Shop Press Operating Instructions Manual
Contents
1. 9 nut M8 2 11 fiat washer__ Mt6__ 8 13 14 e o 6 2 o 7 Figure 3 Assembly Illustration for model 60200 e Study understand and follow all printed materials provided with on this product before use e Always use an adequately rated calibrated load cell with digital indicator to monitor pressing force e Do not exceed rated capacity e Use the device only on a hard level surface e Always wear safety goggles when working on or near this equipment e Keep hands feet and all other body parts away from loading area e Never leave loaded press unattended e Projectile hazard Ensure workpiece and any attachment is centrally loaded and a safety shield is installed around workpiece to help protect against projectiles e Do not modify this device beyond installing a shield to protect against projectiles e Ensure the user is familiar with the controls and operational characteristics of this product and aware of the potential hazards associated with its use e Failure to heed these markings may result in personal injury and or property damage OPERATION ip Projectile Hazard Wear ANSI approved eye protection Never stand directly in front of loaded press Ensure that workpiece is center loaded and secure Reduce risk of flying debris by carefully following all operating instructions Know your press and hazards associated with its use vs A Crush Hazard Keep h2. lock washers and nuts 3 3 Attach support links 5 to the base 7 and upright channels 2 with bolts lock washers and nuts 3 4 Carefully slide bed frame 6 down to lowest possible position between the upright channels 2 5 Attach the screw hooks 7 to the jack bracket 8 with nuts 9 Leave nut untighten to provide easier spring attachment later 6 Slide the jack bracket 8 down between upright channels 2 onto the bed frame 6 7 Attach upper cross members 70 to upright channels 2 with bolts flat washers lock washers and nuts 11 8 Attach head plate 72 to upper cross members 70 with bolts lock washers and square washers 73 9 Attach two bolts lock washers and nuts 14 thru the upper cross member 10 Then attach one end of the springs 15 to the bolts 14 and the other end to the screw hooks 7 on the jack bracket 10 Carefully place the bottle jack 16 between the head plate 12 and jack bracket 8 Tighten the nuts 9 that hold screw hooks 7 to prevent jack from inadvertently falling out 11 Tighten all applicable nuts and bolt assemblies 12 Carefully bring the bed frame 6 up and secure it with pins 19 13 Place the Arbor Plates 17 on Bed Frame 6 14 The press is now ready to use Don t forget to insert the handle 18 into handle sleeve of bottle jack NOTICE Before disassembly carefully slide bed to ts fully lowered position Size of Hardware Kits MOS
3. 1000 000 Head Plate T060 06000 000 T126 04000 000 Figure 4 Replacement Parts Illustration for 60120 Figure 5 Replacement Parts Illustration for 60200 ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION AL
4. Operating Instructions Manual OMEGA I Shop Press Equipped w Bottle Jack Model Capacity 60120 12 Ton 60200 20 Ton 60200 shown A is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death e Leer comprender y seguir las instrucci nes antes de utilizar el aparato e El manual de instrucci nes y la informaci n de seguridad deben estar comunicado en lengua del operador antes del uso e No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies http www omegalift com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in China 60120 MR 01 08 SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this product before using The owner and operator of this equipment shall have an understanding of this product and safe operating procedures before attempting to use The owner and operator shall be aware that use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this jack is authorized If any doubt exists as to the safe and proper use of this jack remove from se
5. TERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies e 10939 N Pomona Ave Kansas City MO 64153 SA 888 332 6419 Rone sales omegalift com
6. ack bracket 8 down between upright channels 2 onto the bed frame 6 6 Attach upper cross member 10 to upright channels 2 with bolts flat washers lock washers and nuts 11 7 Attach one end of the springs 15 to the axles of upper cross member 70 and the other end to the screw hooks 7 on the jack bracket 8 Carefully place the bottle jack 16 between the head plate of upper cross member 10 and jack bracket Size of Hardware Kits Qty 8 Tighten the nuts 9 that hold screw hooks 7 to es Mee prevent jack from inadvertently falling out Mat washer mi0 8 D a A o 23 4 2 e o 9 Tighten all applicable nut and bolt assemblies lock washer M10__ 8 10 Carefully bring the bed frame 6 up and secure it mt mito s8 with pins 9 Bfn m fa 11 Place the Arbor Plates 17 on Bed Frame 6 11 bot M1ex120 4 12 The press is now ready to use Don t forget to insert flatwasher M16 8 the handle 18 into handle sleeve of bottle jack NOTICE Before disassembly carefully slide bed to its fully lowered position Figure 2 Assembly Illustration for model 60120 Assembly Model 60200 Refer to Figure 3 Note Do nat tighten any bolts unless told to do so 1 Attach base legs 1 to upright channels 2 with bolts lock washers and nuts 3 Hand tighten only 2 Attach lower cross member 4 to upright channels 2 with bolts
7. ands and feet from bed area at all times 1 Insert the support pins to desired height then lower the bed Ensure bed frame is fully rested on the support pins 2 Place arbor plates on the bed frame as needed 3 Place workpiece on bed frame using every precaution necessary to ensure your safety and prevent property damage Position workpiece in a manner which will not allow it to inadvertently fall from bed 4 With notched end of jack handle close release valve by turning it clockwise firmly until tight 5 Insert jack handle into handle sleeve and pump until ram nears workpiece 6 Align ram and workpiece to ensure center loading 7 Apply load to workpiece by pumping handle Do not overload workpiece 8 Stabilize workpiece in a manner which will not allow it to inadvertently fall from the bed once the load is removed then turn release valve counter clockwise to retract the ram and remove workpiece Use only handle provided by manufacturer The handle provided with this product will safely engage the release valve of bottle jack and operate the handle sleeve If handle is worn operates abnormally or will not positively engage the release valve STOP discontinue use of the jack until a factory replacement handle can be acquired Unlike presses equipped with a separately mounted pump the power unit on this press can not be equipped with a pressure gauge therefore monitoring the load must be done by other means such as a load cell
8. ax Working Hydraulic paniy WxDxH Space Space a Stroke 60120 22 3 4 x 18 1 2 x 59 NOM NOM 34 3 8 60200 28 x 28 x 64 1 2 2 1 2 34 1 8 Saddle Upper Cross Member gt Bottle Jack pam Oil Filler Plug Jack Bracket Handle Sleeve Jack Handle __ gt Bed Frame gt Release Valve Support Pin gt Bottle Jack Arbor Plate Support ne oe Base L Lower Cross Member 7 EL in lt Upright Channel Figure 1 Shop Press Components 60200 shown 2 PREPARATION Before Use 1 Verify that the product and application are compatible if in doubt call Omega technical service 888 332 6419 2 Before using this product read the operator s manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use 3 To familiarize yourself with basic operation of bottle jack use the notched or stamped end of provided handle to engage and turn the release valve a Clockwise until firm resistance is felt to further turning This is the CLOSED release valve position used to extend the ram b Counter clockwise but no more than 1 full turn from the closed position This is the OPEN release valve position used to retract the ram 4 With ram fully retracted remove the oil filler plug Insert
9. rvice immediately Inspect before each use Do not use if broken bent cracked or damaged parts are noted Any press that appears damaged in any way or operates abnormally shall be removed from service immediately If any component of this product has been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until checked by a factory authorized service center contact distributor or manufacturer for list of authorized service centers It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION This Shop Press is designed for automotive truck implement fleet and industrial repair shops where pressing bending straightening and forming is required Typical applications include installation and removal of alternator and power steering pump bearings axle bearings transmission bearings seals u joints and others It is not intended for use as an assembly table or as fixture stand used to secure a large final assembly component Unlike presses equipped with a separately mounted pump the power unit on this press can not be equipped with a pressure gauge therefore monitoring the load must be done by other means such as a load cell w digital indicator Whatever means is chosen the load measuring means shall be calibrated on a yearly basis SPECIFICATIONS Model Capacit Dimensions Min Working M
10. t retract after e Reservoir overfilled unloading e Linkage binding e Fluid level low e Air trapped in system Poor lift performance Ram will not extend to full e Fluid level low extension e Remedy overload condition e Ensure release valve tightly closed e Contact Omega Tech Service e Remove bottle jack then drain fluid to proper level e Clean and lubricate moving parts e Ensure proper fluid level e With ram fully retracted remove oil filler plug to let pressurized air escape then reinstall oil filler plug e Ensure proper fluid level REPLACEMENT PARTS Not all components of the press are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts please give the Model number and parts description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A E Mail sales omegalift com Tel 888 332 6419 Fax 816 891 6599 Website http www omegalift com Item Part for model Description 60120 60200 ty T060 05000 000 i i 02000 i e _8080 20000 000 _1126 03000 000 Jack Hande A e T060 02000 000 T125 01000 000 Support Pn o meoo Suppor 10 T060 00006 000 _T184 00005 000 BaseLeg i a Q 2 2 2 2 2 2 E 2 2 La T060 04000 000 __7126 02000 000__ JackBracket_ 1 ME 2 2 2 1 2 ES 0 1 2 3 14 T126 0
11. the handle into the handle sleeve then pump 6 to 8 strokes This will help release any pressurized air which may be trapped within the reservoir Ensure the oil level is just below the oil filler hole Reinstall the oil filler plug 5 Check that the pump operates smoothly and that the extension screw will thread up down easily before putting into service Replace worn or damaged parts and assemblies with Omega authorized replacement parts only Bleeding Venting Trapped Air With the release valve in the OPEN position 3b above and with ram fully lowered remove the oil filler plug Insert handle into the handle sleeve then pump 6 to 8 full strokes This will help release any pressurized air which may be trapped within the reservoir Oil level should be even with the bottom of the oil filler hole Reinstall the oil filler plug Assembly Model 60120 Refer to Figure 2 Note Do not tighten any bolts unless told to do so 1 Attach base legs 7 and lower cross member 4 to upright channels 2 with bolts flat washers lock washers and nuts 3 Hand tighten only 2 Attach support links 5 to the base 7 and upright channels 2 with bolts flat washers lock washers and nuts 3 3 Carefully slide bed frame 6 down to lowest possible position between the upright channels 2 4 Attach screw hooks 7 to the jack bracket 8 with nuts 9 as shown in figure 2 Leave nut untighten to provide easy spring attachment 5 Slide the j
12. w digital indicator Whatever means is chosen the load measuring means shall be calibrated on a yearly basis MAINTENANCE Before each use inspect press for damage Do not use if bent broken cracked leaking or otherwise damaged components are noted Periodically lightly oil all moving parts including the pump piston and ram Adding Changing oil to bottle jack Important Use only good grade hydraulic jack oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load Mobil DTE 13M or equivalent recommended 1 Remove jack from press frame 2 With ram fully lowered and pump piston fully depressed set jack in its upright level position Remove oil filler plug 3 Drain used fluid into a suitable container Note Dispose of hydraulic oil in accordance with local regulations 4 Fill until oil is level with or just below filler plug hole Rust prevention Check ram and pump piston for signs of rust on a regular basis Clean as needed with a lint free oil saturated cloth TROUBLESHOOTING Symptom Possible Causes Corrective Action Ram will not press load e Release valve not tightly closed e Ensure release valve tightly closed e Overload condition Ram bleeds off after press operation e Release valve not tightly closed e Bottle Jack malfunction Ram will no
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