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        Chapter 10 - Royal Navy Field Gun Operating Instructions and Safety
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1.   Exercise Conducting Officer  ECO   The Exercise Conducting Officer  ECO   is the officer warrant officer or NCO appointed by the Senior Planning Officer to  be responsible for the safe conduct of the firing as specified by the Senior  Planning Officer   s plan in accordance with the relevant Service instructions  The  ECO is to be competent with the weapon system being used  qualified SA  M    07  and of appropriate rank and experience to match the complexity of the  exercise being conducted  the ECO may also be the Planning Officer  The ECO  is to ensure the regulations laid down in GSPs for the use of blank ammunition  and pyrotechnics are complied with  He she may be assisted by a number of  exercise Assistants  He she is also to ensure that if pyrotechnics require to be  destroyed in situ  using explosives  he she or a member of his her staff are  qualified to do so     BRd 9615  PART 1     5  Exercise Assistant  The Exercise Assistants are appointed by the Senior  Planning Officer  They are responsible for the safe conduct of those aspects of  an exercise involving blank ammunition or pyrotechnics that are allotted to him   her  There is no minimum qualification  however  the Exercise Assistant is to be  current with the weapon and pyrotechnics he she is supervising  been briefed by  the ECO and hold the minimum rank of LCpl  There is no laid down ratio of  Exercise Assistants to exercising troops when using blank ammunition or  pyrotechnics in dry training  however  t
2.   Therefore  providing all aspects of the  planned training are covered by the Safe System of Training  there is no  requirement to conduct independent risk assessments  If any aspect of training  is not covered by the Safe System of Training then that aspect must be subjected  to a risk assessment and additional control measures to reduce risk to As Low As  Reasonably Practicable  ALARP  must be implemented  Any risk assessment is  to be recorded and attached to the co ordinating instruction or RASP EASP along  with the 2  dispensation  Risk assessment is detailed in JSP 375     WHEEL PIN AND EXTRACTOR    1011  Wheel Pin  The template at Fig 10 17 is to be used to manufacture new wheel pins should the    need arise     10 12    Fig 10 17  Wheel Pin Template    32mm             imm Cuts    34mm    121mm    8 mm       1imm    March 2015    BRd 9615  PART 1    1012  Extractor  The template at Fig 10 18 is to be used to manufacture a new extractor should the  need arise     Fig 10 18  Extractor Template    46mm    21mm          6mm          Note  Wheel pins and extractors are not to be manufactured by any crew without first gaining  authorisation to do so from the Chief Judge  Chief Maintainer or Maintenance Team     10 13  March 2015    
3.  the exercising troops are insufficiently prepared  then he she is  to refer the matter back to the Exercise Director for a decision      d  Should the Senior Planning Officer decide the RCO is not competent  due to a lack of experience  he she can nominate an experienced and  competent RCO to conduct the exercise to enable the less experienced  RCO to gain the necessary skill set      3  Planning Officer  The Planning Officer is the officer  warrant officer or NCO  who is appointed by the Senior Planning Officer and is responsible for the design  of the live or blank firing training  The Planning Officer is to be competent   qualified and may or may not be the Range Exercise Conducting Officer  He   she has a duty to ensure that      a  A detailed plan is produced that meets the requirements of the aim of  the exercise and has considered and where appropriate included       The Safe System of Training  in particular the use of safe weapons  and ammunition  safe ranges training areas  safe conducting and  supervising staff and safe exercising troops     li  The prerequisite criteria for training with Inf WS  Pyrotechnics and  AFVs     iii    The rules and regulations contained in the relevant chapters of the  reference and other relevant publications      b  If as a result of this detailed planning the Planning Officer considers  there are insufficient resources or manpower available then he she is to refer  the matter back to the Senior Planning Officer for a decision      4
4. BRd 9615  PART 1    CHAPTER 10  ROYAL NAVY FIELD GUN OPERATING INSTRUCTIONS AND SAFETY  CONTENTS    OPERATION OF NAVAL 12LB FIELD GUN BREECH AND LOADING UNLOADING OF  FIELD GUN DRILL CARTRIDGE    1001  Instructions for Operating the Breech of RN Field Gun    LOADING AND REMOVAL OF 5 56MM BLANK ROUND FROM FIELD GUN CARTRIDGE    1002  Instructions for Loading Drill Cartridges with Blank 5 56 Rounds  1003  Instructions for the Removal of Expended Blank Rounds   1004  Instructions for Removing Unexpended Blank Rounds  SAFETY   1005  Blank Ammunition   1006  Simulator Battle Sound L35A1    MAINTENANCE    1007  Royal Navy 12lb Field Gun Maintenance  1008  Health and Safety   1009  MQUAL   1010  The Use of Blank Ammunition    WHEEL PIN AND EXTRACTOR    1011  Wheel Pin  1012  Extractor    10 1  March 2015    BRd 9615  PART 1    CHAPTER 10  ROYAL NAVY FIELD GUN OPERATING INSTRUCTIONS AND SAFETY    OPERATION OF NAVAL 12LB FIELD GUN BREECH AND LOADING UNLOADING OF  FIELD GUN DRILL CARTRIDGE    1001  Instructions for Operating the Breech of RN Field Gun  The breech of the Naval 12lb Field Gun is operated as follows     Fig 10 1  Breech Closed       a  Fig 10 1 shows the breech in the closed position with the breech handle fully  home     b  To open the breech  the No1 Trainer  Firing Number or Track Judge places their  hand on the breech handle and pulls away from the barrel and to the right of the gun  trail  such that it moves from left to right in an arc  The mechanism rotates and unl
5. EAR OF ALL PERSONNEL OUT TO A RANGE OF 5    METRES  16 5 ft      Noise Dancer ALL PERSONNEL CLOSED UP ON THE GUN FOR THE FIRST  3 AND SECOND ACTIONS ARE TO WEAR EAR PROTECTION     1006  Simulator Battle Sound L35A1   The Simulator Battle Sound L35A1  SBS  is a hand thrown pyrotechnic training device  designed to simulate generic battle sounds and replaces the N2 and N5 Thunderflash  It must  be appreciated that the explosive content of a pyrotechnic can cause considerable injury  if not  death  if used incorrectly or carelessly therefore  personnel charged with the use of  pyrotechnics are to be in possession of the relevant qualification and comply with all  instructions detailed in Army Pamphlet 13  Personnel from INM with the RNRMC FG Executive  have conducted safety tests within HMS COLLINGWOOD and SBS L35A1 have been  approved for safe use within the establishment  Agreed safety precautions can be found at  Table 10 2 and are to be used during the FG competition  they are also to be used as guidance  for external events        10 7  March 2015    BRd 9615  PART 1    Table 10 2  Simulator Battle Sound L35A1     Safety Precautions    Action or Requirement    WHEN USED AT TATTOOS OR DISPLAYS THE FOLLOWING  SAFETY DISTANCES ARE TO BE OBSERVED FROM THE  POINT OF BURST     1  WHEN THE GENERAL PUBLIC IS PRESENT      100  METRES  325 ft   IN CASES WHERE A DISTANCE OF 100  METRES IS NOT OBTAINABLE  THE UNIT CONCERNED IS TO  APPLY TO THE LOCAL ATO FOR AUTHORITY TO USE A  SHORTER D
6. ISTANCE FOR THAT OCCASION     Safety Distance    2  WHEN THE GENERAL PUBLIC IS NOT PRESENT      10  METRES  32 5ft     THE BATTERY COMMANDER IS TO WEAR THE  APPROPRIATE EAR PROTECTION WHEN USING THE  SIMULATOR BATTLE SOUND L35A1 TO START FIELD GUN  RUNS     Noise Danger       MAINTENANCE  1007  Royal Navy 12lb Field Gun Maintenance    a  The entire 12lb Royal Navy Field Gun maintenance schedule is carried out by  HMS COLLINGWOOD  The Executive Committee has 2 positions for maintainers  who ensure that all gun and limbers have a yearly Series Inspection and any defects  are recorded  costed and undertaken by commercial experts within the engineering  field  The 12lb Field Gun and limber maintenance areas are concentrated on the  breeches  wheels  woodwork and general condition of the carriage  The following  inspections are carried out by the maintenance team  barrel is securely mounted on  the carriage via pip pins and spigots  the breech can be opened and closed cleanly   the overall condition of the carriage is sound with no sharp edges  the wheels are  sound with the hub bolts are all secured and spokes and felloes are tightly fitted with  no major gouges and the metal tyre is in place  The limber box also needs to be sound  and the drag ropes fit for purpose     b  No 1 Trainers are responsible for the care and upkeep of Field Guns and Limbers  in their possession during the Field Gun season  No alterations can be carried out on  the equipment iaw RNRMC FGls and all defec
7. SURE OF THE BREECH I E  THE HAND  THAT INSERTED THE CARTRIDGE        e  Once the cartridge has fired the breech is then re opened and the drill cartridge  is extracted using the extractor by the extracting member of the gun crew  Fig 10 7   Fig 10 8 and Fig 10 9   The extracting member is also known as the    scratcher        10 3  March 2015    BRd 9615  PART 1    Fig 10 7  Breech Open Extractor Inserted Fig 10 8  Cartridge Removed       f  This drill is repeated 3 times at each of the first and second actions  Once the  action is complete the breech is then fully closed until the splines reconnect inside thus  locking the breech  Fig 10 10      Fig 10 10  Breech Closed and Locked       10 4  March 2015    BRd 9615  PART 1    LOADING AND REMOVAL OF 5 56MM BLANK ROUND FROM FIELD GUN CARTRIDGE    1002     1003     Instructions for Loading Drill Cartridges with Blank 5 56 Rounds    a  The firing number should inspect all 6 drill cartridges prior to use and use a file to  take off any sharp burrs that may cut or lacerate human skin  The qualified member  of the crew is to collect 6 x blank 5 56 rounds from the appropriate stowage in order to  be loaded     b  Blank Rounds are to be inserted using the approved method  at no stage are  rounds to be    Crimped    as this is illegal  hitting a blank round with a hammer distorts  the jacket of the blank round  Clear sticky tape placed over the drill cartridge to hold  in place the 5 56 round is acceptable and to be brought to the att
8. e blank round  place FGC in Gun  attempt  to fire off  3 times   If the round fires  remove in accordance with Para 1003  if not  proceed to next paragraph     March 2015    BRd 9615  PART 1    b  Wearing safety equipment  with FGC in Gun  use a punch and hammer to hit the  percussion cap of the blank round  This may fire the round  If the round fires  remove  FGC from gun and remove fired blank round in accordance with Para 1004 above  If  the round does not fire  the percussion cap should have a visible hole in it  remove  FGC from Gun     c  Wearing safety equipment  the suspect live blank round can be removed by  placing the FGC in a vice upside down  Placing a long drift in FGC adapter and  keeping well back  hold the drift with a pair of long welding tongs and gently tap the  drift with a long handled hammer to remove the suspect round     d  The suspect live blank round is to be returned to Joint Support Chain Services   JSCS  Gosport     SAFETY    1005  Blank Ammunition   lt must be appreciated that a weapon loaded with Blank Ammunition can present a  considerable hazard  HMS COLLINGWOOD Gunnery Staff and Armourers have done  extensive testing and the safety precautions given at Table 10 1  which have been adapted  from the Blank Ammunition Safety Precautions as laid down in BRd 8988   must therefore be  taken     Table 10 1  Blank Ammunition     Safety Precautions    Action or Requirement    THE AREA IN FRONT OF THE MUZZEL  END OF BARREL  IS  Safety Distance TO BE CL
9. ention of the track  judge prior to each run if employed     Instructions for the Removal of Expended Blank Rounds    a  Check that the base of the round has been struck  small indentation on the base  of the percussion cap  Fig 10 11    If the round has not been struck  fit Shell into  breech and re fire  If round fires proceed to next paragraph  if not check base to see  if percussion cap has been struck  If the percussion cap has not been struck there  maybe a defect with the firing pin  check firing pin     Fig 10 11  Struck Round       b  Ifthe blank round percussion cap has been struck  place the Shell upside down   Inspect with a torch to confirm that the round has fired  crimping on round should have  opened up to fill the chamber of the Shell   Fig 10 12   If crimping has not opened up   the round has not been fired  Once again try a re fire  if unsuccessful return Shell to  Collingwood for removal of round  If unable to confirm state of crimping on blank round  proceed as in Para 1004     Fig 10 12  Fired Blank Round       10 5  March 2015    BRd 9615    PART 1    c  Before removal of the fired round a final safety check is required  With the Shell  upside down  place a depth gauge inside the cartridge chamber  The depth gauge  should go in 2 5 inches to indicate that round has fired  Fig 10 13   The depth gauge  can be made with screwdriver NSN 0273 136 5597  with the blade cut to 2 5 inches   Fig 10 16   When the handle of the screwdriver rests on the Shell adapte
10. exercise      c  The exercise Director cannot appoint him herself to be the Senior  Planning Officer or any other appointment      2  Senior Planning Officer      a  It is the responsibility of the Senior Planning Officer to appoint a  Planning Officer and a Range Conduction Officer or Exercise Conducting  Officer  Training with Blank and Pyrotechnics   The Senior Planning  Officer is to ensure that they are     I  Competent  qualified and of sufficient experience to match the  complexity of the training     li  Given sufficient guidance  time  resources and manpower to be  able to plan  conduct and supervise the training  including the  appropriate level of medical cover      b  The Senior Planning Officer cannot appoint himself to any of the  appointments  He she has a duty to ensure that     10 9  March 2015    BRd 9615  PART 1    10 10  March 2015    I  The plan meets the requirements of the aim of the exercise     li    There are sufficient Safety Supervisors or Exercise Assistants and  they are competent to undertake their duties     iii  The exercising troops are competent to undertake the exercise  and have completed the necessary progression of training      c  Once the Senior Planning Officer is satisfied that sufficient resources  and manpower are available he she is to inform the Exercise director   However  if the Senior Planning Officer considers there are insufficient  resources or manpower available  in particular  qualified or authorised safety  staff or that
11. here should be sufficient to ensure that at  no stage could the safety regulations applicable to the exercise be infringed  This  assessment is to be made by the Planning Officer or ECO for the exercise and  should take into account the standard of the exercising troops set against the type  of training being conducted  The ratio of Exercise Assistants to Exercise Troops  is to be recorded in the EASP      6  Exercising Troops  Prior to any form of training with blank ammunition or  pyrotechnics all exercising troops are to receive appropriate training and be  formally tested in their use  This training and testing is to be conducted by a  qualified instructor and should include the various safety regulations for the blank  ammunition and pyrotechnics being used      7  Exercise Written Instruction      a  A written instruction is to be produced for any activity involving the use  of blank ammunition or pyrotechnics  The written instruction must include  the Exercise Action and Safety Plan  EASP  which must contain relevant  safety requirements for the use of blank ammunition and pyrotechnics and  be distributed to the exercising staff as necessary  The written instruction is  to be produced by the ECO for the exercise  A suggested example of the  possible headings to be included in the EASP is given in the reference      b  If in exceptional circumstances  where ECOs are using written  instructions produced by someone else  they must check thoroughly and  countersign the wri
12. ny military range and No1 Trainers are to  employ the Safe System of Training  Each crew must have a M Qualified  SA  M  07  person  present if blank ammunition or pyrotechnics are to be employed during a training session   Each crew must have a written firing order in place for the duration of the season which should  include an Exercise Action and Safety Plan  EASP   Crews are requested to try and enrol the  support of their establishment armoury staff  failing this crews are to book a suitable   responsible member of the crew onto a MQUAL Course at the RN Military Training School in  HMS RALEIGH  HMS COLLINGWOOD Armoury staff will provide cover for the RNRMC FG  Competition as the host establishment     1010  The Use of Blank Ammunition    Reference  Infantry Training Volume IV Ranges  Pamphlet No 21   Regulations for the  Planning  Conduct and Supervision of Firing and Training with Infantry Weapon Systems and  Pyrotechnics 2009     a  Responsibilities of Exercise Director  Planning  Conducting and Safety  Staff      1  Exercise Director      a  Itis the responsibility of the Exercise Director   ie the person who directs  that training  blank or live  is to be carried out  CO of a Unit   to appoint a  Senior Planning Officer      b  The Exercise Director is to ensure that the Senior Planning Officer  appointed is competent  qualified and of the appropriate rank to supervise  all staff involved in the activity and of sufficient experience to match the  complexities of the 
13. ocks  the threaded splines inside the breech and swings open as shown in Fig 10 2     Note  The firing pin is inside the small recess on the flat face on the inside of the  breech     Fig 10 2  Breech Open      lah    kT oe eA o   oa   a Pe    E   e A   a    A J  r mee al  gm      ae re E Tp  t i       10 2  March 2015    BRd 9615  PART 1    c  The drill cartridge is inserted as per Fig 10 3 and Fig 10 4  The cartridge is  inserted inside the barrel and pushed fully home so the lip of the drill cartridge is flush  with the barrel recess     Fig 10 3  Cartridge Ready to be Inserted Fig 10 4  Cartridge Inserted  fim  i  ii     ET  PA   3    wi    m    i  gt         b    E Las   gt     feng oa 7    FR  n ah Er    yeaa  i mi    nan          iy      e a Ba   i     4 iw    T     SS ee   ei Sae          Y       d  The breech handle is then gripped as per Fig 10 5 and moved from right to left  across the rear of the barrel chamber  When the breech closes  Fig 10 6   the  operating mechanism allows the firing pin to move forward and strike the base of the  blank 5 56 round resulting in the expenditure of the round     Note  The breech need only be closed sufficiently to affect the expenditure of the  blank 5 56 round     Fig 10 5  Breech Ready to be Closed Fig 10 6  Breech Closed                      a    s Py  n  g    b   gt T  4  gt          E  fons    Tr 3    be       WARNING    OBSTRUCTION DANGER  CARE MUST BE TAKEN TO ENSURE THAT THERE ARE NO  OBSTRUCTIONS THAT MAY IMPAIR THE CLO
14. r  the round  has been fired  If the depth gauge does not go in 2 5 inches  Fig 10 15  the Shell  should be returned to Collingwood for removal of suspect live blank round  Fig 10 14      Fig 10 13  Fired Round Fig 10 14  Unfired Blank Round   Depth Gauge Fully Inserted        Fig 10 15  Unfired Round Fig 10 16  Depth Gauge     Depth Gauge Fouled on Live Blank Round     1004        d  A rubber plastic mallet  a drift of suitable length and 3 inches deep by 5 inches  wide by 12 inches long  approximately  section of timber with a hole drilled in the  centre to allow spent cartridges to drop through is required for this evolution  This will  prevent damage to the base of the Shells     e  To remove a confirmed fired blank round  use a long shafted drift and hammer   Place the drift into the adapter of the upside down Shell and hammer the drift until the  fired blank round comes out     Instructions for Removing Unexpended Blank Rounds  The removal of live blank rounds is to be conducted by HMS COLLINGWOOD    Armoury Staff Only  When conducting this drill personnel are to wear safety goggles gloves   ear defenders and ensure that a safety number is in attendance at all times     10 6    a  Confirm that live blank round is fitted in Field Gun Cartridge  FGC   Can be  confirmed by inspecting with a torch to see if the blank round is crimped and placing  a depth gauge inside the cartridge chamber  confirmed live round if depth gauge does  NOT go in 2 5 inches   Once confirmed a liv
15. ts are to be brought to the attention of  the Chief Maintainer at the earliest opportunity and recorded in the defect log  Whilst  on loan  the No 1 Trainer needs to ensure that the breech is kept rust free and the firing  pin replaced if becomes too blunt  the wheel spokes remain tight and the woodwork  sanded if required  All nuts and bolts need to be regularly tightened and any sharp  edges need to be filed or taped as required to make them safe  The slat pole needs  to remain tight within its socket attaching it to the limber     c  The cost of maintenance is covered by funding from 2SL and entry fees from  Crews  Firing pins  drill cartridges and pins can be replaced as necessary and any  costs for lost or damaged equipment will be charged to the Ship or Establishment at  the discretion of the RNRMC FG Executive Committee  RNRMC FGEC      Note  A limited supply of Field Gun stores is held     d  Field Guns can be maintained during RNRMC FGEC visits or when Crews attend  Field Gun Week at the Maritime Warfare School HMS COLLINGWOOD    10 8  March 2015    BRd 9615  PART 1    1008  Health and Safety   In accordance with RNRMC FGls and current Defence H amp S policy  each FGO and No  1 Trainer are responsible for submitting a safety case for each Field Gun Track and the  associated dangers in undertaking the training and drill     1009  MQUAL   In accordance with Army Pamphlet 21  blank rounds must be handled in the approved  manner  the Field Gun Track is to be treated as a
16. tten instructions before using them  The  responsibility for any deficiency of the written instructions passes to the ECO  once the written instruction has been countersigned      8  Medical Support  The Planning Officer ECO is responsible for ensuring the  level of medical cover is appropriate to the scale of the exercise and must refer  the matter to the Senior Planning Officer if this level cannot be achieved      9  Hearing Protection  The noise of discharge from service weapons can  cause considerable damage to unprotected ears  Whenever troops are firing  blank ammunition and or using pyrotechnics  the wearing of issued  serviceable  hearing protection is compulsory  This applies to all military and civilian  personnel  Checking for hearing protection is the responsibility of the ECO and  his exercise staff  however  this does not absolve firers of their personal  responsibility to safeguard their own hearing     10 11  March 2015    BRd 9615  PART 1     10  Risk Assessments  Commanders at all levels have a personal responsibility  for ensuring that activities are undertaken in as safe a manner as is reasonably  practicable  taking due regard of any risks to personnel  Although the mechanism  for discharging this duty can be delegated and assistance and support obtained   the responsibility cannot be  Notwithstanding the requirement for a Medical Risk  Assessment training with weapon systems is covered through the provision of all  aspects of the Safe System of Training
    
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