Retractable Roof Installation
Contents
1. Warning Details subject to change without written notice Retractable Roof Installation Component Overview The roof pod assembly comes crated and comprises of five groups of components Tools Required e Rubber Mallet Roof Pod Cassette e Screw Gun 1 10 Side Rails e Measuring Tape 1 End Rail e Hex Key 3 16 1 1 Thermal Buckle 2 Angled Mounting Brackets with Hardware 8 Perforated OZIP Plates with Hardware 1 Length of Rope i 2 3 4 5 6 7 Installed Planning Determine where the roof pod is to be installed and which cabinets they will be mounted to Generally the roof pod is to be installed at one end of a row of adjacent cabinets Ensure that there is sufficient clearance overhead to accommodate the roof pod structure and ensure that sufficient clearance exists to allow the roof pod to be positioned without encroaching or obstructing incoming services etc Warning The V Line Aisle Containment Retracting Roof Pod A N exceeds 150 Ibs 68kg when fully assembled Care should be taken to ensure that the relevant health and safety regulation are adhered to when lifting It is suggested that the assembly is lifted into position using a suitable hand operated lift similar to the one shown at right Warning Details subject to change without written notice coo B Line Retractable Roof Installation Assembly Procedure Step 1 Unpack the roof pod assembly from the2. 1 feet for the 30 foot model you will need to to use the Rope Pulley Assembly as described below This may also be an advantage to use the shorter lengths when deploying with just one installer e To deploy by hand short lengths only grasp the i leading edge of the roof panel as it exits the Figure 5 housing and pull smoothly towards the end rail e Have the fusible link item 4 ready to drop into place when the roof is fully deployed Note that the sliding roof is spring loaded This will require two people to pull the roof into place Step 8 Deploy the roof Rope Assembly e Next Rig the ropes by running it back and forth from end rail to leading edge so that is resembles pictures at right Figure 7 e Then tie a simple knot in the end of the rope after threading it back down through the remaining hole in the end rail See example below reference Figure 9 e As you pull the rope the leading edge will be drawn toward the end assembly e Make sure the fusible link is close at hand to fastening the roof system SN Fi 7 when it s fully deployed SSS er Rope Pulley Assembly e The rope pulley assembly is connected to the Rail End e Start by threading one end of the rope up through the end rail in the hole guide Figure 9 Figure 8 Warning The V Line Aisle Containment Retracting Roof Pod roof should always be returned to the housing in a controlled manner Always use the rope system during mainte
3. CommData y Aisle Containment System V LINE www cooperbline com V Line Aisle Retractable Roof Pod System Installation Manual VCRP2054RB amp VCRP1560RB Overview The The V Line Aisle Retractable Roof Pod System is the only retractable roof system for both cold and hot aisle containment It combines cost effectiveness ease of installation fire safety and good looks Over the long term the V Line Aisle Retractable Roof Pod System will reduce the total cost of ownership by making it easier to fully Housing separate cold supply air and hot exhaust air ESD Fire Resistant Roof improving cooling efficiency UL FM Rated Fir Suppression Link Incorporating a high grade aluminum track UL and FM rated fire suppression links and ESD fire resistant vinyl the V Line Aisle Retractable Roof Pod System has been engineered to pro vide long lasting reliability in operation The V Line Aisle Retractable Roof Pod System includes all of the components and fasteners required to assemble and install the partition system V Line Aisle Containment Retractable Roofs can be installed quickly and easily to a range of V Line Cabinets As shown in Figure 1 the V Line Aisle Containment Retractable Roof System is modular in design It comes in two model widths 1 60 inches 1 52m wide and 2 84 inches 2 13m wide and is available in single span lengths of up to 30 feet 9 14m BLVCAERPMAN 11 g COOPER B Li
4. crate Caution Do not cut into the aluminum or roof membrane material as you separate the packing material from the roof pod Take care not to damage or mark the finish which would be unsightly Step 2 Position the roof pod cassette in position Using suitable lifting method position the roof pod into place to span the contained aisle resting on top of the two adjacent cabinets Warning The V Line Aisle Containment Retracting Roof Pod exceeds 150 Ibs 68kg when assembled Step 3 Secure the roof pod cassette in position Figure 1 i Figure 2 e Attach the L brackets to rail portion of cassette and after making sure the cassette and rails are square to the aisle and flush with the end of the cabinets secure with self tapping screw provided e Swap out the standard OZIP plate for the perforated OZIP plate and using the brackets provided secure the cassette to the perforated OZIP plate the cassette is fixed to the sliding door top header rail Note If sliding doors are used it is recommended that using the brackets provided Warning Details subject to change without written notice Retractable Roof Installation Step 4 Install the side rails e Place the side rails on top of the cabinets and in line with the starter rails on the housing i Note The side rails are labeled and are designed to mate with the corresponding letters e Attach the side rails into the end rails or hou
5. nance NEVER release the roof to slide back at full speed Full speed returns should only be done during an actual fire suppression event Warning Details subject to change without written notice Retractable Roof Installation Step 9 Connect fire suppression link e There is one fire suppression link that attaches the end rail with the sliding rail e Pull the rope through the rope ratchet until the sliding rail comes into contact with the end rail clip Push the sliding rail onto the clip until it snaps together with the fire suppression link Figure 10 Note You will need to have someone hold the slide rail in place while another attaches the fire suppression link due to the spring loaded tension Figure 11 Warning Details subject to change without written notice C B Line Retractable Roof Installation V Line Aisle Containment Solution Warning Details subject to change without written notice Cooper B Line 509 West Monroe Street e Highland IL 62249 Phone 800 851 7415 e Fax 618 654 1917 Web www cooperbline com coo B Line
6. ne Retractable Roof Installation Safety amp Quality Assurance The following recommendation should be carefully observed as part of any door installation In particular the safety of the installers must be placed ahead of all other considerations Some of the following warnings or cautions have been highlighted in the appropriate sections of the manual VY DO READ and follow the V Line Aisle Retractable Roof Pod installation manual X DO NOT lift the V Line Aisle Retractable Roof Pod on your own X DO NOT drill into structures without first ensuring that no electrical wires are in the area of the drilling VY ALWAYS comply with local or regional health and safety regulations VY ALWAYS wear personal protective equipment PPE when drilling or attaching the door PPE includes Gloves Safety eyeglasses Hardhats X NEVER leave the assembly unattended until the installation has been completed A N Cautions and Warnings The manual contains important information of the installation of your V Line Aisle Retractable Roof Pod System We strongly recommend that you read and follow the instruction contained in this manual At several points in the manual items of special interest or significant impact are highlighted by one of the following notices Warning Hazards or unsafe practices that could cause personal injury or death Caution Hazards or unsafe practices that could cause product damage Note Significant points of interest
7. sing until they lock with the push buttons Figure 3 Step 5 Install the end rail attachment Slide the end rail attachment pictured at right into the side rails Verify that when inserted fully it will be even with the ends of the server racks Push the end rail onto the two side rails until the push buttons lock Use a soft rubber mallet to ensure the side rails fully seat into the side rails fit if required Use appropriate equipment and Figure 4 Note The rails can be cut down for a custom make sure ends are cut flush Step 6 Secure the roof pod Refer to Step 3 to secure the end rail to cabinets and end of aisle door assembly if applicable using the supplied L brackets perforated OZIP plates and hardware Verify roof is square and secure before proceeding to step 7 Note It is critical that the side rails be spaced exactly equal from the A N housing to the end rail If spaced incorrectly the roof may sag excessively Verify that rails are true and straight and parallel to each other for entire distance of travel before securing to racks Once racks are in correct positions secure the side rails and end as described in step 1 Do not exceed 10 feet 3 0m between attachment points Warning Details subject to change without written notice coo B Line Retractable Roof Installation Step 7 Deploy the roof Note If you are pulling the roof out to over 70 AN of its overall maximum over 2
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