Operating Instructions (EN) - Tomcat Commercial Cleaning Equipment
Contents
1. I machine Key Switch A 2 Ensure machine is fully charged before operation by checking the Battery Gauge B 3 Lower the Squeegee by manually lowering the the Squeegee Lever C 4 I the Squeegee Vacuum by pressing the Vacuum Motor Switch Black D 5 Lower Scrubdeck head to the floor by pressing the Scrubdeck Toggle Switch Yellow forward on the Control Panel E 6 Press the Solution Flow Switch Blue F to turn ON I solution flow Use the Flow Lever to regulate J 7 Begin scrubbing by depressing the Foot Pedal G slowly and then to the speed required 8 Once the machine begins to move watch the Brush Amp Gauge H to ensure no circuits are tripped Operate in Green 9 To operate the machine in reverse simply switch the Reverse switch Red 1 back towards the rear of the machine The reverse speed is set to approximately 50 of the forward speed 10 To stop the machine release the Foot Pedal and the machine will stop automatically G SCRUB ONLY 1 ON 1 machine Key Switch A 2 Ensure machine is fully charged before operation by checking the Battery Gauge B 3 Lower Scrubdeck head to the floor by pressing the Scrubdeck Toggle Switch Yellow forward on the Control Panel E 4 Press the Solution Flow Switch Blue F to turn on solution flow Use the Flow Lever to regulate J 5 Begin scrubbing by depressing the Foot Pedal G slowly and then to2. A C fe NOTICE Leave Drain Saver Lid open while draining Tanks Rinse thoroughly Keep Drain Saver Lid open while Charging NOTICE Get Supervisor APPROVAL first and drain at APPROVED locations only NEVER off loading docks elecated platforms or stormdrains FLUSH RECOVERY TANK 1 Rinse the Recovery Tank after every use C Remove Tank Lid and pull out the Drain Saver Basket Yellow D for access This will prevent heavy build up on the bottom of the tank foul odors as well as 423 NN 2 HANN floor drains SEE BELOW 2 Remove Drain Hose A and open to allow for drainage of the Recovery Tank SEE ABOVE 3 Flush Recovery Tank with water hose 4 After rinsing reattach the Drain Hose A SEE ABOVE 20 NOTICE Keep water off of Control Panel CLEAN DRAIN SAVER 22 With Recovery Lid open and Tank fully drained 1 Remove Drain Saver Basket D from machine Recovery Tank E SEE BELOW 2 Rinse Basket with fresh water from the outside while holding upside down This will allow for better cleaning 3 Replace the Drain Saver Basket D into the Recovery Tank C 1 DRAINING SOLUTION TAN K To drain unwanted cleaning solution fro
3. COMMERCIAL CLEANING EQUIPMENT Operating Instructions EN MODELS 20 Disk 26 Disk 28 Dlisk 24 Cylindrical 24 EDGE 28 EDGE Read these Instructions before using the machine Read these Safety Messages before using the machine www tomcatequip com 1711 South Street Racine WI 53404 USA 800 450 9824 001 262 681 6470 2015 RPS Corporation VERSION 15 167 RS OP EN This manual is furnished with each new machine This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber Drier Sweeper Burnisher or Orbital Scrubber Read this manual thoroughly before operating or servicing the machine This machine will provide excellent performance but the best results will be obtained at the most minimum costs if The machine is regularly maintained per the machine Preventative Maintenance instructions provided The machine is operated with reasonable care and caution The machine is maintained with manufacturer supplied parts TABLE OF CONTENTS Tells you where to look in the manual SAFETY MESSAGES Section contains important information regarding hazard or unsafe practices of the machine Lev els of hazards are identified that could result in product or personal injury or severe injury resulting in death OPERATION CONTROLS MACHINE COMPONENTS Shows you the
4. REFER TO MANUAL OR CALL 011 262 681 3583 BATTERY CHARGING LABEL PART 250 7290 DA EXPLOSION RISK FLAMMABLE MATERIALS CAN CAUSE AN 9 EXPLOSION OR FIRE DO NOT USE FLAM MABLE MATERIALS IN TANK OR PICK UP TO AVOID DAMAGE TO THIS MACHINE USE APPROVED DETERGENTS ONLY WATER TEMPERATURE MUST NOT EXCEED 130 F 54 C DO NOT USE HIGH PERCENTAGE BLEACH MIXTURE REFER TO MANUAL OR CALL 011 262 681 3583 TANK LABEL c a PART 5 728 6 RS OP EN OPERATION CONTROLS pp H MADE IN THE U S A 1 800 450 9824 8 18 809 0500 4 H D Ve Ad 1 BATTERY GAUGE HOUR METER Indicates the amount of battery charge remaining along with total hours used
5. Super Grit 8418 Very High Super Black 42288 Very High Black 4226 Midi Grit 4210 medium _ Brown 428R High Brown Green 984228 Medium Green Bue 422BL Moderate Bue Red fear Moderate Red wnte wow Light Paa Driver Diamond Driver 42100 EDGE PADS AND SCREENS DESCRIPTION 24 x14 28 x14 SCRUBDECK SCRUBDECK RS OP EN 2932 EDGE 4016 EDGE 4070 SQUEEGEE BLADE KITS amp COMPLETE SQUEEGEE ASSEMBLIES SQUEEGEE 20 DISK 24 26 DISK 28 28 DISK SIZE DECKS EDGE DECKS EDGE DECKS DECKS DECKS SQUEEGEE GUM RUBBER LINATEX URETHANE COMPLETE SIZE BLADE KIT BLADE BLADE KIT SQUEEGEE KIT ASSEMBLIES 130 770G _ 130 770L 130 7700 130 7180 150 770G 150 7701 150 7700 150 7180 180 770G 180 7701 180 7700 180 7180 SQUEEGEE MATERIAL USED FOR LINATEX Provides best wear and tear resistant Not designed for use with chemicals URETHANE Provides best resistance when dealing with harsh chemicals oils fuels etc Provides best drying preformance on rough grouted floor types by sealing over irregularities NOTICE NOTICE Squeegee blade kits include 1 Rear Blade 1 Front Squeegee Assemblies complete listed above all come Blade and 2 Backup Wheels with hardware with Linatex blades NOTICE NOTICE Size is stamped into the top of the painted steel The 26 squeegee is designed for narrow aisle
6. delivery If machine Scrubdeck is not level Contact your Servicing Dealer 1 Drive machine to a flat level surface and turn machine OFF O 2 Ensure that Scrubdeck is in full upright position Remove Shrouds A by loosening Star Knobs B and pulling away from Scrubdeck SEE BELOW u Li A 3 ON I machine and depress the Brush switch Just before the Scrubdeck s drive hubs touch the ground turn machine OFF Remove key 4 Loosen the Locking Nut C on the Adjustable Deck Arms Turn the Hexagonal Arm D on each side of the R Z 72 Z C D Scrubdeck to level it SEE BELOW 5 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten Locking Nuts C RS OP EN ADJUST DISK SHROUD WIPERS 1 For Shroud rubber adjustments loosen the Nylok Nuts E on the back of the Shrouds SEE BELOW 2 adjust rubber to the desired height just slide the curtain up or down in the slits and tighten screws 3 Reattach the Shroud to the Scrubdeck by sliding back on and tightening the Star Knobs ADJUST DISK SHROUDS 1 For Shroud adjustments loosen the Start Knobs F and remove Shroud SEE BELOW 2 Spin the Red
7. protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention ACAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn machine OFF Remove key Tip Seat Access to the side 3 Check the water in each Battery Do not charge the machine unless the water is slightly higher than the plates If needed add enough distilled water to just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps before charging 24 4 Plug the Charger power cord into a grounded standard wall outlet B 5 The green Indicator Light C will come on and the Charger will automatically begin charging When finished the Charger will automatically
8. Below 20 and machine goes into creep mode to save charge to allow machine to be driven back to charging station 2 BRUSH MOTOR AMP GAUGE Indicates amp draw of the Scrubdeck motors combined 3 VACUUM SWITCH WHITE Turns the Vacuum Motor 1 OFF O 4 SOLUTION FLOW SWITCH BLUE Turns solution flow I 5 SCRUBDECK SWITCH BLACK Raises and lowers the Scrubdeck Scrubdeck turns on automatically when lowered and foot pedal is pressed 6 KEY SWITCH Turns power of the machine OFF O 7 REVERSE SWITCH RED Switch to forward position to drive forward back position for reverse Alarm will sound in reverse 8 SOLUTION FLOW CONTROL LEVER Adjusts the amount of solution flow delivered to the Scrubdeck 9 CIRCUIT BREAKER 15 amp Positive Bus Bar 10 CIRCUIT BREAKER 15 amp Negative Bus Bar 11 CIRCUIT BREAKER 25 amp Vacuum Motor 12 CIRCUIT BREAKER 30 amp Scrubdeck Motor 13 CHARGER PORT Plug in grey charger connector here to charge machine batteries OEM 36 Volt 25 Amp Only 14 QR CODE Scan machine serial QR Code and see all of the machines BornOn Information 15 RECHARGE METER Indicates amount of times machine has been connected to a charger 16 POWER ON METER Hour meter to indicate complete time key has been ON 1 17 DRIVE MOTOR METER OPTIONAL Indicates complete time Drive Motor has been in use 18 SCRUBDECK MOTOR METER OPTIONAL Indicates complete time Scrub M
9. Nuts A RS OP EN ADJUST EDGE SHROUD WIPERS 1 For Shroud rubber adjustments loosen the Nylok Nuts A on the back of the Shrouds SEE BELOW 2 To adjust rubber to the desired height just slide the curtain up or down in the slits and tighten screws 3 Reattach the Shroud to the Scrubdeck by sliding back on and tightening the Star Knobs ADJUST EDGE SHROUDS 1 For Shroud adjustments loosen the Start Knobs B and remove Shroud C SEE BELOW 2 Spin the Red Shroud Adjustment Knobs D up or down on the Shroud Support Bolt SEE BELOW 3 Once adjusted to the proper height tighten Shrouds C back in place RS OP EN 17 MACHINE OPERATION PRE CLEANING CHECKLIST Read and understand the complete Operator s Manual before operating the machine along with filling out and sending in a Machine Installation Form 1 Check Battery Gauge on the Control Panel Make sure Batteries are fully charged before using 2 Check the condition of the Pads or Brushes 3 Check the condition of the Squeegee Blades 4 Raise the Scrubdeck and Squeegee before transporting then transport the machine to the filling station 5 the machine OFF Remove key 6 Fill the Tank with up to 23 gallons of clean water either at the fill port
10. different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator with the operation and function of the machine BATTERY CHARGING Shows you how to charge the batteries on board and off board charging MAINTENANCE This section contains preventative maintenance to keep the machine and it s components in good work ing condition They are listed in this general order Batteries Scrub Brushes Adjusting Squeegee Service Schedule Machine Trouble Shooting TROUBLE SHOOTING A list of common problems that may occur MACHINE SPECS Tells you Machine Specifications for the various parts of the machine MACHINE INSTALL FORM Should be filled out upon machine installation and faxed to 1 866 632 6961 or online at www rpscorporation com WARRANTY POLICY Tells you coverage exclusions and limitations to warranty NOTE The serial number of your machine is located on the lower half of the control panel of the machine SERIAL NUMBER AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT ALL INFORMATION AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Tp RS OP EN TABLE OF CONTENTS Safety Messages 4 Safety Label Locations 6 Operation Controls 7 Operation 8 RS Wiring Guide 29 Trouble shooting 30
11. grey 50 Charger plug into the machine s Charger Port C SEE BELOW After the Charger plug is connected plug the charger power cord into a grounded 110 Volt 60 hz standard wall outlet D SEE BELOW Ensure to leave the seat lid open while charging The Charger will begin charging and shut off when fully charged check Charger Amp gauge After the Charger has turned off First unplug the Charger from the wall outlet Second unplug the grey 50 Charger plug from the machine Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth WATER LEVEL SHOULD BE 1 8 ABOVE PLATES 3 23 ON BOARD CHARGER Charger Specifications Output voltage of 36 Volts Output current of 25 amps max e Input voltage of 110 Volts 60 Hz 220V 50 Hz available e Automatic shut off circuit e Made for Deep Cycle Batteries ADANGER Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area AWARNING Before you service a Battery always wear face protec tion
12. shut off as well as the green indicator light check Battery gauge 6 After the Charger has turned off unplug the Charger from the wall outlet 7 Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth WATER LEVEL SHOULD BE 1 8 ABOVE PLATES RE i O 107 DESCRIPTION OF LED Red LED Battery level low Yellow LED Battery at charge Green LED Battery fully charged RS OP EN BATTERY MAINTENANCE GUIDE SAFETY WATERING Add water NEVER ACID to cells distilled water A DA N G E R recommended Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage Before charging the Batteries only add water if the could occur Only charge the Batteries in this machine plates are exposed Add just enough water to cover in a well ventilated area the plates then charge the batteries Once fully charged add water to the proper level as indicated AWARNING pe B For full charge plus series Batteries add water to the Before you service a attery a ways wear face protec maximum water level indicator A tion protective gloves and pro
13. the Operator manual Battery and Machine Maintenance Guide posters hung up and reviewed Manufacturer s website is a good source of information Videos PM Sheets and sign up for quarterly newsletters Operators and Parts manuals were delivered reviewed understood and confirmation preventive maintenance is done every 100 hours of use and recorded on PM Sheets provided online or in manuals Installed By print Signature Buyers Representative print Signature Buyer agrees to pay for any repairs adjustments or secondary training that manufacturer determines is excluded from the warranty Complete Online at www rpscorporation com 36 RS OP EN BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK COMMERCIAL CLEANING EQUIPMENT 1711 South Street Racine WI 53404 www tomcatequip com Tel US 800 450 9824 Tel Int 001 262 681 6470 RPS Corporation 2015
14. the speed required 6 Once the machine begins to move watch the Brush Amp Gauge H to ensure no circuits are tripped Operate in Green 7 stop the machine release the Foot Pedal and the machine will stop automatically G VACUUM ONLY 1 ON I machine Key Switch A 2 Ensure machine is fully charged before operation by checking the Battery Gauge B 3 Lower the Squeegee by manually lowering the the Squeegee Lever C 4 on the Squeegee Vacuum by pressing the Vacuum Motor Switch Yellow D 5 Begin squeegeeing by depressing the Foot Pedal G slowly and then to the speed required 6 To stop the machine release the Foot Pedal and the machine will stop automatically G RS OP EN ADJUST SOLUTION FLOW Push forward on the Solution Flow Lever J to increase the solution flow and pull backwards on the toggle to decrease solution flow SEE BELOW MADE IN THE U S A 1 800 450 9824 500 1500 lt DRAINING RECOVERY TANK Always empty Recovery Tank after every shift and when refilling the Solution Tank You can refill the Solution Tank while the Recovery Tank is draining 1 To drain the Recovery Tank remove Drain Hose A by loosening the Recovery Hose Expansion Plug B at the rear of the Tank SEE BELOW
15. to reach Ensure proper torque values when installing batteries OEM Trojan 100 in lbs OEM Full River 90in lbs 36 VOLTS 10 ATTACHING SQUEEGEE 1 Turn machine OFF O and remove key 2 Lower the Squeegee Mounting Plate by lowering the Squeegee Lift Lever A SEE BELOW NS A 3 Loosen the two knobs B on the Squeegee and slide them into the slots in the Squeegee Mounting Plate SEE BELOW p 4 Tighten the two knobs and connect the Vacuum Hose C from the machine to the Squeegee SEE BELOW 5 You may have to adjust the Squeegee Pitch SEE ADJUSTING SQUEEGEE ON THE NEXT PAGE RS OP EN ADJUSTING SQUEEGEE REMOVING SQUEEGEE 1 machine O and remove key 1 Turn machine OFF O and remove key 2 Turning adjustment knob A clockwise tightening will 2 Raise the Squeegee to the DOWN position by lowering lower tips and raise the center of the Squeegee SEE the Squeegee Lift Lever 3 Disconnect Vacuum Hose A from Squeegee and loosen both knobs B SEE BELOW Ray SOS SN SS p lt 3 This Squeegee is adjusted too far back and will not pick up on the corners SEE BELOW NOTE Tips off of the floor 4 Pull Squeegee assembly backward from the lifting carrier v o 5 Inspect or repair as needed and reinstall REPLACIN
16. turns by directing it to the Squeegee 28 ADJUSTABLE SCRUBDECK ARMS Ensure your Scrubdeck is level with easy adjustable arms 2 levels included 29 FOOTPEDAL Use the footpedal for drive power to the front wheel drive RS OP EN 9 MACHINE SETUP UN CRATING MACHINE Carefully check the crate for any signs of damage and that the batteries are in the unit To un crate the machine remove banding strips from around the crate Take off the top and sides and dispose properly Remove brackets from machine wheels Remove bolts from pallet then remove board Carefully roll the machine off of the base Notify the carrier immediately if concealed damage is discovered CONNECTING BATTERIES Your machine is equipped with 3x 12 Volt 175 AH WET 3x 12 Volt 225 AH WET or 3x 12 Volt 215 AH AGM Deep Cycle Batteries which form a 36 Volt system SEE PICTURE BELOW OR BATTERY DISCONNECT LABEL FOR CORRECT CABLE CONNECTIONS 1 Turn all switches to the OFF O position and remove Key 2 Tip Seat back Attach all Battery Cables to Terminals as shown below 3 Turn ON I main power switch and check the Battery Charger Meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING NOTICE Batteries are a possible environmental hazard Consult your Battery supplier for safe disposal methods NOTICE Orientation of Batteries is critical for cables
17. use only cleaning Always use the automatic battery charger provided by solutions and replacement parts recommended by the the manufacturer of this machine to charge the Batter manufacturer ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different ACAUTION charger disconnect the Batteries before charging to avoid damage to the electronic speed controller Do not operate this machine if any parts have been damaged or removed ACAUTION To avoid damage to the electronic control components of this machine Do not store this machine outdoors Do not pressure wash this machine RS OP EN 5 SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your RS Floor Scrubber If you have questions about these labels ask your supervi sor These images indicate where on the RS Safety Labels are located If ever the labels become illegible worn off or torn promptly report it to your supervisor and replace it L 5 DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS MA H CHINE IN A WELL VENTILATED AREA USE ONLY DISTILLED WATER IN THE BATTERIES USE ONLY THE OEM CHARGER PROVIDED WITH THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE
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19. A SEE BELOW 1 N NG 111 n 7 Add APPROVED cleaning chemical to the Tank Use the proper dilution ratio indicated on the bottle Contact us at 1 800 634 4060 or 001 262 681 3583 if unsure NOTICE The clear tube Solution Sight Tube B at the front and rear of the machine indicates the amount of water in the Tank SEE BELOW 18 ADANGER EXPLOSION RISK Flammable materials can cause an explosion or fire Do NOT use flammable materials in Tank or pick up ACAUTION TO AVOID DAMAGE TO THIS MACHINE e Use APPROVED detergents only e Water temperature must not exceed 130 F 54 C e Do NOT use high percentage Bleach mixture OPERATING HINTS 1 Observe the amount of solution the machine is dispensing on the floor and adjust to the desired flow To increase the solution flow rate press the Solution Control Lever forward To shut the solution OFF completely just release the Foot Pedal or use dash mounted solution switch ON I OFF O Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop stop and drain tank and pour a recommended foam control solution into the Recovery Tank Foam is u
20. AUSE AND CORRECT SCRUBMOTOR DOES NOT OPERATE FOOT PEDAL IS NOT DEPRESSED DEPRESS FOOT PEDAL CIRCUIT BREAKER TRIPPED RESET AND REDUCE PRESSURE FAULTY SCRUBDECK MOTOR OR CONTACT LOCAL SERVICING DEALER WIRE VACUUM MOTOR DOES NOT OPERATE FAULTY VACUUM SWITCH REPLACE SWITCH CIRCUIT BREAKER TRIPPED RESET AND CHECK HOSE DETERMINE CAUSE AND CORRECT FAULTY VACUUM MOTOR CONTACT LOCAL SERVICING DEALER CARBON BRUSHES WORN CONTACT LOCAL SERVICING DEALER INSUFFICIENT SOLUTION FLOW SOLUTION TANK LOW REFILL SOLUTION TANK FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM PRESSED AIR SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK SOLUTION SWITCH IS OFF TURN SOLUTION SWITCH ON SOLUTION SCREEN IS CLOGGED REMOVE AND CLEAN SCREEN SOLUTION SUMP CLOGGED REMOVE DEBRIS FAULTY SOLUTION SOLENOID CONTACT LOCAL SERVICING DEALER FAULTY SOLUTION SWITCH CONTACT LOCAL SERVICING DEALER POOR WATER RECOVERY RECOVERY TANK IS FULL EMPTY RECOVERY TANK BALL SCREEN IS CLOGGED REMOVE SCREEN AND CLEAN VACUUM HOSE IS CLOGGED REMOVE DEBRIS SQUEEGEE IS CLOGGED REMOVE DEBRIS SQUEEGEE BLADE IS WORN ROTATE OR REPLACE BLADES FAULTY VACUUM HOSE CONTACT LOCAL SERVICING DEALER VACUUM MOTOR GASKET TORN CONTACT LOCAL SERVICING DEALER TANK GASKET FAULTY CONTACT LOCAL SERVICING DEALER DRAIN PLUG LOOSE TIGHTEN PLUG VACUUM MOTOR FAULTY CONTACT LOCAL SERVICI
21. DRIVER PADS 1 ON I machine power 1 Select the correct Pads that best meet your cleaning application needs Consult your local dealer for 2 Raise the Scrubdeck by depressing the Brush switch assistance to the up and OFF O position Or Raise with Lever OPTIONAL and turn the machine power back OFF 2 Pad Installation Attach Pads to Pad Drivers before Remove Key connecting drivers to motor hub Press down on center clip D till it snaps into place SEE BELOW 3 Loosen Star Knobs A and remove Shrouds to access the Scrubdeck SEE BELOW EN NOTICE SCRUB BRUSHES PADS There are many different types of brushes available to cover applications from cleaning heavily soiled floors to polishing A Pad Driver is also available to take advan tage of the many cleaning pads on the market Please refer to the Common Wear Parts page to assist in selecting the proper Brush Pad for the work at hand 4 Attach Brushes or Pads to Motor Drives Squeeze the scissor locking device B and lift brush up on to the motor drive hub C Make sure the scissors close and lock on the brushes SEE BELOW _ RS OP EN LEVELING DISK DECKS NOTICE All Scrubdeck s should be level at time of machine
22. G OR ROTATING SQUEEGEE BLADES NOTICE FOR SAFETY Before leaving or servicing the machine stop on a level surface turn off machine and remove key 0 HE BE n 4 This Squeegee is adjusted too far forward and will not 1 Remove the Squeegee Assembly from the machine pick up in the center SEE BELOW Remove Blade retainer strap and remove Squeegee NOTE Center spaced off the floor Blade L 9 2 Flip the Squeegee to new edge position or replace 3 Install Blade on the locating pins of Squeegee al ft Assembly F m ia 13 4 Install Squeegee Retainer Strap Yo 1 IL 5 Fasten and lock knobs starting in the center and 2 a moving outwards 5 This Squeegee is adjusted just right with good NOTICE For more information on Squeegee Wipers Materials deflection across the entire rear blade SEE BELOW l Sizes and Replacement See the COMMON WEAR PARTS section of the manual the back of the book xk E l 2 1 21 RS OP EN 11 INSTALLING DISK PAD DRIVER OR BRUSH INSTALLING
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24. Machine Spets mans 32 Standard Warranty Policy 37 Machine Install Warranty Registration 38 RS OP EN 3 SAFETY MESSAGES You will see four kinds of safety reminders in this manual ADANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or damage to this machine or nearby objects CAU TION also can be used to alert against unsafe practices NOTICE NOTICE indicates information considered important but not hazard related This safety message may be related to property damage or warranty warnings Your safety and that of others is very important Operating this machine safely is an important responsibility DO NOT OPERATE THIS MACHINE Unless you are trained and authorized to do so e Unless you have read and understood this Operator s Manual On surfaces with greater than a 296 grade unless this machine is equipped with a functional parking brake On surfaces with greater than an 8 grade at any time WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the rotating Brushes Do not operate t
25. NG DEALER BATTERY CHARGE LOW CHARGE BATTERIES OVERNIGHT 30 RS OP EN PROBLEM POOR WATER RECOVERY ON TURNS CAUSE WIPERS WORN WIPERS CHATTER SQUEEGEE SWING IS BINDING INCORRECT SQUEEGEE SIZE POOR TRACTION EXCESSIVE BRUSH PRESSURE WORN DRIVE TIRE HEAVY SOAP CONCRENTRATION PARKING BRAKE DOESN T WORK NOT A LEVEL FLOOR OVERRIDE LEVER IN OFF POSI TION PARKING BRAKE MALFUNCTION SHORT RUN TIME BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED RS OP EN SOLUTION REPLACE WIPER MATERIAL TIGHTEN PIVOT POINTS CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER REDUCE PRESSURE WITH SWITCH REPLACE TIRES CONTACT LOCAL SERVICING DEALER MOVE TO LEVEL SURFACE TO PARK MACHINE RESET LEVER INTO CORRECT POSI TION CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES TWICE CONTACT LOCAL SERVICING DEALER FILL WITH DISTILLED WATER 9 ABOVE THE LEAD PLATES CONTACT LOCAL SERVICING DEALER 31 BODY CONSTRUCTION DIMENSIONS Tank Material Chassis Construction Rear Wheels Size L x W x Weight without Batteries Weight with standard Batteries SCRUBDECK SYSTEM Disk Brush Size Disk Scrubdeck Motor EDGE Pad Size EDGE Scrubdeck Motor Optional EDGE Scrubdeck Motor Scrubdeck Down Pressure SOLUTION SYSTEM Solution Tank Capacity Solution Flow Rate Solution Filter RECOVERY SYSTEM Recovery Tank Capacity Vacuum Po
26. Personnel and a fully completed Machine Delivery Form online or fax is on record at RPS Corporation LIMITATION Warranty will begin on date of machine installation to end user or 6 months after shipment from RPS Corporation to the distributor if unsold at that time This warranty includes all parts and original equipment accessories on the machine except normal wear items Some examples of these wear item exclusions are EDGE ORBITZ isolators 1 000 hours on average EDGE ORBITZ Grip Face Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and Vacuum Bags Motor Brushes and or commutator wear Brooms Brushes Pads and Pad Retainers Hoses and Tubing Drive Tires Foam Filled Pneumatic Wheels Tubes or Valve Stems Rubber Floor Seals or Gaskets Vacuum motors with evidence of moisture or debris intrusion or gt 400 hours Batteries see below NOT COVERED Routine maintenance adjustments or parts damaged from abuse neglect improper use of the machine or lack of scheduled daily weekly monthly maintenance in accordance with our published PM Sheets BATTERIES Warranted through the battery manufacturer for One Year pro rated from the date of delivery The battery manufacturer approves or denies the warranty coverage after their analysis Labor and Travel credit through RPS is applicable once a warrant
27. Shroud Adjustment Knobs G up or down on the Shroud Support Bolt SEE BELOW 3 Once adjusted to the proper height tighten shrouds back in place 413 INSTALLING CYLINDRICAL BRUSH 6 With Brushes engaged re attach the Side Door as well as the Side Wipers 1 I machine power to the up and position Or Raise with Lever NOTICE 2 Raise the Scrubdeck by depressing the Brush switch OPTIONAL and turn the machine power back OFF If the Brushes are not fully engaged with the Drivers Remove Key the Brushes will be damaged Do NOT force the access door back on This usually indicates improper Brush installation ACAUTION 7 Brush drivers shown misaligned SEE BELOW Disconnect the batteries 3 Remove Side Wiper pin A and open the Wipers out ward to allow access to the Cylindrical Door B SEE BELOW NEW STYLE DRIVER 8 Brush driver shown properly aligned SEE BELOW 4 Press Side Door Latch C and pull door off of Scrub deck to allow access to the brushes SEE BELOW Egi B IC e c si NEW STYLE DRIVER 5 Slide Brush D into Brush area and engage onto the Brush Driver on the opposite side SEE BELOW 14 RS OP EN LEVELING CYLINDRICAL DECKS NOTICE All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Se
28. TS amp KNOBS SOLUTION FILTER CLEANING SCRUB DECK LINKAGE VISUALLY INSPECT IN SPEC REPAIR PROBLEM Ds sounonnoses 00 PSLADERETANERSAHAROWARE 0 1 1 as C C U TS BRUSH SKIRTS DRIVE WHEEL CONDITION SERVICING DISTRIBUTOR TECHNICIAN S NAME DATE SIGNATURE CUSTOMER S NAME DATE SIGNATURE 28 29 L 4 5 L jo L payg 910210 Kieruq 3 sed Jequinn juewns0q 929 ent HVSLL AZL CN OLLT EST 9E 038 MOVIE Se MOVIE Eri SER MOVIE 298 MOVIE BE MOVIE P Z HVSLL AZL E KEY SH MOV
29. WARNING loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in Do not use water that exceeds 135 F 57 C If wa rotating parts causing serious injury or death ter is above said temperature this will void the Tank Warranty AWA RNING Always turn off this machine before leaving it unat tended Do not allow untrained persons to operate this Do not park this machine on ramps or slopes Always machine park this machine on a level hard surface Do not oper ate this machine outdoors or on uneven surfaces AWARN ING NO RIDERS Do not passengers on this chine Do not use this machine as a stepladder or work The Batteries in this machine contain sulfuric acid platform which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water AWARN ING immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and Understand the dynamic braking system before you seek medical attention operate the machine on ramps Machine may coast WARNING AWARNING To avoid electrical shock do not operate this machine Before you service a Battery always wear face protec over electrical floor outlets tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries ACAUTION ACAUTION To avoid damage to this machine
30. ccur Only charge the Batteries in this machine in a well ventilated area AWARNING Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention ACAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING 1 Transport machine to a well ventilated area for charging 2 Turn the machine OFF O Remove key Tip Seat A to side for Battery Access SEE BELOW 4 Ne 3 Check the water each Battery SEE BELOW Do not charge the machine unless the water is slightly higher RS OP EN than the plates If needed add enough distilled water to just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps before charging First plug the
31. e vacuum Tank tilt back feature only when both tanks are fully drained Squeegee hose removal and checking for clogs BURNISHERS 7 Train and have customer demonstrate proper removal and replacement of burnishing pad Pad pressure gauge and proper operating range to avoid tripping the circuit breaker SWEEPERS Demonstrate proper removal and replacement of main broom and side brooms Method for cleaning the dust filter emptying out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE ORBITZ MACHINES EDGE ORBITZ scrubbers must have their isolators amp deck hour meter replaced every 1 000 hours of use Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the floor ALL MACHINES C Checking for proper battery electrolyte level electrolyte condition monthly and check that battery terminals are properly torqued to 10ft lbs Parking Brake works and Park Brake Override functions if installed Always park on a solid and level surface NEVER on a movable or inclinded surface Charging operation and customer understands batteries have limited cycles and recharging 1 cycle Seat and steering wheel adjustment Customer has read and understands the list of WARNINGS CAUTIONS in
32. e temperature of the battery electrolyte is other than 80 F 27 C add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 F 27 C Subtract from the specific reading 0 004 4 points for each 10 F 6 C below 80 F 27 C RS OP EN RS PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION NOTE Isolators need to be replaced on Scrubber Machines at 1000 Hours or Annually BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6 BATTERY 1 HYDROMETER BATTERY 1 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 1 WATER LEVEL Overfilled Full Low Dry BATTERY 2 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 2 WATER LEVEL Overfilled Full Low Dry BATTERY 3 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 3 WATER LEVEL Overfilled Full Low Dry CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD BRUSH CONDITION sonu Baus Fierent CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM STEERING LT MECHANSM LLL maneomensmronomkevsmnen 1 2 1 C nno O muse 07 LLL 7 somonre 111 vacuumswren LE RS OP EN 27 SPRay JET PUMP HOSE NOZZLE CLEAN AND OR LUBRICATE SQUEEGEE PIVOT POIN
33. ed Do Not Remove 11 FRONT DRIVE TIRE Drives and steers the machine 12 LED HEADLIGHTS OPTIONAL Helps you see in low light areas and to warn oncoming traffic 13 PARKING BRAKE Turns the parking brake ON I OFF Never leave in the OFF position to drive machine 14 POLYURETHANE ROLLERS Helps prevent damage to machine and objects you may drive near Walls 15 METERS Machine Total Hour Meter amp Recharge Counter are standard Drive Scrubdeck and Vacuum are OPTIONAL Meters 16 CHARGER PORT Plug in your console charger here 36 Volt 25 amp ONLY 17 STEERING WHEEL Steers the main Drive Wheel 18 SEAT Ergonimic seat with operator comfort in mind 19 VACUUM FLOAT SHUT OFF Automatic Vacuum Shut off if Recovery Tank is Full 20 VACUUM HOSE Main Vacuum Hose from the Squeegee to the Drain Saver 21 SPRAY JET HOSE OPTIONAL Optional Spray Jet hose allows operator to utilize the Solution Tanks cleaning solution in areas where the machine may not reach to scrub 22 RECOVERY DRAIN HOSE Allows for controlled draining of the Recovery Tank 23 SOLUTION SIGHT GAUGE amp DRAIN HOSE Shows precise level of cleaning solution in Tank while also used as a Solution Tank drain hose 24 REAR BUMPER Offers squeegee system protection from damage 25 SQUEEGEE ROLLERS Helps protect the Squeegee 26 SQUEEGEE PITCH ADJUSTMENT Recovers dirty water from the floor to be recovered by Vacuum Hose 27 SIDE WIPERS Controls water on
34. his machine where flammable liquids are present Use caution when maneuvering BEFORE LEAVING THE MACHINE Park the machine on a level surface Turn the machine OFF O BEFORE SERVICING THE MACHINE Disconnect the Batteries ADANGER ADANGER Explosive hydrogen gas forms when Batteries are Flammable materials can cause an explosion or fire Do charging An open flame or spark can cause this gas not use flammable materials in Tank or pick up to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area 4 RS OP EN AWARNING The Batteries in this machine produce hazardous Dress safely Do not wear rings or metal wrist watches voltage which can cause electrical shock burns and when servicing this machine as they can cause an or electrocution Always disconnect Batteries before electrical short circuit which can cause serious burns servicing this machine AWARNING Do not remove paint over or destroy warning decals If When climbing or descending ramps always drive warning decals become damaged call 1 262 681 3583 machine forward To avoid overturning the machine Do for free replacements not back down ramps Do not drive across inclines Do not turn while ascending or descending ramps Over AWARN ING turning the machine can cause serious injury or death Dress safely Do not wear a neck tie scarf or any A
35. m the Solution Tank perform the following steps SEE BELOW 1 Pull the clear Sight Tube Drain Hose A off barbed fitting 2 Rinse out Tank and solution flow system with clean water RS OP EN SOLUTION FILTER The solution system has an Inline Filter A to filter out cleaning solution prior to scrubbing SEE BELOW CLEANING SOLUTION FILTER 1 To clean the Solution Filter find Filter Access on machine Frame B SEE BELOW 2 Turn OFF Shut Off Valve with Solution Lever C on the Central Command SEE BELOW C ish se et 3 Wl i A SS Z 9688 3 Unscrew the clear cap D from house E and remove the stainless steel screen F SEE BELOW 4 Rinse any debris from the screen with clean water 5 Reinstall screen and screw cap back on tightly and open the water valve by increasing solution flow RS OP EN SQUEEGEE UP 1 the Squeegee off the floor manually raise the Squeegee Lift Lever G to the UP SEE SQUEEGEE DOWN 1 Tolower the Squeegee to the floor manually lower the Squeegee Lift Lever G to the downward position SEE ABOVE Use the Vacuum Switch H to turn the Vacuum Moto
36. otor s has been in use 19 VACUUM MOTOR METER OPTIONAL Indicates complete time Vacuum Motor has been in use RS OP EN 72 LE 222 EEEE m 1 ADJUSTABLE STEERING Four settings for operator comfort and ease of entry 2 HORN Sounds the horn for warning oncoming traffic 3 HEADLIGHT SWITCH Turns power of the Headlight ON I OFF O 4 SQUEEGEE LIFT LEVER Raises and lowers the Squeegee 5 EMERGENCY STOP OPTIONAL Allows for complete machine shut down with 1 button push 8 RS OP EN MACHINE COMPONENTS 1 DRAIN SAVER RECOVERY TANK LID Easy visibility Recovery Tank Lid allows viewing of Drain Saver and Recovery Tank 2 RECOVERY TANK 23 Gallon Capacity Tip back for easy cleaning 3 TANK LATCHES Permits draining of the Recovery Tank as well as access to secondary fill point and components in back of the machine 4 SOLUTION FILL POINT Fill easily with hose 5 SOLUTION TANK 22 Gallon Capacity 6 TIE DOWN POINTS Location for tie down straps during transport 4 7 SQUEEGEE BLADE Squeegees water to be recovered by the vacuum hose 8 REARWHEELS Cut for complete water control 9 ROLLER BRACKETS Designed to prevent damage to the deck Required Do Not Remove 10 LOWER FRAME ROLLER BRACKET Designed to prevent damage to the front of the machine Requir
37. r for the Squeegee ON SEE BELOW MADE IN THE U S A 1 800 450 9824 500 1500 et 21 CLEAN VACUUM SCREEN RELEASING PARKING BRAKE OVERRIDE LEVER 1 11007 To release the Parking move the Parking Override Lever E to the UP position To return back to A Override Mode slide to the DOWN position EG p 2 Release Vacuum Screen Latch B SEE BELOW and open Access Door C SEE BELOW 3 Pull Vacuum Screen and float ball assembly D out of the Recovery Tank SEE BELOW Rinse with hot water Dry thoroughly Replace the Vacuum Screen into Recovery Tank N 9 9 Shut Vac Screen Door and Latch 22 RS OP EN BATTERY CHARGING Charger Specifications e Output voltage of 36 Volts Output current of 25 amps max Optional e Input voltage of 110 Volts 60 Hz 220V 50 Hz available Automatic shut off circuit e e Made for Deep Cycle Batteries ADANGER Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could o
38. rvicing Dealer 1 Drive machine to a flat level surface and turn machine OFF O 2 Ensure that Scrubdeck is in full upright position and remove brushes 3 ON I machine and depress the Brush switch Just before the Scrubdeck touches the ground turn machine OFF 4 Loosen the Locking Nut A on the Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the levels built into the deck SEE BELOW ADJUST CYLINDRICAL WIPERS BLADES 1 For Cylindrical side Wipers open wipers by releasing the pin Loosen Wiper band screws B SEE BELOW 2 To adjust Wiper to the desired height just slide the Wiper up or down in the slots and tighten the screws FRONT 5 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled retighten Locking Nuts A RS OP EN 15 INSTALLING EDGE PADS 1 ON I machine power 2 Raise the Scrubdeck by depressing the Brush switch to the UP and OFF position and turn machine power back OFF Remove Key 3 Select the correct Pads that best meet your cleaning application Consult your local dealer for assistance 4 Remove the EDGE Scrubdeck Shrouds E by turning the Rubber Star knobs F and sliding the shroud off SEE BELOW co 5 Remove any Pad previously attached to
39. s and may squeegee body on all squeegee s not have the same water control around tight turns as the large squeegees 34 RS OP EN STANDARD WARRANTY POLICY RPS Corporation warrants its Machines and Original Equipment Accessories to be free of manufacturer s defects in materials or workmanship for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by RPS Corporation and its vendors This policy is effective January 1 2014 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS BATTERY POWERED MACHINES PARTS 36 months or 1 500 hours Power On meter LABOR 12 months TRAVEL 3 months 150 mile maximum POLY TANKS 7 Years or 3 000 hours Water must not exceed 135 F 57 C Freight coverage for 3 Years under the parts section of warranty AC POWERED MACHINES FLOOR MACHINES All EDGE and ORBITZ Models PARTS 1 Year LABOR 90 Days MOTOR 2 Years 1 500 hour ZERO3 WALL MOUNT PORTABLE UNITS Unit Must be Shipped back to Factory PARTS 6 Month BACKPACK VACUUMS Unit Must be Shipped back to Factory PARTS 3 Years Lifetime Housing Warranty LABOR 3 Years CARPET SPOTTER EXTRACTOR Unit Must be Shipped back to Factory PARTS 3 Years LABOR 3 Years NEW PARTS 90 day warranty on OEM replacement parts when installed by an authorized dealer VALIDITY Machine is serviced by Factory Authorized
40. sually an indication of excessive soap Always operate on flat solid surfaces at lower speeds when scrubbing around walls and objects You should reduce the speed to maintain control when turning Don t operate on ramps or incline If Squeegee starts to streak raise and wipe the Blades with a clean cloth If the problem continues check the Squeegee Hose for clogs and the Squeegee Blades for wear or damage and rotate if needed You may need to pre sweep before scrubbing Only Use OEM Parts Change or turn over Brushes Pads when dirty Stay clear of objects protruding from the floor such as sockets grates etc for they will damage the Brushes Pads and Squeegee Blades Always keep an eye on your gauges They let you know the status of a particular system at a glance If your battery gauge is reading low you must stop immediately and recharge Running the Batteries dead will result in permanent damage to the Batteries When you run out of solution raise the Scrubdeck and continue to Vacuum the remaining water until it is all consumed The Solution Sight Tube is used to indicate the level of detergent remaining in the Tank When you are ready to stop raise the Scrubdeck turn OFF the solution switch raise the Squeegee and drive the machine back to the charging area Be sure to drain both Tanks before storing the machine and store with key removed and seat in the up position RS OP EN ONE PASS SCRUBBING 1
41. tective clothing Battery acid or battery explosion can cause serious injuries Water watering secure vent caps back on Batteries WARNING The Batteries in this machine produce hazardous voltage which can cause electrical shock burns and or electrocution Always disconnect Batteries before servicing this machine WARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water e Do not over water immediately battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention AWARNING Dress safely Do not wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING e Keep Batteries clean and dry from residue Check that all vent caps are tight e Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals Protective spray of petroleum jelly should be applied to terminals to reduce corrosion STORAGE Batteries should be fully charged prior to and during storage e Never store discharged Batteries Store Batteries in cool dry place but never below freezing Recharge in storage a minimum of every 30 days e Recharge Batteries before p
42. the EDGE Grip Face by pulling down from the corners SEE BELOW 6 Once Grip Face is clear of any Pads place pad want ed for application centered on the Grip Face This will leave a 1 2 overhang on all sides 7 Press upwards on the Pad to secure it in place SEE ABOVE 8 With Pad attached securely to Grip Face of EDGE Deck the machine is ready to use NOTICE NEVER place aggressive Pads Maroon Prep Dominator HD Strip etc directly onto the Grip Face Always use Red or Blue Spacer pad to prevent Grip Face damage 16 LEVELING EDGE DECKS NOTICE All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer 1 Drive machine to a flat level surface and turn machine OFF 2 that Scrubdeck is full upright position 3 Turn ON I machine and depress the brush switch Just before the Scrubdeck s EDGE Pad touches the ground turn machine OFF O Remove key 4 Loosen the Locking Nut A on the Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the Scrubdeck Levels C built into the deck SEE BELOW 5 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled tighten Locking
43. ty 5 Remove and Clean Solution Filter Screen MONTHLY MAINTENANCE 1 Check Scrubdeck and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 26 3 Check to see if Battery cables are tightened Tighten if needed OEM Trojan WET Batteries 100 in Ibs OEM Full River AGM Batteries 90in lbs 4 Grease Squeegee Pivot Point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1 Be sure to flush the Tanks out completely To thoroughly flush out any solution chemicals in solution line and valves refill Solution Tank with a few gallons of warm clean water and run machine until Tank is empty 2 Open the Recovery Tank lid to promote air circulation 3 Raise Scrubdeck and Squeegee CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the Battery specific gravity Checking Gravity Hydrometer Battery NOTICE Do not take readings immediately after adding distilled water If water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer against this chart SPECIFIC GRAVITY 80 F 27 C CONDITION 75 Charged 1 155 25 Charged 1 120 Discharged NOTICE If the readings are taken when the battery electrolyte is any temperature other than 80 F 27 C the reading must be temperature corrected To find the corrected specific gravity reading when th
44. utting them back into service RS OP EN 25 MAINTENANCE DAILY MAINTENANCE 1 Remove the clean Pads or Brushes Never use soiled Pads when cleaning Replace Pads when they become packed with residue 2 Remove and clean debris from the Vacuum Shut Off screen and Drain Saver Basket located inside the Recovery Tank 3 Drain and rinse Recovery Tank thoroughly 4 Inspect Vacuum Hose for any objects obstructing the air flow 5 Raise Squeegee and wipe Blades with a clean cloth Store Squeegee in the raise position to prevent damage or setting of the Blades 6 Wipe down machine if needed Use a non abrasive non solvent cleaner or a clean damp cloth 7 Recharge the Batteries if needed WEEKLY MAINTENANCE 1 Check Battery water level in each cell of the Batteries and fill as needed Always use distilled water to refill Batteries Batteries should be filled approximately to 1 above the plates Overfilling will cause the Batteries to leak during charging The charging process creates gas bubbles inside the Battery which effectively increases the volume of the electrolyte WATER LEVEL SHOULD BE S A 1 8 ABOVE PLATES a lt Clean Battery tops to prevent corrosion Flip Scrubdeck Brushes Pads Drain and rinse tanks thoroughly To thoroughly flush out any solution chemicals in solution line valves refill solution tank with a few gallons of warm clean water and run the machine until tank is emp
45. wer Drain Hose Vacuum Specs Lift Airflow Demisting Chamber Drain Saver Basket BATTERY SYSTEM System Voltage Standard Battery Ah Rating Optional Battery Ah Rating Battery Run Time Standard Charger Automatic DRIVE SYSTEM Standard Drive Speed Control PRODUCTIVITY Scrubbing Width amp Rate Hour 32 RS Poly 0 9525 cm Ye Steel 3 2x 12 x 3 2x 30 5 x 7 6 cm 48 x 24 x 55 122 x 61 x 140 cm 550 Ib 249 kg 850 Ib 386 kg 20 D 1x 20 51 cm 26 D 2x 13 83 cm 28 D 2x 14 36 cm 20 1x 75 hp 559 watts 200 rpm 26 amp 28 2x 75 hp 559 watts 300 rpm 24 E 1x 28 x14 71 x 35 cm 28 1x 32x14 81 x 35 cm 1x 1 0 hp 746 watts 2500 rpm 1x 1 2 hp 746 watts 2900 rpm 0 150 Ib 0 68 kg 22 gal 86 liters 0 0 75 gpm 0 4 Ipm Stainless In line 23 gal 87 liters 1 0 hp or 2 0 hp 745 watts 2 Diameter 5 cm 68 70 cfm 172 cm 21 1 gal 3 8 liters 263 in 4 313 cm 36 Volts 3x 175 Ah Up to 3x 225 Ah Up to 4 Hrs 25 Amp 1 0 hp 745 watts Sealed Variable 0 320 ft min Up to 23 034 sq ft hr 2 140 sq m hr RS OP EN COMMON WEAR PARTS ROUND DISK BRUSHES ROUND DISK PADS NOTICE NOTICE The in Disk Column Denotes Desk Pad Size 13 14 The in Disk Column Denotes Desk Pad Size 13 14 or 20 or 20 BRUSHES DISK LEVEL DISK PADS DISK LEVEL COLOR
46. y defect has been confirmed NOT COVERED Damage from lack of maintenance lack of water use of a non OEM charger or use of non distilled water BATTERY TERMINALS Battery terminals and cable connections are covered for 30 days from the shipment of the machine Battery terminals and cables should be inspected cleaned and secured upon installation of the machine and then every 30 days thereafter RS OP EN 35 MACHINE INSTALL WARRANTY REGISTRATION Installing Dealer Installed By Location City State Install Date End User Company Name End User Contact Address City State Zip Phone Fax Email Model Serial Hour Meter BUYER S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES SCRUBBERS Filling solution tank Solution tank sight tube Solution drain hose or valve for flushing and freezing conditions Adjusting controls amp operation Double scrubbing Squeegee lift delay High Recovery RED Light vacuum switch horn honking and vacuum timer Recovery tank draining amp cleaning in APPROVED locations only Common Squeegee hose clog points vacuum screen removal and cleaning drain saver basket emptied Shroud and pad brush removal and installation Side Wiper and Curtain adjustment and maintenance for water control _ Solution valve and filter operation removal and cleaning LCD display operation 4 hour meters key switch brush traction driv
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