USER MANUAL TS2250 Pressure Pot
Contents
1. TS2250 Pressure Pot Congratulations on your purchase of a quality Pressure Pot System If you have not done so see the installation guide provided with your system for installation instructions Now that your Pressure Pot is ready to use take a few moments to get to know the parts of your Pressure Pot This manual is designed to help you use your Pressure Pot as quickly as possible We here at Adhesive Dispensers Ltd hope you find our product beneficial If you ever have any questions please contact us at the number listed below Adhesive Dispensing Ltd Willow House 20 Craigmore Avenue Milton Keynes Bucks MK3 6HD UK Tel 0845 652 0058 FreePhone 0800 094 9058 Fax 0845 652 0059 Website www adhesivedispensers co uk This manual is designed to provide information about the product hardware Every effort has been made to make this manual as complete and accurate as possible There is no implied or expressed warranty as to the purpose suitability or fitness of the information The information is provided on an as is basis Adhesive Dispensing Ltd reserves the right to improve and revise its products This manual specifies and describes the product as it existed at the time of publication WARRANTY Manufacturer warrants this product the TS2250 Pressure Pot to the original purchaser for a period of one 1 year from date of purchase to be free from defects in material and workmanship This warranty however does not cover damages2. by misuse negligence accident faulty installation abrasion corrosion or by not operating in accordance with factory recommendations and instructions Manufacturer will repair or replace at factory s option free of charge any component of the equipment thus found to be defective on return of the component prepaid to the factory during the warranty period In no event shall any liability or obligation of Manufacturer arising from this warranty exceed the purchase price of the equipment This warranty is only valid if a Pressure Pot is returned as a complete assembly without physical damage The manufacturer s liability as stated herein cannot be altered or enlarged except by a written statement signed by an officer of the company In no event shall manufacturer be liable for consequential or incidental damages A return authorization is required from Adhesive Dispensing Ltd prior to shipping a defective unit to the factory Manufacturer reserves the right to make engineering or product modifications without notice Send warranty returns to Adhesive Dispensing Ltd Willow House 20 Craigmore Avenue Milton Keynes Bucks MK3 6HD UK Table of Contents 1 INTRODUCTION ssc ti sd secech ea patch ass 5 1 1 Receiving Inspection Procedure esssseeseeseseeeresreesrsresresrrsresersrenrrssesressreressesees 5 1 2 Features nerone E E E E A E ee eles es 5 1 3 Technical Specificati ns oseese teii sa e a e EEEa 6 1 4 Cautions And Warnin
3. gs ansacaiedieciccasnemabun tia tensensdaasaanslae eau sa Er EE E ETRE 6 2 INSTALLATION AND OPERAT ION eeeeeeeeeeeeeseseererrerrsrsrsreresresesresrerereeees 7 2 1 Connector and Tubing Installation sg siesticete camnssisnanaen a deeavcesanssssanmsnssianvemmeeaaees 7 2 2 Operation Set Up Procedure sis sas csysaassndeeianevendsatasannmmniaedeepaccutacessuanniansvaunmenaeianes 7 2 3 Operation Start Up Procedure gods canulandicctovarasanianapuaaettdbupencseanstanmansvlleeeecausaaues 9 2 4 Operation Stop Pr ced Ure scayeicas castunnendetsarersansstsaaneresndeosancetanssenmaavantuomemeniies 10 3 O RING CARE escisscececcatieesics care ce sasussiennanatbuave aE sea aes tadeemtaads 12 4 ASSEMBLY DRAWING amp PARTS LIST eeeeecseecneeeceeeeeeeeeeaee 12 List of Figures Figure 1 Connect Filtered Air Connection to Base of Pressure Pot cece eee 8 Figure 2 Filtered Air Connection to Pressure Regulator cece ceseeeseeeeceseeeeeeees 8 Figure 3 Material Feeding Tube Insertion syiicssccncatscanuiarronsssrvnsssnsaiacesesassesennutesnsaaned 9 Figure 4 CT A I N 11 Figure 5 Pressure Pot Assembly Drawing eesseeeeessereeeeseseersrreresrseresresreseeeresresrese 13 Figure 6 TS2250 375 Accessory Kit 3 8 Fitting and Tubing 14 Figure 7 TS2250 250 Accessory Kit 1 4 Fitting and Tubing 14 Figure 8 TS2250 4MM Accessory Kit 4mm Fitting and Tubing 15 Table Table 1 O Rings Used wi
4. ispose used tubing appropriately Screw the nut on the connector body Ferrule parts may be replaced Disconnect fitting on the dispense end of tubing and discard used tube New tubing is required for the next dispensing operation Ref section 2 1 11 3 ASSEMBLY DRAWINGS The Installed O Ring The standard O Ring supplied on your Pressure Pot is made of Viton and is intended for applications with Lubricants Conductive and Non Conductive Adhesives and various other compounds not listed below This O Ring may be cleaned with Tolvene and or Isopropyl Alcohol DO NOT soak O Ring in Tolvene MEK Acetone Read material safety data sheet for any solvent prior to use Spare O ring A Kit is available made of EPR and is intended for applications using fluids containing UV Adhesives Cyanoacrylates CA s Methacrylates and or Acrylic Acids If used this O Ring may be cleaned as necessary with Isopropyl Alcohol Acetone MEK Please Note Occasionally a EPR O ring will swell or degrade when in contact with some UV Adhesives Cyanoacrylates CA s Methacrylates and or Acrylic Acids This might be due to other components in the fluid product In these cases we recommend switching to the Viton O Ring which will then perform better with this type of fluid The O Rings are listed in Table 1 Table 1 O Rings Used with Pressure Pot O Ring Kit TS2250 EPR TS2250 EPR Viton TS2250 Vit
5. m of container as shown in Figure 3 Hand tighten the nut securely onto the connector body Try to pull on the tube to insure the ferrule is holding the tube securely in the connector Make necessary connection at the dispense end of the tube Note Connect dispense end of the tube to selected dispense valve Never pour adhesives or other material directly into dispenser To do so may cause severe damage to dispenser Use material container or similar containment vessel Insert _ Tube Material Connector Feeding Nut Tube Place Dispense Tube Dispensing approx 1 4 a re Material from EE Container bottom Figure 3 Material Feeding Tube Insertion Note Dispense tube must be attached to Dispensing Device such as TS1201 Dispense Pen TS1212 Micro Shot Valve or equivalent 2 3 Operation START UP Procedure 1 Pull pressure regulator knob and turn clockwise to increase air pressure to the desired operating pressure Insure that the pressure gauge reading does not exceed 75 psi maximum Then push regulator knob in to lock and maintain set gage pressure Always start at lowest pressure and gradually increase as needed 2 Listen for any possible air pressure leakage on the Pressure Pot 3 Look for any signs of material fluid leakage on tubing NOTE PRESSURE POT SET UP IS NOW COMPLETE AND READY FOR DISPENSING OPERATION WITH THE SELECTED VALVE SYSTEM Figure 4 Relief Valve Whenever replacing or removing valve s in
6. op or other stable work surface Model TS2250 has mounting holes in base plate e Check with Factory if unsure about dispensing material chemical compatibility 2 2 1 2 2 Nn WARNING Read the material safety data sheets for special precautions for the specific material being dispensed Wear protective safety equipment as specified in the material safety data sheets INSTALLATION AND OPERATION Connector and Tubing Installation Select dispense size Tubing and Male Connector with Ferrule 3 combination sizes are available i Tube 3 8 diameter and Male Connector 3 8 X 3 8 18NPT with 3 8 Ferrule ii Tube 1 4 diameter and Male Connector 1 4 X 3 8 18NPT with 1 4 Ferrule iii Tube 4mm diameter Male Connector 4mm X 1 4 18NPT with 4mm Ferrule and Reducer Fitting 1 4 FPT X 3 8 MPT Install selected size Male Connector on the Lid by screwing into the 3 8 18 NPT female threads Note Use Teflon tape on connector threads Unscrew the Nut only off the Male Connector Remove the front amp back Ferrule Insert selected size Tubing through the Nut and the back and front parts of the Ferrule Insert the Tubing assembly end into the Male Connector body and loosely screw the Nut back on the Connector body Operation SETUP Procedure Insure pressure regulator is off set at zero Pull locked regulator knob out to unlock and turn counterclockwise several rotations to set to zero psi Connect Filtered Air Connection
7. sure that regulator pressure is at zero WARNING Do not open lid until air pressure is at zero 2 4 Operation STOP Procedure L Pull air pressure regulator knob turn counterclockwise and lower air pressure to zero 2 Pull on Relief Valve figure 4 to insure chamber is completely depressurised 3 Disconnect air supply line if necessary 4 Disconnect fluid tubing from dispense valve Note Hold the fluid tubing in vertical position to allow fluid inside tubing to flow back inside bottle container 3 Loosen the 4 lid knobs slowly and evenly If excessive effort is required insure air pressure gauge reading is zero 10 10 11 12 13 Unscrew tube male connector nut completely Move nut and ferrule along tubing about 4 inches away from the connector body on the cover Cut off tubing in between connector body on lid and nut ferule Put the cut tubing with nut ferrule aside Take care to accommodate drainage and spillage at the end of tubing Wipe off any excess fluid material from the cut ends of the tubing Remove nut and ferrule parts from the used tube Remove cover from Pressure Pot while carefully pulling used tubing half from the container and set aside Be careful to avoid splashing and spilling from the tube end in the material container bottle Using a disposable hand glove or tongs carefully pull the used up tube from the connector body on the Lid Pull tubing from the inner side of cover plate D
8. th Pressure Pot sosichasccsssteianiacsapendacassecesieomiancdcsupsuaeadoentsy 12 1 INTRODUCTION The TS2250 Pressure Pot offers a convenient easy to use system for dispensing cyanoacrylates as well as many solvents lubricants and other low to medium viscosity materials directly from the material container bottle Air pressure in the chamber forces the material from the container bottle through disposable polyethylene supply tubing to an optional dispensing valve An air pressure regulator and pressure gauge control the material flow rate with the dispense quantity being controlled by the length of time the dispense valve is open No cleaning operation is required after dispensing because there is no direct contact of dispense material to the Pressure Pot and tube fittings The polyethylene tubing may be discarded after use To obtain maximum performance read and follow these instructions carefully before operating 1 1 Receiving Inspection Procedure For Receiving Inspection proceed as follows l Carefully remove pressure dispenser from shipping container and examine the items contained in the carton These will include the following a Pressure Dispenser Assembly b Accessory Pack 2 Inspect the unit for any damage that may have occurred in transit 3 If damage has occurred notify the carrier at once 4 Claims for damage must be made by the consignee to the carrier and should be reported to the manufacturer ly Feat
9. to clip of pressure pot as shown in Figure 1 Connect air hose from filtered source to the quick male connector air inlet fitting on regulator assembly as shown in Figure 2 Turn three locking knobs counterclockwise to remove cover Unscrew each locking knob until it is able to flip over its hinge to clear the cove plate Remove cover lid on TS2250 Pressure Pot and carefully set it aside Remove cap from material container Cap may be saved for future resealing of container 8 10 11 12 13 14 15 Place material container inside pressure pot chamber Figure 1 Connect Filtered Air Figure 2 Filtered Air Connection Connection to Pressure Regulator Insure that the O Ring stays in groove of cover Insure the connector tubing installation is complete as described in Section 2 1 Connector and Tubing Installation Nut on connector body should be very loose to enable easy movement of tube through the connector body on cover Install cover lid on Pressure Pot making sure to direct tube end into opened container with dispense material fluid Align the 4 slots on cover with the 4 locking knobs Lift the 4 locking knobs into slots on cover and tighten the 3 locking knobs uniformly until snug Hand tight only Push tubing through the connector fitting on cover further into dispense material fluid until it touches the bottom of container Relying on feel only pull the tubing to retract about 1 4 from the botto
10. ures Compatible with UV cured adhesives with O Ring Kit TS2250EPR Up to 75 psi operating pressure Durable stain resistant finish Disposable polyethylene tubing Integrated on off valve and controller available Stainless Steel Reservoir for high pressure dispensing 75 psi Relief Valve with pull ring to depressurize after dispensing operation One continuous tube for fluid dispensing from container to valve Three different tubing and fitting sizes available 3 8 O D 1 4 O D and 4 mm Easy to replace disposable polyethylene tubing after dispense operation No material contact with tube fittings No cleaning required after dispense operation Two O Ring materials provided for different material applications Viton EPR EPDM 1 3 Technical Specifications Specification of the TS TS2250 Pressure Pot is as follows Size 188mm x 255mm High Chamber 180mm I D x 243mm High Stainless steel cylinder aluminium lid Weight 8 5 kg Operating Pressure 75 psi 5 bar max Tube Sizes Options available NEED TO BUY TUBE KIT TS2250 375 Accessory kit 3 8 fitting and tubing TS2250 250 Accessory kit 1 4 fitting and tubing TS2250 4MM Accessory kit 4mm fitting and tubing 1 4 Cautions And Warnings 75 psi 5 bar maximum pressure Eye protection is required Do NOT attempt to open cover lid until air pressure is released Cover knobs must be hand tightened ONLY Secure the pressure Pot to bench t
Download Pdf Manuals
Related Search