Electrical Operating instructions Electrical operating instructions
Contents
1. Electrical operating Door instructions Control Panel TS 958 Software 1 0 Design and functions subject to change 51171324 07 2006 a DIN EN ISO 9001 2000 Zertifikat 01 100 5118 OPERATING INSTRUCTIONS Page SAFETY DIRECTIONS EDU DANH rtp Au RIA 4 INSTALLATION ADVICE pU tnu 6 pun qan VRKEHENQEENDER EDO DAN SNE DAY AN PARUM UR 7 ENCLOSURE INSTALLATION uuczperetueoak Re pni HE HE Ea aU RR nd at uai daten pup 8 CONNECTING THE CONTROL AND THE ELEKTROMATENS 8 MAINS SUPPLY racaras E neon 9 PHASE RHOTAEPIOBL e ciate Pronounce 10 MOTOR CONNECTION internal 10 RAPID ADJUSTMENT OF THE LIMITS vicstsccndeoinesenesadsouodgevadanssnderssursiauiudendnveoiseonenianios 11 HARDWARE OVERVIEW ssessnccencssncadstansadesannsendcnutenctansnmasssncinsstinusecesenmininionniemanamnniae 12 WIRING DIAGRAM 13 CONTROL PROGRAMMING RUE 14 Operating re ets rete ene eee ee aera E 15 RR PER ne 15 15 15 Maintenance cycle Contan isei2. Program version will be displayed Press stop button 3 sec Page 17 SAFETY DEVICES Mounting the spiral cable X2 A bush is provided on both sides of the control box for mounting the spiral cable Push the plugs through into the enclosure until there is sufficient cable to allow the plug to be connected to the board If passdoor slack wire switch contact exists remove bridge at terminal ST and ST in the terminal box The plug at terminal X2 must be removed Emergency stop X3 These terminals are to connect an emergency stop button according to DIN EN 418 Alternatively the terminals can be used to connect a safety device against entrapment e g self testing light barrier FUNCTION DESCRIPTION Internal push button Three push button Key switch X5 Internal and external push button Internal and external push button working seperately from each other Pushing at the same time the internal push button has priority Important note In Dead man mode the user shall be in full view of the door throughout its travel Fully closed control At this function the self hold should be activate The pushbutton must be pressed until the shutter reaches the final limit Otherwise the door opens in self hold automatically To activate this function set Menu 0 1 Adjustment 0 5 Potential free changeover contact X9 In Menu 2 5 this contact is able to work for several functions Important note It is only possib
3. a 16 MEMORY CHECK iced o 17 EOE gute desine ped eee ements ee D 17 SAFETY DEVICES epi iei uds 18 Mounting the Spiral cable X9 Pret pM pnm 18 Page 2 Emergency Stop X3 rr 18 FUNCTION DESCRIPTION pou en 18 Internal push button Three push button Key switch X5 18 Fully closed UR m m T 18 Potential free changeover contact 18 Door overload MOMO sessies a E EEE E 19 Maintenance cycle 444 2244414 0000000000 nennen nnne tenete nnn nnn 20 Short circuit overload 2 20 OPERATING STATUS DISPLAY 20 TECHNICAL DAT A 22 DECLARATION OF 4 0 0 012 44000 000000 100000000000 23 FUNG TION OVERVIEW 24 SAFETY DIRECTIONS Basic Directions This control has been built in accordance with DIN EN 12453 Industrial commercial and
4. t blinking press button to reach lower limit o 4 Memorise the final limit close Display changes Press stop button for 3 sec until the display changes The Rapid adjustment is finished The door could be moved in DEADMAN mode UP DOWN Further adjustments see programming mode Page 11 HARDWARE OVERVIEW Description Print X1 Mains supply S1 Selector switch external supply 230V V1 7 segment display 1 9 L1 fused with F1 1 MOT Motor connection 1 8 N DES Limit connection only with 3 x 400V N PE und 1 x 230V N PE B Internal push button X2 Safety edge system and pass door plug X3 Emergency push button X5 Three push button key switch X9 Potential free relay contact Page 12 WIRING DIAGRAM ES in bridge spiral cable X1 FA L1 N L1 fused via F1 1At ERINA box 2 gt 4 cem NOM slack wire switch contact Emergency stop button Three push button station Key switch intermediate stop Key switch with stop button Aux contact Page 13 Page 18 19 CONTROL PROGRAMMING 1 Enter programming Mode Press selector switch for 3 sec until display 00 2 Chose program and confirm Turn selector 3 Adjustment Functionen Turn selector 4 Memorise Functionen Press selector further adjustments Exit programming Turn selector until display
5. 4 4 Neutral N if available 5 PE Earth Limit plug in to control panel TS 958 DES zZ Wire No Excution Safety chain 24V DC RS485 B GND RS485 A Safety chain 8V DC I l O1 I e Page 8 MAINS SUPPLY The CONTROL PANEL TS 958 has a universal electric supply and works with the following supplies See diagram Fig 1 5 External fuse External fuse in the main supply should be max 10A delayed The supply disconnect device Main switch or CEE plug must be installed between 0 6m and 1 7m above floor level DANGER To the life and health thru electric shock Before mounting the mains supply must be switched OFF With terminal 1 5 1 6 und 1 7 the mains supply input can be selected For 400V mains supply the bridge 1 5 to 1 6 must be fitted For 230V mains supply the bridge 1 6 to 1 7 must be fitted Important note The bridge must be fitted into the right terminal otherwise the print could be destroyed Mains supply terminal Fig 1 Secor X 1 E E LT L2 LS N E LI L2 L3 PE L1 N PE 5 x 400V PE 1 x 250V N Fig 3 asymmetric winding 5 x 230V zi gt lt 7 1 H3 HS ET CPE r RO m Page 9 MOTOR CONNECTION internal wiring Three phase 3 x400 V AC N PE Star connection Three phase 3 x230 V AC N PE Delta connection Important note For 3x4
6. and Press selector Door position Or Press foil buttons Door position or Press stop button and 00 Press selector Page 14 CONTROL PROGRAMMING 2 Choose program and confirm Operating mode Door function Door position Final limit open coarse adjustment 3 Adjustment Dead man OPEN Dead man CLOSE 71 Self hold OPEN Dead CLOSE fully closed control Move door upwards or downwards 4 Memorise Press selector Press stop Button 71 Final limit close coarse adjustment OO Move door upwards or downwards Press stop Button 21 Final limit open fine adjustment Final limit open can change without door movement using Press selector Final limit close fine adjustment Final limit close can change without door movement using Press selector Relay switch position Functions Relay function Safety functions Door overload monitor Move to relay switch position OFF Switch contact impulse signal 71 Switch contact continuous OFF sensitive 71 insensitive See page 11 Limit switch rapid Adjustment Page 15 Press st
7. garage doors and gates Safety in use of power operated doors Requirements and DIN EN 12978 Industrial commercial and garage doors and gates Safety devices for power operated doors Requirements and Test methods and left the factory in perfect condition from the point of view of safety To maintain this condition and to ensure safe operation the user must observe all the directions and warnings contained in these operating instructions In principle only trained electrical craftsmen should work on electrical equipment They must assess the work which has been assigned to them identify potential danger sources and take suitable safety precautions Reconstruction of or changes to TS 958 are only permissible with the approval of the manufacturer Original replacement parts and accessories authorised by the manufacturer guarantee safety Liability ceases to apply if other parts are used The operational safety of an TS 958 is only guaranteed if it is used in accordance with the regulations The limiting values stated in the technical data should not be exceeded under any circumstances see corresponding sections of the operating instructions Safety Regulations During the installation initial operation maintenance and testing of the Control Panel it is necessary to observe the safety and accident prevention regulations valid for the specific application In particular you should observe the following regulations this list is not exha
8. with and without Neutral 230V 3 230V 1 for single phase motors e Door operating modes Dead man open and close Self hold open and dead man mode close Fully closed control e supply for external devices 230V at 400V 3 with N up to 1A load 24V DC up to 150mA load e Plug for 5 pole motor connector 6 pole for electronic limit DES Plug for spiral cable pass door contact e integrated internal pushbutton OPEN STOP CLOSE e Additional terminals for different control equipment Emergency stop LATCHING additional safety stops external three push button OPEN STOP CLOSE Key switch latching for intermediate Stop 1x potential free relay output NC NO switching contact continous or impulse Page 24
9. 00V AC PE no neutral the brake rectifier must be connected between Ba terminal V and star point terminal brown blue brown blue supply for supply for brake brake V PF W rectifier rectifier Single phase 1x230 V AC N PE symmetrical winding Single phase 1x230 V AC N PE asymmetrical winding On several ELEKTROMATEN the connection U1 und V1 on the motor plug are interchanged PHASE ROTATION Important Notice After the Mains supply has been connected by inserting the CEE plug in the appropriate socket or turning on the main switch confirm that the phase rotation is correct by checking that the door opens when the OPEN push button is operated If the door closes when operating the OPEN push button reverse two phases at the terminal X1 DANGER To the life and health through electric shock Before changing phase rotation the mains supply must be switched OFF Page 10 RAPID ADJUSTMENT OF THE LIMITS When the phase rotation has been checked the Rapid limit adjustment can be made The final setting can be made with the fine adjustment Control Programming page 15 Safety limits and pre limits are automatically adjusted 1 Setting final limit open Door open EH Display blinking o press button to reach upper limit 2 Memorise the final limit open Press stop button for 3 sec until the display changes 3 Setting the final limit close Door close
10. d Door functions Check connection of external devices e g push button etc Overview to connect external devices see diagram page 13 page 8 page 8 page 9 page 10 page 11 page 13 18 page 14 After the devices are connected the programming of the control panel must be finalised page 14 Page 6 INSTALLATION OVERVIEW Important Using the connection cable out side the building is not permitted Connection cable ELEKTROMAT for Motor and DES electronic limit Spiral cable Three push button Emergency stop Switch contact potential free A Number of cores in the cable Page 7 ENCLOSURE INSTALLATION Before mounting the enclosure the surface has to be checked for flatness slope and freedom from vibrations Mounting must be vertical It is important that the door can be clearly seen from the position of the control through out its travel CONNECTING THE CONTROL AND THE ELEKTROMATEN After the drive and control are fitted they can be connected with a plug in cable The cable has plugs on each end and for easy fitting The plugs for motor and control panel are different and cannot be interchanged Control panel TS 958 ELEKTROMAT Motorconnection MOT Motor plug in Connection cable for digital limit DES Cable identification Motor plug to control unit PIN Wire No Excution 1 3 Phase W 2 2 Phase V 3 1 Phase U
11. erator or whether the drive unit motor winding thermal is overloaded protection operated Emergency stop activated Check the emergency stop is activated or whether the supply cable is broken Failure pass door contact Check pass door circuit s transition resistance and X 2 1 X 2 2 or control voltage weather pass door switch works verify the voltage is circuit less than 24V OK at 24V terminal to GND Failure input pass door For reset switch control panel OFF ON X2 1 X 2 2 Page 20 OPERATING STATUS DISPLAY Description Measure to solve the problem Safety open limit operated Turn mains OFF and move the shutter downwards with the manual operator until the safety limit is free or the open limit should be re adjusted Safety close limit operated Turn mains supply OFF and move the shutter upwards With the manual operator until the safety limit is free or the close limit should be re adjusted Door load monitor has acti Check the door mechanism for tightness vated ROM Fault Reset by switching OFF or change the control Internal fault report Reset by switching OFF or change the control RAM Fault Reset by switching OFF or change the control Internal control fault Reset by switching OFF or change the control DES no response Check electronic limit DES connection Reset by sw
12. evices These directions must be observed strictly during installation and operation Check that all screw connections are secure before operating the control and adjusting the limit switches Please observe the safety and accident prevention regulations valid for the specific application The ELEKTROMATEN must be installed with the authorised coverings and protective devices Care should be taken that any seals are fitted correctly and screw couplings are tightened correctly In the case of ELEKTROMATEN with a permanent mains connection an all pole main switch with appropriate back up fuse must be provided Check live cables and conductors regularly for insulation faults or breakages When a fault is detected in the cabling the defective cabling should be replaced after immediately switching off the mains supply Before starting operation check whether the permissible mains voltage range of the devices corresponds to the local mains voltage With three phase motor connection it must have right phase rotation Page 5 INSTALLATION ADVICE After the ELEKTROMATEN is fitted we recommend the following procedure to rapidly reach a fully functioning door Installation Installation Check Check Programming Enclosure installation Wiring the Drive to the Control Mains supply Phase rotation Rapid limit adjustment The door is ready to work Installation Programming Spiral cable if require
13. itching OFF or change the control or the electronic limit Drive unit does not work Check the shutter mechanics Check the limit shaft for function turning Check phase rotation Phase rotation failure Check main supply phase rotation turns right Command description open command being given stop command being given close command being given If the normally displayed red spot is out z Short circuit or overload on the 24V supply Page 21 TECHNICAL DATA 190mm x 300mm x 115mm W x H x D ELEKTROMATEN Supply Three phase x 230 400 AC 5 50 60Hz Single phase 1 x230V 5 50 60Hz Power max at 3 x 400V AC max 3kW Control supply via L1 L2 400V AC or 230V AC 10 50 60Hz voltage changing with bridge to 3 pole terminal safety fuse F1 1A t External supply fuse 10A delayed Permitted Load ca 15 VA without motor and ext 230V External supply 1 230V via L1 and safety fuse F1 1A t External supply 2 24V DC uncontrolled max Load 150mA ERN NN Inputs 24V DC typ 10mA Relay output If inductive loads are to be switched e g other relays those have to be protected with free wheeling Diodes contact load at 230V max 1A Temperature Working 0 40 C Storage 0 50 To 9396 not condensing Vibration free mounting e g on flat built wall IP54 Plug IP65 a
14. le to work with one adjusted function When activating the switching point the shutter must be moved to the point Menu 1 7 must be activated Page 18 FUNCTION DESCRIPTION Door overload monitor The door overload monitor recognises that a person is being lifted by the door hanging on a handle etc and could be adjusted within Menu 3 1 with a possibility of two steps of sensitivity Adjustment 0 1 sensitive reaction and adjustment 0 2 insensitive reaction Important After programming the force monitoring the door must perfom a complete opening and closing cycle without an interruption Durich which the system reads the increments to calculate the way Important Note To have a trouble free service the following points must be checked The door must be correctly balanced The cable drum diameter should not be less then 160mm Environmental influences e g temperature or wind load can cause the overload monitor to be activated The overload monitor is a self learning system and checks the system from 5 cm up to ca 2 0 m slow occurring changes e g spring tension will be automatically recognised and equalized Important Note The overload monitor does not take place against other safety devices e g safety against entrapment When an overload is detected the door works only Dead man Mode in the UP and DOWN direction The control unit automatically resets to impulse control when a final limit position has been
15. op Button Press selector C Press selector CONTROL PROGRAMMING 2 Chose program and 3 Adjustment confirm Maintenance cycle counter Counter adjustment 01 99 correspond from 1 000 up to Press 99 000 count down cycles selector Reaction when Display appears CS and adjusted Press reaching 0 number of cycles selector Changing to Hold to run mode in upwards direction if adjusted Menu 0 1 door function Page 16 MEMORY CHECK 2 Chose program and confirm Info Cycle counter 7 digit Press selector Displayed M HT ZT 2 The cycles would be displayed as follow M 1 000 000 H 100 100 000 7 10 ZT 10 000 E 1 T 1 000 7 Info last 2 faults Press selector Last 2 faults would be alternately displayed Info Program changes 7 digit Press selector ZT T Z E The Number of program changes would be dis played as follow M 1 000 000 H 100 100 000 2 10 ZT 10 000 E 1 T 1 000 Info Program version RESET 2 Chose program and confirm RESET except cycle and Program change counter Press selector 3 Adjustment
16. reached Page 19 FUNCTION DESCRIPTION Maintenance cycle counter Free adjustable maintenance cycle counter Menu 8 5 makes it possible to pre adjust a max No of cycles until a maintenance is agreed The no of cycles can be adjusted from 1 000 up to 99 000 the adjustment is possible in steps of 1 000 cycles Different reactions can be chosen if the point of pre adjusted maintenance cycles has been reached see Menu 8 6 Whenever the final open limit has been contacted the pre adjusted number will be reduced with 1 until O is reached When maintenance was done the cycle counter could be re adjusted to a new maintenance period and count down starts again Short circuit overload monitor The TS 958 control panel delivers 2 supplies for external devices 230V AC max 1A 24V DC max 150mA If the 24V DC supply is short circuited or overloaded the red point in the display goes out If the display is out fuse F1 must be checked OPERATING STATUS DISPLAY The control TS 958 can display up to three different status conditions one after another Each status is displayed with a letter and a number The letter and the number are flashing alternately thereby the control differentiates between a FAULT F and a command E Description Measure to solve the problem Pass door contact open Check the proper operation of pass door contact or whether the supply cable is broken Emergency operator or Check emergency op
17. ustive European normative DIN EN 12445 Safety in use of power operated doors Test methods DIN EN 12453 Safety in use of power operated doors Requirements DIN EN 12978 Industrial commercial and garage doors and gates Safety devices for power operated doors Requirements and Test methods Please check normative s bellow VDE regulations DIN EN 418 Safety machinery Emergency stop equipment functional aspects Principles for design DIN EN 60204 1 VDE 0113 1 Safety of machinery Electrical equipment of machines Part 1 Prescriptions g n rales DIN EN 60335 1 VDE 0700 1 Safety of household and similar electrical appliances Part 1 General requirements Regulations Please ensure that the local regulations relating to the Safety of Opera tions of Doors are followed Page 4 SAFETY DIRECTIONS Explanation of warnings These operating instructions contain directions which are important for using the ELEKTRO MATEN appropriately and safely The individual directions have the following meaning DANGER This indicates danger to the life and health of the user if the appropriate precautions are not taken CAUTION This warns that the ELEKTROMATEN or other materials may be damaged if the appropriate precautions are not taken General warnings and safety precautions The following warnings are to be understood as a general guideline for working with the ELEKTROMATEN in conjunction with other d
18. vailable Page 22 DECLARATION OF INCORPORATION A according to EC guidelines 98 37 EC ELEKTROMATEN Gesellschaft f r Antriebstechnik Low voltage guideline 73 23 EEC Dr Ing Hammann GmbH amp Co KG with amendments Wiesenstr 81 Electromagnetic compatibility 89 336 EEC 40 549 D sseldorf Heerdt with amendments We the GfA Gesellschaft f r Antriebstechnik Wiesenstr 81 40549 D sseldorf Heerdt Germany hereby declare that the following products conform with the above EC guidelines and are only intended for installation in door equipment Product description Door Control Panel TS 958 Harmonised norms applied DIN EN 12543 Safety in use of power operated doors Requirements DIN EN 12978 Industrial commercial and garage doors and gates Safety devices for power operated doors Requirements and Test methods The machinery to which this Declaration of Incorporation relates must not be put in to service until the relevant machinery into which is to be incorporated has been declared in conformity with the provisions of the Machinery Directive D sseldorf 17 07 2006 GL M ller QMS U Hohns Page 23 FUNCTION OVERVIEW Control panel for ELEKTROMATEN up to kW at 400V 3 with electronic limit DES designed for only low level adjustment e 7 Segment led display showing Programming the control panel Displays Command Info Fault Mains supply 400V 3
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