Operating Instructions (EN)
Contents
1. 5 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has 6 Once Grip Face is clear of any Pads place pad want been leveled tighten Locking Nuts A ed for application centered on the Grip Face This will leave a 72 overhang on all sides 7 Press upwards on the Pad to secure it in place SEE ABOVE 8 With Pad attached securely to Grip Face of EDGE Deck the machine is ready to use NOTICE NEVER place aggressive Pads Maroon Prep Dominator HD Strip etc directly onto the Grip Face Always use Red or Blue Spacer pad to prevent Grip Face damage 16 LEVELING DISK DECKS NOTICE All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer LEVELING CYLINDRICAL DECKS NOTICE All Scrubdeck s should be level at time of2. 36 Soap Choices e 37 Standard Warranty Policy 39 Machine Install Warranty Registration 40 CP SAFETY MESSAGES You will see four kinds of safety reminders in this manual DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or damage to this machine or nearby objects CAU TION also can be used to alert against unsafe practices NOTICE NOTICE indicates information considered important but not hazard related This safety message may be related to property damage or warranty warnings Your safety and that of others is very important Operating this machine safely is an important responsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so e You have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine is equipped with a functional parking brake WHEN OPERATING THIS MACHINE e Remove loose objects from the floor that could be projected from the rotating Brushes e Keep your hands and feet away from the rotating Brushes e Do not operate this machine where flammable liquids are
3. REFER TO MANUAL OR CALL 011 262 681 3583 36 rxj nl VOLTS BATTERY CHARGING LABEL PART 253 7280 D A Ep DANGER EXPLOSION RISK FLAMMABLE MATERIALS CAN CAUSE AN EXPLOSION OR FIRE DO NOT USE FLAM MABLE MATERIALS IN TANK OR PICK UP TO AVOID DAMAGE TO THIS MACHINE e USE APPROVED DETERGENTS ONLY WATER TEMPERATURE MUST NOT EXCEED 130 F 54 C e DO NOT USE HIGH PERCENTAGE BLEACH MIXTURE REFER TO MANUAL OR CALL 011 262 681 3583 TANK LABEL PART 5 728 6 GTX OP EN OPERATION CONTROLS 1 LCD SCREEN Lists functions and settings of the machine 2 HIGH WATER RECOVERY LIGHT RED Indicates when the Recovery Tank is nearly full
4. 23 Releasing Parking Brake Override Lever 23 Battery Charging 24 External Battery 24 On Board Charger 25 On Board Battery Charging 25 DeSscripliomol LED ea o tede ae 25 Battery Maintenance Guide 26 sri C 26 Inspection and 26 SIG LE 26 Weng geese eee 26 Maintenance 27 Daily 27 Weekly 27 Monthly 27 Yearly 1 27 Storing Machine 27 Checking Battery Specific Gravity 27 PM HeCOFUS se 28 Trouble shooting 30 Trouble Shooting Central Command 32 Machine Specs 34 Common Wear Parts 35 Round Disk 35 Round Disk Pads 1 1 1 1 see 35 EDGE Pads and Screens 35 New Style Cylindrical 36 Old Style Cylindrical
5. 9 other ERROR codes Turn OFF the Key and disconnect the positive battery cable from the Batteries for more than one minute the time is needed to drain the controller on board capacitor Reconnect cables being sure that it is tight Too loose and you will burn Battery If you over tighten the cables you can damage the Battery lead terminal Try again 10 If the problems cannot be solved by any of this solution call your local dealer service department GTX OP EN 33 MACHINE SPECS BODY CONSTRUCTION DIMENSIONS GTX Tank Material Poly 0 9525 cm Chassis Construction 6 Steel 2 cm Rear Wheels 2x 12 x 5 2x 30 5 x 12 7 cm Size L x W x H 54 x 26 x 55 137 x 66 x 139 cm Weight without Batteries 780 Ib Weight with standard Batteries 1 222 lb SCRUBDECK SYSTEM Disk Brush Size 26 D 2x 13 56 cm 30 D 2x 15 38 cm 34 D 2x 17 43 cm Disk Scrubdeck Motor 1x 75 hp 559 watts 300 Optional Scrubdeck Motor 1x 1 hp 746 watts 350 rpm Cylindrical Brush Size 24 C 2x 22 55 8 cm 27 C 2x 25 63 5 cm 30 C 2 28 71 34 2 32 81 Cylindrical Brush Speed 750 rpm Cylindrical Scrubdeck Motor 2x 75 hp 559 watts 350 rpm HD Cylidrical Scrubdeck Motor 2 1 0 hp 746 watts 350 rpm NOTE HD Option is Standard on 30 34 Cylindrical Decks EDGE Pad Size 28 1x 28 x14 71 x 35 32 1x 32 x14 81 x 35 cm EDGE Scrubdeck
6. 1 HEADLIGHT SWITCH Turns power of the Headlight ON and OFF 2 HORN Sounds the horn for warning oncoming traffic 3 ADJUSTABLE STEERING Four settings for operator comfort and ease of entry 4 HOUR METER Hour meter to indicate complete time machine has been ON 5 RECHARGE CYCLE Shows the amount of charges a machine 6 MANAGER SOLUTION LOCKOUT OPTIONAL Allows ability to set Solution Flow and then remove Key to not allow changing of parameters 7 MANAGER DOWN PRESSURE LOCKOUT OPTIONAL Allows ability to set Down Pressure and then remove Key to not allow changing of parameters 8 CHARGER PORT Grey 50 used to receive charger input for optional external charger 9 FOOT PEDAL Controls the acceleration and deceleration of the machine 8 MACHINE 5 1 STROBE LIGHT OPTIONAL Optional Strobe Light silently alerts others nearby of the machines presence 2 RECOVERY TANK LID Latch must be secured for Recovery Tank to seal properly ADJUSTABLE SEAT WITH ARM RESTS The machine is equipped with an ergonomic seat with adjustable arm rests and positioning STEERING WHEEL Steers the main Drive Wheel SEAT ADJUSTMENT Permits the Seat to be adjusted forward and backward for operator comfort HEADLIGHT Helps you see in low light areas and to warn oncoming traffic POLYURETHANE ROLLERS Helps prevent damage to machine and objects you may drive near ONBOARD CHARGER OPTIONAL Two o
7. qu A E E SERIAL NUMBER AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT ALL INFORMATION AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 2 GTX OP EN TABLE CONTENTS Introduction 2 About This Manual 2 Table of Contents 3 Safety Messages 4 Safety Label Locations 6 Operation 1 5 7 Operation 1 5 8 Machine Components 9 Machine Components 10 LCD Screen Menu 15 11 Machine 12 Un Crating Machine 12 Connecting 12 Adjusting 13 Removing 4 13 Replacing or Rotating Squeegee Blades 13 Installing Disk Pad Driver or Brusht 14 Installing Driver 5 14 Installing Cylindrical 15 Installing EDGE 5 16 Leveling EDGE
8. 3 MENU CONTROL Scrolls through different options on the LCD display there are 3 different screens it will scroll through 4 DOWN PRESSURE TOGGLE SWITCH BLACK Controls the pressure to the Scrubdeck push up for higher down pressure down for lower pressure 5 SOLUTION FLOW CONTROL SWITCH Push down to reduce and push up to increase the solution flow 6 SCRUBDECK SWITCH Raises and lowers the Scrubdeck re REVERSE SWITCH Pull back for machine drive reverse 8 UNITOUCH BUTTON Activates Scrubdeck Squeegee and Solution Flow simultaneously 9 SQUEEGEE SWITCH Raises and lowers the Squeegee 10 CIRCUIT BREAKER 15 amp Positive Bus Bar 11 CIRCUIT BREAKER 15 amp Negative Bus Bar 12 CIRCUIT BREAKER 10 amp Side Broom Motors 13 CIRCUIT BREAKER 2 amp Side Broom Lift Actuator 14 SPRAY JET BLUE OPTIONAL Activates Water Pump for remote Spray Wand 15 VACUUM SWITCH WHITE OPTIONAL Activates Vacuum Motor for remote Vacuum Wand 16 ECONTOGGLE SWITCH GREEN OPTIONAL Reduces power to give machine a longer run time 17 KEY SWITCH Turns power of the machine ON and OFF 18 SIDE BROOM SWITCH YELLOW OPTIONAL Turns power of the side brooms ON and OFF as well as lifts and lowers automatically 19 ON BOARD SOAP SYSTEM GRAY OPTIONAL Dispenses soap directly to the Scrubdeck level 20 EMERGENCY STOP OPTIONAL 1 button push machine shut down in case of emergency GTX OP EN 7 OPERATION CONTROLS
9. Operating Instructions MODELS 26 DISK 28 DISK e 30 DISK 34 DISK 24 CYLINDRICAL 27 CYLINDRICAL 30 CYLINDRICAL 34 CYLINDRICAL 28 EDGE 32 EDGE Nos ig s 9 Q lle Q A Read these Instructions before using the machine AS FR o Q 2 23 U f Q ie 3 9 M O E b x gt EE x 0 aS See j N d Read these Safety Messages before using the machine www rpscorporation com www factorycat com VERSION 13 0612 www tomcatequip com GTX OP EN 2013 RPS Corporation INTRODUCTION This manual is furnished with each new machine This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber Drier Sweeper Burnisher or Orbital Scrubber Read this manual thoroughly before operating or servicing the machine This machine will provide excellent performance but the best results will be obtained at the most minimum costs if The machine is regularly maintained per the machine Preventative Maintenance instructions provided The machine is operated with reasonable care and caution The machine is maintained with manufacturer supplied parts ABOUT THIS MANUAL TABLE OF CONTENTS
10. 16 Leveling Disk 17 Leveling Cylindrical 17 Machine Operation 18 Pre Cleaning 5 18 Operating Hints e 18 One Pass Scrubbing ss 19 Vacuum ONY Ne 19 Adjust Solution Flow 7 1 ses 19 Adjust Shrouds 20 Adjust Wipers 20 AAUUSTSNOUdS oA ERN RU Ne D 20 Adjust Cylinderical 20 Open Recovery 21 Flush Recovery 21 Clean Drain 21 Clean Vacuum 21 SOLUTION FET ce 22 Cleaning Solution 22 GTX OP EN Squeegee Up 22 Squeegee Down 22 Draining Solution 23 Draining Recovery
11. Remove Blade retainer strap and remove Blade T 2 Rotate the Squeegee to new edge position or replace Lo as required ahi HE 3 Install Blade on the locating pins of Squeegee EI i Assembly ET Ls so Ye AL oe 4 Install Squeegee Retainer Strap 5 Fasten and lock knobs starting in the center and moving outwards 4 This Squeegee is adjusted just right with good deflection across the entire rear blade SEE BELOW GTX OP EN 13 INSTALLING DISK PAD DRIVER BRUSH 1 Turn ON machine power 2 Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn the machine power back OFF Remove Key 3 Loosen Star Knobs and remove Shrouds to access the Scrubdeck SEE BELOW 4 fthe machine is equipped with a Shroud unscrew Shroud Star Knobs C and pull Shroud forwards Away from the front of the Scrubdeck SEE BELOW all 5 Attach Brushes or Pads to Motor Drives Squeeze the scissor locking device and lift brush up on to the motor drive hub Make sure the scissors close and lock on the brushes SEE BELOW INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning application needs Consult your local dealer for assistance 2 Pad Installation Attach Pads to Pad Drivers before connecting drivers to motor hub Screw center clip E into place SEE BELOW SCRUB BRUSHES PADS
12. There are many different types of brushes available to cover applications from cleaning heavily soiled floors to polishing A Pad Driver is also available to take advantage of the many cleaning pads on the market Please refer to the Common Wear Parts page to assist in selecting the proper Brush Pad for the work at hand 14 INSTALLING CYLINDRICAL BRUSH 1 Turn ON machine power 2 Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn machine power back off Remove Key ACAUTION Disconnect the batteries 3 Remove Side Wiper pin A and open the Wipers out ward to allow access to the Cylindrical Door B SEE BELOW 4 Press Side Door Latch C and pull door off of Scrub deck to allow access to the brushes SEE BELOW gt lt F 5 Slide Brush D into Brush area and engage onto the Brush Driver on the opposite side SEE BELOW GTX OP EN 6 With Brushes engaged re attach the Side Door as well as the Side Wipers NOTICE If the Brushes are not fully engaged with the Drivers the Brushes will be damaged Do NOT force the access door back on This usually indicates improper Brush installation 7 Brush drivers shown misaligned SEE BELOW OLD STYLE DRIVER NEW STYLE DRIVER 8 Brush driver shown properly aligned SEE BELOW OLD STYLE DRIVER NEW STYLE DRIVER 15 INSTALLING EDGE PADS LEVELING EDGE DECKS 1 Tu
13. been leveled retighten Locking Nuts A 17 MACHINE OPERATION PRE CLEANING CHECKLIST OPERATING HINTS Read and understand the Safety Messages section on 1 Observe the amount of solution the machine is Pages 3 and 4 before operating the machine 1 Check Battery Condition Gauge on the Control Panel Make sure Batteries are fully charged before using 2 Check the condition of the Pads or Brushes Check the condition of the Squeegee Blades Raise the Scrubdeck and Squeegee before transporting then transport the machine to the filling station Turn the machine OFF Fill the Tank with up to 30 gallons of clean water either at the fill port A SEE BELOW 7 Add APPROVED cleaning chemical to the Tank Use the proper dilution ratio indicated on the bottle Contact us at 1 800 634 4060 or 011 262 681 3583 if unsure NOTICE The clear tube Solution Sight Tube B at the rear of the machine indicates the amount of water in the Tank SEE BELOW ADANGER EXPLOSION RISK Flammable materials can cause an explosion or fire Do NOT use flammable materials in Tank or pick up ACAUTION TO AVOID DAMAGE TO THIS MACHINE e Use APPROVED detergents only e Water temperature must not exceed 130 F 54 C e Do NOT use high percentage Bleach mixture 18 dispensing on the floor and adjust to the desired flow To increase the solution flow rate press the Solution Control Switch up To shut the solutio
14. Tells you where to look in the manual SAFETY MESSAGES Section contains important information regarding hazard or unsafe practices of the machine Lev els of hazards are identified that could result in product or personal injury or severe injury resulting in death OPERATION CONTROLS MACHINE COMPONENTS Shows you the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator with the operation and function of the machine BATTERY CHARGING Shows you how to charge the batteries on board and off board charging MAINTENANCE This section contains preventative maintenance to keep the machine and it s components in good work ing condition They are listed in this general order e Batteries e Scrub Brushes e Adjusting Squeegee e Service Schedule e Machine Trouble Shooting TROUBLE SHOOTING A list of common problems that may occur MACHINE SPECS Tells you Machine Specifications for the various parts of the machine MACHINE INSTALL FORM Should be filled out upon machine installation and faxed to 1 866 632 6961 or online at www rpscorporation com WARRANTY POLICY Tells you coverage exclusions and limitations to warranty NOTE The serial number of your machine is located on the lower half of the control panel of the machine FL T im ale I pr 4 a
15. attention ACAUTION S Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter B les of this machine It is designed to charge the Batter ies the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING 1 Transport machine to well ventilated area for e Made for Deep Cycle Batteries charging Turn the machine off Tip Tank back C lt i fon ae Check the water in each Battery Do not charge NZ z the machine unless the water is slightly higher than the plates If needed add enough distilled water to just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps B before charging 4 First plug the red 50 Charger plug into the machine s Charger Port While the Charger plug y 24 GTX OP EN ON BOARD CHARGER Charger Specifications 4 Plug the Charger power cord into a grounded standard wall outlet B e Output voltage of 24 Volts 5 The green Indicator Light will come on and the Charger will automatically begin charging When dene 220V 50 Hz available g g y gauge e Output current of 12 amps max 6 After the Charger has turned off unplug the Charger e Automatic shut off circuit from the wall
16. is intended to be used directly on the floor at 10096 concentrate 744 Tough Stuff Ideal for applications with Hard Water problems It is safe to use in pressure washers and automatic scrubbers The formulation enhances soil suspension digests oil and K grease while supporting extra water conditioner Distributed by PowerCat P O Box 5O3 Racine WI 53404 O503 Phone 414 745 9337 Fax 262 632 1630 www powercatsolutions com 38 GTX OP EN STANDARD WARRANTY POLICY RPS Corporation warrants its machines parts and accessories to be of manufacturer s defects for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R P S Corporation and its vendors This policy is effective January 1 2013 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS Coverage All Models Except Floor Machines 1 Year Parts 6 Months Labor No Travel ZerO3 Wall Mount Units 6 Months Parts Parts 36 months 1 500 hours on Power On hour meter Labor 12 months Travel 3 months 150 mile maximum Poly Tanks 7 Years Water must not exceed 135 F 57 C 3 000 Hours OEM Parts 90 Day New Part Warranty Validity Fully completed Machine Delivery Form online or fax is on record at RPS and machine is serviced by Factory Authorized Personnel Limitation Warranty will begin on date of machine
17. machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer 1 Drive machine to a flat level surface and turn machine Off 2 Ensure that Scrubdeck is in full upright position Remove Shrouds by loosening Star Knobs and pulling away from Scrubdeck SEE BELOW a in 3 Turn ON machine and depress the Brush switch Just before the Scrubdeck s Brushes touch the ground turn machine OFF 4 Loosen the Locking Nut C on the Adjustable Deck Arms Turn the Hexagonal Arm D on each side of the Scrubdeck to level it SEE BELOW 5 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten Locking Nuts C GTX OP EN 1 Drive machine to a flat level surface and turn machine off 2 Ensure that Scrubdeck is in full upright position and remove brushes Turn ON machine and depress the Brush switch Just before the Scrubdeck touches the ground turn machine OFF 4 Loosen the Locking Nut A on the Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the levels built into the deck SEE BELOW ES 5 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has
18. reduce down pressure on the Scrubdeck 2 1500 ERROR There is an open in the parking brake circuit Check the parking brake wiring and the parking brake coil to find the open circuit 3 770 7701 7702 and 7703 ERROR The vacuum motor has exceeded their authorized power limits Turn OFF Key and turn ON again to clear BOOST ON 4 BOOST ON Allows front wheel drive to draw more power when needed to climb ramps for 30 seconds ah 32 5 7700 Vacuum Motor circuit is open 6 Throttle ERROR You pressed the foot pedal before turning on the key Turn OFF the key and try again leaving foot off of the pedal 7 2 00 and 2C01 ERROR Low voltage warning Voltage has dropped down below the minimum required to operate the ma chine If you wait a few minutes the Batteries may come up in voltage allowing you to drive very slowly to the recharge station If not you will have to release the parking brake on the front wheel pull lever toward the front of the machine to release and push the machine to recharging station You must disconnect the traction motor cable first 8 7802 ERROR The traction motor pulled excessive current perhaps running a ramp for more than the 60 seconds allow ing for this Turn OFF the Key turn on again and continue You should not use this machine to climb ramps so steep and so long that this code comes up repeatedly or you could overheat the traction motor
19. 422BL Moderate Blue Red s H 420R Moderate Red _ White 422W Light White _ EDGE PADS AND SCREENS DESCRIPTION 28 14 32 14 SCRUBDECK SCRUBDECK GTX OP EN 35 Remover Burnishing Pad EDGE 4057 EDGE 5008 Porko Burnishing Pad EDGE 4047 Velcro Pad 300 4024 NEW STYLE CYLINDRICAL BRUSHES For Machine Serial 50000 amp Greater BRUSHES MODEL 24 MODEL 27 MODEL 30 MODEL 34 CYLINDRICAL CYLINDRICAL CYLINDRICAL CYLINDRICAL OLD STYLE CYLINDRICAL BRUSHES For Machines Prior To Serial 50000 BRUSHES MODEL 24 MODEL 27 MODEL 30 MODEL 34 CYLINDRICAL CYLINDRICAL CYLINDRICAL CYLINDRICAL SQUEEGEE BLADE KITS amp COMPLETE SQUEEGEE ASSEMBLIES SQUEEGEE 24 CYL 26 DISK 27 30 DISK 30 CYL 34 DISK amp GUM RUB LINATEX COMPLETE SIZE DECKS DECKS DECKS DECKS DECKS CYLDECKS BLADE SQUEEGEE KIT KIT ASSEMBLIES NOTICE NOTICE Squeegee blade kits include 1 Rear Blade 1 Front Squeegee Assemblies complete listed above all come Blade and 2 Backup Wheels with hardware with Linatex blades NOTICE NOTICE Size is stamped into the top of the painted steel The 32 squeegee is designed for narrow aisles and may squeegee body on all squeegee s not have the same water control around tight turns as the large squeegees 36 SOAP CHOICES Industrial e Commercial e Environmentally Safe TRADITIONAL DRUMS TOTES DEMO RENTAL QUARTS WALL MOUNT
20. BURNISHERS Train and have customer demonstrate proper removal and replacement of burnishing pad Pad pressure gauge and proper operating range to avoid tripping the circuit breaker SWEEPERS Demonstrate proper removal and replacement of main broom and side brooms Method for cleaning the dust filter emptying out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE MACHINES EDGE scrubbers must have their isolators amp deck hour meter replaced every 250 hours of use Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the floor ALL MACHINES Checking for proper battery electrolyte level electrolyte condition monthly and check that battery terminals are properly torqued to 10ft Ibs Parking Brake works and Park Brake Override functions if installed Always park on a solid and level surface NEVER on a movable or inclinded surface J Charging operation and customer understands batteries have limited cycles and recharging 1 cycle Seat and steering wheel adjustment Customer has read and understands the list of WARNINGS CAUTIONS in the Operator manual Battery and Machine Maintenance Guide posters hung up and reviewed Ma
21. E WORN DRIVE TIRE HEAVY SOAP CONCRENTRATION PARKING BRAKE DOESN T WORK NOT ON A LEVEL FLOOR OVERRIDE LEVER IN OFF POSI TION PARKING BRAKE MALFUNCTION SHORT RUN TIME BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED GTX OP EN SOLUTION REPLACE WIPER MATERIAL TIGHTEN PIVOT POINTS CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER GREASE BEARINGS CONTACT LOCAL SERVICING DEALER REDUCE PRESSURE WITH SWITCH REPLACE TIRES CONTACT LOCAL SERVICING DEALER MOVE TO LEVEL SURFACE TO PARK MACHINE RESET LEVER INTO CORRECT POSI TION CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES TWICE CONTACT LOCAL SERVICING DEALER FILL WITH DISTILLED WATER ABOVE THE LEAD PLATES CONTACT LOCAL SERVICING DEALER 31 TROUBLE SHOOTING CENTRAL NOTE This machine is operated by a sophisticated electronic controller that has many fail safes within it It self analyzes problems and flashes four digit alpha numeric code of what is wrong in the LCD window Most of these codes require a technician attention You should not attempt repairs you are unfamiliar with especially if you are not authorized to work on this equipment 1 7601 and 7602 ERROR Scrubdeck current over load This can occur when driving over bump in the floor To restart turn OFF the Key and turn it on again To avoid this error either slow down on bumpy parts of the floor or
22. ED SUPERCON ONBOARD AUTO DISPENSING Er GTX OP EN Availability FORMULAS 707 Citrus Green An environmentally cleaner that works It is a solvent free degreaser that works on oil carbon even rubber marks Incorporates the latest technology in Green Cleaning 733 Low pH Safe on most surfaces not harmed by water alone Low scale formula to prevent alkali buildup in cleaning equipment while offer detergent to emulsify oil 755 High Power Ideal solvent fortified degreaser This butyl based detergent is penetrating fast acting and deep cleaning with built in corrosion inhibitors It is our most effective degreaser 757 Gloss A high gloss detergent designed to dry to a bright shine It is ideal for use on finished surfaces tile epoxy or LT Rate enamel The special formula removes salt residue scuff a marks and dirt while leaving no residue behind The result MAT is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils Below Sold in bulk concentrate only Not available as a SuperCon PowerDose SUDS product 727 Pretreat Designed to quickly remove tire marks oil stains and buildup that has accumulated This pretreat uses the powerful cleaning of natural citrus extract and
23. EEN IS CLOGGED FAULTY SOLUTION SOLENOID FAULTY SOLUTION SWITCH RECOVERY TANK IS FULL BALL SCREEN IS CLOGGED VACUUM HOSE IS CLOGGED IS CLOGGED BLADE IS WORN FAULTY VACUUM HOSE VACUUM MOTOR TORN TANK GASKET FAULTY DRAIN PLUG LOOSE VACUUM MOTOR FAULTY BATTERY LOW CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO DETERMINE CAUSE AND CORRECT DEPRESS FOOT PEDAL RESET AND REDUCE PRESSURE CONTACT LOCAL SERVICING DEALER REPLACE SWITCH RESET AND CHECK HOSE DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER REFILL SOLUTION TANK TURN LEVER MORE OPEN REMOVE COVER AND CLEAN REMOVE AND BLOW OUT WITH COM PRESSED AIR REMOVE COVER AND CLEAN FILL SOLUTION TANK TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER EMPTY RECOVERY TANK REMOVE SCREEN AND CLEAN REMOVE DEBRIS REMOVE DEBRIS ROTATE OR REPLACE BLADES CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER TIGHTEN PLUG CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES OVERNIGHT GTX OP EN PROBLEM POOR WATER RECOVERY ON TURNS CAUSE WIPERS WORN WIPERS CHATTER SQUEEGEE SWING IS BINDING INCORRECT SQUEEGEE SIZE TIRES NOISY BEARING DRY FAULTY HUBS POOR TRACTION EXCESSIVE BRUSH PRESSUR
24. ER ADDRESS PHONE CEE CONTACT MACHINE INFORMATION MODEL SERIAL WORK ORDER HOUR METER Key CHASSIS HOUR METER HOUR METER Traction RECHARGE NUMBER HOUR METER Scrub ISOLATOR HOUR METER RE CHARGE COUNTER NOTE Isolators need to be replaced on Scrubber Machines at 250 Hours or Annually BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6 BATTERY 1 HYDROMETER BATTERY 1 WATER CONDITION BATTERY 2 HYDROMETER BATTERY 2 WATER CONDITION BATTERY 3 HYDROMETER BATTERY 3 WATER CONDITION BATTERY 4 HYDROMETER BATTERY 4 WATER CONDITION BATTERY 5 HYDROMETER BATTERY 5 WATER CONDITION BATTERY 6 HYDROMETER BATTERY 6 WATER CONDITION CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD BRUSH CONDITION CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM STEERING WHEEL TILT MECHANISM __ MAIN POWER SWITCH OR KEY SWITCH _ C LCD DISPLAY PAGE BUTTON BRUSH PRESSURE TOGGLE MANAGERS LOCK OUT REVERSE SWITCH BRUSH SWITCH SOLUTION SWITCH SOLUTION SOLENOID LOW SOLUTION LIGHT BRUSH DECK LIFT SYSTEM BRUSH MOTORS 28 J J OFF BOARDVACSWITCH T scueeeeurrsvereu T SQUEEGEE anuustmeNTencnAnDHeet BATTERY CHARGER CONNECTION amp FONCTION PITCH OF SORUBDECK most se Levey PITCH OF EDGE DEOK MUST ee teve FOOTPEDAL PARKING BRAKE UP ALAR
25. M REVERSE ONLY OPTIONAL CLEAN AND OR LUBRICATE IN SPEC SOLUTION TANK CONDITION C S SQUEEGEE PIVOT POINTS amp KNOBS _ S SOLUTION FILTER CLEANING C SCRUB DECK LINKAGE STEERING CHAIN VISUALLY INSPECT IN SPEC REPAIR PROBLEM SOLUTION TANK o po RECOVERYTANK amp GASKETCONDITION C DRAIN SAVER PP VACUUM FLOATS amp SCREENS o o o o o VACUUMHOSES o o oo o SOLUTION HOSES PP BLADE RETAINERS amp HARDWARE pf pp SQUEEGEE WHEELS pp BRUSHSKIRTS C REARWHEELS CONDITION oo o C DRIVEWHEELGONDMON o o o C COMMENTS SERVICING DISTRIBUTOR TECHNICIAN S NAME DATE f C SIGNATURE CUSTOMER SNAME DATE SIGNATURE GTX OP EN 29 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO POWER NOTHING OPERATES SCRUBMOTOR DOES NOT OPERATE VACUUM MOTOR DOES NOT OPERATE INSUFFICIENT SOLUTION FLOW NO SOLUTION FLOW POOR WATER RECOVERY 30 FAULTY POWER SWITCH BATTERIES NEED CHARGING FAULTY BATTERIES LOOSE BATTERY CABLE MAIN CIRCUIT BREAKER TRIPPED FOOT PEDAL IS NOT DEPRESSED CIRCUIT BREAKER TRIPPED FAULTY SCRUBDECK MOTOR OR WIRE FAULTY VACUUM SWITCH CIRCUIT BREAKER TRIPPED FAULTY VACUUM MOTOR CARBON BRUSHES WORN SOLUTION TANK LOW FLOW LEVER TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED NO SOLUTION IN TANK SOLUTION SWITCH IS OFF SOLUTION SCR
26. Motor 1x 1 0 hp 746 watts 2500 rpm Optional EDGE Scrubdeck Motor 1x 1 2 hp 746 watts 2900 rpm Scrubdeck Down Pressure 0 250 Ib 0 113 kg SOLUTION SYSTEM Solution Tank Capacity 35 gal 132 liters Solution Flow Rate 0 0 75 gpm 0 4 Solution Filter Stainless In line RECOVERY SYSTEM Recovery Tank Capacity 35 gal 132 liters Vacuum Power 1 0 hp or 2 0 hp 745 watts Drain Hose 2 Diameter 5 cm Vacuum Specs Lift Airflow 68 70 cfm 172 cm 21 Demisting Chamber 3 gal 5 liters Drain Saver 60 in 152 cm BATTERY SYSTEM System Voltage 36 Volts Standard Battery Ah Rating 6x 245 Ah Optional Battery Ah Rating Up to 6x 360 Ah Battery Run Time Standard Up to 7 Hrs Charger Automatic 25 Amp DRIVE SYSTEM Standard Drive 1 0 hp 745 watts Sealed Speed Control Variable 0 320 ft min PRODUCTIVITY Scrubbing Width amp Rate Hour 24 26 400 sq ft hr 26 28 600 sq ft hr 27 29 700 sq ft hr 30 30 000 sa ft hr 34 37 400 sq ft hr 94 GTX OP EN COMMON WEAR PARTS ROUND DISK BRUSHES BRUSHES MODEL 26 MODEL 30 MODEL DISK DISK 34 DISK 172155 174218 tdeo saec 17 421P 17 421N 17 4211 17 4210 17 42100 NOTICE The in Disk Column Denotes Desk Pad Size 13 15 or 17 ROUND DISK PADS DISK PADS DISK LEVEL COLOR Black 14208 High Black _ Brown 422 High Brown Green 422G_ Green Blue
27. ank with fresh water 2 RECOVERY TANK Holds approximately 35 gallons of dirty recovered water 3 FOAM PROTECTION SCREEN Used to protect the Vacuum Motor from debris 4 VACUUM SCREEN BOX Houses the Dual Stainless Vacuum Screen amp Shut off balls 5 DRAIN SAVER Prevents debris from clogging drain 6 SOLUTION TANK FILL POINT Holds approximately 35 gallons of clean water 10 LCD SCREEN MENU DISPLAYS SCREEN 1 OPERATOR SCREEN 2 MAINTENANCE N 37 m 1 258 Fn an _ ar lN j f l i 4 7 SCREEN 3 WITH ERROR CODE Was m rT p eo i N Ore Gi 2 9 USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS 1 BATTERY LEVEL INDICATOR Indicates the energy level remaining in the batteries Shown on all menu displays 2 SCRUBDECK DOWN PRESSURE GAUGE Sets the down pressure on the brushes 3 VACUUM ON Indicates the vacuum is ON 4 SCRUB MOTORS ON Indicates the brush motors are running 5 KEY SWITCH HOUR METER Indicates the total number of hours that the machine has been ON 6 SCRUB BRUSH HOUR METER Indicates the total number of hours that the brush motors have been used 7 TRANSPORT HOUR METER Indicates the total number of hours the drive system has been used 8 ERRORWARNING SYMBOL Indicates when there has been a diagnostic code error 9 DIAGNOSTIC CODE When the machine ha
28. chine back to the charging area Be sure to drain both Tanks before storing the machine GTX OP EN ONE PASS SCRUBBING 1 2 Turn on machine Key Switch A Lower the Squeegee by depressing the Squeegee Switch G Vacuum Motor will turn on automatically Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel D Press up or down on the Solution Flow Switch C to regulate the amount of solution flow Begin scrubbing by depressing the Foot Pedal H slowly and then to the speed required Once the machine begins to move check the down pressure on the LCD screen To adjust the down pressure push toggle switch B forward to increase pressure backward to decrease pressure Start scrubbing at the 1 or 42 marks Do not use the 4 or 45 marks without management s approval To operate the machine in reverse simply switch the Reverse switch E back towards the rear of the machine The reverse speed is set to approximately 50 of the forward speed To stop the machine release the Foot Pedal and the machine will stop automatically H Depressing the green Uni Touch button F activates the Scrubdeck Vacuum and Squeegee simultaneously SCRUB ONLY 1 2 Turn on machine Key Switch Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel D Press up or down on the Solution Flow Switch C to regulate the amount of solution flow Beg
29. er power cord into grounded 110 Volt standard wall outlet C e Output voltage of 36 Volts 5 The Charger will automatically begin charging and e Output current of 36 amps max Optional automatically shut off when fully charged check Battery gauge f 110 Vol H D pt 6 After the Charger has turned off First unplug the Charger from the wall outlet Second unplug the red Automatic shut off circuit 00 Charger plug from the machine 7 Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the ADAN G E R Batteries with a clean cloth Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine 6 in a well ventilated area lt WATER LEVEL SHOULD 1 8 ABOVE PLATES AWARNING x E Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AWARNING CSS The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and LUF seek medical
30. es are tightened Tighten GTX OP EN if needed 8 10 ft lb 4 Grease caster swivel and Squeegee Pivot Point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1 Be sure to flush the Tanks out completely To thoroughly flush out any solution chemicals in solution line and valves refill Solution Tank with a few gallons of warm clean water and run machine until Tank is empty 2 Open the Recovery Tank lid to promote air circulation 3 Raise Scrubdeck and Squeegee CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the Battery specific gravity Checking Gravity Hydrometer e Battery NOTICE Do not take readings immediately after adding distilled water If water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer against this chart 80 F 27 C CONDITION 100 Charged 50 Charged NOTICE If the readings are taken when the battery electrolyte is any temperature other than 80 F 27 C the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 C add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 F 27 C Subtract from the specific reading 0 004 4 points for each 10 F 6 C below 80 F 27 C SPECIFIC GRAVITY 27 PM RECORDS CUSTOMER INFORMATION CUSTOM
31. esidue 2 Remove and clean debris from the float shut off screen and Drain Saver located inside the Recovery Tank 3 Drain and rinse Tanks thoroughly and flush out Solution Feed to deck 4 Inspect Vacuum Hose for any objects obstructing the air flow 5 Raise Squeegee and wipe Blades with a clean cloth Store Squeegee in the raise position to prevent damage or setting of the Blades 6 Wipe down machine if needed Use a non abrasive non solvent cleaner or a clean damp cloth 7 Recharge the Batteries if needed WEEKLY MAINTENANCE 1 Check Battery water level in each cell of the Batteries and fill as needed Always use distilled water to refill Batteries Batteries should be filled approximately 394 to 1 above the plates Overfilling will cause the Batteries to leak during charging The charging process creates gas bubbles inside the Battery which effectively increases the volume of the electrolyte WATER LEVEL SHOULD Si 1 8 ABOVE PLATES Clean Battery tops to prevent corrosion Flip Scrubdeck Brushes Pads Drain and rinse tanks thoroughly To thoroughly flush out any solution chemicals in solution line valves refill solution tank with a few gallons of warm clean water and run the machine until tank is empty MONTHLY MAINTENANCE 1 Check Scrubdeck and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check to see if Battery cabl
32. harging 2 Turn the machine off Tip Tank back DESCRIPTION OF LED Check the water in each Battery A Do not charge the machine unless the water is slightly higher than Hed KER er the plates If needed add enough distilled water to Yellow LED Battery at charge just slightly cover the plates Be careful not to over fill Green LED Battery fully charged Batteries can overflow during charging Replace caps before charging GTX OP EN 25 BATTERY MAINTENANCE SAFETY DANGER Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in well ventilated area AWARNING Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries The Batteries this machine produce hazardous voltage which can cause electrical shock burns or electrocution Always disconnect Batteries before servicing this machine AWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention AWARNING D
33. in scrubbing by depressing the Foot Pedal H slowly and then to the speed required Once the machine begins to move check the down pressure on the LCD screen To adjust the down pressure push toggle switch B forward to increase pressure backward to decrease pressure Start scrubbing at the 1 or 42 marks Do not use the 4 or 45 marks without management s approval To operate the machine in reverse simply switch the Reverse switch E back towards the rear of the machine The reverse speed is set to approximately 50 of the forward speed To stop the machine release the Foot Pedal and the machine will stop automatically H VACUUM ONLY 1 2 4 Turn on machine Key Switch Lower the Squeegee by depressing the Squeegee Switch Vacuum Motor will turn on automatically Begin vacuuming by depressing the Foot Pedal H slowly and then to the speed required To stop the machine release the Foot Pedal and the machine will stop automatically GTX OP EN ADJUST SOLUTION FLOW 1 Push UP on the Solution Flow switch C to increase the solution flow and push DOWN on the toggle to decrease solution flow SEE BELOW x KAASE IN ME USA w wx mu 7 19 ADJUST SHROUDS BLADES 1 Shroud rubber adjustments loosen the Nylok Nuts A on the back of the Shrouds SEE BELOW 2 To adjust rubber
34. ing this machine Loose or dangling clothing or neck wear can tangle in Do not use water that exceeds 135 F 57 C If wa rotating parts causing serious injury or death ter is above said temperature this will void the Tank Warranty AW ARNIN G W ARNING Always turn off this machine before leaving it unat tended Do not allow untrained persons to operate this Do not park this machine on ramps or slopes Always machine park this machine on a level hard surface Do not oper ate this machine outdoors or on uneven surfaces WARNING AWARNING NO RIDERS Do not carry passengers on this ma chine Do not use this machine as a stepladder or work The Batteries in this machine contain sulfuric acid platform which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water AWARNING immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and Understand the dynamic braking system before you seek medical attention operate the machine on ramps Machine may coast AWARNING AWARNING To avoid electrical shock do not operate this machine Before you service a Battery always wear face protec over electrical floor outlets tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries ACAUTION ACAUTION To avoid damage to this machine use only cleaning Always use the automatic battery charger pr
35. installation to end user or 6 months after shipment from RPS Corp to the distributor if unsold at that time This warranty includes all parts on the machine except normal wear parts Some of these exceptions are e EDGE ORBITZ isolators 250 hours on average e Squeegee Blades Wiper Blades Skirts and Curtains e Caster Wheels Squeegee Wheels and Bumpers e Lights Strobe Headlights or Bulbs e Chains and Belts e Filters Screens and Vacuum Bags Motor Brushes and commutater wear e Brooms Brushes Pads and Pad Retainers Hoses and Tubing e Drive Tires Pneumatic Wheels and Tubes e Rubber Floor Seals and Gaskets e Vacuum motors with evidence of moisture or debris intrusion or gt 400 hours e The Batteries see below e NOT COVERED Routine maintenance adjustments or parts damaged from abuse neglect improper use of the machine or lack of scheduled daily weekly monthly maintenance in accordance with our published PM Sheets POLY TANKS 7 Years Coverage against leakage due to manufacturer s defect in materials or workmanship Tank warranty void if water used exceeds 135 F 57 C NOTE Freight coverage for 3 Years under the parts section of warranty BATTERIES Warranted through battery manufacturer for One 1 Year pro rated from the date of delivery The battery manufacturer approves or denies the warranty coverage after analysis We rely on solely on their review NOTE NOT COVERED Damage f
36. n OFF completely just release the Foot Pedal or use dash mounted switch Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop pour a recommended foam control solution into the Recovery Tank Foam is usually an indication of excessive soap Always operate at lower speeds when scrubbing around walls and objects You should reduce the speed to maintain control when turning If Squeegee starts to streak raise and wipe the Blades with a clean cloth if the problem continues check the Squeegee Blades for wear or damage and rotate if needed You may need to pre sweep before scrubbing Only Use OEM Parts Change or turn over Brushes Pads when dirty Stay clear of objects protruding from the floor such as sockets grates etc for they will damage the Brushes Pads and Squeegee Blades Always keep an eye on your gauges They let you know the status of a particular system at a glance If your battery gauge is reading low you must stop immediately and recharge Running the Batteries dead will result in damage to the Batteries When you run out of solution raise the Scrubdeck and continue to Vacuum the remaining water until it is all consumed The Solution Sight Tube is used to indicate the level of detergent remaining in the Tank When you are ready to stop raise the Scrubdeck turn OFF the solution switch raise the Squeegee and drive the ma
37. nd screw cap VERN back on tightly Nm E DAN me 22 SQUEEGEE UP 1 the Squeegee off the floor press the Squeegee Vacuum Lift switch C down SEE BELOW SQUEEGEE DOWN 1 To lower the Squeegee to the floor press the Squeegee Vacuum Lift switch C up SEE BELOW Use with remote Vacuum Wand GTX OP EN DRAINING SOLUTION To drain unwanted cleaning solution from the Solution Tank perform the following steps SEE BELOW 1 Tip machine Tank back and pull the clear Sight Hose off barbed fitting 2 Rinse out Tank and solution flow system with clean water DRAINING RECOVERY TANK Always empty Recovery Tank when refilling the Solution Tank You can refill the Solution Tank while the Recovery Tank is draining 1 To drain the Recovery Tank remove Drain Hose D by loosening the Recovery Hose Gasket E at the rear of the Tank and tip down SEE ABOVE NOTICE Leave Recovery Lid open while draining Tanks Rinse thoroughly NOTICE Get Supervisor APPROVAL first and drain at APPROVED locations only GTX OP EN RELEASING PARKING BRAKE OVERRIDE LEVER To release the Parking Brake move the Parking Brake Override Lever F to the UP position To return back to Override Mode slide to the DOWN position prarking brake off prarking brake on 23 BATTERY CHARGING Charger Specifications Is connected plug the charg
38. nufacturer s website is a good source of information Videos PM Sheets and sign up for quarterly newsletters J Operators and Parts manuals were delivered reviewed understood and confirmation preventive maintenance is done every 100 hours of use and recorded on PM Sheets provided online or in manuals Installed By print Signature Buyers Representative print i Signature Buyer agrees to pay for any repairs adjustments or secondary training that manufacturer determines is excluded from the warranty Complete and Fax form to 1 866 632 6961 or Online at www rpscorporation com 40 GTX OP EN CORPORATION 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 011 262 681 3583 Fax 866 901 3335 RPS Corporation 2013
39. outlet er Ms 7 Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to ADANG ER replace the caps securely and to wipe off the top of the Explosive hydrogen gas forms when Batteries are Batteries with a clean cloth charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area PNE CR mens Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AWARNING ESS The Batteries in this machine contain sulfuric acid Ven which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention ACAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter les of this machine It is designed to charge the Batter les at the appropriate rate If you must use a different wa charger disconnect the Batteries before charging to d avoid damage to the electronic speed controller G b ON BOARD BATTERY CHARGING OPTIONAL Wa lt gt 1 Transport machine to a well ventilated area for gt a c
40. ovided by solutions and replacement parts recommended by the the manufacturer of this machine to charge the Batter manufacturer les of this machine It is designed to charge the Batter les at the appropriate rate If you must use a different A CAUTION charger disconnect the Batteries before charging to avoid damage to the electronic speed controller Do not operate this machine if any parts have been damaged or removed A CAUTI O N To avoid damage to the electronic control components of this machine Do not store this machine outdoors Do not pressure wash this machine GTX OP EN NUR SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your GTX Floor Scrubber If you have questions about these labels ask your supervi sor These images indicate where on the GTX Safety Labels are located If ever the labels become illegible worn off or torn promptly report it to your supervisor and replace it DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS MA CHINE IN A WELL VENTILATED AREA USE ONLY DISTILLED WATER IN THE BATTERIES USE ONLY THE OEM CHARGER PROVIDED WITH THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE
41. own below 3 Turn ON main power switch and check the LCD to ensure correct installation Charge Batteries if needed SEE CHARGING 3 Tighten the two knobs and connect the Vacuum Hose C from the machine to the Squeegee SEE BELOW NOTICE Batteries are a possible environmental hazard Consult your Battery supplier for safe disposal methods NOTICE NES Orientation of Batteries is critical for cables to reach 86 VOLTS Fu uH 4 You may have to adjust the Squeegee Pitch SEE ADJUSTING SQUEEGEE ON THE NEXT PAGE 212 GTX OP EN ADJUSTING SQUEEGEE REMOVING SQUEEGEE 1 Turning adjustment knob clockwise tightening will BELOW power OFF 2 Disconnect Vacuum Hose from Squeegee and loosen both knobs B SEE BELOW r r 5 2 This Squeegee is adjusted too far back and will not e lt pick up the corners BELOW d B NOTE Tips off of the floor 3 Pull Squeegee assembly backward from the lifting carrier 4 Inspect or repair as needed and reinstall z OT o F REPLACING OR ROTATING SQUEEGEE BLADES NOTICE FOR SAFETY Before leaving or servicing the machine 3 This Squeegee is adjusted too far forward and will not stop on level surface turn off machine and remove key pick up in the center SEE BELOW NOTE Center spaced off the floor 1 Remove the Squeegee Assembly from the machine
42. present Use caution when maneuvering BEFORE LEAVING THE MACHINE e Park the machine on a level surface e Turn the machine off BEFORE SERVICING THE MACHINE e Disconnect the Batteries ADANGER ADANGER Explosive hydrogen gas forms when Batteries are Flammable materials can cause an explosion or fire Do charging An open flame or spark can cause this gas not use flammable materials in Tank or pick up to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area 4 GTX OP EN AWARNING The Batteries in this machine produce hazardous Dress safely Do not wear rings or metal wrist watches voltage which can cause electrical shock burns and when servicing this machine as they can cause an or electrocution Always disconnect Batteries before electrical short circuit which can cause serious burns servicing this machine ETE AWARNING Do not remove paint over or destroy warning decals If When climbing or descending ramps always drive warning decals become damaged call 1 262 681 3583 machine forward To avoid overturning the machine Do for free replacements not back down ramps Do not drive across inclines Do not turn while ascending or descending ramps Over WARNING turning the machine can cause serious injury or death Dress safely Do not wear neck tie scarf or any AWARN loose or dangling clothing while operat
43. ptional placements for the Onboard Charger Option which allows the operator to charge machine by plugging machine directly into any standard wall outlet 9 SIDE BROOMS OPTIONAL Optional Side Brooms allow for debris clean up directly up to walls 10 FRONT DRIVE TIRE Drives and steers the machine 11 TIE DOWN POINTS Location for tie down straps during transport 12 SIDE WIPERS Controls water on turns by directing it to the Squeegee 13 REAR WHEELS Cut for complete water control 14 SQUEEGEE ROLLERS Helps protect the Squeegee 15 TANK LATCHES Permits access to the Recovery Tank 16 SOLUTION SIGHT GAUGE amp DRAIN HOSE Shows precise level of cleaning solution in Tank while also used as Solution Tank drain hose 17 RECOVERY DRAIN HOSE Allows for controlled draining of the Recovery Tank 18 SPRAY JET HOSE OPTIONAL Optional Spray Jet hose allows operator to utilize the Solution Tanks cleaning solution in areas where the machine may not reach to scrub 19 ONBOARD SUDS SYSTEM OPTIONAL SUDs system allows the operator to precisely add soap directly to the Scrubdeck ad sn Db 20 REAR BUMPER Offers squeegee system protection from damage 21 SQUEEGEE BLADE Squeegees water to be recovered by the vacuum hose 22 SQUEEGEE PITCH ADJUSTMENT Recovers dirty water from the floor to be recovered by Vacuum Hose GTX OP EN 9 MACHINE 5 6 1 RECOVERY ACCESS DOOR Used for flushing out Recovery T
44. ress safely Do not wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING e Keep Batteries clean and dry from residue e Check that all vent caps are tight e Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals e Protective spray of petroleum jelly should be applied to terminals to reduce corrosion STORAGE e Batteries should be fully charged prior to and during storage e Never store discharged Batteries e Store Batteries in a cool dry place but never below freezing Recharge in storage a minimum of every 30 days e Recharge Batteries before putting them back into service 26 WATERING Add water NEVER ACID to cells distilled water recommended Do not over water Before charging the Batteries only add water if the plates are exposed Add just enough water to cover the plates then charge the batteries Once fully charged add water to the proper level as indicated below For full charge plus series Batteries add water to the maximum water level indicator A Water watering secure vent caps back on Batteries WATER LEVEL SHOULD BE d eR 1 8 ABOVE PLATES SED a GTX OP EN MAINTENANCE DAILY MAINTENANCE 1 Remove the clean Pads or Brushes Never use soiled Pads when cleaning Replace Pads when they become packed with r
45. rn ON machine power 2 Raise the Scrubdeck by depressing the Brush switch NOTICE to the UP and OFF position and turn machine power back off Remove Key All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your 3 Selectthe correct Pads that best meet your cleaning Servicing Dealer application Consult your local dealer for assistance 4 Remove the EDGE Scrubdeck shrouds by turning the 1 Rubber knobs and sliding the shroud off SEE BE LOW Drive machine to a flat level surface and turn machine OFF 2 Ensure that Scrubdeck is in full upright position 3 Turn ON machine and depress the brush switch Just before the Scrubdeck s EDGE Pad touches the ground turn machine OFF 4 Loosen the Locking Nut A on the Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the Scrubdeck Levels built into the deck SEE BELOW 5 Remove any Pad previously attached to the EDGE Grip Face by pulling down from the corners SEE BELOW
46. rom lack of water failure to use OEM charger or non distilled water Battery terminals Battery terminals and cable connections are covered for 30 days from the shipment of the machine Battery terminals tightness should be inspected every 30 days GTX OP EN 39 MACHINE INSTALL WARRANTY REGISTRATION Installing Dealer Installed By Location City State Install Date End User Company Name End User Contact Address City State Zip Phone Fax Email Model Serial Hour Meter BUYER S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES SCRUBBERS Filling solution tank Solution tank sight tube Solution drain hose or valve for flushing and freezing conditions Adjusting controls amp operation Double scrubbing Squeegee lift delay High Recovery RED Light vacuum switch horn honking and vacuum timer Recovery tank draining amp cleaning in APPROVED locations only Common Squeegee hose clog points vacuum screen removal and cleaning drain saver basket emptied Shroud and pad brush removal and installation Side Wiper and Curtain adjustment and maintenance for water control Solution valve and filter operation removal and cleaning LCD display operation 4 hour meters key switch brush traction drive vacuum Tank tilt back feature only when both tanks are fully drained Squeegee hose removal and checking for clogs
47. s detected an error it will display the warning symbol and a diagnostic code which tells you what s wrong 10 WATER ON Indicates the solution flow is ON 11 SOLUTION LEVEL Indicates the gallons per minute GPM O 1 0 GTX OP EN aq MACHINE SETUP UN CRATING MACHINE ATTACHING SQUEEGEE Carefully check the crate for any signs of damage and that 1 Lower the Squeegee Mounting Plate by depressing the the batteries are in the unit Squeegee Lift switch A SEE BELOW To un crate the machine remove banding strips from around the crate Take off the top and sides and dispose Bul properly Remove brackets from machine wheels Pa OD Remove bolts from pallet then remove board Carefully roll the machine off of the base Notify the carrier tom immediately if concealed damage is discovered zil amp co r Al p gt HE een 2 Loosen the two knobs B on the Squeegee and slide them into the slots in the Squeegee Mounting Plate CONNECTING BATTERIES SEE BELOW Your machine is equipped with 6x 6 Volt 245 AH 6x 6 Volt 325 AH or 6x 6 Volt 360 AH Wet Lead Acid AGM or Deep Cycle Batteries which form a 36 Volt system SEE PICTURE BELOW OR BATTERY DISCONNECT Ge a LABEL FOR CORRECT CABLE CONNECTIONS lt 1 Turn all switches to the OFF position and remove Key 7 2 Tip Tank back Attach all Battery Cables to B as sh
48. to the desired height just slide the curtain up or down in the slits and tighten screws 3 Reattach the Shroud to the Scrubdeck by sliding back on and tightening the Star Knobs ADJUST WIPERS BLADES 1 For Cylindrical side Wipers open wipers by releasing the pin Loosen Wiper band screws B SEE BELOW 2 To adjust Wiper to the desired height just slide the Wiper up or down in the slots and tighten the screws FRONT 20 ADJUST SHROUDS 1 For Shroud adjustments loosen the Start Knobs and remove Shroud SEE BELOW 2 Spin the Red Shroud Adjustment Knobs D up or down on the Shroud Support Bolt SEE BELOW al 3 Once adjusted to the proper height tighten shrouds back in place ADJUST CYLINDERICAL WIPERS 1 To adjust the Wiper Blades on Cylindrical Scrubdeck machine first loosen the locking nut SEE BELOW 2 Turn the adjustment screw in to raise the wipers or out to lower the wipers The spring C provides tension during adjustment SEE BELOW GTX OP EN OPEN RECOVERY LID 1 Release both latches A on Recovery Tank lid SEE BELOW 2 Rotate lid fully open FLUSH RECOVERY TANK 1 Rinse the Recovery Tank after every use B This will prevent heavy build up on the bottom of the tank foul odors as well as clogging of the Drain Hose SEE BELOW 2197 2 Remove Hose C and open to allow for drainage of the Reco
49. very Tank SEE BELOW r m r 3 Flush Recovery Tank with water hose 4 After rinsing reattach the Drain Hose C on hook SEE ABOVE GTX OP EN NOTICE Keep water off of Control Panel CLEAN DRAIN SAVER With Recovery Lid open and Tank fully drained 1 Remove 2 Squeegee Intake Hose D from Drain Saver strainer SEE BELOW 2 Remove stainless screen and dispose of debris 3 Rinse screen with fresh water from the outside while holding the screen upside down This will allow for better cleaning 4 Replace the screen into the bracket 5 Replace 2 Squeegee Intake Hose CLEAN VACUUM SCREEN With Recovery Lid open and Tank fully drained 1 Remove Vacuum Screen retaining clip F SEE BELOW 2 Pull Vacuum Screen and float ball assembly G off of the Vacuum Box Rinse with hot water 3 4 Dry thoroughly 5 Replace the Vacuum Screen onto box 6 Replace and tighten retaining clip 21 SOLUTION FILTER The solution system has an Inline Filter A to filter out cleaning solution prior to scrubbing SEE BELOW CLEANING SOLUTION FILTER 1 clean the Solution Filter tip tank and then close Gate Valve B SEE BELOW 2 Unscrew the clear cap C from house D and remove the Stainless steel screen E SEE BELOW 3 Rinse any debris Ne from the screen ei F with clean water un 4 Reinstall screen i a
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