INSTALLATION MANUAL FOR DIMPLEX SOLAR PHOTOVOLTAIC
Contents
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25. arg 00 54 90049 949 S 0 01591 JO3048u88 210110101002 01 90 82 Sw p 0020 NOISSINM3d LOOHLIM V xejduuiq e 93 2 d 4 2 E SALON 119 SNUILVOIJIGUN 31551 SES CO NES NULLISUd NI HOLIMS 32V 1 NV a4WASNUO JH My Gel EV So 4H MIU Vd 3 JAUWJA Sl Lene v JSAJAJA LAVIS AU 1041 1 edo 1 2 Wve d Pa TS 01 85 JHL NI Sak 22232 12 25 6 4H 1 1 4141 20 2 M IATA 5 au MS T NAUC 1NHS U qasn 48 GINOHS 544311 3203 4 03 100 03144923 44 5311038 A4WASNUS SHI ad Add SET A 113413 Ad dHLl 4 ANV dl dA LAVIS NA LOHS 401 14 408 0 8958 4 0 0 lt 170 SdWv6 8 INJdeelfi WALSAS 231 ONTALS S d28 c 0 c 89 6AdXU 98070 01016501 Jy asnou Bul sx ui WALSAS 231 12000 asnoy ul 49015402 UIW 2110 1012 gs x a129UuuOj SAlUas 4008 NO NOLLVTTVISNI 0440 Ad 49191 Ain e907 c 40101 01541 Jy 9 ul ejod a qnop ONIALS
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32. 038999 12000 PVI 2000 OUTD 10 meter extension cable Male Female MC3 4mm2 MC3 LE 10 meters 4mm2 10 meter extension cable Male Female MC3 4 2 10 meters 4mm2 MCA 040366 DXPVP052 Installation manual 1 040183 PV Array 19 label 1 038784 GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 21 xX Dimplex SOLAR PV DXPV207 230 3 3 Kit Quantities os oew ences ome oem 1 3 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 041388 DXPVRKHEXM825 25 912 A2 8 25 041395 DXPVRKM8N1 10 Bag of 10 x Serated nut A2 DIN 6923 041401 DXPVRKM8N1 25 Bag of 25 x Serated nut A2 DIN 6923 INE o 7277 039668 Mounting medium 40x40 L 32M Rail medium 40x40 Mounting medium 40 40 L 32M 3 2M 039903 DXPVRKPT1 Plain tile stainless steel 039729 DXPVRKRHST 1 Slate tile Stainless steel 041289 DXPVRKSB100 10 of 10 x Seating Bolt 8x100mm galvanised 039811 DXPVRKSB100 25 Bag of 25 x Bag of 25 Seating Bolt 8x100mm galvanised Bolt 8x100mm galvanised 039064 DXPVI2000 5 038999 DXPVI2000 P Sunny Boy SB 2000 HF PVI 20
33. MC3 4mm2 10 meters 4mm2 MCA 040366 DXPVP052 Installation manual 040183 PV Array 19 label GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 29 xX Dimplex SOLAR PV DXPV414 230 3 6 Kit Quantities 039729 DXPVRKRHST 1 Slate tile stainless steel 038661 DXPVI3800 sunny Boy SB 3800 3800W String Inverter 039019 DXPVI3600 P PVI 3 6 OUTD 038784 DXPVC10 1 10 meter extension cable Male Female MC3 4 2 MC3 10 meters 4mm2 MCA 040220 DXPVC10 2 10 meter extension cable Male Female MC3 4mm2 MC3 10 meters 4 2 MCA 040366 DXPVP052 Installation manual 040183 DXPVWLPK1 PV Array 19 label Pack GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 2 Quantity 1 2 2 2 2 2 2 2 2 4 4 1 4 1 5 8 1 1 1 1 1 6 2 1 1 1 30 xX Dimplex SOLAR PV DXPV460 230 2 10 Kit Quantities om a ee ss 72301 25 x Cylinder Head Screw with Hexagon Socket DIN 912 2 BR __ Een EUN 041401 DXPVRKM8N1 25 Bag of 25 x Serated nut A2 DIN
34. ease 039729 DXPVRKRHST 1 Slate tile stainless steel mm 039026 14200 4 2 OUTD 19 H E C 4mm2 040220 DXPVC10 2 10 meter extension cable hea MC3 4mm2 10 meters 4mm2 MCA 040366 DXPVP052 Installation manual 040183 DXPVWLPK1 PV Array 19 label Pack GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 32 xX Dimplex SOLAR PV DXPV552 230 4 6 Kit Quantities 041395 DXPVRKM8N1 10 Bag of 10 x Serated nut A2 DIN 6923 041401 DXPVRKM8N1 25 Bag of 25 x Serated nut A2 DIN 6923 039781 DXPVRKSBM81 10 Bag of 10 x Sliding Block 13x10mm Pivotable Aluminium M8 1 22mm 040312 DXPVRKSBM81 25 Sliding Block 13x10mm Pivotable Aluminium M8 039729 DXPRKRHST 1 Slate tile stainless steel 038678 DXPVI5000 2 Sunny Boy 5000 TL 20 5000W String Inverter PVI 4 2 039026 DXPVIA4200 P OUTD 10 meter extension cable Male Female MC3 4 10 meters 4mm2 MC4 10 meter extension cable Male Female MC3 4mm2 10 meters 4mm2 040366 DXPVP052 Installation manual 040183 Array 19 label GDC Group
35. age Ir 3 JH Nerd NULLISUd NU JHL NI H LLIAS 33V LINA XJWNSNUO SO VIN 101 51 2 220 4 X 368 T aN LIAVIS sls 019 1051 Sd HLIM ILISUd di HI NI di el leks UL LINA 3 L IBS A tee T ETD EDIT 1450 48 GINGHS S3ana3a3usd 03 SH 110 0319449 38 OL 40 54410134 LINO S3WOSNUOS SHI ad 33 Abel 8 211128 113413 Ad 4 4I dN Levis NHS SdWv6 8 EN Ada ASUSAS g 5 2 6 070 DUS Se dM IUA W3LSAS g2 SCDSSESUEE SVEN dX 6558070 64 403 SdWV6 8 8 2 WILSAS I ONIALS ade WN 13000 3007 wusece VV IUA W3LSAS Wadi I 408 001 541 Jy asnou Bun six3 asnou ui YUN 4aunsuo oeque asn 521495 43112 Bq fuum 3009 NO NOLLY 1 IVISNI Ad 40191101541 M N 40111500 440 ui ajgounoes mos eom gt 9jod ajgnop 4019105 SUID EE a J00I9VAdX uOl048uat 1407 NI NOLLYVWLSNI 430095 1 1 hoe yun 5010517 qo jaqo7 TL NS 9401 40100 lt JY 214952
36. and a cable negative on the rear side of each solar module Connect the waterproof MC3 connectors on these cables in series making sure to push the connectors all the way in Loose connections can result in heat burns and other damage Refer to the PV datasheet for further safety and installation procedures On the first solar module connect the positive cable to the negative connector on the 10 meter D C extension cable included in the kit Connect the negative cable of the first module to the positive cable of the second solar module On the second solar module connect the negative cable to the positive cable of the third solar module Continue until you have series connected the appropriate number of modules for the desired kit as per circuit diagram Finally connect the negative cable of the last module in the array to the positive connector on the other 10 meter D C extension cable supplied in the kit When you have made direct connections between the specified number of solar modules use a digital multimeter to measure the voltage output of the array Do this for each string recording the measurement results to compare with the PV array voltage on the circuit diagram This information is needed to check for solar module wiring mistakes Organise the cables between solar modules Bundle the cables so that they do not touch the roof and use cable ties 15 provided to fasten them to the rear side of the mounting rail 3 f
37. 3 in order to be connected e Modules must NOT be mounted over a flexible rail connector 8 5 7 Install Sliding Slot Nuts e The sliding slot nut component is used to connect the rail 3 and the PV modules together via the middle clamps 10 and corner clamps 11 e Hold the slot nut 9 at a slight angle and insert into the slot of the mounting rail e The slot nut 9 can be slid into the desired position GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 14 xX Dimplex 5 8 5 9 5 10 SOLAR PV Install the Middle Corner Clamps And Modules The photovoltaic modules are mounted to the mounting rails 3 with middle clamps 10 between the PV modules and corner clamps 11 at the end of each module row Middle clamps 10 and corner clamps 11 are bolted to the rails using the previously inserted slot nuts 9 and Cylinder head Allen screw M8 x 50 12 There are two middle clamps 10 for each module and two corner clamps 11 for each end module The module at one end of the mounting rail should be fitted first It is important to ensure that this module is located square using string line or mechanical square as alignment of this module will affect the entire location of the subsequently laid modules Once the first module is fi
38. B 310909 Sddlsva V 335 mE ee lt OSLO 31 25 V Hyld
39. as per the diagram above and as per the project specific schematic included in the kit contents When installing the A C circuit make sure the following points are adhered too No other loads to be on circuit Mains isolator to be located adjacent to the consumer unit The main isolator should switch both Live and Neutral cables Main isolator to be wired with PV system connected to Load terminals Works specifications to be as described above unless notified otherwise by Dimplex Warning labels affixed to all isolators and inverters and consumer unit These labels are included in the kit contents GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 18 xX Dimplex SOLAR PV Section 7 Testing Solar PV Installation Full array test is out of the scope of this document Refer to BS 7671 and Photovoltaic s in Buildings Guide to the installation of PV systems 2nd Edition DTI Pub URN 06 1972 for further reading Section 8 Commissioning Operating and Maintenance System Commissioning is out of the scope of this document Refer to BS 7671 and Photovoltaic s in Buildings Guide to the installation of PV systems 2nd Edition DTI Pub URN 06 1972 for further reading 8 1 MAINTENANCE Some maintenance is recommended to maintain optimal output performance of sol
40. cable MC3 4 2 040366 DXPVP052 Installation manual 040183 DXPVWLPK1 PV Array 19 label Pack GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 28 xX Dimplex SOLAR PV DXPV368 230 4 4 Kit Quantities 039767 DXPVRKHEXM820 10 Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 912 A2 M8x20 040299 DXPVRKHEXM820 25 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 912 A2 M8x20 039774 DXPVRKHEXM850 10 Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 912 A2 M8x50 040305 DXPVRKHEXMB50 25 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 912 A2 M8x50 041371 DXPVRKHEXM825 10 Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 912 A2 M8x25 041388 DXPVRKHEXM825 25 Ree x Cylinder Head Screw with Hexagon Socket DIN 912 041395 10 10 Bag of 10 Serated nut A2 DIN 6923 041401 DXPVRKM8N1 25 Bag of 25 x Serated nut A2 DIN 6923 039781 DXPVRKSBM81 10 Bag of 10 x Sliding Block 13x10mm Pivotable Aluminium M8 1 22mm 040312 DXPVRKSBM81 25 dia x Sliding Block 13x10mm Pivotable Aluminium M8 zm 039729 DXPVRKRHST 1 Slate tile stainless steel 10 meter extension cable Male Female MC3 4 10 meters 4mm2 040220 DXPVC10 2 10 meter extension cable
41. manual m 040183 DXPVWLPK1 PV Array 19 label Pack GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 27 xX Dimplex SOLAR PV DXPV368 230 2 8 Kit Quantities 040299 DXPVRKHEXM820 25 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 912 3 A2 M8x20 039774 DXPVRKHEXM850 10 Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 912 A2 M8x50 040305 DXPVRKHEXMB50 25 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 912 A2 M8x50 041371 DXPVRKHEXM825 10 Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 912 2 8 25 041388 DXPVRKHEXM825 25 ET Cylinder Head Screw with Hexagon Socket DIN 912 041395 DXPVRKM8N1 10 Bag of 10 x Serated nut A2 DIN 6923 041401 DXPVRKM8N1 25 Bag of 25 x Serated nut A2 DIN 6923 039781 DXPVRKSBM81 10 Bag of 10 x Sliding Block 13x10mm Pivotable Aluminium M8 1 22mm 040312 DXPVRKSBM81 25 Sliding Block 13x10mm Pivotable Aluminium M8 www _ _ 1111 5 orama or Camp bark _ oem wee o _ EG NN 039729 DXPVRKRHST 1 Slate tile stainless steel 25 10 meter extension cable Male Female MC3 4mm2 MC3 10 meter extension
42. tiles Each roof hook 1 must be fastened with at least 2 countersunk woodscrews 2 one of which must be screwed into the top row of the bores and one in the bottom row of bores The countersunk wood screws 2 are screwed into the wooden roof rafter without pre drilling If standard tools are used properly there 15 no risk of over winding the screws When positioning the screws it is important to ensure that the hooks of the roof hooks 1 are all in line so that the mounting rail is not under tension when mounted The number and positioning of the roof hooks can be obtained from the roof layout contained in your kit As a general rule each mounting rail needs a roof hook no more than 300mm from the end of the rail Roof hooks should not be fixed more than 800mm apart With rafter spacing of 600mm every rafter is sufficient The dimensions of the roof hooks 1 have been chosen so that to they can be built into standard slate and plain tile configurations The roof hooks should be positioned so that their flanges sit within the hollow part of the tile and are spaced 5mm away from the surface and face this ensures that the hook does not kick up or press down against the tile and potentialy break it wnen subjected to the maximum load If necessary the roof hook must be shimmed with wood 6mm and 9mm wooden shims can be purchased as an accessory Replace the roof tiles or slates over the roof hook Most tiles will require a small under chann
43. 0 39 qunpHS 5340030 SNIAOTID3 110 011442 38 01 53410034 N3W SNDO SHI SECONDI EOS Ad JHI 4 avd ANV 4l LAVIS 8 NA NHS l1dXd r 0 2 9 2Adxa 22070 SdWv6 8 1402 WILSAS 291 ONIALS SODE SV VE CS IL 978070 1uauoDuo440 04 1493 30912 W31SAS NddU 231 15 13000 3002 WILT UOILO JOLSUT 29 esnou O6unsix3 asnou PUN 48915402 LNO 1ND asn 4 4919 1 naf E at D8UU0 01101 59 MAN 3003 NO NOLLYVIWLSNI 0440 AU 40111504 440 Ul ajgounoas 209 ajgnop 401 0105 5410 c ONIALS 2001 4919 UOI 049491 407 NI NOLLYTWLSNI ae yun Ad dsig IOVAdX 9491 E 4019105 JY 2405204 a a a 40101051 20 99721 MAET E ANGIE 11151098780 191 n 4000605 siuoH uoiduipuinos 300059 504 3593139 pug ebunig 40 9 19 209
44. 00 OUTD 10 meter extension cable Male Female MC3 4 10 meters 4mm2 MC4 EA 040220 DXPVC10 2 10 meter extension cable aad MC3 4mm2 10 meters 402 MCA 040366 DXPVP052 Installation manual 040183 DXPVWLPK1 PV Array 19 label Pack mE GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 22 xX Dimplex SOLAR PV DXPV230 230 2 5 Kit Quantities 32A 690V AC surface mounted isolator lockable 12A 500V 2 pole DC surface mounted isolator lockable Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 039767 DXPVRKHEXMS820 10 912 A2 M8x20 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 040299 DXPVRKHEXM820 25 912 A2 M8x20 Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 039774 DXPVRKHEXMS850 10 912 A2 8 50 _ Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 041371 DXPVRKHEXMS825 10 912 A2 8 25 041395 DXPVRKM8N1 10 Bag of 10 x Serated nut A2 DIN 6923 Bag of 4 x Cross connector 74011001 039729 DXPVRKRHST 1 Slate tile stainless steel 038999 DXPVI2000 P PVI 2000 OUTD a Bo acu CAE MC3 4mm2 GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in thi
45. 00199 4919 L407 NDILVTWISNI iuf 019517 IQVAdXI 000GLAdX 6 A 9491 4 u 1010051 2495201 4020051 JQ 48921 snopiezeu uo 5 HSINIJ jo 591 3 ueedoun3 Jo 5149 anu 7425 LON TWIYALVIAl Ot ON ONIOV4dS 1 X AV IOS Ad 1 5 0 020 NOISSIW334 LNOHLIM 4 5 C 8 DAC LI 4 LON 15 1 40 SI dOdH3HL e m A1H5lIsAdOD ANY 35 NI 5 SI ONIMVAC SIHL 445 QUU Guo 7 Seld dV OSLO 41 5 d snopiezeu uo 5 HSINIJ jo 591 3 ueedoun3 Jo 5149 uy VN anu 11 25 LON TWIYALVIAl 077 ON ONIOVAdS 4313 4 009 X AV IOS Ad IOS 0 020 NOISSIW334 LNOHLIM 4 5 C 8 DAC LI 4 LON 15 1 40 SI dOdH3HL
46. 07 40101051 20 duygI i440 ON PASSES FNGING SV E 0CE CIEA AXE 1151096780 491 MN 4000205 03 3993 134
47. 1 12 44111 29 85004 Oulrsixy asnoy HUN 4auhnsuo UON asn 4 Saluas 4004 NO 119 4919 ALNIN jaqo7 A040 d 40491104541 Jy MAN 40111504 440 Ul ayqQoundas a a a 21049 ajgnop JOLOJOST 5410 s 200129 AdXQ 2 L407 NI NDILV T IW ILSNI LUN 05 IOVAdX IQQ AdXI A C a a a 4010 051 9199420 401491051 20 9492 Pt 440 MOSS 11151099780 2191 MN 40ZOSOS siuoH aq asnoy yooq 011 40049 949 11 01 01541 401 04804491 2101 0 03 0Uud jo Ajddns ssajpua uy 0020 NOISSINM3d 1 1 QMIHL V xejduuiq 11510084 904 3574 159 E
48. 42300 15109680 191 MN 44206808 S UOH uojiduiouinos 011 91029 209 4012 01 01541 401 04841 jo Ajddns ssajpue uy 01020 NOISSINM3d LOOHLIM V xejduuiq e 24242 uc EE p ILISUd NI HOLIMS 32V ONY LINQ AsSWASNUO JHL Ul USI dH AJU 3 Sdlldav 44043 34 T df LAVIS 9019 1051 OU 330 230 10 3199 440 d3HL NI EIS di 1401249 230 381 UL LINO dWNSNUO 3 1 22 09 SULV 1051 Aavile JA d8 3 JLIAS T NADUG 1065 803 3501 38 GINOHS 53400 0 71103 3HL 110 319499 38 01 53411934 SSWNSNOI INAI Ad JHI 4 dI 34 LAVIS 3 NA MHS e 1 9 dXE 81 070 SdNV6 8 124403 W31SAS Nid 291 UNIMIS 50 6 0607 169070 40140104541 Jy asnoy 8unsix3 1901 WALSAS 091 ONIALS SJEWAN 12003 3000 WILT asnou HUN 2010 1012 asn 4 2495 3004 NO NDILVTIVISNI K0440 Ad ANN 013 911945 MSN tox de mes 40111500 440 ul 210 40101051 5410 g Ne 4 4 NOME A A
49. 6923 039781 DXPVRKSBM81 10 Bag of 10 x Sliding Block 13x10mm Pivotable Aluminium M8 1 22mm 040312 DXPVRKSBM81 25 Sliding Block 13x10mm Pivotable Aluminium M8 Plain tile stainless steel 039729 DXPVRKRHST 1 Slate tile stainless steel 039088 DXPV 14000 4 Sunny Boy SB 4000 TL 20 4000W String Inverter 039026 DXPV14200 P PVI 4 2 OUTD 038784 DXPVC10M 10 meter extension cable Male Female MC3 4mm2 10 meters 4mm2 040220 DXPVC10 2 10 meter extension cable Male Female MC3 4mm2 10 meters 41002 MCA 040366 DXPVP052 Installation manual 040183 DXPVWLPK1 PV Array 19 label Pack GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 31 xX Dimplex SOLAR PV DXPV460 230 4 5 Kit Quantities oaz 3 12 500V 4 123 500V 4 pole DC surface mounted isolator lockable 123 500V 4 pole DC surface mounted isolator lockable surface mounted isolator lockable 040299 DXPVRKHEXM820 25 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 912 A2 M8x20 040305 50 25 A x Cylinder Head Screw with Hexagon Socket DIN 912 041388 DXPVRKHEXM825 25 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 912 3 A2 M8x25 041401 DXPVRKM8N1 25 Bag of 25 x Serated nut A2 DIN 6923 mee
50. 9 4 064 9 4 G9G0pQ asnou 1901 W31SAS Nddl ONIALS 12000 WALT asnoy ul HUN 48unsuo L0 3 2 asn 4 4919 ANEN ce 00459 M N Ayu 40111500 440 Ul ajgnop 401 0105 54410 324403 SalJaq 3003 NO NOLLYVIWLSNI 0440 Ad 9 NEC 20013 4 1 4919 a a a a a LO l NI NOILY yun 401051 00 F etes y 91 404091051 4100520 40101051 24 4921 oer ae 440 TIN 304100 9 2 062 97 8 11151095780 491 MN 1000605 uoiduibuinog eAlig 011 40045 209
51. Cable Cable run 0 to 20m 6mm Cable run 20 to 30m 10mm Cable run over 30m size on request Notes Depending upon cable route armored cable or trunking may be required 16A type C For older fuse boxes a cartridge or wire fuse Is an acceptable alternative to Main Isolator Double pole rotary lockable isolator Must be installed next lockable in the off position only 16 distribution board 6 1 Install the Generation Meter The generation meter is supplied as part of the kit and needs to be installed in the A C circuit There are no restrictions governing the siting of the generation meter but it is recommended it is located where the consumer can readily observe it in order for the property owner to see how much electricity their PV system has produced GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 17 xX Dimplex SOLAR PV wm C Lobe PV array Serises Connected Single String INSTALLATION IN LIFT Mains Isolator double pole Securable In off position Ont I L Existing house AC Instoliotion TT Eorthing arrangement eC Dimplex An endless supply of energy 6 2 Works required by site electrician Install a new A C circuit from consumer unit to site of inverter s
52. D C isolator s must be affixed with the label PV array D C isolator which is contained in the kit contents DXPVWLPKT1 Step3 Route the supplied D C 10 meter cable s DXPVC10 1 and DXPVC10 2 through the overlap in the roof membrane from the attic space This D C cable should be positioned and secured to the rafters and labelled D C power do not disconnect under load The cables used for wiring the D C section of a grid connected PV system need to withstand the environmental voltage and current conditions at which they may be expected to operate This includes heating effects of both current and solar gain Should the installer require additional cable please contact Dimplex for specifications If the D C 10 meter cable s included in the kit contents is not used then the maximum distances will depend on the wire gauges used and PV array output voltages To comply with the current version of BS 7671 The installer must secure coloured cable sleeves to the cables as follows Positive cable Brown sleeve Negative cable Grey sleeve GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 7 SECTION 5 PV ARRAY AND ROOF INSTALLATION 2 lt A 27 EXAMPLE 1x3 SOLAR SYSTEM FOR SLATE ROOFS LATE 1X3 SYSTEM EXAM
53. ET 1 3 MS NS 3 JOLOIOST 8095201 E 40101051 24 duya 330 ON PSP O17 ey 0S 11151098780 191 n 4000605 siuoH uoiduipuinos 300059 504 3593139 pug 00 0 011 90040 209
54. Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice ge 33 2 UOI 0 1025 402 0 2103 10 03 OU4 jo Ajddns ssajpue uy 8 01 90 82 010209 NOISSINS3d LNOHLIM Alsvd GYIHL V O3 xejduuiq Ge LON ISAW 1 40 ALM3dOMd 3HL SI 403 G 02 ANY 9 NI 03714415 SI SALON 319 NI 3 NV A ld afi 50072 alld 440 ON 2 0E2 BEIAdXO 151096 80 291 020705 S UDH esnoH 011 400 0 009 ee
55. PLE OF A 1x3 SOLAR SYSTEM FOR TILE ROOFS gt 0 gt lt Lu EXAMPLE OF A 3x3 LANDSCAPE SOLAR SYSTEM FOR TILE ROOFS WITH RAFTERS 600mm APART lt 2 o tu zoz 25812 58589 lt Eaa Dimplex v LIST OF ROOF KIT COMPONENTS 1 Stainless steel hooks slate tile 7 Rail connector fixed 10 Middle Clamp plate 13 Dimplex rail End Cap PIC DE 2 Countersunk wood screws 8 x100 5 Cylinder head Allen screw A2 M8 x 20 8 Rail connector flexible 40x 40 mm 11 Corner Clamp plate 14 Cable ties UV resistant 3 Medium mounting rail EE 6 Self locking nut A2 M8 DIN 12 Cylinder head Allen screw M8 x 50 15 Cylinder head Allen screw M8 x 25 NOTE the numbers given in the table overleaf to identify the different components will be referenced throughout this installation manual Two people are required to carry out the installation Tools required The list of tools below will be required to install the PV module free standing kit It is recommended that they are obtained prior to installation GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specificat
56. SNI UTIUHAJ 341 SLAG 03184592 38 01 53911034 LINN ASWASNOD FHI ad Mdd A Wieloch Ad JHI s dl 828 dO Lay LS NHS 2 4428 062 896 Oleiro PORU SdWV6 8 INFNIND WILSAS NIJO 297 S Dr r 062 896Adx 6 8090 20 88 1991 WALSAS Nadi 721 DNIJIS eG NN 12010 9909 29 asnoy 6unsix3 asnoy ul 48unsuo LNO asn 4 Salua NO 1191115 4919 AVIAN 40100159 40111500 440 lt a a a a ajod agno 40401051 SUID 2 ONIALS 200129 4 0 A 407 NI NOLLYVWLSNI NT 6 SSF NG 27711 p 49711 B 1010051 JY 9995204 40101051 30 94921 radon sera 440 TIN 30941300 9 0 8 FlFAdXU 20008 19 402005 417 40949 209 LLLGIO9G T SO Tr e uq B1euo yo Ajddns ssajpua uy 01 90 82 4011 0 1025 4O03048U80 2103 0 0230Uud
57. ange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice 12 xX Dimplex 5 2 SOLAR PV PV Array Layout Each row of modules is held to the roof using two aluminum rails as shown in the above picture The PV rails are fastened to the roof using a number of roof hooks and cross connecior fixtures The cross connectors are used to fix the roof hooks to the rails Extra care should be taken when positioning the roof kit in order to ensure that the rails are aligned correctly The roof hooks need to be secured correctly to ensure sufficient strength and resilience to wind and snow loads All the roof hooks included in the kit must be used Additional roof hooks can be purchased for areas that experience high wind and snow loads Consult GDC group for advice A The PV array should not be installed closer than 500mm to the perimeter of the roof 5 3 5 4 including ridge line and eaves Preparing The Roof For Installation Locate roof rafters Once the rafters have been located draw a chalk line on every tile slate to identify their location Measure up from the eave min 700mm and draw a chalk line This marks the location of the bottom rail Note modules should not be located in shaded areas Ensure one full slate or tile is exposed on all four sides of the perimeter Fastening The Roof Hooks Remove
58. ar cell modules If the module surface becomes dirty it may cause reduction of output power It is recommended to clean the surface with water and soft cloth or sponge A mild non abrasive detergent may be applied for the persistent dirt Annual inspection is recommended for the electrical and mechanical connections Electrical and mechanical inspection or maintenance should be carried out by an appropriately qualified professional Refer to the manufacture s manual in relation to the maintenance of the inverter Section 9 Shut Down Start Up Procedure 9 1 System Start Up Refer to manufacturer s manual for the inverter and follow the start up procedure This generally involves turning on the PV D C main switch followed by the A C main isolator switch but the procedures recommended by the inverter manufacturer must be followed The system connects to grid after 60 seconds When the A C main switch is turned ON follow the inverter start up procedure 9 2 System Shut Down Refer to manufacturer s manual for the inverter and follow shut down procedure This generally involves turning off the A C main isolator switch first but the procedures as recommended by the inverter manufacturer must be followed Turn off inverter D C isolator and turn off remainder D C isolator switch The system is now in Shut down Section 10 Appendix Kit Component list Wiring schematics for the different Dimplex kits Cad drawings for the diff
59. ded in this document are subject to change without notice Page 20 xX Dimplex SOLAR PV DXPV184 230 2 4 Kit Quantities Part Number Model Number Quantity 038760 12A 500V 2 pole DC surface mounted isolator lockable 1 Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 039767 912 A2 8 20 DXPVRKHEXMS820 10 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 00299 912 A2 8 20 DXPVRKHEXM820 25 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 040305 912 2 8 50 50 25 Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 912 A2 M8x25 041395 DXPVRKM8N1 10 Bag of 10 x Serated nut A2 DIN 6923 Bag of 25 x Sliding Block 13 10 Pivotable Aluminium 041371 DXPVRKHEXM825 10 040312 DXPVRKSBM81 25 M8 1 22mm 039736 DXPVRKCT 1 Bag of 25 x Cable Ties UV Resistant 039675 DXPVRKEC1 Bag of 4 x End Cap PP 40x40mm 039699 DXPVRKMC1 Bag of 4 x MG MK 01 Middle Clamp blank 039750 DXPVRKXC1 Bag of 4 x Cross connector 74011001 039682 DXPVRKCC1 Bag of 4 x Corner Clamp blank 50mm 039651 DXPVRKMR4 Mounting Rail medium 40x40 4 2M 038623 DXPVRKPT1 Plain tile stainless steel 2 3 3 4 4 Co 038999 DXPVRKRHST 1 Slate tile stainless steel 041289 DXPVRKSB100 10 Bag of 10 x Seating Bolt 8x100mm galvanised 1 039811 DXPVRKSB100 25 Bag of 25 x Seating Bolt 8x100mm galvanised 2 038630 DXPVI1700DX Sunny Boy SB 1700 1700W String Inverter
60. didates who successfully complete training with Dimplex will not only achieve Dimplex Accredited Installer status but also be automatically registered with Logic Certification Please visit our website http www dimplexrenewables co uk to learn more about Dimplex Solar Photovoltaic Systems Training and how to become MCS installer certified Thank you for choosing Dimplex solar photovoltaic kits With proper operation and maintenance our kits will provide you with clean renewable solar electricity for many years This manual does not list all precautions needed for safe work Any PV system must comply with Health and Safety Requirements and other relevant standards and Codes of Practice This manual provides guidelines for installation but it does not guarantee the quality of installation work Please complete all work in a responsible and professional manner Electrical work should be performed by a qualified electrician For full information on PV design and installation refer to the Photovoltaic s in Buildings Guide to the installation of PV systems 2nd Edition DTI Pub URN 06 1972 and BS 7671 GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 4 X Dimplex SOLAR PV SECTION 2 INSTALLATION CYCLE The scope of this document includes the insta
61. el section to be removed using an angle grinder so as to prevent the roof hook kicking up against the tile When correctly installed the tile or slate should lay flat and even like all other tiles slates on the roof GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 13 xX Dimplex SOLAR PV 5 5 Install Mounting Rails order to connect the mounting rails 3 with the stainless steel roof hooks 1 the cross connector 4 must be loosely bolted together with cylinder head Allen screws M8 x 25 15 and a self locking nut 6 e The mounting 3 is held against the cross connector 4 and bolted together loosely with a cylinder head Allen screw x 20 5 e Once all cross connectors 4 have been joined to a mounting rail 3 all component can be bolted together and tightened 5 6 Install Flexible And Fixed Connectors e Depending on the size of the Dimplex photovoltaic kit after every 5 2 meters of mounting rail 3 a stiff rail connector 7 must be used e Attachment to the mounting rail is done with 4 cylinder head Allen screws 5 M8 x 20 per rail connector e After every 12 meters of mounting rail 1 a flexible rail connector 8 must be mounted The flexible rail connector 8 requires no bolting and is inserted into the mounting rails
62. erent PV roof mounting systems GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 19 xX Dimplex SOLAR PV DXPV138 230 2 3 Kit Quantities _ Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 040299 DXPVRKHEXM820 25 912 A2 M8x20 _ Bag of 10 x Cylinder Head Screw with Hexagon Socket DIN 039774 DXPVRKHEXM850 10 912 A2 M8x50 Bag of 25 x Cylinder Head Screw with Hexagon Socket DIN 041388 DXPVRKHEXM825 25 912 A2 8 25 041401 DXPVRKM8N1 25 Bag of 25 x Serated nut A2 DIN 6923 272272702000 039903 DXPVRKPT1 039729 DXPVRKRHST1 Plain tile stainless steel Slate tile stainless steel 041289 DXPVRKSB100 10 Bag of 10 x Seating Bolt 8x100mm galvanised 039811 DXPVRKSB100 25 Bag of 25 x Seating Bolt 8x100mm galvanised 038623 222 Sunny Boy 5 1200 1200W String Inverter 038999 DXPVI2000 P PVI 2000 OUTD 10 meter extension cable Male Female MC3 4mm2 5 10 meters 4 2 040220 DXPVC10 2 10 meter extension cable MC3 4 2 10 meters 410012 MCA 040366 DXPVP052 Installation manual 040183 PV Array 19 label Pack GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications inclu
63. eserved Specifications included in this document are subject to change without notice Page 16 xX Dimplex SOLAR PV Section 6 Interface PV System to Electricity Company The inspection and testing of A C circuits is comprehensively covered within BS 7671 and supporting technical guides Inspection and testing documentation typically comprises 3 forms an installation certificate which includes a schedule of items inspected and a schedule of test results The inspection and testing of D C circuits particularly the testing of PV array circuits requires special considerations This is out of the scope of this document please refer to BS 7671 and Photovoltaic s in Buildings Guide to the installation of PV systems 2nd Edition DTI Pub URN 06 1972 for further reading The section below has been supplied to assist and provide guidance to qualified electricians with the A C wiring of a typical PV domestic system It describes the typical works and materials required to meet current regulations For project specific information please see the project specific system schematic in the appendix Purpose A dedicated circuit is required to provide the A C electrical connection between a PV system and the mains electricity supply Various standards and regulations apply to the design of the circuit The following table refers to systems which have a total inverter capacity of 3 6kw Materials required supplied by site electrician
64. his document are subject to change without notice Page 25 xX Dimplex SOLAR PV DXPV276 230 3 4 Kit Quantities ee 039729 DXPVRKRHST 1 Slate tile stainless steel 039606 P sunny Boy SB 2500 2500W String Inverter 039002 DXPV13000 P PVI 3 0 OUTD 038784 DXPVC10M 10 meter extension cable Male Female MC3 4 2 10 meters 4 2 4 040220 DXPVC102 10 meter mu cable Male Female MC3 4mm2 10 meters 4 2 4 040366 DXPVP052 Installation manual nm 040183 DXPVWLPK1 PV Array 19 label Pack GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 26 2 xX Dimplex SOLAR PV DXPV345 230 3 5 Kit Quantities oem pem memes C o ormen NN ormen ee orme ona oomen eono en orme 1777 araom eoon oe 039729 DXPVRKRHST 1 Slate tile stainless steel DXPVI3000 039071 039019 DXPVI3600 P Sunny Boy SB 3000 HF PVI 3 6 OUTD mx 038784 DXPVC10 1 10 meter extension cable Male Female MC3 42 10 meters 4 2 MCA 040220 DXPVC102 10 meter cable Male Female 42 10 meters 4 2 MC4 040366 DXPVP052 Installation
65. ions included in this document are subject to change without notice Page 11 xX Dimplex 5 1 SOLAR PV Cordless drill Measuring tape Spanners 13mm Allen Keys torque head Angle Grinder With Stone Disc PV Layout Installation Before commencing installation of the PV array check that all rafters trusses in the attic and other materials are in good condition Check for indication of previous water leaks Properly seal any roof penetrations with roofing industry approved sealing methods Measure the spacing of the rafters or trusses to confirm the dimensions and prepare for the system layout included in your kit Determine the location of the electrical roof penetration and wire run Ensure the roof area or other installation site is capable of handling the Dimplex system size Verify that the roof is capable of handling additional weight of PV system Augment roof structure as necessary The wood must be in excellent condition and have sufficient width and depth to accommodate the required screws and safely withstand the loads The distance to the rafter edge must be at least four times the diameter of the screw If necessary rafters need to be widened TILES e BATTENS i A fM ler _ 2 gt wae be 5557 _ S WN WARS EIS 54 e GDC Group Limited Millbrook House Gr
66. lex Solar Photovoltaic PV system is properly installed and operates to its designed potential This document sets out key criteria that describe a quality system and key design and installation considerations that should be met in order to achieve this goal This document deals with roof mounted systems and is applicable for the following Dimplex kit models SMASlate POWERONE Plain Tile DXPV138 230 2 3 P PT DXPV184 230 2 4 P PT DXPV207 230 3 3 P PT DXPV230 230 2 5 P PT DXPV276 230 2 6 P PT DXPV276 230 3 4 P PT DXPV276 230 4 3 P PT DXPV345 230 3 5 P PT DXPV368 230 2 8 P PT DXPV368 230 4 4 P PT DXPV414 230 3 6 P PT DXPV460 230 2 10 P PT DXPV460 230 4 5 P PT DXPV552 230 4 6 P PT POWERONE Slate DXPV138 230 2 3 P S DXPV184 230 2 4 P S DXPV207 230 3 3 P S DXPV230 230 2 5 P S DXPV276 230 2 6 P S DXPV276 230 3 4 P S DXPV276 230 4 3 P S DXPV345 230 3 5 P S DXPV368 230 2 8 P S DXPV368 230 4 4 P S DXPV414 230 3 6 P S DXPV460 230 2 10 P S DXPV460 230 4 5 P S DXPV552 230 4 6 P S These systems should be installed by competent installers who have completed a PV installer training course In order for th owner to collect the Feed in Tariff the installer also needs to be MCS accredite Dimplex has worked closely with Logic Certification in the development of a Solar Photovoltaic training course This Logic Certification accredited course forms the basis of Dimplex Accredited Installer training for PV and can
67. llation of the PV array to the roof and the connection of the D C wiring to the inverter and provides information regarding the A C wiring required to connect the inverter into the building s electricity supply A typical project cycle for a Dimplex solar photovoltaic kit is shown below It shows consideration of the PV system from the start of the project through the stages of installation and commissioning finishing with operation and maintenance Installation Cycle 8 Operation and 1 Check kits maintenance Contents 7 Testing Solar PV installation 2 Read instruction manual Specialist 7 6 Interface PV system to electricity company 5 PV Array 4 DC Installation Roof Installation Inverter Isolator eC Dimplex An endless supply of energy 3 Risk assessment Works method statement Planning permission 2 1 Check Kit Contents Check kit contents prior to installation Every kit contains a part list with component descriptions and quantities Ensure all components and quantities are present before starting the installation project 2 2 Read Instruction Manual All of the instructions should be thoroughly read and understood before attempting to install wire operate and maintain the Dimplex photovoltaic kits Contact with electrically active parts of the kits such as terminals can result in burns sparks and lethal shock whether the module is connected or disconnected The installation of solar module
68. or attic space sure the location is not easily accessible by children and in an area free from explosive or corrosive atmospheres e For residential installations the inverter is typically located in the attic or loft space e The inverter must be mounted vertically on a wall or pole Do not mount horizontally as adequate heat dissipation cannot be ensured e Make sure the Inverter is mounted in a location where the ambient temperature range is 25 to 65 C The Inverter may derate power output and shut down if it gets too hot Also at extremely cold temperatures the front panel LCD may not function normally e A space of at least 300mm to 500mm around the enclosure guarantees optimum ventilation if necessary use forced fan ventilation e Unless walls are properly insulated avoid mounting the inverter on any wall that is directly exposed to the sun or a heat source such as back boiler wall e Only work the inverter when it is fully disconnected and observe the heat sink temperature Work should only be carried out by qualified personnel To minimize resistance and resulting power loss make sure the wire lengths between the PV array and the inverter and between the inverter and the main utility service panel are kept to a minimum A 10 meter D C cable is included in the kit contents to connect the solar PV array on the roof to the inverter and is routed through the over lap in the roof membrane into the a
69. rame Leaves and other debris can be caught around cables that are allowed to touch the roof and over the years loose dirt can build up potentially causing the roof to leak Module output cable positive Waterproof connector 27 Mm 22 Module output cable negative lt AUTORANGE DMM MAX 30 Mmi 20 mA VOLTCRAFT 3850 The D C extension cable should enter the roof adjacent to the roof hook The cable should be laid under an overlap in the roof felt membrane Do not create holes in the felt as this will affect the integrity of the roof structure The cables should then be fixed securely and neatly in the attic ready for connection to the D C isolator or inverter Ensure that the mounting frame is properly earthed as per standard electrical earth recommendations If a lightening arrester is present the PV frame should be connected to it using the PV frame The slot for mounting on the reverse side of the PV module is ideally suited for fixing a thick cable If no arrester is present the potential equalization can be carried out using a connection of a cable at the mounting frame Please consult local regulations to ensure compliance A Beware the cables are live at all times during daylight GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights r
70. rnating Current A C so that it can be used within the building The now A C electricity is passed to the building s electricity system an A C isolator and generation meter The electricity generated by the PV system works hand in hand with the existing electrical supply to power appliances and lighting During the day sufficient electricity can be generated by the system for all of the building s electrical needs If not this will be supplemented by the normal electricity supply from the grid If during the day more electricity is generated than required this excess will be fed back to the main electricity grid The electricity purchased from the grid is sold in electrical units An electrical unit as itemised on electricity bills is also Known as a kilowatt hour kWh The generation meter records the amount of electricity or units the system generates Solar PV array modules DC AC Inverter DC Isolator Isolator Consumer Unit AC Power Generation Meter Electricity Meter Mains Supply xX Dimplex GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 3 xX Dimplex SOLAR PV SECTION 1 INTRODUCTION The purpose of this document is to provide information for the owner and guidelines for the installer to help ensure that the Dimp
71. s document are subject to change without notice Page 23 xX Dimplex SOLAR PV DXPV276 230 2 6 Kit Quantities eee ee 7121 7 1 em memes e memes 039729 DXPVRKRHST 1 Slate tile stainless steel mm umm 039002 DXPV13000 P 3 0 OUTD RIS extension cable Male Female MC3 4 2 10 meters 4mm2 Ls TOR extension cable Male Female MC3 4mm MC3 10 meters 4mm2 CI eme seme oeme GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 24 xX Dimplex SOLAR PV DXPV276 230 3 4 Kit Quantities 32A 690V AC surface mounted isolator lockable 12A 500V 2 pole DC surface mounted isolator lockable meme 039729 1 Slate tile stainless steel Dmm mum mme 039002 DXPV13000 P 3 0 OUTD aes cable Male Female MC3 4mm2 10 meters extension cable Male Female MC3 4mm2 MC3 10 meters 4mm2 GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in t
72. s requires a great degree of skill and should only be performed by a qualified licensed professional including without limitation licensed contractors and licensed electricians Keep this manual for reference GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice 5 xX Dimplex SOLAR PV SECTION 3 RISK ASSESSMENT PLANNING PERMISSION Dimplex solar PV packages bring together high efficiency PV modules with an inverter roof mounting system generation meter and associated cables and isolators to create a solution for residential and light commercial properties Designed for both retro fit and new build projects the systems protrude less than 200mm above the roof and so are classed as permitted development in both England Scotland and Wales do not require planning permission in non conservation areas Despite the recent changes to legislation we recommend in all cases that you check with your local planning authority before you commit to installing our solar PV kits This document does not address health and safety matters a risk assessment and works method statement should be completed prior to commencing the installation SECTION 4 INSTALL D C COMPONENTS Step 1 Identify a suitable location for the inverter 0000 or DXPVIOOOO P preferably in the loft
73. t Down Start Up Procedure 19 9 1 System Start Up 19 9 2 System Shut Down 19 SECTION 10 Appendices Kit Component Lists 20 Wiring Schematics for the different Dimplex Kits 34 CAD drawings for the different PV roof mounting systems 51 GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 2 xX Dimplex SOLAR PV Preface What is a Solar PV system Most electricity in the UK is currently generated by burning fossil fuels This releases carbon dioxide and other gases into the atmosphere which contributes to climate change A Dimplex Solar Photovoltaic PV system converts sunlight directly into electricity cleanly and silently without creating any carbon emissions The electricity generated is used in the building in the same way as the electricity purchased from an energy supplier Harnessing the sun s energy and converting it into electricity will reduces fuel bills and at the same time reduces a building s impact on the environment How does it work When light protons hit silicon in a solar PV cell electrical energy is created in the form of Direct Current D C This electricity flows from the array via a D C cable through a D C isolator and is collected at the inverter which is often located in the roof space The inverter converts the D C electricity to Alte
74. tted continue laying the rest of the module row Ensure the modules are neatly square to one another and that no gaps exist Note the clamps are fixing the modules to the rail and must be securely tightened Once all modules and clamps are in place tighten the bolts to a torque of 20Nm Mounting in A Cross Bracing Pattern The mounting pattern single layer system or cross braced can be obtained from the roof configuration layout In the case of cross braced mounting the mounting rails 3 are combined with the cross connector 4 and cylinder head Allen screws 5 M8 x 20 into a cross bracing pattern The positioning of the mounting rails 3 and cross connectors 4 can be obtained from the roof configuration layout A cylinder head Allen screw 5 M8 x 20 must be placed into the slot nut 9 and another in the screw channel of the rail Install Dimplex End Caps The ends of the mounting rails 8 must be covered with the end caps 14 Advantages prevents wind noise prevents water from entering mounting rail GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page xX Dimplex 5 11 SOLAR PV Connect Earth and D C Cables for PV Array Connect each array according to the circuit diagram supplied with the Dimplex kit There is a cable positive
75. ttic space Ensure the inverter is mounted directly below this cable entry to ensure successful connection to the inverter If the inverter has an integrated D C isolator ensure it is in the off position GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 6 xX Dimplex SOLAR PV Refer to the installation manual of the inverter manufacturer for further installation procedures and guidelines e Step 2 Identify a suitable location for the D C isolator DXPVDC1 2 or 3 preferably located adjacent to the inverter DXPVIOOO0 or 0000 The D C isolator provides a means of manually electrically isolating the entire PV array Such electrical isolation is required during system installation and any subsequent system maintenance or repair work The isolator should be located adjacent to or integrated in the inverter Ensure the isolator is in the off position before any work is carried out DC Isolator Affix warning label 9 PV array d c isolator Danger contains live parts gt during daylight a An additional D C isolator may be specified for systems with long D C cable runs typically at the point of cable entry into the building so as to provide a means of isolating the cable for safety reasons or maintenance works The
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77. xX Dimplex SOLAR PV INSTALLATION MANUAL FOR DIMPLEX SOLAR PHOTOVOLTAIC KITS X Dimplex A world of expertise Please read this manual carefully before installing the system and carry out the installation procedures as per the instructions DXPVP052 Issue 2 GDC Group Limited Millbrook House Grange Drive Hedge End Southampton Hants SO302DF United Kingdom GDC Group Ltd all rights reserved Specifications included in this document are subject to change without notice Page 1 xX Dimplex SOLAR PV TABLE OF CONTENTS SECTION 1 Introduction 4 SECTION 2 Installation Cycle 5 2 1 Check kit contents 5 2 2 Read instruction manual 5 SECTION 3 Risk Assessment Planning Permission 6 SECTION 4 Install D C components 6 SECTION 5 Install PV Roof Mounting Kit 8 5 1 PV Layout Installations 12 5 2 PV Array Layouts 12 5 3 Preparing the Roof for Installation 13 5 4 Fastening the Roof Hooks 13 5 5 Install Mounting Rails 14 5 6 Install Flexible and Fixed Connectors 14 5 7 Install Sliding Slot Nuts 14 5 8 Install the Middle Corner Clamps and Modules 15 5 9 Mounting in A Cross Bracing Pattern 15 5 10 Install Dimplex End Caps 15 5 11 Connect Earth and D C Cables for PV Array 16 SECTION 6 Interface PV System To Electricity Company 17 6 1 Install the Generation Meter 17 6 2 Works required by site electrician 18 SECTION 7 Testing Solar PV Installation 19 SECTION 8 Commissioning Operating and Maintenance 19 8 1 Maintenance 19 SECTION 9 Shu
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