Operating Instructions Hydraulic Foot Pump HFP1 & SWA range of
Contents
1. dies or moving blades Eye protection miast Ge worn f PREPARATION Ensure that all couplings between the foot pump and any head are fully inserted and tightened prior to operation HCH10400 crimping head 1 Select the appropriate die for the terminal to be crimped 2 Press the top die retaining pin and insert one half of the die centrally into the head Release the button and ensure the die is firmly located before proceeding 3 Press the die release button located in the ram to fit the bottom die again ensuring the die is firmly located prior to proceeding The ram may need to be operated one or two cycles to access the bottom die release button Ensure the ram is not operated fully without dies to prevent damage fo the head 4 Insert the appropriate termination between the dies ensuring that the correct combination of conductor termination and die are being used Terminal sizes are shown on the dies as well as the SWA terminations to ensure correct combinations are used 5 Pump can now be operated see below Operating the HFP1 foot pump HCH10630 crimping head 1 Pull out the die retaining bolt and insert the lower die or die adaptor and align the groove in the die or adaptor with the two guide pins in the head 2 Insert the Upper die or die adaptor into the head and insert the die retaining bolt in the head and through the upper die or adaptor Ensure the die retaining bolt has been fully inserted prior to op2. SPECIALISED WIRING ACCESSORIES LTD Tel 01453 844 333 Fax 01453 842 224 E mail sales swaonline co uk SWA Operating Instructions Hydraulic Foot Pump HFP1 amp SWA range of crimping amp cutting heads HFP1 Two stage foot hydraulic toot pump for use with the SWA range of crimping and cutting heads Output 700 bar 10 000 psi HCH10400 To accept hexagonal crimp dies for copper terminals 10 to 400mm Output 12 ton Top die retaining gt p Hexagonal button crimp dies for HCH10400 Bottom die amp HCH10630 retaining D button HCH10630 HC85 Hydraulic cable cutting head suitable for copper aluminium cable Die retaining bolt Unarmoured cable max 85mm diameter To accept hexagonal crimp dies for copper terminals 10 to 680mm Output 23 ton Armoured cable max 50mm diameter Cutting force 7 5 ton HC100 Hydraulic cable cutting head Die adaptors f suitable for copper aluminium cable For dies Unarmoured cable max 100mm 10 400mm diameter Armoured cable max 75mm diameter Cutting force 7 5 ton Maintenance Check heads regularly for damage or dirt Please clean after use Oil levels and pressure to be checked periodically Oil Shell Tellus T15 or equivalent Repair servicing and calibration service available from SWA Ltd Issue 4 May 2015 SPECIALISED WIRING ACCESSORIES LTD Tel 01453 844 333 Fax 01453 842 224 E mail sales swaonline co uk SWA Keep hands away from closing
3. erating the foot pump 3 Insert the appropriate termination between the dies ensuring that the correct combination of conductor termination and die are being used Terminal sizes are shown on the dies as well as the SWA terminations to ensure correct combinations are used 4 Pump can now be operated see below Operating the HFP1 foot pump HC85 HC100 cable cutting heads 1 Insert the conductor between the blades up to the desired cutting point For a running conductor remove the locking pin and open the tool head Warning fully retract the lower blade before opening the cutting head 2 With the conductor on the lower blade close the tool head and fully insert the locking pin 3 Ensure blades are positioned on the desired cutting point and proceed to operate pump as detailed below Operating the HFP1 foot pump Operating the HFP1 foot pump 1 Ensure all couplings are fully inserted and tightened between the appropriate head and foot pump before proceeding There may be air in the system on the initial operation of the pump but pump through cycle and then release will expel this air before looking to use the tool 2 Dependent upon which head is fitted to the pump refer to the appropriate instruction above 3 To operate the pump continue to depress the foot pedal until optimum pressure is reached At this point the unit will click and pressure can then be released by depressing the trigger located beneath the ope
4. rating foot pedal SWA cannot accept liability for damage or injury caused through incorrect operation or lack of maintenance of the equipment Issue 4 May 2015
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