G-Power Installation Guide
Contents
1. Do not remove or open G Power devices when in operation All G Power devices utilize pressure to deliver lubricant to the application Removing the device while the contents are under pressure can cause damage to the unit and may result in severe bodily injury Ensure that the unit has a free path to discharge its lubricant and is not subject to excessive heat Excessive heat or a blocked lubricant pathway may cause the unit to build up excessive pressure and rupture or explode causing severe bodily injury Do not use this product near heaters radiators furnaces or other pieces of equipment that may produce sparks flames or high heat Do not take apart any G Power gas pressurized unit Only use Timken certified attachments and accessories to connect the G Power device to the equipment application Failure to do so may damage the device and the equipment and may result in bodily injury Always check the suitability of any lubricant with the manufacturer of the equipment to be lubricated prior to use A wide variety of lubricant oils and greases are available for this G Power unit depending on the equipment to be lubricated Avoid direct contact of lubricant with skin Do not swallow or ingest the lubricant If ingested or swallowed call a physician or Poison Control center for most current instructions If professional advice is not available do not induce vomiting Empty devices always retain some amount of lubricant whether or not lubricant2. Timken G Power Single Point Lubricators WORLDWIDE LEADER IN BEARINGS AND STEEL G POWER INSTALLATION AND OPERATING INSTRUCTIONS French and Spanish versions of this instruction sheet are available online at www timken com powerlubricators by clicking on either the G Power Instruction Sheet or M Power Instruction Sheet links To locate the MSDS sheet for this product visit www timken com powerlubricators and click on the M SDS link La version en francais et en espagnol de cette feuille d instruction est disponible en ligne a www timken com powerlubricators al cliquant sur les liens G Power Instruction Sheet ou M Power Instruction Sheet Pour trouver la Fiche signal tique sur ce produit visitez www timken com powerlubricators et cliquez su le lien M SDS Las versiones en franc s y espanol de esta hoja de instrucciones estan disponibles en linea en www timken com powerlubricators al hacer clic bien sea en los enlaces Hoja de Instrucci nes para G Power o en Hoja de Instrucci nes para M Power Para ubicar la Hoja de Datos de Seguridad sobre M ateriales M SDS para este producto vaya a www timken com powerlubricators y haga clic en el enlace MSDS WARNING Follow installation instructions Prior to installation ensure that the unit has a free path to discharge lubricant Never place near high heat sources or equipment that may produce sparks or flames Lubricant harmful if swall
3. is visible Do not pressurize mechanically modify or expose used devices to heat flame or static electricity They may cause serious bodily harm E HOW G POWER WORKS By tightening the plastic activating screw the gas generator falls into the liquid electrolyte A chemical reaction builds up pres sure which causes the piston to move down forward The lubricant is continuously injected into and through the lubrication point At the end of the lubrication period the discharge indicator cap becomes clearly visible indicating the lubricant has been fully discharged The delay between activation and lubrication depends on the Timken G Power unit type as well as environ mental conditions such as temperature M odel 101 and Model 103 contain 4 05 oz 120 cc of lubricant which is roughly equal to 100 shots of grease M odel 102 contains 3 38 oz 100 cc of lubricant or approximately 83 shots of grease www timken com 2003 The Timken Company WORLDWIDE LEADER IN BEARINGS AND STEEL Printed in USA 999 10596
4. ings or ys tube hose Hoses should be rated at a minimum of 150 PSI Make sure long fittings and Baye uril discharge hoses are pre filled with the same or compatible lubricant n o n k kek Contact your local distributor or The Timken Company for a copy Mounting Distance E E E of the accessory brochure or for assistance with installation Additional information is available at www timken com lubricant W iM PORTANT NOTES 1 Do not remove the G Power unit until its replacement date If the unit is removed during use it will take longer to regener ate lost pressure than when first activated 2 Never loosen or remove the activating screw during use as this will destroy the integrity of the pressure chamber 3 Be sure to replace the unit at the end of its prescribed life 4 Do not open or puncture the canister SAFETY INFORMATION In addition to observing warnings on the product and throughout the operating instructions be sure to observe the following ei for the use ails and age oft ieee aariing Proper maintenance and handling practices are critical Failure to follow installation instructions and to maintain proper lubrication can resultin equipment failure creating a risk of serious bodily harm Retain the product s safety and operating instructions for future reference Follow all operating and usage JN instructions Consult the latest M aterial Safety Data Sheet MSDS for any lubricant before using handling or storing this device
5. owed If ingested do not induce vomiting and contact a physician immediately Avoid direct contact with skin Contents are under pressure Do not remove or open the device when in operation Do not take apart or attempt to modify the device except for replacement as directed in installation instructions Dispose of used devices properly Thank you for purchasing a Timken G Power Lubricator Enclosed is your Timken G Power canister and activator The following instructions will guide you through activating installing and mounting your unit Be sure to read the safety instructions on the back of this page prior to use or installation Maximum Lubricant Temperature Discharge Activator Volume Range Pressure Colors 4 05 fl 02 32 F to 104 F 65 PSI Yellow Green 120 cc 0 C to 40 C 4 bar Red and Gray 3 38 fl oz 32 F to 104 F 65 PSI Yellow Green 100 cc 0 C to 40 C 4 bar Red and Gray 4 05 fl oz 13 F to 50 F 65 PSI Brown or 120 cc 25 C to 10 C 4 bar Black only MB FIRST THINGS FIRST netvatorColor Yellow Green rea oray 1 We recommend activating discharge Operating pressure takes from 1 to 12 days to develop depending on the type of the unit and activator W TO ACTIVATE AND INSTALL THE UNIT 1 Take the plastic activator and begin to hand tighten in the opening on the top of the unit G Power M odel 101 and 103 activators are recognized by their black O ring seals and M odel 102 activa
6. tors by their pink O ring seals When the activator becomes hand tight take a screwdriver and insert through the O ring Fig 1 Continue to tighten the activator until the O ring breaks off Fig 2 DO NOT break the O ring off by hand this could jeopardize the activation Shake the unit until you hear the pellet rattle inside launching the chemical dispensing reaction Write the installation date and expected replacement date on the label Prior to installation ALWAYS pump several shots of grease into the bearing lubrication point Remove the zerk fitting or plug Remove the black outlet plug from the canister THE TIMKEN COM PANY FIG 3 lu N conto uo A 9 The threads on G Power units are 14 If your zerk is Ys or something else you will need an adapter No matter what size mount hand tight only 10 Remember all fittings grease lines and hosing must be pre charged with the same lubricant that is in the Timken G Power unit 11 Equipment requiring greater amounts of grease can be lubricated by mounting G Power units in series using standard Timken accessory parts 12 Grease units may be mounted in any direction even under water 13 All oil filled Timken G Power units require a check valve sey alr softings Penara varow oreen fed Gay G Power units may be remote mounted by means of pipefittings or hoses This allows continuous lubrication of hard to reach locations Use pipe fitt
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