Wolf Safety Lamp - ATEX Explosion Proof Lamps
Contents
1. Operating Instructions Repair Light gt 6149 Contents 1 2 1 2 2 2 3 Contents 1 e PP 2 2 General le teg el ermano 2 3 General Safety Information 3 4 D s taiecnte cele 4 5 lle 011622 LA DES ME 4 6 Transport Storage and Disposal Vs 6 7 AS SOO eeraa E NEE E EE 6 8 Jee Ee eee sete e een see 7 9 OFT SON Le E 7 10 Maintenance and Servicing sisi 8 11 Accessories and Spare Parts ooncncccccnnccccnnncoconnncnnononcnnnnnnnnnnnnnnnnrnnonnncnnonencnnnnnns 11 12 Type Examination Certificate Page 1 nennen 12 13 Declaration of Conformity RL 13 General Information Manufacturer R STAHL Schaltger te GmbH R STAHL Schaltger te GmbH Kompetenzcenter Licht Nordstr 10 Am Bahnhof 30 D 99427 Weimar D 74638 Waldenburg Telephone 49 3643 4324 Telephone 49 7942 943 0 Fax 49 3643 4221 76 Fax 49 7942 943 4333 E Mail info leuchten stahl de Internet www stahl de Internet www stahl de Information about the Operating Instructions ID NO 614960300010 Publication Code S BA 6149 01 en 06 07 2007 We reserve the right to make technical changes without notice Symbols used A call to take action Describes the actions which the user should undertake Reaction sign Ge the resus orthe reactions othe actions taken A a Checklist sign Commentary sign Describes the notes and recommendations Warning sign Danger from energised parts Warning sign Danger due to an explosive atmospher2. Repair Light 6149 2 lamps Repair Light 6149 4 lamps Dimension drawings all dimensions in mm Standard Connection cable 5 m Standard Technical Data Connection cable 5 m Type HO7RN F 7 7 10 mm Type HO7RN F 7 7 10 mm 2 x 1 mm 2 x 1mm Optional Gifas Thermoflex cable 5 m Optional Gifas Thermoflex cable 5 m Type HXSLHXO J 7 7 10 mm Type HXSLHXO J 7 7 10 mm 2x 1 5 mm 2 x 1 5 mm Helukabel with steel wire screening Helukabel with steel wire screening Type SY JZ 2 x 1 5 mm Type SY JZ 2 x 1 5 mm Standard A2F M 20 x 1 5 Standard A2F M 20 x 1 5 6 1 mm 11 7 mm 6 1 mm 11 7 mm Optional 8163 2 20s E1FXZ M20 Optional 8163 2 20s E1FXZ M20 M20 x 1 5 M20 x 1 5 Rated voltage Temperature To max at Ordering Code Weight classification at T Ta 40 kg 110 230 V AC 50 60 Hz 04926E00 Mounting bracket 614960300010 S BA 6149 01 en 06 07 2007 12 7 88 1 25 ty m 54 5 T4 subject to alterations I ENS 1 120 1 115 1 120 1 115 1 155 1 155 1 155 120 C 6149 1 521 1200 1 200 995 Ze 52 03714E00 04925E00 Repair Light with wire guard 04927E00 Mounting bracket with magnet Repair Light 6149 Transport Storage and Disposal 6 7 1 7 2 Transport Storage and Disposal Transport Shock free in its original
3. instructions The light must only be used in explosion hazardous areas according to these operating instructions Technical Data Version Explosion protection Gas explosion protection Dust explosion protection Certificates Rated working voltage Rated current Ambient temperature range Lamps Light intensity Luminous flux Degree of protection Protection class Material Seals Enclosure pipe Rubber handle Suspension hook Repair Light 6149 6149 1 1 2 lamps E Il 2G Ex d IIC T4 E Il 2 D Ex tD A21 IP 6X To max surface temperatures see selection table PTB 07 ATEX 1009 IECEx PTB 07 0018 12 V 24V 110 230 V AC 10 50 60 Hz 12V 24VDC 10 12 VAC 0 6A 24 V AC 0 3 A 12 V DC 0 7 A 24 V DC 0 35 A 110 254 V AC 0 037 A 20 C 50 C 2 x CCFL 320 mm cold cathode lamps 130 lux in 1 m distance approx 400 Im IP 66 67 Il NBR Polycarbonate NBR PVC EPDM NBR PVC EPDM 6149 1 2 4 lamps amp Il 2G Ex d IIC T4 amp 112 D Ex tD A21 IP 6X To max surface temperatures see selection table PTB 07 ATEX 1009 IECEx PTB 07 0018 12 V 24 V 110 230 V AC 10 50 60 Hz 12V 24VDC 10 12 V AC 1 2 A 24 V AC 0 6 A 20 C 40 C 4 x CCFL 320 mm cold cathode lamps 205 lux in 1 m distance approx 800 Im IP 66 67 Il NBR Polycarbonate NBR PVC EPDM NBR PVC EPDM 614960300010 S BA 6149 01 en 06 07 2007 Connection cable Cable entries Version
4. carton do not drop handle carefully Storage Store in a dry place in its original packing Disposal Ensure environmentally friendly disposal of all components according to legal regulations Assembly Fitting the wire guard 05337E00 Remove the suspension hook 4 from the enclosure pipe 2 Push the wire guard 3 over the enclosure pipe Push the first coil of the wire guard over the lip of the grip 1 Push the suspension hook back onto the enclosure pipe and push the last coil of the wire guard over the lip of the suspension hook when doing so gt The wire guard is now fitted Wall mounting 05342E00 Fix the mounting brackets to the wall at a spacing distance of 360 mm Clip the inspection light into the mounting brackets gt Wall mounting is complete 614960300010 Repair Light 6149 S BA 6149 01 en 06 07 2007 Installation 8 Installation A WARNING Using plugs of the incorrect explosion protection category or plugs which are not explosion protected gt If plugs of the incorrect explosion protection category or plugs which are not explosion protected are used explosion protection is not guaranteed Only use plugs which are approved for use in the relevant zone Fit plugs in accordance with the manufacturer s instructions 9 Commissioning Before commissioning gt Make sure that the plug is fitted correctly and that it is approved for use in the zone
5. desanstalt Braunschweig und Berlin 1 EC TYPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC 3 EC type examination Certificate Number PTB 07 ATEX 1009 4 Equipment Repair light type 6149 5 Manufacturer R STAHL Schaltger te GmbH 6 Address Am Bahnhof 30 74638 Waldenburg Germany 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the confidential report PTB Ex 07 16194 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0 2004 EN 60079 1 2004 EN 61241 0 2006 EN 61241 1 2004 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination Certificat
6. e 614960300010 Repair Light 6149 S BA 6149 01 en 06 07 2007 3 1 3 2 General Safety Information General Safety Information Safety Instructions for Assembly and Operating Personnel The operating instructions contain basic safety instructions which are to be observed during operation and maintenance Non observance can result in a hazard to persons plant and environment A WARNING Risk due to unauthorised work being performed on the light gt There is a risk of injury and damage to equipment Assembly installation commissioning operation and maintenance must only be performed by authorised personnel who have been trained to do so Before connection operating Read through the operating instructions gt Give adequate training to the assembly and operating personnel Ensure that the contents of the operating instructions are fully understood by the personnel in charge The national installation and assembly regulations e g IEC EN 60079 14 apply If you have questions Contact the manufacturer When operating the lights Ensure the operating instructions are made available on location at all times Observe safety instructions Observe national safety and accident prevention regulations Only run the light according to its performance data gt Servicing maintenance work or repairs which are not described in the operating instructions must not be performed without prior agre
7. e relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment shall include the following EY 112G Ex dilC T4 Ex 112D ExtD A21 IP6x T 105 C to 120 C Braunschweig April 27 2007 sheet 1 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt in case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt e Bundesallee 100 D 38116 Braunschweig 12 Repair Light 614960300010 6149 S BA 6149 01 en 06 07 2007 Declaration of Conformity 13 Declaration of Conformity ALB 5 2002 d 614960300010 S BA 6149 01 en 06 07 2007 EG Konformitatserklarung EC Declaration of Conformity CE D claration de Conformit Wir we nous R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany 6149 erkl ren in alleiniger Verantwortung dass das Produkt Reparaturleuchte hereby declare in our sole responsibility that the product Repair light d clarons de notre seule responsabilit que le produit Baladeuse mit der EG Baumusterpr fbescheinigung under EC T
8. ement with the manufacturer Any damage may render explosion protection null and void No changes to the lights impairing their explosion protection are permitted The device may only be fitted and used if it is in an undamaged dry and clean state Warning Information Warnings are sub divided in these operating instructions according to the following scheme Z WARNING The type and source of the danger gt Possible consequences gt Measures for avoiding the danger They are always identified by the signalling word WARNING and sometimes also have a symbol which is specific to the danger involved 614960300010 Repair Light 3 S BA 6149 01 en 06 07 2007 6149 Designated Use 3 3 Conformity to Standards The repair light complies with the following directives and standards 5 X Directive 94 9 EC X IEC EN 60079 0 IEC EN 60079 1 IEC EN 60079 17 IEC EN 61241 0 IEC EN 61241 1 X IEC EN 60598 1 IEC EN 60598 2 8 EN 55015 EN 61547 Designated Use The repair light 6149 is designed for use as a portable workplace light for explosion hazard areas in zones 1 2 21 and 22 The optional mounting brackets allow the repair light to also be used as a machine light Z WARNING Only use the light for its intended purpose gt The manufacturer s liability and rights to make claims under warranty will be invalidated otherwise Only use the light under the operating conditions described in the operating
9. in question gt Check that cable is clamped properly Inspect the cable gland for damage 614960300010 Repair Light 7 S BA 6149 01 en 06 07 2007 E 6149 Maintenance and Servicing 10 Maintenance and Servicing A WARNING Danger from energised parts gt Risk of the serious injury Disconnect the light from the power supply before carrying out maintenance work 10 1 Replacing the fuse A WARNING Danger of breakage gt The lamp can break when work is carried out on the lamp holder Carefully pull the lamp holder out of the pipe Carefully place the lamp holder lamp down onto a firm even surface 05341E00 Remove the rubber grip 1 from the grip end 3 Open the cable clamp 2 Remove the securing screw 4 and screw the grip end off Carefully pull the lamp holder 5 out of the pipe 6 and place it lamp down onto a firm even surface Repair Light 614960300010 6149 S BA 6149 01 en 06 07 2007 Maintenance and Servicing Open the cover 7 Replace the fuse 8 with a new fuse of the same rating gt Replace the lamp holder and close the repair light in the reverse sequence 10 2 Replacing the lamp holder Z WARNING Danger of breakage gt The lamp can break when work is carried out on the lamp holder Carefully pull the lamp holder out of the pipe Carefully place the lamp holder lamp down onto a firm even surface Remove the rubber gr
10. ip 1 from the grip end 3 Open the cable clamp 2 Remove the securing screw 4 and screw the grip end off Carefully pull the lamp holder 5 out of the pipe 6 and place it lamp down onto a firm even surface 614960300010 Repair Light 9 S BA 6149 01 en 06 07 2007 E 6149 Maintenance and Servicing 05338E00 Open the cover 8 Loosen the strain relief screws 4 Open the spring clamp terminals 3 using a screwdriver and disconnect the conductors Connect a new connection cable to the spring clamp terminals Tighten the strain relief screws Replace the lamp holder and close the repair light in the reverse sequence 10 3 Regular Maintenance Work Consult the relevant regulations e g IEC EN 60079 17 to determine the type and extent of inspections Plan the intervals so that any defects of the light which may be anticipated are promptly detected To check as part of the servicing maintenance schedule X Check the connection cable for damage X Inspect light for visible damage X Leak tightness of the cable glands X Compliance with the permitted temperatures in accordance with EN 60079 0 X Make sure the function is in accordance with regulations 10 4 Cleaning X Clean with a damp cloth brush vacuum cleaner or similar items X When cleaning with a damp cloth use water or mild non abrasive non scratching cleaning agents X Never use aggressive cleaning agents or solven
11. ts 10 Repair Light 614960300010 6149 S BA 6149 01 en 06 07 2007 Accessories and Spare Parts 11 Accessories and Spare Parts Designation Mounting bracket Mounting bracket and magnet Wire guard Lamp holder with lamps 2 lamps Lamp holder with lamps 4 lamps Plug 614960300010 S BA 6149 01 en 06 07 2007 Illustration 04880E00 04885E00 04888E00 04922E00 Description Ordering code Weight kg Mounting bracket of galvanized sheet steel 614980980010 0 023 Mounting bracket of galvanized sheet steel and magnet 614980980020 0 050 External wire guard for additional mechanical protection 614990140010 0 200 for 6149 1 11 200 12 V AC 50 60 Hz 614980740010 0 095 for 6149 1 21 200 12 V DC 614980740020 0 090 for 6149 1 31 200 24 V AC 50 60 Hz 614980740030 0 095 for 6149 1 41 200 24 V DC 614980740040 0 090 for 6149 1 51 200 110 230 V AC 50 60 Hz 614980740050 0 130 for 6149 1 12 200 12 V AC 50 60 Hz 614980740060 for 6149 1 32 200 24 V AC 50 60 Hz 614980740080 for 6149 1 52 200 110 230 V AC 50 60 Hz 614980740100 0 175 8570 12 304 3 pins 100 130 V 50 60 Hz 16A 8570025090 0 310 8570 12 306 3 pins 200 250 V 50 60 Hz 16 A 8570020090 8575 12 100 2 pins 20 25 V 16 A 8575032090 0 200 8575 12 110 2 pins 20 25 V DC 16 A 8575033090 Repair Light 11 6149 Type Examination Certificate Page 1 12 Type Examination Certificate Page 1 Physikalisch Technische Bun
12. ype Examination Certificate PTB 07 ATEX 1009 avec Attestation d examen CE de type auf das sich diese Erklarung bezieht mit den folgenden Normen oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standards or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Bestimmungen der Richtlinie Nummer sowie Ausgabedatum der Norm terms of the directive Number and date of issue of the standard prescription de la directive Numero ainsi que date d mission des normes 94 9 EG ATEX Richtlinie EN 60079 0 2004 94 9 EC ATEX Directive EN 60079 1 2004 94 9 CE Directive ATEX EN 61241 0 2006 EN 61241 0 2006 DIN EN 60598 1 2005 DIN EN 60598 2 8 2001 89 336 EWG EMV Richtlinie 89 336 EEC EMC Directive 89 336 CEE Directive CEM DIN EN 55015 2003 DIN EN 61547 2001 Qualitatssicherung Produktion Production Quality Assessment PTB 96 ATEX Q006 4 Assurance Qualit e Production Kenn Nr der benannten Stelle Notified Body number N de l organisme de certification 0102 Waldenburg 29 06 2007 LS Ort und Datum B Limbacher g Place and date Leiter Entwicklung Leiter Qualit tsmanagement lieu et date Head of Development Director Quality Management Dept Directeur D veloppement Directeur Dept Assurance de Qualit Repair Light 13 6149 614960300010 S BA 6149 01 en 06 07 2007
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