Home

Operating Instructions and Spare Parts List Westfalia

1. Cubical plug for box valve 2 option Mixer outlet val ixer outlet valve Box valve 1 Feeding pump i S Hose connection mixer 3 Suction hose F 4 Hose from mixer outlet valve Do not clean the feeding pump by means of the cleaning sponge Specifications Automatic Calf Feeder 13 2 Specifications Automatic Calf Feeder Please observe the information on the nameplate located at the left of the chassis Electrical connection TAP5 SM2 27 F1 400V 230V 400V 3 N PE 50Hz 16 A TAP5 SM2 27 F1 230V 230V L N PE 50Hz 16 A TAP5 SM2 28 P1 only for U S A and Canada 240V L1 L2 Grd 60 Hz 15 A TAP5 SM2 30 P1 only for Japan 200V 50 60 Hz 20 A Dimensions of the calf feeder Height 126 cm Width 67 cm in case of closed lateral door 115 cm in case of open lateral doors Depth 57 cm without dispenser for powder additives 66 cm with dispenser for powder additives Weight with basic equipment approx 60 kg Water connection 1 2 hose with 3 4 hose coupling The local water pressure has to be between 2 5 and 6 bar Boiler Capacity approx 71 Milk powder hopper storage capacity with top section approx 35 kg Number of animals per sucking station Each calf feeder can provide approx 20 30 rearing calves or 15 20 fattening calves per sucking station with feed One calf feeder with two sucking stations can provide approx 50 60 rearing calves 20 30 fattening calves
2. Feed Interface Test STALL THIS COW LAST COW Num Error Feed Total Num Resp Ration Remain Avail Nun Ate 1 Drink Cone 0 0 0 0 000 0 000 0 000 D 0 000 Drink Amou 0 000 0 000 0 000 0 000 2 Drink Conc o 0 0 000 0 000 0 000 0 0 000 0 0 Drink Amou 0 000 0 000 0 000 0 000 For Help press F1 NUM L If the program is running in the background this will be indicated by the DP symbol on the left hand side of the Taskbar next to the clock iF 08 33 In order to be able to operate the automatic feeder using DAIRYPLAN a number of set tings must be entered in DAIRYPLAN and coordinated with each other first of all The pro cess control system must be closed once and then opened again in order to enable the new settings to be accepted and transferred to the feeders NOTE The program can only be closed by selecting File Close and then answering Yes to the question as to whether you want to save changes If you click on X to close it the program will continue to run in the background This will prevent it from being clo sed unintentionally Entries on the Feed Computer 35 The ranges which have to be set in order to operate the feeders are 1 Setup for the corresponding feed types 2 Setup for the feeding box for automatic calf feeder 3 Feeding details for individual animals The DPSetup program in which the required settings are to be entered for points 1 and 2 can be found under 1 Setup Menu DPSetup
3. There is no warning in case the powder hopper should be empty The automatic feeder continues working in the feeding mode without milk powder 5 4 Calibrating the Feed Components You have to calibrate all feed components otherwise the automatic feeder will not be able to prepare an exact feed mix in feeding mode Installing the Automatic Feeder 23 Calibration is defined as the input into the computer of the amount of water and milk pow der MP distributed during a fixed period of time In case the automatic feeder is additionnally equipped with a detergent dosing pump or and a dispenser for powder additives it is imperative to calibrate both of them For more detailed information on calibration see chapter 10 3 page 47 Functions of the Menu key Calibration 24 Setting the Heating 5 5 Setting the Heating Switch the heating on only after you have filled the boiler with water Thermostat for minimum operating temperature and heating The thermostat for minimum operating temperature prevents too cold milk or water from being distributed When the temperature in the boiler falls below the set minimum tempera ture of the water in the boiler the preparation of the milk is interrupted until the minimum temperature is reached When the minimum operating temperature is not reached the fault display shows the following message temp too low Factory settings The minimum operating temperature is factory set between 3
4. 5 5 3 Measuring the Temperature The setting of the heating is related to the portion size and the drinking speed of the cal ves To measure the temperature do not extract more than 0 5 l In case of further mea surements wait until the boiler has restored the temperature Heat transmission time depends on the input and outlet temperature of the liquid and may vary between 10 and 25 seconds To measure the temperature procede as follows Press Menu key Press Arrow Down to move to menu Calibration Press Enter to go to submenu Water boiler start Wait until the yellow pilot lamp of the boiler water heating has gone out Hold a measuring vessel under the water outlet Press Enter to start water distribution mmediately afterwards measure the temperature by means of a thermometer Wait for heat transfer time approx 30 seconds prior to distribution of the next portion After you have carried out careful measurement correct the temperature if necessary until the desired temperature is reached For further measurements wait until the yellow pilot lamp for the heating has gone out 26 Setting the Heating 5 6 Heating for Milk Powder Outlet and Protection against Frost AG CAUTION In order to avoid injuries due to electric shocks before opening the control unit it is imperative to make the automatic feeder currentless by turning the main switch to position O OFF or by pulling the mains p
5. Press Arrow Down to move to submenu Calibration Press ENTER twice water boiler until the display shows running time running time X XX Sec Same procedure for MP additive and detergent 10 5 4 Identification In order to check functioning of the identification you have to select one of the two identi fications The display shows the transmitter number Responder that is being identified de Functions of the Menu Key 5 10 5 5 Checking In menu Checking the second line of the display shows the number of power failures data backups on the memory chip cleaning faults as well as water checks In submenu Power failures you can view the number of re power failures boots of the automatic feeder after power failure i In case of memory data error the computer can fall back upon back up an internal backup in submenu Backup Each backup is counted In submenu Cleaning fault you can view faults that occur cleaning fault red during automatic cleaning In submenu check water you can view the number of water check water checks that have been carried out because the electrode has 0 not been hit at all or not enough by the water jet il Clear fault messages as follows Press ENTER Press Arrow Up Arrow Down and select 0 Confirm with ENTER Then press ENTER again in order to confirm the input 10 6 Version Here you can read the version number of Eprom identifica
6. Press Arrow Up Arrow Down to move to menu Squelch squelch Press Enter Enter the relevant squelch value In order to activate the selected functions switch the machine off and subsequently on The antenna type is decisive for the identification range In case of micro identification Calfscan you can set the identification range by the Squelch value The following table contains the Squelch values and identification ranges for the different Responders These Squelch values are empirical and have already been factory set Responder Squelch standard values Identification Range X Responder AN max 25 30 cm Eartag Responder max 25 30 cm PM Responder max 20 25 cm The entered value is active until you change it manually A Responder can be simultaneously read at two antennas If for instance at antenna 1 a Responder is read which is actually assigned to identification2 we talk about faulty iden tification due to an overlap of reach Faulty identification may also occur when calves standing beside the feeding box are identified In this case you have to set the identifica tion range accordingly If necessary close off the area beside the feeding station Connecting the System Machine to the Feeding Computer micro identification 2 Calfscan 33 micro identification 1 Calfscan we OO e ae C O A d q N y TA vi Clock 1 brown Data 2 yellow 12v gre
7. to which this declaration relates are in conformity with the following relevant regulations EN 292 1 11 91 EN 292 2 06 95 EN 294 8 92 EN 349 6 93 EN 50081 1 3 93 EN 50082 1 11 97 EN 563 08 94 01 95 prEN 1070 6 93 EN 60204 1 11 98 Basic concepts of general design of machines part 1 Basic concepts of general design of machines part 2 Safety clearance for upper limbs Minimum clearance for avoiding crushing upper limbs Norm concerning electromagnetical emissions on residential areas business districts and industrial areas Norm of the resistance to jamming against line directed disturbances induced by highfrequency fields above 9 kHz Temperatures of touchable surfaces Safety of machines terminology Electrical components of machines per the provisions of Council Directives 89 392 EEC Annex II A 89 336 EEC 73 23 EEC and 93 68 EEC Date 01 01 2002 Wolfgang Latz Alfred Steiner Signatory M Latz Head of Production Management M Steiner Head of Production Department Electrical Components Automatic Calf Feeders Supplement keypad guide improved electrical grounding wiring diagrams parts list DairyPlan Calf Feeder Powder only model 7163 9001 045 AU supplement 01 2006 Surge Display Feeding pump Cleaning key Arrow Up Enter key Automatic key with LED Menu key Arrow Down Function Table of the Menu Key SM 2 Plus
8. Calibration Machine values Diagnosis T The functions of the Menu key are summed up in the following main menus Press Enter in the desired main menu and access the various available submenus or subfunctions Press Arrow Up Arrow Down to move to the different submenus within a main menu In case you are in a submenu yet press Menu key to return to the main menu level Depending on the basic settings carried out in Setup particular menus are not displayed on the screen 10 1 Hand Functions In the main menu level you can access the first main menu Hand functions by pressing the Menu key once again In this menu you can activate the functions of the automatic feeder individually and manually You may choose between the following functions Emptying Mixer Water Boiler Start Milk Powder Start Additive Start Mixer Start Box Valve 1 2 Open Boiler Fill emptying mixer running water boiler running Release the Enter key to complete the operation 46 Functions of the Menu Key 10 2 Portion Values 10 2 1 In the main menu Portion values you can enter the operating mode as well as the values of the portion that should be prepared You may choose between the following submenus Concentration Additive Operating mode Selecting the Concentration The concentration of the milk is defined as the amount of milk powder distributed to each calf per liter
9. Feed Type Unlike other feed types the other settings such as interval details for example can be dis pensed with for the feed type specified as Percentage Milk When making up the feed part of the water will be replaced by the corresponding percen tage of milk according to the feeding details for the individual animal In the case of automatic calf feeders which only have a single heating circuit HE1 circuit the percentage of milk must be at least 30 Feed Type Number 5 Entries on the Feed Computer Description Feed Type Amount in Bin Add additional amount to Silo contents Feed Cost Kg Maximum Feed Per Dav Maximum per interval Minimum per interval Feed rollover to next day Intervals per day Regular intervals per day GE fax Each animal gets 5 of her ration each 1 00 for 20 00 hours followed by 4 cleanup intervals Interval options 1 ignore stop times 2 head start E Select Cancel Help ame of the feed freely modifiable The type of feed must be specified here This function replaces the Feed Code for feed in DP4 The supply of feed can be entered here If a value is entered in the left hand field then this will be ad ded to the right hand field Unit kg Restricts the maximum amount of feed per day or per interval Unit litre or kg Minimum quantity which must be reached before there is a feed entitlement Experience has sho
10. STI E1 STI E2 230V 70W CH 42V 18W E vga Son e 228 ue E N oH B gt Ho OSs ep 5 2 SS S geo E 9 8 5 TAP5 SM2 F1 E i Zeichnungs Nr PL10083 with VC3 bus interfac Forster Technik GmbH MUERTO Blatt 5 x gezeichnet Datum un G ltig ab von 10 Bl tter Anderung Ind Datum Name ame jr G ltig bis motherboard STI A1 QNS 401991ep eDb pbo Josuas NS Josuss yuablajap and and ACL Z XOq Josuss xoq Josuas vov ss om an ed diccns yyy e unbaq SYM 1039919p 938380 losuos JOSU9S juog1ojop T T xoq Sutpooj AND dyn vonng 2 9 X Ge Dou l 28 X eae a E AND Josuss Ajddns AND Ip yosues 1uiod Ajdwea pubis 40sues pod duo Buljouedo wnwiulW SH A1 motherboard and NZL 1d HE iS n e Sp s and Ye dv x LIA Ya Del N TR gt Ke E I O m T a a gt alse UMOIG anid GND ge REIS VS ALLS mixer supply dY uong 1osuos jddns STM peidnooo jou u 16 MO IeK 8LX LLS mixer jar 19 1 JOSU9S Jurod GND duro peusis IOSUOS POI dat Se D i 6LX LLS B01 S3 58 40 C 1 a lg Suneredo puur AZT uondo NZI 9n 11s omg aziym UMOJQ 91UM 2D q ZIX IIS dund Su
11. UE SENSOTS os osea ee os Dni eB Nero EEN 10 5 3 Calibration x remet TR OU tedio eeu ed e 10 5 4 Identification sirean i ee rh 10 5 5 Checking os xe erecti TR eet et ep ER p dei AE EM depre 10 62 Version ss LEN 10 7 Function Table of the Menu Key for Connection to Bus System Functions of the Automatic Key nennen nennen nenn 11 1 Display in the Automatic Mode ooccocccoccconcr nn nen 11 2 Releasing an Extra Portion Functions of the Cleaning key 12 1 Enteringithe Figures ciere eine ee ni ee 12 2 Selecting the Options 0 ccc nn nennen nenn 12 93 Cleaning eu epe A nee O 12 31 Mixer Cleaning wits ci aa ni ro na pen i 12 3 2 Air Oleaning 2 20 222 22 Ida Ya a o pag Sigo ls fa pee 12 4 Settings sare a ea eR ARR A Ree UU RAS e epu Reed ae a 12 4 1 Mixer Cleaning 12 4 2 Air Cleaning ra ct ei EE 12 4 3 Hose Cleaning om cues DESI ncque eR Bein DE 12 44 Detergent xe Oe e ER Oed ee e e aen coe ds Service and Maintenance of the Automatic Calf Feeder 13 1 The Day after the First Commissioning 13 2 Carrying Out a Regular Check Routine ER ShutdOWI see eek ar UE UHR OE aC eb In De UE DU QUA a Fault Messages inne T4 T Memory EMO tt ee ie tenter Eta eO EA E Temperature visera rele ER kahnewe a Ue x tn 43 43 44 44 45 45 46 46 46 47 47 47 49 49 49 50 50 51 51 51 52 52 52 53 53 54 56 56 57
12. machine values distrib pause 0 sec distrib pause 0 sec Functions of the Menu Key 5 10 4 5 Box1 Box2 In this submenu you can enter draining time and in case the automatic feeder is equipped with gradient and servo control you can also enter turn on and turn off delay When the suction hoses are longer than two meters it is advisable to enter draining time Draining time is defined as the time between emptying of the mixer jar the level electrode is free and closing of the box valve after the last milk portion has been distributed Only enter values between 10 and 60 seconds Press menu key Press Arrow Down to move to main menu machine values Machine values and confirm with ENTER Press Arrow Down to move to submenu Box 1 Box 2 bor di Press ENTER Select Draining time Press ENTER draining time 16 sec Press Arrow Up Arrow Down to select draining time Possible entry 10 to 60 seconds standard value 16 s Confirm with ENTER When the feeding station is additionnally equipped with servo or gradient control here you can enter turn on and turn off delay Possible entry 0 to 2 seconds Press Arrow Down to move to turn on delay turn on delay Press ENTER Press Arrow Up Arrow Down to select turn 1 2 sec on delay and confirm with ENTER Same procedure for turn off delay turn off delay 0 8 sec 10 5 Diagnosis 10 5 1 The main menu Diagnosis facilitates trouble shoot
13. under Setup in the main DP5 menu These settings are normally to be entered once when commissioning the automatic calf feeder The computer must then be rebooted again in order to ensure that the new settings are accepted If DP5 is already installed on the computer it is imperative to check that the version instal led on the computer corresponds to the latest Internet update and if it does not it must be updated DP5 users can download the latest version of DP5 0 from the Internet free of charge address www westfalia com gt Service for you 1 Setup for feed type The settings for the feed types required are entered in the DPSetup System Setup Feed Types menu Feed types 4 6 are the standard settings entered in the program for calf feeders although other feed types can also be selected and entered accordingly We recommend that this setup is used as the corresponding feed lists are also set up for these feed types and otherwise they will have to be changed accordingly The standard settings are Feed type 4 Milk Powder Feed type 5 Feed amount of feed Feed type 6 Extra supplementary feed for the small quantity dispenser Feed type x Milk milk in the amount of feed provided This setting can only be used with a combination feeder Feed type x Milk A percentage of milk can be allocated to the feed using DAIRYPLAN To do this a feed type must be specified as 3 Percentage Milk under
14. 12V REL mae m SAS interface card RS232 Hs TA o Hi 8 xu for update H13 H11 H9 H7 fe o HD 5 HI0 5 HS o H6 H3 O O ST1 A5 board for connection Bus identification transformer K9 K8 K7 K6 K5 K4 K3 K2 K1 K15 Ti Kal X6 O o000000000000000 oo X4 o 0 Co 0 0 Connector for Micro identification 00000000 o F20 F2 Fl F3 F4 8 e o plug for connection to S VC3 Bus interface 8 e switch on off switch on off S powder outlet heating heating cable for frost protection Connector for VC3 Bus IN ST1 A2 distribution board Connector for VC3 Bus OUT N N xD PE PE 000000000000000000000 Bride for shield connection VC3 Bus TAP5 SM2 F1 Zeichnungs Nr PL10083 y 2 T i Blatt 9 with VC5 bus interfac ESEL Tun PISIS Versions Nr x gezeichnet Datum un G ltig ab Wem 10 Bl tter Anderung Ind Datum Name ame jr G ltig bis 000000 Electronic card Plug for keyboard Flash eprom LEDs for voltage display LED for long term watcher LEDs for display external components Potentiometer to adjust contrast of the display 0000000000000000 Plug for display Connector for update interface card RS232 Connector for update cable Plug for interface Connector for leakage sensor and detergent sensor i a Connector for t
15. Cleaning mixer Air cleaning Settings In submenu Settings you can set all values needed to carry out time controlled automatic cleaning processes Cleaning mixer Air cleaning Cleaning hose Detergent 60 Functions of the Cleaning Key 12 4 Entering the Figures Press Arrow Up Arrow Down and then ENTER in order to enter figures In case of manual activation of Cleaning Mixer in menu Cleaning you can enter the detergent amount provided that you have previously selected the detergent pump in Setup see following illu stration In submenu Settings you can change the number of daily automatic mixer clea ning processes as well as the corresponding detergent amount In order to access this submenu press the Cleaning key located on the panel and subsequently Arrow Down Press ENTER to modify a figure The displayed figure starts flashing e g gt 20 lt Arrow Up is used to increase and Arrow Down to decrease the figure The longer you keep the relevant Arrow key pressed the faster the displayed figure is going to be modified Once you set the correct figure press ENTER again to store it the figure stops flashing In case you do not wish to modify the figure press the Menu key to return to the main menu Example for the input of figures within the functions of the Cleaning key settings detergent 25m1 1 Functions of the Cleaning Key 61 12 2 Selecting the Options You can only select one of the
16. Druckluftventil SM2 cable for compressed air valve 7721 0040 874 Kabel Mixer SM2 cable for mixer SM2 7721 0040 873 Kabel Pulverf rderung SM2 cable for powder supply SM2 7721 0040 872 Kabel Zuastzdosierer SM2 cable for doser SM2 7721 0090 077 R ndelschraube 35mm lang knurled screw length 35mm 7721 0091 117 Steckdose GDM L mit Glimmlampe und RC Glied socket GDM L with low voltage neon glow lamp and RC section 7721 0090 081 Steckdose GDM 3009 schwarz socket GDM 3009 black 7721 0099 181 Heizkabel mit Temperatursteuerung SA SM heating cable with temperature control Combi 7721 0041 227 Bedienfeldabdeckung SM2 covering operating unit SM2 7721 0041 854 Platine Programmchip SM2 IT board program chip SM2 IT 7721 0041 855 Platine Programmchip SM2 NL board program chip SM2 NL 7721 0041 856 Platine Programmchip SM2 DA board program chip SM2 DA 7721 0041 860 Platine Programmchip SM2 FI board program chip SM2 FI 7721 0041 853 Platine Programmchip SM2 FR board program chip SM2 FR 7721 0041 857 Platine Programmchip SM2 SC board program chip SM2 SC 7721 0041 858 Platine Programmchip SM2 NO board program chip SM2 NO 40520 01 02 Ersatzteilliste 10 02 03 Page Blatt 11 spare part lists Steuerung TAP SM2 VC3 BUS Interface control TAP SM2 Farmer VC3 BUS interface Teilenummer 7721 0040 523 40520 40523 Part No 7721 0040 523 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows th
17. IG ball cock 1 4 internal thread internal thread 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm ab 01 09 00 plug type bolting 1 4 AG ID 7 5 10 L 30mm as of 01 09 00 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar ab 07 03 01 nonreturn valve D 15mm as of 07 03 01 40813 01 02 Ersatzteilliste 10 02 03 Page Blatt 6 spare part lists Anschlussleitung connecting line 40813 40813 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 009 7721 0090 411 Hauptschalter M221 20A main switch M221 20A oh Ook OK OK Ok Ok ok ok KK k k oh OK Ok OK OK Ok ok ck Anschlussleitung 400V TAS TA6 Hauptschalter u EMV Schiene connecting line 400V TAS with main switch and EMC rail 40811 07 01 35 36 37 38 39 Ersatzteilliste 10 02 03 Page Blatt 7 spare part lists Boiler 5 boiler 40811 40811 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 006 7721 0090 190 berwurfmutter 1 2 L 12mm ID 14 5mm sw24 union nut 1 2 L 12mm WAF24 009 7721 0060 160 Dichtung 18 5x12 0x2mm hart Vulkanfiber rot washer 18 12 2mm graphitized 018 7721 0060 02
18. Messages In case fault messages should occur in main menu Diagnosis you can control each individual actuator See chapter 10 5 page 51 Functions of the Menu Key Diagnosis As soon as a fault message occurs the green pilot lamp indicating that the automatic feeder is working in the automatic mode goes out 14 4 Memory Error When starting the System Machine all program data stored in the memory chip will be checked In case of faulty data the display shows Switch the System Machine off Press the three keys Auto initial memory matic Cleaning and Menu simultaneously while swit ching the System Machine on Keep the keys pressed until the following message is displayed Immediately afterwards carry out new programming of Setup Carry out calibration once again Check portion values and machine values See chapter 16 page 72 Repla cement of the program chip 14 2 Temperature When the feeding mode is cut off because the minimum ope fault rating temperature has fallen below the standard figure the temp too low display shows Check position of the thermostats Check the heating Check setting of the minimum operating temperature See chapter 5 5 1 Adjusting the thermostats page 24 The fault message disappears automatically as soon as the fault has been removed 14 3 Electrode Fault When the supply electrode is earthed before a portion is fault mixed up feeding
19. Mode The rod electrode is free When an animal with drinking right enters the feeding box and is identified the automatic calf feeder prepares a milk portion as soon as the mixer jar is empty The milk in the mixer jar grounds the rod electrode When the calf has drunk the milk the rod electrode is free again and the machine starts preparing the next portion in case the calf has still drinking right The rod electrode is covered When an animal with drinking right enters the feeding box and is identified the remaining portion in the mixer is stirred After the calf has drunk the remaining portion i e the mixer jar is empty and the rod electrode is free again the automatic calf feeder starts preparing the next portion Two sucking stations When an animal with drinking right is identified the relevant suction line opens When the animal has no drinking right anymore the suction line closes as soon as the rod electrode is free again and the entered draining time has lapsed When the rod electrode is still covered the suction line will close after approx 2 minutes 6 2 2 In the Ad Libitum Mode In the ad libitum mode the automatic calf feeder operates without animal identification As soon as the rod electrode is free the machine starts preparing the next portion In case of two sucking stations both suction lines are open In case of prolonged ad libitum mode the 2 group valve unit heats considerably There fore connect the
20. Powder Connection to VC3 Bus Program Version 01 01 x Menu Submenu Further Menus Hand Functions Portion Values Calibration Machine Values Machine Values Diagnosis Empying mesen E mb Mag 770 esa Merve Boreo Borneon Peng o oooi Additive x g l Restricted Ad libitum targ xxx ml Operating mode Water boiler start MP start targ XXX g Additive start targ XX g Detergent start targ xx ml Intermediate mix x min Afterrun mixer X sec Emptying mixer x min Turn on delay Turn off delay Valves Water valve boiler open Mixer valve open Air valve open Valve box 1 2 open Motors Mixer start Powder motor start Additive dispenser start Detergent pump start Feeding pump start Diagnosis Sensors Rod electrode covered free Point electrode covered free Supply electrode covered free Temperature ok too low Additive running time xx xx sec Detergent running time x xx sec Version System Machine Identification 1 2 Press Enter to move from the Press Arrow Up or Arrow Down to Press Enter and subsequently Arrow main menus to the correspon move from one submenu to another Se Up or Arrow Down to modify these ding submenus lect further menus by pressing the Enter menus key LT1 power unit SA2 Plus 000000 LT1 A2 distribution board ad At Al H N IX ZV 1
21. REOR PER E COEPERIT ts 9 2 Setup in DP4 4 i i see eres er ex ERE E a bead 14 14 14 15 16 16 18 18 19 20 21 22 22 22 22 22 24 24 25 25 26 27 27 27 27 27 28 28 30 31 32 32 34 34 40 Table of contents 9 3 Setup i C16 zo xo ere bh e o ue et omes 9 4 Setup Related to the Automatic Feeder 9 5 Settings for Animal Specific Increase of the Concentration on Cp 9 6 Settings for Animal Specific Fresh Milk Ratio of the Feed Portion 10 Functions of the Menu Key seeeeeeeeee nennen nn 11 12 13 14 19 1 Hand FUNCIONS s 5 ma Leere vem peace a ea bem ped ea eg A 10 2 Portion Values over Roe Sas ge oe ur ed civ oce ag cede ca 10 2 1 Selecting the Concentration 0c eects 10 22 Entering the Additive erise cocina RU Here eat net Eee 10 2 3 Restricted Adlib Mode 10 3 Calibration eoe ote opc Rebe ouo repetat 10 3 1 Calibrating Water and MP sssssssseee ee n 10 3 2 Calibrating Additives and Detergent 0 cece cece 10 4 Machine Values dees EE ea Raa eee RR bee Here 10 41 Intermediate MIX ee A oe eh Ale eec e rh Ree RECS 10 4 2 Mixer Afterrun o dde 10 4 3 Emptying Mixer gr ose einer ren re 10 4 4 Entering the Distribution Pause 10 45 Box 1 BOX 2 2 24 3 ai a aa tr re RE ptam dame ace fu pedo 10 5 DIAGNOSIS iva eee Mee e ye Re lea Y Ret TAE o ed es 10 5 1 Valves Motors 00 heh
22. connection to the feeding computer Option Relay signal the automatic feeder is controlled by a feeding computer with Station Controller The automatic feeder gets the relay and ready signals from the feeding computer Option Priority this option indicates which feeding station or calf group should be fed as a matter of priority The automatic feeder runs in the ad libitum mode with a two group valve unit and feed sensors Options Alcom Bus and VC3 Bus are reserved to the connection to Bus systems The Bus address is used for internal communication with the Bus system Each Bus address only exists once in the system You can set the input and reading sensitivity of the identification via the Squelch value The higher the entered value the lower the identification range of the antenna In case of X Responder and eartag Responder the identification range corresponds to 25 30 cm provi ded that you entered Squelch 0 In case of PM Responder the identification range corres ponds to 20 25 cm provided that you entered Squelch 180 In case the automatic feeder is equipped with a stop valve for one feeding station or with a two group valve unit for two feeding stations you have to select the box valves in Setup Settings in Setup 29 Additive dispenser Calibration scales Heating system Min oper therm Air valve Detergent pump In addition here you have to enter whether box 1 or box
23. is interrupted until the fault has been cleared In case no detergent has been added to the cleaning water the fault message on the screen disappears as soon as a calf drinks up the liquid in the mixer jar Make sure that there is a water discharge next to the automatic feeder If that is not the case hang the mixer outlet hose into a bucket Empty the bucket regularly Do not dip the mixer outlet hose into the cleaning water After mixer cleaning has been completed press Automatic key to return to the Automatic mode Notes on automatic mixer cleaning time controlled When the rod electrode is covered the automatic mixer cleaning is deferred for 1 hour at most so that a calf has the opportunity to drink up the liquid in the mixer jar In case the calf does not drink up the liquid within this time the liquid is drained off via the mixer outlet valve and prerinsing starts running As soon as the mixer jar is empty again the main clea ning cycle with detergent starts running The mixer can be cleaned automatically up to nine times day with detergent provided that the automatic feeder is equipped with a detergent pump that has previously been selected in Setup 12 3 2 Air Cleaning Compressed air cleaning hereinafter called air cleaning facilitates cleaning of the suction hoses up to the top of the teat without detergent In order to ensure perfect cleaning make sure that air pressure is between 2 and 2 5 bar Compressed air sho
24. required The percentage of milk has been added to the screen shown below Feed options can then be entered in a second screen The fourth feed type will appear automatically if the automatic calf feeder is equip ped with the corresponding program chip the character string f4 at the end of the chip number and is recognised by Dp 4 5 DPMain GIE Au El S al CODATRON DAIRY PLAN 34002 WESTFALIA DEMO Milk Powder Basic Concentration Milk Powder Feed Type Number Drink Amount Portion Weight Drink Amount Feed Type Number Extra Feed Portion Weight Extra Feed Feed Type Number Milk Percentage Feed Type Number PgDn 42 Entries on the Feed Computer If the percentage of milk is not provided despite the setup and details being correct the following changes will also have to be carried out Change Edit Box Type to Yes Allocate Box Type 1 to the station and save Then change Box Type back to 4 Calf Feeder again and resave changes Feeding details for individual animals The amounts of feed for the individual animal can be both entered manually in the main menu under Feed and also calculated automatically using the feed graph The same prerequisites as described under Setup in DP5 apply to the entry of feed quan tities Press F3 or F4 to find out whether an animal has a current feed entitlement 2 DOS DPMain Program Cow 428 Feed Amounts Feed Type 5 Drink Amount
25. section H 400 D 500 stainless steel compl 7721 0020 007 R hrfl gel mit Feder 235mm bis 18 10 00 stirring blade with long scraper 235mm up till 18 10 00 7721 0030 065 R hrfl gel mit Feder 235mm und kleiner Feder ab 19 10 00 stirring blade with scraper 235mm and with short scraper as of 19 10 00 7721 0030 012 Federstern 10mm star wheel 10mm 7721 0020 008 R hrfl gel mit Feder 110mm center stirring rod 110mm 7721 0091 582 Pulvertrichter kompl powder hopper compl 7721 0060 117 Sternmutter M5 headed star nut M5 7721 0060 043 Dosierzunge Pulverf rderung TAO und TA1 deflector plate 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0070 908 Getriebemotor O 220 240V 60Hz kompl geared motor O 220 240V 60Hz 7721 0040 005 Getriebemotor O 220 240V 50Hz kompl ab 17 09 00 gear motor O 220 240V 50Hz as of 17 09 00 7721 0096 658 Heizpatrone PTC IP54 heating cartridge PTC IP54 TK ok OK ck ck ck ck ck ch ck ck ck cho ck ck K Kk k kk k k 7721 0040 320 Pulverf rderung 3 5 6 230V 50 Hz ohne Dampfsperre powder supply 3 5 230V 50Hz w o heating 7721 0040 375 Pulverf rderung 3 5 6 230V 50 Hz mit Dampfsperre Powder supply 3 5 230V 50Hz with heating 7721 0040 721 Pulverf rderung 3 5 6 230V 60 Hz ohne Dampfsperre powder supply 3 5 230V 60Hz without vapour screen 41327 09 02 Ersatzteilliste 10 02 03 Page Blatt 4 spare part lists Wasserversorgung TAPS mit Steckverschraubung water supply TAPS with plug in con
26. sensor 7721 0010 229 Drucktaster 1 polig kurz Schliesser mit Schutzkappe push button 1 pole short with protecting cap 7721 0040 870 Kabel Elektrode Steuerung gt Mixerbecher SM2 cable for electrode control mixer jar SM2 7721 0040 871 Kabel Elektrode Auslauf SM2 cable for electrode outlet SM2 40520 01 02 Ersatzteilliste 10 02 03 Page Blatt 10 spare part lists Steuerung TAP SM2 VC3 BUS Interface control TAP SM2 Farmer VC3 BUS interface Teilenummer 7721 0040 523 40520 40523 Part No Pos Item 117 120 123 126 129 132 135 138 141 144 147 162 165 166 171 192 201 202 203 204 205 206 207 7721 0040 523 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0041 082 Kabel MTB TAKS PI F1 cable MTB TAKS PI F1 7721 0040 869 Kabel manuelles Antr nken f r SM2 cable manual feeding 7721 0040 897 Kabel Stromversorgung Steuerung SM2 gt EMV Schiene cable for mains supply of control HE boiler SM2 77210040 880 Kabel Sp lmittelpumpe SM2 cable for detergent pump SM2 7721 0040 879 Kabel Ablaufventil Mixer SM2 cable for outlet valve SM2 7721 0040 878 Kabel Wasserventil BO SM2 cable for water valve boiler SM2 7721 0040 876 Kabel Tr nkestandventil 1 SM2 cable for box valve 1 SM2 7721 0040 875 Kabel
27. suction hoses directly to the mixer and plug out the plug of the 2 group valve unit 28 Settings in Setup 7 Settings in Setup You have to set all basic functions of the automatic feeder in Setup Warning Refer activation of these functions only to qualified personnel The manufac turer has already provided the machines with the correct settings The manufacturer accepts no responsibility for incorrect settings that have been carried out by the user 7 1 Different selections in Setup Language Machine type Interface Address Squelch Box 1 Box 2 The Setup contains the following selections see following table You may choose between the following languages German English French Netherlands Italian Norwegian Swedish Danish Finnish Polish Japanese Spanish and Czech The Eproms always contain the following languages German English and the target lan guage EPROM English target language In this menu please select the type of automatic feeder Powder the automatic feeder only runs in the milk powder water mode Combi the automatic feeder works with fresh milk as well as with milk powder Milk the automatic feeder only works with fresh milk KR these automatic feeders run without feeding computer in the ad libitum adlib mode Depending on the installed interface you have to set one of the following options Option No Interface the automatic feeder runs in the adlib mode without
28. the alarm message 14 7 Emptying Mixer In case the liquid inside the mixer jar does not drain off because the mixer outlet is e g clogged the display shows the following error message fault emptying mixer e Check whether the mixer outlet is clogged Check the mixer outlet hose and clean it if necessary e Check electrodes In case before the detergent has automatically been added to the water operation of the automatic calf feeder is cut off until the fault has been removed and afterrinsing could be completed In case no detergent has been automatically added to the water the fault message on the display will disappear as soon as a calf has drunk up the li quid in the mixer jar Accessories 69 15 Accessories 15 1 Two Group Valve Unit Thanks to the priority control with two group valve unit System Machines can provide in succession two feeding stations with milk i e when a calf with drinking right enters the feeding station the available milk amount for this calf is distributed without interruption while the other feeding station is blocked during this time Change over to the other fee ding box takes place via the two group valve unit The milk hose leads from the mixer outlet to the hose connection of the feeding pump that is located below the solenoid valves The feeding pump is connected to the box valves by means of a PVC joining piece The box valves are connected to the feeding stations via suction hoses E
29. 0 nor 211 230V ERE 8 E p _ 7 7 7 7 2 or p 2N u blue x u SS E E E E TAP5 SM2 F1 Zeichnungs Nr PL10083 Forster Technik GmbH Blatt 3 with VC5 bus interfac Versions Nr a 1 30 08 2001 G ltig ab gezeichnet Datum 19 von 10 Bl tter Anderung Ind Datum Name ame jr G ltig bis pe 5 0 motherboard STI A1 230V_pump motherboard STI A1 3 9 230V_pump x e oO vi 10 a6 oo AAA AA Zz u alo N o er 6 El 9 gt 2 00 x e 5 E gt gt gt e o O m De m N N N o ENEE 15 O 5 BERT MSL NO Z L3 YN 11S v0 iS EEA eniq Bulypay ye yno Japmod AT za EP SE MOOZ AOEZ US 3 o l umouq oAHIppe Iopmod eS Te T e MSI AO Z LI SW LLS O n gt xoig 1 L N Bulypay ye yno Japmod 5 zh zn zc SEET d SE Ts ue MSE NOEZ SW LLS co umoJq d VIN 1040W 19pMmod 2 ei T la an q 59 Lu 23 E ok 6 MSE AO0EZ ZWN LLS X ze S S JOJOW IOXIUL _ 7 N umolg 2 Ya e F co oo a gt 25 aniq e za KB i VAOL AOET SA LLS ER ni us ajea oneumnoud oo 117 I n o umold z 9x is oo vis d lu Ee c an q EL zie 6 VASL AOSZ vA liS D x PS AJLA XO
30. 17 000000000000000000000 yellow green pup ddiooooooooooooooooooooo wur c HIT UMOIQ LT1 Al power card Tl transformer ps o o 5 lis O O OO O0 O0 n mm SL uru u in case of problems with the electrode in the mixer jar the liquid in the mixer jar overflows resp there is lack of water install an additional bonding point Anderung Ind Datum Name Improvement of Bonding on SA2 Plus 8 Zeichnungs Nr SK10071 F rster Technik GmbH Blatt Versions Nr a 3 Datum 28 02 2002 G ltig ab 28 02 2002 T gezeichnet von Bl tter Name G ltig bis 0 1 2 3 4 5 6 7 8 9 mains connection 230V L N PE 50Hz LV1 power distributor LV1 S1 EM TT 1ne plu 9 Devi dits line filter L1 1 2 111 e e L pe brown LINE LOAD N 7 8 _ IN a 9 94 N G N Le blue E Lo BE EE 0 gr ye T m LV1 X2 BO1 X1 d minimum operating heating temp thermostat
31. 2 Thermostat mit Spiralf hler Wechsler thermostat two way connection 021 7121 0090 008 Thermostat berhitzungsschutz 1 polig thermostat for overheat limitation 027 7721 0060 161 Dichtung 27 0x21x2mm graphitiert washer 27 21 2mm graphitized 035 7721 0098 291 Heizk rper 2 7KW 380V 400V 6 5mm Boiler Heating 2 7KW 380V 400V 6 5mm 036 7721 0098 787 Heizk rper 2 7KW 230V 6 5mm Boiler Heating 2 7KW 230V 6 5mm 037 7721 0096 496 Heizk rper 4 0KW 230V heating element 4 0KW 230V 038 7721 0098 048 Heizk rper 2 8KW 230V Heating 2 3KW 230V 039 7721 0090 006 Heizk rper 3 8KW 380 400V heating element 3 3KW 380 400V 042 7721 0080 051 Schlauch 13 0x3 5mm PVC mit Gewebe hose pipe 13 0x3 5mm PVC fabric reinforced 045 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 048 7721 0096 052 Boilerbeh lter TA1 boiler tank 054 7721 0099 478 Dichtung St rke D 4mm f r Boilerbeh lter seal D Amm for boiler flange 057 7721 0090 365 Dichtung 22 0x14 2 1 5mm stark Vulkanfiber rot hart volcanic fibre washer hard red 1 5mm thick 22x14 2mm diamet 063 7721 0090 091 Kontrollampe gelb 400V D 13nm pilot lamp yellow 400V 064 7721 0090 089 Kontrollampe gelb 230V D 13nm pilot lamp yellow 230V 066 7721 0090 014 Drehknopf Heizungsthermostat schwarz mit rot knob for heating thermostat black red 069 7721 0090 017 Drehknopf Mindestbetriebstemperatur schwarz mit gr n knob for MWT black green TK Ok OK OK Ok ck ok ck ch c
32. 2 are equipped with servo or gra dient control Select no if you want to cancel or you do not want to register a box In case an additive dispenser is connected and additives should be dispensed select the additive dispenser in Setup Do not modify the standard setting no Do not modify the standard setting Heating system thermostat This option indicates whether the automatic feeder has a thermostat for minimum operating temperature Select yes in menu air valve when the automatic feeder is equipped with compressed air cleaning In case the automatic feeder is equipped with a detergent pump and should the mixer be cleaned with detergent you have to select the detergent pump in Setup 30 Settings in Setup 7 2 Function Table Setup iaguage enn REL ln BS Interface L TE How to make entries in Setup 31 7 3 How to make entries in Setup When switching the automatic feeder on only press the language Menu key on the operating unit and keep it pressed until deutsch the display shows Press Enter select the language by means of Arrow Up Arrow Down and confirm with Enter Now call up the other available menus by pressing Arrow Up Arrow Down For modifica tions press Enter to open the memory Select the desired option by pressing Arrow Up Arrow Down Confirm with Enter All selected options are marked by an asterisk In order to leave
33. 59 60 61 62 62 63 64 64 64 64 64 65 65 65 66 67 67 67 Table of contents 14 3 Electrode Fault 14 4 Communication 14 5 Identification 14 6 Lack of Water s 14 7 Emptying Mixer lusus 15 Accessories 15 1 Two Group Valve Unit 15 2 Additive Dispenser 15 3 Electrical Vapour Screen for MP and Powder Additive Outlet 15 4 Detergent Dosing Pump 15 5 Protection against Flies 16 Replacement of the Program Chip EC DECLARATION OF CONFORMITY 67 67 68 68 68 69 69 70 70 71 71 72 1 1 1 Introduction Introduction Safety Instructions Be sure to read and follow all instructions contained in this manual before connecting and using the automatic calf feeder Use the appliance only to feed calves Servicing and installation of the automatic calf feeder has to be restricted to qualified and authorised service personnel Read the user s manual carefully before installing or operating the machine To facilitate customer service on the calf feeders store the documentation accompanying the appliance near to the automatic feeder The faultless functioning of the automatic calf feeder requires expert installation correct handling as well as careful care and maintenance Incorrect data entries may have serious consequences Therefo
34. 7 500 Remainder 2 days 7 500 Remainder 3 days 7 500 E El RI Abbrechen Hire NOTE If a feed type is used for the variable percentage of milk the desired percentage eg 0 4 for 40 for this feed type must only be entered in the Entitlement field When ma king up the feed the corresponding percentage of water in the amount of feed will be repla ced by milk 40 Entries on the Feed Computer 9 2 Setup in DP4 4 In principle the settings required in DP4 4 are identical to those required for DP5 The dif ference lies in the menu which is somewhat different Therefore only the corresponding menu or the differences will be explained below Please refer to the section entitled Setup in DP5 From Version 5 016 for detailed information Setup for Feed Type The Setup menu for the feed types is located in the main menu under Setup Setup Feeding Setup Feed Types You can toggle between the individual feed types using the arrow keys on the keyboard As far as the setup is concerned the main difference from DP5 is that you specify the Feed Code instead of selecting Feed Type in the DP5 Setup menu In DP4 you must enter 1 for Milk Powder 2 for Feed 3 for Percentage Milk as the Feed Code Unlike DP5 when a new value is entered for the supply of feed under Amount in Silo the current will always be directly overwritten 5 DPMain GIE Can 208 lee a CODATRON DAIRY PL
35. 8 C and 39 C The minimum operating temperature should always be set 3 C below the heating temperature in order to avoid overlaps in the control range The heating temperature is factory set between 42 C and 43 C The calibration menu helps you checking the water temperature For calibration refer to chapter 10 3 page 47 Functions of the Menu key Calibration 5 5 1 Adjusting the Thermostats Open the door on the right hand side of the chassis Turn the thermostat for minimum operating temperature green so far clockwise until both green marks coincide Turn the thermostat for boiler heating red so far clockwise until both red marks coincide Setting the Heating 25 The marks facilitate temperature setting Yet you have to check the settings regularly 5 5 2 Recommendations for Temperature Settings The boiler is designed in such a way that also the cheaper milk powders with higher fat melting point can be used without problems In this case the outlet temperature has to be exactly between 42 C and 43 C The temperature has to be set very carefully When reducing the heating temperature don t forget to reduce the minimum operating temperature accordingly Too low temperatures may cause indigestion whereas too high temperatures over a long period of time may lead to inflammation of the mucosa in the abomasum Flatulence may indicate that the drinking temperature is too high
36. AN c V 5 0168 G823M002 WESTFALIA DEMO Bins Description Drink Amount Amount in Bin 500 000 Cost 0 000 Maximum Feed Per Day 8 000 Maximum Feed Per Interval 2 000 Minimum Feed Per Interval 1 000 Feed Rollover to Next Day 0 000 Intervals Per Day 24 Regular Intervals Per Day 20 nanan Drink Type Code A Interval Options RER o oa on in ter 1 if this is a drink concentration value ter 2 if this is a drink amount for calf drink stations ter 3 if this is a drink milk percentage for calf drink stations PgDn Entries on the Feed Computer 41 Setup for the feeding box This menu can be found in the main menu under Settings gt Setup Feeding Setup Feeding Stations The values which must be entered are identical to those described above under Setup in DP5 from Version 5 016 CODATRON DAIRY PLAN c VW 5 0168 G823M002 WESTFALIA DEMO Feed Transceiver Milk Powder Basic Concentration Milk Powder Feed Type Number Drink Amount Portion Weight Drink Amount Feed Type Number Extra Feed Portion Weight Extra Feed Feed Type Number Time Option Time Option Time Option Calibration Value Calibration Value Calibration Value Calibration Value Change Type of Unit 4 Transceiver Chip Version CWT3CDFOO4 If a facility is to be provided for controlling the variable percentage of milk for individual animals using DP 4 4 at least DP Version 4 418 will be
37. Board SM 2 Plus On the motherboard are located the transformer for weak current supply of the processor control the relays the connectors for external components the fuses and LEDs Motherboard and Distribution Board SM 2 Plus 10 1 4 1 opour 201 uo 2urpuodop asodind 19949 pue 1521 10 Sn q x p1eoq uonnqrusiq I ADEZ aseyd snonunuoo ga lOjonpuoo Uornoojo1d 10 I0122UU0O7 OOO0OO000000000000000000 Bee 15047 jsureae uonoojo1d OOO0000000000000000000 Suneay soddoy 1 pmod ND 1oionpuoo jennou 10 10122uu0 10 10122UU0 JHO NO 15017 suree nonood 10 qois j AIO NO Zuneay 1oddoq 19pmod 107 JMS ADEZ s amp ejoJ Jeuondo Joy 40120uu07 syuouoduroo eU101X2 A QEZ IOFSOSTLT sjuauoduroo peusaixa A QEZ 105 SI0129uU07 oo 000000000000000 ooooo I ZINC N AN X D Jouuojsugip T siuieuoduioo peuaeqxe A NET 40 SARA Gl gil UR o 9 9 9 o 9 o 9 4 siuouoduroo pux amp ejdsrp 103 SAAT Lomp uLI03 3u0 40 AT sjusuoduroo eu re1xa AZ 10 INA d VIN ATI ejdsrp apos 10 CAT syuouoduioo JeUISIXI ACT 107 S LE Y dv dnd surpaay pojenjoe pueq 10 29uu07 e ACT S euondo 107 103200007 opo322jo jddns 103 J0J9UMONUNOS Ae dsip a8eyoa 20 SAT
38. E PAPOQUIYIOJA Josuds 3uo81ojop pue IBLALI 10 10122007 amp pue oovj03u 104 3nd Ind o qeo o1epd 103 1018 TETSU PARO IJU APAN 1071018 wordg yseg Aeyds p 104 Snjd paeoqKox 107 Sng 1593009 R ASIP ISN PR 03 49391101 u9 0d Water Heating in the Boiler 11 1 4 2 Water Heating in the Boiler 0 N i Mixer to mix up the Boiler feed components Feeding pump mm Hose connection from the Z 3 box valve to the teat Mixer outlet valve Solenoid valve water supply boiler Hose connection to the water pipe at the right side A 12 Hand Actuated Feeding Pump 1 4 3 Hand Actuated Feeding Pump Thanks to the hand actuated feeding pump that is located below the valve unit calves may easily get accustomed to the teat You can activate the feeding pump either by pressing a key on the operating unit stylized teat or by pushing a button on the remote control The milk is then delivered directly from the mixer via the valve unit to the teat and into the mouth of the calf You can also use the feeding pump e g to drain off manually the rinsing water in the mixer jar via the mixer outlet valve To this end press Menu key and select Emptying Mixer in submenu Hand Functions
39. Landtechnik Operating Instructions and Spare Parts List 7163 9001 045 07 2002 as of Program Version 01 01 Automatic Calf Feeder PREMIUM BOY PREMIUM BIG BOY SM Powder TAP5 SM2 27 F1 TAP5 SM2 28 P1 TAP5 SM2 30 P1 DAIRY PROGRAM controlled by CALFSCAN Westfalia Landtechnik GmbH Postanschrift Werner Habig StraBe 1 o D 59302 Oelde Westfalia Landtechnik GmbH Telefon 02522 77 0 Telefax 02522 77 2488 D 59299 Oelde Printed in ER German Table of contents Intr duetlon lt a cis sh Tel Safety Instr ee ET Renner et 1 2 Danger Signs on the Automatic Calf Feeder 0 cece cece eee 1 8 Information Signs on the Automatic Calf Feeder 0 0 cece 1 4 Construction Parts System Machine Powder 1 4 1 Motherboard and Distribution Board SM 2 Plus 1 4 2 Water Heating in the Boiler 0 0 cece nern rr 1 4 8 Hand Actuated Feeding Pump Specifications Automatic Calf Feeder LLsuu Locating the Automatic Calf Feeder 00 cece eee eee oo 3 1 Local Electrical Connection 3 2 Installing the Automatic Calf Feeder 0 0 ccc eect ees 3 3 Mounting the Sucking Station 0 eee 3 4 Mounting the Race Way arnas aa O teen rennen nenn 3 5 Connecting the Micro Identification Calfscan o oooocoooooccccccnccn 3 6 Water Connection cer 0 0 0 ccc e hehe Operating Elements Zi lag e t d e ee ela ie nd ea ded EN e dade sh 4 KeyDo
40. Motor 4 you must select the feed type declared as Milk See also Setup Feed Type earlier on in the manual The Portion Weight and Interval Time fields must be left blank NOTE Feed options 2 3 have no significance with regard to constant or variable concen tration During installation you must always check that feed option 1 has been set correctly Asa rule the value 2 for older feeds is to be removed here and preset values for feed option 3 3 Feeding details for individual animals The following applies when specifying amounts of feed for the individual feed types Feed litres day eg 6 for 6 l of feed per day Powder kg litre eg 0 12 for 120 g of powder per litre of feed Supplementary kg day eg 0 02 for 20 g of supplementary feed per day Milk l of feed eg 0 4 for 40 milk Entries on the Feed Computer 39 the milk percentage can be entered in 10 increments from 0 0 no milk to 1 0 100 In the case of feeders with a single heating circuit HE 1 circuit the percentage milk must be at least 30 The feeding details for individual animals are entered in the main menu under Feeding The corresponding feeding details can be entered by hand ie manually by filling in an en try form or calculated automatically by means of an adjustable feed graph NOTE If the automatic feed graph is to be used the feed type Feed must always be se lected as the first feed type whe
41. Setup switch the automatic feeder off and then on In this way all modifications will be activated 32 Connecting the System Machine to the Feeding Computer 8 Connecting the System Machine to the Feeding Computer 8 1 Connecting the System Machine to the VC3 Bus You may connect the automatic feeder directly to the VC3 Bus by means of the VC3 Bus Interface The micro identification Calfscan SE is connected to the automatic feeder too Carry out the following settings in Setup Switch the System Machine off by turning the main switch interface to position OFF and subsequently switch it on by turning the main switch to position ON When switching the ma chine on press Menu key until the display shows submenu Language Press Arrow Down to move to submenu Inter face Press Enter Select the option VC3 Bus and confirm with Enter Now press Arrow Up Arrow Down to move to menu address Address Press Enter and set the available Bus address Confirm with Enter In case an identification is connected to the System Machine and registered in Setup the System Machine will occupy one bus address In case two identifications are connected to the System Machine and registered in Setup the System Machine will automatically occupy the next higher address as an additional bus address Input of the Bus address see chapter 7 1 page 28 Setup Different selections in Setup
42. System Machine tions for box 1 and 2 and interface SCHERER ROSER 54 Function Table of the Menu Key for Connection to Bus System 10 7 Function Table of the Menu Key for Connection to Bus System In case the System Machine is connected to the Bus system the following functions are displayed as of version 01 01 Mas mem Water boiler start E AN CES A ETT Mert sd Peace ECKE OOo E Diagnosis Valves Moon Function Table of the Menu Key for Connection to Bus System 55 Sensors Rod electrode covered free sec Detergent running time x xx sec Version System Machine Identification 1 2 Depending on the basic settings carried out in Setup some specific menus are not dis played on the screen of the System Machine 56 11 11 1 Functions of the Automatic Key Functions of the Automatic Key After pressing the Automatic key the feeder runs in the automatic mode The green pilot lamp lights The automatic feeder starts preparing a milk portion as soon as the feeding computer transmits the corresponding signal In case faults should occur in the automatic mode the green pilot lamp will go out See chapter 14 page 67 Fault messages Display in the Automatic Mode When the automatic feeder runs in MP mode MP mode mixer full or in ad lib mode adlib mode mixer full the above information is displayed on the fir
43. ZS Rp I au q A UMOAJq RV ud S Q xa SX LLS 2 k oT X o 8 2 EX an q 52 zm ok 16 VASL AOEZ SA LLS 9 x AJLA XO ER o C 9A q Umoq Mon S 7 PX LLS SE 5 a M ER ze Ab VAOZ NOEZ ZA 11S ER ba HS ATA DIOUO OS 19M ER W OY gt AJeA prous M UMOJq Dei vo gt ES o I gt v5 20 7 eniq 7 ER zB oK L6 i VAOZ AOSZ LUS ER Tix IOXIUI AJLA AJMO N umolg Y RTE LS I oO Ps Aur enig E Sg ze A E a 4 VAOG AOSZ IN LLS da x dund juo319 9p umolg Xq RA N o gt Sie 9 7 2 0 X E 5 E zi gt gt CH Cy oO m m N z ul Aaa 7 o o 90 o Q LN 22 4 10 Bl tter Blatt von PL10083 a 1 Zeichnungs Nr Versions Nr G ltig bis jr echnik GmbH Datum 30 08 2001 G ltig ab Name F rster gezeichnet interfac TAPS SM2 F1 with VC3 bus Ind Datum Name nderung 0 2 3 4 5 6 7 8 9 STI A1 motherboard EI 250V pump 4 9 230V_valves 49 p gt 230V_motor e EI 2350V box valves a 44 g A1 X6 2 Y v 9 O 3 9 3 9 v v 2N STI X1 N STI X1 N jl mucus mmc iR ao a ne s SS s 5 o D o o 5 gt 5 Sn T mmm 2 30V thermostat for EN 2 frost protection SH E1 S1 aC E n sn xu i 5
44. armd oov oboe eek rn ee 4 1 1 Operational Control Keys 4 1 2 Entenng the Values cia ER a Ra RR UU E Rd 4 1 8 Selecting the Options Installing the Automatic Feeder 0 cee eee eee eee eee e eee 5 1 Connecting the Automatic Feeder to the Mains Supply 0 000 c cece ee eee 5 2 Filling the Boiler with Water III 5 3 Filling the Milk Powder into the Powder Hopper 5 4 Calibrating the Feed Components 00 00 cece nen 5 5 Setting the Heating 2 ccc es hn 5 5 1 Adjusting the Thermostats 5 5 2 Recommendations for Temperature Settings 5 5 3 Measuring the Temperature 5 6 Heating for Milk Powder Outlet and Protection against Frost Functioning of the Automatic Calf Feeder Lseuee 6 1 Preparing the Milk Portions v crer rrer oe rara pea IIR 6 2 Distributing the Milk urs A DOE EPBET VERSER Ir EP OCULI 6 2 1 Inthe Restricted Mode eg Al eR at ner p y pel ERIGI eue 6 2 2 Inthe Ad Libitum Mode settings In Setup zu t eaa dae week yai ka ai er ae ae on a ae 7 1 Different selections in Gen 7 2 Function Table SetUp sed iacent dace c vic rao AR ea ate Hack ay eave Race dace ed ar 7 3 How to make entries in Setup Connecting the System Machine to the Feeding Computer 8 1 Connecting the System Machine to the VC3 Bus 0 0 cee cee esee Entries on the Feed Computer 9 1 Setup MDP nara Saeed ee need e Se
45. available options The selected option is marked by an asterisk in the second line of the display Press ENTER to change the option The displayed option starts flashing Press Arrow Up Arrow Down to scroll the available options Press ENTER to confirm the desired option This option is marked by an asterisk and stored In case you do not wish to modify the op tion press the Cleaning key once to return to the corresponding submenu Example for the selection of options within the functions of the submenu Settings Cleaning mixer cleaning hose yes 62 Functions of the Cleaning Key 12 3 Cleaning gt 12 3 1 CAUTION In order to avoid injuries before carrying out any kind of operation on the mi xer such as e g manual evacuation of rinsing water it is imperative to make the automatic feeder currentless by turning the main switch to position O OFF or by pulling the mains plug Mixer Cleaning Press the Cleaning key to call up automatic mixer cleaning manually at any time Press ENTER to confirm Cleaning The display shows cleaning mixer gt start In case you have not activated the detergent pump in Setup the automatic cleaning cycle starts running without detergent If necessary add some detergent manually to the water In case you have activated the detergent pump in Setup the detergent display shows the following message 10 m1 1 Change or maintain the pre set detergen
46. board distribution board 10 motherboard 10 boiler filling the boiler with water 22 boiler capacity 13 box 1 and 2 51 C calf box mounting 16 Calfscan micro identification 16 32 calibration additives detergent 49 feed components 22 water milk milk powder 47 check routine carry out 65 cleaning air cleaning 63 automatic mixer cleaning time controlled 63 entering the figures 60 mixer 62 selecting the options 61 settings 64 cleaning key 59 compressor 63 concentration 46 connecting the mains plug 22 73 connection additive dispenser 70 suction hose 15 water 17 construction parts 8 D detergent enter amount 64 detergent dosing pump 71 diagnosis 51 calibration 52 checking 53 identification 52 sensors 52 valves motors 51 dimensions of the automatic feeder 13 distributing the milk 27 distribution board 10 distribution pause 50 draining time 51 earth bonding 14 earth leak switch 14 electrical connection 13 local 14 electrical vapour screen 70 electrode supply electrode 27 emptying mixer 50 extra portion 57 fault messages 67 communication 67 electrode fault 67 emptying mixer 68 identification 68 lack of water 68 memory error 67 temperature 67 fly screen 14 71 frost protection 14 frost risk 66 function table Menu key connection to Alcom Bus 54 74 functioning of the automatic calf feeder 27 preparing t
47. cm PM Responder 180 max 20 25 cm A Responder can be read simultaneously at two antennas If for instance at antenna 1 a Responder is read that is actually assigned to antenna 2 we talk about faulty identifica tion due to an overlap of reach A faulty identification may also occur when calves standing beside the feeding box are identified In this case you have to set the identifica tion range once again If necessary close off the area beside the feeding station so that calves do not have access to it Water Connection 17 3 6 Water Connection Eg Water connection Connect the 1 2 water hose with a 3 4 hose coupling at the right of the automatic calf feeder The water pressure supplied by customer has to be between 2 5 and 6 bar Note To ensure troublefree functioning of the automatic feeder take care that the water pressure does not fall below 2 5 bar Take care that there is no pressure variation of the water pipe In case of water pipes with small cross section it may happen that in the feeding mode or when water is taken out of the same pipe simultaneously the water pressure will drop When the water pressure is below 2 5 bar you have to use a header tank Install additional water stop valve Since September 1 2000 the pressure reducer is factory set to 1 5 bar Do not alter the setting of the pressure reducer In case the notes above should not be observed there is no guarant
48. e different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 208 7721 0041 859 Platine Programmchip SM2 JA board program chip SM2 JA 40476 10 00 Pos Item 003 006 009 012 015 018 021 024 027 030 033 036 042 045 051 060 069 Ersatzteilliste 10 02 03 Page Blatt 12 spare part lists Absperrventil Sp lventil manue stop valve rinsing valve hand actuated feeding pump TA3 TAS 40476 40476 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0091 188 Magnetspule 220V 50 60Hz 91711 91068 2 2 Wegeventil solenoid coil 220V 50 60Hz 7721 0097 676 Ventilteil Plungerrohr mit Messingplatte valve part plunger tube with brass plate 7721 0097 680 Ventilteil Feder valve part spring 7721 0097 681 Ventilteil 97145 Plunger valve part plunger for item 97145 7721 0097 678 Ventilteil St tzring valve part supporting ring 7721 0097 679 Ventilteil Membrane valve part diaphragm 7721 0097 677 Ventilteil Ventilk rper valve part valve body 7721 0097 145 Magnetventilgeh use 91711 2 2 Wege Ventil geschlossen solenoid valve body 2 2 way valve default closed 7721 0098 223 O Ring 26x1 2 NBR 70 Shore Gruppenv
49. eat sensors Connector for button feeding pump O0D0000I0000 Potentiometer for rod electrode Connector for electrodes Relais for 230V external components Q OO OOO OOOOOO Potentiometer for supply electrode Connector for optional relais 12V Connector for hand actuated feeding pump Relais for 12V external components LED for voltage display 12V MAP Fuse for 12V external components Transformer 000000000000000 Connector for 230V external components Connector for optional relais 230V 00000 Fuses for 230V external components Plug for check depending on the model nderung Ind Datum Name TAPS SM2 F1 with VC3 bus interfac Forster Technik GmbH PL10083 Versions Nr a 1 Zeichnungs Nr Blatt 10 Datum 30 08 2001 G ltig ab von 10 Bl tter gezeichnet ame jr G ltig bis Ersatzteillisten spare part lists f r K lbertr nkeautomat for Calf Feeder 40914 11 01 Pos Item 003 006 009 012 018 021 024 027 Ersatzteilliste 10 02 03 Page Blatt 2 spare part lists TAPS5 SMZ2 F1 VC3 40914 40508 Teile Nr Bez
50. ee that the automatic feeder will run trouble free 18 Operating Elements 4 Operating Elements 4 1 Keyboard You can carry out all major settings and operations concerning e g operating mode portion values calibration cleaning diagnosis etc via the keyboard The display shows all current settings Display Automatic key with LED Automatic Key for feeding pump gail Cleaning key Ez Menu key H Arrow Up key Arrow Down ke Enter key F rster WW Technik Operating Elements 19 4 1 1 Operational Control Keys Automatic Automatic key the automatic calf feeder runs in the automatic mode You will find more detailed information on the individual functions in chapter 11 page 56 ff Press this key to activate the feeding pump Press Cleaning key to access the cleaning menu You will find more detailed information on the individual functions in chapter 12 page 59 ff Press Menu key to select several functions resp main menus For more detailed informa tion see chapter 10 page 45 ff settings Press Enter key to open the menus and store the settings gal A v Press Arrow Up Arrow Down to move through the different menus and to change the 20 Operating Elements 4 1 2 Entering the Values Press Arrow Up Arrow Down or Enter to enter set or change the values concerning e g calibration concentration additive amount etc Press the Menu key to access the main menus Pres
51. eichnung Part No Description Pulverf rderung powder supply 3 5 230V Intensivmixer intensive mixer Wasserversorgung TAPS ohne Steckverschraubung water supply TAPS Wasserversorgung TAPS mit Steckverschraubung ab 01 06 01 water supply TAPS with plug in connection as of 01 06 01 Grundgestell 5 SM2 TAP Grundgestell 5 SM2 TAP Boiler 5 boiler 7721 0040 523 Steuerung TAP SM2 VC3 BUS Interface control TAP SM2 Farmer VC3 BUS interface Anschlussleitung connecting line Absperrventil Sp lventil manuelle Antr nkp TA3 TAS TA6 stop valve rinsing valve hand actuated feeding pump TA3 TA5 Zubeh r Beipack TAP 5 6 included accessories for TAP 5 6 40320 04 01 Pos Item 003 006 007 008 009 018 027 030 033 036 060 068 069 081 Ersatzteilliste 10 02 03 Page Blatt 3 spare part lists Pulverf rderung powder supply 3 5 230V 40320 40320 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0030 070 Pulverbeh lterdeckel D 500mm powder hopper lid D 500mm 7721 0071 805 Trichteraufsatz H 250 D 500 VA kompl hopper extension assembly 25cm stainless steel 7721 0030 043 Trichteraufsatz H 250 D 500 verzinkt kompl hopper extension assembly 25cm galvanised 7163 2527 030 Trichteraufsatz H 400 D 500 VA kompl Powder hopper top
52. en GND white brown Data 1 yellow 12V to VC3 Bus interface System Machine green black red main supply FA1 FA6 FAI c o o E on black red shield z 2 D gt screwed cable gland r shicld flange control unit System Machine d distribution card VC3 Bus micro identification shield put the shield on outer isolation shield bride ground shielded line VC3 Bus IN 4x1 0 max50m to2 Option VC3 Bus OUT ES L System Machine 34 Entries on the Feed Computer 9 Entries on the Feed Computer The following sections look at the options for setting up links with the various computer systems The subsections are as follows 8 1 Setup in DP5 8 2 Setup in DP4 4 8 3 Setup in C16 9 1 Setup in DP5 During the day to day use of the calf feeders the data connection is controlled by the DAIRYPLAN DPS process control software DPProcessControl This program must always be open or active in the background to enable the calf feeders to communicate with the computer When DPS is installed this program will be automatically entered in the computer s Autostart group so that even if the computer crashes it will restart automatically and operation of the feeders can always be guaranteed Zit DPProcessControl olx n Ele Edit Actions View Window Help laj x meei ale se 24 oo i
53. entil 0 ring 26 0x1 3mm 7721 0097 146 Magnetventilgrundplatte 91711 mit Schlaucht lle und O Ring solenoid valve plate with nozzle and o ring 7721 0091 711 2 2 Wege Ventil geschlossen 230V 50 60Hz 7 0mm mit T lle n 2 2 way valve default closed 230V 50 60Hz with nozzle 7721 0040 550 Stecker f 1 4 Steckverschraubung ID 7 L 45 AD 9 0mm plug for 1 4 plug type connector ID 7 L 45 ED 9 0mm 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm plug type bolting 1 4 AG ID 7 5 10 L 30mm 7721 0091 626 O Ring 16 0x2 5mm NBR 70 Shore O ring 16 0x2 5mm NBR 70 Shore 7721 0098 345 Handgesteuerte Antr nkpumpe mit 23cm Kabel Hand operated feed conveying pump 7721 0040 547 2 2 Wege Ventil geschlossen 230V 50 60Hz mit Steckverschr 2 2 way valve closed 230V 50 60Hz with plug type bolting Kk OK ch ck ck ck ck KK ck Cock Ok OK ck ck ck ck Absperrventil Sp lventil manuelle Antr nkp TA3 TAS TA6 stop valve rinsing valve hand actuated feeding pump TA3 TA5 Pos Item Ersatzteilliste 10 02 03 Page Blatt 13 spare part lists Zubeh r Beipack TAP 5 6 included accessories for TAP 5 6 41892 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 7721 0010 212 Dichtungssatz f r Tr nkeautomaten s
54. entitled to left over milk Portion weight 1 100 In Feed type 1 you can enter the animal specific milk powder concentration in g per liter by 10 g steps E g Feed 1 1 0 corresponds to a concentration of 100 g l 1 2 120g l etc In this case the relevant animal gets 50 g per feed portion In addition you have to enter the following values in menu Group Feed Minimum per Interval Feed 1 3 1 Maximum per Interval Feed 1 3 1 9 6 Settings for Animal Specific Fresh Milk Ratio of the Feed Portion In case the animal specific fresh milk share should be controlled via the computer you have to do without the dispense of extra feed additive Feed station In order to carry out an animal specific setting of the fresh milk share deviating setting parameters are necessary Interval 3 1 Portion weight 3 100 In menu Feed 3 you can carry out animal specific settings of the milk share by 10 steps Examples 0 feed consisting of a mixture of powder and water 0 5 feed consisting of 50 milk powder and water and 50 fresh milk 1 feed consisting of 100 fresh milk In addition in menu Group Feed you can enter the following values Minimum per Interval Feed 3 2 1 Maximum per Interval Feed 3 1 The settings on the C 16 have an effect on the calves only after the following function Feed has been activated Functions of the Menu Key 45 10 Functions of the Menu Key Hand Functions Portion Values
55. et of seals for automatic feeder 7721 0040 049 Schlauch 7 0x1 8mm TPE glasklar hose pipe 7 0x1 8mm TPE 7721 0080 001 Schlaucht lle f r Sauger T llendurchmesser 5mm hose pipe nozzle 5mm for teat 7721 0097 383 Schlauchreinigungspistole kompl hose pipe cleaning pistol 7721 0099 592 Schwammgummikugel 5 er Pack 11mm Durchm sponge pellet 11mm packet of 5 7163 9923 110 Fliegenschutzpaket SA2Plus SM2Plus SA2000 fly protection set SA2000 7721 0030 032 Saugb gel kompl Spritzblech Sauger Saugt lle teat bracket assem splash guard teat teat connection
56. fillocation Recommended Feed Current Unallocated Feed Current Interval Amount Amount Eaten Today Reached Minimum This Interval Ration Yesterday Ate Yesterday Remainder Yesterday Remainder lt 2 days Remainder lt 3 days EM MEM No 7 Semen Inventory Entry 8 Select Recommended Sire Press Fi at any time for instructions Once all the required settings have been entered and saved the program is to be restarted by rebooting your computer Entries on the Feed Computer 43 9 3 Setup in C16 The settings required for the C16 program cows calves are explained in the C16 operating instructions The following information only relates to the C16 standard program In case of C16 Standard you can enter the feed amount in feed type 2 Whereas in case an extra feed additive dispenser is connected the extra feed additive is distributed in feed type 3 9 4 Setup Related to the Automatic Feeder Interval 1 0 only calves with a feed ration are entitled to left over milk 1 all calves are entitled to left over milk Portion weight 1 of no significance Interval 2 of no significance Portion weight 2 Portion weight of the feed portion approx 500 g Interval 3 0 Feed type 3 controls the dispense of extra feed additive Portion weight 3 Portion weight of the extra feed additive Here you have to enter half the extra feed additive amount set on the System Machine in the menu Portion values additive x
57. fore air cleaning starts running 12 4 3 Hose Cleaning In menu Settings hose cleaning you can activate suction hose cleaning After a calf has drunk the last available portion 0 25 1 of water are delivered into the mixer jar after draining time has lapsed As a calf usually stays a little bit longer in the feeding station suckling at the teat this function facilitates cleaning of the suction hose Press Cleaning key and then Arrow Down settings Confirm with ENTER Press Arrow Down Select yes in cleaning hose case the suction hoses should be cleaned Confirm with yes ENTER 12 4 4 Detergent In menu Settings detergent you can enter the amount of detergent that should be added to the water during automatic mixer cleaning Press Cleaning key and then Arrow Down Confirm with settings ENTER Press Arrow Down You can enter 0 no detergent is added to detergent the water to 25 ml l 10 m1 1 Service and Maintenance of the Automatic Calf Feeder 65 13 Service and Maintenance of the Automatic Calf Feeder Always keep the automatic calf feeder clean and dry Never spray it with water CAUTION In order to avoid injuries before carrying out any kind of operation on the milk powder outlet it is imperative to make the automatic feeder currentless by turning the main switch to position O OFF or by pulling the mains plug Carry out daily check of the powder outlet and if necessary remove incrustatio
58. gain Keep the Menu key pressed until the new program version is displayed Note down all machine settings previously selected such as e g language machine type interface etc 2 Disconnect the System machine and make it currentless 3 Open the control unit box and remove the old program chip chip with adhesive label SM2 Plus XX XX Use appropriate tools in order not to damage the strip conductors on the main circuit card If necessary remove the main circuit card eo 2 a N o 4 Put in the new program chip with the notch upwards 5 Close the control unit box 6 Switch the System Machine on When starting the machine the display shows the new program version In case the message Fault Memory error is displayed switch the auto matic feeder once again 7 Press the three keys Automatic Cleaning and Menu simultaneously and switch the System Machine on Keep them pressed until the display shows the number of the program version Carry out new programming of Setup 8 Carry out new calibration 9 Check portion values and machine values A accessories 69 additive dispenser 70 detergent dosing pump 71 electrical vapour screen 70 protection against flies 71 two group valve unit 69 ad libitum mode 47 milk distribution 27 additive dispenser 70 address F rster Technik 7 air cleaning 63 64 animals per sucking station 13 Automatic key 56 Automatic mode 56
59. he milk portions 27 H hand functions 45 hand actuated feeding pump 12 heating adjusting the thermostats 24 avoiding measuring errors 25 for milk powder outlet and protection against frost 26 measuring the temperature 25 setting the heating 24 setting the temperature 25 hose cleaning 64 installation automatic calf feeder 22 calibrating the feed components 22 connecting the automatic calf feeder to the mains supply 22 filling the boiler with water 22 filling the milk powder into the powder hopper 22 installing the automatic calf feeder 14 intermediate mix 49 K keys Automatic 56 Cleaning 59 Menu 45 L lightning protection 14 locating the automatic calf feeder local electrical con nection 14 machine type machine number 7 machine values 49 mains plug connecting 22 maintenance 65 Index Menu key 45 calibration 47 function table Bus system 54 hand functions 45 portion values 46 Menu key machine values 49 micro identification Calfscan 16 milk portion preparation 27 milk powder fill in 22 milk powder hopper storage capacity 13 milk concentration 46 mixer automatic cleaning 62 mixer afterrun 50 mixer cleaning 64 automatic time controlled 63 motherboard 10 mounting the additive dispenser 70 the sucking station 15 the suction bracket 15 N nameplate machine type machine number 7 O operating elements 18 keyboard 18 en
60. he powder concentration in the feed is controlled by the feeding details for individual animals for the milk powder feed type Therefore with variable concentration the powder concentration can also be allocated to each animal individually as well as the amount of feed Thus when entering the individual feeding details you must specify the milk powder concentration as well as the amount of feed This can be done either by entering the details manually for each individual animal or also by means of automatic feeding graph calculation eg depending on the age of the an imal Unlike constant concentration in order to calculate the milk powder consumption cor rectly you must enter 0 001 under Basic Powder Concentration in the Setup menu for the feeding box The settings for the Amount of Feed and the Supplementary Feed correspond to the set tings from the details described under constant concentration see above With variable concentration you also have the option to replace a freely definable percen tage of the feed with milk This percentage can also be specified for each animal indivi dually A fourth feed type is required in order to do this This will appear automatically if the automatic calf feeder is equipped with the corresponding program chip character string f4 at the end of the chip number In order to enter the setting for the feeding box in DAI RYPLAN you must click on the light blue M gt symbol Under
61. heric humidity the electrical vapour screen should prevent the milk powder and the powder additive from sticking to the outlet electrical vapour screen for milk powder outlet Accessories 71 15 4 Detergent Dosing Pump Thanks to the detergent dosing pump liquid additives are added automatically to the water during the various cleaning cycles There is no need anymore to add the detergent manually The detergent dosing pump is located in the left interior of the automatic calf feeder below the two group valve unit The detergent is taken from a container with a storage capacity of 1 5 liters and is conducted via a thin hose into the mixer jar Before calibrating the deter gent dosing pump you have to calibrate it Detergent dosing pump Detergent sensor Container 15 5 Protection against Flies In case of fly infestation occurring particularly in summer we recommend to protect the mixer jar by means of a large fly screen Water vapour can escape through the openings of the fly screen You can attach the fly screen together with the dispenser for powder additives to the automatic calf feeder 72 Replacement of the Program Chip 16 Replacement of the Program Chip Refer replacement of the program chip only to qualified personnel Proceed as follows 1 Before replacing the program chip write down all machine settings To this end switch the System machine off press the Menu key while switching the machine on once a
62. i Suction hose connection 1 Suction hose connection 2 Hose connection mixer Hose of mixer outlet valve Take care that suction hose connection 1 runs to feeding station 1 identification 1 and suction hose connection 2 runs to feeding station 2 identification 2 In case you should not observe this order a calf trying to get its milk portion at feeding station 1 will get no milk because the milk portion will be distributed at feeding station 2 instead Accessories 15 2 Additive Dispenser CAUTION In order to avoid injuries due to rotating parts on the powder outlet of the additive dispenser before carrying out any kind of operation on the additive dispenser it is imperative to make the automatic feeder currentless by turning the main switch to 0 OFF or by pulling the mains plug You can only connect one additive dispenser to the automatic feeder either for powder or for liquid additives The automatic feeder is equipped as a standard with a cable with cubi cle plug for the additive dispenser For mounting or installation of the additive dispenser refer to instructions manual Precision Doser for Powder Additives or Dosing Pump for Liquid Additives 15 3 Electrical Vapour Screen for MP and Powder Additive Outlet The electrical vapour screen consists of a heating element located right below the outlet for milk powder resp powder additive In case of bad weather conditions such as e g too high atmosp
63. ing In addition motors valves and pumps can be controlled individually Press Menu key Press Arrow Down to move to main menu diagnosis Diagnosis Valves Motors In the following submenus each actuator can be controlled individually The display shows the function of each individual output In this way it is possible to check whether actuators and control are running well Press Arrow Down to go to the submenus The display water valve boiler shows open 52 Functions of the Menu Key Press Enter to open the water valve The water valve is open water valve boiler until you press the Enter key opened The same applies to the other valves Mixer outlet valve Air valve Box valve 1 2 and the motors Mixer Powder motor Additive dispenser Detergent pump Feeding pump 10 5 2 Sensors The sensors such as e g the supply and rod electrode as well as the thermostat for mini mum operating temperature are part of the inputs The display immediately shows any change of the state of the sensors as to limit fault occurence The display shows e g rod electrode hit The same applies to Point electrode Supply electrode Temperature Detergent 10 5 3 Calibration In this submenu you can check duration of dispense of the relevant feed component resp of detergent boiler water MP additive detergent The following example concerns boiler water but it also fits to all other components
64. ing activities of the auto Gil miz mao AGE matic feeder In case clean mixer has not been activated in ads Gil ie acti the cleaning settings clean mixer 0 hours the display shows n act not active in the first line Mix Mixer full means that the time for mixer clea Sl misg mis de ning has come but the mixer jar is not empty yet and the level aie iin active electrode is earthed Draining time d time starts as soon as the calf has drunk cl mix d time its milk portion and the level electrode is not earthed covered ade ileal active anymore After draining time has lapsed the automatic feeder starts mixer cleaning As feed distribution has priority over cleaning a pause has cl mix pause been incorporated into the SM2Plus system This means if air el lg active within five minutes after dispense of the last portion no furt her calf requests its milk portion the automatic feeder starts mixer cleaning After mixer cleaning has been completed the display shows Sl mizo Clean the following message air cl 1 active When air cleaning is active at box 1 the display shows the air cl 1 active following Eme l 28 mo act The same applies to air cleaning at box 2 air cl 2 active As soon as the level electrode is free a milk portion is prepa distribution red The second line on the screen shows starting from the 120g 25g left the values relating to the currently prepared portio
65. intensive mixer 036 7721 0080 017 Schlaucht lle 1 4 GES SR hose pipe nozzle 1 4 GES 8 R 037 7721 0071 010 Schlaucht lle 1 4 GES 10 R hose pipe nozzle 1 4 GES 10 R TK oR OK OK Ok ck ok ck ch ck ck ck ck OK ck K Kk k kk Ok ck 7721 0099 262 Intensivmixer 230V 50 60Hz 1 2 T llen Punkt Elektrode intensive mixer 230V 50 60Hz 1 2 grommets 7721 0099 402 Intensivmixer 230V 50 60Hz 1 2 T llen Punkt Elektr beheizt intensive mixer 230V 50 60Hz 1 2 grommets TA3 heated 7721 0040 589 Intensivmixer 230V 50 60Hz 1 2 T llen Silicium beh Pkt Elek Intensive mixer 230V 50 60Hz 2 sockets gasket of siliciumc 7721 0040 588 Intensivmixer 230V 50 60Hz 1 2 T llen mit Silicium Pkt Elek Intensive mixer 230V 50 60Hz 2 sockets gasket of siliciumc 40520 01 02 Ersatzteilliste 10 02 03 Page Blatt 9 spare part lists Steuerung TAP SM2 VC3 BUS Interface control TAP SM2 Farmer VC3 BUS interface Teilenummer 7721 0040 523 40520 40523 Part No Pos Item 006 009 012 015 018 024 027 030 033 036 045 057 075 078 079 081 084 087 090 093 096 114 115 7721 0040 523 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0040 989 Platine SM2 P T board SM2 P T 7721 0098 019 Platine SM VC3 Bus Interface c
66. ircuit card SM VC3 bus interface 7721 0040 749 Platine SM2 BUS Verteiler board SM2 BUS distributor 7721 0040 750 Platine SM2 Tastatur board SM2 keyboard 7721 0099 539 Platine Verteiler L N PE board distributor L N PE SA3 7721 0041 171 Platine Programmchip SM2 board memory card SM2 7721 0040 755 Display LCD SM2 2x16 65x16mm display LCD SM2 2x16 65x16mm 7721 0090 064 Sicherung 3 15A tr ge 5x20mm fuse 3 15A time lag 5x20mm 7721 0090 063 Sicherung 0 50A mitteltr ge 5x20mm fuse 0 50A normal lag 5x20mm 7721 0090 071 Sicherung 2 50A mitteltr ge 5x20mm fuse 2 50A normal lag 5x20mm 7721 0070 165 Steck Schraubkl 15pol RM 5 08 VL connector 15 pin RM 5 08 VL 7721 0096 321 Steck Schraubkl 6pol RM 3 81VL connector 6 pin RM 3 81 7721 0041 064 Kabelbaum SM2 VC3 BUS cable form SM2 VC3 Bus 7721 0070 480 Buchse 4mm BU 44008 schwarz Isolierring u 2 Muttern socket 4mm BU 44008 black insulating ring and 2 nuts 7721 0098 546 Entst rsatz f r Elektrode Pulver MTB screening for electrode Powder MTB 7721 0090 104 Kontrollampe gr n 230V D 13mm pilot lamp green 7721 0041 066 Drucktaster manuelle Tr nkef rderung SM2 push button manual feed supply SM2 7163 2955 010 Fernbedienung SA2000 2 Gruppen mit Sensor Anschlu remote control SA2000 2 groups with sensor connection 7721 0096 478 Drucksensor mit 2 T llen kompl Pressure sensor 7721 0098 606 Membrane 98605 mit Magnet f r Saug u Drucksensor membrane 98605 with magnet for pressure and suction
67. k ch ch OK k k K OK Ok OK OK Ok ck k 7721 0040 809 Boiler 5 P1 F1 2 7KW 230V SM boiler 5 P1 F1 2 7KW 230V SM 7721 0040 810 Boiler 5 P1 F1 2 7KW 400V SM boiler 5 PI F1 2 7KW 400V SM 7721 0040 811 Boiler 5 P1 F1 3 0KW 200V SM boiler 5 P1 F1 3 0KW 200V SM 99262 11 02 O Es 00 Tg N Ersatzteilliste 10 02 03 Page Blatt 8 spare part lists Intensivmixer intensive mixer 99262 99262 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 002 7721 0099 403 Mixerglas mit 1 2 T llen u Pkt Elektr beheizt 230V 42V 24V A mixer glass with 1 2 grommets heated TA3 230V 42V 24V A 003 7721 0099 404 Mixerglas mit 1 2 T llen und Punkt Elektrode mixer glass with 1 2 grommets 015 7721 0070 746 Fl gelmutter M8 Durchgangsgewinde verz wing nut M8 span 68mm 018 7721 0097 080 Mixermotor 230V 50 60Hz kompl mixer motor assembly N 230V 50Hz 021 7721 0071 741 St tzelement f r Mixer support element for long life mixer 024 7721 0080 019 O Ring 58 0x3 0mm NBR 50 Shore Mixermotor 0 ring 58x3mm for mixer motor 027 7721 0080 020 Gleitringdichtung kompl sliding ring seal assembly 028 7721 0090 549 Gleitringdichtung kompl aus Siliciumkarbid floating ring seal compl silicon carbide 030 7721 0060 014 Quirl f r Intensivmixer D 58mm twirling disc for
68. lug Inside the control unit is located a distribution board with integrated switches The left switch is used for switching on and off the heating for the milk powder outlet The right switch is used for switching the heating cable on and off In summer it is imperative to set both switches to 0 OFF The heating for the milk powder outlet prevents formation of condensate on the milk powder outlet The heating cable with temperature control is available as an accessory and can be retrofit ted at any time It is active when temperature falls below 3 C and protects hose pipes sole noid valves and pressure reducer against frost We recommend to mount a heating cable in case the calf feeder should be installed in an unprotected location exposed to extreme cold Functioning of the Automatic Calf Feeder 27 6 Functioning of the Automatic Calf Feeder 6 1 Preparing the Milk Portions When the liquid jet hits the supply electrode located at the water outlet a pre set milk pow der portion falls from the powder hopper into the mixer jar where it is mixed with the li quid The mixer is connected via a box valve to the sucking station by means of a suction hose The milk runs through the suction hose to the teat in the sucking station You can interrupt the preparation of a feeding portion at any time by pressing the Automatic Cleaning Menu or Enter key 6 2 Distributing the Milk 6 2 1 Inthe Restricted
69. matic feeder currentless by turning the main switch to position O OFF or by pulling the mains plug 1 3 Information Signs on the Automatic Calf Feeder Before connecting the automatic calf feeder to the mains supply and activating the heating see chapter 5 Installing the Automatic Calf Feeder page 22 carefully read the operating instructions B poa Any questions about this product Then feel free to get in touch with us Before calling us please write down the information machine type machine number on the nameplate located at the left of the feeder chassis as well as the program version refer to chapter Menu 1 99 Machine data Our address F rster Technik GmbH Gerwigstr 25 D 78234 Engen Tel 49 0 7733 9406 0 Fax 49 0 7733 9406 99 Internet www foerster technik de 8 Construction Parts System Machine Powder 1 4 Construction Parts System Machine Powder Milk powder hopper Operating and control unit Main switch ON OFF Dosing slide Water outlet Mixer Ne r Water connection Construction Parts System Machine Powder Thermostat for minimum operating temperature Heating thermostat Water valve boiler Water connection Water connection for hose cleaning Detergent pump accesso Box valve 1 Box valve 2 accessory UE Receptacle for detergent accesso Motherboard and Distribution
70. milk hand functions 130 g l Thanks to particular feeding computer programs you can enter an animal specific va riable concentration In this case the System machine does not display submenu Con centration anymore You have to enter the concentration value into the feeding computer 10 2 2 Entering the Additive Calves can be treated either with powder or with liquid additives In submenu Additive you have to enter the amount of additive in grams per liter that should be added to each drinking portion The feeding computer determines which drinking portion should be prepared and distributed with or without additive Thanks to particular feeding computer programs you can enter an animal specific va riable additive share In this case the System Machine does not display submenu Addi tive anymore You have to enter the additive value into the feeding computer Functions of the Menu Key 47 10 2 3 Restricted Adlib Mode Restricted Ad Libitum The automatic calf feeder runs as a standard in the restricted mode but you can also com mute to the ad libitum mode In the restricted mode the automatic calf feeder operates with animal identification i e cal ves are fed individually and in a restricted way In the ad libitum mode the automatic calf feeder operates without animal identification and without connection to the feeding computer In the feeding mode a new portion is prepared each time the electrode i
71. mode is cut off supply electrode e Check whether the supply electrode is earthed at the water outlet 14 4 Communication Connection to Bus systems a communication fault may oc fault cur when there is no communication between the automatic communication feeder and the feeding computer 68 14 5 Fault Messages Check the connecting line to the feeding computer The fault message disappears automatically as soon as the fault has been removed When switching the System Machine on it may last some seconds before the automatic feeder builts up the connection to the feeding computer Identification Connection to Bus systems an identification fault may occur fault when the identification is faulty den uae ic The fault message disappears automatically as soon as the fault has been removed e Check identification Check all cables running to the identification 14 6 Lack of Water When the water does not hit the supply electrode in water mode the automatic feeder starts a water check The automatic feeder tries to find out up to 5 times by means of a repeat handle whether the water really does not come out of the outlet After 5 vain attempts identification as well as the preparation of the milk portions are cut off The display shows fault lack of water Check whether the water jet hits the supply electrode Check the water supply to the automatic feeder Press the Automatic key in order to delete
72. mounts of feed to be dis pensed to individual animals The milk powder concentration remains the same for all the calves and is specified at the automatic calf feeder itself and only after that will feeding commence Nevertheless the Basic Powder Concentration for calculating the powder con sumption in DP5 must be set to the same value as the concentration on the system machine eg 0 120 for 120 g litre this has no effect on the actual making up of the feed and is only required for calculating feed consumption 70 500 is entered as the Portion Weight as a portion made up in the automatic feeder cor responds to 1 2 a litre of feed In the case of Supplementary Feed it should be noted that in the Setup menu the percen tage per portion is specified and not the amount per litre For example if you want to feed 38 Entries on the Feed Computer your animals 10 g of supplementary feed litre of feed then you must specify the amount for 1 2 a litre here ie 5 g 2 0 005 b variable concentration The percentage of milk powder can be specified for individual animals In order to use a variable concentration for the feed feed option1 located under the Basic Powder Concentration field must be set to 2 Only entitled calves can take remaining portions The powder concentra tion in the feed is controlled by the feeding details for individual animals for the milk powder feed type or 3 All calves can take remaining portions T
73. n concentration g l additive g l 11 2 Releasing an Extra Portion In the Automatic mode a milk portion can be released as soon as the rod electrode is free Keep ENTER pressed for about 2 seconds The displayed extra portion concentration value starts flashing Press Arrow Up Arrow gt 120 g 1 lt Down to set the required concentration Immediately after wards confirm with Enter A milk portion is mixed up Meanwhile the display shows the distribution values of the portion that is being prepared 120g 1 0g 1 After the milk portion has been mixed up press Arrow Up extra portion Arrow Down to enter the number of the feeding station where gt box 1 lt the milk portion should be distributed Confirm with Enter 58 Functions of the Automatic Key After draining time has lapsed the automatic feeder returns automatically to the Automa tic mode Functions of the Cleaning Key 59 12 Functions of the Cleaning Key When pressing the Cleaning key the automatic feeder commutes from the automatic mode to the cleaning menu Press the Automatic key again in order to return to the Automatic mode The cleaning processes can be interrupted at any time by pressing any main menu key or ENTER In case you have utilized some detergent during the main cleaning process you can switch back to the Automatic mode only after the automatic feeder has carried out af terrinsing The Cleaning Menu contains the following functions
74. n fill up the boiler otherwise it will be damaged There will be no guarantee for a reliable functioning of the automatic feeder Open the door on the right hand side of the chassis e Turn back both thermostats to zero Yellow pilot lamp for heating _ A Overheating protection o Heating thermostat Thermostat for minimum operating temperature Connect the mains plug and switch the automatic feeder on by turning the main switch to position I ON As soon as the display shows the program version press the Menu key and observe the instructions contained in chapter 5 2 Filling the Boiler with Water 5 2 Filling the Boiler with Water Press Menu key go to submenu Hand Functions and select Boiler fill After two to three minutes some water will come out of the water outlet Only then the filling process will be completed 5 3 Filling the Milk Powder into the Powder Hopper CAUTION In order to avoid injuries due to rotating parts inside the powder hopper before carrying out any kind of operation on the milk powder hopper such as e g filling milk powder into the powder hopper it is imperative to make the automatic feeder current less by turning the main switch to O OFF or by pulling the mains plug gt c d Di Only fill in milk powder that is suitable for calf feeding Do not put paper or other foreign matter into the powder hopper
75. n setting up the feed graph The DAIRYPLAN operating manual contains a detailed description of the feeding details The amounts of feed specified are then allocated in a 24 hour cycle commencing at the start of feeding The start time for feeding can be specified under DPSetup System General Feed Control Feeding Times For a quick reference to the current feed entitlements of individual animals please select DPSingle from the main menu click on the cow s head icon in the bottom right hand cor ner and select the corresponding animal In order to specify an amount of feed directly for an animal for test purposes please click on Other in DPSingle select the required feed types in the Feed list and enter a corres ponding amount of feed under Entitlement and Current Remaining Interval 428 127 027114879 Calf Ea Lactations Component Tests Vet Actions Identification Genetics User Defined Feed Process Control Udder Milk Control Last Milking Measurements a m Feed Intervals Select type of feed from list 1 1 Solid Feed Current Unallocated Feed 0 2 2 Solid Feed 33 Sold Feed Current Interval Amount 5n Drink Concentra Current Feed Remainder 5 000 Amount Eaten Today 0 000 Reached Minimum This Interval 6 Extra Calf 7 Cone Calf FPES EL r Feed this 24 hour period Ration Yesterday 7 500 Allocation Er 50 Ale Yesterday 0 000 Recommended Feed ja 000 Remainder Yesterday
76. n the mixer jar is free Should two sucking stations be connected to the automatic calf feeder both feeding boxes are open All calves get the concentration set in the menu Portion values Concentration Press Menu key to enter the operating mode Press Arrow Down to move to menu Portion Values Press Enter once again to move to the submenus Press Arrow Down to go to sub menu Operating mode Press Enter Press Arrow Up Arrow Down to select the desired operating mode and confirm with Enter The selected operating mode is marked by an aste risk 10 3 Calibration 10 3 1 Calibrating Water and MP Calibration is defined as the input into the computer of the amount of water and MP distri buted during a fixed period of time Only enter the value corresponding to the amount that has actually been distributed The machine type determines which submenus are displayed In case the feed components have not been calibrated at all or only inaccurately the au tomatic feeder cannot prepare the exact feed mix in feeding mode The manufacturer does not accept any responsibility for errors due to inadequate calibration The calibration process of the feed components is always the same First press the Menu key and move to menu Calibration by means of Arrow Down Then press Enter to access the submenus Hold an empty measuring vessel under the di scharge Press Enter The automatic feeder distributes the quantity of e g wa
77. nd feeding pump in order to prevent accumulation of water or milk Teat at max 65 cm height Teat bracket The teat should be mounted in the feeding station approx 15 cm above the suction hose connection of the mixer Suction hose 16 Mounting the Race Way 3 4 Mounting the Race Way Mount an appropriate race way in front of the sucking station in order to prevent a calf from being pushed aside by other calves Mount the race way according to the mounting instructions 3 5 Connecting the Micro Identification Calfscan Connect the Micro Identification Calfscan according to the mounting instructions e Calfscan has been preassembled in the stainless steel shell and adjusted You do not need to carry out further adjustments Mount and operate Calfscan only in the original stainless steel shell Install the cable for Calfscan in such a way that calves cannot touch them e Carefully check the wiring See installation plan The antenna type is decisive for the identification range In case of Micro Identification Calfscan you can set the range by the antenna Squelch see chapter 8 1 page 32 Con necting the System Machine to the Feeding Computer The following table contains the Squelch values and identification ranges for the different Responders These Squelch values are empirical and have already been factory set X Responder pr Tj max 25 30 cm Eartag Responder e max 25 30
78. nection 41327 41327 g ltig valid ab as of 01 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 003 7721 0080 051 Schlauch 13 0x3 5mm PVC mit Gewebe hose pipe 13 0x3 5mm PVC fabric reinforced 006 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 009 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 012 7721 0098 654 Magnetventil 230V 50Hz 4 0 mit T lle D se 3mm u 3 4 berw Solenoid valve 230V 50Hz 4 0 nozzle fitting3mm 3 4 union nut 015 7721 0080 059 Dichtung 24 0x17x2mm graphitiert washer 24 17 2 mm graphitized 021 7721 0080 009 Manometer Anschluss hinten manometer 024 7721 0096 434 Druckminderer 1 2 1 5bar pressure reducer 1 2 042 7721 0071 477 berwurfmutter 3 4 L 14mm ID 21 7mm sw30 swivel nut 3 4 lgth 14mm sw30 045 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar nonreturn valve D 15mm 048 7721 0097 477 Kugelhahn 1 4 IG IG ball cock 1 4 internal thread internal thread 051 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm plug type bolting 1 4 AG ID 7 5 10 L 30mm 060 7721 0060 099 Verschraubung mit berwurfmutter und Mutter screw coupling with union nut and nut 066 7721 0060 161 Dichtung 27 0x21x2mm graphitiert washer 27 21 2mm graphitized 078 7721 0010 112 Niederdruckmag
79. netventil 230V 50 60Hz 8 5mm mit T lle u Gewi low pressure solenoid valve 230V 50 60Hz 8 5mm nozz thread 132 7721 0080 037 Schwimmertank kompl mit KS Schwimmerventil und Deckel float pot complete w KS float valve and lid 138 7721 0096 249 Schwimmertank 355x190x155 kompl mit Halterung water tank compl 40347 02 02 Pos Item 003 006 009 012 015 021 024 039 048 051 054 Ersatzteilliste 10 02 03 Page Blatt 5 spare part lists Wasserversorgung TAPS ohne Steckverschraubung water supply TAP5 40347 40347 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0080 051 Schlauch 13 0x3 5mm PVC mit Gewebe hose pipe 13 0x3 5mm PVC fabric reinforced 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0098 654 Magnetventil 230V 50Hz 4 0 mit T lle D se 3mm u 3 4 berw Solenoid valve 230V 50Hz 4 0 nozzle fitting3mm 3 4 union nut 7721 0080 059 Dichtung 24 0x17x2mm graphitiert washer 24 17 2 mm graphitized 7721 0080 009 Manometer Anschluss hinten manometer 7721 0096 434 Druckminderer 1 2 1 5bar pressure reducer 1 2 7721 0070 740 Schlauchverschraubung 2 teilig IG 3 4 T lle 13mm hose pipe screw connection 1 2 two piece 7721 0097 477 Kugelhahn 1 4 IG
80. ns Incrustations impair dosing precision Always remove incrustations of the powder outlet by means of a small piece of wood or similar Never use your fingers 13 1 The Day after the First Commissioning General function check check calibration values measure the milk temperature make sure that the calves are reliably identified 13 2 Carrying Out a Regular Check Routine Measure the temperature of the milk by using a precision thermometer Check calibration of the milk powder at least after each new delivery 66 Service and Maintenance of the Automatic Calf Feeder e Check calibration of the water amount 13 3 Shutdown Before shutdown Remove all residual rinsing water from the system Turn the thermostat for minimum operating temperature and the heating thermostat entirely counter clockwise e Switch the calf feeder off by turning the main switch to position HOPE and pull the mains plug After shutdown The automatic calf feeder has to be in a dry location e Keep the connections on the control unit closed by means of closing caps If not moisture may penetrate the control unit In case of frost risk Letthe water flow out of the solenoid valves and the pressure reducer Commissioning the automatic calf feeder once again When commissioning the feeder again check whether there is enough water in the boiler e Proceed as for first commissioning Fault Messages 67 14 Fault
81. nterface Reen ST N Micro identification 2 VC3 Bus identification 1 2 ST1 A7 Micro identification 1 2 SS x 2 E white o E D brown N We green CA 3 yellow 4 ea grey oO 8 a Ss pink Oo blue 3 red Ki black 3 H yellow e 2 green P black g S E Wal 1 VC3 Bus IN VC3 Bus OUT TAP5 SM2 F1 Zeichnungs Nr PL10083 T i Blatt 8 with VC3 bus interfac POSE Tran e DN Versions Nr a 1 Datum 30 08 2001 G ltig ab y i ezeichnet mE von 10 latt Anderung Ind Datum Name E ame jr G ltig bis a 0 2 3 4 5 6 7 8 9 X16 X17 X32 X7 ooch 00000 0000000000000000 ST1 A1 A1 VC3 Bus interface Em es Ey PASAS m R85 I contrast 1 O000000000000000 I X1 l i O Flash I eprom l 8 xa0 plug for board sate l O or connection to Bus identification ST1 Al motherboard x2 I c o Q 8 if 19 X8 O O I 6 9 4 O Bm HS R87 R86 8 lx 45V 12V H1 MAP 8 F30 H210 o ST1 A1 A2 O
82. ollowing message Press ENTER again Press Arrow Up Arrow Down to enter the desired time and confirm with ENTER You can enter 3 to 12 seconds 10 4 3 Emptying Mixer Press Menu key Press Arrow Down to move to main menu Machine values Press ENTER and Arrow Down The display shows Emp tying mixer Here you can enter after which time the mixer has to be emptied You can enter between 0 the mixer is not emptied and 60 minutes When a calf does not claim its milk portion at all or in case it only claims it partially the milk can be drained off into the mixer jar via the mixer outlet valve after the entered time has lapsed 10 4 4 Entering the Distribution Pause machine values afterrun mixer machine values emptying mixer 0 min w u The distribution pause regulates milk distribution As soon as the automatic feeder starts to prepare the milk the stop valve or the two group valve unit close for the duration of the entered distribution pause Set a distribution pause only in case you utilize not readily solu ble milk powders or in case of very high concentrations gt 200 g l and extreme drinking speed gt 2 l min Press Menu key Press Arrow Down to access main menu Machine values Press Arrow Down to move to submenu Distribution Pau se Confirm with Enter Press Arrow Up Arrow Down to select the distribution pause Only enter values between 0 and 16 seconds Standard value 0 s
83. or 20 rearing calves and 15 fattening calves with feed Specifications are subject to change without prior notice 14 Locating the Automatic Calf Feeder 3 Locating the Automatic Calf Feeder 3 1 Local Electrical Connection Earth bonding Lightning protection Refer installation of the local electrical connection to qualified electricians Observe local recommendations and protective measures To operate the automatic calf feeder it is demanded to install an earth leak switch 30 mA in the local power supply The automatic calf feeder requires its own power supply refer to chapter 2 page 13 Specifications Observe rated voltage and frequency The rated voltage indicated on the nameplate of the calf feeder must correspond to the one of the mains supply ncase of overvoltage risk install an overvoltage limiter in the local main distribution frame For animals safety and to prevent electrical interferences carry out an earth bonding of all metal parts such as water pipe sucking station race way and automatic calf feeder At the rear of the calf feeder is located the connection screw for the earth bonding which has to be connected to earth such as e g an equipotential busbar by means of a short coupling As it is technically impossible to protect the installation against lightning stroke separately it is to the owner to install an adequate lightning protection such as e g a lightning protec tion
84. p a BO1 E heating f SE 211 230V y 400V 2700W TAP5 SM2 27 F1 400V blue E gt 3 0 400V 3800W TAP5 SM2 38 F1 gr ye E approximate values for temperature settings BO1 heat exchanger TAP5 SM2 F1 Zeichnungs Nr PL10083 d T i Blatt 2 with VC5 bus interfac CS Reti GMan Versions Nr a 1 Datum 30 08 2001 G ltig ab y ezeichnet Anderung Ind Datum Name ame jr G ltig bis Ta T A 0 2 3 4 5 6 7 8 9 motherboard STI A1 ST1 A1 motherboard F1 T3 15A 250V pump 250V pump gt 4 0 F2 M500mA 230V valves 230V valves xu F3 M2 5A A R 250V motor 250V motor gt 4 0 F4 M500mA 2350V box valves 2350V box valves gt 40 F20 T3 15A 3 e transformer power supply for electronics 1 N B p pply i H2 4 H5 14 Hayy gt et REL ZA 5V 12V A1 XI 12 11 13 10 14 15 Y Y E 204 a 5 E 5 585 EC 2 7 ST1 A2 distribution board gt gt o o n m N N S Sak ST A2 X1 N STI A2 X1 2N E 4 0 ST1 A2 X1 PE PE D ST1 A2 X2 mE N T T control case I Lu i i Bine 230V_mixer heating transformer P 5 9 i 230V_heating cable for frost protection brown gt gt 57 9 black 230V_heating powder hopper gt 17 230V_heating additive dispenser L black gt 43
85. re check the correctness of all data entries The livestock owner is responsible for a regular and scrupulous control of his animals and the functioning of the appliance If for any reason the system should break down or some calves should not make use of it the livestock owner is responsible for choosing other feeding methods for those animals The manufacturer accepts no responsibility for damages and their consequences caused by incorrect installation and operation improper use inadequate service and mainte nance or false entries Remove any projecting object from the stable e g pipe ends because Responder collars could get caught in it You will find further safety instructions in the following chapters Introduction 7 1 2 Danger Signs on the Automatic Calf Feeder CAUTION A This sign warns you of rotating parts starting to work automatically This sign is located on potential danger areas such as the milk powder CP hopper the milk powder outlet the mixer as well as the outlet for pow der additives on the additive dispenser In order to avoid injuries before carrying out any kind of operation on above listed parts it is imperative to make the automatic feeder current less by turning the main switch to position O OFF or by pulling the mains plug 3 CAUTION This sign warns you of electric shocks In order to avoid injuries before opening the control unit it is impera tive to make the auto
86. rpooj pojeAnoe pueu 6 10 Bl tter Blatt von a 30 08 2001 approximate values for temperature settings PL10083 only to exportation Zeichnungs Nr Versions Nr Datum 30 08 2001 G ltig ab G ltig bis jr echnik GmbH Name F rster gezeichnet TAP5 SM2 F1 with VC3 bus interface Name Ind Datum Anderung ST1 A1 motherboard STI A1 A2 Interface card RS232 for update Interface RS232 S for update 11 pol A1 X23 E coco oF DO UK o fe E e eo DS E A O O Z 6 V Des DE o e o H ob Os e sp So Ba 20 n oO o n Y ribbon cable 10 pins STI A3 keyboard ST1 Al o d n con Al motherboard ribbon cable 16 pins STI A4 display TAPS SM2 F1 nderung with VC3 bus interfac F rster Zeichnungs Nr PL10083 Peck ER Versions Nr a 1 Blatt 7 Datum 30 08 2001 gezeichnet 10 Bl tter 0 2 3 4 5 6 7 8 9 motherboard ST1 A1 A1 VC3 Bus i
87. s Enter to change a value The value displayed on the screen starts flashing e g gt 120 lt Arrow Up is used to increase and Arrow Down to decrease the set value The lon ger you keep the relevant Arrow key pressed the faster you can change the displayed value Once you set the correct value press Enter to store it the value stops flashing In case you do not wish to change the value press the Menu key to return to the main menu Example for the input of values within the functions of the Menu key Hand functions operating mode restricted Operating Elements 21 4 1 3 Selecting the Options You can only select one of the available options The automatic feeder can run either in the ad libitum or in the restricted mode The selected option is marked by an asterisk in the second line of the display Press Enter to change the option The selected option starts flashing Press Arrow Up Arrow Down to move to the available options Press Enter as soon as the display shows the desired option The option is then marked by an asterisk and subsequently stored In case you do not wish to change the option press the Menu key to return to the main menu Example for the input of values within the functions of the Menu key Hand functions Adlib mode 22 Installing the Automatic Feeder 5 Installing the Automatic Feeder 5 1 Connecting the Automatic Feeder to the Mains Supply Warning Before switching the heating o
88. s on the Feed Computer 37 Feed Transceivers Setup 4 x m Milk Powder m Drink Amount Basic Concentration Portion Weight 0 500 Time Option 1 Time Option 2 0 Feed Type Number Feed Type Number Select Select tik Powder 5 Drink Setup Setup Extra Feed Transceiver Calibration Values Portion Weight 0 005 Calibration Value 1 0 Time Option 3 0 Calibration Value 2 0 Feed Type Number Calibration Value 3 0 Select Re 6 Extra Calibration Value 4 0 General Information Enter the type of unit Change unit type_ 4 Calf Drink Station Transceiwer Chip Version cur 2CDFOD4 E x Cancel pes The following explanations relate to the illustration above There are two possible options for operating the calf feeder a constant concentration Same percentage of milk powder for all animals In order to use a constant concentration for the feed feed option1 located under the Basic Powder Concentration field must be set to 0 Only entitled calves can take remaining portions The concentration of the feed is set on the system machine under Portion Values Concentration xxx g l and used for all calves at this feeding station or 1 All calves can take remaining portions The concentration of the feed is set on the system machine under Portion Values Concentration xxx g l and used for all calves at this feeding station With constant concentration the feed program only transfers the a
89. st line of the screen In the second line you can view the state of the mixer full the rod level electrode is covered or empty the rod electrode is free Please note Press Arrow Down to scroll the text on the display The information displayed last in the second line of the screen will appear in the first line of the following screen MP mode mixer empty Full means that the level electrode in the mixer is covered mer empty Empty means that the level electrode in the mixer is free calf xxxx When an animal is in the feeding station the display shows calf xxxx the relevant Responder number entiti Heros dl When an animal is in the feeding station the relevant feed ent entitl xx x 1 itlement is displayed on the screen In case the automatic fee box i De der is equipped with a two group valve unit that has been activated in Setup the display shows the following message The open box valve is marked by an asterisk In case the automatic feeder is equipped with a two group box 1 2m valve unit that has been activated in Setup the display shows feed xx x 1 the following message The open box valve is marked by an asterisk Keep the Automatic key pressed for approximately 2 seconds in order to set the feed amount to zero Functions of the Automatic Key 57 After that the display shows the feed quantity that has been Teade ses l dispensed until then El mizo mo aot The next screen displays the clean
90. system for the entire building We recommend to conclude a lightning protection insurance 3 2 Installing the Automatic Calf Feeder tis advisable to place the calf feeder in a dry location if possible not in the animal area e g in the fodder storage or similar detached room A fence of planks protects the automatic calf feeder against dirt and flies In summer when flies occur with increased frequency you can protect the mixer jar the milk powder and the additive outlet by means of a large fly protection accessory Steam can easily escape through the openings of the fly screen grating Frost does not cause any damages to the automatic calf feeder In order to ensure a good functioning of the feeding process even in case of frost you have to equip the calf feeder with an equipment for protection against frost accessory The owner is responsible for a reliable water supply e The suction hoses can be easily guided through a wall Mounting the Sucking Station 15 3 3 Mounting the Sucking Station e Install the sucking station max 65 cm above the stable ground Mount the teat approx 15 cm above the suction hose connection of the mixer Fixthe suction hose in such a way that the mixer jar can easily be tipped in forward direction The suction hoses should not exceed a length of 2 m Mount the suction bracket with splash board towards the bottom Make sure that there is no sag in the connecting hose between mixer a
91. t amount You may enter values between O and 25 ml Confirm with ENTER Automatic cleaning starts running When the rod electrode is covered the remaining portion in cleaning mixer the mixer jar is drained off via the mixer outlet valve before prerinsing each cleaning Prerinsing starts running with 0 5 liters of wa ter The main cleaning process is carried out with 1 3 liters of cleaning mixer water and the entered detergent amount renal 2200 After the mixer has run for 3 minutes time runs backwards cleaning mixer from 3 to 0 minutes the liquid in the mixer jar is drained off emptying mixer via the mixer outlet valve The display shows After the mixer jar has been emptied completely afterrinsing cleaning mixer is carried out with 1 5 liters of water being delivered into the aeterrinsing mixer jar where they are stirred for 20 seconds and subse quently drained off via the mixer outlet valve When mixer cleaning has been completed the display shows cleaning mixer finished In case the water cannot be drained off via the mixer outlet valve within 2 minutes the rod electrode is still covered the alarm message Emptying Mixer is displayed If neces Functions of the Cleaning Key 63 sary check whether the suction hose or the mixer outlet valve are blocked Tip out the rinsing water in the mixer jar refer to above mentioned safety instructions In case detergent has been added to the cleaning water feeding mode
92. ter that has been calibrated The set quantity is displayed on the screen The displayed message changes as soon as the water has been distributed Now press Arrow Up Arrow Down to enter the amount dispensed and measured and confirm with Enter The message Water start is dis played again Repeat the calibration process in order to be sure that the target quantity has been attained 48 Functions of the Menu Key Example for the calibration of water hand functions hold measuring vessel under the discharge water boiler targ 500 ml dosing process is running water boiler act gt 500 lt ml weigh dispen sed quantity water boiler act gt 490 lt ml detergent start Calibrate all components that can be selected in the submenus Functions of the Menu Key 49 10 3 2 Calibrating Additives and Detergent When the automatic feeder is equipped with an additive dispenser or with a detergent pump and should the mixer be cleaned with a detergent you have to calibrate the additives and the detergent too Weigh out the powder additives with precision scales e g electronic scales The weig hing accuracy has to be 1 10 g Hold the measuring vessel under the discharge Press Start Stop key Weigh the dispensed quantity and enter the measured resp weighed va lue In case there are no available precision scales repeat calibration a number of times in order to get a larger quanti
93. tering the values 20 operational control keys 19 selecting the options 21 overvoltage 14 P portion values 46 powder outlet check 65 pressure reducer 17 priority control 69 rated frequency 14 rated voltage 14 Responder eartag Responder 16 32 75 PM Responder 16 32 X Responder 16 32 restricted mode 47 milk distribution 27 safety instructions 6 service 65 service amp maintenance 65 service and maintenance 65 carry out regular check routine 65 shutdown 66 settings air cleaning 64 cleaning 64 detergent 64 hose cleaning 64 mixer cleaning 64 Setup 28 different selections in Setup 28 function table 30 how to make entries 31 shutdown 66 signs danger signs 7 information signs 7 specifications automatic calf feeder 13 Squelch 16 32 suction hose 15 T turn on and turn off delay 51 V version 53 W water connection 13 water heating in the boiler 11 water pressure 17 Annex A EC DECLARATION OF CONFORMITY F rster Technik GmbH AA Gerwigstr 25 F o rst er D 78234 Engen WW Technik Tel 49 0 7733 9406 0 Fax 49 0 7733 9406 99 declare that our products with the designation TAK SM2 27 F1 TAK SM2 28 P1 TAK SM2 30 P1 TAK SM2 32 P1 TAK SM2 38 P1 TAP SM2 27 F1 VDW SM2 27 F1 TAP SM2 28 P1 VDW SM2 28 P1 TAP SM2 30 P1 VDW SM2 30 P1 VDW SM2 32 P1 VDW SM2 38 P1 including all accessories with chassis size 5
94. thermostat overheating B01 53 42 43 c thermostat 38 40 C 1 801 S1 1 B01 S2 1 refer to Nr 6 Ve UE NW 2 2 2 L o 3 fi BO1 H1 230V gt y yellow heating pilot lamp 4 2 e BOI El heating re Brswn 2L1 230V 230V 2700W TAP5 SM2 27 F1 230V blue E gt 3 0 230V 3200W TAPS SM2 32 F1 gr ye V approximate values for temperature settings BO1 heat exchanger TAP5 SM2 F1 Zeichnungs Nr PL10083 d T i Blatt 1 with VC5 bus interfac CS Reti GMan Versions Nr a 1 S Datum 30 08 2001 G ltig ab y ezeichnet Anderung Ind Datum Name ame jr G ltig bis To I Et 0 2 3 4 6 7 8 9 mains connection 400V 3 N PE S0Hz LV1 power distributor LV1 S1 en TT 1ne plu 9 Devi pum line filter L1 1 2 111 e e L pe brown L2 3 4 1L2 L3 5 6 1L3 LINE LOAD 2 N 8 _ IN N G N Le blue PE PE a LV1 X2 B01 X1 minimum operating heating i temp thermostat thermostat overheating B01 53 42 43 c thermostat 58 40 C 11 B01 S1 1 B01 S2 1 refer to Nr 6 WK Ur V PE 2 2 NE GND E CES BO1 H1 400V yellow heating pilot lamp am
95. ty of additive Then divide the measured quantity by the number of calibration processes and enter the value Measure liquid additives and detergent by means of a cylinder Repeat the calibration procedure in order to be sure that the target quantity has been attained The warning Amount too small indicates that the dispensed additive amount was too small and the target amount has not been amount too small reached Repeat calibration process once again detergent amount too small 10 4 Machine Values The main menu Machine Values contains the following submenus Intermediate Mix Afterrun Mixer Emptying Mixer Distribution Pause Box 1 Box 2 10 4 1 Intermediate Mix Press Menu key Press Arrow Down to move to the main machine values menu Machine values Press Enter The display shows intermediate mix 0 min In this menu you can enter whether and after which time an intermediate mix has to be car ried out You may enter 5 to 60 minutes The figure 0 means that the intermediate mix is not active The intermediate mix only takes place when the level electrode is covered 50 Functions of the Menu Key 10 4 2 Mixer Afterrun In this menu you can enter how many seconds the mixer has to run after the last feed por tion has been dispensed Press Menu key Press Arrow Up Arrow Down to move to main menu Machine values Press ENTER and then Arrow Down The display shows the f
96. uld be supplied by an oil free compressor with pressure reducer and a liter output gt 100 l min Please note Air pressure exceeding 2 5 bar may damage the diaphragm inside the milk so lenoid valves In this menu you can activate air cleaning manually at any time provided that the automa tic feeder is equipped with a device for air cleaning that has previously been registered in Setup Proceed as follows Press Cleaning key The display shows cleaning mixer start Press Arrow Down to select submenu Air cleaning air cleaning start Press ENTER to move to the next screen Enter the number of air cleaning the box where air cleaning should take place Press ENTER to box 1 start cleaning 64 Functions of the Cleaning Key 12 4 Settings 12 4 1 12 4 2 Air Cleaning Menu Settings contains all settings relating to automatic cleaning of the mixer and the suction hoses with or without detergent as well as to air cleaning Mixer Cleaning Press Cleaning key and then Arrow Down The display settings shows Confirm with ENTER You can enter 0 automatic mixer clea clean ing mixer ning will not take place to 9 times day x hours Press Cleaning key and then Arrow Down until Settings is settings displayed Press ENTER to open the submenu Press Arrow Down to move to air cleaning and then press air cleaning ENTER Enter the time that has to pass by after distribution x m n of the last portion be
97. wn that 1 litre should be entered here for feed Unit litre or kg otal entitlement intervals This entry is used to specify the amount of feed to be allocated during the day If there are 24 intervals and 20 entitlement intervals the amount of feed will be allocated to the first 20 intervals The remaining 4 intervals are required for allocating any remaining feed The setting 24 20 can also be used for calf fee ders The number of total or entitlement intervals should be the same for feed types Feed and Milk Powder However the intervals for Feed 6 2 Supplementary Feed can be different and can be set to 73 for example in order to add medicine to the feed three times a day 2 Setup for the feeding box The setup for the feeding box is entered in the menu DPSetup Equipment Feeding Boxes Double click on the feeding box which you want to select from the list NOTE In the case of a double feeder ie when two suckling stations are connected to a fee der each suckling station will be set up as an independent feeding box If a calf feeder is connected the program will recognise what type of feeding box it has au tomatically by means of the corresponding program chip under Transceiver Program Ver sion in the illustration below For this reason you should reboot your computer or open and then close the DPProcessControl program before setting up the feeding box See ear lier on in this operating manual Entrie
98. x g l In order to guarantee a correct dosage and calculation of the extra feed additive you have to multiply the portion size required for the extra feed additive dispenser by a factor 100 before entering the data into the CODATRON computer not necessary on C16 C calf pro grams see corresponding operating instructions Example Portion size required 65 g or 4 portions per animal day maximum 15 g or one portion per interval the precision dispenser is set to deliver 15 g Feed 3 setting in the CODATRON computer Feed specification 6 5 kg enter per animal or in groups via the 3 animal day feed table Interval 3 not relevant Feed 3 max interval 1 5 kg Feed 3 max day 6 5 kg The extra feed additive amount is distributed over the day according to the interval system see operating instructions of the C16 When making the settings make sure that the extra feed additive portions per interval day do not exceed the corresponding number of feed portions Activate the alarm in Interval 1 before entering the calibration values see corresponding chapter 44 Entries on the Feed Computer 9 5 Settings for Animal Specific Increase of the Concentration on C16 Feed station In order to set the powder concentration for each individual calf you have to enter the following parameters Interval 1 2 only calves with one feed ration are entitled to left over milk 3 all calves are

Operating Instructions and Spare Parts List Westfalia

Contents

Download Pdf Manuals

Related Search

Related Contents