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Installation Manual - Acoustic Products Ltd

1. 8 0 1 8 0 2 Miscellaneous notes ME OO TOT 8 0 3 TOPAKUSTIK amp System ceiling panels with metal and CD grid and finishing edges 9 0 1 9 0 2 TOPAKUSTIK H4 System ceiling panels with metal grid and finishing edges 10 0 1 10 0 2 TOPAKUSTIK H5 System wall covering with metal grid horizontal grooves and end edges 11 0 1 11 0 2 TOPAKUSTIK H6 System wall covering with metal grid vertical grooves and end edges 12 0 1 12 0 2 TOPAKUSTIK TOPPERFOQ 71 System 13 0 1 13 0 3 TOPAKUSTIK 7 TOPPERFO Z2 System u u u 14 0 1 TOPAKUSTIK TOPPERFO G1 System 15 0 1 15 0 3 TOPAKUSTIK FOPPERFO G2 Sy Ste 16 0 1 5 TOPAKUSTIKG TOPPERFO S11 System 17 0 1 5 TOPAKU
2. x v gt 2 lt EE N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH H System TOPAKUSTIK H5 System Walls Planks installed horizontally TOPIAKIU SIT LK om Edge ending and wall connection SSS VA S ara PAA i 16 17 CN Y N x gt gt gt Bur af OO 16 1 25525 oo 2 a 16 E 107070707076 SOC 16 17 i KL 11 0 41 AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH H5 System TOPJAJKJUJS T IK 5 TOPAKUSTIK H5 System with edge ending and connection detail H V d x gt lt gt lt X gt lt X gt gt x gt OTK E Fa 4 Ge J K l ZA g d 54 uu Mm T cO Fixation of end plank with clip 2 24 3036 2 24 2270 2 24 2001 2 2 2 2 1102 5 1 AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH E H6 System TOP JA K US TIK 5 TOP
3. s HH AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH 2 o11 System mod Me m mc b M FN Bb a 1 ath i em 1 fs scd IO dl SE B s F sl m d Jj v TS s E cm Ea reum cu d A m K w E d H a d m ji taa lis d A pou i z Mi s E am r P Ti i i i s EN r ech Semasa s p e wi m mm T a E Perret CET Tm EZ L T TREET ICRI marr FT ET EFFE d T TIT Th Ke ll m w er wa Nu ed L Ch 1 H zx z E E n E Soar my t EC I 7 B E b mr Ir 2 dm HR 4 L 11 d BW i vs ti j 1 x x s ir KE 1 K SS DIE 4 L coe al 4 L i 4 Fei ls 7 TH oc e Pal 4 E UE m Le L t i i x e lt ba T s A De i a L T CF SP ji n j RI T E EST e E Er Ms pm LEER w x bs L et KA 574 EX Be ER 1 s B UE Ww T R 1 b ET EL M epi n a IL d
4. OM KM E o demontabel The fixed TOPAKUSTIK amp panels can be removed also by loosening and pushing back the Z sus pension however with a slightly higher effort joint transverse stiffene m 2 24 3037 Ze Longitudinal stiffener rail 40 16 mm ensures levelling between panels f 27 For parallel transverse joints the longitudinal stiffening 2 24 10 0 2 24 3190 2 24 3401 2 24 3001 2 24 3111 2 24 3307 2 24 3100 2 24 3099 rails have to be bolted together additionally 13 0 2 AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJS TJIJK 10 2011 Z1 System Panels with safety cord Installation information for screw joints Set correct torque Do not strip the thread At best try slug test Piease noie The fixing system with Z profiles and the U primary grid documented on pages 13 0 1 13 0 2 is checked for a professional installation with TOPAKUSTIK and TOPPERFO panels For installation of the Z profiles on the TOPAKUSTIK panels the torque has to be set correspondingly so that the threads are not stripped For non compliance to the information described here any liability is refused TOPIAKIU SIT LK 2 24 3402 Nylon safety cord with snap hook for panel weights up to 25 kg with two cords 2 24 3403 Safety wire rope with sn
5. Align cap profile spaces 6 with the side walls SS est 0 N H AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH Step 5 Cut all longitudinal 8 and transverse 9 profiles as specified on page 17 0 2 and then screw into panels Step 6 Glue insulation onto rear of panels Step 7 Mount ceiling panels starting from middle and continue to the left and right Suspend panels by compressing the spring and insert laterally as shown in Fig 5 6 p 17 0 6 Variant on Step 7 Instead of the support angle the wall connection panels can also be mounted with the cap profile as shown in Fig D page 17 0 1 Step 8 Wall Plate Panels No 1 3 Determine the dimensions of the wall connection panels cut wall connection panel to correct width mount support bracket and cord Mount ceiling panels p 17 0 1 TOPJAJKJUJS TJIJK 10 2011 TOPIAKIU SIT LK 9 Dismantling the TOPAKUSTIK Panel System S11 Insert offset handle into the butt joints at the panel corners as shown in Fig 1 and rotate 90 Pull ceiling panel downwards using the offset handle as shown in Fig 2 until your hand fits into the opening Pic 2 Pull ceiling panel down along the entire length as shown in Fig 3 approx 100 mm until the element rests on the spring clip Then pull down on the other long side as shown in Fig 4 until t
6. Installation Manual pages 1 3 Important Information for installation pages 4 12 Planks for walls and ceilings pages 13 17 Removable ceilings pages 18 Sixty panels ceilings Please read before starting installation ISSUE 2011 Table of contents TOPIAIKIUIS T EK page 2160 m 1 0 1 Veneered planks sorting transverse joints humid roonms 2 0 1 Fixation of planks with vU Ee amm 2 0 2 Fixation with n H nail gun start end planks panels sports halls and humid rooms 2 0 3 Cut outs and wall connections 2 0 4 Cut outs with router or shadow joint Cutter 2 0 5 Access panels with rotary latch EIE 2 0 6 Access panels inserled uuu uu 2 0 7 Important information for installation yellow page 3 0 1 3 0 2 TOPAKUSTIK W1 System with slatted 4 0 1 TOPAKUSTIK W2 System with counter grid 5 0 1 TOPAKUSTIK H1 System with metal 6 0 1 TOPAKUSTIK amp H2 System with metal 7 0 1 7 0 2 TOPAKUSTIK T1 System with metal grid
7. wm 77 V e an i j Iert wr 2 j IC With the TOPAKUSTIK G System every The TOPAKUSTIK panel in the G system can be panel can be removed easily by gentle secured by inserting a distance rail against lifting lifting Transverse Stiifening with out n Typ GEMAGRID TN lt S 12627 2 24 3111 E D 2 2555 Transverse stiffening bz 2 D S EE 2 24 3037 2 2410 0 2 24 3190 2 24 3307 cay NEA lc c 2 24 3100 M 2 24 3121 im 2 24 3401 2 24 3005 uU M D D Z i H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJS TJIJK 10 2011 G1 System TOPJAJKJUJS T IK 5 Panel with safety cord ef 2 24 3402 Nylon safety cord with snap hook for panel weights up to 25 kg with two cords 2 24 3403 Safety wire rope with snap hook for panel weight up to 40 kg with 2 cords Installation information for screw joints Design patterns The execution with off set joints allows a small mate rial dilation without it showing The combination of a gap width of approx 3 6 mm provides a clear and neat alignment English Set correct torque Do not strip the thread At best try slug test Please note The fix
8. 10 2011 H3 System TOPJAJKJUJS T IK 5 TOPAKUSTIK H3 System Ceiling panel VALER 131 rs 1OPA K UST SOOO gt X XX XX 1 0 0 e M N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH 10 2011 H3 System TOPJAJKIUIST IK 9 Accessory for H3 System 2 24 2270 TOPJAJKJUJSJT I K 2011 M G _ AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPAKUSTIK H4 Sysiem Ceiling panel Perform cut out on suspensi on on site 1 Ceiling edge rail eet Tor adaptation 2 Inset 3 Edge rail substructure 40 30 120 SS e AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJS TJIJK 2011 H4 System TOPJAJKIUIS T IK 9 TOPAKUSTIK H4 System Ceiling panel with edging ending variants 2 24 2270 2 24 2275 2 24 2360 2 24 2302 A
9. G1 System TOPAKUSTIK G1 System for universal use TOPIAKIU SIT LK 9 Wall connection gt Se 5 INNER CENE TOPPERFO ET AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH e XXX 559 Le N Wu 25 25 ei O 15 0 1 Every attachment clamp has to be fixed to the U profile by continuous screwing OTAKUS 10 2011 G1 System TOP JA K US TIK 5 Lea Tin Yapay G Profile SAS Stiffen panels at a distance of dj mg 1 54 Ls 1 1 2 pem 500 600 mm with the profiles A l l it l l ili T The Z profiles are delivered in produc tion length of 5 m trimmed on site and permanently fixed by the n H patent screws into the perforation of the TOPAKUSTIK panels max 1200 Transverse stiffening for panel length gt 1000 mm 3 pc gt 2000 mm 4 pc gt 3000 mm 5 pc max 2600 AS otiffen counter grid diagonally This avoids Floating of the ceil ing construction FEE T I 4 mg 1 s max 1350 E E JE s Y E mind 50 e ms DEE EEN
10. Every veneer log has different natural features growth and color among other things We recommend sorting the TOPAKUSTIK elements before installation Laying options Divide transverse laths in such a way that under every groove a lath is placed for fixation Parallel English EE S Transverse grooves TOPAKUSTIK planks are available in various lengths See brochure At transverse joints we recommend allowing a gap of 3 4 mm to absorb any changes in the length due toroom humidity fluctuations Pic 3 Parallel transverse grooves Pic 1 and 3 TOPAKUSTIK G planks have to be trimmed to length and installed in air conditioned condition see page 3 0 1 with router or shadow joint cutter Differences in measure ments can occur before installation through change of room humidity at storage place or installation area Open wall connection for humid rooms Important for humid rooms e Air ventilation required e Use special carrier plate e Use approved substructure Observe shrinkage und swelling when forming joints When installing planks with difficult surfaces or strong sweating hands we recommend to wear gloves when performing the installation Pic 5 Pic 5 PU et a 242 N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJSJTJIJK CN Fixation by nail gun on transverse blocking T
11. TOPIAKIU SIT IK Pic 24 2 0 5 Pic 26 AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJSJT I K 10 2011 Access panel with rotary latch Access panel for A System Open and shut the access panel with rotary latch according to Pic 30 31 32 Open and shut with allen wrench between the grooves mm For 2 mm width grooves a hole of 3 mm has to be drilled EIN gt m ES 34 Pic 30 Open access panel downward With latch set TOPIAIKIUISIT LK Get PA AA b ie L x Pic 31 Latch Set Pic 32 Latch set 2 24 6001 Rotary latch 1 Pc Lock plate 1 Pc Screws 5 Pcs Cords with ring screws 2 Pcs closed m aam EL AN PER ENS Open 2 0 6 AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJA K U S T I K 2011 Access panel inserted TO PIA Ki U ST K E Access panel for A System opening upwards Access panel for H System made of L profiles Opening upwards Design to lift and insert Design with H profiles to lift and insert e Produced out of 3 4 or 5 planks Insert e Nail down 2 slats from front through the grooves to Produced out of 3 4 or 5 planks the
12. gt sore Ae T et vi 2 as te D r AF li Th 1 QN lt TOUS il HU fx GE Ke L E CR Le g i ai e Eh Fa 4 d s _ y 7 TOPIAKIU SIT LK Angle profiles 9 D Cross brace panels at distances of 500 600 mm using the angle profiles The angle profiles are delivered in stan dard lengths of 2 496 running millime tres cut to size on site and fixed in the perforation of the TOPAKUSTIK panels using the n H patented screws Cross bracing for slab lengths of gt 1000 mm 3 pce 2000 mm 4 pce 2600 mm 5 pce Diagonally brace counter grid This prevents the ceiling construc tion from floating max 50 2 24 8010 2 24 3037 2 24 10 6 2 24 8011 2 24 8005 2954 3111 2 24 8004 2 24 8006 2 24 8001 2 24 8003 17 0 3 N H AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJA K U S T I K 10 2011 o11 System Mounting instructions for screw connection Set torque correctly Do not overtighten screw If necessary check tightness connection manually Please note The attachment system documented on pages 17 0 1 17 0 3 using angle and cap profiles and the U primary grid has been certified for professional installation with TOPAKUSTIK an
13. rear side Fix 2 steel angles to the rear side with special e Cut access panel to exact length Screws e Cut off tongue alongside edge e Cut access panel to exact length e Install cord with ring screws Cut off tongue alongside edge e Fix cord to H profile and steel angles snap hooks TOPJA K U S T I K 2011 SS 07 e N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH E Important Information TOPJAJKJUIS TI K 9 Please read carefully before starting installation Storage at building site e OPAKUSTIK elements in general have to be protected against humidity and have to be stored absolutely dry Store elements lying flat on dry wood or pallets Protect elements on all sides with plastic foil against humidity Please observe especially in new building the dampness coming from the concrete floor Acclimatise e The elements are to be acclimatised inside the installation room 3 4 days before installation Take care that all elements are exposed evenly to the room air Veneered eiements made of natural wood Veneered elements made of natural wood are to be sorted with regard to wood structure and colour before installation Stiffeners Removable ceiling covers with TOPAKUSTIK panels must be stiffened on the back in order to ensure flatness of the elements over time This for the following reason bending caused by the panel own we
14. AKUSTIK H6 System Walls Planks installed vertically OW gt Edge ending and wall connection SS SSE C COS OR GS 16 17 4 gt r E SE AB 070202026 16 17 16 17 M N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJSJTJI K 10 2011 H6 System TOPAKUSTIK H6 System with floor and ceiling connections 525555259 5 DC B 1 j L 4 1 OG a 4 Z 16 17 x ah 22522 820202020274 A ge 5252 Gs 16 17 X X2 SQ 6 SOOO 2 Fixation of end plank with clip TOPIAKIU SIT LK AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH 2 24 3036 2 24 2360 4 lt gt 2 24 2001 2 24 2270 C SOM 20 gt 12 0 2 Z1 System TOPIAKIU SIT LK 9 TOPAKUSTIK Z1 System for universal use Wall connectio
15. E verse edges Size 559 x 19 11 mm Typ A15 1 8 Not under 70 Edge section 77 377mm T 24 laid on L Fi T 15 laid on 600 24 rebatet A IN Co A fai L 9 5 18 Not under 70 25 575 594 j Edge section 77 377mm 600 T 15 rebatet co LAJ S 5 18 Not under 70 16 984 594 Edge section 77 377mm 600 i x T 15 rebatet with Fineline profile N 2 pen x ers TES T lt 5 8 Not under 10 16 584 594 Edge section 77 377mm 600 n 18 0 4 5 S AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH
16. O PIA Ki U ST K x Fixation The tongue and groove joint is machined very precisely therefore push the plank together only by hand In case the groove does not close neatly check the joint for obstructive staples or residues Pic 7 Pic 6 Information TOPAKUSTIK G planks width 128 mm can be fixed by standard available devices according to pic 8 9 11 on the groove side otaple length min 29 mm Adjust air pressure correctly i e countersink staples completely without breaking through the groove profile according to Pic 9 For this installation use the standard foot according to Pic 11 Standard installation of planks otaples are shot into the groove Pic 8 Pic 10 Pic 11 TOPJAJKJUJSJTJI K Pic 9 PU a N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH 10 2011 Start end planks panels as well as sport hall walls 16 P A Ki U ST K Installation through the grooves The installation according to Pic 12 13 is only recommended for start end planks and panels At high strain swimming pools and outside areas the planks must be fixed in the middle additionally through the grooves P E a eg Pic 13 Pic 12 Sports halls When installing planks in sports halls they have to be fixed acc to Pic 8 12 in t
17. STIK 7 TOPPERFO 512 System 18 0 1 AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH Introduction TOPIAIKIUIS T LK 1 Introduction Information on new TOPAKUSTIK amp INSTALLATION MANUAL 04 2010 This installation manual replaces all previous installation documents The information is valid for installers and designers of ceiling and wall coverings The ceiling systems are treated as complete kits substructure and acoustic covering 1 1 Validity and field of application This installation manual is valid as an application guideline and does not represent a complete reference to existing standards or codes Descriptions and details refer only to TOPAKUSTIK products It defines dimensions limiting dimensions and design requirements for ceilings in interior areas The user is obliged to maintain all due project related requirements as well as respective valid standard requirements This installation manual however has no validity for the following applications e Accessible ceilings and their supporting structure Ceilings with specific requirements regarding corrosion behaviour Ceilings with dynamic and or static load effects swimmingpools underground stations etc Additional Loads The installation of additional loads is not foreseen in the systems document
18. ZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH 5 10 2011 T1 System TOPIAIKIUISIT LK TOPAKUSTIK T1 System Fixation of end plank with n H Clip 2 24 2024 Wall connection x 27 x 4 x i d d 4 8 0 1 8 AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH T1 System TOPIAIKIUISIT LK Installation clip for Ti System 2 24 3047 2 24 2003 x P gt lt O 2 2 24 2324 Suspension no 1 and profile no 2 are no n H products Not in stock 8 0 2 AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH Miscellaneous Notes TOPIAKIU SIT TK Ee j n AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJS TJIJK
19. ap hook for panel weight up to 40 kg with 2 cords Design patterns The execution with off set joints allows a small mate rial dilation without it showing The combination of a gap width of approx 3 6 mm provides a clear and neat alignment English For parallel transverse joints we recommend to ad ditionally bolt the longitudinal stiffening rails for the permanently installed panels see page 13 0 2 With this you achieve a stiffening of the ceiling construc tion eue A a SS SS SS SSS AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJS TJIJK 10 2011 Z2 System TOPIAKIU SIT LK TOPAKUSTIK Z2 System for universal use Sukow Fischer Type 108 otiffen counter grid diagonally This avoids Floating of the ceiling con struction Type Suckow Fischer Type 108 2 24 3037 DP16 560 WA16 1 130 1 37 C62 SC 1 14 1 104 2 24 3401 2 24 3001 Fixed panels have to be connected in at least 2 positions through the attachment clamp to the DP16 profile Please take the other details for this system from pages 13 0 1 13 0 3 14 0 1 AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJSTJIJK 2011
20. bs do not break Use test piece Pic 20 Pic 21 Shadow joint alongside Cut shadow joint Pic 23 e Plane the plank with hand plane to ready e Use sharp tool width e If necessary drive left backwards Protect wall Pre cut room corners with jig saw e Tears on the element edges can be avoided by using tape on the cutting edges Pic 22 Pic 23 x v c lt O Peu SS S AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH Cut out with router or shadow joint cutter Cut out hand router Produce stencil to cut out size 0 MDF 10 mm Take care when fixing the stencil to the groove that it does not shift Use router with thrust ring according to Pic 24425 Insert milling cutter with approx 6 mm For types with fine ribs stick covering tape onto cutting surface so that the ribs do not brake When starting the cut out carefully position the milling cutter and start in a circular way to the right Pic 24 Angular cut out with shadow joint cutter Pic 26 Produce stencil with cut out size Take care when fixing the stencil on the groove that it does not shift For types with fine ribs stick covering tape onto cutting surface so that the ribs do not brake When starting the cut out carefully position the milling cutter Trim the cut outs in the corners with a jig saw from the rear side
21. d TOPPERFO panels When mount ing the angle profiles onto the TOPAKUSTIK panels the torque on the power screwdrivers must be set ac cordingly to prevent the screws from being over tight ened All warranty claims are rejected if the instructions given here are not complied with TOPIAKIU SIT IK Layout types Layouts with offset joints more desirable to allow for material expansion and contraction with minimal visual impact When combined with joint widths of approx 3 6 mm the visual appearance is clean and consistent English Mounting the TOPAKUSTIK Panel System 511 Step 1 Check room size and angles are the walls parallel or conical Determine ceiling height Maintain a space of at least 150 mm from the lowest point of the raw ceiling or lines cables to the lower edge of the visual ceiling Step 2 Mount the edge bracket 4 at the corresponding height p 17 0 2 Step 3 Determine the dimension between axes 10 of the room width dimension a should be equal on the right and left hand side p 17 0 2 Step 4 Determine position and height of the counter grid space max 1 200 mm Determine space of the threaded rods and mount Attach counter grid to the threaded rod cap profile 6 under counter Tightly screw the grid The space between the counter grid 12 No 1 3 is determined based on the panel width The perforated grid of the profiles is 16 mm and made to fit the TOPAKUSTIK panels
22. ed here The substructure is to be attached by appropriate means to structural components Additional loads lights ventilation elements among other things are to be attached separately whenever possible The substructure as well as the top layer must not be walked on For special applications a reinforcement of the system construction is feasible for additional loads The direct consultation of n H Akustik Design AG TOPAKUSTIK is a mandatory pre requisite for this The determination of corresponding additional loads and their definition in writing shall be done by the customer For all types of installations the regulations documented here are to be observed All details and technical information in this manual or other publications referring to TOPAKUSTIK Products based on test results obtained under typical conditions 1 2 Obligation We urgently recommend you to read and respect the yellow pages p 3 01 and 3 02 before installation Technical changes without prior notification in the sense of further development are reserved at any time SS A D 5 2522 AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJSTJIJK 10 2011 Furnierte Lamellen sortieren Querfugen Feuchtraume TO P A Ki U ST K Veneers TOPAKUSTIK products are manufactured with selected veneers
23. es in the factory Tolerance 0 25 mm The TOPAKUSTIK elements leave the production with above listed small measure tolerances Depending on the type the surface is increased two to three times by grooving and perforation of the TOPAKUSTIK elements TO PAKUSTIK reacts to changing room humidity at installation site very fast with changes in measures shrinkage and swelling gt acclimatisation S 3 0 1 PO EE N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJA K U S T I K 10 2011 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5 55 5 5 W1 System TOPIAKIU SIT LK TOPAKUSTIK W1 System with slatted grid Cut off tongue at starting plank balance all build tolerances Curvatures and others Double alongside joints Glue and screw Wall connection ca 3 Installation on transverse wood lath wood moisture max 10 Substructure TOPAKUSTIK G plank without increased fire resistance requirement are fixed on perfectly installed transverse wood battens made from planed dry spruce tree laths 60 30 mm For installation of the wood battens with Nonius suspension sus
24. he entire panel is suspended horizontally from the spring clips um wn co lt Pic 4 O FE o _ _ _ E E 03 M S AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPIAKIU SIT LK Folding down the ceiling panel Disengage spring clips on one long side as shown in Fig 5 6 squeeze together so that the element can be folded down Pic 5 Pic 6 Let panel hang from the spring clips on one long side as shown in Fig 7 Extremely simple handling in the event of revisions or when installing additional cables lines Pic 7 TOPJAJKJUJSJT I K 2011 5 5 2 21422 5 17000 5 555 5 5 AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH Sixty TOPIAKIU SIT LK 9 Sixty System 120 60 Ind Space mm A 1200 standard B 1200 C max 400 600 Materials required for the Donn DX24 substructure per m2 of ceiling area All specifications are approximate values without cuttings No Description Item designation Module 600 x 1200 Beaingrail DX24 XH 370 0 83 m be e Cross rail long DX24 XM 120 1 67 m Suspending bracke
25. he groove and additionally in the middle of the plank with staples or according to pic 14 twice into the grooves Staple length 29mm When installing through the grooves the lower A part of the Special foot is not guided on the side thus the striking pin is exposed to strong wear This can mean that the staples are no longer completely countersunk i e replace the special foot Pic 14 TOPAKUSTIK Panels TOPAKUSTIK panels can be fixed with the TOPAKUSTIK nail gun with Special foot though the grooves according to Pic 15 17 Distance between the staples for normal ceilings approx 250mm in sports halls max 100mm Pic 15 Pic 16 Pic 17 TOPAKUSTIK Nail gun For the installation according to Pic 12 17 N E the special foot in Pic 18 is recommended bes l lt O Pic 18 Pic 19 SS 5 252 24 007 5 5 5552 5 2 2 46 S AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH Cut out and wall connections TO PIA Ki U ST K x Machining Drill holes Cut outs before installation e Drill with applied stencil e Using a jig saw from the reverse side of the ele When drilling into installed ceiling fix stencil with ment delivers a neat cut pins into the grooves e For TOPAKUSTIK types with fine ribs tape down the visible surfaces and drill carefully so that the ri
26. ight can be still acceptable at installation bending increases over time caused by fatigue of the material e Different climatic conditions in the installation room and in cavities lead to an uneven shrinking and swelling and deformation of panels is promoted Cleaning With damp cloth and mild cleaning detergent Eraser for pencil lines Liability Please observe in general the specific characteristic of the wood material Damages or faults which have an impact on the processing or are caused by an overloading of the TOPAKUSTIK Elements exclude claims against us Complaints All complaints are to be announced immediately after delivery and before start of installation by fax Further development Technical changes as well as further developments are reserved Shrinkage and swelling Expansions and Contraction In the standard design the TOPAKUSTIK elements are made from MDF medium density fibreboard These panels are processed with a moisture content of 8 10 According to Standard DIN 68750 66754 resp SIA 164 1 wood material shall be installed as follows Air moisture min 3596 max 6096 Room temperature min 18 C max 30 C absolute air moisture 5 5 g m 18 g m resulting wood moisture of 7 10 5 Considering these standards one has to expect a material dilatation of 1 5 mm 1000 mm 10 596 796 3 596 x 0 0496 Swelling measure per 196 change Therefore TOPAKUSTIK elements shall be
27. ing system with G profiles and the U primary grid documented on pages 15 0 1 15 0 2 is checked for a professional installation with TOPAKUSTIK and TOPPERFO panels For installation of the G profiles on the TOPAKUSTIK panels the torque has to be set correspondingly so that the threads are not stripped For non compliance to the information de scribed here any liability is refused TOPJAJKJUJS TJIJK M JEE N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH 10 2011 G2 System TOPJAJKJUJS T IK 5 TOPAKUSTIK G2 System for universal use Sukow Fischer Type 108 otiffen counter grid diagonally This avoids Floating of the ceiling con struction Typ Suckow Fischer Typ 108 2 24 3037 DP16 560 1 130 1 37 62 effi 1 4 1 104 All attachment clamps have to be fixed to the DP16 profile 2 24 3401 2 24 3405 x Please take the other details for this system from pages 15 0 1 15 0 3 16 0 1 N H AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH S11 System TOPJAJKJUJS T IK 5 TOPAKUSTIK 511 System for removable ceiling panels The TOPAKUSTIK S 11 System is a ceiling construction where each panel can be removed separately The panels are fixed with steel springs a
28. n Butt joint typical detail TOPAKUSTIK TOPPERFO SF SKK KKK X J 2 x ww J de N 25 ZN xX e Olai gue del Fixed panels have to be tightened in at least 2 positions with screws through the attachment clamp M N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH 50 d xx 2011 Z1 System x A ez 1200 2600 TOPIAKIU SIT LK Z Profile otiffen panels at a distance of 500 600 mm transversal with the Z profiles The Z profiles are delivered in produc tion length of 5 m trimmed on site and permanently fixed by the n H patent screws into the perforation of the TOPAKUSTIK panels Transverse stiffening for panel length gt 1000 mm 3 pc gt 2000 mm 4 pc gt 3000 mm 5 pc Stiffen counter grid diagonally This avoids Floating of the ceil ing construction max 200 a max 200 max 1350 demontabel With the TOPAKUSTIK Z System for ceilings every other panel can be removed easily by gently lifting Longitudinal and transverse stiffener with butt Type GEMAGRID
29. nd safeguarded against falling earthquake safe The entire cons truction consists of galvanized steel profiles Variante gemass D Variante E USA Direct fixtation to the hanger Wall connection with support bracket Wall connection with support bracket and safety cord YA WM LA a 2 INNER S HE TE P J D E Lon T Pe e CN 1 pd d es ki w f E JW 771 E Pul ES wt Variant For wall connection the panels can also be mounted with a cap profile instead of the support bracket as per details A C Ee E SS N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJSJTJIJK 10 2011 S11 System TOPJAJKJUJS T IK 5 511 System supporting construction E Install from middle of the room Ceiling panels with mounting pro files and transverse reinforcement prepared for installation c e Please note that the mounting profiles no 8 are arranged in different ways spring left or right Screw connection between Transverse and longitudinal butt joint cap profile and ceiling grid E Ww lt O ere HI 7 2
30. pension positioned offset left and right of batten Sus pension distance 800 mm TOPAKUSTIK element joints positioned on transverse battens TOPJA K U S T I K Please observe shrink swell behaviour see Important Information Page 3 0 1 and 3 0 2 2011 SS ET SE N H AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH E TOPAKUSTIK W2 System with counter grid Cut off tongue at starting planks balance all build tolerances Curvatures and others Wall connection 2525252 QLK X c s O _ N H AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOP A K U S T I K 8 10 2011 H1 System TOPIAKIU SIT LK TOPAKUSTIK H1 System with metal substructure C Wall connection L mind 200 gt AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH Installation with metal substructure and rotary clips TOPAKUSTIK planks Width128 mm are on the quick build rails with rotary clips Installation of the quick build rails with Nonius suspension
31. s distance 800 mm Please observe the shrink swell behaviour of the TOPAKUSTIK plank At every second plank row the rotary clip has to be fixed with a pop rivet to the quick build rivet Nail start and end plank to the wall connection rail The following listed accessories can be obtained from us H rails 18x26mm in 3000 mm length Nonius subpart Unit 100 pc Connector to H rails Unit 20 pc Rotary clips Unit 2 100 pc 2 24 3037 2 24 2270 2 24 3047 2 24 2001 6 0 1 TOPJAJKJUJS TJIJK 10 2011 TOPIAIKIUISIT LK H2 System TOPAKUSTIK H2 System with metal substructure Fixing of the end planks with mH clip 2 24 2001 Glue tongue groove joint N 2 24 2003 X M x pum f gr vk d i d mr Wall connection a M IL S A M V dOl min 8 LO AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH H System Installation with n H Clip Type H 1 2 for MDF plank TOPIAKIU SIT LK lt 20 N H AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWIT
32. separated with gaps of 3 6 mm corresponding to the element size Separating the single elements by less than 3 6 mm can lead to at increasing room moisture closing of gaps and the elements can deform concave or convex e at sinking room moisture the gaps become wider SEET EE AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJSJT I K 10 2011 TOPIAIKIUJS T LK Rule of thumb The installation shall occur under a balanced room climate how as it is to be expected during operational phase TOPAKUSTIK planks are fully jointed systematically in width Installation at high humidity can lead to a slight opening of the plank joints under dry conditions In this case the planks have to be separated by 0 5 mm For swimming pools the planks can be equipped with a special dilatation profile in the factory The installation under too dry conditions winter can lead to a slight deformation concave convex of the planks when reaching high probably normal air moisture Production Tolerances Planks The TOPAKUSTIK plank is delivered with a standard clean angular cut The length tolerance is 2 mm on the total length If requested the planks can be trimmed to fixed measure Tolerance 0 25 mm per m only recommended for plank length up to approx 2 m material dilatations Panels TOPAKUSTIK panels are produced accurately on computer controlled machin
33. t 0 70 piece 9 Wall bracket depends on room dimensions approx 0 4 runnig meters m 18 0 1 N H AKUSTIK DESIGN AG OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH Sixty TOPIAKIU SIT LK 9 Sixty System 60 60 F 80 600 594 600 600 L 600 600 Ind Space mm A 1200 standard B 1200 C max 400 D 600 Materials required for the Donn DX24 subconstruction per m ceiling area All specifications are approximate values without cuttings No Description Item designation Module 600 x 1200 Bearing rail DX24 XH 370 0 83 Cross rail long DX24 XM 120 1 67 m e Cross rail short DX24 XS 60 0 83 Suspending bracket 0 70 piece Wall bracket depends on room dimensions approx 0 4 runnig meters m 18 0 2 AKUSTIK DESIGN OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJKJUJS TJIJK 10 2011 N H AKUSTIK DESIGN _ OBSEESTRASSE 11 6078 LUNGERN SWITZERLAND CONTACT TOPAKUSTIK CH WWW TOPAKUSTIK CH TOPJAJK UJS TJI K 10 2011 T 24inserted 1 3 LF TOPIAKIU SIT LK 9 EN Not under 70 6 594 LADON Edae section 77 377mm ili Reinforcement for the trans

Installation Manual - Acoustic Products Ltd

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