SOLAR SOL202TIP – SOL808TIP Tile Integrated Roof Kit
Contents
1. a p Fix every centre fixation bracket with 2 additional 5x30mm wood screws SN SEE Page 25 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Place 4 centre fixation brackets on the right side of the 2 collector Step 19 and fix eve ry bracket with 2 No 5x30mm Position 22 x 22mm straight com pression fittings on 2nd collector loosely before fitting 3rd collector Page 26 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Repeat steps 20 to 24 Page 27 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Fix the right outer side of the collector with 4 lateral fixation brackets Fit collector connections and sensor and pressure test and insulate Sensor Page 28 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual C Dimplex SOLAR Fit the left lateral part to the collec tors profile as shown in Step 32 On the lower side the upper perfora tion should be aligned with the col lectors profile as shown in Step 34 Page 29 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Align the upper perforation with the collector edge Bend the lateral part along the perforation as shown in Step 34 and 35 Page 30 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Til2. ried out Refer to the On Site Guide for a maintenance schedule of the complete system Check for leaks at the collector connections and other connections in the system Also ensure pipe insulation is intact and in good condition Page 49 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual X Dimplex SOLAR 7 Spare Parts Part No P31 p32 P33 P46 74063 rightbackpart P49 74004 single collector cover 74064 74357 bagoffittingss Table 7 Spare parts Page 50 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR 8 Decommissioning Risk of scalding Before carrying out any decommissioning work on the integrated roof kit please ensure the solar system has been decommissioned If the product is being recycled local waste disposal laws must be adhered to 9 Technical Data Dimensions length 1730mm 1170mm 83mm SOLHT20 Max op pres bar i Collector array m2 Wind snow load kN m Table 8 Collector technical data Ap mbar mh kg h Figure 5 Pressure loss collector for anti freeze water mixture 40 60 at a thermal conduct ing temperature of 50 C Page 51 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Page 52 of 52 R02893 1 10 13
3. Additional wood as required Pop rivet gun In addition to the above tools it may be required to wear suitable safety gloves upon installation as the kit consists of sheet metal which may cause cuts if care is not taken during handling of the product 1 6 Earthing and Lightning Protection If a lightning arrester is available the collector frame should be connected to it This may be performed using the collector frame because the slot for mounting on the re verse side of the collector is ideally suited for fixing a thick cable If no arrester is avail able the potential equalization is carried out using a connection of a cable at the pipe s which are led into the building Please consult local regulations to ensure adher ence 1 7 Pipe Work The pipe work from the collector to the pump unit and from the pump unit to the cylin der is to be all metal The joints have to be high temperature resistant compression or high temperature flat seal For more information please see Technical Manual Page 5 of 52 RO2893 1 10 13 SOL202TIP SOL8O08TIP Tile integrated roof kit manual D Dimplex SOLAR The connections of a mounted solar collector collector array may become excessively hot so care must be taken to avoid burns when working around collectors that are ex posed to the rays of the sun 2 Scope of delivery Please check the contents and the condition of your delivery before signing the delivery documentation against the c
4. X Dimplex SOLAR SOL202TIP SOL8O08TIP Tile Integrated Roof Kit Installation Manual Page 1 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual O Contents 0 CONTENTS 1 BEFORE YOU START GENERAL COMPETENCE HEALTH AND SAFETY RISK ASSESSMENT TOOLS REQUIRED EARTHING AND LIGHTNING PROTECTION PIPE WORK 2 SCOPE OF DELIVERY 3 PRODUCT FEATURES AND DESCRIPTIONS 4 COLLECTOR CONNECTIONS ee ee NOUBWNE 4 1 SINGLE COLLECTOR PORTRAIT CONNECTION 4 2 MULTIPLE COLLECTOR PORTRAIT CONNECTION INSTALLATION OPERATION amp MAINTENANCE SPARE PARTS DECOMMISSIONING TECHNICAL DATA O O N OW WI X Dimplex SOLAR WUUNUWWW W N e e e O m e N e a a aa A e e e O WO W Page 2 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR 1 Before you start 1 1 General Thank you for choosing a Dimplex product We ensure you that every effort has been made at the design manufacture and delivery stages to produce a product with superi or quality We will provide you with the best possible support throughout the product s lifespan As part of on going product development and improvement Dimplex reserves the right to undertake changes to the product without prior notice Great care has been taken to ensure this manual was correct at the time of print Should you however discover any issues with the information contained therein please do not hesi
5. ability due to damage caused to people or property result ing from negligence or not adhering to the relevant Health and Safety practices Page 3 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual Safety precautions Before commencing mounting work on roofs it must be ensured in all cases that the non personal fall protection and fall arrest systems required by DIN 18338 Roof Covering and Roof Sealing Works and DIN 18451 Scaffolding Works are in place See also Builders Protection Ordinance Bauarbeiterschutzverordnung Federal Law Gazette 340 1994 paragraphs 7 10 Other country specific regulations must be observed If non personal fall protection or fall arrest systems cannot be installed for technical reasons all personnel must be secured by means of suitable safety harnesses Only use safety harnesses safety belts lanyards and straps shock absorbers fall arresters that were tested and certified by authorized testing bodies If non personal fall protection or fall arrest systems are not provided working without the use of suitable safety harnesses may lead to falls from heights and therefore cause serious or lethal injuries Ladders not properly secured against sinking in sliding or falling over may lead to dangerous falls Whenever you are near live overhead electric cables where contact is possible only work if itis ensured that they are voltage free and this is secured fo
6. ation opening of the Cover for left collector 74001 collector See Step 42a Cover for centre collector 74002 Cover for right collector 74003 Page 35 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Mount the right collector cover following the same procedure as for the left and centre cover Important Important Check the engraved number on the cover Cover for left collector 74001 Cover for centre collector 74002 Cover for right collector 74003 Always check that the opening on the cover fits the ventilation opening of the collector See Step 42a Page 36 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual C Dimplex SOLAR Mount the collection strips between the collectors Just plug them into the collec tor profiles as shown in Step 48 You can use the connection strips in both directions there is no upper or lower side Page 37 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Place the connection strips so that the upper perforation on the lower side is aligned with the collectors edge Align upper perforation with collectors l edge Bend the connection strip along the perforations on the lower side Page 38 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual C Dimplex SOLAR Bend the connection strip along t
7. e integrated roof kit manual D Dimplex SOLAR Bend the flap on the left front part so that it fits on the lateral part Step 36 and 37 Page 31 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Fix the left lateral part with 4 fixation brackets and a nail and ensure the foam gasket is fitted parallel to the inner side of the fold Page 32 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual C Dimplex SOLAR Mount the right lateral part in the same way like the left one Page 33 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Sj Mount the left collector cover and fit into the collector profile as shown in Step 42 and 43 Important Check the engraved number on the cover Cover for left collector 74001 Cover for centre collector 74002 Cover for right collector 74003 Collector ventilation Cover parts opening opening aa allege Important Always check that the opening on the cover fits the ventilation opening of the collector See Step 42a Page 34 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Sj Mount the centre collector cover and fit into the collector profile as shown in Step 42 and 45 Important Important Always check that the opening on the Check the engraved number on the cover cover fits the ventil
8. ght back part into the right back lateral part and to the collectors profile as shown in Step 58 and 64 Fix the right back part with 3 No sealing screws Page 45 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Fix the left and the right back part with a rivet and a fixation bracket with a nail Step 65 and 66 Page 46 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Place the back part connections on the back part as shown in Step 68 Page 47 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Fix every back part connection with 4 No sealing screws Z Place foam gaskets along the gt lt lateral and back parts Page 48 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Finally form the aluminium apron to the contours of the roof tiles as shown in Step 71 and fix it with the adhesive strip Take care that the roof tiles are clean 6 Operation amp Maintenance Connections should be double checked prior to commissioning of the system Please refer to the On Site Guide for guidance on how to commission and operate the solar system Risk of scalding Before carrying out any maintenance work on the system ensure that it is safe to do so The solar system must be decommissioned before work can be car
9. he perforations on the upper side Additional roof battens Before the mounting of the wooden wedges and the back parts mount additional roof battens to stabilise the back parts and the wooden wedges as shown in Step 52 Page 39 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Place the wooden wedges on the upper side of the collectors as shown in Steps 54 and 55 Page 40 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Fix every wooden wedge with 2 No 5x50mm and 5x70mm wood screws Page 41 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Fit the left back part into the left lateral part and to the collectors profile as shown in Steps 58 and 59 Page 42 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Fix the left back part with 3 No sealing screws Page 43 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Fit the centre back part to the collectors profile as shown in Step 58 In the case of a 2 collector installation please continue with Step 63 Fix the centre back part with 2 No sealing screws Page 44 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Fit the ri
10. ing out installation work Figure 1 Safety information Page 4 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR 1 4 Risk assessment The compilation of a risk assessment is strongly recommended before installing the product The following areas require particular consideration in addition to the infor mation required by the Health and Safety at Work Act scalding where appropriate or required by law a thermostatic mixing valve is to be fitted to the hot water outlet of the cylinder explosion the unit is fully equipped with all relevant safety equipment to comply with current regulations The correct design and function has been verified by independent third party testing The correct application thereof is the responsibility of the compe tent installer water borne organisms i e Legionella if applicable a risk assessment should be carried out following the recommendations outlined in the Approved Code of Practice L8 the user preference must be considered when commissioning the system in particular when adjusting the solar and auxiliary system temperature and timer settings 1 5 Tools required It is recommended that the below list of tools be used when installing the integrated roof kit 2 people required for installation Measuring tape Hammer Drill Adjustable pliers Angle grinder with stone disc TX 25 x 25mm torque bit Spirit level Plumb line
11. is to make the installa tion of the collectors a quick and simple process The Tile Integrated Roof Kit can cater for 2m up to 8m2 of collector area and comes in four variations 2m2 kit 4m2 kit 6m2 kit and 8m2 kit The product consists of various aluminium flashings and fixings that seal the collector against the roof covering in an aesthetically pleasing way The collector is an integral part of the assembly and forms part of the weather tightness of the roof 4 Collector connections Due to its four connections the collector offers a wide choice of connection options Ensure that no part of the collector array or collector in the array is short circuited by following these instructions When planning the collector array the position of the various connection parts must be in accordance with the diagrams also pay attention to the position of the highlighted sensor pocket Table 6 illustrates the components required to make all the collector connections Pareno mage Description ie Le y PO3 Ee 22mm x 22mm straight compression Table 6 Collector connection components 4 1 Single collector portrait connection When installing a single collector installation there is one connection option available The sensor must always be installed at the top of the collector and on the connection where the heat transfer fluid leaves the collector Figure 2 illustrates the left hand side connection option that is applicable only to a
12. n in Step 1 and 2 300 330mm Page 14 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Step 3 Place the left front part on the roof batten and fix it with 12 sealing screws Step 4 and 5 Step 4 Page 15 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual oC Dimplex SOLAR Step 5 Place the centre front part on the roof batten and plug it together with the left front part Step 7 In the case of a 2 collector installa F tion please continue with Step 10 Page 16 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Page 17 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual oC Dimplex SOLAR Step 10 Place the right front part on the roof batten and plug it together with the centre left front part Then fix it with sealing screws Page 18 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Place the first collector Fit it into the flaps on the front part as shown in Step 13 and 14 Page 19 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Page 20 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Marking for collector Place the collector so that it is aligned with the marki
13. ng on the left front part Fix the collector on the left outer side with 4 lateral fixation brackets Place the brackets to the collector as shown in Step 17 and fix every lateral fixation bracket with 2 No 5x30mm wood screws Page 21 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Place 4 centre fixation brackets to the collector as shown in Step 19 Fix every bracket with 2 No 5x30mm wood screws Page 22 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR J Position 22 x 22mm straight compression fittings on 1 collector loosely before fitting 2 collector Page 23 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Allow the 2nd collector to rest into the flaps offset slightly to the right Gently taking the weight off the collector move it to the left ensuring the collector en gages in the centre fixation brackets of the 1st collector Step 22 and into the flaps of the centre front part Step 13 and the loosely fitted compression fit tings Step 20 The distance between the collectors should be about 55mm and this should ensure a neat fit with the centre fixa tion brackets Step 22 Page 24 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR
14. ontent shown in Table 1 and mark as appropriate Contact your supplier immediately for any missing or damaged parts Claims for missing or damaged parts after signing for the delivery documentation will not be accepted These mounting instructions only apply to the installation of the in roof flashing and the fixation of the collectors Pae 74063 rightbackpart p47 74070 back part connection P31 P32 P33 P34 P35 P36 P37 P38 74001 leftcollectorcover Pa Pao Cea P42 P43 Pag Pas P31 P32 P33 P34 P35 P36 P37 P38 P39 P41 P42 P43 P45 P47 20 Useable from 20 roof pitch b Table 1 Overview of flashing components part 1 Page 6 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Spare No Description P48 74014 front part single collector P34 P36 P37 P43 50 74004 single collector cover 74091 wooden wedge 1200 mm 74064 back part single collector P48 P34 P36 P37 74113 rightlateral part P49 P43 20 Useable from 20 roof pitch gt Table 2 Overview of flashing components part 2 Page 7 of 52 R02893 1 10 13 SOL202TIP SOL8O8TIP Tile integrated roof kit manual oC Dimplex SOLAR No Designation SOL202TIP SOL404TIP SOLG6OG6GTIP SOLSOS8TIP Ea Hydraulic connection set a _ P02 22mm stop era Hydraulic interconnection set Pos 22mm x 22mm straight compression at rie integrated
15. r the duration of work the live parts are secured by covering them or cordoning them off the prescribed safety distances are maintained Voltage radius voltages up to 1000V voltages from 1000V to 11000V voltages from 11000V to 22000V voltages from 22000V to 38000V gt 5 min case of unknown voltages The manufacturer hereby guarantees to take back products identified with an eco label and to recycle the materials used Only the heat transfer medium specified may be used X Dimplex SOLAR Safety harnesses should be fixed above the users whenever possible Safety harnesses should only be fastened to sufficiently load bearing structures or fixing points Never use damaged ladders e g wooden ladders with split runners or rungs or bent or buckled metal ladders Never try to repair broken runners rungs or steps on wooden ladders Ensure that ladders are put up safely Observe the correct leaning angle 68 75 Prevent ladders from sliding falling over or sinking into the ground e g using wider feet feet suited to the ground or hooking devices Only lean ladders against secure points Secure ladders in traffic areas by suitable cordoning Contact with live electric overhead cables can be lethal Wear protective goggles when drilling and handling collectors Wear safety shoes when carrying out installation work Wear cut proof safety gloves when mounting collectors Wear a helmet when carry
16. set 2 02m2 pas front part single collector lateral fixation bracket single collector cover P36 left lateral part P37 right lateral part ge A Ww ooden wedge 1200mm ack part single collector Tile integrated set 4 02m2 P31 left front part right front part 34 lateral fixation bracket P35 centre fixation bracket P38 left collector cover right collector cover P36 left lateral part right lateral part P41 connection strip U ooden wedge 600mm ooden wedge 1200mm eft back part right back part ack part connection Tile integrated set extension centre front part P35 centre fixation bracket P39 centre collector cover P41 connection strip P43 ooden wedge 1200mm P45 centre back part back part connection Table 3 Scope of components Letters D to K are for the On Roof Installation Page 8 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual DE Dimplex SOLAR Table 4 Images of components part 1 Page 9 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR Table 5 Images of components part 2 Page 10 of 52 RO2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR 3 Product features and descriptions The Dimplex Tile Integrated Roof kit offers a unique solution for mounting solar thermal collectors to the roof of a building The concept of the product
17. sin gle portrait collector connection Page 11 of 52 R0O2893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual D Dimplex SOLAR E Figure 2 Left hand side connection option for single collector only 4 2 Multiple collector portrait connection When installing multiple collectors 2 up to 4 component P03 is used to connect one collector to the next m i 4 r e ce 4 R a 3 pei Oe 4 E A Figure 3 Multiple collector portrait connection The sensor must always be installed at the top of the collector on the connection flow of the system Page 12 of 52 R02893 1 10 13 SOL202TIP SOL808TIP Tile integrated roof kit manual 5 Installation X Dimplex SOLAR NB Ensure all the laths roof battens under the area of the installation are in good condition Replace any damaged week or broken laths and double nail or screw to the rafters 4060 mm 220 mm o D x 7 Figure 4 Mounted dimensions eee eeeneneecenenenseneececesensetenessasecseeeeesenseser esses eceneesenenserereaes 2490 mm Page 13 of 52 RO2893 1 10 13 X Dimplex SOL202TIP SOL808TIP Tile integrated roof kit manual r O q O C mas Ww O C O 5 2 E Fis WY O t mes L O LL parts mount an additional roof bat ten as show
18. tate to contact your vendor We strongly recommend reading the whole contents of this manual before commencing the work 1 2 Competence Dimplex products have been designed and manufactured to the current relevant stand ards and under stringent quality control procedures It is therefore imperative that the product is only installed by a trained and competent person as defined in the relevant regulations Dimplex does not accept any liability for damage done to persons or property resulting from undue handling and usage of this product All regulations current at the time of installation are to be considered alongside the con tent of this manual as they form the code of best practice The warranty of this product is linked to the ability to prove that the product was in stalled commissioned and maintained by a competent person in accordance with Dimplex instructions and the current relevant regulations and leg islation the product being registered with Dimplex at the time of installation using the form in the Dimplex On Site Guide records showing the date of maintenance in accordance with the maintenance sched ule as detailed in the On Site Guide 1 3 Health and Safety The installation of this product is subject to the Health and Safety at Work Act It is your responsibility to ensure that the transport storage installation and operation of the product is carried out in a safe manner Dimplex will not accept any li
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