Activate the selection with OK and select Units of measure ment with gt 4 Activate the selection with OK and select the requested unit with gt in the example mbar 5 Confirm with OK and move to position correction with gt 2 Selection options mbar bar psi Pa kPa MPa inHg mmHg inH O mmH 0O VEGABAR 52e 4 20 mA 27 6 Set up with the display and adjustment module PLICSCOM VEGA The adjustment unit is thus switched over from bar to mbar Proceed as follows to select the temperature unit 1 Activate the selection with OK and select Temperature unit with gt 2 Activate the selection with OK and select the re
22. K key Move to the menu overview Confirm selected menu Edit parameter 22 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 6 Set up with the display and adjustment module PLICSCOM Adjustment system Level or process pres sure measurement Parameter adjustment Level measurement Save value e gt key to select Menu change Select list entry Select editing position e key Change value of the parameter e ESC key interrupt input Jump to next higher menu The sensor is adjusted via the four keys of the display and adjust ment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 4 Setup steps VEGABAR 52 can be used for level as well as for process pressure measurement Default setting is level measurement The mode can be changed in the adjustment menu Depending on the application only the respective subchapter Level or process pressure measurement is of importance There you find the individual adjustment steps Level measurement Set up VEGABAR 52 in the following sequence 1 Selecting adjustment unit density unit 2 Carry out a position correction 3 Carry out min adjustment 4 Carry
23. L N3 9129 36716 EN 130321 8 Maintenance and fault rectification data and displays the actual hardware and software version of the sensor This takes approximately 60 s Push the button Update software and select the previously extracted hex file Then the software update can be started The additional files are installed automatically Depending on the sensor this procedure lasts up to 1 h Then the message appears Software update suc cessfully executed 8 6 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from our Internet homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without hav ing to call back for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please ask the agency serving you for the address of your return shipment You can find the respective contact data on our website www vega com under Company VEGA worldwide VEGABAR 52 4 20 mA 39 9 Dismounting 9 Dismounting 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mo
24. Pa 35 bar 3500 kPa 1 bar 100 kPa Absolute pressure 0 0 1 bar O 10 kPa 15 bar 1500 kPa 0 bar abs 0 1 bar O 100 kPa 35 bar 3500 kPa 0 bar abs 0 2 5 bar O 250 kPa 50 bar 5000 kPa 0 bar abs 0 5 bar O 500 kPa 65 bar 6500 kPa 0 bar abs 0 10 bar O 1000 kPa 90 bar 9000 kPa 0 bar abs 0 25 bar O 2500 kPa 130 bar 13000 kPa 0 bar abs 0 60 bar O 6000 kPa 200 bar 20000 kPa 0 bar abs Nominal measuring ranges and overload capacity in psi Values less than 1 bar cannot be set VEGABAR 52e 4 20 mA 43 10 Supplement VEGA The specifications are only an overview and refer to the measuring cell Limitations due to the ma terial and version of the process fitting are possible The specifications on the nameplate apply Nominal range Overload capacity max pressure Overload capacity min pres sure Gauge pressure 0 1 450 psig 217 6 psig 2 900 psig 0 2 901 psig 290 1 psig 5 802 psig 0 5 802 psig 435 1 psig 11 60 psig 0 14 50 psig 507 6 psig 14 5 psig 0 36 26 psig 725 psig 14 50 psig 0 72 52 psig 942 7 psig 14 50 psig 0 14 50 psig 1305 psig 14 50 psig 0 362 6 psig 1885 psig 14 50 psig 0 870 2 psig 2901 psig 14 50 psig 14 5 O psig 507 6 psig 14 50 psig 14 5 21 76 psig 7
25. Set up with the display and adjustment module PLICSCOM Carry out span adjust ment ie bale Linearization curve Copy sensor data Proceed as follows 1 Edit the mbar value in the menu item span with OK Span 100 0 el 1000 0 mbar 4P 0000 0 mbar Information The displayed pressure for 100 corresponds to the nominal meas uring range of the sensor in the above example 1 bar 1000 mbar 2 Setthe requested mbar value with gt and OK 3 Confirm with OK and move to the menu overview with ESC The span adjustment is finished Information For an adjustment with pressure simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside param eter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level e g in a horizontal cylindri cal or spherical tank and the indication or output of the volume is required Corresponding linearisation curves are preprogrammed for these vessels They represent the correlation between the level per centage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also
26. The min and max temperature or pressure values are each reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Display and adjustment module 6 5 Menu schematic Information Depending on the version and application the highlighted menu windows may not always be available VEGABAR 52 4 20 mA 31 6 Set up with the display and adjustment module PLICSCOM Basic adjustment Diagnostics 2 VEGABAR 52 4 20 mA Lc 0 L N3 9129 36716 EN 130321 VEGA 6 Set up with the display and adjustment module PLICSCOM Service VEGABAR 52 4 20 mA 7 Set up with PACTware and other adjustment programs VEGA VEGACONNECT directly on the sensor 7 Set up with PACTware and other adjustment programs 7 1 Connect the PC via VEGACONNECT Fig 17 Connection of the PC via VEGACONNECT directly to the sensor 1 USB cable to the PC 2 VEGACONNECT 3 Sensor 7 2 Parameter adjustment with PACTware Further setup steps are described in the operating instructions manual DTM Collection PAC Tware attached to each CD and which can also be downloaded from our homepage A detailed description is available in the online help of PACTware and the VEGA DTMs No
27. acitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interfer ence signals remains Warning Considerable potential differences exist inside galvanic plants as well as vessels with cathodic corrosion protection Very large equalisa tion currents can flow through the cable screen when the screen is grounded on both ends To avoid this the cable screen must be connected to ground potential only on one end inside the switch ing cabinet in such applications The cable screen must not be connected to the internal ground terminal in the sensor and the outer ground terminal on the housing not to potential equalisation Information The metallic parts of the instrument transmitter process fitting etc are conductively connected with the inner and outer ground terminal on the housing This connection exists either as a direct metallic contact or via the shielding of the special connection cable on instru ments with external electronics You can find specifications on the po tential connections within the instrument in chapter Technical data Take note of the corresponding installation regulations for Ex applica tions In particular make sure that no potential equalisation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connecti
28. adjustment Process pressure meas urement If the adjustment ranges are exceeded the message Outside param eter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Proceed as follows 1 Editthe value in the menu item Max adjustment with OK Max adjustment 100 0 j 1000 0 mbar 0000 0 mbar Information The displayed pressure for 100 corresponds to the nominal meas uring range of the sensor in the above example 1 bar 1000 mbar 2 Setthe requested percentage value with gt and OK 3 Confirm with OK and edit the requested mbar value 4 Set the requested mbar value with and gt 5 Confirm with OK and move to the menu overview with ESC The max adjustment is finished Information For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside param eter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Process pressure measurement Set up VEGABAR 52 in the following sequence Select application Process pressure measurement Select the unit of measurement Carry out a position correction Carrying out zero adjustment 5 Carry out span adjustment FON gt In the menu item Adjustment unit you select the physical un
29. arV Temperature unit cv 3 Activate the selection with OK and select Units of measure ment with gt 4 Activate the selection with OK and select the requested unit with gt in the example mbar 5 Confirm with OK and move to position correction with gt The adjustment unit is thus switched over from bar to mbar information 1 When switching over to adjustment in a height unit in the example from bar to m the density also has to be entered Proceed as follows 1 Push the OK button in the measured value display the menu overview is displayed 2 Confirm the menu Basic adjustment with OK the menu item Units of measurement will be displayed 3 Activate the selection with OK and select the requested unit with gt in the example m 4 Confirm with OK the submenu Density unit appears Unit of measurement Density unit p kg dm pcf 5 Select the requested unit e g kg dm with gt and confirm with OK the submenu Density appears Unit of measurement Selection options mbar bar psi Pa kPa MPa inHg mmHg inH O mmH 0 24 VEGABAR 52 4 20 mA Le 0 L N3 9129 36716 EN 130321 6 Set up with the display and adjustment module PLICSCOM Carry out a position cor rection Carry out min adjustment Density 0001000 kg dm 6 Enter the requested density value with gt and confirm with OK and move to position correction with gt The adjustment
30. ay Fig 8 Electronics and connection compartment single chamber housing 1 Spring loaded terminals for voltage supply 2 Ground terminal for connection of the cable screen Wiring plan 1 2 0000 Display Ot e Fig 9 Wiring plan single chamber housing 1 Voltage supply Signal output 5 4 Wiring plan version IP 66 IP 68 1 bar Wire assignment con nection cable oo Fig 10 Wire assignment connection cable brown and blue to power supply or to the processing system 2 Shielding 1 18 VEGABAR 52 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 5 Connecting to power supply 5 5 Wiring plan external housing with version IP 68 Overview O Fig 11 VEGABAR 52 in IP 68 version 25 bar and axial cable outlet external housing Terminal compartment housing socket Fig 12 Connection of the sensor in the housing socket Brown Blue Yellow White Shielding Breather capillaries OO ROI VEGABAR 52 4 20 mA 19 5 Connecting to power supply Electronics and connec tion compartment for power supply Wiring plan external electronics Switch on phase
31. can view all software histories on our website www vega com Make use of this advantage and get registered for update information via e mail The following components are required to update the sensor soft ware e Sensor Voltage supply VEGACONNECT PC with PACTware Current sensor software as file At www vega com downloads go to Software Select under plics sensors and instruments Firmware updates the respective instru ment series and software version Load the zip file via the right mouse key with Save target as e g on the desktop of your PC Move with the right mouse key to the folder and select Extract all Save the extracted files for example on the desktop Connect the signal conditioning instrument to power supply and provide the connection from the PC to the instrument via the interface adapter Start PACTware and go via the menu Project to the VEGA project assistant Select USB and Set instruments online Activate the project assistant with Start The assistant establishes the con nection automatically and opens the parameter adjustment window Sensor it online parameter adjustment Connect this parameter adjustment window before you carry out further steps Select with the right mouse key the sensor in the project and go to Aaditional function Then click to Software update The window Sensor it software update opens PACTware checks now the sensor 38 VEGABAR 52 4 20 mA Le 0
32. cording to IEC 61508 4 Single channel architecture 1001D up to SIL2 double channel diversitary redundant up to SIL3 architecture 1002D You can find detailed information in the supplied Safety Manual of the instrument series or under www vega com Downloads Approvals Approvals Instruments with approvals can have different technical data depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals 10 2 Dimensions The following dimensional drawings represent only an extract of the possible versions Detailed dimensional drawings can be downloaded on www vega com under Downloads and Drawings The double chamber housings are only available for Ex d version with instruments with 4 20 mA signal output Plastic housing 84 mm 3 31 o 79 mm 8 31 M16x1 5 112 mm 4 41 112 mm 4 41 M20x1 5 Ye NPT M20x1 5 Ye NPT D Fig 21 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version 50 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement
33. eascaeccansasetxeaacea sess id OD6FAlOlis E i mature eet tastes is Fer te EXER TR ERROR LSE HEEP CERE FRAT RES AA ERE DRE RERER SERIE DREA ERR eee TIR FERES 3 4 Packaging transport and storage 3 5 Accessories and replacement parts eeeeeeeee sees seks eee eene ennt nn netten nnne 10 4 Mounting 44 Gernetalinstr clions aie e he ie e e ei a de deferta 11 42 Mounting SIOpS oec ete esci sage ee P e Fee pes eso e aue Feb ieu a ere 13 43 Mounting steps external housilig 2 2i eret mt rera tore aaier rna 13 5 Connecting to power supply 5 Preparing the CODfectiOm oe coeno iia isnt each 5 2 Connection proCedUre 2 reet aterert tne eaa EE P ERR Ee Ee teas 5 3 Wiring plan single chamber housing ig 5 4 Wiring plan version IP 66 IP 68 1 bar eene enne nnne nene nnn nennen nenne 18 5 5 Wiring plan external housing with version IP 68 sssseeeeee 19 bio Swilchion Phases cct nee tre eet ruta e Ee Pod e eaae Po ERE E Ee bead 20 6 Set up with the display and adjustment module PLICSCOM 6 1 JShortdescripllon i ssoe inre rrr eh m v C EE Y HER ers 6 2 Insert display and adjustment module m 6 3 Adjustment System treni net rr ierra peperere G A SOUP StODS e eds 6 5 Menu scherralic rn ntn tinh ir eene rea pipere e aa 7 Setup with PACTware and other adjustment programs 7 1 Connect the PC via VEGACONNECT c c cccsssseccssssescssscees
34. ectromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland We generally recommend the use of screened cable for HART multi drop mode On the instrument with cable entry Y 2 NPT and plastic housing there is a metallic 2 threaded insert moulded into the plastic housing Caution No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert Standard grease can contain additives that corrode the connection between threaded insert and VEGABAR 52e 4 20 mA 15 5 Connecting to power supply VEGA Cable screening and grounding 9 Single Double chamber housing housing This would influence the stability of the connection and the tightness of the housing If screened cable is necessary connect the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisa tion low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic cap
35. ediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGABAR 52 is a pressure t
36. enic fitting are equipped with a gap free form seal 4 20 mA two wire electronics for voltage supply and measured value transmission on the same cable The supply voltage range can differ depending on the instrument ver sion The exact range is stated in chapter Technical data The backlight of the display and adjustment module is powered by the sensor The prerequisite for this is a supply voltage at a certain level The exact voltage specifications are stated in chapter Technical data The optional heating requires its own operating voltage You can find details in the supplementary instructions manual Heating for display and adjustment module This function is generally not available for approved instruments 3 3 Operation The instrument can be adjusted with the following adjustment media e With the display and adjustment module e with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT DTM standard e g PACTware and PC 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of
37. gt 1200 N 270 pounds force 5m 16 4 ft 1000 m 3281 ft 25 mm 0 985 in 8 mm 0 315 in Black Blue Connection cable between IP 68 instrument and external housing Configuration Wire cross section Wire resistance Standard length Max length Min bending radius at 25 C 77 F Diameter approx Colour Cable entry plug External housing Spring loaded terminals for wire cross section up to Display and adjustment module Voltage supply and data transmission Indication Adjustment elements Protection rating unassembled mounted into the sensor without cover Material Housing Inspection window Voltage supply Operating voltage four wires one suspension wire one breather capillary screen braiding metal foil mantle 0 5 mm AWG 20 lt 0 036 Q m 0 011 Q ft 5 m 16 40 ft 180 m 590 5 ft 25 mm 0 985 in 8 mm 0 315 in Blue 1 x cable gland M20 x 1 5 cable 5 9 mm 1x blind plug M20 x 1 5 Or 12x plug depending on the version 12 M200x21 5 2 5 mm AWG 14 blind stopper through the sensor LC display in dot matrix 4 keys IP 20 IP 40 ABS Polyester foil 13 Depending on the version M12 x 1 according to ISO 4400 Harting 7 8 FF 48 VEGABAR 52 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement Non Ex instrument 12 36V
38. hemical properties of the medium You can find the specifications in chapter Technical data and on the nameplate Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of a display and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the display and adjustment module in four different positions each displaced by 90 Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This ap plies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels 6 69 Fig 3 Measures against moisture penetration The ventilation of the electronics housing as well as the atmospheric pressure compensation for the measuring cell are realised via a filter element in the area of the cable gland VEGABAR 52 4 20 mA 11 4 Mounting Temperature limits AN ID oye mon e C J Fig 4 Position of the filter element 1 Filter element 2 Blind plug Caution Due to the filte
39. ing Thread 316L depending on connec PN 10 PN 60 PN 160 tion Thread Aluminium PN 25 Thread PVDF PN 10 Hygienic fittings 316L depending on PN 6 PN 10 PN 25 PN 40 PN 40 only with DRD and connection DIN 11851 Flange 316L PN 16 PN 40 150 Ibs 300 Ibs 600 Ibs Flange with extension 316L without PN specification PN 16 PN 40 or 150 Ibs 300 Ibs 600 Ibs Flange flattened on both sides 316L PN 10 Flange PVDF PN 16 46 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement Product temperature depending on the measuring cell seal Measuring cell seal Product temperature standard Product temperature version version with extended temperature range FKM VP2 A 20 120 C 4 248 F 20 150 C 4 302 F FKM A P 70 16 40 120 C 40 248 F EPDM A P 75 5 KW75F 40 120 C 40 248 F 40 150 C 40 302 F 1 h 140 C 284 F cleaning tem perature EPDM ET 7056 40 120 C 40 248 F gt 1 h 140 C 284 F cleaning tem perature FFKM Kalrez 6375 20 120 C 4 248 F 20 150 C 4 302 F FFKM Perlast G75S 15 120 C 4 248 F 15 150 C 5 302 F FFKM Perlast G75B 15 120 C 4 248 F 15 150 C 5 302 F Vibration resistance mechanical vibrations w
40. it in which the adjustment should be carried out e g mbar bar psi The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values In the menu items zero and span you determine the span of the sensor the span corresponds to the end value Information The steps 1 3 and 4 are not necessary for instruments which are already preset according to customer specifications You can find the data on the type label on the instrument or in the menu items of the zero span adjustment 26 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 6 Set up with the display and adjustment module PLICSCOM Select application Pro cess pressure measure ment Select unit The display and adjustment module enables the adjustment without filling or pressure Thanks to this you can carry out your settings already in the workshop without the instrument having to be installed The actual measured value is displayed in addition to the menu items for zero span adjustment VEGABAR 52 is preset to application Level measurement Proceed as follows when switching over to application Process pressure measurement 1 Push the OK button in the measured value display the menu overview is displayed 2 Select the menu Service with gt and confirm with OK Basic adjustment Display Diagnostics gt Service
41. ith 4 g and 5 100 Hz Shock resistance Acceleration 100 g 6 ms Electromechanical data version IP 66 IP 67 Cable entry plug Single chamber housing 1 x cable gland M20 x 1 5 cable 5 9 mm 1x blind plug M20 x 1 5 or 1 x closing cap 2 NPT 1 x blind plug v NPT or 12x plug depending on the version 12x blind stopper M200x21 5 or 2 x blind plug M20 x 1 5 Spring loaded terminals for wire cross lt 2 5 mm AWG 14 section Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing 1 x IP 68 cable gland M20 x 1 5 1 x blind plug M20 x 1 5 or 1 x closing cap 2 NPT 1 x blind plug v NPT Connection cable Configuration four wires one suspension wire one breather capillary screen braiding metal foil mantle Wire cross section 0 5 mm AWG 20 9 With process fitting PVDF max 100 C 212 F 10 Tested according to the guidelines of German Lloyd GL directive 2 11 Tested according to EN 60068 2 27 12 Depending on the version M12 x 1 according to ISO 4400 Harting 7 8 FF VEGABAR 52e 4 20 mA 47 10 Supplement Wire resistance Tensile strength Standard length Max length Min bending radius at 25 C 77 F Diameter approx Colour Non Ex version Colour Ex version Electromechanical data version IP 68 lt 0 036 Q m 0 011 Q ft
42. m with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 3 Product description Scope of delivery Constituent parts Type plate 3 Product description 3 1 Configuration The scope of delivery encompasses e VEGABAR 52 process pressure transmitter e Documentation this operating instructions manual Test certificate for pressure transmitters Safety Manual 31637 VEGABAR series 50 and 60 4 20 mA HART optional Operating instructions manual 27835 Display and adjustment module PLICSCOM optional Supplementary instructions manual 31708 Heating for display and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates The VEGABAR 52 consists of the components e Process fitting with measuring cell e Housing with electronics optionally available with plug connector e Housing cover optionally available with display and adjustment module The components are available in different versions
43. mber version precision casting Stainless steel housing in protection rating IP 66 IP 68 1 bar 93 mm 105 mm 4 13 103mm 8 66 uos 4 067 p 77 mm 3 03 5 x E E m M20x1 5 M20x1 5 Y2 NPT M20x1 5 wr Fig 25 Housing versions in protection IP266 1P768 10bar with integrated display and adjustment module the housing is 92imm 0 352lin higher 1 Single chamber version electropolished 2 Single chamber version precision casting 2 Double chamber version precision casting 52 VEGABAR 52 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement External housing with version IP 68 65 mm 2 68 DD E tim e 8 E g g E E 110 mm x 90 mm 4 33 x 3 54 66 mm 2 60 Fig 26 IP 68 version with external housing plastic version 1 Lateral cable outlet 2 Axial cable outlet E E E E E 110 mm x 90 mm 4 33 x 3 54 Fig 27 External housing Stainless steel version 1 Lateral cable outlet 2 Axialcable outlet 3 Seal2 mm 0 079 in only with 3A approval VEGABAR 52 4 20 mA 53 10 Supplement VEGABAR 52 threaded fitting 1 i g ol SW 27 mm E E 1 1 46 e GWA ES g gi amp l V amp
44. me via the signal not display and adjustment module or stable PACTware No atmospheric pres Check the pressure compensation sure compensation in the housing and clean the filter element if necessary 4 20mA Connection to volt Check connection according to signal miss age supply wrong chapter Connection steps and ing if necessary correct according to chapter Wiring plan No power supply Check cables for breaks repair if necessary Operating voltage Check adapt if necessary too low or load resist ance too high Current sig Electronics module Exchange the instrument or send it nal greater or measuring cell de in for repair than22mA fective or less than 3 6 mA In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed Error code Cause Rectification E013 no measured value Exchange the instrument or send it available9 in for repair E017 Adjustment span too repeat with modified values small E036 no operable sensor Carry out a software update or send software instrument for repair E041 Hardware error Exchange the instrument or send it in for repair Depending on the reason for the fault and the measures taken the steps described in chapter Set up may have to be carried out again 8 3 Calculation of total deviation according to DIN 16086 The total deviation F sta accuracy
45. nd version of the process fitting are possible The specifications on the nameplate apply Nominal range Overload capacity max pressure Overload capacity min pres sure Gauge pressure O 0 1 bar O 10 kPa 15 bar 1500 kPa 0 2 bar 20 kPa 0 0 2 bar O 20 kPa 20 bar 2000 kPa 0 4 bar 40 kPa 0 0 4 bar O 40 kPa 30 bar 3000 kPa 0 8 bar 80 kPa 0 1 bar O 100 kPa 35 bar 3500 kPa 1 bar 100 kPa 0 2 5 bar O 250 kPa 50 bar 5000 kPa 1 bar 100 kPa 0 5 bar O 500 kPa 65 bar 6500 kPa 1 bar 100 kPa 0 10 bar O 1000 kPa 90 bar 9000 kPa 1 bar 100 kPa 0 25 bar O 2500 kPa 130 bar 13000 kPa 1 bar 100 kPa 0 60 bar O 6000 kPa 200 bar 20000 kPa 1 bar 100 kPa 1 O bar 100 0 kPa 35 bar 3500 kPa 1 bar 100 kPa 1 1 5 bar 100 150 kPa 50 bar 5000 kPa 1 bar 100 kPa 1 5 bar 100 500 kPa 65 bar 6500 kPa 1 bar 100 kPa 1 10 bar 100 1000 kPa 90 bar 9000 kPa 1 bar 100 kPa 1 25 bar 100 2500 kPa 130 bar 13000 kPa 1 bar 100 kPa 1 60 bar 100 6000 kPa 200 bar 20000 kPa 1 bar 100 kPa 0 05 0 05 bar 5 5 kPa 15 bar 1500 kPa 0 2 bar 20 kPa 0 1 0 1 bar 10 10 kPa 20 bar 2000 kPa 0 4 bar 40 kPa 0 2 0 2 bar 20 20 kPa 30 bar 3000 kPa 0 8 bar 80 kPa 0 5 0 5 bar 50 50 k
46. on procedure Proceed as follows 1 Unscrew the housing cover 2 Ifa display and adjustment module is installed remove it by turn ing it to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm of the cable mantle strip approx 1 cm insulation from the individual wires 5 Insert the cable into the sensor through the cable entry 6 Liftthe opening levers of the terminals with a screwdriver see following illustration 7 Insert the wire ends into the open terminals according to the wir ing plan 16 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 5 Connecting to power supply 9 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 11 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 12 Screw the housing cover back on The electrical connection is hence finished y gt Fig 7 Connection steps 6 and 7 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version VEGABAR 52 4 20 mA 17 5 Connecting to power supply Electronics and connec tion compartment Displ
47. pational safety measures with the current valid rules and regulations and also take note of new regula tions 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed VEGABAR 52e 4 20 mA 2 For your safety VEGA 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guide lines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 Measuring range permissible process pressure Due to the application a measuring cell with a measuring range higher than the permissible pressure range of the process fitting may have been integrated The permissible process pressure is stated with Process pressure on the type label see chapter 3 1 Configuration For safety reasons this range must not be exceeded 2 8 Fulfillment of NAMUR recommendations The device fulfills the requirements of the applicable NAMUR recom mendations 2 9 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 10 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management syste
48. quested unit with gt e g F 3 Confirm with OK The temperature unit is hence switched over from C to F Carry out a position cor Proceed as follows rection 1 Activate in the menu item Position correction the selection with OK Position correction Offset u P ze 0000 mbar AP 53 mbar 2 Select with 2 e g to accept actual measured value Position correction Accept current measured value gt Accept Edit 3 Confirm with OK and move to min zero adjustment with gt Carrying out zero adjust Proceed as follows ment 1 Edit the mbar value in the menu item zero with OK Zero 000 0 3 0000 0 mbar AP 0000 0 mbar 2 Set the requested mbar value with and gt 3 Confirm with and move to span adjustment with 5 The zero adjustment is finished Information The zero adjustment shifts the value of the span adjustment The span i e the difference between these values however remains unchanged Information For an adjustment with pressure simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside param eter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Selection options C F 28 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 6
49. r effect the pressure compensation is time delayed When opening closing the housing cover quickly the measured value can change for a period of approx 5 s by up to 15 mbar Information Make sure that the filter element is always free of buildup during operation A high pressure cleaner may not be used for cleaning With instrument versions in protection IP 66 IP 68 1 bar the ventila tion is realised via the capillaries in the permanently connected cable The filter element is replaced by a blind plug Higher process temperatures often mean also higher ambient temperatures Make sure that the upper temperature limits stated in chapter Technical data for the environment of the electronics hous ing and connection cable are not exceeded Fig 5 Temperature ranges 1 Process temperature 2 Ambient temperature 12 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 4 Mounting Welding the socket Sealing Screwing in threaded versions A Sealing Screwing in flange versions Sealing Screwing in hygienic fittings Wall mounting 4 2 Mounting steps For mounting VEGABAR 52 a welded socket is required You can find these components in the supplementary instructions manual Welded socket and seals Use the seal fitting belonging to the instrument or in case of NPT connections a high resistance sealing material Screw VEGABAR 52 into the welded socke
50. ransmitter for measurement of gauge pressure absolute pressure and vacuum You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of stand ard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free opera tion of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occu
51. read G EN 837 Thread G1 DIN 3852 A M44 x 1 25 DIN 13 Surface quality hygienic fittings typ Surface quality typ Materials non wetted parts Electronics housing External housing Socket wall mounting plate external housing Seal between socket and wall mount ing plate Seal below wall mounting plate Seal housing cover Inspection window in housing cover for display and adjustment module Ground terminal Ohmic contact Connection cable between transmitter and external electronics housing with IP 68 version Type label support on connection cable 4435 316L PVDF Alloy C 22 Alloy C 276 Duplex 1 4462 Titanium Grade 2 sapphire ceramic 99 9 oxide ceramic Glass solder FKM VP2 A A P70 16 EPDM A P 75 5 KW75F FFKM Kalrez 6375 Perlast G75S Perlast G75B Klingersil C 4400 Klingersil C 4400 FKM FFKM EPDM R 0 8 um Plastic PBT polyester Alu die casting powder coated 316L plastic PBT Polyester 316L plastic PBT Polyester 316L EPDM fixed connected EPDM only with 3A approval NBR stainless steel housing silicone Alu plastic hous ing Polycarbonate UL 746 C listed 316Ti 316L Between ground terminal and process fitting PUR PE hard VEGABAR 52e 4 20 mA 41 10 Supplement VEGA Connection cable with IP 68 1 bar version Weight approx Output variable Output signal Signal re
52. rent output 4 20 mA and refers to the set span Turn down TD is the ratio nominal measuring range set span Deviation with absolutely flush process fittings EV FT Turn down 1 1 up to 5 1 0 05 Turn down gt 5 1 0 01 6 x TD Deviation with version 0 075 96 Turn down 1 1 up to 5 1 0 075 Turn down 2 5 1 0 015 x TD Deviation with version 0 1 96 Turn down 1 1 upto 5 1 0 1 6 Turn down gt 5 1 lt 0 02 x TD Deviation with version 0 2 Turn down 1 1 upto5 1 0 2 Turn down gt 5 1 lt 0 04 6 x TD Deviation with absolute pressure measuring range 0 1 bar Turn down 1 1 up to 5 1 0 25 6 Turn down 5 1 0 0596 x TD Influence of the product or ambient temperature Thermal change zero signal and output span Applies to the digital signal output HART Profibus PA Foundation Fieldbus as well as to ana logue current output 4 20 mA and refers to the set span Turn down TD is the ratio nominal measuring range set span Thermal change zero signal and output span reference temperature 20 C 68 F n the compensated temperature lt 0 05 0 1 x TD range 0 100 C 32 212 F Outside the compensated tempera lt 0 05 0 15 x TD ture range Thermal change zero signal and output span with absolute pressure measuring range 0 1 bar reference temperature 20 C 68 F n the compensated temperature lt 0 1 0 1
53. sesesseeecesseeesseaeeesseaee sas 34 7 2 Parameter adjustment with PACTware sssssssssssseeeeeeeeeeneeen eene 34 8 Maintenance and fault rectification e LEUTE Er El 8 2 Rectify faults 8 3 Calculation of total deviation according to DIN 16086 sees 36 2 VEGABAR 52 4 20 mA LZEOE L N3 9129 36716 EN 130321 VEGA 10 Contents 8 4 Exchanging the electronics module eeeeeeeeeeee eene nnne nennen eene 38 8 5 Software update 8 6 Instrument repair rr rerit ni erre E Ere cie LE Ee Fee cantatas 39 Dismounting 93 Bismoblnt rigiSteps ecce re cran tee oa utra eo orae oett Tese 40 pLMMD oor 40 Supplement 10 1 Technical datas cene irre irina reren Ensinar asara VEEE PEE Ea VEN AEE HE C daas 41 10 2 Dimensions 3 E E A A A a A E 50 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product descrip tion Editing status 2013 03 11 VEGABAR 52e 4 20 mA 3 1 About this document VEGA gt me 1 About this document 1 4 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the imm
54. set in the menu item Display Linearization curve Linear Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the gt key Caution Note the following if the VEGABAR 52 with corresponding approval is used as part of an overfill protection system according to WHG Water Resources Act If a linearization curve is selected the measuring signal is no longer linearly proportional to the level This must be taken into consideration by the user particularly when setting the switching point on the limit signal indicator This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the display and adjustment module A description of the function is available in the operating instructions manual Display and adjustment module VEGABAR 52e 4 20 mA 29 6 Set up with the display and adjustment module PLICSCOM VEGA Reset The following data are read out or written with this function Adjustment Damping Linearization curve Sensor TAG Displayed value Display unit Scaling Current output Language Measured value presentation Unit of measurement The following safety relevant data are not read out or written SIL HART mode PIN Application Copy sensor data Copy sensor data The reset function resets all parameters adjusted by the user to the delivery status and
55. solution Failure signal output current Max output current Load Met NAMUR recommendation Dynamic behaviour output Run up time approx PE 0 8 8 kg 1 764 17 64 Ibs depending on process fitting 4 20 mA 1 6 HA mA value unchanged 20 5 mA 22 mA lt 3 6 mA adjust able 22 mA see load diagram under Power supply NE 43 10s 100 7 90 10 Fig 18 Sudden change of the process variable t dead time t rise time t jump response time 1 Process variable 2 Output signal Dead time Rise time Step response time Damping 63 of the input variable Input variable Adjustment 150 ms 100 ms 10 90 250 ms ti O s 10 90 0 999 s adjustable Adjustment range of the min max adjustment relating to the nominal measuring range Percentage value Pressure value 10 110 20 120 Adjustment range of the zero span adjustment relating to the nominal measuring range zero 20 95 42 VEGABAR 52 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement span Difference between zero and span Recommended max turn down Nominal measuring ranges and overload capability in bar kPa 120 120 max 120 of the nominal range 10 1 no limitation The specifications are only an overview and refer to the measuring cell Limitations due to the ma terial a
56. t Tighten the hexagon on the process fitting with a suitable wrench Wrench size see chapter Dimensions Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Seal the flange connections according to DIN ANSI with a suitable resistant seal and mount VEGABAR 52 with suitable screws Use the seal suitable for the respective process fitting You can find the components in the supplementary instructions manual Welded socket and seals 4 3 Mounting steps external housing 1 Mark the holes according to the following drilling template 2 Depending on the mounting surface fasten the wall mounting plate with 4 screws 90 mm 3 54 70 mm 2 76 8 mm 0 32 AX E MR WwW oe es I oO 9 i Y 110 mm 4 33 93 mm 3 66 n 9e Fig 6 Drilling template wall mounting plate VEGABAR 52e 4 20 mA 13 4 Mounting VEGA Tip Mount the wall mounting plate so that the cable entry of the socket housing points downward The socket housing can be displaced by 180 to the wall mounting plate Warning The four screws of the socket housing must only be hand screwed A torque gt 5 Nm 3 688 Ibf ft can damage the wall mounting plate 14 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 5 Connec
57. te Keep in mind that for setup of VEGABAR 52 DTM Collection in the actual version must be used All currently available VEGA DTMs are included as a DTM Collection on a CD They can be purchased for a token fee from the responsible VEGA agency In addition the actual PACTware version is also avail able on this CD In addition this DTM Collection incl the basic version of PACTware can be downloaded free of charge from the Internet Move via www vega com and Downloads to Software 34 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 8 Maintenance and fault rectification Maintenance Cleaning Reaction when malfunc tions occur Failure reasons Fault rectification 24 hour service hotline Check the 4 20 mA signal 8 Maintenance and fault rectification 8 1 Maintain If the instrument is used properly no special maintenance is required in normal operation In some applications product buildup on the diaphragm can influence the measuring result Depending on the sensor and application take precautions to ensure that heavy buildup and especially a hardening thereof is avoided If necessary clean the diaphragm Make sure that the materials are resistant to the cleaning process see resistance list under Services on www vega com The wide variety of applications of chemical seals makes special cleaning instructions necessary for each applica tion Please ask the VE
58. the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with VEGABAR 52e 4 20 mA 3 Product description VEGA Storage Storage and transport temperature Display and adjustment module Flanges Measuring instrument holder Protective cover Electronics module Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notinthe open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 3 5 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor and removed at any time You can find further information in the operating instructions Display and adjustment module PLICSCOM Document ID 27835 Flanges are available in different versions according to the following standards DIN 2501 EN 1092
59. ting to power supply Safety instructions Voltage supply Connection cable Cable gland 2 NPT A 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e lfovervoltage surges are expected overvoltage arresters should be installed Tip We recommend using VEGA overvoltage arresters B63 48 and USB 62 36G X In hazardous areas you must take note of the respective regulations conformity and type approval certificates of the sensors and power supply units Power supply and current signal are carried on the same two wire cable The voltage supply range can differ depending on the instru ment version The data for power supply are specified in chapter Technical data Provide a reliable separation between the supply circuit and the mains circuits according to DIN EN 61140 VDE 0140 1 The VEGA power supply units VEGATRENN 149A Ex VEGASTAB 690 as well as all VEGAMETs and VEGASCANs meet this requirement Keep in mind the following additional factors that influence the operat ing voltage e Output voltage of the power supply unit can be lower under nomi nal load with a sensor current of 20 5 mA or 22 mA in case of fault message e Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without screen If el
60. unting and Connecting to power supply and carry out the listed steps in reverse order 9 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal 40 VEGABAR 52 e 4 20 mA Le 0 L N3 9129 36716 EN 130321 VEGA 10 Supplement 10 Supplement 10 1 Technical data General data Parameter pressure Gauge pressure absolute pressure vacuum Measuring principle Communication interface Ceramic capacitive dry measuring cell PC bus Materials and weights Material 316L corresponds to 1 4404 or 1 Materials wetted parts Process fitting Diaphragm Joining material diaphragm Basic ele ment measuring cell Measuring cell seal Material seal process fitting Th
61. uracy analogue output signal in percent Fs VE Fy F F 0 05 0 1 x TD F 0 075 F 0 15 Fuer X 0 05 96 0 1 96 x 1 25 0 075 0 15 F ot 0 24 96 Total deviation analogue output signal in percent F F F total perf stab F_ 0 1 x TD year stab F 0 1 96 x 1 25 year stab F 0 125 stab F sa 0 24 0 125 0 365 total VEGABAR 52e 4 20 mA 37 8 Maintenance and fault rectification VEGA Load sensor software to PC Prepare update Load software into sen sor Total deviation analogue output signal absolute F ta 0 365 x 8 bar 100 29 2 mbar total 8 4 Exchanging the electronics module In case of a defect the electronics module can be exchanged by the user against an identical type If no electronics module is available on side the module can be ordered from the agency serving you Ordering and exchange are possible with or without sensor serial number The electronics module with serial number includes order specific data such as factory setting seal material etc These are not included in the electronics module without serial number The serial number is stated on the type label of VEGABAR 52 or on the delivery note 8 5 Software update The software version of VEGABAR 52 can be determined as follows e onthe type label of the electronics e Viathe display and adjustment module e via PACTware You
62. ww vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jluuna npogykynn cbupmb BETA 3auujarorcs no BceMy Mupy npaBaMM Ha MHTeTITIEKTyaTIBHylO co6crBeHHOCTb JanbHeliwyto wHcpopvauyro cvorpure Ha caltre www vega com VEGAJXK JI MELREA ARTA HE amp iB 2 TM yh lt www vega com gt 10 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 62 VEGABAR 52 4 20 mA LZEOE L N3 9129 36716 EN 130321 VEGA INDEX INDEX A Accessories Display and adjustment module 10 Flanges 10 Measuring instrument holder 10 Protective cover 10 Application area 8 C Cable entry 15 Cable screening 16 Check output signal 35 Connection cable 15 Connection VEGACONNECT directly on the sensor 34 Copy sensor data 29 D Disposal 40 E Electronics and connection compartment 18 Error messages 36 F Fault rectification 35 H Hotline 35 Installation position 11 L Linearization curve 29 M Maintenance 35 Max adjustment 26 Min adjustment 25 Moisture 11 Mounting external housing 13 P Position correction 25 28 Pressure compensation 11 Process conditions 11 R Recycling 40 Repair form 39 Replacement parts Electronics module 10 Reset 30 Return form 39 S Safety data sheet 39 Seal concept
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