Operating Instructions KATflow 150
Contents
1. Operating Instructions 906 90 26069 p 9 Ultrasonic Flowmeter KATflow 150 Katronic Technologies Ltd 23 Cross Street Leamington Spa Warwickshire CV32 4PX United Kingdom Tel 44 0 1926 882954 Fax 44 0 1926 338649 Internet www katronic co uk E mail mail katronic co uk Operating Instructions KATflow 150 Version V13E101 1 Copyright O 201 1 All rights reserved KATflow 150 Table of Contents KATflow 150 Operating Instructions Table of Contents Page 1 Safety instructions legal requirements warranty return policy 5 1 1 Symbols used in these operating Instructions naaaansanannnnnnnnnannnnann 5 2 SA SUNT EE I tele eeetee 5 PV 6 RENN 6 1 5 Legislative requirements aanaaanaaaananaaannananananannnnanannnannnaananannnnnnanaanann 6 2 onigelellieii o ee LE 7 3 MVS TAN AU OD ee eoo ia eec ione CY ce Ce A N 8 3 1 LINPACKING and SOE ee 8 VIN INDO O a ENE ES RE R VE 8 E EREE OR 0 sl Pr 8 3 1 3 Identification of components sss seen 8 3 2 Clamp on sensor installation ninaaainaaan naananananunanannnnananannnnnnnnanananini 9 3 9 MNStAM AVON locators buvc s ca rushes kaiene 9 9 4 Pipe Preparalhusvsv E 12 3 5 Clamp on sensor mounting configurations and sensor spacing 12 3 6 F2. Wiring 1 Analogue fe 2 lin optiona 3 lin op 4 30VDC CA gt Analogue input 2 Lin 4 optional Ej lin 4 30V DC Electrical Active or passive wiring characterist Measuring range active 0 20 mA at 30 V ics Measuring range passive 4 20 mA Accuracy 0 1 96 of measured value 5 6 Heat quantity measurement HQM where installed If a heat quantity unit is specified for the Process Value the KF100 will prompt the user for the Specific Heat Capacity of the medium in J g K for example 4 186 J g K for water This may also be entered in the System Calculation sub menu The In Output menu will then allow the user to select the temperature input source either PT100 temperature sensors or a fixed value for measurement against a known inlet or outlet temperature Where PT100 sensors are selected the flowmeter will prompt the user for a temperature offset which may be useful where the temperature of the medium differs from the temperature of the pipe wall for example with unlagged pipes If a fixed value is selected the meter will ask the user to specify this value When heat quantity units are selected these behave as any other Process Value and may be totalized or applied to a Process Output 5 7 Sound velocity measurement SVM The measured sound velocity SOS is available as a Process Value and a dia gnostic function where
3. Master device nm TA Lt 4858 1 Modbus RTU slave i2 RS 485 Serial nc 2 optional 2 3 rco snm Interface Optional 4854 3 4 7a sn fa E GND 220 Ohm 1 l sv GND HART 2 optional 3 24 V DC 4 dl HART Modem PE PE Flow channel PW E EEE EE EN L Forward sensor terminal connections f siex TT Tr 1 Ft 54 Fi h j la 12 GNDX1 1 Extension cable EI 3 L Cla S ow C m similar 14 GNDX2 optional 4 mp on sensors 21 22 28 24 Pel L i uin c n lt JA 13 SIG X2 E gt 7 2 E Reverse sensor Junction box optional SMB Coax Connection Coax WHITE t ha 2 sim 1 A Flow Channel 2 similar Ne Connection Cable gt Coax BROWN Z Active out W 2 0 4 20 mA load 500 Ohms optional T FF 3S 30v oc 4 de l Passive out 2 Ed 4 20 mA lead 500 Ohms optional 3 4 i 4 L np v Volts out 12 0 10 V DC optional 3 V gt 4 H1 s Analogue input 2 lin op ional 3 lin T 0 4 20 mA passive input 4 30vDC NE T H A Analogue input 2 lin pl 0 4 20 mA active input optional 38 lin El in k 4 30V DC 1 FEED Temperature input 2 R PT100 4 wire optional 3 R PT 100 temperature Sensor 4 FEED 1 FEED Temperature input RB
4. Parity Select from list t None Even Default Odd Type Select from list where fitted Table 6 Firmware menu structure 31 KATflow 150 VF Serial interfaces 5 Commissioning 5 2 Diagnostics Diagnostic screens can be viewed directly during measurement using the 3 DISP and 1 NEXT keys or through the menu structure 5 3 Display settings Customer specific settings for data to be displayed can be achieved using the ap propriate menu items to select units for the top middle and bottom lines 5 3 1 Main PV The main Process Value PV is the primary measurement data and is usually dis played as the Middle Units 5 4 Output configuration 5 4 1 Serial interface RS 232 The RS 232 serial interface can be used to transmit data on line or to communicate with peripheral equipment and computers 5 4 2 Serial interface RS 485 Modbus RTU The RS 485 interface is used for networking up to 32 flowmeters to a centralised computer system Each flowmeter is given an unique address to be able to com municate effectively The communication protocol used conforms to the conven tions of the Modbus RTU protocol a description of which is given in a separate doc ument Please refer to customer support for further information In addition the ASCII printer output can also directed through the RS 485 interface Wiring Master
5. 4 1 PT100 3 wire optional 3 R PT100 temperature sensor 4 L 1 Frequenoy analogue output 2 optional i3 4 1 NO Optically switched relay J 2 NO Open Collector optional l 3 NC r 4 NC FI NO Relay output 12 RL optional f 13 NO b fal NC T L z INI 100 240 V AC 50 60 Hz 10 VA E 9 36 V DC 10 W Power supply E Ej FE 2 E gt Drawing 3 Electrical connection diagram for the KATflow 150 flowmeter 15 KATflow 150 Sensor mounting 3 Installation 3 7 Clamp on sensor mounting Before the sensors can be mounted the installation location should have been determined a sensor mounting method should be chosen the flowmeter must be mechanically and electrically installed the sensors must be connected to the flowmeter Depending on which sensor mounting method is being used the clamp on sensors are either mounted on the same side of the pipe Reflection Mode or on opposite sides of the pipe Diagonal Mode The sensor spacing is calculated by the flow meter from the pipe parameters entered 3 7 1 Sensor pipe mounting configurations Illustration 4 Sensor pipe mounting configurations 3 7 2 Acoustic coupling gel In order to obtain acoustical contact between the pipe and the sensors apply a bead of acoustic coupling gel lengthwise down the centre of the contact area of the sensors 16 KATfl
6. 4 4 2 Diagnostic displays Display screen Operation DIAGHOSTIC 1 Line 1 shows the amplifier gain 55 2 Gain Line 2 displays the signal strength 20 5 Signal Line 3 indicates the noise la Noise Change to more diagnostic displays by press 111127 10 56 ing lt NEXT gt 4 4 3 Totalisers The totaliser displays will only be shown when the totalisers are activated Display screen Operation The flow totalizer may be assigned to lines in the three line display the datalogger or pro cess outputs They can be started or reset by pressing lt Qon gt CHHL 1 Pressing lt Q gt resets the total accumulated 1 3 m3 flow in positive flow direction Pressing lt Q gt resets the total accumulated flow in negative 23 678 moth flow direction 37 3 m3 The totalizers can be stopped by activating 111707 Prat lt Qore gt Pressing lt Qon gt again will reset to zero Change to other displays or revert to the three line display screen without resetting by press ing lt DISP gt or lt NEXT gt 4 4 4 Datalogger The datalogger is enabled from the Main Menu and operates when a non zero value is entered for the interval Items to be logged are selected from the Selection screen ENTER selects items 0 deselects Up to ten items may be selected Send logger by serial port to a terminal program by selecting Log download Clear the logger by selecting Log Erase 25 KATflow 150
7. Character entry vorne Character entry ce oOzsza Q Reset positive total value Character entry NODO VU Toggle MUltipleXer where multi channel functions are provided 93 9 T Character entry O lt C Qorr Stop totaliser function Character entry ON lt x E Move menu list selection item UP Character backspace clear Character entry decimal point Switch LCD backlight on off 195 Character entry 0 Space character T Move menu list selection item DOWN Character entry minus sign A ESCape menu item Abort entry without saving 20 KATflow 150 Main measurement display Display icons 4 Operation ENTER menu item Confirm entry with saving 4 2 2 Display functions Display icons Menu header Hen 7 10 56 00 CHHL 1 Display line 1 25678 nah lt Display line 2 Date time Illustration 10 Main display functions Display icon Function es On Not used EN Off EF SIN On Datalogger recording Off Datalogger switched off i On Not used JUL Off E On Backlight switched on Off Backlight switched off 7 On I O processor error Y Off I O processor functioning correctly IN On Without strike through Speaker on M Off
8. Encapsulation Certification code Ex mb IIC T4 T6 The sensors are suitable for use in hazardous areas classified as Zone 1 and 2 The trans mitter unit must be placed in the safe area or suitable enclosure 45 KATflow 150 10 Index Acoustic coupling gel Analogue current input Analogue current output Analogue frequency output Analogue voltage output Certificate of Conformity Commissioning Customer Return Note CRN Datalogger Diagnostic displays Diagnostics Diagonal mode Digital open collector output Digital relay output Dimensions Display Display icons Display settings Disturbance sources Dual channel calculations Electrical connections Error messages Fluid selection Fluid temperature HART output Heat quantity measurement Identification of components Input configuration Installation Keypad Keypad function Legislative requirements Liner material Maintenance Maths functions Measurements Measuring principle Menu structure MODBUS 16 35 33 33 33 47 26 48 25 25 32 12 34 32 13 21 21 32 10 35 15 36 23 23 32 35 34 19 19 23 35 35 24 26 32 9 Specification Negative separation distance Outer Diameter Output Configuration Output settings Packaging Passes Pipe material selection Pipe parameters Pipe preparation Process value PT100 inputs Quick Start Reflection mode Retaining clip sensor mountinc Return Policy RS 232 Safety Sensor co
9. do not use the equipment further unless you have fully understood the nature of the hazard and have taken the required precautions Attention This symbol indicates important instructions which should be respected in order to avoid damaging or destroying the equipment Follow the the precautions given in these instructions to avoid the hazard Call our service team if necessary Call service Where this symbol is shown call our service team for advice if necessary Note This symbol indicates a note or detailed set up tip Information point Operator keys are printed in bold typeface and placed in pointed brackets 1 2 Safety instructions Do not install operate or maintain this flowmeter without reading under standing and following these operating instructions otherwise injury or damage may result Study these operating instructions carefully before the installation of the equipment and keep them for future reference Observe all warnings notes and instructions as marked on the packaging on the equipment and detailed in the operating instructions Do not use the instrument under wet conditions with the battery cover re moved or opened Follow the unpacking storage and preservation instructions to avoid dam age to the equipment Install the equipment and cabling securely and safely according to the rel evant regulations If the product does not operate normally please refer to the service and troubleshooting instruct
10. 1 255 4 117 5 1 4 15 064 Water distilled H20 0 996 1 4498 4 914 7 2 4 1 00 10 76 Water heavy D20 1 400 4 593 Water sea 1 025 1531 5023 2 4 1 00 10 76 Temperature Sound Speed in Water 2c e F m s ft s 0 32 0 1402 4600 1 33 8 1407 4616 2 35 6 1412 4633 3 37 4 1417 4649 4 39 2 1421 4662 5 41 0 1426 4679 6 42 8 1430 4692 7 44 6 1434 4705 8 46 4 1439 4721 9 48 2 1443 4734 10 50 0 1447 4748 11 51 8 1451 4761 12 53 6 1455 4774 13 55 4 1458 4784 14 57 2 1462 4797 15 59 0 1465 4807 16 60 8 1469 4820 17 62 6 1475 4830 18 64 4 1476 4843 19 66 2 1479 4853 20 68 0 1482 4862 21 69 8 1485 4872 22 71 6 1488 4882 23 73 4 1491 4892 24 75 2 1493 4899 25 77 0 1496 4908 26 78 8 1499 4918 27 80 6 1501 4925 28 82 4 1504 4935 29 84 2 1506 4941 30 86 0 1509 4951 31 87 8 1511 4958 32 89 6 1513 4964 33 91 4 1515 4971 34 93 2 1517 4977 41 KATflow 150 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 95 0 96 8 98 6 100 4 102 2 104 0 105 8 107 6 109 4 111 2 113 0 114 8 116 6 118 4 120 2 122 0 123 8 125 6 127 4 129 2 131 0 132 8 134 6 136 4 138 2 140 0 141 8 143 6 145 4 147 2 149 0 150 8 152 6 154 4 156 2 158 0 159 8 161 6 163 4 165 2 167 0 167 0 170 6 172 4 174 2 176 0 177 8 179 6 181 4 183 2 185 0
11. 101 1 485 4 872 1 530 5 019 9 1 431 4 694 9 1 458 4 738 5 1 003 3 290 6 45 9C 49 F 1 222 4 009 2 20 C 68 F 1 170 3 838 6 20 C 68 F 963 3159 4 13 C 92 F 1 222 4 009 2 20 C 68 F 963 3159 4 13 C 9 F 828 3 2 717 5 0 C 32 AF 7744 2 539 7 40 C 40 C 875 24 2 871 6 150 C 268 F 891 2 923 2 0 C 32 F 893 9 2 932 7 50 C 122 F 7837 2 571 2 0 C 32 F 665 3 2 182 7 10 C 14 F 656 4 2 153 5 50 C 58 F 574 1 883 2 10 C 14 F 1 763 3 5 785 1 336 C 637 F 1876 8 6157 5 292 C 558 F 1177 3861 5 250 C 482 F 1 257 6 4 126 8 Technical data 17 5 292 0 695 7 478 0 407 4 379 292 0 695 7 478 427 0644 7 144 0 217 2 334 199 C 326 F 190 2 045 093 36 0 670 7 209 3 7 275 100 1 076 365 57 2 718 29 245 6 32 2 549 27 427 6 32 3 56 4 24 6 61 3 97 4 79 3 44 3 73 4 42 3 88 187 14 74 0 336 C 637 F diia 143 1116 120 081 40 KATflow 150 8 Technical data 1 170 3 838 6 Tetrachloroethane C2H2CI4 1553 20 C 20 C 68 F 1 19 12 804 Tetrachloro ethene C2CI14 1 632 1 036 3 399 Tetrachloro Methane CCI4 1 595 20 C 926 3 038 1 0 607 6 531 Tetrafluoro methane 875 24 2 871 5 Freon 14 ees OED re ease Se nn Toluene C7H8 0 867 20 C ae eue 427 0 644 6 929 Toluol C7H8 0 866 1 308 4 291 3 4 2 0 58 6 24 Trichloro fluoromethan 28 2 17 ee dii 1 49 TE ad Turpentine 0 88
12. 186 8 188 6 190 4 1519 1521 1523 1525 1527 1528 1530 1532 1534 1535 1536 1538 1538 1540 1541 1543 1543 1544 1545 1546 1547 1548 1548 1548 1550 1550 1551 1552 1552 1553 1553 1553 1554 1554 1554 1554 1554 1555 1555 1555 1555 1555 1554 1554 1554 1554 1554 1553 1553 1553 1552 1552 1552 1551 4984 4984 4990 4997 5010 5013 5020 5026 5033 5036 5040 5046 5049 5053 5056 5063 5063 5066 5069 5072 5076 5079 5079 5079 5086 5086 5089 5092 5092 5092 5095 5095 5099 5099 5099 5099 5099 5102 5102 5102 5102 5102 5099 5099 5099 5099 5099 5095 5095 5095 5092 5092 5092 5089 8 Technical data 42 KATflow 150 89 192 2 90 194 0 91 195 8 92 197 6 93 199 4 94 201 2 95 203 0 96 204 8 97 206 6 98 208 4 99 210 2 100 212 0 104 220 0 110 230 0 116 240 0 121 250 0 127 260 0 132 2 0 0 138 280 0 143 290 0 149 300 0 154 310 0 160 320 0 166 330 0 171 340 0 177 350 0 182 360 0 188 370 0 193 380 0 199 390 0 204 400 0 210 410 0 216 420 0 221 430 0 227 440 0 232 450 0 238 460 0 243 470 0 249 480 0 254 490 0 260 500 0 Specific Heat Capacity Medium Ethanol 0 deg C Ethylene Glycol Freon R12 5 deg C Light oil 15 deg C Mineral Oil Paraffin Propane 0 deg C Water Water salt 1551 1550 1549 1549 1548 1547 1547 1546 1545 1544 1543 1543 1538 1532 1524 1526 1507 1497 1487 1476 1465 1453 1440 1426 1412 1398 13
13. 5 6 563 185 158 68 F 29 245 29 245 39 KATflow 150 Methane Methanol Methyl acetate Methyl alcohol Methyl benzene Milk homogenized Naphtha Natural Gas Nitrogen Oil Car SAE 20a 30 Oil Castor Cil Diesel Oil Fuel AA gravity Oil Lubricating X200 Oil Olive Oil Peanut Propane 45 to 130 C 1 Propanol 2 Propanol Propene n Propyl alcohol Propylene Refrigerant 1 1 Refrigerant 12 Refrigerant 14 Refrigerant 21 Refrigerant 22 Refrigerant 113 Refrigerant 114 Refrigerant 115 Refrigerant C318 Sodium nitrate Sodium nitrite Sulphur Sulphuric Acid CH4 CH40 C3H602 CH40 C7H8 N2 C11H1000 C3H8 C3H80 C3H80 C3H6 C3H80 C3H6 CCI3F CCI2F2 CF4 CHCI2F CHCIF2 CCI2F CCIF2 CCIF2 CCIF2 C2CIF5 C4F8 NoNO3 NoNO2 S H2504 0 162 89 C 0 791 20 C 0 934 0 791 0 867 0 76 0 316 103 C 0 808 199 C 1 74 0 969 0 80 0 99 0 912 0 936 0 585 45 C 0 78 20 C 0 785 20 C 0 563 132C 0 78 20 C 0 563 13 C 1 49 1 516 40 C 1 75 150 C 1 426 0 C 1 491 69 C 1 563 1 455 1 62 20 C 1 884 336 C 1 805 292 C 1 841 405 1 328 7 89 C 128 F 1 076 3 5302 1 2211 3 973 1 1 076 3 530 2 1 328 4 357 20 C 68 F 1 548 5 080 1 225 4 019 753 2 470 5 103 C 153 F 962 3 156 2 199 C 326 F 870 2 854 3 1 477 4 845 8 1 250 4
14. C 0 785 20 C 0 81 Sound Speed m s ft s 1 180 3 871 4 1 180 3 871 4 1 290 4 232 3 1 085 3 559 7 1 211 3 973 1 1 174 3 851 7 1 015 3 330 1 1 207 3 960 1 729 5 672 6 33 C 27 C 1 306 4 284 8 1 306 4284 8 889 2 916 7 1 085 3 559 7 5 C 23 C 1 240 4 068 2 1 240 4 068 2 1 019 3 343 2 20 C 68 F 1 140 3 740 2 926 3038 1 875 2 2 871 5 150 C 238 F 979 3 211 9 774 1 2 539 7 1 207 3 960 1 085 3 559 7 1 207 3 960 1 338 4 89 8 20 C 68 F 985 3231 6 985 3231 6 995 3264 4 1 193 3 914 1 658 5439 6 403 1322 2 143 C 225 F 1 127 3697 5 774 2 2540 1658 5439 6 1 578 5 177 1 170 3 838 6 20 C 68 F 1 170 3 838 6 20 C 68 F 1 324 4 343 8 8 Technical data Change Kinematic Viscosity v 2C x10 6 m s C m s 2 5 2 5 4 1 4 4 4 5 3 8 4 0 6 68 4 65 4 65 3 0 5 8 3 3 3 3 4 57 2 48 6 61 3 4 4 24 4 0 4 4 4 0 4 87 4 87 2 1 11 31 4 02 2 1 3 6 0 769 0 769 0 441 0 467 0 407 0 399 0 400 1 396 0 292 33 C 0 711 0 711 0 323 3 239 3 239 0 49 15 C 0 529 15 C 0 607 0 55 1 39 0 489 1 396 0 797 17 C 0 311 0 311 0 79 0 61 17 208 20 C 2 718 2 718 ft s 8 274 8 274 4 745 5 025 4 379 4 293 4 304 15 02 3 141 27 F 7 65 7 65 3 475 34 851 34 851 5 272 59 C 5 692 59 F 6 531 5 918 14 956 5 263 15 020 8 575 63 F 3 346 3 346 8
15. With strike through Speaker off MOS On Poor sensor coupling low SNR Off Sensor coupling OK T On Not used of 21 KATflow 150 Table 4 Display icons Quick start wizard og 4 Operation a On Not used Off On Time date set o L3 Off Clock error On LX em Error recorded in error log No error detected AX a ai Serial communication on RS232 and or RS485 Serial communication off 4 3 Quick setup wizard The quick setup wizard allows for a speedy setup of the most important parameters in order to achieve successful measurements in the shortest possible time Display screen Operation MAIN MENU ERU 7 Buick start Installation Display Inf Output QUICK START setup Wizard CH Setup Wizard CHZ Start Measurement Use cursor keys to select Setup Wizard Con firm by pressing lt ENTER gt If sensors are recognised the serial number will be shown If not recognised or not connec Use lt UP gt and lt DOWN gt cursor keys to select Quick start Confirm by pressing ENTER ted they may be selected from a list mix na mas Select units of measurement using cursor keys MIDDLE UNITS d and pressing ENTER Stainless Steel Carbon Steel Ductile cast iron PIPE MATERIAL Choose pipe material using cursor keys and pressing lt ENTER gt 22 KATflow 150 e OUTSIDE DIAMETER 76 1 4 Operation Ente
16. device 1 Modbus RTU slave 2 optional 3 A 3 A aas mran 4 B 4 B i L GND Setup Please refer to customer support Operation Please refer to customer support 5 4 3 HART output The KF100 can also be configured with an optional HART module which responds to output commands conforming to the HART protocol Please refer to customer support for further information HART is a registered trademark of the HART Communication Foundation Wiring 220 Ohm 1 GND HART 2 optional 3 24 V DC HART Modem Setup Please refer to customer support Operation Please refer to customer support 32 KATflow 150 Analogue outputs 5 Commissioning 5 4 4 Analogue current output 0 4 20 mA The analogue current outputs operate in a 4 20 mA or 0 20 mA span Current outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu struc ture Wiring Active I out ay optional 3 30 v po ION 1 I 7 Passive out optional IC NM Electrical 0 4 20 mA active and 4 20 mA passive options characterist Galvanically isolated from main electronics and from other I O s ics Passive U 9 30 V RLoad 50 ohm typical Resolution 16 bit accuracy 0 1 of MV Active RLoad l
17. is in conformity with the statutory requirements of the EC directive and complies with applicable regulations and standards for electrical safety EN 61010 and electro magnetic compatibility EN 61326 A CE Declaration of Conformity has been issued in that respect a copy of which can be found in the Appendix of these operating instructions The Waste Electrical and Electronic Equipment Directive WEEE Directive aims to minimise the impact of electrical and electronic goods on the environment by in creasing re use and recycling and by reducing the amount of WEEE going to land fill It seeks to achieve this by making producers responsible for financing the col lection treatment and recovery of waste electrical equipment and by obliging dis tributors to allow consumers to return their waste equipment free of charge KATRONIC offers its customers the possibility of returning unused and obsolete equipment for correct disposal and recycling The Dustbin Symbol indicates that when the last user wishes to discard this product it must be sent to appropriate fa cilities for recovery and recycling By not discarding this product along with other household type waste the volume of waste sent to incinerators or landfills will be reduced and natural resources will be conserved Please use the Customer Return Note CRN in the Appendix for return to KATRONIC The European Union s RoHS Restriction of the use of certain Hazardous Sub stances Directiv
18. settings except for date and time Yes No Key Lock Locks the keypad until password is entered four number keys followed by ENTER See also Password above Temperature Shows control unit temperature Log Memory Percentage of unused datalogger memory estimated time remaining Interval A value of zero turns the datalogger off a non zero value turns the datalogger on and defines the logging interval 0 999s Channel 1 Selection Select up to 10 items from list Channel 2 ENTER to select 0 to remove m s f s in s m3 h m3 min m3 s l h l min l s USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min m3 I Usgall bbl g t kg W kW MW J kJ MJ Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outlet temperature TEMP specified or measured fluid temperature SOS DEN KIN derived sound speed density kinematic viscosity Math Calculated value see below Low Memory Warning output The amount of memory remain ing at which the flowmeter begins to give an aud ible warning 0 100 96 Log Download Sends logger content to selected serial communication port Log Erase Mode Erase datalogger Yes no Select from list t None Printer Diagnostic Log download Calibration Test not normally used by user Baud Select from list 9600 19200 57600 115200
19. stallations but are not possible In these cases use diagonal mode or a larger number of passes 12 KATflow 150 Flowmeter outline di mensions 3 Installation 3 6 Flowmeter installation 3 6 1 Wall mounting The KATflow 150 is a wall mounted device and can be installed using suitable screws and wall plugs according to the following drawings Van X Nu O1OXONO C an 146 5 s 258 5 E d ens 243 5 T WwW LO m BE I I 388 Geo RIK isis eec Ten og L s N 8 88 jm 9 e 2 us as ss Sd 89 M20 GLAND Drawing 1 Outline dimensions KATflow 150 ultrasonic flowmeter 13 KATflow 150 3 Installation Drilling aid for wall mounting Make sure that the ambient temperature is within the 10 60 C operating tem perature range specified for the flowmeter unit 14 KATflow 150 Electrical wiring 3 Installation 3 6 2 Electrical connections Please note that in order to supply the unit with MAINS POWER the equipment must be protected by suitably sized switches and circuit breakers 100 240 V AC 50 60 Hz 10W 9 36 V DC 10W
20. the clamp so that the clamp hooks engage Slightly tighten the screw on the clamp Mount the second sensor in the same way Press the sensors firmly to the pipe There should be no air pockets between the transducer surface and the pipe wall Using a measuring tape adjust the sensor separation distance as sugges ted by the flowmeter When the sensor positioning screen Section 3 3 is displayed the middle bar allows fine adjustment of the sensor location Illustration 8 Sensor mounting with tension straps and clamps 18 KATflow 150 Switching On Off Keypad 4 Operation 4 1 Switching On Off 4 Operation The flowmeter is switched on by connecting the power supply to the instrument Disconnecting the external supply switches off the flowmeter 4 2 Keypad and display Display ULTRASONIC FLOWMETER KATflow 150 RS 232 Serial Interface 4 2 1 Keypad key functions Illustration 9 Keypad and display overview Key Main function Secondary function Character entry 1 1 short key stroke 2 short key strokes 3 short key strokes _ 4 short key strokes Show NEXT available item S C Character entry NOU Qon Start and reset totaliser o Character entry Oo Tn moyn Show next DISPlay 19 KATflow 150 Table 3 Menu structure S Character entry A A IQ 4 Operation Q Reset negative total value
21. 83 1368 1353 1337 1320 1302 1283 1264 1244 1220 1200 1180 1160 1140 1110 SHC KJ Kg K 2 30 2 36 0 88 1 80 1 67 2 13 2 40 4 18 3 93 5089 5086 5082 5082 5079 5076 5076 5072 5069 5066 5063 5063 5046 5026 5000 5007 4944 4912 4879 4843 4807 4767 4725 4679 4633 4587 4538 4488 4439 4387 4331 4272 4210 4147 4082 4003 3937 3872 3806 3740 3642 8 Technical data 43 KATflow 150 9 Specification 9 Specification General Measuring principle Ultrasonic time difference correlation principle Flow velocity range 0 01 25 m s Resolution 0 25 mm s Repeatibility 0 15 of measured value 0 015 m s Accuracy Volume flow 1 3 of measured value depending on application 0 5 of measured value with process calibration Flow velocity 0 5 of measured value Turn down ratio 1 100 Gaseous and solid content of liquid media lt 10 of volume Flowmeter Enclosure Wall mounted housing Degree of protection IP 66 according EN 60529 Operating temperature 10 60 C 14 140 F Housing material Polycarbonate Flow channels 1 or 2 Power supply 100 240 V AC 50 60 Hz 9 36 V DC special versions on request Display LCD graphic display 128 x 64 dots backlit Dimensions H 237 x W 258 x D 146 mm without cable glands Weight Approx 2 3 kg Power consumption 10 W Signal damping 0 99 s Measurement rate 1Hz standard
22. Menu structure 5 Commissioning 5 1 Menu structure 5 Commissioning Main menu Menu level 1 Setup Wizard CH1 Menu level 2 Description settings Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list K1N K1L K1E KAN K4L K4E M Q Special Middle Units Select from list t m s f s in s m3 h m3 min m3 s l h l min I S USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min m3 I Usgall bbl g t kg W kW MW J kJ MJ Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outlet temperature TEMP specified or measured fluid temperature SOS DEN KIN derived sound speed density kinematic viscosity Math Calculated value see below Pipe material Select from list 1 Stainless steel Carbon steel Ductile cast iron Grey cast iron Copper Lead PVC PP PE ABS Glass Cement User pipe c speed Pipe c speed Only if user pipe material selected 600 6553 5 m s Outside dia meter 6 6500 mm Wall thickness 0 5 75 mm Fluid Select from list 1 Water Salt water Acetone Alcohol Ammonia Carbon Tet carbon tetrachloride Ethanol Ethyl alcohol Ethyl ether Ethylene glycol Glycol water 5096 Kerosene Methanol Methyl alcohol Milk Naphtha Car oil Freon R134a Freon R22 Hydrochloric ac
23. ath of acoustic propagation A profile correction is then performed to obtain the average flow velocity over the cross sectional area of the pipe which is proportional to the volumetric flow rate Illustration 2 Transit time measuring principle KATflow 150 3 Installation 3 Installation 3 1 Unpacking and storage 3 1 1 Unpacking Care should be taken when opening the box containing the flowmeter any mark ings or warnings shown on the packaging should be observed prior to opening The following steps should then be taken Unpack the flowmeter in a dry area e The flowmeter should be handled with care and not left in an area where it could be subject to physical shocks e f using a knife to remove packaging care should be taken not to damage the flowmeter or cables e The flowmeter package and contents should be checked against the deliv ery note supplied and any missing items reported immediately The flowmeter package and contents should be checked for signs of dam age during transport and any problems reported immediately e The vendor accepts no responsibility for damage or injury caused during the unpacking of the instrumentation supplied Excess packing materials should be either recycled or disposed of in a suit able way 3 1 2 Storage If storage is necessary the flowmeter and sensors should be stored in a secure location away from water and harsh environmental conditions in such a way as t
24. ation Disturbance source 2 x 90 elbows in different planes Inlet Outlet L gt 40D L gt 5D L gt 40D L gt 5D Disturbance source T section Inlet Outlet L gt 50D L gt 10D L gt 50D L gt 10D Disturbance source diffuser Inlet Outlet L gt 30D L gt 5D L gt 5D L gt 30 D gt Disturbance source reducer Inlet Outlet L gt 10D L gt 5D L gt 10D LSD gt gt Disturbance source valve Inlet Outlet L gt 40D L gt 10D L gt 40D L gt 10D Disturbance source pump Inlet L gt 50D Table 2 Recommended distances from disturbance sources 11 KATflow 150 Reflection Mode Diagonal Mode Transducer separa tion distance Sensor spacing VF 3 Installation 3 4 Pipe preparation e Clean dirt and dust from around the area of the pipework where the sensors are to be placed e Remove loose paint and rust with a wire brush or file Firmly bonded paint does not necessarily need to be removed provided the flow meter diagnostics indicate sufficient signal strength 3 5 Clamp on sensor mounting configurations and separation distance The most common clamp on sensor mounting configuration is the Reflection Mode sometimes known as V Mode see Illustration 3 sketch 1 Here the ultrasonic signal passes twice through the medium 2 signal passes The Reflection Mode is the most convenient mounting method as the transducer separation distance can be measured easily a
25. e 2002 95 EC came into effect on July 1 2006 All of the instru mentation manufactured by KATRONIC falls under Category 9 Measurement and Control Equipment Currently this category is exempt from RoHS compliance until at least 2010 when it and other exemptions will be reviewed Regardless of this all products manufactured by KATRONIC are compliant with the RoHS Directive KATflow 150 Clamp on transit time flowmeter Measuring principle 2 Introduction 2 Introduction The KATflow 150 is an ultrasonic flowmeter employing clamp on sensors for the measurement of liquids in full enclosed pipes Flow measurements can be under taken without interruption of the process or interference with the integrity of the pipeline The clamp on sensors are attached to the outside of the pipes The KAT flow 150 uses ultrasonic signals for measurement of the flow employing the transit time method Illustration 1 Clamp on ultrasonic flowmeter configuration Ultrasonic signals are emitted by a transducer installed on a pipe and received by a second transducer These signals are emitted alternately in the direction of flow and against it Because the medium is flowing the transit time of the sound signals propagating in the direction of flow is shorter than the transit time of the signal propagating against the direction of flow The transit time difference AT is meas ured and allows the determination of the average flow velocity along the p
26. e Select from list 1 Alarm select on point off point Pulse select value width Linear select min value max value damping PT100 4 WIRE Source Select from list 1 Off Channel 1 Channel 2 Math 1 Math 2 System Test Type Select from list 1 User Fixed value enter PT100 Measured select whether inlet outlet compensation and enter offset if required Current In Current IP Log Yes If serial output is turned on mode printer then the current input value may be output via serial communication No RS 485 where specified Modbus RTU where specified HART where specified Other In Out lypes Refer to Technical Support Instrument info Model Code KF150 Serial No Example 15002013 HW Revision Example 2 0 1 5 SW Revision Example 3 1 2 4 Calculation Select channel Channel 1 Channel 2 Low F Cut Low flow velocity cut off 0 0 025 m s 29 KATflow 150 5 Commissioning Max F Cut Maximum flow velocity cut off 0 30 m s Corrected Apply flow velocity profile correction Yes No PV Offset Calibration process variable zero offset 30 30 m s PV Scaling Calibration process variable gradient scaling 0 001 10 units based on flow velocity Zero Cal Zero calibration settings Zero Perform auto zero calibration Yes No Track Track zero offset Yes No Delta Zero flow delta time offset in ns read from sensor PROM o
27. e circuit measuring range 50 400 C resolution 0 1K accuracy 0 2 K Current 0 20 mA active or 4 20 mA passive U 30 V Ri 50 Ohm accuracy 0 1 of MV Outputs Current 0 4 20 mA active RLoad lt 500 Ohm 16 bit resolution U 30 V accuracy 0 1 Voltage On request 0 10 V Ri 500 Ohm Frequency On request Digital Optical Open Collector U 24 V Imax 4 mA Digital relay Form C SPDT CO contacts U 48 V Imax 250 mA Clamp on sensors Type K1L K1N K1E Diameter range 50 3000 mm Dimensions 60 x 30 x 34 mm Material Stainless steel Temperature range Type K1N 30 130 C 22 266 F Type K1E 30 200 C 22 392 F for short periods up to 300 C 572 F Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional Type K4L K4N K4E Diameter range 10 250 mm Dimensions 43 x 18 x 22 mm Material Stainless steel Temperature range Type K4N 30 130 C 22 266 F Type K4E 30 200 C 22 392 F for short periods up to 300 C 572 F Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional Type K1Ex KAEx for use in hazardous areas Zone 1 or 2 Diameter range Type K4Ex 10 250 mm Type K1Ex 50 3000 mm Dimensions 60 x 30 x 34 mm Material Stainless steel Temperature range 20 120 C Degree of protection IP 66 acc EN 60529 Protection concept
28. ecognised sensors set Sensor Adjust sensor position placement Select channel Channel 1 Channel 2 Pipe Material Select from pipe material list t Outside dia 6 6500 mm meter Wall thickness 0 5 75 mm C speed 600 6554 m s transverse sound speed Circumference 18 8 20420 4 mm Roughness 0 0 10 mm Medium Fluid Select from fluid list 1 Kinematic 0 001 30000 mm s viscosity Density 100 2000 kg m C speed 100 3500 m s Temperature 30 300 C 27 KATflow 150 5 Commissioning Lining Material Select from material list 1 Thickness 1 99 mm C speed 600 6553 0 m s Passes Passes Select from list 1 Select channel Channel 1 Channel 2 ponds to maximum frequency Select line of Select from unit list t display Top Middle Bottom Damping Reduces fluctuations in the display output 1 255s Metric Imp Select metric or Imperial units Type Select from list t Out Analogue current output Source Select from list t Off Channel 1 Channel 2 Math 1 Math 2 System Test Units Select from unit list t Min Value Min process variable PV value that corres ponds to 0 4 mA Max Value Max process variable PV value that corres ponds to 20 mA Damping Additional smoot
29. ed Carbon Steel Mild Steel Steel 1 Carbon 302 Stainless Steel 303 Stainless Steel 304 Stainless Steel 304L Stainless Steel 316 Stainless Steel 347 Stainless Steel Aluminium Aluminium rolled Copper Copper annealed Copper rolled CuNi 70 Cu 30 Ni CuNi 90 Cu 10 Ni Brass Naval Gold hard drawn Inconel Iron electrolytic Iron Armco Ductile Iron Cast Iron Monel Nickel Tin rolled Titanium Tungsten annealed Tungsten drawn Tungsten carbide Zinc rolled Glass pyrex Glass heavy silicante first Glass light brate crown Nylon Nylon 6 6 Polyethylene LD PVC CPVC Acrylic Sound Speed Shear Wave at 25 C m s 3 150 3 230 3 235 3 220 3 120 3 120 3 141 3 070 3 272 3 095 3 100 3 040 2 260 2 325 2 2 0 2 540 2 060 2 120 1 200 3 020 3 240 3 240 3 000 2 500 2 20 2 960 1 670 3 125 2 890 2 640 3 980 2 440 3 280 2 380 2 840 1 150 1 070 540 1 060 1 430 ft s 10 335 10 598 10 614 10 565 10 236 10 236 10 306 10 073 10 735 10 512 10 171 9 974 7 415 7 628 7 448 8 334 6 759 6 923 3 937 9 909 10 630 10 630 9 843 8 203 8 924 9 712 5 479 10 253 9 482 8 661 13 058 8 005 10 761 7 808 9 318 3 772 3 510 1 772 3 477 4 690 8 Technical data Please note these values are to be considered nominal Solids may be inhomogeneous and aniso tropic Actual values depend on exact composition temperature and to a less
30. er extent on pressure and stress 38 KATflow 150 Substance Acetic anhydride Acetic acid anhydride Acetic acid nitrile Acetic acid ethyl ester Acetic acid methyl ester Acetone Acetylene dichloride Alcohol Ammonia Benzene Benzol Bromine n Butane 2 2 Butanol sec Butylalcohol n Butyl bromide 46 n Butyl chloride 22 46 Carbon tetrachloride Carbon tetrafluoride Freon 14 Chloroform Dichlorodifluoromethane Freon 12 Ethanol Ethyl acetate Ethyl alcohol Ethyl benzene Ether Ethyl ether Ethylene bromide Ethylene chloride Ethylene glycol Fluorine Formaldehyde methyl ester Freon R12 Glycol 50 Glycol 50 H2O Isopropanol Isopropyl alcohol 46 Kerosene Chemical Formula CH3CO 20 CH3CO 20 C2H3N C4H802 C3H602 C3H60 C2H2CI2 C2H60 NH3 C6H6 C6H6 Br2 C4H10 C4H100 C4H100 CAH9Br C4H9CI CCI4 CF4 CHCI3 CCI2F2 C2H60 C4H802 C2H60 C8H10 C4H100 C4H100 C2H4Br2 C2H4Cl2 C2H602 F C2H402 C2H602 C3H80 C3H80 All data given at 25 C 77 F unless otherwise stated Specific Gravity 1 082 20 C 1 082 20 C 0 783 0 901 0 934 0 791 1 26 0 789 0 771 0 879 0 879 2 928 0 601 0 C 0 81 0 81 1 276 20 C 0 887 1 595 20 C 1 75 150 C 1 489 1 516 40 C 0 789 0 901 0 789 0 867 20 C 0 713 0 713 2 18 1 253 1 113 0 545 143 C 0 974 1 113 0 785 20
31. higher rates on application Operating languages English 2 other as requested and subject to availability Response time 1 s faster rates upon request Calculation functions Average difference sum Quantity and units of measurement Volumetric flow rate m3 h m3 min m3 s I h l min l s USgal h US gallons per hour USgal min USgal s bbl d barrels per day bbl h bbl min bbl s Flow velocity m s ft s inch s Mass flow rate g s t h kg h kg min Volume ms I gal US gallons bbl Mass 9 kg t Heat flow W kW MW only with heat quantity measurement option Heat quantity J kJ MJ only with heat quantity measurement option Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outlet temperature Internal data logger Storage capacity In excess of 1 million data points 16MB Logging data Up to ten selected variables Communication Serial interface RS 232 RS 485 optional Data Instantaneous measured value parameter set and configuration logged data Software KATdata Functionality Downloading of measured values parameter sets graphical presentation list format export to third party software on line transfer of measured data Operating systems Windows 2000 NT XP Linux Mac optional 44 KATflow 150 9 Specification Process inputs Process Outputs maximum of ten per instrument Inputs Temperature PT 100 three or four wir
32. hing of the current output the higher the damping factor 1 255 s Span 0 20mA or 4 20mA Error Defines output behaviour in the event of error Select from list 1 Hold hold last value select hold time 3 8mA 21 0mA Voltage out Source Select from list 1 Units Select from list 1 Min Value Min process variable PV value that corres ponds to Ov Max Value Max process variable PV value that corres ponds to 10v Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list 1 Frequency out Source Select from list 1 Units Select from list 1 Min Value Min process variable PV value that corres ponds to minimum frequency Max Value Max process variable PV value that corres 28 KATflow 150 5 Commissioning Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list 1 Pulse Out Source Select from list 1 Off Channel 1 Channel 2 Math 1 Math 2 System Test Units Select from unit list Mode Select from list 1 Alarm select on point off point Pulse select value width Linear select min value max value damping Relay Out Source Select from list 1 Off Channel 1 Channel 2 Math 1 Math 2 System Test Units Select from unit list 1 Mod
33. id Sour cream Sulphuric acid Toluene Vinyl chloride User enter kinematic viscosity density medium c speed Kinematic vis cosity Only if user fluid selected 0 001 30000 mm s Density Only if user fluid selected 100 2000 kg m Medium c Only if user fluid selected speed 800 3500 m s Temperature 30 300 C 26 KATflow 150 5 Commissioning Liner Material Select from list 1 None Epoxy Rubber PVDF PP Glass Cement User liner c speed Liner c speed Only if lining material selected 600 6553 0 m s Liner thickness Only if lining material selected 1 0 99 0 mm Passes Select from list 1 Auto 1 16 Setup Wizard CH2 As setup wizard single for channel 1 Start Measurement Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list K1N K1L K1E KAN K4L K4E M Q Special Sensor fre SP1 only for special unrecognised sensors quency Wedge angle SP2 only for special unrecognised sensors Wedge c SP3 only for special unrecognised sensors speed 1 Wedge c SP4 only for special unrecognised sensors speed 2 Crystal offset SP5 only for special unrecognised sensors Spacing offset SP6 only for special unrecognised sensors Zero flow offset SP7 only for special unrecognised sensors Upstream off SP8 only for special unr
34. ions or contact KATRONIC for help KATflow 150 CE marking WEEE Directive 2 RoHS Directive 1 Safety instructions legal requirements warranty return policy 1 3 Warranty amp Any product purchased from KATRONIC is warranted in accordance with the relevant product documentation and as specified in the sales contract provided it has been used for the purpose for which it has been designed and operated as outlined in these operating instructions Misuse of the equipment will immediately revoke any warranty given or implied e Responsibility for suitability and intended use of this ultrasonic flowmeter rests solely with the user Improper installation and operation of the flow meter may lead to a loss of warranty e Please note that there are no operator serviceable parts inside the equip ment Any unauthorised interference with the product will invalidate the warranty 1 4 Return policy If the flowmeter has been diagnosed to be faulty it can be returned to KATRONIC for repair using the Customer Returns Note CRN attached to the Appendix of this manual KATRONIC regret that for Health amp Safety reasons we cannot accept the return of the equipment unless accompanied by the completed CRN 1 5 Legislative requirements The flowmeter is designed to meet the safety requirements in accordance with sound engineering practice It has been tested and has left the factory in a condi tion in which it is safe to operate The equipment
35. lector optiona L p op D EE Electrical Galvanically isolated from main electronics and from other I O s Totaliser pulse value 0 01 1000 unit Active high and active low available Width 1 990 ms U 24 V Imax 4 mA 5 4 8 Digital relay output Relay outputs may be assigned to process values in the mode section of the out put menu The relay outputs are configured using the menu structure characterist ics Wiring 14 gt NO E3 NO I 3 88 m 4 NC Electrical Form A SPDT NO and NC contacts Width 3 990 ms U 48 V Imax 250 mA Galvanically isolated from main electronics and from other I O s Mode Alarm fault totaliser programmable 1 Form A SPST NO contacts 1 Form A SPST NO contacts Width 3 990 ms U 48 V Imax 250 mA 5 5 Input configuration 5 5 1 PT100 inputs Wiring 1 FEED 7 Temperature input 2 aii PT100 4 wire optional 3 R 4 FEED 1 FEED Temperature input 2 R PT100 3 wire optional 3 R 4 Electrical 3 and 4 wire options characterist ics Galvanically isolated from main electronics and from other I O s Temperature Range 50 400 C Resolution 0 01 K Accuracy 0 1 K 34 KATflow 150 5 Commissioning 5 5 2 Analogue current input 0 4 20 mA
36. lowmeter Installalori e veas dose eoa Dod ec eee REE 13 EV I EO Ia Ino s ELTE 14 5 0 2 EICCIICAl CONNCCHONS mas a a laa 15 3 7 Clamp on Sensor MOUNIN Gade hnintivee 16 3 7 1 Sensor pipe mounting configurations aainnnnannnsssnnnanannanannnnnannnnnaaa 16 3 7 2 ACOUSTIC COUDIING GO Pm 16 3 7 3 Correct positioning Of the SCNSOSS cccccseescccecsneceeeeeeaeeseeeseeseseenseesaes 17 3 7 4 Sensor mounting with tension straps aznaa nnn nnnnaannnnnnnnnnannnanaannani 17 L0Per Nlohsss Ne 19 MSN AN Ouse 19 4 2 Keypad and ASPA 19 4 2 1 Keypad key functions uanniinaaanannnnnnnnnnnnnnunnnnnnnnnnnnnnannnnnnnnnnnnnnannanaanna 19 42 2 DNS TINCT ONS save d hcp rapa i cada qo 21 4 3 QUICK Setup WIZGIEG entes a he nein tac eden fae ae 22 4 4 Measuremellls ice ie pepe ec E Heise obe iit ste unis Loc 24 4 4 1 Main process value PV display essere 24 sne CISDIAV OM Em 25 44 2 Diago SUCUS play Jess abies ae i ee ee 25 143 Toii t 25 AAA DAAE Xe H 25 5 COMMISSIONINO eee e 26 SMET EE Ne 26 52 DENS 32 9 9 PSA SEN Rd 32 54 OP OTTA ee 32 5 4 1 Serial interface RS 232 aaaaaanannanaananannnnnanunnnnanunnanannnnnnnannnnnnanannnannannanna 32 5 4 2 Serial interface RS 485 essei 32 KATflow 150 Table of Contents 0 4 0 FART OUIDUL stent De ode oa hc an P dun AS de Ru AMAA 32 5 4 4 Analogue current output 0 4 20 M rrrronrrrerrnnnrerrnnnrr
37. m by pressing lt ENTER gt CHHLI SENSOR Sensor placement screen Mount transducers with suggested spacing and use middle bar for fine adjustment of position central position is Spacing a mr desired Observe signal to noise upper bar d lity bar Th hould be of Using 2 passes KE T in Signal 26 dB Confirm by pressing lt ENTER gt to obtain Success CHHL 1 200 78 mvh Tiris 10 96 4 4 Measurements 4 4 1 Main process value PV display Measurement is started using the Quick Setup Wizard Once all the parameters are programmed any subsequent power on sequences will bring up the main PV dis play immediately Display screen Operation CHHL 1 20 078 mvh Tre 10 56 00 The main process value can be changed using the menu structure Press lt ESC gt at any time to access the main menu Change to the 3 line display by pressing DISP or lt NEXT gt 24 KATflow 150 C co Q V gt Diagnostic screens Totalisers 4 Operation 3 line display format Display screen Operation The three line display screen is configure able to show flow totalizers and diagnostic CHHL 1 functions OO m3 Change to diagnostic displays by pressing 75 678 mith lt DISP gt and to totalizer screens by press ing lt NEXT gt 1 370 m s Cycle through screens using lt NEXT gt 11 11 57 1 36 Cycle through available flow channels us ing lt MUX gt
38. nd the sensors can be accurately aligned This method should be used whenever possible An alternative mounting configuration Illustration 3 sketch 3 is the Diagonal mode Z Mode The signals travel only once through the pipe This method is of ten used for larger pipes where greater signal attenuation might occur Further variation of the Reflection and the Diagonal Modes are possible by altering the number of passes through the pipe Any even number of passes will require mounting the sensors on the same side of the pipe while with an odd number of passes the sensors must be mounted on opposite sides of the pipe Commonly for very small pipes sensor mounting configurations such as 4 passes W mode or 3 passes N mode are used Illustration 3 sketch 2 Illustration 3 Clamp on sensor mounting configurations and sensor spacing The transducer separation distance A is measured from the inside edges of the sensor heads as shown in illustration 3 It is automatically calculated by the flow meter based on the parameter entries for pipe outside diameter wall thickness lin ing material and thickness medium process temperature the sensor type and the selected number of signal passes A negative separation distance A 0 can occur for mounting configurations on small pipes where diagonal mode operation has been selected see lllustration 3 sketch 3 Negative separation distances may be suggested for reflection mode in
39. nfiguration Sensor Location Sensor mounting Sensor mounting fixtures Sensor placement screen Sensor Separation Serial interface Setup Wizard SOS Speed of Sound Sound passes Sound velocity measurement Specification Storage Switching on off Totalizer Transit time method Troubleshooting Units of measurement Wall thickness Warranty Wizard quick setup 12 23 32 32 23 22 22 12 24 34 22 12 17 32 12 16 17 24 12 32 22 35 23 35 44 19 25 36 22 23 22 46 KATflow 150 Appendix A Appendix A Certificate of Conformity e Katronic Technologies Ltd 23 Cross Street Leamington Spa CV32 4PX GREAT BRITAIN Phone 44 0 870 3000 110 Fax 44 0 870 3000 111 E mail mail katronic co uk Web www katronic co uk Declaration of Conformity We Katronic Technologies Ltd declare under our sole responsibility that the products listed below to which this declaration relates are in conformity with the EEC directives EMC Directive 2004 108 EC for Electromagnetic Compatibility Low Voltage Directive 2006 95 EC for Electrical Safety Description of products Ultrasonic flowmeters KATflow 100 150 200 and 230 with associated KATRONIC transducers The mentioned products are in conformity with the following European Standards Class Standard Description EMC Directive BS EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements Immuni
40. nrnnenrrnernnrrnannner 33 5 4 5 Analogue voltage output 0 10 V anannizta ananana nnnanunannannnanannnnanannannanaanana 33 5 4 6 Analogue frequency output 2 10k Hz sees 33 5 4 7 Digital Open Collector output seeeeeesssssee esses rne 34 5 4 85 Digitar relay UDI cii basarer LONE la bR V RV LONE EU RYE saker 34 5 S INOUE COMIGUIALIONS einernie a EE 34 SOT 2 TOO IOU EEE RE EEE 34 5 5 2 Analogue current input 0 4 20 MA aaiaaai aninaaaanannanannannanannnnananannaannaaaa 35 5 6 Heat quantity measurement HQM rrrrrnnnnnnnnrnnnonnrvvrrnnnnnrrrrnnnnnnnnnnnnnsvennnn 35 5 7 Sound velocity measurement SVM aaananaaaaaaaaaaaaaanaaaanaaaaaaaaanannaanaaaaaaaana 35 5 8 Dual channel flow calculations maths functions 35 6 Maintenant Gy m 35 7 TroUbleshodlmfasa ee 36 8 Technical d Em 38 SPENN eter rm 44 podre n 46 APPENAR d C 47 11 e ol 1 ace M 48 KATflow 150 lt BRK gt 1 Safety instructions legal requirements warranty return policy 1 Safety instructions legal requirements war ranty return policy 1 1 Symbols used in these operating instructions Danger This symbol represents an immediate hazardous situation which could result in serious injury death or damage to the equipment Where this symbol is shown
41. o avoid damage small items should be kept together in the bags provided to avoid loss 3 1 3 Identification of components The following items are typically supplied please refer to your delivery note for a detailed description KATflow 150 ultrasonic flowmeter Clamp on sensors one pair for single channel operation two pairs for dual channel operation Sensor connection cable s if not direct sensor connection Sensor mounting accessories Coupling component Operating instructions Project and or hazardous area documentation optional Calibration certificate s optional Temperature measurement probes optional KATflow 150 Acoustic propagation Straight pipe lengths For a horizontal pipe 3 Installation 3 2 Clamp on sensor installation The correct selection of the sensor location is crucial for achieving reliable meas urements and high accuracy Measurement must take place on a pipe in which sound can propagate see Acoustic propagation and in which a rotationally sym metrical flow profile is fully developed see Straight pipe lengths The correct positioning of the transducers is an essential condition for error free measurements It ensures that the sound signal will be received under optimal con ditions and evaluated correctly Because of the variety of applications and the differ ent factors influencing the measurement there can be no standard solution for the positioning of the transducers The c
42. on following the recommendations in Table 1 and try to avoid measuring e inthe vicinity of deformations and defects of the pipe near welding seams where deposits could be building up in the pipe Select a location where the transducers can be mounted on the side of the pipe so that the sound waves emitted by the transducers propagate horizontally in the pipe In this way the solid particles deposited on the bottom of the pipe and the gas pockets developing at the top will not influence the propagation of the signal em wm Pp Correct Incorrect KATflow 150 3 Installation For a free inlet or outlet pipe section Select the measuring point at a location where the pipe cannot run empty Correct Disadvantageous d nd Correct Disadvantageous For a vertical pipe Select the measuring point at a location where the liquid flows upward to ensure that the pipe is completely filled Correct Incorrect v Table 1 Recommendations for sensor mounting location Ee Look for a sensor installation location with sufficient straight pipe to obtain accurate measurements Please refer to Table 2 as a guideline for recommended distances from disturbance sources Disturbance source 90 elbow Inlet L gt 10D L gt 5D Outlet L gt 5D Disturbance source 2 x 90 elbows in one plane Inlet Outlet L gt 25D L gt 5D L gt 25D 7 gt gt L gt 5D 10 KATflow 150 3 Install
43. orrect position of the transducers will be influenced by the following factors e diameter material lining wall thickness and general condition of the pipe amp the medium flowing in the pipe e the presence of gas bubbles and solid particles in the medium Check that the temperature at the selected location is within the operating temper ature range of the transducers see Specification After the sensor location has been selected make sure that that supplied cable is long enough to reach the flow transmitter mounting location Ensure that the tem perature at the selected location is within the ambient operating temperature range of the flow transmitter see Specification Acoustic propagation is achieved when the flowmeter is able to receive sufficient signal from the transmitted ultrasonic pulses The signals are attenuated in the pipe material the medium and at each of the interfaces and reflections External and internal pipe corrosion solid particles and gas content in the medium contribute heavily to signal attenuation Sufficient straight lengths of pipe on the inlet and outlet of the measuring location ensure an axi symmetrical flow profile in the pipe which is required for good meas urement accuracy If insufficient straight lengths of pipe are available for your ap plication measurements are still obtainable but the certainty of the measurement can be reduced 3 3 Installation location Select an installation locati
44. ow 150 Correct sensor position 3 Installation 3 7 3 Correct positioning of the sensors Illustration 6 Correct positioning of the sensors Always mount the transducer pair so that the free front edges of the sensors face each other There is a different engraving on the top of each transducer The transducers are mounted correctly if the engravings on the two transducers form an arrow The transducer cables should point in opposite directions Later the arrow in conjunction with the indicated measured value will help to de termine the direction of flow The sensor separation distance is automatically calculated by the flowmeter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes 3 7 4 Sensor mounting with tension straps Illustration 7 Metallic mounting straps e Cut the tension straps to the appropriate length e Pull at least 2 cm of the tension strap through the slot in the clamp and bend the strap back to secure the clamp to the tension strap e Guide the other end of the tension strap through the groove on top of the Sensor e Place the sensor onto the prepared pipe section e Hold the clamp on the transducer with one hand and guide the tension strap around the pipe 17 KATflow 150 3 Installation e Pull the tension strap and guide the free end through
45. r entered directly for special sensors Timeup Upstream transit time offset in us allows for fixed delays in special sensors buffer rods and extension leads Math Function Select from list 1 None Sum Difference Average mean Max Heat Capacity Specific heat capacity of medium User Identifier Example Pump P3A 9 character string Tag No Example 1FT 3011 9 character string Password Enter a password Default 1111 See also Key Lock below Test Installation Control system simulation 60 second ramping up of flow velocity in m s from 0 to programmed Max F Cut and subsequent 60 second ramping down i e the process variable would change over com plete possible range All configured outputs will exhibit their programmed behaviour Yes No Display Display screen test routine Keypad Keypad test routine Memory Memory test routine Memory erase yes no Peripherals Unit temperature time date clock battery meter charger test routine Ultrasonics Tests ultrasonic board and sensors Calibrate Tests measured temperature and resistance PT100s Reset PT100s Resets temperature inputs Settings Date Example 03 10 07 Time Example 09 27 00 Date Format Select from list 1 dd mm yy mm dd yy yy mm dd 30 KATflow 150 5 Commissioning Language Select from list 1 Keypad Enable keypad sound Yes No Defaults Reload factory default
46. r outside pipe diameter using alphanumer ical keys and confirm by pressing ENTER Use key UP as character backspace clear to correct for data entry errors If O is entered an additional screen appears that allows entering the pipe circumference WALL THICKNESS 3 4 Enter pipe wall thickness using alphanumerical keys and confirm by pressing ENTER Use key UP as character backspace clear to correct for data entry errors FLUID later Salt water Acetone Select fluid using cursor keys Confirm by pressing lt ENTER gt TEMPERATURE 20 0 C Enter process temperature using alphanumer ical keys and confirm by pressing lt ENTER gt Use key lt UP gt as character backspace clear to correct for data entry errors LINER MATERIAL Epoxy kubber Select pipe lining material using cursor keys Confirm by pressing lt ENTER gt Select transducer configuration number of passes using cursor keys Auto Automatically 1 1 pass diagonal mode 2 passes reflection mode 3 passes diagonal mode 4 passes reflection mode 5 passes diagonal mode 6 passes reflection mode o Ci amp MN etC Confirm by pressing lt ENTER gt 23 KATflow 150 Table 5 Quick setup wizard Measurement screens 9j 4 Operation QUICK START Setup Wizard CH Setup Wizard CHZ Start Measurement Use cursor keys to select Start Measurement Confir
47. rror call customer support 36 KATflow 150 7 Troubleshooting COMM HS1 ERR Hardware Internal communication Power on off otherwise error call customer support COMM READ AVE Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ RAW Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ HIS Hardware Internal communication Power on off otherwise TORY ERR error call customer support COMM CRC ERR Hardware Internal communication Power on off otherwise error call customer support SENSOR COUP Application Weak sensor coupling Recouple sensors LING ERR low SNR check installation re duce number of passes look for other location then have a cup of tea and call cus tomer support 7 1 Data download difficulties If difficulties are encountered downloading the logger data Table 7 Error messages e Check that the flowmeter is switched on and not in measurement mode e Check that the same number COM port is allocated in the Device Manager or equivalent as is set in the KatData software amp Check that the settings baud parity word length stop bits are identical Use the supplied connectors whether connecting to a 9 pin COM port or converting from serial communication to a Universal Serial Bus USB 37 KATflow 150 8 Technical data Material Steel 1 Carbon harden
48. specified during measurement and may be applied to a Process Output by selecting C m s from the appropriate menu 5 8 Dual channel flow calculations maths functions Where suitably equipped dual channel calculations are available from the System Calculation Math menu These allow the user to select the sum difference average mean or maximum of the two flow channels This value may be displayed or applied to a Process Output by selecting MATH from the appropriate output menu 6 Maintenance No general maintenance is required for this equipment 35 KATflow 150 Error list 7 Troubleshooting Should there be the need to call customer service please let us know the following details e Model code e Serial number e SW HW revision e Error log list Possible error messages may include the following 7 Troubleshooting Error message Group Description Error handling USB INIT FAIL Hardware Internal board communic Power on off otherwise ation error call customer support NO SERIAL NO Hardware Failed to read from FRAM Call customer support NO VERSION NO Hardware Failed to read from FRAM Call customer support PARA READ FAIL Hardware Failed to read from FRAM Load defaults other wise call customer sup port PARA WRITE FAIL Hardware Failed to write to FRAM Load defaults other wise call customer sup port VAR READ FAIL Hardware Failed
49. t 500 ohm U 30 V Resolution 16 bit accuracy 0 1 of MV 5 4 5 Analogue voltage output 0 10 v Voltage outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu struc ture Wiring 1 v Volts out 2 optional 3 V gt Electrical Galvanically isolated from main electronics and from other I O s characterist Range 0 10 V ics RLoad 1000 ohm Resolution 16 bit accuracy 0 196 of MV 5 4 6 Analogue frequency output Frequency outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu struc ture Wiring CA Frequency GE output Or 2 optional 3 Electrical Galvanically isolated from main electronics and from other I O s characterist Open collector 2 10000 Hz ics U 24 V Imax 4 mA 33 KATflow 150 Digital outputs Inputs 5 Commissioning 5 4 7 Digital open collector output Open Collector outputs may be assigned to process values in the mode section of the output menu The outputs are configured using the menu structure The totaliser function is enabled and controlled using the menu structure characterist ics Wiring e 1 NO __ died Suis I ET 2 je Open Col
50. t through any residual material Date Signature Company stamp 48
51. to read from FRAM Call customer support VAR WRITE FAIL Hardware Failed to write to FRAM Call customer support SYSTEM ERROR Hardware Call customer support VISIBILITY ERR Hardware Failed to read from FRAM Call customer support FRAM LONG WRITE Hardware Failed to write to FRAM Call customer support ERR FRAM READ ERR Hardware Failed to read from FRAM Call customer support RTC ERR Hardware Real Time Clock failure Power on off otherwise call customer support EXTMEM ERR Hardware Logger memory failure Power on off otherwise call customer support SPI ERR Hardware SPI bus failure Power on off otherwise call customer support 12C ERR Hardware I2C bus failure Power on off otherwise call customer support MATH ERR Software Internal calculation error Call customer support STACK ERR Software Internal calculation error Call customer support ADDR ERR Software Internal calculation error Call customer support OSC ERR Software Internal calculation error Call customer support ADC ERR Software Internal calculation error Call customer support IO ERR Software Internal calculation error Call customer support TIMING ERR Software Internal calculation error Call customer support COMM INIT ERR Hardware Internal communication Power on off otherwise error call customer support COMM START ERR Hardware Internal communication Power on off otherwise error call customer support COMM HS0 ERR Hardware Internal communication Power on off otherwise e
52. ty BS EN 61326 1 2006 Electrical equipment for continuous unattended use BS EN 61000 4 2 1995 Electrostatic discharge BS EN 61000 4 3 2006 RF field BS EN 61000 4 4 2004 Electric fast transient burst BS EN 61000 4 5 2006 Surge BS EN 61000 4 6 2009 RF conducted BS EN 61000 4 11 2004 AC mains voltage dips and interruption Emission BS EN 61326 1 2006 Electrical equipment Class B BS EN 55022 2006 Disturbance voltage Class B Low Voltage BS EN 61010 1 2010 Safety requirements for electrical equipment for measurement control and Directive laboratory use Leamington Spa 03 December 2010 For and on behalf of Katronic Technologies Ltd Andrew Sutton Managing Director Registered in England No 3298028 Registered Office as above 47 KATflow 150 Appendix B Appendix B Customer Return Note CRN Company Address Name Tel No E mail Instrument model Katronic contract no Serial number EORUM Sensor type s Sensor serial number s The enclosed instrument has been used in the following environment please v Nuclear radiation Water endangering Toxic Caustic Biological Other please specify We confirm delete if not applicable e that we have checked the instrument and sensors are free of any contamination amp neutralised flushed and decontaminated all parts which have been in contact with hazardous substances and or environments that there is no risk to man or environmen
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