User Manual Mechanism . Firing Unit . Cabling
Contents
1. MAGNEFSCHULTZ Let SOLENOIDS AND SOLUTIONS User Manual ELECTRO KABUKI DROP 1 5 Mechanism e Firing Unit e Cabling The Electro Kabuki Drop is part of a range of equipment used in the theatre events industry Some more devices are shown on the back cover um 2006 Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Data may be changed without prior notice Dimensions not guaranteed Subject to our Standard Conditions GA MAGNETSCHULTZ M SOLENOIDS AND SOLUTIONS Index 1 Safety p1 2 Technical Specification p4 3 Features amp Dimensions p7 4 Mounting and Electrical Connection p8 5 Maintenance and Servicing p12 6 Ordering Codes p14 um 2006 3 4 Capital Park Old Woking Surrey GU229LD UK www magnetschultz co uk Magnet Schultz Limited amp 44 0 1483 757298 sales magnetschultz co uk 44 0 1483 794700 Gin MAGNE TFSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions Section 1 Safety The function of the Electro Kabuki Drop is to suspend a load and release it on command from a remote location Although the equipment is highly reliable it must be remembered that NO SYSTEM IS 100 RELIABLE The Electro Kabuki must therefore not be used in an application where untimely release of the lo2. Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Cin MAGNE FSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions 4 3 Single unit electrical connection Care should be exercised in the support and routing of the link cable between the Firing Unit and the Electro Kabuki in order to minimise strain on the connections and prevent the cable forming a tripping or choking hazard um 2006 10 F Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Cia MAGNE FSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions 4 4 Multiple unit electrical connection Electro Kabukis maybe daisy chained to provide a release system spanning a large distance and or supporting a greater load Supply cable Firing last to be connected Unit during installation and first disconnected on dismantling See Section 2 for maximum number of Electro Kabukis FE Link JE TN cable T ee ae HB Link pid SHE
3. Safe operation cannot be guaranteed if other makes or models of connectors are used with the Electro Kabuki Note that cable connectors are colour coded to the socket label on the Electro Kabuki In addition the cable connectors are keyed to prevent them being inserted into the wrong socket Do not try to force a connection Connecting and interlinking cables must be adequately supported along their length and strain relief should be provided at the points of connection A suitable strain relief anchoring point is provided just above the connector Never install or dismantle live cables the cable which delivers power to the firing unit should be the last one fitted during installation and the first removed during dismantling Electro Kabuki can be set to either circuit 1 or circuit 2 to allow 2 drops at different times you will need a circuit selector to use this option once set The circuit version is print on the label on the back of the Kabuki and also stamped on the front above and to the left hook When ordering Electro Kabuki s you will need to state how many circuits 1 or 2 you require If not stated all will be supplied as circuit 1 s only 1 8 Transportation There are 2 holes in the top of the frame which provide a means of threading the Electro Kabuki onto a carrying strap The Electro Kabuki should never be carried by a cable which is connected to the Magnet Module The electrical connectors in the Magnet Module
4. are not designed to be load bearing um 2006 3 G Magnet Schultz Limited 3 4 Capital Park OldWoking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk A SOLENOIDS AND SOLUTIONS Gn MAGNETFSCHULTZ M Data may be changed without prior notice Dimensions not guaranteed Subject to our Standard Conditions Section 2 Technical Specification 2 1 Mechanical mass size load capacity ambient temperature 2 2 Electrical Electro Kabuki power consumption at 20 C magnet coil temp voltage options connector options protection um 2006 Electro Kabuki 1 4 kg Firing Unit F1H F1P 0 75 kg Circuit selector A CS Firing Unit Clamp CLA 2 see section 3 Splitter box 0 97 kg 50 kgs maximum all Electro Kabukis when used in accordance with the user manual only use within the range 5 C to 45 C EK1 5P 6 6W impulse 110Vac 50 Hz or 60Hz 230Vac 50 Hz or 60 Hz 24VDC on request All Kabuki s are provided with a metallic oxide varistor for transient peak voltage damping AC Magnet Modules also incorporate a bridge rectifier circuit Maximum pulse duration for energise to release Electro Kabuki s is 3 seconds avoid holding down the fire button on the Firing Unit Circuit options All units will be circuit 1 unless otherwise re quested AMP CPC Series 1 AMP connectors are w
5. 0 Cable order example A 50 A Connection type AMP Bare Length specified in metres um 2006 14 J Magnet Schultz Limited 3 4CapitalPark Old Woking Surrey GU229LD UK 8 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Data may be changed without prior notice fm MAGNEFSCHULTZ seers paid SOPENDIDF AND SOLUMONG Subject to our Standard Conditions 6 2 Spare parts Unit of Part Description Order Number Armature mounting screw washer Set EK1ZZE Clamp Clamp and Bolt 500kg Half Coupler CLA 2 AMP connector dust cap A DC Note Please quote the serial number of the device for which you require the spare um 2006 15 F Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk M MAGNEFTFSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed D Subject to our Standard Conditions Electric Shotbolts Very robust and available with different mounting plates position switches and manual overrides Secure locking of hinged and sliding apparatus revolves doors floor traps etc Electro Magnets 2 types hold when power is applied and release when power is applied High performance devices for many applications Rotary Solenoids Up to 110 rotat
6. 125 E i g SYSTE STATUS S i OS PASSIVE ARMED _ pass A FIRING z Ona BOX S eg gt Modelno AF1 mi ynan Mde AY e Q o Weatherproat a _ i im E um 2006 TIH Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Cin MAGNE FSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions 3 5 General dimensions Firing unit circuit selector A F1 A CS 76 To Kabuki ae z 231 g o Kabuki 220 N A ERA Circuit 1 or circuit 2 3 o Single or both Supply cable a L f Section 4 Mounting amp Electrical Connection 4 1 General The correct mounting of the Electro Kabuki is important for safe and proper functioning It is important to remember that the action of releasing a heavy load can set up considerable recoil vibrations in the supporting structrue unless carefully designed 4 2 Mechanical fixing Single M12 bolt of Property Class 8 8 Such bolts have a minimum ultimate tensile load capability of 51900N 5290kgf The recommended tighteni
7. L d ean Ha Fa Electro Kabukis Pr ote 1 Firing Unit FEE See Section 2 for maximum iis A number of Electro Kabukis Link 5 B ae B J cable I i e e EE S E S B N ny ae ats i an m EB Link cable Splitter Box to be connected to outlet side of Firing Unit only Electro Kabukis um 2006 11 D Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk MAGNE TFSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed Subject to our Standard Conditions Section 5 Maintenance and Servicing 5 1 Maintenance The Electro Kabuki and Firing Units are very robost devices and require minimal attention but the following must be observed to maintain safe operation and optimal performance storage inspection um 2006 Equipment must be stored in a clean dry environment and ambient temperature within the range 5 C to 55 C Relative
8. ad might cause injury death or damage to property 1 1 Load limits The Electro Kabuki is designed to hold and release a maximum combined static and dynamic load of 50kg 490N For the safety of all persons and equipment nearby it is important that this load is never exceeded and users must ensure that all loads and forces that may be present are included in the calculation of the total loading This is of particular importance when the mechanism is used outside where wind forces may form a high proportion of the total loading It is important to make extra allowance for shock or suddenly applied loads which could increase total loading to a point several times that of the static condition If in doubt always air on the side of caution and use more mechanisms to support the load At the other end of the scale the Electro Kabuki will operate reliably even with very light loads The special design of the remnance spring ensures that even without a load present rotation of the load arm will take place whenever the unit is fired 1 2 Maintenance for safety It is important that the Electro Kabuki is correctly maintained to ensure that safety is maintained and the maximum load capability is available for use If load capacity falls the most likely cause is failure of the armature to make full contact with the pole faces of the magnet The reason for this might either be damage to the pole faces or foreign matter between the armature a
9. anged without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions Section 3 Features and Dimensions Vertical mounting 3 1 Features Electro Kabuki bolt location max 20mm insertion Cable restraint Supply connection bolt location max 14mm insertion 3 2 General Dimensions Electro Kabuki Circuit ref CI Jj L 5 gt GH LIF af i um 2006 Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 8 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk M MAGNEFSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions Armed lamp ower out socket Arming switch 3 capped capped Spare fuse Ruse holder 3 4 General Dimensions Firing Units F1P amp F1H 73 7
10. e are signs of structural damage to the frame or the labels are illegible the frame should be replaced 12 E Magnet Schultz Limited 3 4 Capital Park OldWoking Surrey GU229LD UK 8 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Cin MAGNE FSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions 5 2 Servicing Although day to day maintenance can be carried out by the customer we strongly recommend that the equipment is returned to the manufacturer at regular intervals for a full service includ ing replacement of the load arm This will promote a long and trouble free service life The interval between services depends upon the frequency of use 12 months in the case of high usage rate but no more than 36 months in any case um 2006 13 E Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Cin MAGNE TFSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions Section 6 Ordering Codes 6 1 Equipment Electro Kabuki order example Magnet Module energise to release P Connection type AMP _ Electrical supply Firing Unit order example FIP A 230 23
11. eatherproof Magnet Schultz Limited 44 0 1483 794700 3 4 Capital Park OldWoking Surrey GU229LD UK 4 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Cr MAGNE FSCHULTZ Data may be changed without prior notice Firing Unit supply voltage capacity fuse rating connector options protection Cable For Multicircuit systems all voltages um 2006 SOLENOIDS AND SOLUTIONS Dimensions not guaranteed Subject to our Standard Conditions 110Vac 50 or 60Hz 230Vac 50 or 60HZz The number of Electro Kabukis in a multiple system is limited by the current rating of the Firing Unit 110Vac Firing Unit 75 Electro Kabukis 230Vac Firing Unit 200 Electro Kabukis 24VDC on request 20 Electro Kabuki s Note Very long cable runs may produce excessive voltage drop Always test the system 8A AMP CPC Series 1 Firing Units fitted with AMP Connectors are weatherproof Cable is fitted with connectors to suit the Electro Kabuki Cable Connection details are shown below Not used on supply cables Live 1 Brown Neutral Grey Live 2 Black Earth Green Yellow 5 J Magnet Schultz Limited 44 0 1483 794700 3 4 Capital Park Old Woking Surrey GU229LD UK amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk M MAGNETFSCHULTZ Data may be ch
12. humidity should be no greater than 80 non condensing Ensure there is adequate protection to avoid physical damage to the equipment The armature should be attached to the magnet pole faces during periods of non use this protects the armature and pole faces from damage Regular inspections at intervals to suit the frequency of use are essential Particular attention should be paid to armature and magnet pole faces The armature is attached to the load arm by a centre mounting screw Check that the screw is in good condition and secure Slight damage to the metal surfaces or presence of foreign particles will greatly reduce the holding force of the magnet Keep the surfaces clean and protected from damage Replace parts if the specified holding force cannot be achieved connectors Magnet Module Firing Unit and cable connectors should be clean and free from damage Use the dust caps on the AMP connectors to protect the contact from dust and fluids Replace any items that are not in good order load arm The load arm must swing freely on its spindle Check the condition of the load arm hook to ensure that it has not suffered damage If there are signs of wear or cracking the load arm must be replaced safety catch The safety catch osition device that is held by a spring Check that the spring is in good working order and that the catch itself has not suffered damage frame Check the condition of the frame and labels If ther
13. ion and spring return or double acting Simple and effective where rotary motion is needed Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk
14. nd the pole faces For details of the various features of the Electro Kabuki see section 3 The equipment should be regularly inspected if in constant use and when first used after storage See section 5 for details of the required maintenance and servicing Inspections and maintenance should not be limited to the Electro Kabuki itself the various mounting bolts brackets structures and cabling must also be checked for tightness wear and damage um 2006 IEF Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Cin MAGNETFSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions 1 3 Competent persons The equipment must only be installed and operated by persons who are aware of the potential hazards of restrained or supported loads know the principle of operation of the Electro Kabuki and Firing Unit have authority to prevent its use if in their opinion the application is unsafe have studied this user manual 1 4 System configuation Ensure that the Electro Kabuki s in any given multiple unit installation are of the same type the same voltage 110Vac or 230Vac and the same connector type The use of different voltages may not be noticed until the time of firing when mechanisms may fail to release Tran
15. ng torque for such bolts clean and unlubricated is 40 Nm Care must be exercised in the selection of the bolt length in order to restrict the insertion of the bolt into the Magnet Module to a maximum of 14mm Serious damage to the Magnet Module can result if an overlength bolt is used For fixing to 2 150mm diameter poles half couplers drilled for M12 low head socket screw and spring washer are supplied The line of action of the load should not lie more that 5 either side of the principal load axis section 3 um 2006 8 1 Magnet Schultz Limited 3 4 Capital Park Old Woking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk Cin MAGNETFSCHULTZ Data may be changed without prior notice SOLENOIDS AND SOLUTIONS Dimensions not guaranteed M Subject to our Standard Conditions Mounting Arrangements The arrangements below are examples they do not represent all possibilities The important points are e That the load directly opposes the mounting position when half couplers are used e That the load is parallel to or normal to the rear face of the frame when surfacing mounting is used Horizontal Vertical Load um 2006 9 E Magnet Schultz Limited 3 4 Capital Park
16. sferred loading can force mistimed release resulting in swinging or sideways displaced loads Installation must always be tested with the safety catch on to prove correct function If the Electro Kabuki is used in conjunction with other equipment care must be taken to ensure compatibility 1 5 Mounting Single M12 bolt at either of the two locations specified on the diagram in Section 3 1 Note the maximum penetration depth of the M12 bolt Tightening torque for the M12 mounting bolt should be 40 Nm Thread locking compound can be used where extra assurance is required See section 4 for detailed information regarding mounting of the unit Note that the limits stated in that section must not be exceeded or safety will be compromised 1 6 Safety catch A safety catch is provided to prevent accidental load release and provide a facility for testing the system without releasing the load The safety catch should be locked on using the holes in the mounting plate and disc until it is safe to release the load um 2006 2 G Magnet Schultz Limited 3 4 Capital Park OldWoking Surrey GU229LD UK 44 0 1483 794700 amp 44 0 1483 757298 sales magnetschultz co uk www magnetschultz co uk SOLENOIDS AND SOLUTIONS Dimensions not guaranteed C MAGNEFSCHULTZ Data may be changed without prior notice M Subject to our Standard Conditions 1 7 Electrical connection Electrical connections are made using AMP CPC Series 1
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