Installation Manual & Operating Instructions
Contents
1. of damage wine be ropared e Flow measurements oly accurate wain the eallbraied Bow range forthe Thisis dated on the ealbraton carlicae The unit wil atl operate to some degree ouside this flow range Rew when operating outide the specfied range ofthe unit ore nol accurate bu may be considered repectble a Flows Above the Maximum Rated Flow Ihe Bow rate is above the maximum rated fr il scale ow he unt wil ail operate and provide on culpa signal proporonal othe ow ral Flows mst not exceed 120 of he maximum rated Now or the unit moy be damaged 301 9003 pg 2 of 45 1b Flows Below the Minimum Rated Flow Signal ouputs may be eblained a Row rales below the minimum speced or your una The amount of fow that may be below the minimum apecied ves om unto Zero Adjustments Ins imposible for there 1o be ny zero dif so ero adjustments are never Recalibrotion The coalbration of he FLO SENSOR or RO METER moy be easly verd ving empricol methods I shoud be noted hat the use of empirical methods ouside a laboratory subjecto inaccuracy and ero These should only be used o goin an indican ofa sensors perormonce Please contacte MeMilan Sevice Department accurate ceed recalbraton isrequied Atypical empirical colbration check may be eamed out as2. 5 611 5500021 73 23 EEC om Vah Disce m YD EHA TL Wereny m 1 Specticans om 10 100 of rd Row neri a be rii ine A performed wih wir led on coin pes 0 1010000 o 529445 Dimensions ALL DIMENSIONS IN INCHES MILLIMETERS IN BRACKETS Model 101 Flow Ranges 39 A4 Fittings Shown 35 fe 234 Mode 107 Flow Ranges 39 Shown p e i NYHL SZT OXZ 101 9002 a 352445 Model 5 117 Flow Ranges 39 Aa Finings Shown 101 9003 g 6 of 45 2x9 136 THRU E Model 112 amp 5 114 Flow Ranges 39 484 54 Fittings Shown D Connector P n amp Wire Color Cross Reference End On View of Connector Socket and Connector E Standard Accuracy Units sis Gable Wie pos Vonoge p Grd oed 2 Yalow Gaps Vg up Cerne 4 Ge euer xy H Suffix Units Curent os 4 med men 2 e
3. so moy be mounted in ny postion Ine commended tha be aed 10 a substrate wih 4 screws ving the wo mounting heles provided Mounting The Sensor mounting hardware not included with sensor Mounting only An optional baseplate Port Number 11000417 is avallable for the Model 5111 FIO METER This enables ey on ft level race LO METER Using an Optional Base plate 8 311 101 4003 pa 7 ot45 The FIO METER and baseplate should be assembled using he screws provided Assembling the 111 ond Optional Base Pate 4 Tubing Connections CAUTION DO NOT FLOW ANY GAS THROUGH A LIQUID FLO SENSOR OR FLO METER THIS WILL DAMAGE THE MICRO TURBINE ASSEMBLY AND VOID THE WARRANTY All ubing 1 1 Only use the ing factory on the un the ings are removed the calbration athe unt may be elected ond leaking may occur IF diferent htings are reqyired please cont the MeMilln Company Service Department for 6 When connecting the sensor othe tubing a wrench should be vsed oo the itn roig in the sensor body Take core not io over bghien he faings or leaking may occur 101 4003 pg 84s Connecting and tightening the Fittings 8 eria shown other modes iden 7 CAUTION DO NOT ove
4. Vets n Coen Gap 3 oe t ra rra f Re 4 Gwe meom Smd rond Grom Limited Warranty For Gas and Liquid Micro Turbine Flow Products and Associated Standard Accessories Excludes Ultra High Purity Products DURATION OF LIMITED WARRANTY MATERIALS amp WORKMANSHIP RD MeMillan Co Inc hereinaer referred fo MeMilon these products and their associated standard accessories manufactured by MeMillan and supplied hereunder ta be fee from defect in materials ond workmanship for a period of twelve 12 months fom the date of shipment tothe cusomer when intlled serviced and operated in i recommended environment This waranty snot affected in any pat by MeMillan providing echnical sunpar or odice Replacement ports are warranted to be free from defects in material or workmanship for ninety 90 doy o forthe remainder ofthe Limited Warranty period of he Melon product in which they are installed whichever i longer Pars not installed by factory authorized service centers oy void the waranty PRODUCT RETURNS e General Policy Any product of port determined by McMillan s inspection to have oiled per this warranty wil af MeHillaws option be repaired or placed wth an equivalent or comparable product without chorge Mebillan s abligtion hereunder shall be limited Yo such Hepal and or replocemeat and shall be conditional upon Mellln s receivin
5. Connecting the Power Adapter to the Howe Sensor Model 101 shown other models sit The 420mA ouput may be connected toa display data aptam orcument mele Wi connection should be made os follow The YELLOW vire che cable assembly provides he 420mA active euren signa ouput and should be connected o he postive terminal of a dplay data acquston sytem o current meer wih an impedance of 0 5000 Ohms The GREEN vire ofthe cable ossembly is nt vied The WHITE wire ofthe cable assembly isthe signal negative and should be connected othe negative ground teminal of ihe caret mele daplay or dota ocqulstion system CAUTION Avoid high volge state dscharges to ony ofthe connecions Do not shot he ouput signal wires or allow them o onal he power wire al ony tine DAMAGE WILL RESULTT 101 9002 9 18 645 Usnga4 20mA Output Signal Converter Package 2 4 An optonal 420mA Output Signal Converter Package is avalable for ie wie Model 101 102 104 S111 S112 and S114 Ths comis ofa igno converter cable assembly lo connec the conve oe senior nd cable asembly to connec othe 420mA acre caren ouput signal The signal converter reqyires 24VDC power to operate This pockage should be astembled at shown in he folowing diogram Assembling the D24VDC 420m Signal Converter Package Model 101 shown other models similar B 1 conne
6. topped or gas Mechanical aso cently damaged 62 101 0002 o 432445 5 meas flows Use igher ow ee inear ond odputioo below he speed Bed rn ore cblained wh is ht hora Macy of 10cS rs Cnt the Medlin Sere Deparment or Father formation Eropped or orgoe Remove emmapped oir ine 6 in eed for 1 Seat or btn eo ow pow Not iing he Bing 0 NL 3021111 5 rove aden 2 Tubulencein 1 ben lenghen Ho tas 5 rn 0 im Ua ube eed for cantly damaged Tiki ETE Bodice Tow 0 4 Opi crai maybe damaged 1010002 pa 44 of 45 Contacting McMillan Website www memflow com Email ch memfow com Mailing address MeMilan Company P O Box 1340 Georgetown TK 78627 USA Shipping address McMillan Compony 7075 RR 2338 Georgetown TK 78633 USA Phone 512 8630231 Fax 512 8630671 For repairs and or return information please contact our service depariment any ofthe ways shown above 301 9003 g 45 of 45
7. Take care noo drop you sensor or ubject to sudden impact Read he Section of this manval before providing power or ubing connectons to the un Any damage used by improper instalation or careless handing wil ol be Prepared under wartany se ited waranty on page 39 for move deii 2 Product Overview and Principle of Operation McMillan Micro Turbine Wheel FLO SENSORS for bquds ora capable of measviing flows as low os 13 100 m min or high as 10100 l min Highly repeatable resus are achieved using a patented Pelion Tune 101 4003 p93 of45 Wheel flow senso design This proven minimizes zara while Ks response and linear outputs wih vill no maintenance McMillan s patented technology measures Row sing a minature bine wheal sinilar size 10 a US dime 16 mm diemeler 075 mm thick The icoturbine wheel i wppored on a very small sapphire shof ha held In postion by two sapphire bearings The micoturine assembly 1 so ight thar i vinvaly foats in the quid Tha reves force on ha bearings and lost eliminates wear As lw passes rough the FLOSENSOR a precion machined nozze discs the lid orto he very smal seh of the wheel Tis wheel to spin ot a speed proporional 1o the ow ri The micotubine wheel hos dlerating while and black secons evel
8. 1 option proportional othe How role Ths cpu may be connected to 0 display doa sytem or curent meter The Medel 111 5112 ond 114 FOMETERS feoture an integral display hat provides a local low reading These units oho have a OSVDC onalog ouput avalable frequied Hs may be connected to ancther daploy dco spem or vomer A tolle D C power supply i required to operale he unit The voltage ond uent requirements depend onthe configuration of he un Fl det may be fund i the Specicaon section of his manual Connecting wies shuld be as shor as posible to avid voltage drops wised 2 poi conducir cable should be wed the lengh of e power Wie is10 be longer han 1 maler Unis ore supplied wih an integra 4 pin connector Connections othe vn are mode using a mating cable asiemibly or power adaple package as detailed in the Flowing sections pas 5b lo Sh of ths monta A conector pin and vire color cro reference may als be Appendix Page 30 ofthis manual 3019003 1045 b Connecting the Cable Assembly The connector on the end of the cable assembly should be pushed nto the maing socket on he sensor loking core o ensure that i the correct way Connecting the Coble Assembly Model 101 shown other models sir Connections are made o he cable assembly as detailed inthe allowing
9. spaced on one side cf he wheel An irored ii beam is duecied ono the heel As he wheel rote the beam is reflected of each white clin The relied beom s detected by a pholovanssor that converts the tolecions ino electieal pulsas As he wheel pins aster the pulse ote Processing dcuiny provides anclog and or puse ouput haare Iineatly propertonol to the Row rale When he wheel tps under zero flow condi no pulsare generated Consequenty zero di s no possible ond zero adjustments are fever required Every enl supplied wih a calbraton create dtaing the rests obiained durag Uni ae calbrcled using detoized water ae the reference medi Howing lquids wih diferent speci gravis or acoso moy eic he calration 101 9002 pg 445 3 NonStondord Products Z Suffixes Pease note that the instalation operating nsruchons and 9 hs apply to standard producto models only f out FLOSENSOR or FO MEET has a 2 sufi 10120123 en your na is ponstandard Conte the factory to check the operation o speciation of your sensor are diferen hon delaled i hs manua B Installation turbine casembly ond void the warranty Do not exceed the pressure temperature or power operating
10. above Ihe pressre available fr he flow sensor is BELOW the pressure drop at the required low Bon fow Brough he unt wl not be posible For example You have a senso wih a 50 500nl min low range Range 5 and want to know the pressure drop or minimum diferent pressure tequived et 300mI min According othe chart above the prese drop ot 100 of flow is approx 10 Using the formula above PD 300 500 x 10 3 6 pid Thereiore 1 300nl ni be minimum eqyired drei pressure for his vnda 3 pid This means hh Be ovalable peste below 2 pid en ow rough the vo may nol be posible Pressure drop rough o ptem coma fh oll preure drop cro he componen ina stem exceed e minimum presse valle then Bow wil not be posible 101 4005 pa 6of45 Fer example A stem hos a pressure of 3040p Thee re several components and the sum of heit pressure drops othe requeed Row rate a aped the system s operating Opal How would not be posible asthe total of he pressure drops would be greater han the pressure available The sytem wl only operate Fhe ym presse is above 32pi ifthere any posit ha there may be bubbles or enwapped gs inthe system thn he oul bing should be elevated above he inet po This Wil enable any gos that may become enrapped inthe unt fo escape see tection C2 fr deta of how to remove entrapped air orga Mounting the FLO SENSOR Lo METER McMillan FLOSENSORS nd FIO METERS have no parteular installaton
11. allows Carly odis he ow rote o that the maximum output igno i obtained With he ow rae contar uid lowing though he uni shoul be gathered in a container over aimed nierval The total volume owed over the ined period should hen be measured ving a measuring cyinder The ceva ow ro n Be ome as Be How sensor colbraton certicte may hn be collated The oct maximum flow role should then be onpored o the spctied maximum Now rte to deemine the eror in Calibration For example Tora flow ange of 20 200m min Range wih a 05VDC oup Wih a constant ow and conan SVDC output the actual volume measured over 30 seconds wos 102 Thereore he actual Now rte i 102 30 x60 204nl nin The ears herefre 204 200 Aml min or 2 101 9003 pa 24 of45 check should be made aa flow rol below the maximum for he nit eg ct 50 ofl ele The calculated percentage erot atihis fow should then be compared tothe er ct maximum iow f there i a big ference in the percentage errs then the ow signal is no longer inear ond he unit may be damaged cons the McMillan Service Department Once has been determined hat he all occeplable and the ertor flow reading at maximum low hos been here are 3 plns 1 Minor adjusments to ealbraton of the FLO SENSOR or FLO METER moy be made by ting he go po
12. make design or manulocuring changes without pror notice Mean products and eplacement part ore manufoctured ving new materials or new and Sauivalent to new in appearance performance and reliability Due o coniinueus research ting produc Improvements ond enttoncement Median reserves the right lo change product specifications without nece xcept fo e eHen om oustanding bid obligation exi LIMITATION of ABILITY Except expressly sl forth in this limited warranty McMillan makes no ther warranties or conditions expres or implied Including any implied warranties of merchantability and fines fora particular purpose Med apres disclaims ll warranties ond nol stated in thi limited Wartonty Any implied warranties that moy be imposed by law are limited in uration o the limited warranty period Boper cudomer agrees fot models o samples shown to buyer euslomer were merely used o ste the purchased product and nol o represent promise or guaranlee that any purchased products dalvered hereunder would conform fo such models ar amples McMillar s distibulosorsals representativa have no auhoriy da give warranties beyond those provided in this iilad warronty 01 003 9 40 445 produc foils to work at warranted herein customer s sole ond erclsve remedy shall be the repair or replacement at Mebllla s option Moillan isnot lable for any da
13. pulse output signal i 312Hz 5 0 min the pulse ouput signals 150M A12 O nin the puse ouput signals SEH Ihe cupa signal were 120H hen the ow rate would be 50 150 x 120 4 0 nin luiing he closes calibration point 420mA Outputs By monitoring he curent ouput signalitis poslble to determing the ow rae ofthe liquid Unis ore configured se Phat an ouput signal of 20mA i provided when he maximum fow ie Full Scale Bow is posing rough the ui The output signal is 4m when ere a zero ow tough the unt The cupit signa near and saleable enabling calculation of ow rates lin th sensors range For example Fer flow ange of 20 200ni nin Range 4 0 200 he output signal would be 20mA Ye oupu signal were 9mA then he flow tate would be 200 20 4 9 112 5nl rin d Units With an Integral Display The Model S111 5112 ond M fase on era 9 igh play Ths eonfged red min or ow roges 23 ondin Um xB ranges 69 The daplay wil orly operate power appled tothe ok pg 245 Flow readings may be dieectly rom the daplay or by monitoring he OSVDC analog cut provided by ing a cable assembly or power odapler package see bor LCD How Display Model 314 own other Seres models imd wa 4 Operating at Flow Rates Outside the Calibrated Flow Range CAUTION the flow through he uni exceeds 120 A ofthe maximum rete fll scale low the nit may be
14. ranges detailed in the SPECIFICATIONS section ofthis manvel McMillan Company shall nt be liable for ony damage or injury caused by incorrect operation of their products CAUTION Do net flow any gas through a liquid FLO A SENSOR or FLO METER This may damage the micro 1 Generel Considerations Ins recommended tht sofety uti valve be inlled of before the sensor Al weted pars should be checked for compatbilty wih the quid tobe used there are any highly coresv lud then he may be damaged ofa prematuely Such damage wil no be repaired under warrony Unis should be installed in a clean dry envionment wih an ambien temperature that ios sable o pole Avold ares wih strong magne fas song at Hows of excessive vibralion Ife liaud t be used may contcin prices larger than 25 microns then a iter 25 merons or les shouldbe installed upsream ef before the uni The requied dferentol pres or pressure drop 1 4 the ud decreases erponenlilly wih ow rae 101 4003 pa 5of45 To calculate the pressure drop at acelin flow roe use the formula PD YourFlow MaxFlow X PD PD Pressure drop ot Youflo YourFLow low ate ml min or l min MaxFlow 100 rated flow for the sensor some unt You PD Presure diop at 100 rated low se chat
15. the oa of inbound shiping os deserbed hereinbelow and Modan shall bea the cos of outbound shipping Customer is responsible for the costs of out of warrenty repairs and or calibration MeMilon wl ship tama repaired under warranty oc fo customer by the mos economical shipping means Expedited shipping methods may be available of eslomer s expense All returned tems shall be tured fo MeMllon Guihoraed service center right prepaid accompanied or preceded by a poriilared satement of the claimed defect and ih a clearly readable Raurned Material Authorization RMA Bomber offixed to the shipping label Conte NeMillan Cuslomer Service Depariment far RMA number Warrenty aims shall be mode only by ing the Melilla s Returned Material Authorization form completely filed out and retuned to MeMllan in accord wih Mehillan s Product Relum Policy and Procedure Form Contact Mellon s Customer Service Department a for instructions Telephone callsin USA CST 1 800 861 Outside USA 1 512 869 0231 Or For 1 512 863 0671 Eimoil com 231 DESIGN PROCESS and MANUFACTURING CHANGES Median may make changes in the design or manufacture of any product sold hereunder without incurring any ebligation le incorpora such changes into products manufactured prior Yo incorporation of euch design for manufacturing changes McMillan reserves the right e
16. 104 111 112 ond 114 This consis ofa power source 1 15VAC or 230VAC and cable assembly with pga boldered wie ends forthe signal output This shuld be awenbled as shown in the following diagram Connecting the Power Adapter to the Howe Sensor Model 101 shown other models str lecicol connections othe cable assembly should be made as flows YELLOW WIRE This provides the 0 5VDC signal ouput and should be connected to he lamina of he duplay dat aequo system or volimeler wih inpedance of greater han 250002 Oh GREEN WIRE For Pulse ouput ui 1 sulfx ony he green wire provides he pute output and shouldbe connected the postive terminal f he dota ocquiilon ssiem wih an impedance of greater han 10K Ohms WHITE WIRE This isthe signal negative ond shouldbe connected tthe segotve round inal of he vlmeter dapi ar data CAUTION Avoid high tlic discharges to ony ofthe comectons Do net shot he signal wires or allow hem o onal the power wires al ony line DAMAGE WILL RESULT 3019003 Using a 420mA Output Power Adapter Package Model 107 An optonal 420mA Output Power Adapter Package i ovale for use wth the Model 107 This consis of a power source 11 SVAC ot 230VAC and cable asembly wih igtal soldred wire ends for the signal ouput This should be oembled
17. 2500 Ohm The GREEN wie T opfon ol isthe pulse ouput ond shouldbe connecid othe Postive terminal cf he data acquilion ym wih on impedance of greater hon TOKO The PULSE and VOLTAGE ouput may be monitored smultnsousy CAUTION Avoid high volge ste dscharges to ony ofthe conection Dono shot heinpu eupi signal wires or alow ham lo contact he power wire al anytime DAMAGE WILL 3019003 pg 1 of 45 f Hlecrical Connections Current Output Units Model 107 The Model 107 provides a 420mA active cument output proportional the flow rte The cable asembly shoul be connected oth sensor os detoded in Sb above Power shouldnt be applied othe sensor ui al the connections have been made and checked Electieal connections should be pesos 1 oC Powe x Source FLO SENSOR ee Data m The RED vire should be connected tothe Posiive che power source The BLACK wire shuld be connected o he Negative Ground of the power source The WHITE wie provides he signal ouput active current and shouldbe connected tthe postive terminal of the display doa spem or current meter wih an impedance of 0 500 Ohms The GREEN wie i NOT ued CAUTION Avoid high valhage state dischorges to ony ofthe connection Dono shot he npul oupu signal wies or allow hen io contact he power vir
18. Manuel 101 M003 ember 2007 MODEL 101 MODEL 102 MODEL 104 MODEL 107 MODEL S 111 MODEL 112 MODEL S 114 FLO SENSORS and FLO METERS For Liquids Installation Manual amp Operating Instructions READ THIS MANUAL COMPLETELY BEFORE ATTEMPTING TO CONNECT OR OPERATE YOUR FLO SENSOR FAILURE TO DO 0 MAY RESULT IN INJURY TO YOU OR DAMAGE TO THE FLO SENSOR Qu ES ER TABLE OF CONTENTS Introduction a 1 Unpacking 2 Product Overview And Pingo Of Oparaion 3 3 Non Standard Produce Sufix 5 Installation 5 1 Generel Considerations 5 2 Mounting The FLO SENSOR or LO METER 7 3 Mounting FLO METER Using an Optional Boe Ple Model STI ony 7 4 Tubing Connections H 5 Bactical Connections io 5 Overview 10 n Hecricol Conoections Nllage Output Unis Standard Accus 12 1 Becrical Conneclons Ovfp Uns Wah Improved Accuracy IM Suis Oni 13 Electrical Connections Unis With Boih Voliage amp Ros Outputs 14 T Elechical Connectons Curent Ouput Unit Mods 107 15 9 Electrical Connections Curent Ovtput Unis Mode 107 With improved Accuracy 16 Using a 0 SVDC Output Power Adapter Package v ij Using a 4 20 Output Power Adapter Package oda 107 8 1 Using a 4 20m Output Signal Converter Package 0 24VDC 19 Operation s 1 20 1 Sr Up 20 2 Enwopped Ae of Gas 20 3 Flow Readings 2 2 0 5VDC Analog Oup
19. OSENSOR 2 Data 20 sation FJ System WW The RED wire should be connected tothe Pole of he power source The BLACK wire shouldbe connected o the Negative Ground of the power source The WHITE eo provides he ignl ouput and shouldbe conneced tthe positive terminal of the daplay data sytem or volimeler wih an Impedance of greater han 250002 Ohms The GREEN wie should be conneced to the Negatve Ground ofthe diplay data acquiton sytem a vomeler Fer improved accuracy uns wih boh Voltage and Pulse cups T sub please see section Sle below CAUTION Avoid high voltage static discharges to any ofthe connections Do net shot heinpul eupi signal wies or llo hen a conta he power vire cl any ne DAMAGE WILL 3019003 p T3 45 Hectical Connections Units with Both Voltage and Pulse Outputs The cable sembly shoud be connected othe sensor os detoded in sction SIb above Power should n be applied othe sensor unl al he connedions have been mode and checked Wiring Schemate For Volloge and Pulse Output The RED wie should be connected tothe Posiive of he power source The BLACK wir shouldbe connected othe Negative Ground of the power source The WHITE wie provides he signal output and shouldbe connected tthe postve terminal of the daplay date aquiston sytem or vlmele wih an Impedance of grater han
20. OVA Power Adopt Package 420mA Output 9 Model 107 coy Fac I2VDC Mode wih 420A cut 230VAC Power Adopts Pockage 420mA Ovtput Model 107 coy For I2VDC Mode wi 420A ct Displays Ordered Separately Hore oration Arie 2108 Rt Dig 2 digh 530 VDC Power 2108 250 Mal Feci Diplo 115 VAC Power 256 2506 Mulifuncion Day 220 VAC Power aso Analog Op Cod or Medel 250 250E Diploy 25010 Mom Output Car for Model 280 2506 Deploy 2501 Miscellaneous Ordered Separate ase platefor 111 1100017 Mor bch eiming 1010003 o 302445 Specifications Iu ET 5 Sn P sor E E E ta t Fac TR pm Tea E i a EI E E Em Seton 110 dir nay gn M cn lr 2 Soria Sd placa by KEL wh TC opo 1010003 99 31 45 7 35 Dig es rico 037 rej dg ITI ST ON HA ed peat Wesel ops E Dried 5 Teens MARS erga Samy Wad Nasik Me 3 we sini E E Saee pr Et II ETE Tig awl Xx 3 sone One EE Toy ea annum cric aped ot Pores E Sout poro LII EPIS rm esl codi 7X lle vn 7 309000 ows MBE Cep
21. RRANTY CAUTION USE WITH LIQUIDS ONLY FLOWING GAS A OR AIRTHROUGH YOUR FLO SENSOP OR LO METER 1 Start Up Before applying power othe unit check al tubing and elacical eonnecions Once comet i veld swich on the power 2 Entrapped Air or Gas There may be alt of air or gas tapped in your FLOSENSOR or FLO METER oer installaton This wil sull scope the unt when low whi the range of he us fst sata CAUTION The system shoud be primed wih liquid and How stated gradual This wil prevent rapped aor gos from being forced through he sensor at a high elocy that may damage the 301 9003 g 20 of 45 ifgos remains entrapped inthe unt moy be necesary o elevate the tubing ove the of he FO METER or 0 enable the topped gas to escape the unit The FLOSENSOR or FLO METER may be retuned ois orignal postion once el the gos hos scoped lfelevating he outet bing does nat work block or pinch the oute tube whl here low Inthe system Aher opproximatl 5 seconde releate the reuricion o allow normal ow Ding fis wil bud up pressure in he How path tha when released will help remove he erropped gos Repeat hs Untlthe entopped gos s removed fom he und Flow Readings McMillan FLOSENSORS provide a OSVDC or 420mA cr O5VDC and pulse ovtput T option proporonal othe ew rate The hype of out digna i deialle in he par number refe
22. ctions to th LOW SENSOR cable ossembly The RED vire should be comnecied fo PIN 4 othe signal converte unt The BLACK wie shoud be connected fo PIN 2 c he signal converter The WHITE wire shouldbe connected io PIN ofthe ignol conver The GREEN wie presen is NOT used 1 Comectng power supply A sable low noie 24 VOC power supply shoud be connected othe igna converte os flows PIN 1 ofthe signal conver should be connected lo he Passive of the power source PIN 2 ofthe signal converer unit shouldbe connected o the Negative Ground ofthe power 3019003 pg 19 of 45 Wi 10 the 4 20mA FLOW SIGNAL OUTPUT cable The CENTER wise ofthe cable assembly provides he 420mA octive ent signal ouput and shoud be connected to the pose terminal of the daplay dota system or current mela wih an inpedance of 0 000 Ohms The SHIELD whe of th cable sembly ithe ial negative and should be consecied o he negative ground Jerminal of the curent meer digiay or doo acquisition system CAUTION Avoid high ooge ste dechorges to ony ofthe Do not shot he culpu signal we or allow hem o contact the power wires at ony line DAMAGE WILL RESULT Operation WILL DAMAGE THE MICRO TURBINE ASSEMBLY THIS TYPE OF DAMAGE WILL NOT BE REPAIRED UNDER WA
23. ding of the whee 1010003 pg 41 of45 13 hos been damaged as o rei of severe sudden impact forces example dropping the produci METHOD OF SETTLEMENT OF ANY CLAIMS DISPUTES AND CONTROVERSIES The provisions ofthis warranty are severable ond if one or more provisions ore deemed invalid the provisions hall in effect Firther in the event that any provision is held fo be over broad wren such provision shall be deemed amended to narrow application Yo the spen necessary to make the provision enforceable occording fo applicable law ond shell be enforced ce omended This waranty shall be construed ond interpreted in English All dlaims disputes ond controvesis arising out of or relating in ony way to claims under any warranties either express or implied including implied worronty of merchaniabiiny or cloims based on ony consumer protection 96 or deceplve Wade proctice ad contrat tort salute or common law or ony alleged broach default and or marepretentaiion will be resolved by meons of final and binding atitation This limited warranty any contest o he validity or enforceailty of this limited warranty shall be Finally seled by arbivotion under the Rules of Concliation and Abiraion f the International Chamber of Commerce by one er more of it Grbitretors appo
24. eplaced at necesary Regulo check oll lectica and proces connection for damage ot deterioration Ihe senso isto be stored keep both he inlet end oul port sooed Do not sore a FLO METER or LO SENSOR with any chemical other than water orci inaide i over on extended period of ine Prolonged exposure to chemicals other thon wate may lead to precipitation or coron 101 9002 pa 2745 Cleaning and Flushing Here is build up of deposts or residues fom the measured chemicals moy be necessary to dean or fash he unit This should be done by Rowing clean parce ee water ough the unl at flow ae pressure and Temperature wiin e specication of he una if necessary Row may be reversed o ai hog Under no crcumdonces should gos or ir be owed rough he und This wil couse severe damage Returning Units for Repair or Recalibration Toretum aunt for reat or recabraton please conoce McMillan Service Department fallow he procedure detalld on the McMllan web tle A Rtun to Manufacturer Auhorzaon RMA number wll hen be issved to enable he unt to be reumed Please 1 that no reu wil be cepted vales he RMA numbers clearly on he outside fall pockages Once he unit has bee received i wl be evaluated and he cos oF ony tecalbration determined Once agreement hos been received io pay oral he necessary work the willbe proceted and reumed No charges willbe mode fr Warrant
25. es a any ime DAMAGE WILL RESULT 1019003 15245 9 Hlectrical Connections Current Output Units Model 107 With Improved Accuracy H Suffix ONLY The Model 107 provides a 420mA active coment output proportional io the How ro Tho cable assembly should be connected othe sensor os dead in section Sb above Power shouldnt be applied othe sensor ul al he connections have been made and checked Eleehieal connections should be mode allows Wiring Schematic For Model 107 With Improved Accuracy Option 1H Sufix Only arc m m FLO SENSOR Data vm Positive The RED wire should be connected tothe Polive of he power source The BLACK wire should be connected o the Negative Ground afe power source The WHITE wise provides the signal ouput active comet and should be connecid to he postive iemnindl ofthe daploy data acqulon system or current meter wih an impedance oF 0 50002 Ohms The GREEN wie should be connate to the Negative Ground ofthe Aspley dota sytem of cure meter CAUTION Avoid high ste to any ofthe connections Do not hor the input outpu signal wires alow hen lo conta he power vire cl any me DAMAGE WILL 3019003 p 16 45 M Using a 0 5VDC Output Power Adapter Package An optional OSVDC Output Power Adapter Package is avalable for use wth the Model 101 102
26. g writen noice of any alleged defect within ten 10 days ofits discover The customer wil however be respondi for reuming the produc to MeMilla s manufacturing in Georgetown Texas U S A and for assuming the cst of removing he original produc and reisaling the repaired or Teplaced produc A wien specie explanation of the problem mus be induded with each returned product Returned goods Should be properly packaged to preven shipping damage and hipped prepaid ta Medan 0 Safety Requirement For aafey reasons MeMillan must be advised of any hazardous iid or oxie malericls that ware in or onthe produd to be turned Customer must catia wring hat all such hazardous corrosive or toe subrlonces have bean completly removed dened or neviralized from the retumed produci prior to Shipment to MeMilla Medill shall hold th returned items Pending receipt of customer s statement for defect and of cleanliness of reurmed ems provided tht prior receipt tk of of retumed tems shall remain wi customer Flow sensor low melers and flow conrllrs must be horeughly ceoned fo remove any toi corrosive or hazardous Aids that may internally remain therein Before shipping product 101 0003 99 9 of 45 d Shipping Requirements Customer ie responsible for oll shipping charges xcept for those products under warranty n which cases custome shall bear
27. inted in cecordonce with the Rules ond judgment upon word rendered may be enlered in any eourt having jurisdiction thereof The place of shall be Austin USA ond the Uniform Commercial Coda ot than enocied shall govern the rights and doles of the portes of this agreement wihou regard to confich ollaw Principles The orbiration shall be conducted in Englah The UN Convention on Contracts for the International Sele of Goods shall naf apply to this Limited Waren RD McMillen Compeny Ine TOIS RR 2338 P O Box 1340 Georgetown Texas U S A 78627 1010003 99 429445 Troubleshooting Guide Ez Fost TET bled 3 enembhy rocked Un mnt be rehomed for eise Noflow c resize are e reser Bow re ona bane Do vot reed the speched en od Dp thored or Chock lca connectons ferry 1 cooecton Check lca connecions reed med Moir on nora ow uo dy onine edicta dhy envvonmet Ouput critry domaged Un mtb ronmed for Wg 1 pen Serie Department or ieep eg i necs flows Use higher ow oes bow he peed imu rte Tori Teid Taro don Cala Re Tow occuraey toatide vocosy ond or spectic f eror oft or exgiained
28. ling negligence occident or iac of God 8 Ras been operated cther than in accordance with the printed insirochons prepared by McMillan and provided by Medion with the product 4 has been returned to Mellon after more than thiny 20 days allowing the date of the alleged produci falure 5 hos been returned to McMillen without complying withthe Safely Reauirements or the Shipping Requirements contained herein 6 requires calibration and or routine maintenance unless this albration or routine mointenance is required as o resi of Product failure hot is covered under terms of this warranty 7 re consumable parts such os filer elements bores or tube Tings I8 requires replacement or repairs resulting from buyers improper choice of product Now range or require repair or replacement Gue Yo buyer subjecting product to cotrsive fide or other fds ot suited for ute in produc 9 has flow possoges clogged due to foilure to use a filer to protect produc from portcvates in uid flow stream or other cause fo produce clogged passages 00 hos been operated of recommended specifications such ot voltage temperature or flow range ete 11 has been damaged or cracked due io negligence in fling to Hollow printed insuctions o prevent excesire torque from being plied to product housing generally polyphenylene sulfide plate 02 hos been domoged as c resuh of gross overapeeding or prolonged over spee
29. mages caused by the product or the failure tthe product to perform including any lst profits or savings incidental or Consequential domages McMillan not lable for any clim mode by a thd porty or made by o buyer for a third party No actions arising out of tle of he produci sold heraunder or this limited warranty may be brought by either party more thon two 2 years fter the cause of acion accrues This limitation of bil applies whether damages ore sought oro claim made under this limited warranty or os 9 ler clim including negligence Gnd product ibl a contrat claim or any other dim This of ibility eannol be waived or amended by any person This limitation of lability wil be effective even if customer hos advised MeMllan oF an authorized representative or distibulor of of he possibly Sl any such damages This limited warranty gives customer specific egal right Customer may iso have other rights thet may vary from sole fo sole or county 10 Country Customer is hereby advised 10 consul applicable stle or county laws foro fll determination of customer s ght EXCLUSIONS FROM WARRANTY This limited warranty provided herein sell not opp to any product which 0 has been repaired or altered outside of MeMilln s factory or ouihorized service center im amy way so os im Medians ludgment io effect sch purchased item s reliably or mishand
30. r tighten the fittings into he N FLO SENSOR or FLO METER body Excessive force Tha low directon for he FLO SENSOR or LO METER is clearly marked onthe label Do not reverse the Bow drecton or he unt wil not ction Dose Up of Label Showing Flow Directions Model 101 shown other models smit 101 4003 95 9 45 Fer the bes rel precautions should be ten o minimize the amount o rbulence inthe Now steam Avoid valves ings curves in the be Ghanges inthe internal diameter o any oer restietons dose fo he let of he sensor The bing D should be as large os posible and preferably not smaller than the ID of he htings on he senso For 0 2 2 0 min Range 7 unis o 10cm seaight lengh of ube belore the sensors recommended For higher fw range unit 05 5 0 L min and 1 0 100 U min a 20 em sight lengh of bing bre the sensors recommended ifihis is nol possible is recommended that saigh lengths between all connection on hee ide ofthe sensor areas ong or potable and 90 degree htings wih a large enough ID are vsed instead of aves in th bing S Electrical Connections the uni wil cause damage Read the following CAUTION Incorreet wig may couse severe damage tothe N unit Applying an AC voltage 1 1SVAC or 230VAC ately t carehilly before making any connections 4 Overview McMillan FLO SENSORS provide a O5VDC of 20m or OSVDC ard pule ouput
31. rence and on he calraton cantica The Model S111 S112 ond 114 FOMETERS fcre an integral play that provides a local fow reading ond a OSVDC analog eutput Each OSENSOR or E METER is factory calibrated for a specie Row tonge The flow ronge s shown on he uni abel and calbraon Unis are colibraied ving deionized water os the retence medo 4 OSVDC Analog Outputs By the valloge ouput signal ts posible o detemine he ow rate of the liquid Uns re configured so that an ouput signal of 5OVDC is provided when he maximum Row Ful Scale Bow a posing Brough e uni The signal i near od scaleable enabling cacuaton af Row roates win he range For exam Fer flow range ef 50 500ml min Range 5 0 500m in he cuput signal would be SVDC Ihe ouput signal were 3 5VDC then the fow rate would be 500 552 5 350nl nin Ihe maximum iow rate is exceeded nondneor ond inaccurate readings wil resi oT 9003 pg 2 of 45 b Pulse Outputs By monitoring he Pulse ouput frequency posible to determine he Row tate ofthe iid pulse frequency for maximum fow tough he urit Tia fl scale ow a detaed on the ealbraon cela This dir om unto vi This output is appronimaey linear and scaleable wthin he sensor ange For exompl For alow range of 1 0 10 0 min Range 9 The calbrotion cecal gives the following 10 01 min he
32. s E 2 614 200 Output 2 Unis with on eter Diploy 2 4 Operating c Flow Rates Outside th Calibraied Flow Range 2 6 Flows Above the Mosimum Rated Flow 23 1b Rows Below he Maximum Rated Flow E 5 Zero Adjsiments 24 6 Recoibroiion 24 7 Calibrating FLO SENSORS or LO METERS fo fret ada a Maintenance And Product Care 27 1 Genera 27 2 Cleaning and Fishing 28 3 Returing Units For Repair Or Recalibraiion 28 Part Number Information 29 Accessorie 30 Specifcotions Dimensions matics n Connector Pin And Wire Color Cross Reference 38 Limited Warren 2 Trouble Shooting Guide UN rare Contacting McMillan 101 4003 pg 2045 A Introduction Unpacking McMillan suitably packages al sensors to prevent damage during shipping extemal damoge is noted upon receipt o the package plese conoce shpping company iamedictely McMilan Company i no ible for damage lo he device ance thas leh the mandating premises Open the package from the iop taking care nolo eut ao deeply nt the package Remove all he docimentaion and conens Take core lo remove tems and check them again the packing sp The products should lke be checked fr any concealed shiping domoge ny shortoges or donage i noted please canto he shipping company and or McMillan Company o resolve the problem Typical Contents of Box Sensor Colibration Certificate amp Instruction Manual Model 101 shown other model sine i neam
33. sectons 1019002 a 11 445 4 Hecrical Connections Voltage Output Units Standard Accurecy The cable oembly shoud be connacted othe sesor os detaded in scion SIb above Power shouldnt be applied othe sensor utl al he connedions have been made and checked Eleetieal connection shuld be mode allows Wiring Schematic For Voltage Output Unie D vc pome pen We FLO SENSOR bip a Data A retin Positive ener The RED wire should be connected tothe of he power source The BLACK vire should be connected o the Negative Ground of the power source The WHITE eo provides he ignl output and shouldbe conneced tthe postive terminal of he daplay data aequistien sytem or volimeler wih an inpedones of greater hon 250002 Ohms The GREEN wie prevent s NOT used hen lo contact he power vire at any tine DAMAGE WILL CAUTION Avoid high voltage sc discharges to any of the N connection Do not shot he inpul oupu signal wies or clow RESULT 101 9003 pa T2245 d Hectrical Connections Voltage Output Units With Improved Accuracy H Suffix Only The cable asembly shoud be connacted othe sensor os detoded in scion SIb above Power shouldnt be applied othe sensor ul al he connecions have been made and checked ecical connections shuld be mode allows Wiring Schematic For Voltage Output Units H Suffix ONLY arl seme Neg FL
34. splay shows uncomeced low rate of 1 4 l min then Corrected How rola Uncortected Now rate eor Corrected flow rate 14 5 147 l min 1019002 5 26245 7 Calibrating FLO SENSORS FLO METERS for Different Liquide McMillan FLOSENSORS or LO METERS vill operate wah mos anslucent uds subject 19 compotllay of the wetted pars Bes rest are with low vicos les than 10 cento iude For inlrmation regarding higher vicos liquids contact the McMilon Service Deparment Unis re colbroted with deionized water as the reference media Using other lquids wil the The mount of exror wil depend on he charactenisies cl he qud being Bowed The erin flow reading lor should be caleulated ond utlized os dolled in secton 6 above D Maintenance and Product Care 1 General CAUTION Do no disassemble your FLO METER or FLOSENSOR for any reason Ifthe unit appears to be malfunctioning please contact the McMillan Service Department McMillan FLOSENSORS and FIO METERS requie no prio maintenance used iin fh recommended specication The nex recommended dete is stated on the eallbrason carthicale supped wa he unst Please contact he MeMilln Service Deparment for further information Inlet Khers should be periodically checked and cleaned r
35. tentiometer on he side che wi For example Toro unit wih a flow range of 13 100m min Range 3 ond OSVDC output Wih a constant low and conan SVDC outpu the actual volume measured over 60 seconds os 103m The volge cupa fora low of 103 ml min 15 100 x103 5 15 Wih the iow at constant 103 ml min the goin potentiometer shouldbe adjusted o that a volage oul reading of 5 15 Vie ebd Ye on cannot be stably adiusted please conte he MeMilln Service Department Pulse ovtputs ore not od sae Adjusting the Cain Potentiometer Using Flat Head Serewedrvar Model 101 shown other models str 101 9003 25 445 Adj he sealing endpoints in the display or data sytem For example Fora low range of 50 500n nin Range 5 wih a O5VDC up Wih a consont ow and conan SVDC output the actual volume ovee 60 seconds was 405m Therefore he aetual low rt i 405 60 x60 405ml in The diplay or deta ocquilon sytem may now to conhgured as fellows OVDC Zero fow SVDC 40Sml nin Apply he eror foco to each ow reading token For example For flow range of 022 l min Range 7 connected o a daplay Wih a constant ow at o 20 l min on the dpa he actual volume mecured over 20 seconds was O71 Thereore he actual Now rt i 107 20 x 60 21 min The evor istherefore 2 1 20 0 1 Yin or 5 Ihe di
36. y see secton J The McMillan Service Department may be conlocted Mailing address McMillan Compony PO Box 1340 Georgetown TK 78627 USA Phone USA 512 8630231 Fax USA 512 8630671 JachBmenfow com 1019003 28445 PartNumber Information ow ange on v 13 00am 20200 aim 50500 ain 101060 n n 2002000 n n 5005000 n n 100010060 fme 7 Tisiso voc 05 voc Capa Decet Maal 107 180250 0 05 0c Capa T5150 0C 0510C f Opt T 18 26 9 420nA Oa Stored Mal 107 oi H F i E i 1 4 tne ted copre 1 2 salen teal conn Inge oon tol Bacrones Y Noe Plan fri fhe product dose or he avolobiity of spec pone 1010002 99 29 of45 F Accessories DESCRIPTION cope Cables and Power Adapiers Ondered Separately econnanded Fer Operi Agi Matng Cable wih ia Lead 36 92 on rg 10017 Star 12 24VDC Power quid Api Matng Cable wih Piin 36 92 an rg 100171 eem 12 24 DC Power Raqured 11000081 For 12 DC Models nth OSYDC and Pls us 230VAC Power Adopter Pockage OSVDC Op 11000181 1 VIOVAC Power Adopter Packoge O5YDC Out esos Fer L2VDC Model nth OSYDE ot seis For 12VDC Model wth OSYDE oot
Download Pdf Manuals
Related Search