Operating Instructions SATA® air star C™
Contents
1. 51110 13904 Verse ESATEN 251595 45443 49726 Operating Instructions for air supplied half mask respirator sets 6 3 Spare Parts for Air Regulating Unit for SATA Ventilated Respirator Half Mask Part No 137745 Part No Nomenclature 13920 Waist belt 1503 Countersunk screw M 4 x 8 DIN 799 19695 Nipple for milton air coupling 2188 Spindle complete 65557 Control knob 3366 Safety air hose length 25 LOLS Safety quick coupling 4635 Safety air hose length 35 138362 Complete air regulating unit with belt 6633 Safety air hose length 50 149872 Belt cushion 13920 Gates Premoflex non gassing hose 75176 2188 Tj 65557 E a 1508 3366 4635 6633 149872 7 ACCESSORIES FOR SATA VENTILATED RESPIRATORS HALF MASK SATA Combination Fine Filter Unit 444 Part No 92296 SATA Combination Filter Unit 484 Part No 92320 Filter Unit 484 consists of Filter Unit 444 and Charcoal Filter Unit 464 SATA Replacement Charcoal Filter Cartridge Part No2. 13904 for Belt Unit SATA Replacement Charcoal Filter Chartridge Part No 85373 for SATA filter 484 Gates Premo Flex Approved Safety Air Hose 3205 0025 Hose with length of 25 Part No 3366 Hose with length of 35 Part No 4635 Hose with length of 50 Part No 6633 SATA top air Part No 89086 8 IMPORTANT SUGGESTIONS FOR THE USE OF SATA BREATHING SET Part No 137547 AND Part No 137745 HALF MASK Follow applicable regulatory standards pertaining to safe use of air compressors for Type 1 Grade D Breathing Air The compressed air from the compressor must be prepared for respiration in such a manner that a water oil fumes and dust Particles as well as b flavouring agents and odours are safely eliminated For this purpose we recommend the SATA filter 444 or alternatively the SATA Combination Filter Unit 484 This filter is also equipped with an atmospheric pressure control unit Not for use in atmospheres immediately dangerous to life or health Not for use in atmospheres containing less than 19 5 oxygen The final quality improvement of the breathing air is performed by the activated charcoal filter installed on the waist belt of SATA Breathing Masks or in the wall mounted filter 464 164 The air supply hoses used for the belt unit without charcoal adsorber must be especially approved We recommend to use the same quality of the air hose for use with the belt unit with charcoal adsorber Normal air hoses
3. After using the unit clean and disinfect it and check to see if it is operating properly and is free of leaks briefly immerse the adsorber unit with pressure supply connected and in operational state into clear water Check the level of oil saturation of the filter cartridge Check the regulator valve for freedom of movement Check the gauge if it works properly and is not damaged Check whether the compressed air filter and pressure gauge are functioning properly If necessary clean the porous bronze filter and replace the fine filter cartridge see Operating Instructions of SATA Air Filter After use clean the half mask throughly to remove sweat and breath condensate from the inside Do this using the SATA cleaning wipes for breathing masks or any soft cloth Cleaning wipes are supplied in a pack of 10 Part No 134965 Disinfect the half mask at regular intervals daily weekly when used every day and every 6 months if unit is not packed air tight If more than one person use the half mask disinfect the mask each time before the next person uses it We suggest to purchase an extra half mask for each operator As disinfectant we recommend Incidur by Messrs Henkel The unit must be cleaned and checked over operational and leak test at the latest after 6 months When not using the unit keep in a clean and dry place Replace the inlet and outlet valve washers after a period of no longer than 2 years SPARE PARTS AS FOLLOWING D
4. as being used in work shops or similar hoses are not allowable Any changement of parts will void the NIOSH approval Any field modification to this respirator voids the NIOSH approval The connection of any pneumatic tool to the approved component will void the NIOSH approval Cautions and Limitations Important Save these operating instruction for future reference Not for use in atmospheres immidiately to life or health Air line respirators can be used only when the respirators are supplied with respirable air meeting with the requirements of CGA G 7 1 Grade D or higher quality Use only the pressure ranges and hose lengths specified in the user s instructions Failure to properly use and maintain this product could result in injury or death All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations Never substitute modify add or omit parts Use only exact replacement parts in the configurations as specified by the manufacturer Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators Special or Critical User s instructions Refer to instruction manual before donning S Special or Critical User s instructions The connection of any pneumatic tool to the approved component will void the NIOSH approval T Piece is not part of the NIOSH approval Cautions and limitations A Not for us
5. charcoal filter unit D figure 1 or alternatively the waist belt with regulating unit I figure 2 Then connect air hose C Adjust air pressure between 60 87 psi 4 6 bar Put on half mask H with air hose for mask G then connect waist part F By means of regulator valve E the desired quantity of breathing air can be adjusted The SATA respirator may only be used when the air pressure gauge needle on the cleaning units points to the green segment 3 Operating mode of activated charcoal adsorber on the belt unit or of wall mounted filter 464 The service life of the activated charcoal filter cartridge depends mainly on the initial cleaning of the air supplied Therefore we suggest the use of a high quality air cleaner with discharge of condensate i e SATA filter 444 For cleaning of breathing air an activated charcoal filter is employed on the belt unit or wall mounted warranting an almost 100 oil removal Exchange the activated charcoal cartridge every three months Stick the attached label to the protection basket of the absorber to assure that cartridge is exchanged in due time To remove protection basket unscrew plastic adsorber glass and remove old cartridge by new cartridge With the 464 wall mounted charcoal filter unit use the special wrench provided to loosen the tube and replace the cartridge Reassemble in reverse order The belt mounted filter unit and also the wall mounted charcoal filter are only auxiliary filters
6. Operating Instructions for air supplied half mask respirator sets SATA air star C Prior to Operating read Operating Instructions Carefully SATA Air Supplied Respirator with continuous air flow Half Mask Part No 137547 or alternative Half Mask Part No 137745 Any modification of the respirator system or mask belt unit air hoses etc combination with other products or with spare parts of other products by SATA or other manufacturers affects the safe operation of the respirator may lead to serious harm to the user health permanent harm or loss of life may follow and is in no way permissible Serious danger to health permanent harm or even loss of life may follow if insufficient compresed air is used for breathing Respect applicable rules of the resp country SATA GmbH amp Co KG P O Box 1828 D 70799 Kornwestheim Germany Phone 49 7 15 48 11 200 Fax 49 7 15 48 11 194 Operating Instructions for air supplied half mask respirator sets General Features SATA Breathing Masks represent very efficient health protection for painters and those who perform similar jobs involving environmental hazards to health Half Mask Part No 137547 consists of ventilated half mask Part No 137653 and belt unit with charcoal filter Part No 37192 Figure 1 Caution and Limitations The compressed air supplied to the belt unit has to be of Grade D air quality Grade D air quality is an air quality stan dard establi
7. RAWINGS 6 1 Spare Parts Air Supplied Respirator with continuous air flow Half mask Part No 137547 or alternative Half mask Part No 137745 Part No Nomenclature 120469 Compressed air hose mask cpl 120477 Air distributor pack of 2 pcs 134254 Head strap with head fixation and Yoke 134270 Pack of 5 pieces exhalation diaphragms and 10 pieces inhalation diaphragms 137612 Connection piece pack of 2 pcs 137663 Half mask alone with air hose without filter unit Operating Instructions for air supplied half mask respirator sets AR J z iB al H ey Yt sxe A Y A y N NAG SRA Nala SIs 5 Nomenclature Safety air hose length 25 Safety air hose length 35 Safety air hose length 50 Filter cartridge 13912 USAComplete air cleaning unit with belt 18920 Waist belt 22947 O ring 54x2 5 134254 137612 2x 120477 2x 3 2 75176 Spindle complete Waist belt cpl Gauge Adsorber glass cpl Protection basket T piece Safety quick coupling 13920 4 Jl Pieces are not covered by NIOSH approva 22947
8. The provision of clean respirable air Grade D to the inlet of the air supply hose is absolutely necessary and required by NIOSH The adjustable air valve behind the filter unit is constructed in such a manner that by a pressure of 87 psi 6 bar the brea thing mask is supplied with less than 15 cfm 425 l min of purified air 4 1 2 3 4 Operating Instructions for air supplied half mask respirator sets By clockwise turning the regulation screw at position H See functional scheme the flow of air can be restricted to more than 4 cfm at 60 psi 4 bar 115 l min be sure the air pressure gauge needle on the cleaning unit points to the green segment The charcoal is packed in sealed packages and may be stored for five years Charcoal in opened packages is durable for a maximum of six months Putting on the mask Pull the loops of the holder frame to the end of the bands Pass the lower bands through completely until the loops of holder frame are next to the mask cap of the half mask body Pull the lower bands and the respirator hose over the head Put mask over mouth and nose then put the holder frame onto the back of the head passing the holder frame above the ears Pull the strap ends until the half mask is firmly applied to the face Adjust upper and lower bands if necessary readjust the bands until the half mask fits comfortably and firmly onto the face Pic 1 Pic 2 Pic 3 Pic 4 MAINTENANCE CARE AND STORAGE
9. Y IN THE FOLLOWING CONFIGURATIONS Respirator Components TC Protection Alternate Alternate belt unit Cautions and Facepiece Regulator Limitations PROTECTION SA Supplied Air CF Continuous flow CAUTIONS AND LIMITATIONS A Not for use in atmospheres containing less than 19 5 oxygen B Not for use in atmospheres immediately to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied with respirable air meeting the requirements of CGA G 7 1 Grade D or higher quality Use only the pressure ranges and hose lengths specified in the user s instructions Failure to properly use and maintain this product could result in injury or death All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations Never substitute modify add or omit parts Use only exact replacement parts in the configurations as specified by the manufacturer Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators Special or critical user s instructions and or specific use limitations Refer to instruction manual before donning K 137 737 4016 22
10. e in atmosphers containing less than 19 5 oxygen B Not for use in atmospheres immediately to life or health D Air line respirators can be used only when the respirators are supplied with respirable air meeting the requirements of CGA G 7 1 Grade D or higher quality E Use only the pressure ranges and hose lengths specified in the user s instructions J Failure to properly use and maintain this product could result in injury or death M All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations N Never substitute modify add or omit parts Use only exact replacement parts in the configurations as specified by the manufacturer O Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators S Special or critical user s instructions and or specific use limitations Refer to instruction manual before donning SATA GmbH amp Co KG P O Box 1828 D 70799 Kornwestheim Germany Phone 49 7 15 48 11 150 or 152 Fax 49 7 15 48 11 194 eMail export sata com www sata com SATA GmbH amp Co KG pN SERVICES S DomertalstraBe 20 D 70806 Kornwestheim Germany Tel 49 07154 811 0 Fax 49 07154 811 192 fer YPE C CONTINUOUS FLOW SUPPLIED AIR RESPIRATOR vaza SATA Atmosphere supplied set half mask Part No 137547 and SATA Atmosphere supplied set half mask Part No 137745 APPROVED ONL
11. mum working pressure of air feeding hose C 290 psi 20 bar Bursting pressure of air feeding hose C 1450psi 100 bar Maximum working temperature allowed 140 F 60 C Weight of complete regulating unit with belt 9 oz 260 9 Weight of complete half mask 6 oz 185 g 1 3 Standard equipment Version Ventilated half mask with adjustable continuous fresh air supply Body of mask made of natural rubber with anatomically formed sealing frame and matching nose seating Built in exhausting valve Complete charcoal activated adsorber with control valve and waist belt All disconnectable parts are fitted with quick couplings Operating mode of breathing air cleaning see point 3 1 4 Alternative equipment Version Half mask see point 1 3 an adjustable waist belt with regulating unit without charcoal adsorber All disconnectable parts are fitted with quick couplings Operating mode of breathing air cleaning see point 3 2 Putting into Service The SATA half mask serve for protection of respiration and lungs For this reason the breathing mask must be supplied with air from technical unobjectable air lines Grade D If necessary a good basic quality of compressed air can be obtai ned by using high quality air cleaners See point 3 Attention Make sure at all times that the primed compressed air is not contaminated by environmental factors such as exhaust gas from internal combustion engines heating systems etc First put on the waist belt with activated
12. r supply F Quick coupling for connection of breathing mask B SATA air filter 444 with reduction valve or G Air hose for breathing mask alternative SATA combination filter 494 H Air supplied half mask C Air hose to belt unit Belt unit without charcoal filter D Charcoal adsorber with replacable filter cartridge T see additional SATA manual E Regulator valve for breathing air Operating Instructions for air supplied half mask respirator sets 1 2 S Special or Critical User s instructions Technical Data Maximum air pressure allowed Minimum air pressure required 87 psi 6 bar 60 psi 4 bar For the belt unit with activated charcoal adsorber Air passage in Half Mask 1 0 bar 15 psi 160 Ni min 5 6 cfm 2 8 bar 43 psi 380 Ni min 13 4 cfm Maximum allowed working pressure for adsorber glass 218 psi 15 bar Maximum working temperature allowed 140 F 60 C Weight of complete adsorber unit with belt 21 OZ 596 9 Weight of complete half mask 6 oz 185 g Maximum length of the air hose 50 ft Minimum diameter of the air hose 9 5 MM For alternative version without charcoal adsorber Length of hose Air passage in Half Mask 4 bar 60 psi 6 bar 87 psi 3 8 in dia off on off on 7 6 m 130 Vmin 250 l min 195Vmin 358 l min 25 0 ft 4 6 cfm 8 8 cfm 6 8 cfm 12 6 cfm LOM 127 min 245 min 187 min 360 l min 35 0 ft 4 5 cfm 8 6 cfm 6 6 cfm 12 7 cfm 15 2 mi 125 Vmin 240Vmin 185 l min 360 l min 50 0 ft 4 4 cfm 8 5 cfm 6 5 cfm 12 7 cfm Maxi
13. shed by the ANSI Compressed Gas Association CGA G 1 Grade D defining the quality of breathable air Breathable Grade D air must contain the amount of oxygen normally included in atmospheric air of 19 5 23 5 oxygen for synthesized air The content of hydrocarbon if any must be less than 5 mg per cubic meter of air carbon monoxide is not allowed to surpass 10 ppm and carbon dioxide should not exceed 1 000 ppm Attention The SATA respirator may only be used when the air pressure gauge needle on the cleaning units points to the green segment In case the needle drops into the red section the air inlet pressure to the belt unit must be increased or the adjustment valve at the cleaning unit has to be opened up so that the gauge needle points to the green gauge section Reduce the air supply in case the gauge needle is above the green section Operating the respirator with the gauge needle out of the green area will cause health problems and might lead in extreme cases to death or alternative Half Mask Part No 137745 consists of ventilated half mask Part No 137658 and belt unit without charcoal filter Part No 138362 Figure 2 in connection with a combination filter with charcoal unit i e SATA combination filter unit 494 Part No 92338 The user does not inhale the contaminated air or dust but is provided with compressed and Cleaned breathing air 1 SATA RESPIRATOR HALF MASK 1 1 Explanation to illustration A Fresh Ai
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