In-Sight 7000 Series Vision System Installation Manual
Contents
1. E V o O Nju mu Di Se E CN de 2 Ag DIAQO QII DWVIORGt t OMOO OQ 0n 000 DPEQ CS ZMEC EAMOZDOZA iizz Z O Z MANAN el ke dk dik l al al s PNP PLC PNP Compatible Input GND i GND 24VDC 24VDC Figure 3 7 High Speed Output PNP Configuration 15 COGNEX RS 232 Receive and Transmit The vision system can be connected to an RS 232 interface which is non isolated Table 3 5 RS 232 Receive and Transmit Specifications Handshaking RS 232 Connector Configuration The Power and I O Breakout cable see Power and I O Breakout Cable Specifications on page 20 can be used to connect to an RS 232 connector Y 0 O 2 Sj z2 ej 2 en N 9 QII 2 gt U 9 g OMeH ZOQ OR QOO DEQ CSZ ZMEC SAMmOZDOZAAizZ co ZU Z O Z Monomn lata el nc Pol RS 232 Connector RXD TXD GND GND 24VDC Figure 3 8 RS 232 Connector Configuration 1jf hardware handshaking is required an I O module must be used 16 Light Connector Specifications The vision system s light connector can be configured for two different illumination modes continuous and strobed Continuous Illumination The Light connector see Light Cable Specifications on page 19 can be used to provide continuous2. 8 21 32 pe 58 51 2 30 4X M3X0 5 6H7 3 01 0 12 me 19 4 76 Y Y i O mu 12 31 48 N N 19 3 76 _ 15 31 60 38 5 1 52 pt zal 30 511 20 OPTICAI P AXIS A 2 gt i Figure 3 12 C Mount Configuration With Lens Cover 22 7348 3 341 275 1 08 OPTICAL AXIS 7 7 O M 55 0 2 17 E OPTICA 0 P AXIS O y 2 B AS OPTICAL AXIS i 42 7 1 68 A Nr ni zes j 21 1 83 11 5 45 Y Y i 18 11 71 OPTICAL AXIS ea 75 0 2 95 4X M3X0 5 6H y 3 0 0 12 8 2 32 lt a 58 5 2 30 19 23 76 i OPTICAL AXIS Y 821 32 i 2 12 3 48 19 3 76 15 3 60 i 38 5 1 52 E 30 5 1 20 OPTICAL 4 ln 2 N Figure 3 13 C Mount Configuration VVithout Lens Cover Specifications 23 GOGNEX 24 Appendix A Cleaning Maintenance Cleaning the Vision System Housing To clean the outside of the vision system housing use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth Do not pour the clean
3. M12 Configuration 55mm 2 17in x 84 8mm 3 34in x 55mm 2 17in Dimensions C Mount 75mm 2 95in to 83mm 3 27in x 84 8mm 3 34in x 55mm 2 17in with lens cover installed Configuration i E 3 Dimensions 42 7mm 1 68in x 84 8mm 3 34in x 55mm 2 17in without lens cover installed Weight 220 g 7 8 oz with lens cover and typical M12 lens installed Operating Operating 0 C to 45 C 32 F to 113 F Temperature Storage Storage 30 C to 80 C 22 F to 176 F Temperature Regulatory CE FCC KCC T V S D NRTL RoHS Compliance 10 Specifications I O Specifications Cable and connector specifications and connection examples for acquisition trigger input general purpose inputs high speed outputs RS 232 receive and transmit and light connectors are provided in the following sections Acguisition Trigger Input The vision system features one acguisition trigger input which is optically isolated The acguisition trigger input can be configured to trigger from either an NPN current sinking or PNP current sourcing device Table 3 2 Acguisition Trigger Input ON 20 to 24V 24V nominal JOFF Oto3V OVnominal ON 3 0mA JorF lt 25ma ee Resistance 10 000 Ohms Delay 90us maximum latency between leading edge of trigger and start of acquisition Input pulse should be a minimum of 1 ms wide To trigger from an NPN type photoelectric sensor or PLC output connect INPUT COMMON to 24V and TRI
4. In Sight 7000 Series Vision System Installation Manual IN SIGHT Vision Systems Legal Notices The software described in this document is furnished under license and may be used or copied only in accordance with the terms of such license and with the inclusion of the copyright notice shown on this page Neither the software this document nor any copies thereof may be provided to or otherwise made available to anyone other than the licensee Title to and ownership of this software remains with Cognex Corporation or its licensor Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation Cognex Corporation makes no warranties either express or implied regarding the described software its merchantability non infringement or its fitness for any particular purpose The information in this document is subject to change without notice and should notbe construed as a commitment by Cognex Corporation Cognex Corporation is not responsible for any errors that may be presentin either this document or the associated software Companies names and data used in examples herein are fictitious unless otherwise noted No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Cognex P N 597
5. 24VDC Figure 3 4 General Purpose Input PNP Configuration 13 COGNEX High Speed Outputs The vision system features three built in high speed outputs which are optically isolated The outputs can be configured as either NPN current sinking or PNP current sourcing lines Note Since all high speed outputs share a common ground OUTPUT COMMON all connected output devices must be either current sinking or current sourcing Table 3 4 High Speed Outputs Specifications Specification Voltage 30V maximum through external load Current 100mA maximum sink current OFF state leakage current 1004A maximum Internal resistance lt 10 Ohms Each line rated ata maximum 100mA protected against over current short circuit and transients from switching inductive loads High current inductive loads require an external protection diode Delay ON 750Hs maximum latency OFF 2004s maximum latency For NPN lines the external load should be connected between the output and the positive supply voltage 24V nominal OUT COMMON should be connected to the negative supply voltage 0V The outputs pull down to 1V or less when ON which causes current to flow through the load When the outputs are OFF no current flows through the load For PNP lines the external load should be connected between the output and the negative supply voltage 0V When OUT COMMON is connected to the positive supply voltage 24V nomi
6. 0138 01 Copyright 02011 Cognex Corporation All Rights Reserved Portions of the hardware and software provided by Cognex may be covered by one or more of the U S and foreign patents listed below as well as pending U S and foreign patents Such pending U S and foreign patents issued after the date of this document are listed on the Cognex web site at http www cognex com patents 5481712 5742037 5751853 5845007 5909504 5943441 5949905 5960125 5978080 5978081 6005978 6137893 6141033 6154567 6215915 6301396 6327393 6381375 6408109 6457032 6490600 6563324 6658145 6690842 6771808 6804416 6836567 6850646 6856698 6859907 6920241 6941026 6959112 6963338 6975764 6985625 6993192 7006712 7016539 7043081 7058225 7065262 7069499 7088862 7107519 7164796 7175090 7181066 7251366 7720315 JP 3927239 Cognex In Sight EasyBuilder VisionView DataMan and DVT are registered trademarks of Cognex Corporation The Cognex logo SmartLink EdgeCount FeatureCount and ObjectLocate are trademarks of Cognex Corporation Windows is a registered trademark or trademark of Microsoft Corporation in the United States and other countries Other product and company trademarks identified herein are the trademarks of their respective owners GOGNEX Regulations Conformity Note For the most up to date regulations and conformity information please refer to the In Sight online support site http www cognex com Support I
7. 232 RECEIVE pins on the Power and I O Breakout cable are disabled Use the I O module s RS 232 OUT port DB9 to connect to a serial device e All cable connectors are keyed to fit the connectors on the vision system do not force the connections or damage may occur VISION SYSTEM ENET LIGHT PWR Power and I O Breakout Cable Ethernet Cable RJ 45 LAN Cable aI A Switch Router or PC Frameground Dez Terminal o 000 J O 583 W za 235 RS 232 N v as Boe OUT Port 5 SX q fi 71 40 61 Oy ITI CIO MICRO CC 0 AO E 9 9 jj ZOoQSOR 5 Q 0 9 s 3 3 E S ene ane Zi m ZO G6 Z iH i zz x 15338 EHE EBB aerz 2Munun ieee se eee mjes eo de dhl 300 sho sto go chb oo NPN PLC geeeeee o Porsaat a NPN Compatible Output GND e GND 24VDC 6 24VDC 24VDC POWER NPN PLC 24VLe SUPPLY OUTPUT for Vision System only 24V e COMMON 24VDC 24VDC POWER SUPPLY for VO Module only 24V 24
8. Breakout cable Eight additional inputs available when using the optional CIO MICRO or CIO MICRO CC I O module Discrete Outputs 3 high speed outputs when connected to the Power and I O Breakout cable Eight additional outputs available when using the optional CIO MICRO or CIO MICRO CC I O module Status LEDs Network link and activity power and 2 user configurable Internal Lighting Red Green Blue White IR M12 configuration only LEDs Network Ethernet port 10 100 BaseT with auto MDI MDIX IEEE 802 3 TCP IP protocol Supports DHCP Communication factory default static and link local IP address configuration Serial RS 232C 4800 to 115 200 baud rates Communication Power 24VDC 10 2 0 amp Consumption External light output 24V 500mA Max Material Aluminum housing 1 Maximum frames per second is job dependent based on the minimum exposure for a full image frame capture using the dedicated acguisition trigger and assumes there is no user interface connection to the vision system 2 Expected variability in the physical position of the image sensor from vision system to vision system This equates to 24 pixels on a 800 x 600 resolution CMOS and 24 pixels on a 1280 x 1024 resolution CMOS COGNEX N In Sight 7010 7020 7050 7200 5 Specifications 7210 7230 7400 7410 7430 In Sight 7402 7 412 7432 Mounting Four M3 threaded mounting holes 1 4 20 M6 and flathead mounting holes also available on mounting bracket
9. illumination In continuous illumination mode the external current consumption is limited to 500mA n e QJ UISIH e 390415 r e JANNOHO e 1134945 74 e 43MOd IHOI1 Light Figure 3 9 Continuous Illumination Strobed Illumination The Light connector see Light Cable Specifications on page 19 can be used to provide strobed illumination In strobed illumination mode the current consumption is limited by the duty cycle and the peak on power The strobe control signal can be configured to actively drive a light control in either a PNP or NPN configuration Note A pull down or pull up resistor may be reguired for either a PNP or NPN configuration T al we o co co 1 Mimi 2g u 9 u 9 OC mu lt mm o m J O I Optional elelele 7 Light a Ss NPN 1K Strobe PNP 1K Figure 3 10 Strobed Illumination 17 COGNEX Ethernet Cable Specifications The Ethernet cable is used to connect the vision system to other network devices The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router Table 3 6 Ethernet Cable Pin Out 3 COMINO CO mudan a 0 CAN TT TT TT 8 je
10. with In Sight Explorer software e In Sight computer based tutorials provided on CD ROM with selected In Sight starter accessories kits e The In Sight online support site http www cognex com SupportinSight Standard Components The vision system is shipped with the components listed in Table 1 1 Note Cables are sold separately Table 1 1 Standard Components Descriptions Vision System Provides image acquisition vision processing job storage serial and Ethernet connectivity and discrete I O Lens Cover Kit includes lens Provides environmental protection for the lens cover and O Ring Lens Cleaning Kit Includes a lens cleaning cloth and instructions on cleaning the lens Mounting Kit Includes M3 screws quantity 4 for mounting the vision system and a mounting bracket for securing the vision system to a mounting surface GOGNEX Installation This section describes the connection of the vision system to its standard and optional components For a complete list of options and accessories contact your Cognex sales representative Note e Cables are sold separately e Ifany of the standard components appear to be missing or damaged immediately contact your Cognex Authorized Service Provider ASP or Cognex Technical Support CAUTION All cable connectors are keyed to fit the connectors on the vision system do not force the connections or damage may occur Connectors and Indicators Table
11. 2 1 Vision System Connectors Connector Emmi ENET Connector Connects the vision system to a network The ENET connector provides the Ethernet connection to external network devices Refer to Ethernet Cable Specifications on page 18 LIGHT Connector Connects the vision system to an external lighting device Refer to Light Cable Specifications on page 19 PWR Connector Connects the Power and I O Breakout cable which provides connections to an external power supply the acguisition trigger input general purpose inputs high speed outputs and RS 232 serial communications Refer to Power and I O Breakout Cable Specifications on page 20 COGNEX Table 2 2 Vision System Indicators OLPODOYZOPOO DVM NOKOSRLISVETIN NS X UIOOOE LES IGAL ENET LNK ENETACT PWR USR1 ENET LNK LED Solid green when a network connection is detected ENET ACT LED Flashes green when there is network activity PWR LED Solid green when power is applied USR1 LED Green when active User configurable using Discrete Output Line 4 Line 12 when using the CIO MICRO or CIO MICRO CC IO module USR2 LED Red when active User configurable using Discrete Output Line 5 Line 13 when using the CIO MICRO or CIO MICRO CC I O module Installation Install the Lens C Mount Configuration There a
12. CC REM CGX IS7000 01 In Sight 7400 7410 7430 KCC REM CGX IS7000 01 In Sight 7402 7412 7432 KCC REM CGX IS7000 01 TUV SUD AM SCC NRTL OSHA Scheme for UL CAN 60950 1 TUV SUD AM IEC EN 60950 1 CB report available upon reguest RoHS 6 Compliant GOGNEX Precautions Observe these precautions when installing In Sight vision systems to reduce the risk ofinjury or equipment damage The In Sight vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for at least 2A continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source LPS Any other voltage creates a risk of fire or shock and can damage the In Sight components Do not install In Sight vision systems where they are directly exposed to environmental hazards such as excessive heat dust moisture humidity impact vibration corrosive substances flammable substances or static electricity To reduce the risk of damage or malfunction due to over voltage line noise electrostatic discharge ESD power surges or other irregularities in the power supply route all cables and wires away from high voltage power sources Do not expose the image sensor to laser light image sensors can be damaged by direct or reflected laser light If your application requires the use of laser light that may strike the image sensor a lens filter at the cor
13. GGER to the output of the photoelectric sensor When the output turns ON it pulls INPUT COMMON down to OV turning the opto coupler ON To trigger from a PNP photoelectric sensor or PLC output connect TRIGGER to the output of the photoelectric sensor and connect INPUT COMMON to OV When the output turns ON it pulls TRIGGER up to 24V turning the opto coupler ON 14K Vee TRIGGER O 470 0 T INPUT 6 Input COMMON 1 4K Figure 3 1 Acquisition Trigger Input Schematic 1 Maximum latency is based on a 1us trigger debounce 11 COGNEX General Purpose Inputs The vision system features two built in general purpose inputs which are optically isolated The inputs can be configured as either NPN current sinking or PNP current sourcing lines Note Since all general purpose inputs share a common ground INPUT COMMON all connected input devices must be either current sinking or current sourcing Table 3 3 General Purpose Inputs Specifications Description ON 20 to 24V 24V nominal JOFF Oto3V OVnominal ON 3 0mA Lo OFF lt 2 5mA NNN Resistance 10 000 Ohms Delay 90us maximum latency between leading edge of trigger and start of acquisition Input pulse should be a minimum of 1 ms wide For NPN lines to utilize an input connect INPUT COMMON to 24V and attach the photoelectric sensor or PLC output to the corresponding input For PNP lines to utilize an input conne
14. V COMMON Optional Isolated 24VDC POWER SUPPLY for PLC only Figure B 1 NO Module Connections 27 COGNEX Tip The power supplies for the vision system and I O module can be combined into a single power supply provided the single power supply meets the capacity requirements of the two devices 1 Connect the I O Module s power wires Note Never connect the I O module to a power source other than 24VDC Any other voltage creates a risk of fire or shock and can damage the hardware Do not connectthe 24VDC power source to any terminals other than the 24VDC and power connectors a Verify that the I O module s 24VDC power supply is unplugged and not receiving power b Use a screwdriver to loosen the I O module s power terminals labeled 24VDC and c Insertthe 24VDC and wires 16 22 AWG solid or stranded wire from the power supply into the 24VDC and terminals on the l O module d Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block the maximum torque is 0 1921 Nm 1 7 in Ib 2 Connecta frame ground to the I O module s Frame Ground terminal Connect the other end of the frame ground wire to frame ground CAUTION The shield ground connections of the RS 232 port LAN port POE port I O port and Frame Ground terminal are internally connected The system grounding is designed to be ata zero ground potential this zero ground potential ex
15. ct INPUT COMMON to OV and attach the photoelectric sensor or PLC output to the corresponding input 14K Vee INPUT 6 4700 Ea INPUT gt Input COMMON 14K Figure 3 2 General Purpose Input Schematic 1 Maximum latency is based on a 1us trigger debounce 12 Specifications General Purpose Input NPN Configuration The Power and I O Breakout cable see Power and I O Breakout Cable Specifications on page 20 can be used to connect to an NPN compatible PLC output Connect any input directly to the PLC output O p g 23 B3 mu Oa O aS Jro Os IZ 20207 Omon 00505 3000 EGOSSSS SSzssz SAMmOZDOZA izz o Z IO ZI oo N OWN 2 11 11711 12187 NPN PLC NPN Compatible Output GND Zi GND 24VDC 24VDC Figure 3 3 General Purpose Input NPN Configuration General Purpose Input PNP Configuration The Power and I O Breakout cable see Power and I O Breakout Cable Specifications on page 20 can be used to connect to a PNP compatible PLC output Connect any input directly to the PLC output pu O SHU g El Zg DIAM Qj 2094 2100 BO QSOR SOOO 25955g85U55e5 2H TI O Z O zH Asi Z O Z MON ON E e e e ug i kd o o o e e PNP PLC PNP Compatible Output GND GND 24VDC
16. e CC Link devices d To reduce emissions attach a Steward 28A0640 0A2 ferrite around the CC Link wire bundle as close to the connector as possible Note The CC Link network is daisy chained and reguires a terminal resistor for the first and last devices in the chain Make certain that your connections are correct Refer to the CC Link web site for more information and specification details 28 Appendix B Connect the I O Module e Tighten the screw terminals with the screvvdriver to secure the wire leads in the terminal block the maximum torque is 0 1921 Nm 1 7 in Ib 5 Optionally connect the I O module to a serial device a Plug an RS 232 serial cable DB9 connector into the I O module s RS 232 OUT port b Tighten the connector screws to secure it to the VO module c Connectthe other end of the RS 232 serial cable to the serial device 6 Connectto an Ethernet network a Plug a LAN cable RJ 45 connector into the I O module s LAN port b Connectthe other end of the LAN cable to a switch router or PC as applicable 7 Connectthe vision system s Ethernet cable a Plug the Ethernet cable s keyed M12 connector into the vision system s ENET connector b Plug the Ethernet cable s RJ 45 connector into the I O module s PoE port CAUTION The I O module s PoE port provides Ethernet connectivity to the vision system Connecting third party devices to the I O module s PoE port could damage the I O module 8 Conn
17. e Power and I O Breakout cable s M12 connector to the vision system s PWR connector Figure 2 5 Connect the Power and I O Breakout Cable 5 Restore power to the 24VDC power supply and turn iton if necessary Specifications The follovving sections list general specifications for the In Sight vision system Vision System Specifications Table 3 1 Vision System Specifications SEHEN In Sight 7010 7020 7050 7200 Specifications 7210 7230 7400 7410 7430 In Sight 7402 7412 7432 Minimum In Sight Version 4 7 0 Firmware Reguirement Job Program 256MB non volatile flash memory unlimited storage via remote network device Memory Image Processing 256MB SDRAM Memory Sensor Type 1 1 8 inch CMOS Sensor Properties 5 3mm diagonal 5 3 x 5 3um sg pixels 8 7mm diagonal 5 3 x 5 3um sg pixels Resolution pixels 800 x 600 1280 x 1024 Electronic Shutter 16us to 1000ms Speed Acguisition Rapid reset progressive scan full frame integration Bit Depth 256 grey levels 8 bits pixel Image Gain Offset Controlled by software Frames Per 102 full frames per second 60 full frames per second Second Lens Type M12 or C Mount Image Sensor 0 127mm 0 005in both x and y from lens C Mount axis to center of imager Alignment Variability Trigger 1 opto isolated acguisition trigger input Remote software commands via Ethernet Discrete Inputs 2 general purpose inputs when connected to the Power and I O
18. ectthe vision system s Power and I O Breakout cable Note Unused bare wires can be clipped shortor tied back using a tie made of non conductive material Keep all bare wires separated from the 24VDC wire a Verify that the vision system s 24VDC power supply is unplugged and not receiving power b Optionally connect the I O wires to an appropriate device for example a PLC Refer to the Power and I O Breakout Cable Specifications on page 20 for wiring details c Attach the Power and I O Breakout cable s 24VDC Red wire and GROUND Black wire to the corresponding terminals on the power supply Refer to the Power and I O Breakout Cable Specifications on page 20 for wiring details CAUTION Never connect voltages other than 24VDC Always observe the polarity shown d Connect the Power and I O Breakout cable s M12 connector to the vision system s PWR connector e Restore power to the vision system s 24VDC power supply and turn it on if necessary 9 Restore power to the I O module s 24VDC power supply and turn it on if necessary 29 GOGNEX 30 PIN 597 0138 01 Printed in the USA
19. er directly onto the vision system housing CAUTION Do notattempt to clean any In Sight product with harsh or corrosive solvents including lye methyl ethyl ketone MEK or gasoline Cleaning the Vision System Image Sensor Window To remove dust from the outside of the image sensor window use a pressurized air duster The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil smudges still remain clean the window with a cotton bud using alcohol ethyl methyl or isopropyl Do not pour the alcohol directly on the window 25 GOGNEX 26 Appendix B Connect the I O Module The optional CIO MICRO or CIO MICRO CC I O module provides additional discrete inputs and outputs hardware handshaking for serial communications and CC Link communication capability CIO MICRO CC only When connected to the I O module the Power and I O Breakout cable must be used to supply power to the vision system CAUTION e The I O module s TRIGGER TRIGGER HS OUT 0 HS OUT 1 and HS COMMON terminals are not supported with the In Sight 7000 series vision system Do not connect wire leads from remote devices to these terminals e The I O module s I O port DB15 is not supported with the In Sight 7000 series vision system Do not connect anything to this port e Ifthe vision system is configured for use with the I O module the RS 232 TRANSMIT and RS
20. handshaking is required an I O module must be used 20 Vision System Dimensions Specifications Note e Alldimensions are in millimeters inches and are for reference purposes only e All specifications may be changed without notice OPTICAL AXIS 27 5 1 08 84 8 3 34 m COGNE OPTICAL AXIS 55 0 TEN BR 18 1 71 OPTICAL a _ 75 0 2 95 _ AXIS 8 2 32 gt 58 52 30 4X M3X0 5 6HT 3 0 0 12 19 3 76 OPTICAL l AXIS Y 82 32 4 T 7 12 31 48 19 3 76 153180 i 38 5 1 52 i i 30 5 1 20 W o o Figure 3 11 M12 Configuration 21 COGNEX Lee 84 8 3 34 j 27 51 08 OPTICAL AXIS OPTICAL AXIS i SECONDARY POSITION i i PRIMARY POSITION 83 0 3 27 75 0 2 95 OPTIC AXIS E T EH XERBOS Y Y 15 i SI OPTICAL 18 1 71 AXIS 75 0 2 95
21. k TT janiesen J maja K jam jinsi 001 e lm jasen CA 8 TT j n Tan Note e Cables are sold separately e The wiring for this cable follows standard industrial Ethernet M12 specifications This varies from the 568B standard 18 Specifications Light Cable Specifications The Light cable is used to connect the vision system to an external lighting device providing power and strobe control Table 3 7 Light Cable Pin Out 2 Note Cables are sold separately 19 COGNEX Power and I O Breakout Cable Specifications This Power and l O Breakout cable provides access to an external power supply the acquisition trigger input general purpose inputs high speed outputs and RS 232 serial communications The Power and I O Breakout cable is not terminated Table 3 8 Power and I O Breakout Cable Pin Out TT Ten TT TT TT sigalNane dire Calor TJ K m CT TER CS CEN TN TT san 77 TT men TJ COS 7 71 A N TT 8 CEUTA CTN Kl awe TT ANN 8 aron 7 e umuroomon jee TJ Note e Cables are sold separately e Unused bare wires can be clipped short or tied back using a tie made ofnon conductive material Keep all bare vvires separated from the 24VDC wire Tf hardware handshaking is required an I O module must be used 2 If hardware
22. nSight Manufacturer Product Type Complies With Compliance Standards European Representative Declaration of Conformity Cognex Corporation One Vision Drive Natick MA 01760 USA Declares this C marked Machine Vision System Product In Sight 7010 7020 7050 TYPE 821 0084 1R In Sight 7200 7210 7230 TYPE 821 0084 1R In Sight 7400 7410 7430 TYPE 821 0084 1R In Sight 7402 7412 7432 TYPE 821 0084 1R 2004 108 EC Electromagnetic Compatibility Directive EN 55022 2006 A1 2007 Class A EN 61000 6 2 2005 EN 61000 3 2 2006 A1 2009 A2 2009 EN 61000 3 3 2008 COGNEX INTERNATIONAL Immeuble Le Patio 104 Avenue Albert 1er 92563 Rueil Malmaison Cedex France Safety and Regulatory FCC Part 15 Class A This device complies with Part 15 ofthe FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment generates uses and can radiate radio frequency energy and if notinstalled and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense In Sight 7010 7020 7050 KCC REM CGX IS7000 01 In Sight 7200 7210 7230 K
23. nal the outputs pull up to 23V or greater when ON and current flows through the load When the outputs are OFF no current flows through the load Solid State PTC Controller Relay Fuse o GENERAL mele PURPOSE OUT o OUTPUT COMMON S Figure 3 5 High Speed Output Schematic 14 Specifications High Speed Output NPN Configuration The Power and I O Breakout cable see Power and I O Breakout Cable Specifications on page 20 can be used to connect to an NPN compatible PLC input Connect any output directly to the PLC input When enabled the output pulls the PLC input down to 1V or less R pu O E S 31126 S Cc es 4 a8 TDIAOOGC ODITI gt 0020057 OMOO SOQSORSOOO LGOSCSSHTG 1AMOZUO lt A112Z U Z O Z Mouonoumn gl k l kul dl gi ka kl all cl lee NPN PLC NPN Compatible Input GND GND 24VDC 24VDC Figure 3 6 High Speed Output NPN Configuration High Speed Output PNP Configuration The Power and I O Breakout cable see Power and I O Breakout Cable Specifications on page 20 can be used to connect to an PNP compatible PLC input Connect any output directly to the PLC input When enabled the output pulls the PLC inputup to 23V or greater
24. o first connect the Light cable to ensure enough space for a proper connection 1 Connectthe Light cable s M12 connector to the vision system s M12 LIGHT connector Figure 2 3 Connect the Light Cable 2 Connect the other end of the Light cable to an external lighting device for example a strobe light Refer to Light Cable Specifications on page 19 Connect the Ethernet Cable 1 Attach the Ethernet cable s M12 connector to the vision system s M12 ENET connector Figure 2 4 Connect the Ethernet Cable 2 Connectthe Ethernet cable s RJ 45 connector to a switch router or PC as applicable COGNEX Connect the Power and I O Breakout Cable Note Unused bare wires can be clipped short or tied back using a tie made of non conductive material Keep all bare wires separated from the 24VDC wire 1 Verify thatthe 24VDC power supply being used is unplugged and not receiving power 2 Optionally connect the I O or serial wires to an appropriate device for example a PLC or a serial device Refer to Power and VO Breakout Cable Specifications on page 20 for wiring details 3 Attach the Power and I O Breakout cable s 24VDC Red wire and GROUND Black wire to the corresponding terminals on the power supply Refer to Power and VO Breakout Cable Specifications on page 20 for wiring details CAUTION Never connect voltages other than 24VDC Always observe the polarity shown 4 Connectth
25. re two lens configurations available for the vision system an M12 lens configuration and a C Mountlens configuration If you purchased a vision system with the M12 lens configuration the vision system is shipped with the lens pre installed and no additional installation is reguired If you purchased a vision system with the C Mount lens configuration you will need to complete the following steps to install the lens to the vision system Note Autofocus is not supported for the C Mount lens configuration 1 Remove the protective cap and the protective film covering the image sensor if present 2 Attach a C Mountlens to the vision system The exact lens focal length needed depends on the working distance and the field of view reguired for your machine vision application 3 Ifusing a lens cover attach the lens cover to the vision system Figure 2 1 Install the C Mount Lens COGNEX Mount the Vision System Use the mounting screws to secure the vision system to a mounting surface O U l A E Figure 2 2 Mount the Vision System 1 Align the mounting block with the mounting holes on the vision system 2 Insertthe M3 screws quantity 4 into the mounting holes and tighten the screws using a 2 5mm hex wrench the maximum torque is 0 9039 Nm 8 in Ib Installation Connect the Light Cable Optional Tip The space between the vision system connectors is limited itis recommended t
26. responding laser s wavelength is recommended Contact your local integrator or application engineer for suggestions The In Sight vision system does not contain user serviceable parts Do not make electrical or mechanical modifications to In Sight vision system components Unauthorized modifications may void your warranty Changes or modifications not expressly approved by the party responsible for regulatory compliance could void the user s authority to operate the eguipment Service loops should be included with all cable connections Cable shielding can be degraded or cables can be damaged or wear out more guickly if a bend radius or service loop is tighter than 10X the cable diameter Class A Eguipment broadcasting and communication eguipment for office work Seller and user shall be notified that this eguipmentis suitable for electromagnetic eguipment for office work Class A and can be used outside the home This device should be used in accordance with the instructions in this manual GOGNEX vi Table of Contents Legal Notices 0 en ee a ee an kn ee len i RegulationsiIConformity nn lii PROC AU OWS cri i q v o e us a MN NI 1 1 aa e E A A ns sa HH 1 Standard Components ananas 1 DS CANCION 2 5 osc ods 2 ee ee nen nee 3 Connectors and Indicators er cece cece nenn nnnnneee nenn nennen 3 Install the Lens C Mount Configuration ccc cee cece SK SK SK KK KK KK KK KK KK KK KH 5 Mount the Vision S
27. tends through the cable and to peripheral equipment e g a vision system PLC etc To ensure safe operating conditions itis strongly recommended that all ground connections are checked to ensure that a zero ground potential is met 3 Connectthe I O module s I O wires Note The I O module supports both NPN current sinking and PNP current sourcing devices For examples of PNP configurations refer to the n Sight CIO MICRO and CIO MICRO CC I O Modules Installation Manual a Determine how I O devices will be connected to the I O module s input and output terminals b Use a screw driver to loosen the appropriate screw terminals c Connectthe inputand output wires 16 22 AWG solid or stranded wire to the input and output terminals d Connect the other end of the input and output wires to the applicable I O device e Tighten the screw terminals with the screvvdriver to secure the wire leads in the terminal block the maximum torque is 0 1921 Nm 1 7 in Ib 4 Optionally connect the I O module to a CC Link device a Determine how CC Link devices will be connected to the I O module s CC Link terminals Refer to the n Sight CIO MICRO and CIO MICRO CC I O Modules Installation Manual for CC Link network wiring examples b Use a screw driver to loosen the appropriate screw terminals c Connectthe CC Link wires using a CC Link specified cable to the CC Link terminals and the other end of the cables to the applicabl
28. ystem 6 Connect the Light Cable Optional aaa KK KK KK KK nenen 7 Connect the Ethernet Cable annan 7 Connect the Power and I O Breakout Cable nnen 8 Specifications mmm 9 Vision System Specifications anen eee 9 NO SPEGIMGALIOMS ze sessa a M ELLEN GU lu it 11 Acquisition Trigger Input nnen eesse 11 General Purpose Inputs nananana KK KK KK KK 6 12 High Speed Outputs G92 HHHH n 14 RS 232 Receive and Transmit soomi 16 Light Connector SN HHHH HH 17 Ethemet Cable Specifications naan 18 Light Cable Specifications eke KK A KK nese 19 Power and I O Breakout Cable Specifications mmm l ln 20 Vision System Dimensions ooo 21 Appendix A Cleaning Maintenance menne 25 Cleaning the Vision System Housing app KK KK pese 25 Cleaning the Vision System Image Sensor Window eeeseeerseeeeeseeeeeee 25 Appendix B Connect the I O Module coc conocio 27 vii GOGNEX viii Introduction This manual describes how to install the In Sight vision system The In Sight vision system is a compact network ready stand alone machine vision system used for automated inspection measurement identification and robot guidance applications on the factory floor All models can be easily configured remotely over a network using an intuitive user interface Support Many information resources are available to assist you in using the vision system e In Sight Explorer Help an online HTML Help file provided
Download Pdf Manuals
Related Search