Nemesis-TCS 'Traction Control System Installation manual MV
Contents
1. CSF1045 M4x8 Screw Route the ee reas PEERI E remainder of o when installed the main Teie e wiring loom U ga rearwards gt a along the gt right side of g ene the bike parallel to the original loom Sag along the side of the battery to the TCS ONE CSP1051 10x10 rubber mount module It is vitally important that the a small ground wire with the 4mm eye N a be connected securely to the M4 stud OF as circled in FIG 7 using the M4 Nyloc nut Without this the module or coils could be damaged as well as TCS not functioning correctly IMPORTANT Failure to fit the ground securely can lead to misfire engine not starting TCS module damage This is the main power ground for the coil system Copyright Bike Sport Developments Ltd 2012 Bike Sport Devel ts Ltd UK Tel 0044 0 1327 263042 mail bikesportdevelopments co uk Bike Sport Installation 4C MV F4 1000 AA revision_01 08 12 11 Developments Author Slmon Bateman Wiring Battery ground This vital connection M must be connected directly to the battery negative connector not to the engine block or any other ground source Route the wiring directly along the left side of the sub frame and secure using cable ties Wiring Front section 2 Schematic Starting below the dashboard feed connector 2A between the right fork leg and headstock under the right air scoop and inside the trellis frame to join connector P on the mai2. revision_01 08 12 11 Developments Author Slmon Bateman Wiring Quick shifter Connector Q should be secured using cable ties if not in use For more information on quick shifter connections please refer to the System manual Wiring Front TC Pod display Connect the front wiring loom to the TC Pod display via the 8 way connector 2F Wiring Front front wheel speed Route the front speed wiring 2C across the front of the bike and following the same route as the brake line to the left calliper connect it to the front soeed sensor The wiring for sensor must be routed taking all of the following into consideration e Movement of forks e Rotation of the steering e Positioning of paddock stands Wiring Front PC connector The 4 way PC connector should remain accessible but securely cable tied to the existing harness Wiring Front Pit limiter switch The 2 way pit limiter switch connector can be cable tied out of the way if not needed or plugged into to the dedicated red switch assembly CSP1041 When all wiring connections have been made and movement has been checked carry out the following e Cable tie all wiring into position e Re fit the throttle body and air box e Re fit the front wheel assembly and mudguard e Re fit the battery mount and battery remember the new TCS ground also e Re fit fuel tank and fairing e Program your TCS with an appropriate map and test all inputs o Throttle o Front speed o R
3. Bike Sport Developments Ltd UK Tel 0044 0 1327 263942 mail bikesportdevelopments co uk Bike Sport CGS Installation 4C MV F4 1000 AA revision_01 08 12 11 Developments NEMES KS Nemesis TCS Traction Control System Installation manual MV Agusta F4 1000 TCS MV F4 1000 AA This application is designed for use with the MV Agusta F4 1000 Speed pick up components Checked Qty Front left fork leg speed bracket 28 5mm spacing CSD1379 Spacer 12 8 x 11mm 7 2ID CSD1383 M8 x 20 low head zinc disk bolts Ducati spec Pt No 7070 083 20 CSP1034 M8 Washer plain washer CSF1056 M7 x 45 s s hex head screw CSF1053 Speed sensor 23813030401 M6 x 16 Zinc Hex head cap screw Speed sensor CSP1019 Traction Control Module 4c CSP1048 TCS Mounting Plate template for drilling CSD1378 TCS Mounting Plate assembled to TCS module refer to dwg for orientation CSD1389 M4 Nyloc Nut CSF1051 Bobbin Dia 10 x 17 M4 female female CSP1046 Small bobbin 10mm dia 8mm long M4 male male CSP1051 M4 x 8 SS button head allen screw CSF1045 M4 flat washer CSF1052 M4 spring washer CSF1050 Spacer 4mm bore 8mm OD 3mm long CSP1044 MONMANANO HS H Module Wiring CSW1377 Front Wiring CSW1371 Throttle signal quick link red CSP1015 Display module TC Pod Spacer 11mm Dia x 6 5 CS1258 M6 x 35 s s cap head screw CSP1016 Center bracket TC Pod CS1243 M3 x 8 Hex button head CSP1018 Push button assembly blue gre
4. e 5 bolts that secure the left brake disk in place and replace with the 5 new low head cap bolts Fit to the manufacturer recommended torque and thread lock agent Under no circumstances should an alternative bolts be used e Remove the two M7 spindle clamp bolts from the left fork and retain for future use Slide an M8 washer over each of the new M7 bolts supplied and use these to mount the front soeed sensor bracket as shown in FIG 3 ensuring the two spacers fit between the bracket and the rebates in the clamp assembly Do not tighten at this stage e Remove the rubber O ring from the sensor body and fit into the rebate of the sensor bracket e Apply a small amount of grease to the sensor body and push the sensor into the bracket Lock in place using one of the M6x16 cap head screws e Ensure all screws are secure This is a safety critical component and could result in wheel locking or TCS failure if it were to come loose e Check the gap between the sensor face and the surface of one of the new disc bolts set to 1mm to 1 5mm_and now tighten the two M7 bolts to the manufacturers recommended torque e The sensor maximum range is approx 4mm for smaller targets and 6mm for larger targets therefore no other ferrous objects should be installed anywhere near this sensor IMPORTANT Care should be taken when using paddock stands not to damage the wiring of the front speed sensor Wiring Stage 1 The wiring provided in this kit co
5. ear speed o Position value o Push button switches o Pit limiter if fitted o Quick shifter if fitted PC Setup Your TCS module should be loaded with the following bike BIKE MV F41000 BIKE TYRE To suit your installation CONFIG TCS 4C Base 35 02 CONFIG Default rear sprockets for maps are 15 40 Gear box teeth 8 Status Position offset value Stronger 0 21 to 0 32 Refer to WinTC View Data Normal 0 32 to 0 37 Refer to WinTC View Data Weaker 0 37 to 0 47 Refer to WinTC View Data Note The WinTC installation guide can be found in the manual Win TC 4C manual_v2 05_a pdf Copyright Bike Sport Developments Ltd 2012
6. en TC Pod CS972 3M velcro 25mm length CSP1049 Miscelaneous components Checked Qty Cable ties 200mm x 4mm CSP1021 Printed TCS over view manual Printed TCS MV F4 1000 AA manual Nemesis TCS stickers CSP1022 Copyright Bike Sport Developments Ltd 2012 Bike Sport Devel ts Ltd UK Tel 0044 0 1327 263042 mail bikesportdevelopments co uk Bike Sport Installation 4C MV F4 1000 AA revision_01 08 12 11 Developments Author Slmon Bateman IMPORTANT To be read by ALL installers and owners Terms of use The presence of the Nemesis TCS does not take away the responsibility of the rider to operate the bike correctly within their own abilities the track conditions and the laws of physics The system is designed to achieve greater on track performance by the use of power modulation during wheel slip events but in no way should it be considered possible for the system to recover from every conceivable loss of grip The onus for safety always rests with the rider to stay within his or her own abilities and to ensure that the on bike equipment is programmed setup correctly and an appropriate TC level selected for the skill of the rider the bike and the track conditions This equipment is intended for racing or track day performance use only and where exhaust emission controls are not applicable By installing and using the Nemesis TCS you automatically indemnify Competition Systems Ltd our suppliers and our aut
7. horised dealers from all first party or third party loss or damages Normal components warranty is not affected Preparation Remove these parts from the bike e Left and right fairing panels e Fuel tank e Front mudguard and front wheel e Seat unit TC Display pod Fitting e Mount the display pod to the top of the sub frame just in front of the dashboard Use the angled bracket M3 screws and Velcro Route the wiring down and toward the right handlebar in front of the headstock The right side of the bike is as viewed from the riding position FIG 1 e Mount the CS972 switch assembly to the clutch lever clamp using the longer bolt and spacer provided Connect the CS972 switch assembly to the TC Pod via the 4 way connector of the TC Pod wiring FIG 2 e Do not secure any wires in place at this stage as there will be further wires added in this region e Important note The TC Pod supplied as part of the TCS is not the same as the standard TC Pod Do not attempt to swap parts e If installing a pit limiter switch mount it on the right brake lever assembly Copyright Bike Sport Developments Ltd 2012 Bike Sport Devel ts Ltd UK Tel 0044 0 1327 263042 mail bikesportdevelopments co uk Bike Sport Installation 4C MV F4 1000 AA revision_01 08 12 11 Developments Author Slmon Bateman Front Wheel Speed Your TCS kit comes with a dedicated bracket sensor spacers and different disc cap head bolts e Remove th
8. mes in 2 parts to simplify the installation and enable crash damaged parts to be replaced without a major strip down Wiring Ignition coils Locate the plate on which the coil connectors are mounted remove the top bolt that holds this to the frame and tilt it back to improve access FIG 4 Note the cylinder numbers are marked on the sleeving of the engine loom and that the corresponding coil cables can easily be traced to the cylinder head cylinder 1 being on the left Disconnect cylinder 1 from the plate then starting with the main loom section 1 shown in the schematic on the following page connect A from the TCS _ loom to the plate connector and E to the coil Repeat for cylinders 2 4 routing tn the coil leads to the right rear side of the engine as shown in FIG 5 a IMPORTANT It is vitally important that the coil inputs and outputs are connected correctly or the bike may not start on all cylinders or may even damage the engine Wiring Rear speed Locate the rear speed sensor connector in front of the gear selector Route connections K and L across the back of the engine behind the water pump and alongside the original wiring to bridge the junction between the original speed sensor connectors FIG 6 This rear speed signal is shared between the TCS module and the dashboard ECU as well as providing a switched power supply to the whole system Take care to use the speed sensor connector which continues in
9. n harness behind the engine Wiring Front Throttle The throttle input is the single wire 2B of this loom This needs to be attached to the white green signal wire pin C of the standard bike throttle position connector using the red quick link provided in the kit as shown in the steps below and in FIG 9 to the right The quick link is made up of three parts as seen here on the right Using the green section with the slot push it over the orange throttle signal wire of the bike loom until the wire rests at the bottom of the slot The large red centre section must be fitted the correct way around or the link will not work Locate the end with the sharp pointed tip protruding from the end of the outer body and screw this end onto the green section until it rests firmly against the wire The sharp tip will pierce the outer sleeve but not sever the inner core of the wire Strip back the sleeve of the throttle input wire on the TCS loom CSW1278 so that 8mm of inner metal core is exposed Push this into the red cap as seen here on the right with inner core showing screw this cap and wire into the main body ensuring that metal inner core and wire cores are sandwiched and held securely Shrink sleeving can be put over this quick link if required Copyright Bike Sport Developments Ltd 2012 Bike Sport Devel ts Ltd UK Tel 0044 0 1327 263042 mail bikesportdevelopments co uk Bike Sport Installation 4C MV F4 1000 AA
10. to the gearbox sprocket casing and NOT the side stand connector Copyright Bike Sport Developments Ltd 2012 Bike Sport Devel ts Ltd UK Tel 0044 0 1327 263042 mail bikesportdevelopments co uk Bike Sport Installation 4C MV F4 1000 AA revision_01 08 12 11 Developments Author Slmon Bateman oe a jme HEE ft we p 1 Te r feo e i P C fa tn iral a rer ae Sele fon yr a i EOIN p M OL gt i SPOR PEO ams Wiring TCS Module Using the TCS module base template supplied mark its mounting position on the rear subframe undertray in front of the ECU so that the TCS module will fit in the orientation shown in FIG 7 Ensure the module is parallel with the sub frame cross member and as far back as possible to avoid fouling the seat Drill 4 x 4 5mm holes through the under tray at your marked locations you may have to loosen or remove the rear exhausts for this operation Using M4 Nyloc nuts and flat washers on the underside secure the short mounting bobbins to the rear holes and the longer items to the front as shown in FIG 8 it may be helpful to use grips to secure the rubber components whilst tightening the fasteners under the tray The TCS module can now be secured to the short rear bobbins with M4 Nyloc nuts and spring washers and to the front with M4x8 screws spring washers and spacers taking note of the orientation in Fig 7 and the drawing below
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