M100 Installation Manual - Conqueror Design & Engineering Ltd
Contents
1. The stepper motor control has a 4 way switch block for setting drive characteristics 1 a potentiometer for controlling the current output to the motor 2 and a 4 way connector block for attaching the stepper motor 3 The stepper motor connector block 3 connections are from left to right when the card is held with the text silk screen correctly oriented B B A and A where A and B are the stepper motor phases N B When connecting a motor if the motor runs in the opposite direction to that required then reverse either the A and A connections or the B and B connections It is onl y necessary to reverse one of the motor phases The switch block controls the following functions Copyright 2005 Conqueror Design and Engineering Ltd Introduction to the M100 card 6 Manual Mode see note in Manual Operation section 2 PWRSV Selects power save mode in non micro stepping modes switch 4 off or PLL mode in micro stepping modes switch 4 on STP 2 Selects half stepping if switch 4 is off or octi micro stepping if switch 4 is on 4 STP 4 Selects micro stepping mode Quarter stepping if switch 3 is off and octi stepping if switch 3 is on The potentiometer is used to fine tune the output current to the motors fully anti clockwise is 0 of the selected current range and fully clockwise is 100 of the selected current range Warning Never connect or reconnect any wires to2. M100 Installation Manual Copyright 2005 Conqueror Design and Engineering Ltd M100 Installation Manual Copyright 2005 Conqueror Design and Engineering Ltd All rights reserved Any dispute about the use of this software and or hardware or of these terms and conditions shall be resolved or arbitrated under English Law Manuals and accompanying documentation may not be copied or printed for the purposes of training advertising promotion or any other use without the permission of Conqueror Design and Engineering Limited Permission to copy and print manuals and documentation for personal use is granted to the owner user of the software supplied All trademarks are acknowledged to be the property of their respective owners This manual produced on 02 04 2005 Warranty This software and or hardware and accompanying documentation are provided as is and are not warranted to be fit for any specific purpose or usage The use of this software and or hardware is undertaken at your own risk and Conqueror Design and Engineering Limited will not be responsible for any loss of data time or income resulting from the use of this software and or hardware Contents l Table of Contents Part 1 Disclaimer of Liability and Limitation of Warranty 1 Part 2 Introduction to the M100 card 2 1 Components of the M100 card aannsensssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnana nanan
3. Error Clear Clears any error state on the machine N B this clears user stops power up errors etc it will not and cannot clear errors such as safety activated Error Status Displays the error code of the machine Error codes 0 No error 1 Stopped by user 2 Stopped limit triggered 3 Power interrupted 6 Checksum Error Copyright 2005 Conqueror Design and Engineering Ltd Appendices 14 Command Parameters Description I n lt CR gt Info lt n gt is the item of information 0 board ID 1 firmware version 2 firmware date 3 processor type lt blank gt firmware banner MA lt CR gt Manual Mode To exit manual mode the lt ESC gt command must be sent P n Rv lt CR gt Parameter Query or set a parameter See control parameters for a description P99 will display parameters 0 to 19 P199 will display parameters 20 to 39 SX f lt CR gt Set X coordinate to lt f gt SY f lt CR gt Set Y coordinate to lt f gt SZ f lt CR gt Set Z coordinate to lt f gt SE f lt CR gt Set E coordinate to lt f gt SH lt CR gt Show Home Displays the currently set home starting position set by a G54 command ST lt CR gt Status Show current status Any valid ISO line will also be interpreted and executed on the machine tool For a list of valid ISO G amp M codes see G Codes and M Codes Copyright 200
4. L Le STPE Clock Step pulse for E U motor DIR Motor step direction Shared by all drives ENABLE Used to idle the stepper motor drives when not in use RE digital output 1 RE2 digital output 2 Connector J2 at the bottom left of the M100 card can be used to attach separate stepper motor drive cards e when current or voltage ratings higher than those supported by the M100 are needed e when more than one axis needs to be controlled e when existing 3rd party drive cards need to be used If the stepper motor drive card STEP1 or STEP1HP is are used then the connections to the cards can be made via a straight ribbon cable bus and the cards can be configured to identify as X Y Z or U If other drive cards are used then it will probably be necessary to use a terminal block or Y cables to connect the shared signals to the different cards The digital outputs RE1 and RE2 are also available on this connector These outputs may be used to drive or sink 25 mA 5 Volt Miniature 5 volt relays or solid state relays can be used to boost the control of these outputs up to any level Copyright 2005 Conqueror Design and Engineering Ltd M100 Installation Manual 2 5 Connectors for Jog buttons Limit switches Optical Encoders and the Safety Circuit The connectors for the jog buttons limit switches optical encoders and the safety circuit are located along the top and bottom edges of the board
5. BN1 B4 B4 B3 B3t Be Bet B1 Bit MOTOR IC ousmemonononeonen CEI lh S a oju Lot f e F Fe Meee meee meee i STP LIM3 LIME LIMI T In each case the square pad located inside each connector indicates pin1 X X Y Y Z and Z Axis Jog button and BN1 connectors a 1 Button signal Short to pin 2 to activate button Le connect the switch across the 2 pins STP Safety circuit connector ee LIM1 LIM2 and LIM3 Limit switch connectors Positive travel limit signal Short to pin 2 to activate limit i e connect the switch across the 2 pins zZ Ground 0 volts Negative travel limit signal Short to pin 4 to activate limit i e connect the switch across the 2 pins Ground 0 volts Copyright 2005 Conqueror Design and Engineering Ltd Manual Operation without a Computer 10 3 Manual Operation without a Computer If no computer is attached the machine can be used in a rudimentary manner using the following jog button and BN1 button 1 combinations The jog buttons operate as normal in manual mode when BN1 is not pressed BNI amp Y Turn spindle spindle relay off BNI amp Z Toggle rapid and feed modes BN1 amp Z Toggle Coolant on off If no button has been pressed for several minutes the machine will be switched out of manual mode When in manual mode the status LED the green LED with flash to indicate that the jog buttons are active N B Switch 1
6. B The codes marked with are modal Modal codes are active on any subsequent lines that do not have a code given Copyright 2005 Conqueror Design and Engineering Ltd Appendices 16 6 3 M Codes M Code Parameters Description M00 Programme Stop M01 Optional Stop M02 Programme End same as M30 M03 S Spindle Start Clockwise M04 S Spindle Start Counter clockwise M05 Spindle Stop M06 R T X Y Z Tool Change M08 Coolant On M09 Coolant Off M13 Spindle Start Clockwise Coolant On M14 Spindle Start Counter clockwise Coolant On M15 Spindle Stop Coolant Off M30 Programme End same as M02 M47 R Return to Programme Start R is the repeat count if given M90 P Relay P On M91 P Relay P Off M92 P Wait for input P to be Low M93 P Wait for input P to be High M98 Motor Drives On M99 Motor Drives Off Copyright 2005 Conqueror Design and Engineering Ltd 17 M100 Installation Manual 6 4 Control Parameters Parameter Type Description 0 Binary Byte BitO 1 limit switches enabled Other bits currently reserved N B The parameters are not saved by the M100 when power is removed The EaziCNCLite or EaziCNC programme will automatically update the parameters whenever a reset is detected Copyright 2005 Conqueror Design and Engineering Ltd Appe
7. of the switch block can also be used to place the card into manual mode on power up This will allow the motors to be controlled using the jog buttons It is not possible to exit manual mode or to use the card with the computer software if this switch is on Copyright 2005 Conqueror Design and Engineering Ltd 11 M100 Installation Manual Connecting additional motor drive cards The M100 can be connected to up to 4 additional stepper motor drive cards the 4 card can replace the onboard stepper motor drive if higher power output is required The connection for additional drive cards is a 10 pin IDC connector If our STEP or STEP1HP cards are used then a simple ribbon cable with bussed connectors can be used to connect the cards together each STEP1 or STEP1HP card is then set to be either X Y Z or E U using the jumpers JP1 on the card N B If using STEPI or STEP1HP cards remember to remove the jumpers JP3 so that the 5 volt lines of all the cards are not connected This will reduce heat dissipation in the voltage regulators If 3rd party cards are used then you may find it convenient to use the optional Opto isolator card to simplify splitting the step clock and direction signals between several cards Copyright 2005 Conqueror Design and Engineering Ltd Mechanical Mounting Details 12 5 Mechanical Mounting Details 90 06 mm Above is the drawing o
8. 5 Conqueror Design and Engineering Ltd 15 M100 Installation Manual 6 2 G Codes G Code Parameters Description G00 X Y Z U Rapid Move G01 X Y Z U F Feed Move G02 X Y Z U F R Arc Clockwise Move G03 X Y Z U F R Arc Counter Clockwise Move G04 S Dwell S Seconds to delay G05 P Sets the contour mode on and off G06 X Y Z U I J K L Cubic Spline function only available when running with the EaziCNC software G07 X Y Z U I J K L A B Bezier Spline function only available when C D running with the EaziCNC software G17 Use XY plane for circular interpolation Top G18 Use XZ plane for circular interpolation Front G19 Use YZ plane for circular interpolation Side G28 X Y Z U Home Axis G40 Tool nose compensation off default mode G41 R Tool nose compensation Left of Line G42 R Tool nose compensation Right of Line G43 Tool length compensation positive G44 Tool length compensation negative default mode G45 Cancel Tool length compensation G54 X Y Z U Set home reset position G70 Imperial coordinates only available when running with the EaziCNC software G71 Metric coordinates default mode G90 Absolute coordinates default mode G91 Incremental coordinates only available when running with the EaziCNC software G92 X Y Z U Set datum point N
9. Installation Manual Disclaimer of Liability and Limitation of Warranty Where the M100 card is supplied as a component and not as part of a complete control system it is assumed that the purchaser has sufficient electrical and electronic knowledge to handle the component competently It is further assumed that the purchaser has sufficient knowledge of safe working practices and the relevant Health amp Safety regulations which apply to working with electrical and electronic systems to work safely with the component Conqueror Design and Engineering Limited will not accept any liability for any damage to systems or personnel that may result from the incorrect installation or usage of the hardware supplied Nor will Conqueror Design and Engineering Limited replace or repair any supplied equipment that has been damaged as a result of such incorrect misuse or installation Copyright 2005 Conqueror Design and Engineering Ltd Introduction to the M100 card 2 2 Introduction to the M100 card The M100 card has been designed to control CNC lathes milling machines PCB drills routers etc In fact any machine which has 1 2 3 or 4 stepper motor driven axes The M100 card contains a bi polar chopper drive for one stepper motor and can be easily connected to additional drive cards to control more sophisticated systems A machine fitted with an M100 can be operated in a simplified stand alone manual mode for clea
10. a 3 2 RS232 Serial Interface ccccccccceeeeeseeeee eee eeeeneeceeeeeeeeeeeeaeeeeaeeeeeeeeeggaeeseaeeeeseeeeaaaesseeeeeeeeenanees 4 3 Bi Polar Stepper Motor Drive cccceeeeseeeeeeeeeeeeeeeeeeeeeeeeeeseeeessaseceeeeeeeeeeesaeeeeeeeeeeeeeeenaees 5 Compatible Motor ccecsesseensneseeesneneeseeesneneesceesneneesceesneseesceesneneesoeesnesaesaesanesadsaesanenaesaevanenaesoevsneneesoereneneesaeeas 7 4 Connector for External Stepper Motor Drives ccccceseeeeeeeeeeeeeeeeeeeeeeeeesaeeeeseneeeeeeeenenees 8 5 Connectors for Jog buttons Limit switches Optical Encoders and the Safety Circuit 9 Part 3 Manual Operation without a Computer 10 Part 4 Connecting additional motor drive cards 11 Part 5 Mechanical Mounting Details 12 Part 6 Appendices 13 1 Command Set 0 cccccseseeeccesseeeceesseeccenseeeceanseecceaseeeceeseeeceseeeeoegseeseueaseeeeeaseessuesseesseesees 13 2 GAGOGES eietettestatetededuvelecedycetecelucetatabucetevelaceceuetedecudateledudatatetudesatetudstacetalesucetatstucttaletedssuteted 15 3 M COGCS iaisscaeistciccivcnicceduesiadedstvcadetatvcsdutedccudwsavecuevestetuduastatadwavccistudvedadteductedtetecuesdeiesecvesieded 16 4 Control Parameters 26 siiii2 Ree aa a AMUN A NANA Raa aA 17 5 Optional Opto isolator card un cccccscceeeeeee cece eeeeeeseeeeeeeeeeeaneeseaeeeeseeeesaeeesaneeeeeeeeseeeeseeeeeeeeees 18 Index 20 Copyright 2005 Conqueror Design and Engineering Ltd M100
11. ctive current will flow from the positive terminal to the negative terminal Copyright 2005 Conqueror Design and Engineering Ltd Index Index A Additional drive cards 11 Board layout 3 Connector positions 3 Connectors 8 External stepper motor drives 8 Jog button 9 Limit switches 9 RS232 4 Safety circuit 9 Stepper motor drives 5 D Disclaimer of Liability 1 aie Introduction to the M100 2 sls Limitation of Warranty 1 0 OPTOCARD 18 Opto isolator card 18 Stand alone operation 10 STEP1 8 11 STEP1HP 8 11 20 Copyright 2005 Conqueror Design and Engineering Ltd
12. f the base of the M100 card heat sink The outer 4 holes in the base can be used for mounting the card The card should be mounted with 10 mm of additional clearance all around where possible IMPORTANT The heat sink fitted is not isolated It is connected to the ground negative rail of the supply If it is necessary to isolate the heat sink it will need to be detached and an isolating kit used to reattach it this will reduce the efficiency of the heat sink Copyright 2005 Conqueror Design and Engineering Ltd 13 M100 Installation Manual 6 Appendices 6 1 Command Set Command Parameters Description Ctrl E 5 Echo On Echoes characters back to the terminal and enables user friendly responses data sent to the terminal will have a tag i e PO 0 instead of just 0 Ctrl N 14 Echo Off Stops characters from being echoed back to the terminal and disables user friendly responses lt ESC gt Escape Stops any current moves or commands Clears the command buffers This command does not need to be completed with a carriage return CR At Returns the current position and status data in compressed hex format This command does not need to be completed with a carriage return CR D n lt CR gt Message mode Controls whether messages are sent to the console n 0 do not show messages n show messages including updates when moving n 2 debugging mode EC
13. ndices 18 6 5 Optional Opto isolator card JE INVERT SIGNALS bESTGN S OPTOCARD R1 ENGINEERING The opto isolator card OPTOCARD R1 allows the external stepper drive card signals to be connected to drive cards which do not operate at 5 volt TTL signal levels The card also splits the direction signal into 4 separate outputs to make it easier to connect drive cards which need individual directions signals The card is suitable for interfacing to logic levels of 5 50 volts Copyright 2005 Conqueror Design and Engineering Ltd 19 M100 Installation Manual The J1 connector pin out is as follows The J2 connector can be used to invert the signals going to the external cards The standard signals are active low Connecting a shorting link across J2 will make the signals active high The board is supplied with a shorting link on connector J2 The J3 J4 JS and J6 connectors are for connecting the external drive cards for the X Y Z and E U motors respectively The pin out of the connectors is pin 1 is indicated by the square pad a oe each opto isolator can shunt 25 mA The opto isolated outputs are only suitable for driving logic inputs To connect to a standard logic interface the negative terminal of the isolator will be connected to the ground Ov rail of the logic system and the positive terminal of the isolator will be connected to the logic signal When the isolator is a
14. ning and maintenance etc without requiring a host computer Copyright 2005 Conqueror Design and Engineering Ltd M100 Installation Manual 2 1 Components of the M100 card RN4 US BN1 B4 B4 B3 B3 Be Bet B1 Bit MOTOR o a o e mo mjo mjo mjo mjo mjo mjo mjo mjo een C1 ce RV 14 pa P u1 RN1 a DERc4 RE wu a M10 e A 3 O RANZ D4 ADY PWA coeGeazi Form co uk FRP1_DC1 CONQUEROR DESIGN amp ENGINEERING email The card is supplied with EaziCNCLite editing and programming software for Microsoft Windows Please refer to the separate EaziCNCLite manual for details on operating the EaziCNCLite software Copyright 2005 Conqueror Design and Engineering Ltd Introduction to the M100 card 4 2 2 RS232 Serial Interface J RXD TXD CONN D9 es Receive Data RCD Transmit Data TXD The serial port is configured as a standard PC AT 9 pin port A standard PC AT to PC AT serial cable a cross over cable can be used The default protocols are 38 400 baud 8 data bits no parity and 1 stop bit The board will use XON XOFF flow controls by default Copyright 2005 Conqueror Design and Engineering Ltd 5 M100 Installation Manual 2 3 Bi Polar Stepper Motor Drive 3 Bar Be Bet B1 BAt ie ad mjo mjo mjo mjo njo m sosul e fh HH ei 4 KA A CATA E
15. the stepper motors when there is any power to the board It is also advisable to allow several minutes for the capacitors in the motor power supply to discharge and to check the input terminals for the stepper motor power supply to ensure that any capacitors ARE fully discharged before working on the system Copyright 2005 Conqueror Design and Engineering Ltd 7 M100 Installation Manual 2 3 1 Compatible Motors The following motors have been tested with the card Motor Size Voltage Current Holding Torque Holding W xHxL Amps mNM Torque Oz In 23 Standard 11 2 0 33 320 45 57 x 57 x 40 3 4 1 0 340 48 2 3 1 5 330 47 23 Standard 10 1 0 44 650 91 57 x 57 x 52 5 0 1 0 690 98 2 3 2 1 640 91 23 Standard 4 2 1 6 1 090 154 57 x 57 x 67 3 4 1 9 1 130 160 23 High Perf 4 6 1 0 470 67 57x57x41 2 1 2 1 480 68 23 High Perf 6 2 1 0 980 138 57x57x55 2 9 2 1 980 138 23 High Perf 4 2 2 1 1 610 228 57x57x79 34 Standard 5 8 1 3 1 820 258 82 x 82 x 62 3 0 1 7 1 500 212 34 High Perf 7 0 1 4 2 800 396 82 x 82 x 67 Torques quoted are for bi polar drive Other motors with similar voltages and current requirements will also be compatible Copyright 2005 Conqueror Design and Engineering Ltd Introduction to the M100 card 8 2 4 Connector for External Stepper Motor Drives V7 la im cge e U1 OC S mom SIF ee CONQUEROR DE emai
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