USER MANUAL - Mondial Defence
Contents
1. BOMB SUIT SERIES ll EOD SUIT HELMET amp ACCESSORIES 1 b ky gt 4 44 0 1202 668661 MONDIAL email info mondial defence c6m DEFENCE www mondial defence com SYSTEMS _ Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual The Mondial Series Ill EOD Suit is the result of five years of development Combining the positive input and suggestions we have had from our customers plus the ongoing developments from our own Research and Development team There remains one simple philosophy behind the suit and its accessories Keep it simple We offer the highest levels of performance and protection in a product that is user friendly uncomplicated and requires the minimum of service and maintenance It is designed for use in the field in rugged and harsh environments We actively seek comment and constructive criticism of our product for what we learn from one benefits all Contents SV SLC E page 1 mz e page 2 3 181019 a REA page 4 Spine Protector page 5 Groin Protector page 6 WOU SSIS PE page 7 Overshoes sss eee page 8 Blast clic erent E page 8 Power Supply page 9 Sida ee der TT page 10 Duplex Communication Sle Ui orco c RIDE RN page 11 Cooling SUIT eee Page 12 Materials eee eee page 12 mi e iz CON MM page 13 Technical Specifications page 13 System The Series Ill EOD Suit and Helmet comprises of the fol2. are supplied to ensure the most secure and comfortable fit 2 Automatic high level noise cut out e The ambient sound will be immediately mute if the ambient noise exceeds a preset level 2 8 Ambient sound e he internal speakers allow the operator to hear communications from the base station as well as ambient environmental sound This is operator controlled by two easy to use volume controls on the remote controller 2 9 Headlamp e An adjustable headlamp is situated on the front of the helmet e his is powered by three AAA batteries The headlamp is fitted with alkaline batteries and three rechargeable AAA NiCad batteries and a charger are also provided 2 10 Low battery warning e There is an audible low battery warning that will beep every 30 seconds when the battery drops to 11volts This is when 25 of battery life remains or approximately 45minutes 2 11Emergency evacuation e The helmet chinstrap has a quick release press stud red tab so the helmet may be discarded in an emergency For hygienic considerations a spare liner complete with microphone speakers and sizing pads is provided This enables dual usage of the suit Additional liners can be purchased for multi operator use 44 0 1202 668661 MONDIAL Page 2 email info8mondial defence com DEFENCE www mondial defence com SYSTEMS Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Quick release Amphenol Connector
3. 2 668661 MONDIAL email info8mondial defence com DEFENCE www mondial defence com SYSTEMS
4. LITRES GALLS PER MIN PER MIN Flow Rate 2 2 0 58 DELIVERY Duplex Communication System Power supply Rechargeable 4 5Ah 12v dc battery WEIGHT KG LBS Base Station 5 2 11 5 Reel 14 3 31 5 Protection V50 as per STANAG 2920 with 17 grain fragment ITEM V50 M S V50 FT SEC Helmet 480 1574 Helmet front 600 1968 Visor 800 2624 Helmet beard 480 1574 Collar front 610 1859 Collar front centre 1000 3280 Collar rear 480 1574 Sleeves front 565 1853 Sleeves rear 480 1574 Smock front 610 2001 Chest plate YO 1800 5905 Groin plate V0 1800 5905 Smock back 480 1574 Groin protector 480 1463 Trousers thigh 700 2296 Trousers shin 700 2296 Trousers rear 340 1115 Overshoes 450 1476 Hand protector 450 1476 Page 13 EOD Suit Sizing HEIGHT cm Small 168 Medium 176 Large 186 feet g5 58 61 Unit Weights EOD Suit KG Small 22 Medium 25 Large 28 Helmet 4 7 Cooling Suit Small Medium Large Pump Assembly with Ice Bottle Power Supply LBS 48 55 62 10 4 KG 1 2 1 2 WEIGHT kgs Ibs 64 141 76 167 92 202 LBS 2 2 6 2 6 8 9 10 x1 2v C cell rechargeable NiCad batteries in series 12v dc Emergency Power Supply 8x C cell 1 5volt batteries in series 12v dc WEIGHT Power Supply Emergency Power Supply OPERATING TIME Helmet Cooling Suit Pump 2 KG LBS 1 0 2 2 0 63 1 38 POWER EMERGENCY SUPPLY POWER SUPPLY 3 hrs 2 hrs 15 mins hrs 30 mins 1 hr 30 mins 44 0 120
5. SYSTEMS Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Cooling Suit 12 1 One piece fire resistant garment with cooling tubes and external connectors It is worn as close to the body as possible to obtain the maximum benefit 12 2 Head hood with connectors These connect to corresponding connectors on the neck of the main garment 12 3 External pump and ice bottle container in a self contained carry bag which is attached to the left hand side of the smock with straps and Velcro provided 12 4 Self contained NiCad battery power supply identical and interchangeable with the suit power supply Running time at maximum flow rate 2 hours 30 min 12 5 Ihe emergenoy standard C cell battery pack can be used Running time at maximum flow rate 1 hour 30 min b Lm Wie gt 4 Materials 13 1 Outer cover AdvanceNomex IIIA with anti staticKermel 13 2 Velcro and Webbing Fire resistant 13 3 Ballistic materials Aramid 13 4 Blast plates Composite materials 13 5 External Zips Brass Nomex 13 6 Visor Hardened Acrylic polycarbonate laminate 13 7 Cooling Suit Fire resistant Kermel 44 0 1202 668661 MONDIAL Page 12 email info mondial defence comn DEFENCE www mondial defence com SYSTEMS Bomb Suit Series Ill Tech Spec EOD Suit Helmet amp Accessories Helmet Fan LITRES CU IN DEUM PER MIN PER MIN Normal 0 170 10375 Boost 210 12816 Cooling Suit Pump
6. TEMS Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Trousers In separate Cordura carry bag 6 1 All round protection with extra frontal integrated thigh and shin protectors 6 2 Overlapping groin protection 6 3 Fire retardant zips with a quick release function 6 4 Adjustable shoe cover flaps 6 5 Adjustable braces both by length and position to provide maximum comfort for the wearer 6 6 Quick release zips Red are used plus tabs Red on the braces which enable the trousers to be quickly discarded in an emergency 44 0 1202 668661 MONDIAL Page 7 email info8mondial defence com DEFENCE www mondial defence com SYSTEMS Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Overshoes In trouser carry bag 7 1 Fits over existing footwear such as boots 7 2 Integrates with the adjustable shoe cover provided on the trousers 7 3 Quick release tabs red are incorporated to enable the overshoes to be removed in an emergency Blast Plates In trouser carry bag 8 1 he plates attach to the suit with buckles and accommodate the emergency release toggles so the smock and plates will come off as one unit 8 2 Ihe groin plate is articulated to allow comfortable movement and kneeling 44 0 1202 668661 MONDIAL Page 8 email info mondial defence comn DEFENCE www mondial defence com SYSTEMS Bomb Suit Series III EOD Suit Helmet amp Access
7. are packed into a main transportation bag 10 1 This can be used as a carry bag 10 2 It can be used as a back pack 10 3 Built in wheels 10 4 It can be used as a ground sheet when opened up fully to unpack the suit EOD suit carry bag Used as a back pack EOD Suit in Trolley bag DL APIS Opens up as a ground sheet 44 0 1202 668661 MONDIAL Page 10 email info mondial defence comn DEFENCE www mondial defence com SYSTEMS Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Duplex Hardwire Communications 11 1 Base Station in aluminium case 11 2 12v DC 4 5Ah rechargeable battery 11 3 Headset with speakers and microphone 11 4 External speaker with on off switch 11 5 Output for digital recorder 11 6 Battery status indicator 11 7 Built in 220v AC charger with connecting cord 11 8 Input for 12v DC charger 11 9 Socket for connecting wire to reel 11 10 Connecting wire to reel 11 11 Reel with rewind guide 100m wire with option for 125m and connecting plug to fit into the remote controller on the EOD smock 11 11 The reel comes standard with a Slip ring function allowing operator to be in communication throughout deployment and retrieval 11 12 Webbing guides are provided on the smock to lead the wire to the remote controller 44 0 1202 668661 MONDIAL Page 11 email info mondial defence comn DEFENCE www mondial defence com
8. bottom right Spare Helmet Liner sizing pads centre Aluminium case bottom left Helmet above EA i T La 44 0 1202 668661 MONDIAL Page 3 email info8mondial defence com DEFENCE www mondial defence com SYSTEMS LIMITED Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Smock In heavy duty Cordura carry bag 3 1 Smock e Full all round protection to mid thigh e Multipack system for maximum flexibility e Arm protection is articulated e Separate hand protectors 3 2 Blast plates e Attached to the front of the smock with throat chest and groin protection e Groin plate is articulated to allow ease of kneeling bending etc 3 3 Power supply e Attached to right hand side of suit and position adjustable to ensure optimum comfort to operator 3 4 Remote controller e Provides the operator with adjustment of the fan speed i e air flow in the helmet e Provides the operator control of the volume of the communications from the base station whether by hardwire duplex or two way radio e Provides the operator control of the volume of the ambient environmental sound e Each control is positioned so the operator knows exactly which control he is touching 3 5 Internal wiring e he wiring from the power supply and from the remote controller to the helmet is integrated into the smock 3 6 Emergency evacuation e he suit is designed so that the operator can rapidly re
9. lowing units 1 1 Helmet with integrated fan and communications 1 2 Smock with remote controller and power supply and integrated wiring 1 3 Hand protectors 1 4 Spine protector 1 5 Blast plates 1 6 Groin protector 1 Trousers 1 8 Over shoes 1 9 Carry bag back pack Optional Equipment 1 10 Duplex Communication System 1 11 Cooling Suit 44 0 1202 668661 MONDIAL Page 1 email info8mondial defence com DEFENCE www mondial defence com SYSTEMS Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Helmet In Aluminium Case 2 1 Communication e Helmet has in built microphone and speakers e These are compatible with Mondial hardwire duplex system or with two way radios when VOX can be used 2 2 Connector e Helmet has a combined power and communication lead with a built in Emergency Amphenol quick disconnect plug which disconnects during Emergency Evacuation 2 3 Fan e ntegrated in helmet e Speed variable e Output O 170 litres minute e Boost 210 litres minute e Running time 3 hours 2 4 Visor e Hardened scratch resistant acrylic with polycarbonate backing Due to the efficiency of the helmet fan misting is rare but a spray on appliqu is provided for extreme situations 2 5 Internal Liner e Fire resistant outer cover e nner comfort foam e Outer shock absorbent e Sizing pads for medium and small provided 2 6 Chinstrap e Two chinstraps of different lengths
10. move it within 20 seconds The smock is equipped with two toggles on the right hand side which when pulled allows the smock to fall away 61 MONDIAL Page 4 email info8mondial defence com DEFENCE www mondial defence com SYSTEMS Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Spine Protector In separate compartment of the smock carry bag 4 1 Horizontally articulated and providing protection from violent de acceleration on either side of the spine 4 2 Multi layer foam laminate construction with progressively increasing de acceleration properties 4 3 Held in position with quick release elastic straps 44 0 1202 668661 MONDIAL Page 9 email info mondial defence com DEFENCE www mondial defence com SYSTEMS Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Groin Protector In trouser carry bag 5 1 Lightweight separate protector for abdomen groin and inner thighs 5 2 Elasticated colour coded straps for ease of use 5 3 Ergonomically designed for maximum comfort 5 4 The groin protector is worn underneath the smock and therefore this area also has the protection provided by the smock which comes down to mid thigh and the trousers which are in front of the groin protection The combination provides extremely high protection 44 0 1202 668661 MONDIAL Page 6 email info amp mondial defence com DEFENCE www mondial defence com SYS
11. ories User Manual Power Supply 9 1 The power supply is provided in a pouch which is worn on the right hand side of the suit The pouch is carried on a belt and can be positioned where the operator finds it to be most convenient 9 2 The power supply is 12volt supplied by 10 x 1 2volt C cell rechargeable NiCad batteries 9 3 The power supply will provide power to the helmet fan communications for at least three hours at maximum fan speed 9 4 An audible battery low warning buzzer is incorporated giving the operator ample time to change batteries if required 9 5 Acharger is provided for the power supply that can work from mains or 12vDC Charging time 10 hours The unit will not damage the batteries if left on for prolonged periods 9 6 An emergency standard 8 x 1 5volt C cell battery holder and pack is supplied This can be used with the Helmet or Cooling suit Running time for the helmet is 2hrs 15 min at maximum fan speed Running time for the cooling suit is 1hrs 30min at maximum pump flow rate J Rechargeable NiCad battery pack Emergency power supply Intelligent NiCad battery charger 44 0 1202 668661 MONDIAL Page 9 email info mondial defence com DEFENCE www mondial defence com SYSTEMS Bomb Suit Series III EOD Suit Helmet amp Accessories User Manual Carry Bag Back Pack The two heavy duty nylon bags containing the smock spine protector trousers overshoes groin protector and blast plates
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