INSTALLATION MANUAL For Residential Use Only
Contents
1. 0800 328 6250 VY VA ae mn ee ee www samsondoors co uk N i SS _ x A 8 X 44 cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 32 www samsondoors co uk www samsondoors co uk 0800 328 6250 3 22 COVERS AND RELEASE HANDLE e Put the covers in place following this order LEFT C3 COUNTERBALANCE COVER LEFT PULLY COVER RIGHT PULLY COVER C5 HEADBAR SIDE COVER C4 OPERATOR HEADBAR CENTRAL COVER CENTRAL COVER CAP RIGHT C2 COUNTERBALANCE COVER SILVELOX devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 33 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 23 COVER SECURING AND PHOTO EYE HANGING Using six screws S6 fix the operator headbar covers to the frame Hang the photo eyes on the counterbalance boxes details A shows the left side Do the same for right side too NOTE Photo eyes are included in the upright assemblies U1 and U2 Hang them on to the circular slots of counterbalance covers C2 and C3 Sl LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 34 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 24 LABEL POSITIONING Check that ID label is in place on right bot2. devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 5 10 Remote control The operator is compatible with the Liftmaster 3 Channel Universal Receiver 850LM which can be connected inside the headbar The main features of the 850LM are e Three channels provide expanded remote control capacity Channel 1 50 remotes Channel 2 20 remotes Channel 3 20 remotes e Multiple remote control options available to provide secure access from the safety and convenience of a vehicle e Compact design fits most gate and commercial door operators e Compatible with 811LM and all MAX remote controls e Power 12 24VDC or 12 24VAC e Narrow band on 310 MHz 315 MHz and 390 MHz Security 2 0 Rolling Code and Encrypted DIP e Operational temperature from 35 to 65 degrees C Storage temperature from 40 to 85 degrees C e Compliant with FCC Part 15 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 91 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 6 MAINTENANCE For any further detail on the maintenance procedures read the user manual www samsondoors co uk 7 DISMANTLING In case of dismantling it is necessary to lock the door and disconnect some components to make the door unusable as counterweights boxes pulleys and power plug To discard please contact an accred
3. TB ST5 5x50 C H ZNG SCREW CROSS SLOTTED CONE SCREW HEX CAP 10mm TEB AB 6 3x50 ZNG SCREW HEX CAP 10mm TEB AB 6 3x16 ZNG SCREW HEX CAP 10mm SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 2 3 Tools needed Before starting the door installation be sure to have at hand all the tools listed below www samsondoors co uk 1 Knife Box cutter 8 Tape measure 2 mm Allen wrench 9 Rubber hammer 3 8mm T Handle Allen Wrench Double Car doors only 10 6 ladder 4 13mm wrench 11 Level 24 or 48 5 10mm spark plug wrench 200 mm long 6 Phillips head screwdrivers 7 Drill with a 3 8 x10 drill bit SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 8 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 INSTALLATION IMPORTANT INSTALLATION INSTRUCTIONS A WARNING To reduce the risk of severe injury or death READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS before to install operate perform maintenance or repair the garage door Install wall mounted garage door control e within sight of the garage door Install garage door opener ONLY on properly balanced and e out of reach of children at minimum height of 5 feet 1 5 m lubricated garage door An i
4. 2 wire adapter or change plug in ANY way to make it fit the outlet Be sure the opener is grounded Sl LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 36 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 26 DECORATIVE HARDWARE for US amp CANADA If on the back side of the upper panel a cavity is present A decorative hardware may be installed on the front side of the door h Decorative handles can be attached on the outside of the lower panel inside the dashed area shown in the picture Maximum height of decorative handles is 3 Decorative hinges can be attached on the panel sides BUT the height of the decorative hinges must be less than 7 mm 0 25 max height decorative handles 3 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 3 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 4 REQUIREMENTS FOR THE CORRECT DOOR OPERATION During the door testing after installation all the following operation requirements must be verified In the case that a requirement is not fulfilled follow the related instruction until the issue is solved 4 1 Strikers and pipe plate The strikers P3 and P4 placed on the top of the upper section in installation step 3 5 ens
5. 5 1 General overview 44 3 10 PHOTOEYE AND LIMIT SWITCH CONNECTION 21 5 2 Terminal Block 45 3 11 SPACER REMOVAL 22 5 3 Wiring Diagram 47 3 12 LEVEL THE OPERATOR HEADBAR 23 5 4 Door control 48 SH SECURING THE OPERATOR HEADBAR 24 55 Timer to Close TTC adjustment 49 3 14 UPRIGHT LEVEL AND ATTACHMENT 25 5 6 LEDs description 49 3 15 NARROW COUNTERBALANCE BOXES 26 Dut Internal buzzer 49 3 16 WEIGHT LOADING NARROW BOXES 27 5 8 Home automation contacts 50 317 LARGE COUNTERBALANCE BOXES AND CABLES 28 5 9 Optional device prerequisites 50 3 18 WEIGHT LOADING LARGE BOXES 29 5 10 Remote control 51 3 19 OPERATOR DRIVE SHAFTS 30 6 MAINTENANCE 52 3 20 PANEL ADDITIONAL SECURING 31 7 DISMANTLING 52 3 21 STILE CAPS 32 8 ASSISTANCE AND ACCESSORIES 52 3 22 COVERS AND RELEASE HANDLE 33 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 3 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 1 PREFACE Dear customer we want to inform you about the installation and safety procedures for a correct set up of the Overlap garage door designed by Silvelox If you correctly follow all the instructions the product will work as expected The garage door is typically the largest moving object in the house Improper installation operation or maintenance of a garage door can create a hazardous condition that can Cause serious injury or even death In the inter
6. Optional NOTE receiver of other brands must match the requirements of 500 mA for max load current and 12W for maximum power www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 5 3 Wiring Diagram HEAD BAR Terminal blocks Power 24 Vdc DC Motor a Ch2 th SH EE J extemal B Ts erin xternal Buzzer Adb Encoder Tm a nen Close Em Ens pn HE d H t t 1 Stop a ae automa pi CYAN H ome automation Open ia Strap Pulley x Suplementary light Open stop close gt Flashing ligh Drive shaft Pulley PHOTOEVE TX PHOTOEYE RX LEFT UPRIGHT RIGHT UPRIGHT SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 47 devoted to design UPPER SECTION Closing limit switch OWER SECTION www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 5 4 Door control The operator parameters listed in Table 5 3 can be controlled using a control kit composed by a Bluetooth key and a dedicated iOS App available only to qualified technicians e With door closed and connected to the power network plug the Bluetooth key in the configuration port visible in Figure 5 3 referenced as number 6 e Start the App from your portable device and follow the instructions provided within the control kit Table 5 3 Current absorption during operation phases opening
7. start opening finish closing start closing finish latch release panel engagement cruise Sl LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 48 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 5 5 Timer to Close TTC adjustment By default TTC is set to off TTC can be set to automatically close your garage door from the fully open position after a specified period of time 1 3 5 or 10 minute intervals The garage door opener will Beep and the courtesy light will Flash before closing the door To set TTC please follow the instructions below e With door closed and connected to the power remove the headbar central cover e Keep pressed for 3 seconds the TTC Control Button Figure 5 3 on page 51 referenced as number 3 the Diagnostic LED Figure 5 3 on page 51 referenced as number 4 will blink 2 times Press the TTC Control Button to set 1 minute closing interval the Diagnostic LED will blink 1 time Press the TTC Control Button within 10 seconds from the last operation to set 3 minutes closing interval the Diagnostic LED will blink 2 times Press the TTC Control Button within 10 seconds from the last operation to set 5 minutes closing interval the Diagnostic LED will blink 3 times Press the TTC Control Button within 10 seconds from the last operation to set 10 minutes closing interval the Diagnostic LED will b
8. the bottom of the panel P1 and the upright rail Attach P1 to upright using two S2 fasteners starting with the top hole SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 14 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 4 UPPER PANEL Before placing the panel P2 put the spacers D2 above the lower panel 12 from each end Place panel P2 on top of P1 and the spacers e Check the alignment between the top of the panel P2 and the upright rail e Fasten P2 to the upright with two S2 fasteners NOTE If your door will use outside decorative handles then the upper panel will have a box on the interior not shown SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 15 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 5 STRIKERS ON UPPER PANEL Place the strikers P3 and P4 in the positions indicated by the pre drilled holes located on top of the upper panel Fasten the strikers with S7 screws NOTE P3 on the left side has a magnet NOTE Screws S7 are 50 mm long Do not confuse with screws S4 which are 30 mm long SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 16 devoted to design www samsondoors
9. 0 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 5 2 Terminal Block Safety appliances and or optional devices have to be connected to the terminal blocks Figure 5 3 reference number 1 A close view of the terminal blocks is presented in Figure 5 4 and the contact descriptions are listed in Table 5 2 To facilitate the cable connections it is possible to remove the terminal blocks from their sockets and replace them back once the connections are made In Section 5 3 the wiring diagram can help to visualize the connections AX WARNING To prevent possible SERIOUS INJURY or DEATH from electrocution or fire e Disconnect ALL electric and battery power BEFORE connecting ANY cable to the terminal block SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 45 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk Table 5 2 CN1 Contacts Left Photo eye TX aaan a 16 NO 16 13 12 Right Photo eye RX pink ue hi P o CloseNO NO ek OpenNO 3 2 Open Stop Close NO Start contact for Liftmaster Universal receiver 9 8 External Buzzer Optional FC na uno t mm 13 Power 24 Vdc for Liftmaster Universal receiver max 500 mA 12 W 1 E 13 12 bridged External Flashing Light Optional end 7 13 12 ih bridged Supplementary Light
10. 800 328 6250 www samsondoors co uk 4 5 Lubrication The sliding rotation parts come pre lubricated However if lubrication should not be satisfactory consider lubricating the following parts with Lithium Base Grease EP2 as shown in Figure 4 8 Strikers L and R cable hangers Land R rollers L and R upper and lower lifting arm joint L and R upper and lower connecting arm joint mOOW gt Figure 4 6 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 42 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 4 6 Operator Operator control parameters are set correctly which results in a smooth door operation IF NOT see adjustments instructions of Section 5 4 4 7 Current control The Amperostop current control system works by blocking and reversing the door in presence of obstacles To test this device with the door fully open place a 1 1 2 thick piece of wood a 2 X 4 laid flat on the floor in the center of the door Push the transmitter or wall button to close the door The door must reverse when it strikes the obstruction Reset maneuver will follow see user manual IF NOT contact Silvelox Customer Care 4 8 Photo eyes The photo eyes work by blocking and reversing the door in presence of obstacles between them To test this system standing inside the garage but safely away from the path of the door us
11. OVERLAP 2_0 ENG REV 2 docx page 29 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 19 OPERATOR DRIVE SHAFTS The drive shafts are already present in the headbar assembly Plug them in the appropriate upright joint both sides NOTE In the zoomed detail the left side is depicted The arrow shows where to insert the driveshaft The upright joint has to be pushed back to allow the insertion of the drive shaft the spring of the joint will restore its position after the engagement SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 30 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 20 PANEL ADDITIONAL SECURING hd or eu ae I a na a s n 4 i A lt Using screws S4 attach the panels to the frame Tyg N n N 4 bd 4 There are 16 screws for each side NOTE Remember to fasten both sides pi Ld ty pi 1 P gt Sl LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 31 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 3 21 STILE CAPS e Cover the screws placed in step 3 21 with 16 stile caps S5 on each side SILVELOX devoted to design www samsondoors co uk 0800 328 6250
12. arning label indicates the danger from accidental electrocution and is placed in the proximity of the cover containing the electric motor SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 4 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 2 2 Box inventory Main parts Item Item apn EE EEE RIGHT gt OPERATOR UPRIGHT gt HEADBAR LEFT UPRIGHT SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 9 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 Item a M ERE PANEL may have cavity on interior if door includes optional decorative hardware 2 2 2 Secondary parts RIGHT NARROW COUNTERBALANCE BOX LEFT NARROW COUNTERBALANCE BOX SILVELOX devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk RIGHT LARGE COUNTERBALANCE BOX LEFT NARROW COUNTERBALANCE BOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 6 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk ee oe TR EE CENTRAL COVER CAP 38mm SPACER 1 inches LEFT STRIKER WITH MAGNET 25mm SPACER 1 inch TB 5x30 C15 ZNG WOOD SCREW CROSS SLOTTED TEB AB 5 16 x 1 5 8 LAG BOLT HEX CAP 11mm FISCHER WALL ANCHOR 10mm x 60mm
13. co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 6 OPERATOR HEADBAR Place the operator headbar C1 on top of the upper panel Attach C1 to one of the uprights with two screws S3 NOTE Be sure the headbar latches are aligned with the panel strikers P3 and P4 and the PIN placed in the middle of the upper panel P2 is centered SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 17 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 PHOTOEYE OPERATOR RELEASE AND STRAP CONNECTION Plugin the photo eye cable A purple and pink wires in slot 16 dot and cross grey wire in slot13 Square and blue wire in slot 12 triangle of the CN1 terminal block Attach the release handle cable B to the latch C Pull the strap in the middle of the operator headbar and attach it to the upper panel by pushing it through the screws present on the upper side of the panel D Additional screw tightening may be necessary PNWS UONN wooo N NOTE See Section 5 2 for connection details Sl LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2 _0 ENG REV 2 docx page 18 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 8 LEFT UPRIGHT Put the remainin
14. doors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 5 8 Home automation contacts Two home automation free contacts FCs are present on the terminal block CN2 Figure 5 4 on page 47 Use these contacts to connect the door to home automation system e Home automation 1 is active when the door is opening e Home automation 2 is active when the door is closing e When the door is operated manually or during a reset operation the contacts are open 5 9 Optional device prerequisites The following optional devices can be installed by the dealer e External buzzer e External flashing light e Supplementary light e External receiver These accessories have to be connected on the relays of the terminal block CN2 see Table 5 2 and Wiring diagram of Section 5 3 The specifics of the relays are e Max 1A 125 Vac resistive load e Max 1 A 30 Vdc resistive load e Max 500 mA 230 Vac resistive load e Max 500 mA 125 Vac inductive load e Max 250 mA 230 Vac inductive load e Minimum load 5 V 10 mA In the Wiring diagram of Section 5 3 the flashing light and the supplementary light are powered by the contacts 13 12 This is only a possibility in this case the absorption of the connected devices cannot exceed the capacity of the power contacts 13 12 which is 24 Vdc max 500 mA 12 W An external source of power might be preferable SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 50
15. e the remote control or wall button to close the door As the door is closing wave an object in the path of the photoelectric eye beam If door stops and reverses the system works correctly Reset maneuver will follow see user manual IF NOT contact Silvelox Customer Care 4 9 Diagnostic LED The Diagnostic LED Figure 5 3 on page 51 referenced as number 4 works without signaling any anomalies i e it does not blink IF NOT contact Silvelox Customer Care Sl LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 43 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 5 ELECTRIC CONNECTIONS AND ELECTRONIC COMPONENTS 5 1 General overview The electric connections and the electronic components are located in the operator control box immediately visible on the headbar if the headbar central cover is not in place Figure 5 1 The electric connections components are listed in Table 5 1 referring to Figure 5 3 j PE dj Figure 5 1 Table 5 1 Reference Description Terminal Block see Figure 5 2 Timer to Close TTC Control Button Diagnostic LED Voltage LED Configuration Port Courtesy Light LEDs Internal Buzzer not visible Reference _ 6 Figure 5 3 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 44 devoted to design www samsondoors co uk 080
16. ent in all successive steps SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 10 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 1 RIGHT UPRIGHT Place the headbar on the floor as shown Center it and mark the distance X Determine the width Z of the external frame adding Y to each ends of X Y 4 inches Z X 2 Y Z X 9 where X is the headbar width Using the external reference place the first upright starting from the highest side of the floor K cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 11 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 2 RIGHT UPRIGHT SECURING Secure the upright using the horizontal shaped hole as in the picture Attach upright to wall using screw S1 In case of a concrete or gs brick wall installation les insert a Fisher anchor S10 S1 j in the wall hole Matt Final attachment adjustment will come later SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 13 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 3 LOWER PANEL Place panel P1 in the opening Use spacers D1 to level the panel Check the alignment between
17. est of safety this symbol means WARNING or CAUTION Injury to people and or property damage may occur unless instructions are followed correctly A WARNING In the interest of safety this symbol means WARNING Injury to people and or property damage may occur from electrocution or fire unless instructions are followed correctly 2 PRELIMINARY CHECKS Your garage door is packaged in a single crate which contains the documentation and all parts listed below If anything is missing carefully check the packing material as parts may be stuck in the foam Tools needed are also listed below 2 1 Documentation and label inventory e Warnings labels for handling the packaging follow the handling instructions listed on the packaging label e Acceptance report attached to the packaging lists the contents e Owner s manual includes operations and maintenance instructions Please give Owner s Manual to the homeowner e Installation manual instructs technicians how to install a door e ID label describes the technical characteristics of the door and is placed on the interior side of the upper panel e General warning label includes safety instructions for the garage door operation and is placed on the interior side of the upper panel e Release handle warning label is placed on right counterbalance cover just behind the release handle e Wall control button warning label must be placed close to wall control at least 5 feet above floor e Electric hazard w
18. etrically to left and right large counterbalance boxes Figure 4 3 Figure 4 2 Right side only shown Figure 4 3 Right side only shown SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 40 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 4 4 Lifting arm The lifting arm upper joint is properly located from the factory When the door is in open position the upper section is slightly tilted as showed in Figure 4 6 IF NOT follow the instructions below In open position the upper section must be slightly tilted as showed in Figure 4 4 To adjust the upper section incline the position of the pin highlighted in Figure 4 5 with a dashed line must be adjusted Adjust the pin on both sides with door closed Close the door and unplug opener Locate the lifting arm pin on the headbar corner Release the pin nut A Figure 4 5 Tighten the adjustment screw B to create more incline Figure 4 5 Secure the pin nut A Repeat steps 3 to 5 for the pin placed on the other side Open the door and check the inclination of the upper section repeat these steps until a slightly tilted configuration is reached ot ie Figure 4 4 Figure 4 5 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 41 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0
19. g uprightU2 in place In the case of an uneven floor add spacers below the upright base A to level this upright with respect to the other upright Attach the upright using the vertical shaped hole with screw S1 In case of a concrete or brick wall installation use a Fisher anchor S10 p nj g ne a EA SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 19 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 9 PANEL AND OPERATOR HEADBAR ATTACHMENT e At first check the alignment between the top of the panels P1 P2 and the corresponding rails Secure the upper and lower panels to the second upright by fastening two S2 screws in the upper panel P2 and in the lower panel P1 in the same manner as step 3 4 e Secure the headbar to the upright with two S3 fasteners in the same manner as step 3 6 Sl LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 20 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 10 PHOTOEYE AND LIMIT SWITCH CONNECTION Connect the photo eye cable A plug the white wire in slot 14 white black wire in slot 15 of the CN1 terminal block see dots NOTE for US amp Canada If provided connect and install an external rece
20. he distances between the magnets faces is less than 6 mm 1 Close the door and remove left headbar cover C5 2 Locate the closing limit switch placed on the latch near the electronic board Release the screw A and adjust the position of the closing limit switch magnet along the indicated direction Figure 4 1 and align magnet along dashed line Check magnet distance too Figure 4 1 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 39 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 4 3 Counterweights The counterweights are properly balanced from the factory This results in a smooth door operation nor too slow nor too fast IF NOT follow the instructions below To balance the counterweights remove the counterbalance covers C2 and C3 and follow the instructions below 1 If the upper section in open position tends to drop with door closed add weight units symmetrically to left and right narrow counterbalance boxes Figure 4 2 2 If the upper section opens too fast with door closed remove weight units symmetrically to left and right narrow counterbalance boxes Figure 4 2 3 If the lower section in open position tends to drop with door closed add weight units symmetrically to left and right large counterbalance boxes Figure 4 3 4 Ifthe lower section opens too fast with door closed remove weight units symm
21. ited company following local laws and regulations 8 ASSISTANCE AND ACCESSORIES Dear Customer Silvelox is available for any further explanation We remind you that in case you will need the assistance of a qualified technician or you will consider installing new accessories for your garage door you can contact the Silvelox Customer Care With the purpose to speed up the handling of your inquiry please provide the serial number of your door placed in the label above the inner door handle and fill the suitable form available at www silvelox com in the Customer Service page www samsondoors co uk 0800 328 6250 www samsondoors co uk
22. iver Plug the power wires in slot 13 and 12 of the CN2 terminal block crosses Plug the Channel wires in slot 8 and 2 of the CN1 terminal block triangles NOTE See Sections 5 1 5 2 and 5 3 for additional information PNW B UO TODOS EN w SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 21 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 11 SPACER REMOVAL Remove the D2 spacers between the panels and D1 spacers on the floor Remove the two blocks D3 by releasing screws S8 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2 _0 ENG REV 2 docx page 22 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 12 LEVEL THE OPERATOR HEADBAR Check operator headbar level To level adjust the second installed upright fixed through the vertical shaped hole SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 23 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 13 SECURING THE OPERATOR HEADBAR Once level attach the operator headbar to the wall with five S1 screws In case of a concrete or brick wall installation use a Fisher anchor S10 SILVELOX devoted
23. link 4 times Press the TTC Control Button within 10 seconds from the last operation to set to off the TTC the Diagnostic LED will blink 5 times After 10 seconds from the last selection made the TTC is set In case of a voltage interruption during opening or closing once the voltage is restored the door remains in the actual position Close the door manually or perform the reset maneuver See user manual 5 6 LEDs description A total of six LEDs are present in the operator control unit box e The Diagnostic LED Figure 5 3 on page 51 referenced as number 4 it starts to blink red color in case of electronic anomalies e The Voltage LED Figure 5 3 referenced as number 5 it turns ON green color once the door is plugged to the power network e The Courtesy Light LEDs Figure 5 3 referenced as number 7 it is a group of four white LEDs once the door is activated they turn ON and stay ON for 1 minute after that the door operation is completed 5 7 Internal buzzer The operator control box is equipped also with an internal buzzer When the door performs a reset maneuver See user manual the internal buzzer will beep for the whole maneuver signaling that the current control is set to a higher potentially dangerous level and to allow the door to re define its reference positions Sl LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 49 devoted to design www samsondoors co uk 0800 328 6250 www samson
24. mproperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH Disable ALL locks and remove ALL ropes connected to garage e away from ALL moving parts of the door Place entrapment warning label on wall next to garage door control Place manual release safety reverse test label in plain view on inside of garage door door BEFORE installing opener to avoid entanglement Mount emergency release handle 6 feet 1 8 m above floor Upon completion of installation test safety reversal system Door MUST reverse on contact with a 1 1 2 3 8 cm high object or a 2x4 laid flat on the floor NEVER connect garage door opener to power source until instructed to do so NEVER wear watches rings or loose clothing while installing or servicing garage door They could be caught in garage door or opener mechanisms To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution disconnect ALL electric and battery power BEFORE performing ANY service or maintenance SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 9 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk WALL OPENING Wood door jambs and 2X6 center pad must frame the door opening 2 grade or better e Check that floor is level NOTE Wood door jambs are ONLY shown in this installation step Assume jambs are pres
25. s co uk 0800 328 6250 www samsondoors co uk 3 16 WEIGHT LOADING NARROW BOXES Load the narrow counterbalance boxes with the weight units W1 white colored in the right side no colored in the left side SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 27 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 17 LARGE COUNTERBALANCE BOXES AND CABLES Loose the two cables with the pivot from the panel by unscrewing the RED fasteners see detailed picture Pass the cables around the pulleys as pointed by the arrows Hang the large counterbalance boxes B3 and B4 without the weight to the sphere extremities of the cables in the same way done for boxes B1 and B2 Resume the original pivot position and tight the RED fastener NOTE the left side of this picture shows the cable in the installed configuration SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 28 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 3 18 WEIGHT LOADING LARGE BOXES Load the counterbalance boxes with the weight units W1 black colored in the right side brown in the left side SILVELOX devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk cod 5500730 INSTALLATION MANUAL
26. to design www samsondoors co uk gt Kann af SE an i ap T O cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 24 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 14 UPRIGHT LEVEL AND ATTACHMENT Check the level of the upright and secure to the wall with five S1 screws each Repeat for other upright In case of a concrete or brick wall installation use a Fisher anchor S10 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 20 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 15 NARROW COUNTERBALANCE BOXES Place the narrow counterbalance boxes without the weights in them B1 and B2 Hang the counterbalance boxes on to the two cables ending with a sphere solid black in the zoomed detail NOTE There are no screws to fasten The cable spheres simply go in their housing placed in the upper part of the counterweight boxes The cable must not be twisted before and after the connection The open side of the box will face the side of the garage as shown in the picture see also installation step 3 17 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 26 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoor
27. tom corner of upper panel 1 Attach general warning label on left bottom corner of upper panel 2 Attach emergency release handle label on right counterbalance box behind the release handle 3 Attach the wall station control button label close to wall control at least 5 feet above floor 4 Attach the danger warning label on left and right side of the lower panel close to the RED colored fasteners 5 SI LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 35 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 3 25 DOOR TEST e Plug the power cable ina properly grounded outlet To reduce the risk of electric shock your garage door opener has a grounding type plug with a third grounding pin This plug will only fit into a grounding type outlet If the plug doesn t fit into the outlet you have contact a qualified electrician to install the proper outlet e Test door manually see owner s manual Section 3 1 e Test door with the transmitter see owner s manual Section 3 2 A WARNING To prevent possible SERIOUS INJURY or DEATH from electrocution or fire e Disconnect ALL electric and battery power BEFORE performing ANY service or maintenance e Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes e NEVER use an extension cord
28. ure the correct door closure without any backlash door re opens IF DOOR DOES NOT CLOSE follow the instructions below 1 First locate the pipe plate and check if the position is correct if not loose the screws to make the adjustment as shown in Figure 4 1 2 Locate the strikers placed on the top side of the upper section with door slightly open 3 Release the striker screws and adjust the position of the striker along the direction shown in Figure 4 1 until the door closes without any backlash door re opens Do the same for all the strikers present on the section 4 In closed position the strikers must engage with the closing hooks remove headbar covers to better see the engagement LE ee Figure 4 1 Sl LVE LOX cod 5500730 INSTALLATION MANUAL OVERLAP 2_0 ENG REV 2 docx page 38 devoted to design www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk 4 2 Closing limit switch Make sure the closing limit switch composed by the pair of magnates mounted on striker P3 and on left closing latch of operator headbar C1 is properly placed see P3 detail of installation step 3 6 on page 24 In case of closing limit switch misplacement the door does not start the automatic opening The magnets must be aligned and the distance between them smaller than 6 mm IF NOT follow the instructions below Adjust the magnets positions until a good alignment is reached and t
29. www samsondoors co uk 0800 328 6250 www samsondoors co uk rr SILVELOX devoted to design Product Overlap sectional garage door Model OVERLAP 2 0 Operation Manual and automatic For Residential Use Only Manufacturer SILVELOX S p A 38050 Castelnuovo Trento Viale Venezia 37 Tel 39 0461 755 755 Fax 39 0461 752 466 OVER L AP 2 0 www silvelox com silvelox silvelox com j 2013US 5500730 Silvelox Quality System Rev 2 March 2014 www samsondoors co uk 0800 328 6250 www samsondoors co uk www samsondoors co uk 0800 328 6250 www samsondoors co uk TABLE OF CONTENTS 1 PREFACE 4 3 23 COVER SECURING AND PHOTO EYE HANGING 34 2 PRELIMINARY CHECKS 4 3 24 LABEL POSITIONING 35 2 1 Documentation and label inventory 4 3 25 DOOR TEST 36 2 2 Box inventory 5 3 26 DECORATIVE HARDWARE for US amp CANADA 37 2 3 Tools needed 8 4 REQUIREMENTS FOR THE CORRECT DOOR OPERATION 38 3 INSTALLATION 9 4 1 Strikers and pipe plate 38 WALL OPENING 10 4 2 Closing limit switch 39 3 1 RIGHT UPRIGHT 11 4 3 Counterweights 40 3 2 RIGHT UPRIGHT SECURING 13 4 4 Lifting arm 41 3 3 LOWER PANEL 14 4 5 Lubrication 42 3 4 UPPER PANEL 15 4 6 Operator 43 3 5 STRIKERS ON UPPER PANEL 16 4 7 Current control 43 3 6 OPERATOR HEADBAR 17 4 8 Photo eyes 43 3 7 PHOTOEYE OPERATOR RELEASE AND STRAP CONNECTION 18 4 9 Diagnostic LED 43 3 8 LEFT UPRIGHT 19 5 ELECTRIC CONNECTIONS AND ELECTRONIC COMPONENTS 44 3 9 PANEL AND OPERATOR HEADBAR ATTACHMENT 20
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