OPERATING INSTRUCTIONS English Vector 1850 E
Contents
1. The display will flash to indicate that the set point reading being displayed is a non entered value The message centre will show TO SCROLL THEN TO SAVE The set point display will flash for 5 seconds of until the EQUAL key is pressed 2 Press the EQUAL ENTER E3 key to save the new set point 3 Verify that the message SET POINT CHANGED is displayed on the message centre for 5 seconds Remarks Set points of 30 C to 32 C 22 F to 89 F may be entered via the keypad The controller always retains the last entered set point in memory Set point can not be changed when unit is in Pretrip or when viewing Alarm List Data List or Functional Parameters Depressing the EQUAL key B will cause the new displayed set point value to become active If the display is flashing and the new value is not entered after 5 seconds or no keyboard activity the display will flash for 10 seconds with SET POINT NOT CHANGED displayed and then revert back to the last set point All other keys are active at this time and may be pushed while the display is flashing TIP You may press and hold the UP or DOWN t arrow key to change the set point The longer u the key is held the faster the setting will change 7 6 Start Stop operation 1 Press the START STOP CONTINUOUS key Gahee until the START STOP Light 2 on the controller illuminates 2 Verify that START STOP MODE SELECTED is displayed on the messag2. If trip start is acknowledged by the data recorder TRIP START ENTERED will be displayed for 5 seconds and then the display will revert back to the normal display Otherwise CANNOT ENTER TRIP START will flash and then the display will revert back to the normal display 7 10 To display unit data CT 1 Press the SELECT key ES until PRESS TY TO VIEW DATA is displayed 2 Press the key E3 to enter unit data menu 3 Press UP A or DOWN Ad arrow to display the requested data 62 61149 01 7 11 To change a function CT 1 Press the SELECT key Lo until PRESS N TO VIEW SETTINGS appears in the Message Centre 2 Press the UP IN or DOWN vV arrow to scroll through the Function List beginning at the top or the bottom 3 N TO SCROLL THEN TO SELECT will appear in the Message Centre 4 To read through the Function List continue to press either the UP or DOWN ARROW key The Functional Parameters will appear in the Message Centre in the order as shown below The list is circular meaning that once the end is reached it is repeated from the beginning If no key presses are made for 10 seconds the Message Centre will return to the default message 5 To change one of the Functions bring the Function you wish to change into the Message Centre and press the EQUAL key NW TO SCROLL THEN TO SAVE will appear in the Message Centre 6 Press either UP IN or DOWN vV ARROW key to begin to change the
3. ON OFF RESUME SWITCH ON RESET PM 1 thru PM 55 STANDBY PM 1 thru PM 55 RESET an OFF 2 C 4 F 3 C OUT OF RANGE ALARM 5 5 F 4 C 7 F a OFF 2 C 4 F 3 C C2 OUT OF RANGE ALARM 5 5 F 4 C 7 F OVERRIDE DOOR SHUTDOWN nO ye OVERRIDE REMS2 Noe are SHUTDOWN NO POWER SWITCH TO DIESEL NOW NES This Functional Parameter may not appear in the list for n OFF 2 C 4 F 3 C C3 OUT OF RANGE ALARM 5 5 F 4 C 7 F OVERRIDE REMS1 SILENT MODE NO YES SLEEP MODE NO YES SHUTDOWN ECO MODE YES or ECO your unit depending on microprocessor configuration 62 61149 01 7 12 To display fault alarm Unit problems detected by the controller are stored in the Alarm List in the controller Stored alarms may be viewed in the Message Centre All most times the STATUS OK message will be shown in the Message Centre ALARM LIST 1 Press the ALARM LIST key EN If there are no active alarms in the alarm list the message NO ACTIVE ALARMS will be displayed for 5 seconds If there are active alarms in the alarm list the display will be A and the alarm message for the latest active alarm in the list for 5 seconds 3 Press the UP IN or DOWN vV key to scroll through the alarm list 4 When you reach the end of the alarm list LIST END TO CLEAR ALARMS is displayed 5 If the alarm list is full the A and the alarm message
4. guards Automatic start This refrigeration unit is equipped with Auto Start Stop a valuable fuel saving feature Before servicing refrigeration unit make sure the main power switch is on the OFF position Ensure the unit will not restart Lock out Tag out can be disconnecting and enclosing performed by the negative battery cable in diesel mode the electrical plug in electrical mode Belts and fans vO alee This refrigeration unit is equipped BLADES with Auto start stop it may start at any time and without warning When the unit is running beware of belts and fans that are moving Before servicing refrigeration unit make sure the main power switch is on the OFF position Ensure the unit will not restart Lock out Tag out can be performed as described above When there is protective structure fan grid or guard for example make sure they are in place Never removed them when the refrigeration unit is running Always keep your hands body parts clothes hairs and tools far from moving parts Electricity When this refrigeration unit is running in electrical operation some devices are powered up especially in the electrical control box Always use adequate tools and Personal Protective Equipment when working on electrical devices safety gloves and safety glasses Before servicing refrigeration unit make sure the main power switch is on the OFF position Ensure this refrigera
5. automatically start up during maintenance 62 61149 01 necessary to have it approved by the Regional Health Department Characteristics of vehicles used for perishable goods refrigeration unit carrying The refrigeration unit is an insulated unit with a cooling system which makes it possible with a mean outside temperature of 30 C to lower the temperature inside the empty body and to maintain this low temperature in the following way class A Refrigeration unit furnished with a cooling system whereby a temperature between 12 C and 0 C inclusive can be chosen class B Refrigeration unit furnished with a cooling system whereby a temperature between 12 C and 10 C inclusive can be chosen 11 class C Refrigeration unit furnished with a cooling system whereby a temperature between 12 C and 20 C inclusive can be chosen The cooling capacity of a unit is determined by a test carried out in one of the approved testing stations and ratified by an official report Note The K factor of bodies intended to be classified as C must be equal to or lower than 0 4 W m2 C Signs identification marks and plates to be attached to refrigeration units Refrigeration Plate This reference must be followed by identification marks according to the following list Standard refrigeration unit Class A FNA Reinforced refrigeration unit Class A FRA Reinforced refrigeration unit Class B FRB Reinforced refrigera
6. model number of the unit the serial number and some other information If a problem occurs please refer to the information on this plate and make a note of the model and serial number before calling for assistance This information will be needed when you contact a technician so that he may properly assist you The complete nameplate 1a is fixed on the frame and the Serial Number is fixed on the control box 1b 1 2 Noise level sticker This sticker indicates the noise level in Lwa sound power level 2 SAFETY This manual contains safety and service instructions to follow in order to prevent any accident Some of following stickers have been placed on the product for your SAFETY BEFORE USING THIS REFRIGERANT UNIT read carefully all safety information explained in this manual and indicated on the product Be sure that everybody who will use this refrigeration unit has been trained to use it in a safe way DURING THE USE OR MAINTENANCE OF THIS REFRIGERATION UNIT the notes on safety are to be considered Personal protective equipment Always use adequate Personal Protective Equipment before anything on this doing refrigerant unit as explained in this manual Hearing protection is recommended when unit is running 62 61149 01 Working at height Take all necessary safety precautions when accessing this refrigeration unit use safe ladders working platforms with appropriate
7. B to validate applicable on the site of use minimum H07 RNF CEI 245 4 and with the unit specifications as described in the table below Fuse Standardized extansion aM 400 3 50 Hz cable H 07 RNF selected configuration 7 4 To initiate manual defrost The defrost mode may be initiated in three different ways if the evaporator coil is below 4 5 C 40 F aM Motor rated fuse 400 V c The unit connection cable must be fitted with a ground connection The cable must be connected to earth d On the 400 V supply the unit MUST BE CONNECTED to a high sensibility 30mA differential protection e When performing service and or maintenance procedures on a refrigeration unit make certain that the unit is disconnected from the power source and that the keypad correctly indicates OFF and that it is impossible for the unit to start up automatically during the maintenance operation f Operations on the 400 V supply for the unit must only be carried out by authorized personnel g The user is liable for ensuring that the above measures are taken 7 2 To stop the unit To stop the unit place the RUN STOP switch on the microprocessor controller keypad to STOP 7 3 To change configuration mode In order to optimize unit performance 2 different sets of configuration are available on Vector unit CoolSET recommended for sensitive products EcoFUEL recommended for any other kind of products CoolSE
8. ESD In certain cases the human body can have enough static electricity to cause resultant damage to the components by touch This is especially true of the integrated circuits found on the truck trailer microprocessor 62 61149 01 Environment Think about protection of environment during all the life of this refrigeration unit To prevent environmental damages NEVER release refrigerant in the atmosphere NEVER throw coolant oil battery and chemicals in the nature It must be recuperate and recycle according to current regulations When disposing this refrigerant unit do it in an environmentally sound way and in accordance with current regulations Warning stickers maintenance a Keep the warning pictograms clean and without any obstruction material b Clean the pictograms with water and soap and wipe them with soft fabric c Replace damaged or missing pictograms with new pictograms available in Carrier network d If a component having a pictogram is replaced by a new one be sure that the new component has the right pictogram e Place a warning pictogram by applying it on a dry surface Press to external sides to eliminate air bubbles 3 PRODUCT LOADING Proper air circulation in the insulated box air that can move around and through the load is a critical element in maintaining product quality during transport If air cannot circulate completely around the load hot spots or top freeze can occ
9. FINLAND GREAT BRITAIN GREECE HUNGARY ITALY IRELAND LUXEMBURG RUSSIA NORWAY THE NETHERLANDS PORTUGAL POLAND SWEDEN 0800 291039 0800 99310 0800 838839 0800 1808180 808 81832 99 993213 0800 913148 0800 113221 0800 9179067 00800 3222523 06800 13526 800 791033 1800 553286 800 3581 810 800 200 31032 800 11435 0800 0224894 8008 32283 00800 3211238 020 790470 From other countries Direct 32 9 255 67 89 In Canada or United States call 1 800 448 1661 When calling please have the following information ready for fastest service Your name the name of your company and your location A telephone number where you can be called back Refrigeration unit model and serial number Box temperature set point and product Brief description for the problem you are having and what you have already done to correct the problem We will do everything we can to get your problem taken care of and get you back on the road 24 HOUR a TRANSICOLD ASSISTANCE 12
10. Function setting The Message Centre will flash indicating that a change has been made that has not been entered into memory 7 Continue pressing UP IN or DOWN A4 key until the desired value is showing then press the EQUAL key The Message Centre will stop flashing The new value is now in memory CAUTION If the B key is not pressed within 10 seconds the Message Centre will change to FUNCTION NOT CHANGED This will appear for 5 seconds then return to the last Functional Parameter shown If no further keys are pressed the default display will return in another 10 seconds Functional parameter Available selection Selection in BOLD are the factory settings DEFROST TIMER SET FOR 25 3 hrs 6 hrs 12 SET S S PARAMETERS These may be displayed individually 8 parameters as PERISH and FROZEN or combined 4 parameters with no designation PERISH MIN RUN TIME 4 mins to 60 mins FROZEN MIN RUN TIME in 1 minute increments PERISH MIN OFF TIME A siie e FROZEN MIN OFF TIME in 1 minute increments 2 C to 10 C PERISH OVERRIDE TEMP 38 5 F to 50 F FROZEN OVERRIDE TEMP 4 C 40 F default in 0 5 C increments PERISH MAX OFF TIME OFF 10 mins to 255mins FROZEN MAX OFF TIME in 1 minute increments FROZEN SHUTDOWN 0 C to 2 C OFFSET 32 F to 38 5 F TEMP CONTROL a jia ii i ENGLISH UNITS DISPLEI METRIC UNITS SET PM HOURMETERS AN
11. ION GAIDEN TIPI CATON woah ctdessete cece sada testa ethos Seen EAEAP EESE DSE ds coceeatae ede 2 1 1 Nameplate atore e a i a ende ae an ededi a Dae E e e ar ia adea a eee 2 1 2 BLOTE EN EEO E O A N E E A E bps E E E ad E spel E E E E E ta 2 2 SAFETY e see tes E E E 2 2A Warning stickers maintenance ae cts cnet teach once a tech abt Pecans eee eb ach abies aob cb deirdre drie drar d redere d iederien direnn deneda odene der rder 4 3 PRODUCT EOADING ee eee E R E A E ener 4 4 RECOMMENDED TRANSPORT TEMPERATURES wis cesicctescacesicecccdcncesaidecsnstsiucndestiecsicesdedcecsyateacknsbsekedssstoccaedecs 5 Be PRETRIP INSPECTION creiser ere Eos RTE EEEREN TE a AEE EaR T 6 6 DESCRIP ON errira ne eR EaR EE E E eee ae a Ea E ern LORE oe ea Ea eee eee re 6 6 1 DISplay teeren me E meeee 6 T OPERATION ceea E E E E E E E eet ne ee 6 7 1 INES Ss AULT CII I ct etoile E EET lc le te pi i al AEE 6 Felei Standby ope ration UIC SNS ssrrpisres irpino ni aaa ae E ai Eep Ai AE a anaE a a aE aE 7 7 2 To Stop th WM sensin aE E aa A aE A aaa E E E aa a ER a a aaa aa i a a ERa dune ducscaiss 7 7 3 STP SE IS CO ICM aton MO ereire eeen cee ec eter ee epee deter ec EEE elec ieee EERE EER EERE EEEE EEEE EAEE EEEE 7 7 4 MoM atithe Cwige te Ore Mel 1 pelo ier mer ene nemneee a a en ener heen reer eT 7 7 5 To change set point PEMD Sr AUIS a cdcodicniscatocndebatiaintdlediaaldundinaddninddaitdvleditudldnintnntidaddadeiniaddaat letiauDossaiaetinadadwtinmtinaddiiateu
12. OPERATING INSTRUCTIONS English Vector 1850 E INTRODUCTION This guide has been prepared for the operator of Carrier Transicold refrigeration units It contains basic instructions for the daily operation of the refrigeration unit as well as safety information troubleshooting tips and other information that will help you to deliver the load in the best possible condition Please take the time to read the information contained in this booklet and refer to it whenever you have a question about the operation of your Carrier Transicold unit This manual refers to the standard model Some options may not appear in it and in such cases you are requested to consult our Technical Services Your refrigeration unit has been engineered to provide long trouble free performance when it is properly operated and maintained The checks outlined in this guide will help to minimize on the road problems In addition a comprehensive maintenance program will help to insure that the unit continues to operate reliably Such a maintenance program will also help to control operating costs increase the unit s working life and improve performance When having your unit serviced be sure to specify genuine Carrier Transicold replacement parts for the highest quality and best reliability At Carrier Transicold we are continually working to improve the products that we build for our customers As a result specifications may change without notice CONTENTS 1 DESCRIPT
13. T EcoFUEL mode factory mode set by default Perish override T 62 61149 01 1 Defrost is initiated automatically at preset intervals by defrost timer in the microprocessor 2 Defrost is initiated by the defrost air switch 3 The defrost mode may be manually initiated by pressing the Manual Defrost Key Ea The DEFROST Light will come on and the message centre will display DEFROST CYCLE STARTED for 5 seconds If CANNOT START DEFROST CYCLE is displayed the coil temperature is above 4 5 C 40 F Run the unit to lower temperature below 4 5 C 40 F and then restart defrost E All defrost modes with heater bars terminate when the evaporator temperature is higher than 12 5 C 55 F E Natural defrost mode terminates when Return Air Temperature is equal to Supply Air Temperature E Should the defrost cycle not complete within 45 minutes the defrost cycle is terminated A54 DEFROST NOT COMPLETE will be in the Message Centre E After the 45 minute termination the controller will wait 1 5 hours before attempting another defrost cycle Pressing the manual defrost key will override this mode and start a new 45 minute defrost cycle Overriding this 1 5 hour waiting period will generate an alarm E f a shutdown alarm occurs defrost will be terminated 7 5 To change set point temperature 1 With the set point displayed press the UP ON or DOWN A4 ARROW key to change set point to the desired value
14. TION Keep the fold out sheet while reading the instructions 6 1 Display 1 Mode lights PRENERA 2 Display 3 Up and down arrow L4a7N keys 4 Equal key 5 Message centre o SWS UAL 6 Manual defrost key Pey 7 Alarm key 8 Start stop continuous START STOP key CONTINUOUS 9 Select key 6 10 Run Stop switch 11 Language switch 7 OPERATION 7 4 To start the unit 1 Connecta standby cable to the unit See section 7 1 1 2 To power up the unit place the circuit breaker main switch on ON 3 Place the RUN STOP switch on the microprocessor controller to RUN 4 Toggle the LANGUAGE switch as soon as you select 1 of the 9 available languages English French Spanish German Danish Dutch Italian Russian and Polish NOTE The unit is fitted with an automatic phase reverser In all cases the electric motor will run in the correct direction 7 1 1 Standby operation guideline For safe reliable operation in Standby mode it is important to consider the following guideline a ALWAYS check that the unit is OFF Cab command before connecting or disconnecting it from the power source Frozen minimum Off Time 5 C CT 1 Press the SELECT key oS to access the scrolling menu 2 Press UP IN or DOWN vV arrow to select CoolSET or EcoFUEL b The extension cable and fuse used for network connection must comply with the legislation currently 3 Press the EQUAL key
15. an evaporator and condenser coils eCheck level of refrigerant and battery electrolyte X XorvV X or Vv X Initial service nnection in 1 month ANNEE X or Vv Xorv Xorv 98 CHECK HIGH TEMP THERMOSTAT or V Service A 6 months eCheck battery charger charge eCheck thermostat operation X Xorv X Xorv Xorv Xorv aS eCheck operation eCheck klixon cut out eComplete operation of Service A eReplace filter drier eClean up the expansion orifice filter eReplace compressor oil only use Ester oil POE approved by Carrier Transicold eReplace refrigerant X both manual automatic defrost electric heater Sensor alarms 422 CHECK RETURN AIR SENSOR Service B Every 2 years 9 A T P EUROPE REGULATION EXTRACT Date March 1974 Approval of vehicles intended for the carriage of perishable goods 8 MAINTENANCE Before putting a refrigerated vehicle into service it is A comprehensive maintenance program will help to insure that the unit continues to operate reliably Such a maintenance program will also help to control operating costs increase the unit s working life and improve performance NOTE All maintenance services must be done by a technician trained on Carrier products respecting all safety and quality standards of Carrier Before any operation requiring an intervention on the unit check that the unit is OFF It is impossible for the unit to
16. e centre for 5 seconds and that the START STOP Light is illuminated The unit is now in Start Stop operation 62 61149 01 E Configuration parameter for S S parameters SEPARATE e The unit will start for a minimum run time based on the Perish Min Run Time of Frozen Min Run Time functional parameter e The unit will stop for a minimum off time based on the Perish Min Off Time or Frozen Min Off time functional parameters and for a maximum off time based on the Perish Max Off time or Frozen Max Off Time functional parameters e f the Max Off time is Off there is not maximum off time E Configuration parameter for S S parameters TOGETHER e The unit will start for a minimum run time based on the Perish Min Run Time functional parameter e The unit will stop for a minimum off time based on the Perish Min Off time functional parameters and for a maximum off time based on the Perish Max Off time functional parameters e If the Max Off Time is Off there is no maximum off time E Continuous Run only for set point above 12 C lt 12 C 7 7 Continuous run operation 1 Press the START STOP CONTINUOUS key Gales until the CONTINUOUS RUN Light 2 on the controller illuminates 2 Verify that CONTINUOUS RUN MODE SELECTED is displayed on the message centre and that the CONTINUOUS RUN Light is illuminated The unit is now in Continuous Run operation Remarks In the continuous run mode the diesel eng
17. eddnaddcoldanltiies 8 7 6 Start Stop OPS PANO Nesne e eiee E aa Ea A aaa E a Eei aeie E aaae iar Aa eA ar E eE 8 ll Continuous run Operaatio s sirena a a aeee EN ea Epere hE pea ara ae ea i aa iene 8 7 8 PretiID aerie e E E hiaist isa dant tnhianiat leis giobebne tay lass nanan anidermoauatanssauanttamuabaussauattnsedies uagaaatnad 9 7 9 TAPSAN ict rcs a aac reenact E puncte E dba saeg dead E T E EE E 9 7 10 To display nit data eoe e e edda O A A A aaa a deaa loddueuiladeunt detinaudladaxadinedsoudueliaies 9 7 11 kochange a MCU Vs MN cae aa eee 9 7 12 O display fault alarmi eee en ete eee eee ee ete ee ee reer reine er eer rece ere ee ere eee ere eer ee ee eee 10 7 12 1 Alarmy liS teeseen aoa aaa E a a a aa a r a aa e aaa e 10 8 MAINTENANCE ee E E E EE EE ND O E E a nee nee eee 11 8 1 Maintenance schedule sssesson isai eie aA EE EEE AE EEEE E E EE 11 8 2 Service descriptio soais eia iaa a a a ait AAE a a E a E E O A E a aa EE O E AE 11 9 A TP EUROPE REGULATION EXTRAG Meares cacao pao ea N Aree aTa NE EAE a Eea EAr ceded N EAE ER a 11 10 24H ASSISTANGE ce cerecaresaatceea caonsedecadesencasucececsuceucaapssdeesdeseneenescasantessaeaaapsedeesdeuchearedsezaateeceensaannseeeesdbeuereeeces 12 62 61149 01 1 DESCRIPTION amp IDENTIFICATION Keep the fold out sheet while reading the instructions 1 1 Nameplate Each unit is identified by a nameplate attached to the frame of the unit The nameplate identifies the complete
18. en enabled by the defrost thermostat box temperature lower than 3 C during pull down and 8 C during heating e Evaporator fans are protected by safety grills In the event of heavy duty use of the unit ice can accumulate on the grills It is therefore recommended to clean them regularly by means of a small brush The operation MUST be done when the unit has been SHUT DOWN When loading e To be carried out with the unit stopped e It is recommended to open doors as little as possible to avoid the intake of hot air and humidity e Select the temperature by means of thermostat according to the transported goods the e Check the internal temperature of the goods being loaded using a probe thermometer e Take care not to obstruct the air intakes on the evaporator section and the ventilation ducts Load spacers Load on pallets e Leave a free space of about 6 to 8 cm between load and front wall 20 cm between the top of the load and the roof between the floor and the load gratings pallets e Do not forget to close the doors e Before closing the doors check your load once more and see that nobody is shut inside the box 62 61149 01 NOTE For stationary utilization we recommend to place the body in the shade IMPORTANT Never leave your unit more than a month without running 4 RECOMMENDED TRANSPORT TEMPERATURES Below are some general recommendations on product transport
19. for the latest alarm is displayed for 5 seconds then LIST END TO CLEAR ALARMS is displayed for 5 seconds 6 To deactivate the active alarm list press the EQUAL key Gem while LIST END TO CLEAR ALARMS is being displayed TIP T To deactivate active alarms turn the controller OFF and then back ON using the 3 RUN STOP switch 7 12 1 Alarm list If there is a safety shutdown UNIT SHUTDOWN SEE ALARM LIST will be shown Pressing the ALARM LIST key will bring any Active Alarms into the Message Centre The following are the Shutdown Alarms that may appear Alarm message y alarm only X or V depends on the configuration X Shutdown Driver alarms 2 LOW ENGINE OIL LEVEL option Shutdown alarms 11 LOW ENGINE OIL PRESSURE 12 HIGH COOLANT TEMPERATURE 13 HIGH DISCHARGE PRESSURE 14 ELECTRIC CIRCUIT 15 BATTERY VOLTAGE TOO HIGH status x lt 10 gt lt X or V X or v 8 1 Maintenance schedule Vector 1850 E Initial service Service A Service B x lt 22 LOW SUCTION SUPERHET x 35 CHECK STARTER CIRCUIT Xor 41 ENGINE STALLED fx ae eee ee every 6 months m J every 2years m m 8 2 Service description eCheck the tightness of bolts and screws and that the unit is correctly fastened onto the box eTighten all electrical control box ePretrip inspection eOperation of Initial service eCalibrate defrost air switch eCle
20. hen doing any maintenance on this refrigeration unit Cuttings Beware when handling or operating closed from parts that could be sharp coils evaporators clamps for example Always use adequate safety gloves when doing any maintenance on this refrigeration unit Battery This refrigeration unit may be equipped with a lead acid type battery When charging the battery normally vents small amounts of flammable and explosive hydrogen gas Projections of acids on the skin or eyes can cause severe burns Keep any flame any lighted object or any source of sparks away from the battery elements Always use Personal Protective Equipment when handling and charging battery safety clothes safety gloves and safety glasses Respect polarity when connecting a battery CAUTION Under no circumstances should anyone attempt to repair the Logic or Display Boards Should a problem develop with these components contact your nearest Carrier Transicold dealer for replacement Under no circumstances should a technician electrically probe the processor at any point other than the connector terminals where the harness attaches Microprocessor components operate at different voltage levels and at extremely low current levels Improper use of voltmeters jumper wires continuity testers etc could permanently damage the processor Most electronic components are susceptible to damage caused by electrical static discharge
21. ine will not shut down except for safeties or if the engine stalls Continuous Run operation is normally used for perishable loads If pressing the START STOP CONTINUOUS key seems to have no affect this key may be locked out Start Stop and Continuous operation may be tied to the set point ranges for frozen and perishable loads 7 8 Pretrip The PRETRIP mode is for checking unit operation and evaluating operation of all modes and indicating a failure when detected The message centre displays the current test and the complete of the test When the Pretrip tests are complete the message centre will display PRETRIP PASS or PRETRIP FAIL IN TEST lt test number gt If PRETRIP FAIL IN TEST lt test number gt is displayed the ALARM light will flash Press the ALARM LIST key to review the alarms set by the Pretrip tests Once Pretrip is started the control panel keys are disabled until the Pretrip ends CT 1 Press the SELECT key Lo until PRESS TO START PRETRIP is displayed 2 Press the key to start PRETRIP 3 Verify that the display shows TEST 7 9 Trip start Trip start marks a time stamp in memory to allow easy review of the data from the last trip This function tells the recorder that the present date and time is beginning of a new trip 1 To mark the start of a trip in the data recorder CT press the SELECT key Lo until PRESS TO MARK TRIP START is displayed 2 Press the key B 3
22. pped with serviceable batteries the level of the electrolyte in each of the cells should be checked If the level is low distilled water should be added to the correct level Most units however are equipped with low or maintenance free batteries these should be inspected to ensure that the connections are clean and tight and the battery hold down should be checked for tightness Over all Unit inspection Visually inspect the entire unit for leaks loose bolts frayed loose or broken wires etc The radiator and condenser coils of the unit should be free of dirt bugs cardboard or any other debris that may obstruct airflow across the coils The evaporator located inside the body should be free of debris also especially stretch wrap which is often used during transport to prevent cargo from shifting Truck body The body should be inspected prior to loading Check the door and vent seals for damage and wear Inspect the entire interior and exterior of the body to detect any damage including the inner and outer skins of the body Damage to the insulation may compromise the unit s ability to maintain the product temperature by increasing the amount of heat gain in the box Pretrip to Initiate a pretrip CT a Press the SELECT key E to enter the scrolling menu b Press UP A or DOWN vV arrow until Pretrip appears in the message centre c Press the EQUAL key B to start Pretrip 62 61149 01 6 DESCRIP
23. recommended safe limits The symptoms include headaches nausea sleepiness lethargy dizziness and loss of coordination It can result in irregular heartbeat unconsciousness and even death The proper remedies should be taken to eliminate or reduce the exposures eFlame Enhancement If you see a change in the color or size of the torch flame while welding or 62 61149 01 soldering in the presence of refrigerant vapors stop work immediately and ventilate the area This flame effect only occurs at dangerously high concentrations of refrigerant vapors This could create the inhalation hazards noted above eSkin amp Eye Protection Contact with liquid refrigerants can result in immediate freezing of the tissues and permanent damage or blindness can result DO NOT handle liquid refrigerants without proper personal protective equipment DO NOT cut into any refrigerant lines under pressure DO NOT open valves or vent equipment where you may be sprayed with liquid refrigerant Cooling oil avoid prolonged or repeated contact with the skin wash carefully after handling Burning with hot and cold When this refrigeration unit is running or even after different components can be very cold or hot exhaust pipe tubes coils receiver accumulator or engine for example Beware when operating closed from cold or hot components Always use adequate safety gloves w
24. temperatures and operating modes for the unit These are included for reference only and should not be considered pre emptive of the set point required by the shipper or receiver More detailed information can be obtained from your Carrier Transicold dealer Product Set point range 15 C 60 F Fresh fruits 4 C to 6 C Continuous and 39 F to Auto Start Stop or 2 C 36 F continuous vegetables 43 F Fresh 2 C to 6 C Auto Start Stop or continuous Operating mode meats and seafood 36 F to Dairy products 43 F Frozen fruits and vegetables 18 C 0 F Frozen meats and Auto Start Stop 20 C 4 F seafood 25 C 13 F Auto Start Stop During delivery cycles that include frequent stops and door openings it is recommended that the unit always be operated in the continuous run mode to help insure product quality Auto Start Stop Auto Start Stop It is essential to shut down the compartment during the periods when the doors are open in order to maintain the temperature of the cargo in the other compartments and keep the unit operating correctly 5 PRETRIP INSPECTION The pre trip inspection should be performed before picking up any load This inspection is essential to anticipate and help minimize the possibility of on the road problems These checks take only a few minutes 1 Place the unit s main power switch to the Stop position Battery On units equi
25. tion unit Class C FRC In addition to the above identification marks the date month and year of expiry of the approval certificate must be indicated Example FRC 6 2007 6 month June 2007 year Very important Regularly check the expiry date of the approval certificate During transport the approval certificate or provisional certificate should be shown on request of qualified agents To have an insulated unit approved as a refrigeration unit an application to modify the approval certificate should be sent to the regional health office 10 24H ASSISTANCE At Carrier Transicold we re working hard to give you complete service when and where you need it That implies a worldwide network of dealers and available an emergency service These service centres are manned by factory trained service personnel and backed by extensive parts inventories that will assure you of prompt repair Should you encounter a unit problem with your refrigeration unit during transit follow your company s emergency procedure or contact the nearest Carrier Transicold service centre Consult the directory to locate the service centre nearest you This directory may be obtained from your Carrier Transicold dealer If you are unable to reach a service centre call Carrier Transicold s 24Hour Assistance 62 61149 01 In Europe please use the following free phone numbers from AUSTRIA BELGIUM SWITZERLAND GERMANY DENMARK SPAIN FRANCE
26. tion unit is disconnected from the local electrical network Lock out Tag out can be performed as described above Before working in the electrical control box it is required to control the absence of tension Ensure that all condensers are discharged before service to avoid electric shock WHEN IT IS NECESSARY TO WORK IN THE ELECTRICAL CONTROL BOX UNDER TENSION PEOPLE MUST BE QUALIFIED FOR WORKS UNDER LOW OR HIGH VOLTAGE Refrigerant The refrigerant contained in this refrigeration unit can cause frostbite severe burns or blindness in case of projection and direct contact with the skin or eyes In contact with flame or heat refrigerant generates toxic gas keep any flame any lighted object or any source of sparks away from the refrigerant unit Always use Personal Protective Equipment when handling refrigerant safety clothes safety gloves and safety glasses Refrigerant handling must be done by qualified people Refrigerant Use amp Handling eCombustibility Certain HFC amp HCFC refrigerants can become combustible when mixed with high concentrations of air at elevated pressures This not only includes R 22 but also many other HFC amp HCFC refrigerants For example this is also true of R 134a eTherefore these refrigerants should not be mixed with air under pressure for leak testing or other purposes elnhalation Hazards All refrigerants are hazardous if inhaled in concentrations exceeding the
27. ur The use of pallets is highly recommended Pallets when loaded so air can flow freely through the pallets to return to the evaporator help protect the product from heat passing through the floor of the truck When using pallets it is important to refrain from stacking extra boxes on the floor at the rear of the truck because this will cut off the airflow Product stacking is another important factor in protecting the product Products that generate heat fruits and vegetables for example should be stacked so the air can flow through the product to remove the heat this is called air stacking the product Products that do not create heat meats and frozen products should be stacked tightly in the centre of the box All products should be kept away from the sidewalls of the body allowing air to flow between the body and the load this prevents heat filtering through the walls from affecting the product It is important to check the temperature of the product being loaded to ensure that it is at the correct temperature for transport The refrigeration unit is designed to maintain the temperature of the product at the temperature at which it was loaded it was not designed to cool a warm product SOME ADVICE Before loading e Pre cool the inside of the insulated body by lowering the temperature for about 15 minutes e Evacuate the humidity existing inside the box by carrying out a manual defrost This can only take place wh
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