SETUP & INSTALLATION MANUAL FOR
Contents
1. operate override switch press button for approximately 5 seconds When pump operates the light will be ON Page 9 of 26 Mounting positions of SPLO8 K Primary Valve Top SPL10 Secondary Valve 1 at Hitachi Boom Arm Detail side angle view of the divider valves Note that SPL divider valve lubrication systems See SPL Range Brochure for further Information SPL SB 190112 V1 for Progressive Divider Valves details High Pressure Grease Nipple s manually use to lubricated the system if the pump break down Upon Customer Request Indicator pin has been fed to SPLO8 K primary valve input port 4 IM 003 Issue 1 9 3 2012 Page 10 of 26 Lubricant Lubricated from SPL10 Secondary Valve 1 Bearing points Y Bearing points Bearing points Bearing points 8 lubricated From Secondary Valve 1 e Bearing points 7 lubricated From Secondary Valve 1 IM 003 Issue 1 9 3 2012 Page 11 of 26 Bearing points 10 lubricated From Secondary Valve 1 There are 2 bearing points located at the slew ring 1 bearing point is on the front of the vehicle 274 bearing point is on the back of the vehicle as shown on the diagram e Bearing points 9 lubricated From Secondary Valve 1 IM 003 Issue 1 9 3 2012 Page 12 of 26 iL Both bearing points of 5 and from Secondary Valve 1 lubricated Bearing points 5 lubricated From Second2. Output Port 1 to Bearing Point Output Port 2 to Bearing Point Installation shows the Main Bucket Pin and H frame Linkage Pin bearings drilled and EXT 1 blocks fitted For details on how to do this see IM 004 manual For installation without drilling these bearings contact Interlube Systems Ltd for details 10mm thick wall pipes to be fed into Main Bucket Pin H frame Linkage Pin bearing points of and Page 18 of 26 003 Issue 1 9 3 2012 Bearing points 1 lubricated From Valve 3 Bearing points 2 lubricated From Valve 3 6mm Steel Pipe Mounting positions of SPLO6 Secondary Valve 4 H Frame At Hitachi H Frame Steel Helix Cable mainly for rubber pipe protection purposes Bearing point 19 lubricated from Valve 4 Bearing point 17 lubricated from Valve 4 Bearing point 18 lubricated from Valve 4 Bearing point 16 lubricated from Valve 4 Page 19 of 26 An Overview Vehicle Layout Side angle view of Rear Boom Side angle view of Boom Knuckle Y Dipper Stick Front angle view of H Frame Bucket IM 003 Issue 1 9 3 2012 Page 20 of 26 AB3 pipe splitter will be used for this vehicle installation It is used to split pipes when the vehicle is under maintenance so the operator user is able to remove dipper stick from boom without cutting off the pipe linkage Note 1 As a guide on these typical applications it is ad
3. SETUP amp INSTALLATION MANUAL FOR HITACHI ZX210LC 3 HYDRAULIC EXCAVATOR BY TERLUBE A TIMKEN Brand 2012 Interlube Systems Ltd UK IM 003 Issue 1 9 3 2012 Page 1 of 26 Table of Contents Ports Bearings Fitting and Lubrication Charts ccccccccccccccccceceeeeesseeesseeseeeeeeeeeceseseeeeeeeeeaaegs 3 HDI System Installation 5 PIS TOR 6 Hitachi ZX210LC 3 Hydraulic Excavator System 7 SV SECIS 8 An detnr 20 System Installation ACCeSSOLFIBS 22 24 COMPONENTS Layout Descriptio EEA 26 IM 003 Issue 1 9 3 2012 Page 2 of 26 Ports Bearings Fitting and Lubrication Charts Primary Divider Valve Section Output Port No Feeds Valve No SPLO8 K Primary Divider Valve Porti To SPLIO Divider Valve Port 3 To SPLO6 Divider Valve Rear Boom Section PL1 Divider Val Output Port No Feeds Bearing No SPL10 Secondary Divider Valve Valve 1 mmi es Tock slewing rons Tonight Boome Knuckle Section PL Divi
4. S P x 6MM Elbow Connector Check Valve M11 Indicator Assy Steel Ball Page 26 of 26 IM 003 Issue 1 9 3 2012
5. Output Port No Feeds Bearing No SPLO6 Secondary Divider Valve Valve 2 Port 1 To Top Dipper Stick Ram Port 3 To Left Dipper Stick Pivot IM 003 Issue 1 9 3 2012 Page 3 of 26 Output Port No Feeds Bearing No SPLO6 Secondary Divider Valve Valve 3 H Frame Section PL Divider Val Output Port No Feeds Bearing No SPLO6 Secondary Divider Valve Valve 4 Port 1 To Right H Frame Pivot Port 3 To Bottom H Frame Ram Note 1 Caution Switch off the vehicle engine and remove the ignition key before starting work on the machine installation This will prevent accidents occurring on site 2 Before commencing installation of this lubrication system it is important that the owner operator ensures that all the bearings are pre filled with the correct lubricant 3 t is important to use recommended grease for the vehicle DO NOT mix different types of grease together in Pump System Keep them separate Acknowledge Grade 2 grease is recommended for use in HDI Pump IM 003 Issue 1 9 3 2012 Page 4 of 26 Secondary Valve 3 IM 003 Issue 1 9 5 2012 HDI System Installation Layout e r Primary Valve d Secondary Secondary Secondary Valve 1 Valve 2 Valve 4 j 0 9 8 7 6 9 4 3 2 11 3 10 4 9 5 8 6 7 5 of 26 IM 003 Issue 1 9 3 2012 List of Abbreviations HDI Pump lt 24Vdc HDI Pump PB SPLO8 K Prim
6. ary Valve Valve 1 SPLIO Secondary Valve Valve 2 SPLO6 Secondary Valve 1 Valve 3 SPLO6 Secondary Valve 2 Valve 4 SPLO6 Secondary Valve 3 Output Secondary Divider Valves Output Grease Flow Line 1 Vehicle Bearing Point Page 6 of 26 Hitachi ZX210LC 3 Hydraulic Excavator System Layout Valve 4 Primary Valve Valve 1 HDI Pump Valve 3 Valve 2 PI IM 003 Issue 1 9 3 2012 Page 7 of 26 IM 003 Issue 1 System Installation Guide Front view of the vehicle where the pump s located at the left hand side of the panel storage between driver cab and engine storage ANII De Side view of vehicle where the pump s store and lock in secure panel storage 24Vdc HDI Pump location being placed at the back of the vehicle Page 8 of 26 9 3 2012 003 Issue 1 9 3 2012 Pump system s resting vertically on the external mounting L bracket attach to the left hand side of the ceiling wall Note that HDI 3 Litres electric pump mounted on ZX 210 LC3 Logo HDI bracket See HDI Set up Information ISF 294 Issue 12 09 for wiring and programming details Location of Pump override Ignition switch 24Vdc Green Push Button has been placed behind the driver seat Ignition Switch detail view can be found below the first aid kits storage Note that
7. ary Valve 1 Bearing points 6 lubricated From Secondary Valve 1 IM 003 Issue 1 9 3 2012 Page 13 of 26 Both bearing points of 3 and from Secondary Valve 1 lubricated e Bearing points 4 lubricated From Secondary Valve 1 e Bearing points 3 lubricated From Secondary Valve 1 IM 003 Issue 1 9 3 2012 Page 14 of 26 Bearing points 11 lubricated From Secondary Valve 1 Mounting positions of SPLO6 Secondary Valve 2 Top SPLO6 Secondary Valve 3 at Hitachi Dipper Stick Arm Detail view of v SPLO6 Secondary Valve 2 SPLOG6 Secondary Valve 3 IM 003 Issue 1 9 3 2012 Page 15 of 26 SPLO6 Secondary Valve 2 Output Port 3 to Bearing Point Output Port 1 to Bearing Point Output Port 2 to Bearing Point Output Port 6 to Bearing Point e Example of Fixing Tube Installation Tube Support come in handy to hold the tube in position Protective Helix Plastic will wrap the loose pipe together Bearing points 13 lubricated From Secondary Valve 2 IM 003 Issue 1 9 3 2012 Page 16 of 26 Bearing points lubricated From Secondary Valve 2 Bearing points lubricated From Secondary Valve 2 Bearing points lubricated From Secondary Valve 2 IM 003 Issue 1 9 3 2012 Page 17 of 26 IM 003 Issue 1 9 3 2012 e Detail views Bearing points lubricated From Secondary Valve 2 SPLO6 Secondary Valve 3
8. visable that the pump default run time to be set to 5 minutes Each individual installations applications may require specific settings We recommend that new applications be initially monitored to ensure adequate lubrication of all bearings on the system being supplied IM 003 Issue 1 9 3 2012 Page 21 of 26 System Installation Accessories AB3 Pipe Splitter EXCT 1 Welding Valve 3 5 10mm Thick Wall Steel Pipe 10 STP Page 22 of 26 9 3 2012 IM 003 Issue 1 Stauff Clamp will be used most of the time during the installation period as a Tube Support in order to hold the tube position HLX P 12 12mm Plastic Helix STP 6 1 6mm OD Steel Bundy Pipe 6 10 6mm P Clip PC 13 10 13mm P Clip Note 1 Components as shown above were normally used during installation there are more component accessories will be included in Bill of Materials List on the following page IM 003 Issue 1 9 3 2012 Page 23 of 26 Bill of Materials n n 2 9 003 Issue 1 9 3 2012 Page 24 of 26 T 7 T T i i 5 IM 003 Issue 1 9 3 2012 Page 25 of 26 Components Layout Description e ID Grade 2 Grease Standard Nipple Filler Blanking Plug 1 Pumping Unit Quick Fill in Connection Electrical Supply Connector Configuration Panel Output Blanking Plug M10 1 8 B
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