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Operating Instructions

1. N Extra functions Option Option Option OP212V OVS OV10 4 3 2 1 4 3 2 1 x22 x23 a SAF V A 2 Bira e OP1 12V TE 1 2 x x20 10 98 7 6 5 413 21 1 112 13 4 x21 gr ws ws gn ws gr or e 3 Xx e e D Sin z or Typ S la gni yp K gr gr vr o vv y y X15 1 2 A A XOIA AA X10 2 xo HL P 12 N X112 Control L1 Power supply Safety fuse Output 12 V Thermo Output 12 V Extra functions P N Semiconductor couple Semiconductor relay relay optional optional Fig 33 Furnaces gt 3 6 kW with two heating circuits P 310 17 6 Replacement Controller for Models C S 3 C S 5 C S 7 C S 8 C S 19 C S 30 17 6 1 Replacement for S 3 S 30 Controllers through 12 2008 Heating circuit 1 Heating circuit 2 1 Control of extra functions CT lt optional u Air SAF 2 Power plug Bta Dtm OP 12V E 3 Door contact switch EL A hos ees 4 Furnace heating 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 Thermocouple 6 Controller bk black 6 LCD og gn orange green X01 X10 2 ON wh white 1 3 500000 Ry are K 1 ad la 2a 3 A no 12 22 INE O N PE 4 5 2 2E u 2 PE Fig
2. Times are entered in hours and minutes e g 6 hr and 30 min as 06 30 For holding times an entry of 99 59 means program execution will continue forever When input is complete the program can be started see Starting the program If ramps contain the time entry 00 00 the controller attempts to reach the temperature value stored in T as quickly as possible If no key is pressed for 60 seconds the display automatically returns to the display of temperature Changed settings are initially only buffered If a changed or new program should be permanently stored in the controller for more frequent use see Saving Programs gt Note Not all segments have to be programmed For segments which are not needed the temperature and time values must be set to 0 The controller then automatically ends the program after the last segment programmed 29 Enter control program 30 P 300 P 310 P 330 Each of the 9 heating programs for the P 300 P 310 P 330 has 20 ramps and 20 hold times 40 segments in all which are connected together with the segment blocks A I A Temp y TO tL 4 i T Y 1 b T2 1 T1 Y T2O B gt time wait timet time2 time3 time4 timet time2 time3 time 4 time 1 time2 time 3 time 4 A b Fig 20 P 300 P 310 P 330 program graph see D D E qu gt B gt s gt bee E v cH v E v time 1 T1 time 2 Enter time
3. Fault code Meaning Comment F 10 The furnace is not reaching the configured E g heater defective door not closed or temperature door contact switch incorrectly adjusted F 30 32 Fault in thermocouple or measurement circuit Thermocouple defective F 40 Thermocouple polarity reversed E g after replacement of thermocouple switch polarity F 50 Specification of temperature or time incorrect Correct entry F 60 61 Controller system fault Controller defective F 62 Ambient temperature too low 10 C 50 F Heat room if necessary F 63 Ambient temperature too high gt 70 158 F Ventilate room if necessary F 64 69 Controller system fault Controller defective F 70 Furnace temperature has exceeded the permitted Switching system or controller defective value Tmax F 85 External fault See furnace operating instructions F 90 Power failure Appears after power restored Fault messages can be reset by turning the power switch off and back on Leave the unit switched off for at least 5 seconds If the fault message no longer occurs within a minute after power is turned on the controller is ready to operate If there is another fault message contact Nabertherm service Ventilation motors if present remain on even in case of a fault The heater is always turned off 43 14 Fault Diagnosis Fault Cause Action Controller does not light up Controller turned off Power switch t
4. Fig 2 P 330 control panel 1 Power switch 2 Keyboard block 3 Program LED 4 5 Display 6 Over temperature limit controller optional E Made Win Germany e gt MORE THAN HEAT 30 3000 C P 300 P 310 ANE LIC heat rell rel2 key error end com P 310 gt El 3 ES N a zl wait time 1 time2 time3 time4 E Made Hin Germany Bs 85 elsa El Made CE Germany Q Fig 3 P 300 P 310 control panel B 150 B 130 C 280 1 2 Keyboard block 3 Program LED hi a m l i i 5 Display pa o e kaa wait time 1 time 2 s wait time time2 time3 time4 R Note gt Es Er gt E Ex Extra functions 8888 ine ine only with Controller C 280 B Made 7 E Made 8 LE 5 NGE D Eg Fig 4 B 150 B 130 C 280 control panel 3 1 Display Oo 0t nn yg E heat rel 1 rel 2 key error end com Fig 5 Display 3 2 Keyboard Blocks B 130 B 150 a gt S QUE y Y z Be C 280 NONO NGO a gt E 7 Ye y S z js Fig 7 C 280 keyboard block 1 Furnace temperature 2 Temperature unit C F 3 Heating on 4 Extra relay 1 ON 5 Extra relay 2 ON or ventilation motor ON 6 Key lock B 130
5. 100 output power By pressing the Dol 9 numerical block to change this ratio o Fig 27 Setting the heating circuit relationship key the configured ratio in the table is initially shown Use the 36 Examples Display 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 A1 0 10 20 30 40 50 60 70 80 90 100 100 100 100 100 100 100 100 100 100 100 A2 100 100 100 100 100 100 100 100 100 100 100 90 80 70 60 50 40 30 20 10 0 96 1 At the setting 200 the furnace is heated only through output 1 A1 for instance for a furnace for fusing applications if only the ceiling heater is to be used and the side or floor heater is to be turned off Note that when operating with reduced heating power the furnace may no longer be able to reach the maximum temperature specified on the type plate 2 At setting 100 the furnace is operated with both heat outputs without reduction for instance for an even temperature distribution when baking clay and ceramics 3 At setting 0 output 1 for instance the ceiling heater in fusing furnaces is turned off The furnace is heated only through the heater attached to output 2 A2 e g the side and floor see the furnace description Note that when operating with reduced heating power the furnace may no longer be able to reach the maximum temperatu
6. 34 Replacement for old S controller up to 3 6 kW 51 17 6 2 Replacement for S 3 S 30 Controllers as of 01 2009 1 Control of p l extra functions optional bo d 2 Voltage supply Bta Bia QP1A Tu 3 1 2 2 B E x00 4 Heater connection see 0 9 8 7 6 5 4 3 2 1 E elles furnace instructions i 5 Thermocouple e eee 6 Controller ado eia C pe i la 2a 5 X10 1 x i X10 2 Ada d E Lo E 1 rr 2 ON Ki COM 6 e CUBE ux x ui A i 2 JE U D PE y AO tie 5 022 12 4 Fig 35 Replacement for S controller 17 6 3 Replacement for C 3 C 30 Controller 1 2 ry F lt Ds 3 u 4 Ba Bira OP12V TE Sess 1 2 u N 2 EAS E aa laa ed 11 213 4 9 Socueller xa 7 Plug connector HAN 15D N i bk black A og gn orange green 1S wh white 6 1 L Loud K E Dan aA ON la 2a yes lt ee te raise Ti alesse ar B2 Cl c2 B B c3 A c4 m BA A4 A5 B5 Fig 36 Replacement C controller 52 MORE THAN HEAT 30 3000 C 18 Nabertherm Service e Contact Nabertherm Service at any time for
7. The controller automatically returns to the display of the furnace temperature after about 10 seconds when you save without pressing the save key buffered in this case again The program is only 33 7 10 Calling Programs 7 11 Program Start DOE to select the desired aa 1 Start saved programs with the key Use the numerical block program number and monitor the program using the key Fig 26 Starting heating program no 9 Note Check the heating program called up before starting it to be sure that it is the right heating program As of version 3 heating programs are reloaded after program termination That is the heating program can be started after a process without having to reenter it Turn the controller off and on again briefly to be able to read the version number start After a heating program is entered or called up it can be started with the key As of version 3 if the furnace temperature at the starting time is higher than the temperature specified in T 1 the controller first waits until the temperature of the warm furnace has fallen to the first segment temperature T1 and only then does it start the rest of the program s execution See also Chapter New functions of the Nabertherm controller For a cold furnace the heating program is started immediately If the heating program has been started during program execution the LED of the active segment time 1 time 4 light
8. 1 define a linear temperature increase slow heating e Ina holding time e g time 2 it is configured how long the temperature value configured in T 1 should be held MORE THAN HEAT 30 3000 C Program input B 150 B 180 Using the paging key mc you can enter input mode Each key press selects the following segment or time value The selected value is displayed with the flashing LED for either T or time e time 2 Enter time Enter Enter time segment 1 temperature 1 segment 2 Enter control of program mid T a 0 T 1 time 1 gt gt Note 2 For the controllers B 180 the values are entered at the numerical block oaa 009 In the display the corresponding segment block A I and the temperature value T or time value time corresponding to the flashing LED are also shown If the value displayed should not be changed use the page key to page to the next temperature or time value The display also shows the unit of the value expected set temperature values with C F set time specifications with hr min set gradient specifications with C hr min or F hr min If a value should be changed you can set it with the L key Each time you press the l key the value changes by 1 C or by one minute If you hold the LY key down the value first changes in steps of 10 and if you hold the key down for a longer time the value changes in steps of 100
9. C 280 ssssssssssseeeeeene 38 9 2 Power Failure Behavior in the Different Segments of B 180 P 330 sess 38 9 3 Power Failure Behavior for the B 150 enne enne nennen ener enne nnne nenne nennen 38 9 4 Power Failure Behavior of P 300 P 310 sse ener enne entren 38 10 Eurotherm 2132i Over Temperature Limit Controller for Installing in Controllers B 180 and P 330 OPtiOMA pese 39 10 1 Eurotherm 21321 Over Temperature Limit Controller esses enne 39 11 Configuration Customer Specific Settings eee eee e eee etes etes eese setae etn seta setas etate ta eee anana ne ene seen 39 lli Configuration uere tete ie eden ee ier hi evi e e re ri dete 39 11 2 Opening the Configuration on the B 130 B 150 enne enne enne ener 39 11 3 Opening the Configuration for B 180 P 300 P 310 P 330 serana eaaa naen eene 40 11 4 Configuration Options in Configuration Level 1 Password 0 0 ceeeessseeseeeesseceeeeceeeeceaeeeeeaesaeeeesnereees 40 11 4 1 Converting E Fit aea a besito e Rt s 40 11 4 2 Settings for KW H Counte as oe S eee e e UR e Wn nee RE Ee e ee habs 40 11 4 3 Setting the Interface Addresses E TR RR tu ee aa 40 11 4 4 Program Entry with without Gradient as of Version 3 xx sese 41 11 4 5 Setting Control of Power Failure Behavior Version 3 xx or later 41 11 5 Configuration Options in Configuration Level 2 Password 2 eee 41 11 6 Auto TUNE sie RA m
10. C 280 P 300 only 7 Error message 8 Program end 9 PC communication optional 1 Program selection 2 3 4 Page 5 Program start stop 6 Info menu 7 Key lock 8 Save 1 Program selection 2 3 Extra functions 4 Page 5 Program start stop 6 Info menu 7 Key lock 8 Save MORE THAN HEAT 30 3000 C B 180 1 Program selection 2 Numerical block 32 4 Page 5 Program start stop 6 Info menu 8 Save Fig 8 B 180 keyboard block P 300 1 Program selection 2 Numerical block 3 Extra functions 4 Page 5 Program start stop 6 Info menu 7 Segment skip 8 Save Fig 9 P 300 keyboard block P 310 fa Fig 10 P 310 keyboard block U wo Cc e Hd NE QO Fig 11 P 330 keyboard block 9 10 Program selection Numerical block Extra functions Page Program start stop Info menu Segment skip Save Heating circuit Program selection Numerical block Extra functions Page Program start stop Info menu Segment skip Save Pause Time MORE THAN HEAT 30 3000 C 4 Features of the Controller 4 1 Functions Controller B 130 B 150 B180 C 280 P 300 P 310 P 330 Function Over temperature protection P y y y y y y y Extra relay function 2 2 29 29 Manual configuration of the y heating circuits A
11. SP OP Scroll through the menu by repeatedly pressing the Info button To exit the menu press the button again until the furnace temperature is displayed Date Name Signature 46 MORE THAN HEAT 30 3000 C 15 Replacement Parts 15 1 Replacing a Built in Controller Warning Danger due to electrical current Work on the electrical systems may only be performed by a qualified electrician Replacement may only be performed by a technical expert gt Note Be sure that the power switch is on 0 Always unplug the power cord before opening the housing If the furnace does not have a power cord disconnect the power to the fixed connection Disassembly Remove the 4 screw fasteners from the front side of the controller Tilt the top of the controller carefully out of the housing If present pull the connector of the flat flexible cable for the interface Disconnect the grounding conductor green yellow at the controller Pull both plug connectors orange Pull the controller gently by the wires out of the housing Fig 28 Replacing a controller Assembly Plug both plug connectors onto the new controller Fasten the ground connector to the controller Check the ground connections of the orange and gray measurement lines Ifapplicable fasten the plug of the interface line Check for correct connection of the grounding conductor before installing the controller
12. after the conversion 11 4 2 Settings for kW h Counter For the calculation of electrical power consumption in kW h in the info menu you must enter the furnace power from the type plate The setting is generally already made by Nabertherm If this is not the case select the parameter PF in the configuration level and enter the type T tal plate power x 10 with L3 or the key block and confirm with the save key Example furnace power 3 6 kW 10 36 should be entered 11 4 3 Setting the Interface Address 40 When operating multiple controllers in a data network different addresses must be configured for the controllers On the configuration level select parameter Ad enter the new address 1 99 with a or key block and confirm with the save key Note When operating the controller with furnace monitor software MV Controltherm the interface address may not be set higher than 16 MORE THAN HEAT 30 3000 C 11 4 4 Program Entry with without Gradient as of Version 3 xx Select the parameter rA in the configuration level use or the key block to set the desired input mode and use the save key tal to confirm 0 input of ramps without gradient over time and set temperature 1 input of ramps with gradient and set temperature Note The unit of time for the gradient input is preset to hours h and cannot be changed to minutes Example 100 C h 11 4 5
13. displaying the date time Example Program start on Thursday at 08 00 MIURA III IAS mn 5 Joso Jo 7 wait HN d day Fig 21 Waiting time input Display Note Incorrect input Exit Wait function by pressing the key Press again to select or correct the wait time 31 7 7 Programming Extra Functions 32 With controllers of types C and P up to two optional extra functions Extra 1 and Extra 2 can be turned on or off in the segments depending on the program Extra functions are for instance exhaust air flaps fans solenoids or optical and acoustic signals which have been included in the furnace if applicable see additional operating instructions for extra functions These extra functions can be specified during program entry in all segments e g time 1 by selecting the Extra 1 or Extra 2 key That is when the controller processes the programmed segment the extra functions are automatically turned on and then turned back of in the next segment for instance Programming of extra functions is done during program entry The desired segment must be selected as described in Entering programs wait time so that the corresponding LED e g time 1 is flashing If the Extra 1 or Extra 2 key is now pressed the extra function is specified for this segment and in the display the status field REL 1 lights up for Extra 1 and or REL 2 for Extra 2 During program execution the progra
14. maintenance and repair c my If you have any questions problems or requirements contact Nabertherm GmbH By mail phone or e mail e Mail Nabertherm GmbH Bahnhofstrasse 20 28865 Lilienthal Germany Phone or Fax Phone 49 4298 922 0 Fax 49 4298 922 129 E Web or e mail www nabertherm com contact nabertherm com S When you contact us please have the type plate details of the oven or controller at hand MORE THON MEAT IMA Mod V d Nr No Hz Jahr Year A Tmax kW www nabertherm com Made in Germany Fig 37 Example Type plate 53 19 For Your Notes 4 MORE THAN HEAT 30 3000 C For Your Notes 4 abertherm MORE THAN HEAT 30 3000 C Headquarters Reg M03 0001 ENGLISCH Nabertherm GmbH Bahnhofstr 20 28865 Lilienthal Bremen Germany Tel 49 4298 922 0 Fax 129 contact nabertherm de www nabertherm com
15. the Date Time on the P 330 sss enne 28 7 4 Setting of Changing Programs eee n HG RO ERI RERO RR EE eere 28 7 5 Setting or Changing the Waiting Time nennen enne ener enne en enne nnne 31 7 6 Setting or changing MM nica 31 q Programming Extra Puncti0ns sas an ang e A EN a BATE A a ee Sg a RL a kag 32 7 8 Turning Extra Functions in Program Execution on and off by Hand seen 33 7 9 Saving Programs onini ite dei ee ce e i ie tele dee bees 33 T10 Calling Progr ms es esee hee eri ede de i eee ei Ho E ede tees o e eee es 34 E A LE SA iere CR Pe ee ee a kan aa EeePC naak Ia e PO Pee Ce qa epe onse doe eene 34 7 12 Changing Programs during Operation eene nennen eren enne ennt nes 34 7 13 Brief Program Interruption on the P 330 sss eene 35 7 14 Terminating a ed y 10 0 OMAN AO OO OOO O enn enne nennen 35 7 15 Segment Skip Key P 300 P 310 P 330 only 0ooooonocncoccoocconoconcnononnnono nono nono nonncnnnonn nean anang nnne nro nn nn nr enne 35 7 16 Heating Circuits Key P 310 li RR RR ECRIRE RR GREEN T AU ii 36 VIT jlnfo Menuet fate cola doeet ute aano ene dul A sn atu nf luti ET 37 8 Power Failure Behavior for Version 3 xx Controllers and higher 60e000000000000000 000000000 000000000000 0000000 ena e000o 38 9 Power Failure Behavior for Controller Versions 1 2 xx built through the beginning of 2007 38 9 1 Power Failure Behavior in the different Segments of B 130
16. time 1 etc When does the fault occur At certain places in the program or at certain times of the day At certain temperatures Since when has the fault existed LJ The fault occurred for the first time The fault has been occurring for some time Unknown Fault frequency Fault occurs frequently C Fault occurs regularly C Fault occurs rarely L Unknown Replacement controller Has a replacement controller already been used yes no Does the fault persist with the replacement controller yes no Checked according to troubleshooting list see furnace operating instructions LI yes no Please enter the following test program so that the furnace heats at full capacity 45 Controller B130 C280 Controller B180 B150 P300 P310 P330 Program point Value time 1 0 Program point Value T1 500 time 1 0 T2 500 Tl 500 time 2 30 time 2 30 time 3 0 all other values set to 0 all other values set to 0 Close door lid and start example program Please check the following items gt Is the furnace heating temperature increase gt Does the display show heat gt Does the green LED go on for time 1 or time 2 During the heating phase open the Info menu for further detailed information The following data from the Info menu are important Menu item Value
17. using the paging key To do this you can use the key directly to increase or decrease the holding time in steps of five minutes Extra functions can be turned on or off during a started program for the active segment or after termination of the program by pressing the corresponding Extra key Caution Hold P key depressed for approx 4 seconds until key disappears from the display The keyboard lock is released In input mode if no entry or change is made within approx 30 seconds the mode is exited automatically Key appears in the display and the keyboard lock is reactivated 6 11 Terminating a Program 24 start To terminate a program press stop again hold this key depressed for approx 4 seconds EXE e J The heater is turned off and the status end is shown in the display n The program can be terminated at any time Caution It is not possible to interrupt a program temporarily MORE THAN HEAT 30 3000 C 6 12 Key Locking To prevent unintended or unauthorized interference in the program sequence the keyboard v9 can be locked permanently with the keyboard lock this can be seen by a flashing symbol in the display You can only cancel the keyboard lock by switching the controller off and on again If the furnace is switched off while a program is running see Power Failure Behavior gt press any button to acknowledge the error message gt gt Caution Hold Y key depressed fo
18. 14 m 4 u c bt a 2 n3 Fig 30 Furnaces up to 3 6 kW 49 17 3 Furnaces gt 3 6 kW with Semiconductor Relay B 130 B 150 C 280 P 300 1 Control of extra functions optional u SAF V A 2 P N voltage supply Extra cn OP 12V TE 3 Safety contactor EL 0 4 Semiconductor relay 12 V output 109 8 7 6 5 4 3 2 i 112 3 4 5 Thermocouple E JA 1 or Typ S o a B pod gr XOLA A X10 2 X9 A 12 N X11 2 Y v 1 2 3 4 5 Fig 31 Furnaces gt 3 6 kW with semiconductor relays 17 4 Furnaces gt 3 6 kW with Heat Fuse B 130 B 150 C 280 P 300 a nd SAF Extra Extra 1 2 x20 10 olslzlo6 514 l3 l2 1 Bis la X10 1 x12 X9 MP 12N X11 2 1 2 3 Fig 32 Furnaces gt 3 6 kW with heat fuse 50 1 Control of extra functions optional 2 P N voltage supply 3 Safety contactor OP 12V TE i E dk 4 Output 5 Thermocouple 1 2 3 4 X21 gt ze or Typ S gn yp K vy Y 5 abertherm 17 5 Furnaces gt 3 6 kW with 2 Heating Circuits P 310
19. 280 has two ramps one holding time and one cooling ramp A Temp T2 d A 4 MES a time min time3 time 4 Fig 13 Program graphic B 130 C 280 wait time 1 time 2 e Inthe ramps a segment temperature T and a segment time time 1 and time 2 define a linear temperature increase slow heating e Inthe holding time time 3 determines how long the temperature value configured in T 2 should be held e Inthe cooling time the natural cooling can be slowed using the rate set in T 3 and time 4 If there is no specification in T 3 and time 4 the program is already terminated after time 3 has elapsed Program Entry Using the paging key you can enter input mode Every push selects the following segment or time value The selected value is displayed with the blinking LED for either T or time E w time 2 Enter time Enter Enter time segment 1 temperature 1 segment 2 ES ES m T1 time 1 In the display the temperature value T or time value time corresponding to the flashing LED is shown If the value displayed should not be changed use the page key to page to the next temperature or time value The display also shows the unit of the value expected set temperature values with C F set time specifications with hr min set gradient specifications with C hr min or F hr min MORE THAN HEAT 30 3000 C If a value should be changed y
20. Enter temperature Enter time segment 1 1 segment 2 In the display the corresponding segment block A I and the temperature value T or time value time corresponding to the flashing LED are also shown If the value displayed should not be changed use the page key to page to the next temperature or time value The display also shows the unit of the value expected set temperature values with C F set time specifications with hr min set gradient specifications with C hr min or F hr min 9899 _ OOA If a value should be changed you can set it with the numerical block Times are entered in hours and minutes e g 6 hr and 30 min as 06 30 For holding times an entry of 99 59 means program execution will continue forever When input is complete the program can be started see Starting the program If ramps contain the time entry 00 00 the controller attempts to reach the temperature value stored in T as quickly as possible If no key is pressed for 60 seconds the display automatically returns to the display of temperature Changed settings are initially only buffered If a changed or new program should be permanently stored in the controller for more frequent use see Saving Programs Note Not all segments have to be programmed For segments which are not needed the temperature and time values must be set to 0 The controller then automatically ends the program after the last segment progra
21. MORE THAN HEAT 30 3000 C Operating Instructions Controller B130 B150 B180 C280 P300 P310 P330 06 2011 V 4 04 Original instructions B Made in Germany www nabertherm com Copyright O Copyright by Nabertherm GmbH Bahnhofstrasse 20 28865 Lilienthal Federal Republic of Germany Reg M03 0001 ENGLISCH Rev 2011 08 MORE THAN HEAT 30 3000 C 1 Ptr Ou Chi OM o 6 1 1 Warranty and Liability aaa Las 7 1 2 General dac A Mee dn E x ded Mi dE 8 1 3 SEC eat a NI SP Mea e o al E so e ae sa cs MU A lots natos o dl 8 2 MDEKAti0N E 9 2 1 Power Switch Control Current SWIC ss ss sasanak a a aaa aa ah ai ana ana be ient ds ve eget rte aa na aan AN A A Aas 9 2 2 Turning on the Controller FUMace ii a i te et A in ae E 9 2 3 Turning off he Control FU a a 9 3 Control Fields and Display ARR 10 3 1 DISPLAY Lata ECRIRE ERN 12 3 2 Keyboard Blocks sarana a datos oM ol specs PUO t adios li boe llo dee o da o o lo o 12 4 HEUREUSE IDQUI o napa nas angan sanega anaa saene saes ooi stresini 15 4 1 EUA EE el do 15 5 New Functions of the Nabertherm Controller 0e000000000000000 000000000000 00000000000000 tastes tastes nena0nean ta sens nenen ene 16 5 1 Program Entry with without Gradient as of Version 3 xx sssssssssssessesseeeeneener ener 16 52 Program Starting Behavior for warm Furnaces as of Controller Version 3 xx eee 16 53 Power Eail re Behavi
22. OH ERR TR P e ERE ea EUR TT ER REOR ee 41 12 AS NN ONO 42 121 R5S 422 Data Interface optional ates d ee e n e n pae sd dis ada 42 13 lg ner C 43 13 1 JFault Me8sageS cce ette e eco OR egi eu Da eto hte nA a ees 43 14 Fault Diagnosis P A oseon sosoo soros s surovo soseo seoor soe ror soos esdeseeag toss cusbsaseexeos 44 14 1 Controller Check List ina KE E AEREE E 45 15 CGE OO 47 15 1 Replacing a B ilt i Controller anto e is dis 47 16 SPCCHICALIONS EE 48 17 Electrical Connections Circuit Diagram 60o00o0000000000000 00000000000000 00000 en neta seta stia 0a nenen none sets e ease tas ense ease ease a sea 49 17 1 Furnaces up to 3 6 kW B 130 B 150 B 180 C 280 P 330 through 12 2008 49 17 2 Furnaces up to 3 6 kW B 130 B 150 B 180 C 280 P 330 as of 01 2009 49 17 3 Furnaces gt 3 6 kW with Semiconductor Relay B 130 B 150 C 280 P 300 sssssssssssseeeee 50 17 4 Furnaces gt 3 6 kW with Heat Fuse B 130 B 150 C 280 P 300 ssssssssssseseseeenennenene rene 50 17 5 Furnaces gt 3 6 kW with 2 Heating Circuits P 310 enne enne 51 17 6 Replacement Controller for Models C S 3 C S 5 C S 7 C S 8 C S 19 C S 30 51 17 6 1 Replacement for S 3 S 30 Controllers through 12 2008 sse 51 MORE THAN HEAT 30 3000 C 17 6 2 Replacement for S 3 S 30 Controllers as of 01 2009 sse eene 52 17 6 3 Replacement for C 3 C 30 Controll
23. Place the controller back into the installation space Check that no cables are protruding or caught Note Batteries and electrical parts do not belong in ordinary garbage Never dispose of batteries in fire since they can leak or explode Dispose of unusable material at the appropriate disposal facility Follow national environmental regulations 47 16 Specifications LH Electrical specifications are on the type plate located on the side of the oven Supply voltage 100 V 240 V 50 60 Hz Power consumption 3 5 W Sensor input Type S K R Sensor input Type B only B 180 C 295 P 300 P 310 P 330 Heater output 1 12 V max 130 mA Heater output 2 12 V max 130 mA only C 295 P 310 Heater output 3 Continuous 0 5 V 0 10 V only C 295 P 310 Safety relay 250 V 16 A Extra relay 250 V 3 A not B 130 Real time clock only P 330 Buzzer only P 330 Battery 3 V 285 mA Lithium Model CR2430 only P 330 Protection rating I protective ground Protection class Keyboard film IP 65 Interface Installation housing IP 20 Measurement accuracy Furnace Switching system RS 422 isolated 3 C see furnace operating instructions optional Lowest possible rate 0 25 C h for input without gradient 1 C h for input with gradient Ambient conditions 48 Storage temperature 20 C to 75 C Working temperat
24. Setting Control of Power Failure Behavior Version 3 xx or later In the configuration level select parameter Ur set the desired power failure behavior 5 E with or the key block and confirm with the save key 0 e g ceramic glass applications Interrupt in wait segment Interrupt in all segments continuation from actual value in ramps at T gt 100 C 1 e g metal laboratory applications Program continuation in any program state Hold times are not repeated but are continued from the time of the power failure with the remaining time 11 5 Configuration Options in Configuration Level 2 Password 2 PA active parameter set Configuration range 0 to 4 see also auto tune TU Auto tune Configuration range 1 start Pl Proportional range XP of the 1st parameter set Configuration range from 0 to 100 Il Settle time Tn for the 1st parameter set Configuration range from 0 to 5000 sec D1 Hold back time Tv for the 1st parameter set Configuration range from 0 to 250 sec following parameters sets P2 12 d2 P4 i4 d4 11 6 Auto Tune The regulation parameters of the controller are already set at the factory for the optimum regulation of the furnace If the regulation behavior is still not sufficient for your process the regulation behavior can be improved using auto tune The controller has four different parameter sets which are already configured for different furnace models The configured parameter se
25. above are adapted at the factory to the maximum temperature of the furnace 6 9 Calling Programs 22 Start saved programs with the E key Use the key to select the desired program number and monitor the program using the key prog g y etl eetl ea 2 P9 x Fig 17 Starting heating program no 9 MORE THAN HEAT 30 3000 C Note Check the heating program called up before starting it to be sure that it is the right heating program As of version 3 heating programs are reloaded after program termination That is the heating program can be started after a process without having to reenter it Turn the controller off and on again briefly to be able to read the version number 6 10 Program Start start After a heating program is entered or called up it can be started with the key As of version 3 if the furnace temperature at the starting time is higher than the temperature specified in T 1 the controller first waits until the temperature of the warm furnace has fallen to the first segment temperature T1 and only then does it start the rest of the program s execution See also Chapter New functions of the Nabertherm controller For a cold furnace the heating program is started immediately If the heating program has been started during program execution the LED of the active segment time 1 time 4 lights up The controller regulates the configured temperature profile completely automatically and the
26. ble to one or more of the following causes e Everyone involved in operation installation maintenance or repair of the oven must have read and understood the operating instructions No liability will be accepted for damage or disruptions to operation resulting from non compliance with the operating instructions e Not using the oven as intended e Improper installation start up operation or maintenance of the oven e Operation of the oven with defective safety equipment or improperly installed or non functioning safety and protective equipment e Not observing the references in the operating instructions to transportation storage installation start up operation maintenance or equipping the oven e Making unauthorized changes to the oven e Making unauthorized changes to the operating parameters e Making unauthorized changes to the parameterization the settings or the program e Original parts and accessories are designed especially for Nabertherm ovens Replace parts only with original Nabertherm parts Otherwise the warranty will be void Nabertherm accepts absolutely no liability for damage caused by using parts that are not original Nabertherm parts e Catastrophes due to third party causes and force majeure 1 2 General 1 3 Safety Before working on electrical systems switch the power switch to 0 and disconnect the power cord Even with the power switch off some parts in the furnace may carry voltage W
27. day of the week has its own number 1 Mon 2 Tue 3 Wed 4 Thu 5 Fri 6 Sat 7 Sun Entry of the time of day must then be carried out with the last four digits of the combination using a 24 hour clock E g 0735 for 7 35 AM 1700 for 5 00 PM etc Example Setting the time Wednesday day 3 7 35 AM 90000 Fig 18 Example of setting the clock The day and time are saved by pressing the key They can be queried at any time with the symbol key amp 7 This clock is a real time clock that is even when the controller is turned off the time is retained using a built in battery The lifetime of the battery is about 3 years When the battery is replaced the saved data set time is lost For the battery type see the chapter Technical data The time can only be entered and displayed in 24 hour mode that is a display of 12 00 AM PM is not possible After the time is set the controller is fully ready for operation 7 4 Setting or Changing Programs 28 For the automatic operation of the furnace before starting the controller a temperature characteristic must be configured which describes the desired temperature behavior This configured temperature behavior is also called a heating program B 150 B 180 The heating program for the B 150 B 180 has one ramp and one holding time A Temp wait time 1 Fig 19 Program graph B 150 B 180 e Inaramp a segment temperature T and a segment time e g time
28. display shows Co 0 and waits for the entry of the security code Use l to enter the password for the desired configuration level and confirm with the save key Page with the key to show the parameters one after another LJ Changed settings must be saved with the key During the storage process the value flashes briefly in the display 39 11 3 Opening the Configuration for B 180 P 300 P 310 P 330 Hold the key down and briefly press the key Co 0 appears in the display and the system waits for the entry of the password Use the keyboard block to enter the password for the configuration level desired and confirm with the key Page with the key to show the parameters one after another Changed settings must be saved with the key During the save process the value flashes briefly in the display Note By changing regulation parameters the function of the control unit can be significantly influenced 11 4 Configuration Options in Configuration Level 1 Password 0 11 4 1 Converting C F On the configuration level enter the password 0 and select the parameter F use J or OOo lal The safety shutoff in the controller is automatically converted but all other temperature specifications must be changed to F the to set it to 1 and confirm with the save key The preset and subsequent heating programs are always programmed in C and must be manually adapted
29. e status end is shown in the display n The program can be terminated at any time gt Caution It is not possible to interrupt a program temporarily 7 15 Segment Skip Key P 300 P 310 P 330 only Using the gt key the current segment can be shortened or accelerated as follows Segment skip in a ramp If the program is in a ramp the n key sets the corresponding ramp time e g time 1 or time 3 to zero so that the controller attempts to reach segment temperature T as quickly as possible using maximum power and maximum gradients After the segment temperature is reached the segment advances 35 Segment skip in the holding time If the Segment skip key is pressed during a holding time e g time 2 or time 4 then the holding time is ended immediately and the controller jumps directly into the next segment Caution Hold Eig key depressed for approx 4 seconds until key disappears from the display The keyboard lock is released In input mode if no entry or change is made within approx 30 seconds the mode is exited automatically Key appears in the display and the keyboard lock is reactivated 7 16 Heating Circuits Key P 310 only The key can be used to adapt the power of two heating circuits individually to the process The controller has two heater outputs whose ratio to one another can be adjusted by selectively reducing the two output lines At delivery both heating outputs are set to
30. er esses ener enne nnne 52 18 Nabertherm Ser ViCe ssas asasaran nan 53 19 A NN 54 1 Introduction Dear Customer Thank you for choosing a quality product from Nabertherm GmbH With this system you have selected a product which is tailored specifically to your manufacturing and production conditions and of which you can be justifiably proud This product is characterized by e Easy operation e LCD display e Rugged construction e For use near machinery e Optional RS 422 data interface Your Nabertherm Team Note These documents are intended only for buyers of our products and may not be copied or disclosed to third parties without our written consent Law governing copyright and associated protective rights German Copyright Law from Sept 9 1965 Protective Rights Nabertherm GmbH owns all rights to drawings other documents and authorizations also in case of applications for protective rights A R TE c cT US CisTED 3076970 Contorms to UL STD 61010 1 Certified to CAN CSA STD C22 2 No 61010 1 MORE THAN HEAT 30 3000 C 1 4 Warranty and Liability As regards warranty and liability the normal Nabertherm warranty terms apply unless individual terms and conditions have been agreed However the following conditions also apply Warranty and liability claims for personal injury or damage to property shall be excluded if they are attributa
31. extra function is turned on during a running program it remains on until the program specific segment transition to the following segment occurs gt Caution Hold Y key depressed for approx 4 seconds until key disappears from the display The keyboard lock is released In input mode if no entry or change is made within approx 30 seconds the mode is exited automatically Key appears in the display and the keyboard lock is reactivated 7 9 Saving Programs Changed settings are initially only buffered That is buffered programs are overwritten once a different program is started If a changed or new program should be permanently saved in the controller for more frequent use it can be saved to a permanent program slot as follows Press the save key a program number appears in the display eg BIB 000 The number can be changed to the desired program number using the numerical block Pressing the save key again finally saves to the selected program slot Fig 24 Saving a program to program slot no 9 x 5 Gl Fig 25 B 150 example programs The program can now be called up from this storage slot at any time see Program start gt Note Existing heating programs already saved in a storage slot will be overwritten with no message or warning Saved heating programs are still retained after the controller is turned off Configured waiting times are not saved They must be reentered before each process
32. fault F2 Fault buffer of next to last fault Ht Highest program temperature of the active last program tA Maximum furnace temperature gt Note The info menu is not automatically switched back to the temperature display so that you can observe it for longer periods of time Use the Info key to page through the entire info menu until the furnace temperature is displayed again Some values are reset after a heating program is started The operating hour counter cannot be reset gt gt Note For quick assistance in the event of a fault the data in the info menu are very useful for localizing the fault In case of a malfunction please fill out the check list printed from the section Check List for Controller Complaints and provide it to us 37 8 Power Failure Behavior for Version 3 xx Controllers and higher The power failure behavior describes the behavior of the controller when the power supply is interrupted The duration of the power failure is irrelevant Ceramic glass applications e Program stop in wait segment with fault message F90 e Termination in all other segments with fault message F90 e Continuation from actual value in ramps if T gt 100 C Metal laboratory applications Program continuation in any program state The power failure behavior configured can be checked or changed under Setting checking power failure behavior as of version 3 xx 9 Power Failure Behavior for Controller Versions 1 2 xx built thro
33. he following segment Time 2 TITO Time 1 Time 2 Fig 12 Program start behavior This program start behavior is permanently programmed into all controllers as of version number 3 xx and cannot be changed Turn the controller off and on again briefly to be able to read the version number 5 3 Power Failure Behavior As of controller version 3 xx the power failure behavior can be configured Turn the controller off and on again briefly to be able to read the version number To change the power failure behavior see chapter Configuration customer specific settings MORE THAN HEAT 30 3000 C 6 Controller B 130 C 280 6 1 Operating Instructions Summery T i th a i C 280 gt U 040 gt 20 Display Version number Temperature display Example controller type Call program P Display gt Confirm program selection with Enter control al ella program gt Nd d e E e time 1 time 2 Enter time Enter Enter time segment 1 temperature 1 segment 2 Start program start I sop gt 510 Display e Note Hold down for approx 2 seconds 6 2 Setting or changing Program Waiting Time Enter control program For the automatic operation of the furnace before starting the controller a temperature characteristic must be configured which describes the desired temperature behavior This configured temperature behavior is also called a heating program Each heating program for the B 130 and C
34. ion is usually available see furnace operating instructions 5 Preset function therefore no 2nd extra function see Chapter 7 7 Programming Extra Functions 5 New Functions of the Nabertherm Controller 5 1 Program Entry with without Gradient as of Version 3 xx As of controller version 3 xx you can enter ramps either as gradients e g 120 C h or using the time and target temperature combination Turn the controller off and on again briefly to be able to read the version number The input mode can be changed on a user specific basis in the configuration in support of the process specification To change the input mode see Configuration The mode configured can be seen during program input in a segment e g time 1 as follows For time and set temperature input only C F or the time h is displayed as the input unit For gradient input C F and h appear together in the display as the unit The maximum gradient is 6000 C fast heating Note The unit of time for the gradient input is preset to hours h and cannot be changed to minutes Example 100 C h 5 2 Program Starting Behavior for warm Furnaces as of Controller Version 3 xx If the furnace temperature O at program start is higher than the set temperature Y of the first segment T 1 the program start is delayed until the furnace chamber temperature cools to a value of T1 10 C That is segment Time 1 is skipped and the program start occurs in t
35. ion of an extra function press the corresponding Extra key again in the display the status field REL 1 or REL 2 disappears the extra function is now no longer turned on Both extra functions can also be activated at the same time i 1 y Nau AE si en GE j 1 e e time 1 T1 Fig 14 Selection of Extra 1 funktion in segment time 1 LED time 1 flashes wait time 1 Extra 1 rel 1 Fig 15 In the display REL 1 lights up for the selected Extra 1 funktion When paging through the program with x programmed extra functions are indicated in each segment time LED flashing with the status fields REL 1 or REL 2 in the display if the status fields do not light up the extra functions are not specified Note The programming of extra functions is saved along with storage of heating programs 6 5 Programming Extra Functions in T3 C 280 only 20 When programming extra functions in the program value T3 C 280 only the extra function stays turned on after conclusion of the program for instance in order to continue cooling the furnace with a cooling fan Extra functions which are automatically turned on during program execution by T3 must be turned off by hand if necessary MORE THAN HEAT 30 3000 C 6 6 Turning Extra Functions in Program Execution on and off by Hand Extra functions can be turned on or off during a started program for the active
36. ir circulation motor control y y y y y Y Waiting time y y y y y y y Number of programs 2 1 1 9 9 9 9 Number of segments 4 2 2 4 40 40 40 Auto tune y y y y y y y kW hr counter y y y y y y y Operating hours counter y y y y y y y Real time clock y Acoustic signal D z z 4 RS 422 data interface Optional Optional Optional Optional Optional Optional Optional Constant heat output E y z 10 key keyboard 4 r y 3 y y y 1 When the program starts the highest temperature in the program is calculated If the furnace is 30 C warmer than the highest program temperature for 3 minutes during the program sequence the controller turns off the heating and the safety relay and a fault message appears 2 Preconfigured function for circulation furnaces Once a program has been started on the controller the air circulation motor starts It remains in operation until the program terminates or is interrupted and the furnace temperature falls back below 80 176 C F Extra function 2 is no longer available with this function 3 The kW hr counter calculates the power theoretically consumed over the time the heater is turned on for a heating program at nominal voltage However there may actually be deviations If the voltage is low the power consumption displayed will be too high and for a higher voltage the power consumption displayed will be too low 4 In furnaces with an air circulation motor only one extra funct
37. mes are entered in hours and minutes e g 6 hrs and 30 min as 06 30 1 e when a heating program is started first the wait time elapses and only then does the program start with segment and heating 6 4 Programming Extra Functions With controllers of types C and P up to two optional extra functions Extra 1 and Extra 2 can be turned on or off in the segments depending on the program Extra functions are for instance exhaust air flaps fans solenoids or optical and acoustic signals which have been included in the furnace 1f applicable see additional operating instructions for extra functions These extra functions can be specified during program entry in all segments e g time 1 by selecting the Extra 1 or Extra 2 key That is when the controller processes the programmed segment the extra functions are automatically turned on and then turned back of in the next segment for instance Programming of extra functions is done during program entry The desired segment must be selected as described in Entering programs wait time so that the corresponding LED e g time 1 is flashing If the Extra 1 or Extra 2 key is now pressed the extra function is specified for this segment and in the display the status field REL 1 lights up for Extra 1 and or REL 2 for Extra 2 During program execution the programmed extra function is automatically turned on during this segment To turn off the specificat
38. mmed MORE THAN HEAT 30 3000 C Note It is not permissible to use a ramp segment as hold time If several consecutive hold times are required enter the value 0 for the ramp time 7 5 Setting or Changing the Waiting Time B 150 B 180 P 300 P 310 waiting time To start a heating program automatically at a later point in time e g after a drying time a waiting time wait can be programmed 1 ZAIN wait To select the waiting time press the key repeatedly until the LED flashes Times are entered in hours and minutes e g 6 hrs and 30 min as 06 30 i e when a heating program is started first the wait time elapses and only then does the program start with segment and heating 7 6 Setting or changing the Start Time P 330 start time To start a heating program automatically at a later point in time e g after a drying time a waiting time can be programmed via the 7 day timer To select the waiting time press the key eo The wad LED flashes The timer is set using a numerical combination consisting of the day of the week and the time The setting of the day of the week corresponds to the first digit of the numerical combination Each day of the week has its own number 2Mon 2 Tue 3 Wed 4 Thu 5 Fri 6 Sat 7 Sun Entry of the time of day must then be carried out with the last four digits of the combination using a 24 hour clock e g 0800 for 8 00 a m 1800 for 6 00 p m etc Also see Setting and
39. mmed extra function is automatically turned on during this segment To turn off the specification of an extra function press the corresponding Extra key again in the display the status field REL 1 or REL 2 disappears the extra function is now no longer turned on Both extra functions can also be activated at the same time 1 1 ua EZ GE il en GE 1 1 e time 1 T1 Fig 22 Selection of Extra 1 funktion in segment time 1 LED time 1 flashes wait time 1 Extra 1 rel 1 Fig 23 In the display REL 1 lights up for the selected Extra 1 funktion When paging through the program with e programmed extra functions are indicated in each segment time LED flashing with the status fields REL 1 or REL 2 in the display if the status fields do not light up the extra functions are not specified Note The programming of extra functions is saved along with storage of heating programs Note The P 330 has an acoustic alarm coupled to Extra Relay 1 This means that when the Extra function is activated the acoustic alarm sounds and when the Extra 1 function is deactivated the alarm turns off MORE THAN HEAT 30 3000 C 7 8 Turning Extra Functions in Program Execution on and off by Hand Extra functions can be turned on or off during a started program for the active segment or Extra Extra after termination of the program by pressing the corresponding Eg cn key If an
40. o I No power available Power plug in outlet Check building circuit breaker fuse Furnace not heating Door lid open Close door lid Door contact switch actuated Check door contact switch wait displayed Set waiting time to 00 00 No temperature input Check temperatures T1 T2 Program doesn t go to next segment In one time segment the holding time is set to infinity Set a holding time less than 99 59 Regulator doesn t heat during optimization No temperature set in T1 The temperature to optimize must be entered in T1 44 MORE THAN HEAT 30 3000 C 14 1 Controller Check List Customer Furnace type Furnace ser no Controller type Controller ser no Controller version appears in the display after system switched on Fault code in the display The following faults depend on F 62 Ambient temperature too low 10 C 50 F external factors F 63 Ambient temperature too high gt 70 C 158 F F 90 Power failure running program switched off at power switch Exact description of fault Info menu Info menu Parameter Pr Parameter OP Info menu Info menu Parameter SP Parameter F1 Info menu Info menu Parameter Pt Parameter F2 Info menu Info menu Parameter E Parameter Ht Info menu Info menu Parameter tt Parameter tA Programmed firing curve please record all values such as T1
41. ork on the electrical system may only be done by a trained person The furnace and switching system have been preset by Nabertherm If required process specific optimization must be carried out in order to achieve the best possible control behavior The temperature curve must be modified by the user so that the load furnace or surroundings are not damaged Nabertherm GmbH assumes no guarantee for the process Caution Before working on the program controlled grounding receptacle the connector optional series L HTC N LH or the connected device always turn off the furnace and disconnect the power cord Read the operating instructions for the controller carefully to avoid mistakes or malfunctions in the operation of the controller or the furnace The controller has a series of electronic safety systems If a fault occurs the furnace automatically shuts off and a fault message appears in the LCD display Note For more information please see Chapter Faults fault messages Warning General Hazards The Operating Instructions must be followed prior to switching on the furnace MORE THAN HEAT 30 3000 C 2 Operation 2 1 Power Switch Control Current Switch The power switch control current switch is located below or next to the keyboard block 0 Stop running heating programs before turning off the furnace with the power switch 2 2 Turning on the Controller Furnace Switch power switch to I position The controller fi
42. orz sos d un eet e e i e deque idend 16 6 Controller B 130 C 280 e 17 6 1 Operating Instructions SumMer sesio an aka ada e Nn Kh GUN EN NG EE enne KENA NEG NG Baga BAGE HAN NYA enne nennen nnne 17 6 2 Setting or changing Program Waiting Time enne enne 18 6 3 Setting or Changing the Waiting Time age ag a Ta iga an E aga ae enne en nennen enne nnne 19 6 4 Programming Extra Functions a ee a 20 6 5 Programming Extra Functions in T3 C 280 omlly eceeccesecsseesseesceeeceeeeeseceseeeseceaecaeceeecaeecaeesaecseeeaeeeneenerees 20 6 6 Turning Extra Functions in Program Execution on and off by Hand seen 21 6 7 Saving Programs eniti dee ie dee ec eee e etie iei te e e e eee edet 21 6 8 Preconfigured Programs for the B 130 C 280 sse nennen ener enne nennen nnne 22 6 9 Calling saata 1a DEEE ap Gh dedi tet neta da DN eee a deeft eds 22 OM Le RM A Tet 23 Program Change During Execution 55554 5 asa gka aa ia aa NEG a NE ON enne ener enr wen entren trennen RR nn nr ran naar gag Na aa Ke nnne 24 Old T rminating Program asa A Oi 24 0 12 Ka e O 25 613 su EE EE 25 7 Controller B 150 B 180 P 300 P 310 P 330 eere eere etes reete entere tata aine nen ea eea eaaa tn aeneae tata senes nenen 26 7 1 Operating Instructions Summery B 150 enne enne nre 26 7 2 Operating Instructions Summery B 180 P 300 P 310 P 330 sse 27 7 3 Setting and Displaying
43. ou can set it with the E key Each time you press the i key the value changes by 1 C or by one minute If you hold the i key down the value first changes in steps of 10 and if you hold the E key down for a longer time the value changes in steps of 100 Times are entered in hours and minutes e g 6 hr and 30 min as 06 30 For holding times an entry of 99 59 means program execution will continue forever When input is complete the program can be started see Starting the program If ramps contain the time entry 00 00 the controller attempts to reach the temperature value stored in T as quickly as possible If no key is pressed for 60 seconds the display automatically returns to the display of temperature Changed settings are initially only buffered If a changed or new program should be permanently stored in the controller for more frequent use see Saving Programs gt Note Not all segments have to be programmed For segments which are not needed the temperature and time values must be set to 0 The controller then automatically ends the program after the last segment programmed 6 3 Setting or Changing the Waiting Time B 150 B 180 P 300 P 310 waiting time To start a heating program automatically at a later point in time e g after a drying time a waiting time wait can be programmed NIA wait To select the waiting time press the key repeatedly until the LED flashes Ti
44. ou release the keyboard with the guo key you can deactivate extra functions for the active segment during a program that has been started or with the corresponding Extra key after the program has finished b gt Caution Hold EJ key depressed for approx 4 seconds until key disappears from the display The keyboard lock is released In input mode if no entry or change is made within approx 30 seconds the mode is exited automatically Key appears in the display and the keyboard lock is reactivated 7 13 Brief Program Interruption on the P 330 To interrupt program execution only temporarily for instance to open the furnace door for removal or addition of material press the pause key Unlike the start stop key start the heating is still turned off but the program is not reset regulation data is retained start The program is continued with the start stop key 2 the elapsed time in that segment into account in the last active segment taking If the furnace door 1s opened without the pause function the controller immediately reacts to the temperature drop and starts to heat immediately after the door is shut the result can be an overcompensation in the furnace chamber temperature see also Safety in the furnace operating instructions 7 14 Terminating a Program start To terminate a program press sip again hold this key depressed for approx 4 seconds A23 J The heater is turned off and th
45. over temperature limit controller monitors the furnace chamber temperature using an independent measurement circuit If the furnace chamber temperature rises above the configured value generally Tmax 30 C 86 F the heater is turned off by a safety fuse to protect the furnace FSH alarm flashes on the over temperature limit controller If the temperature falls back below the configured value it must be acknowledge for operation to resume To do this the keys and O must be pressed simultaneously on the over temperature limit controller in order to enable the heater again A temperature selection monitor option for melting furnaces unlike the temperature selection limiter can turn the heating back on after it exceeds the limit No acknowledgment is necessary gt Note The overtemperature limiter and overtemperature selection monitor optional must be checked for proper functioning at regular intervals gt Note See Eurotherm 21321 instructions 11 Configuration Customer Specific Settings 11 1 Configuration Particular settings which influence the operating behavior of the controller are performed in the configuration The configuration is divided into two access levels which can be opened with different passwords Level 1 Password 0 Level 2 Password 2 11 2 Opening the Configuration on the B 130 B 150 Info Hold the key down and briefly press the gt key then release the us key again The
46. play Version number Temperature display Example controller type Call program P Display a Confirm program selection with Enter control Ja dl program gt gt gt w time 1 T 1 time 2 Enter time Enter Enter time segment 1 temperature 1 segment 2 Start program start E stop gt 510 Display gt Note Hold down for approx 2 seconds 26 MORE THAN HEAT 30 3000 C 7 2 Operating Instructions Summery B 180 P 300 P 310 P 330 Turning on the 7 a P30 gt UMU gt 20 Display Version number Temperature display Enter waiting time 000 gt x A HH k Confirm input with o Enter waiting time Display 20 1 00 nn 510 1 00 ana Enter program O s s Zu YoU 35 gt Vel gt A gt WEH 1086 E 006 E 0086 o o Enter time Enter Enter time segment 1 temperature 1 segment 2 Aa NNH Confirm input with al Start program start stop gt 510 Display gt Note Hold down for approx 2 seconds 27 7 3 Setting and Displaying the Date Time on the P 330 The P 330 has a real time clock that is set at the factory The time of day can be displayed by pressing the key If the time of day is displayed incorrectly the clock can be set as follows The clock is set using a numerical combination of the day of the week and the time The setting of the day of the week corresponds to the first digit of the numerical combination Each
47. r approx 4 seconds until key disappears from the display The keyboard lock is released In input mode if no entry or change is made within approx 30 seconds the mode is exited automatically Key appears in the display and the keyboard lock is reactivated 6 13 Info Menu From the info menu the current program status program relevant information and fault messages can be read out You can reach the info menu by pressing the Info key Info Use the Info key to page through the entire info menu until the furnace temperature is displayed again Pr Selected program SP Set temperature value Pt Program run time of the active last program in minutes E Power consumption of the active last program in kWhr tt Total operating hours OP Heating output power in 96 Fl Fault buffer of last fault F2 Fault buffer of next to last fault Ht Highest program temperature of the active last program tA Maximum furnace temperature Note The info menu is not automatically switched back to the temperature display so that you can observe it for longer periods of time Use the Info key to page through the entire info menu until the furnace temperature is displayed again Some values are reset after a heating program is started The operating hour counter cannot be reset 25 7 Controller B 150 B 180 P 300 P 310 P 330 7 1 Operating Instructions Summery B 150 Turning on the ll controller o 1 B 150 ES U 04 04 gt 20 Dis
48. re specified on the type plate Since the configuration of the output power is process dependent these settings can be saved directly in the heating program First enter the heating program as described and then press the key to specify the relationship between heating outputs By saving the heating program the entire programming including the configured output power can be assigned to a program memory see also Saving Programs The settings for the output power can also be controlled or changed at any time by pressing the key If there is no MORE THAN HEAT 30 3000 C other input for 30 seconds e g with the numerical block a display of the temperature gt gt Note See the furnace instructions for which output A1 A2 is responsible for which heating zone In furnaces with two heating circuits output 1 always corresponds to the upper heating circuit and output 2 to the lower one 7 17 Info Menu From the info menu the current program status program relevant information and fault messages can be read out You can reach the info menu by pressing the Info key Info Use the Info key to page through the entire info menu until the furnace temperature is displayed again Pr Selected program SP Set temperature value Pt Program run time of the active last program in minutes E Power consumption of the active last program in kWhr tt Total operating hours OP Heating output power in 96 Fl Fault buffer of last
49. red before each process The controller automatically returns to the display of the furnace temperature after about 10 seconds when you save without pressing the save key a again The program is only buffered in this case 21 6 8 Preconfigured Programs for the B 130 C 280 The following programs are preconfigured and can be started directly Baking refers to the baking of clay while glazing refers to the baking of glazes Note In any case note the specifications and instructions of the raw material manufacturers which may make it necessary to change or adapt the preconfigured programs It cannot be guaranteed that optimum results can be obtained with the preconfigured programs The configured factory programs can be overwritten for your own purposes see Setting programs wait time B 130 gt Tl Timel T2 Time2 Time3 Time4 T3 Pl 650 6 00 900 0 00 0 20 0 00 0 Baking P2 500 3 00 1050 0 00 0 20 0 00 0 Glazing C 280 gt T1 Timel 102 Time2 Time3 Time4 T3 Pl 650 3 00 900 0 00 0 20 0 00 0 Baking 1 P2 650 6 00 900 0 00 0 20 0 00 0 Baking 2 P3 650 5 00 1100 0 00 0 30 0 00 0 Baking 3 P4 320 2 00 1050 0 00 0 20 0 00 0 Glazing 1 PS 500 3 00 1050 0 00 0 20 0 00 0 Glazing 2 P6 500 3 00 1200 0 00 0 20 0 00 0 Glazing 3 P7 Unused P8 Unused P9 Unused gt gt Note For furnace models with lower maximum temperatures the programs listed
50. rst displays the controller type and version number and then the temperature display If the temperature is displayed the controller is ready to operate T i th m Bac MEE cos gt UO gt 20 Display Version number Temperature display All necessary settings for proper function have already been done at the factory For the B 130 and C 280 heating programs for baking and glazing see chapter Preconfigured programs for the B 130 C 280 are configured For the other controllers the heating programs must be configured on a process or user specific basis ii gt Note Some new functions depend on the version number Turn the controller off and on again briefly to be able to read the version number 2 3 Turning off the Controller Furnace Turn off main switch at position O gt Note Stop running heating programs before turning the furnace off at the main switch since the controller will otherwise generate a fault message when it is turned back on See Faults fault messages 3 Control Fields and Display B 180 934 Jk heat rel rel2 key error end com Controller B 180 ajojo OU ODE ne C969 0 8 Fig 1 B 180 control panel P 330 AAS IS heat rell rel2 key error end com Controller P 330 SNE OU OOGO BALA wait time 1 time2 time3 time 4
51. s up The controller regulates the configured temperature profile completely automatically and the status field heat lights up in the heating cycle If the waiting time is set the LED wait first lights up and the display counts down the remaining waiting time The status field heat only lights up after program start in segment time 1 if the heater is turned on After conclusion of the last segment the heater is turned off and the program terminates In the display the end of the program is indicated with the message end Note Hold down for approx 2 seconds 7 12 Changing Programs during Operation 34 While the program is running changes can be made as follows Use the scroll key to access input mode Each time you touch the scroll key you select the following segment or time value The selected value is shown by the flashing LED T or time The temperature value T or the time value time corresponding to the flashing LED 1s shown in the display Hold times can be changed in increments of 1 min and temperatures MORE THAN HEAT 30 3000 C by 1 C F If the displayed value is not to be changed scroll 7 to the next segment or time value All temperature and time values and the extra functions can be changed with the exception of the segment time of the ramp that is currently active You must confirm each changed value in the program with the c key otherwise the change will not be saved After y
52. segment or Extra Extra after termination of the program by pressing the corresponding e cn key If an extra function is turned on during a running program it remains on until the program specific segment transition to the following segment occurs gt Caution Hold Y key depressed for approx 4 seconds until key disappears from the display The keyboard lock is released In input mode if no entry or change is made within approx 30 seconds the mode is exited automatically Key appears in the display and the keyboard lock is reactivated 6 7 Saving Programs Changed settings are initially only buffered That is buffered programs are overwritten once a different program is started If a changed or new program should be permanently saved in the controller for more frequent use it can be saved to a permanent program slot as follows Press the save key a program number appears in the display The number can be changed to the desired program number using 7 Pressing the save key again finally saves to the selected program slot Fig 16 Saving a program to program slot no 9 The program can now be called up from this storage slot at any time see Program start gt gt Note Existing heating programs already saved in a storage slot will be overwritten with no message or warning Saved heating programs are still retained after the controller is turned off Configured waiting times are not saved They must be reente
53. status field heat lights up in the heating cycle If the waiting time is set the LED wait first lights up and the display counts down the remaining waiting time The status field heat only lights up after program start in segment time 1 if the heater is turned on After conclusion of the last segment the heater is turned off and the program terminates In the display the end of the program is indicated with the message end gt Note Hold down for approx 2 seconds 23 Program Change During Execution During program execution program changes can be made as follows Use the paging key to enter input mode Each key press selects the following segment or time value The selected value is displayed with the flashing LED for either T or time In the display the temperature value T or time value time corresponding to the flashing LED is shown Holding times can be changed in steps of 5 minutes and temperatures by 1 C F If the value displayed should not be changed use the page key to page to the next segment or time value All temperature and time values as well as the extra functions can be changed the only exception is the segment time of the ramp currently being processed Note Changes to individual values during program execution must be confirmed with m Otherwise the change will not be accepted If you only want to change the active holding time segment this can be done without selecting
54. t can be seen in parameter PA see also 41 12 Data Interface Configuration When performing auto tune the regulation parameters of the selected parameter set are determined and stored using a special measurement procedure Start the auto tune process only with a cooled furnace T 60 C since otherwise incorrect parameters will be determined for the regulation segment On the program input level first enter a value for T1 at which the temperature is to be optimized Set all times time to 00 00 n LJ In configuration level 2 select parameter tu set it to 1 and confirm with the key This will start the auto tune and tune will alternate with the furnace temperature in the display Once the optimization is complete the status field end will show in the display The parameters determined are stored by the controller into the parameter set for the corresponding temperature range Auto tune is always performed at about 70 of the value set in T1 in any case to avoid destruction of the furnace for instance when optimizing the maximum temperature Auto tune may take more than 3 hours for some models depending on the furnace type and temperature range The regulation behavior may be degraded in other temperature ranges after an auto tune Nabertherm assumes no liability for damage caused by manual or automatic changes to the regulation parameters see also Temperature dependent parameter sets Note Perform an au
55. to tune if necessary for all temperature ranges 12 1 RS 422 Data Interface optional 42 All controllers can be equipped with a RS 422 data interface which is optionally implemented with a 9 pin D Sub connector This interface can be used to send or receive both control functions and archival data Data exchange is indicated by the com PC communication indicator in the display The interface is immediately ready for operation e g for the Nabertherm furnace monitoring software Controltherm MV When operating multiple controllers furnaces on a data network the interfaces must be set to different addresses and changed if necessary see Setting the interface address Note If the data connection line between the furnace and the PC or notebook must be longer than 20m an optionally available interface power supply order no 540100193 may be necessary to avoid communication errors If the Nabertherm furnace monitor package MV Controltherm is not used the RS422 interface must be equipped with an additional 5 volt power supply The power supply is needed by the galvanically isolated driver components of the controller For this purpose for instance an external interface switching power supply for the 9 pin D Sub plug connector can be ordered order number 540 100 193 MORE THAN HEAT 30 3000 C 13 Faults 13 1 Fault Messages If a fault message occurs one of the following fault messages fault codes is displayed
56. ugh the beginning of 2007 9 1 9 2 9 3 9 4 38 Note The power failure fault message is only displayed after the first power failure If multiple power failures in a row occur during a program this can only be detected by the fact that the end indicator is not lit Power Failure Behavior in the different Segments of B 130 C 280 wait time3 time4 Program stop with fault message F90 timel time2 Continuation of program Power Failure Behavior in the Different Segments of B 180 P 330 wait Program stop with fault message F90 timel time3 Continuation of the program from actual value time2 time4 Continuation of the program Power Failure Behavior for the B 150 wait Program stop with fault message F90 time 1 Continuation of program from actual value time 2 Program stop if holding time less than 99 59 time 2 Continuation of program if holding time set to 99 59 Power Failure Behavior of P 300 P 310 wait Program stop with fault message F90 time 1 time 3 For T lt 100 C 212 F continuation of program time 1 time 3 For T gt 100 C 212 F stop time 2 time 4 Program stop if holding time less than 99 59 time 2 time 4 Continuation of the program when holding time set to 99 59 MORE THAN HEAT 30 3000 C 10 Eurotherm 2132i Over Temperature Limit Controller for Installing in Controllers B 180 and P 330 optional 10 1 Eurotherm 2132i Over Temperature Limit Controller The Eurotherm 21321
57. ure 0 to 40 C Ensure sufficient air circulation Relative humidity 5 90 not condensing MORE THAN HEAT 30 3000 C 17 Electrical Connections Circuit Diagram 17 1 Furnaces up to 3 6 kW B 130 B 150 B 180 C 280 P 330 through 12 2008 1 Control of extra functions optional P gs SAF u Z i 2 P N voltage supply Ba E OPIN E abri X AE RV 3 For heating connections see X20 the furnace instructions 109 8 7 6 5 413 2 1 1 2 3 4 X21 4 Thermocouple 71 or yp S gn ypK A ON ai ad z ew LK la 2a xii 002x941 142 1c XI p AN 1P A H N PE INE Nc uds 2 u bo PE are D 2 3 Fig 29 Furnaces up to 3 6 kW 17 2 Furnaces up to 3 6 kW B 130 B 150 B 180 C 280 P 330 as of 01 2009 E 1 Control of extra functions ye ee l optional AE OPIN 2 P N voltage supply DEE uu a 3 For heating connections see 109 8 7 6 5 4 3 2 41 1 2 3 4 the furnace instructions 1 4 Thermocouple i Slc a a E la 2a aS a7 H zA GSN x2 ON com K or yp S gni Tp K xbi xa2xen 2 iS X4 4 1 2y LON PE NPE

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