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EC3000 User Manual

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1. Tyco Environmental Systems EC3000 User Manual www tyco envrironmental com 010 UM 700 5100 Version 1 1 USA Goyen Valve Corporation 1195 Airport Road Lakewood New Jersey 08701 USA Telephone 1 732 364 7800 Facsimile 1 732 364 1356 Greenspan Singapore Pte Lid 02 01 Minwa Industrial Building 39 Genting Lane Singapore 349554 Telephone 65 6748 0140 Facsimile 65 6748 2534 Mecair S r l Via per Cinisello 97 20054 Nova Milanese Milano ITALY Telephone 39 362 375 118 Facsimile 39 362 375 124 Page 8 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 Sensor Overview 2 1 Theory of Measurement Conductivity is the measurement that indicates the ability of a solution to carry an electric current It is defined as the inverse of resistance Ohms per unit square and is measured in units of Siemens metre or micro Siemens centimetre Electrical Conductivity readings are a function of the number of ions present and their mobility The electrical conductivity of a liquid changes due to the ion mobility being temperature dependant The temperature co efficient of conductance or the K factor varies for different salts and can be in the range 0 5 to 3 0 A default value of 1 84 per degree Centigrade is used in the EC 3000 EC is a function of both salt concentration and temperature and its value can be expre
2. either in hard copy format or in electronic format on the CD shipped with the goods If fitted with a 316 Stainless Steel body the unit should only be used in low EC situations Care should be taken against possible corrosion in high Chloride or Ferric solutions water with high iron or sulphate reducing bacteria or low dissolved oxygen The Sensor can be fitted with an Acetal body which provides superior corrosion protection in a wide range of chemically active waters Because an individual sensor may be used in a variety of locations media compatibility should be checked before installing and advice sought from Greenspan if any doubt exists 1 5 Serial Number Checking the Model Number and Range Before installing your Greenspan EC3000 sensor check the information on the label is correct to confirm you have received the instrument you have ordered The label will look similar to this MODEL EC3000 RANGE 0 xxxx uS cm S N 012345 The customer is advised to keep a record of the serial numbers in case the sensor is lost or the label damaged Greenspan Analytical keeps records of all sensors sold including a calibration history 1 6 Warranty Policy Greenspan Analytical warrants all new Greenspan products against defects in materials and workmanship for 12 months from the date of invoice Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 6 of 45 Copyright by Tyco International Ltd Greenspan Analyti
3. Duracell or Energiser Type are NOT suitable for use in the sensor 2 6 2 Battery Warnings e Do not dispose of batteries in fire dispose of in appropriate manner e Do not short circuit e Do not expose to water e Do not crush or puncture e Do not charge e Do not over discharge To maintain the maximum possible life of the cells before replacement it is strongly recommended that an external power supply is connected to the sensor when downloading data The power drawn when downloading is at its greatest level therefore battery depletion will be much more rapid Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 14 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Battery life will depend on the battery type as well as the frequency of logging Connection to a computer will drain the battery supply more quickly due to the higher current imposed by the RS232 serial data communications and will considerably reduce battery life An additional internal lithium battery maintains logger data at all times but does not sustain the logging state This battery is not user accessible and will maintain data for up to 10 years If the Sensor is fitted with on board internal battery pack option and is to be placed in storage it is recommended that the logger be powered down and lithium batteries in the battery pack be
4. A SmartCom Connection EC 3000 Quot Logging Schedule Main Logger Clock 4 03 47 PM 22 07 2009 i Interval 180 Session Duration 00 13 51 Lossing Active Confirm Logger is operational by checking the following Channel Nome eee Clock time is set to local time amp date Temperature 22 99 Celsius N A Green light flashing Logging Active spe irem NA Blue dial top right updates every 10s S alinit 27 psu N A Current Value will update every 10s Memory Used 133 Bytes N Memory Used 0 Percent N A Last Logged will update at the logging interval Sensor can be put in bucket of water heated cooled etc to confirm the sensor is working ok A data collection after several minutes logging is a check that everything is working OK zi Monitor Current Values Logger Control Log Now Disconnect Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 33 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 23 Collect Data A SmartCom Connection Hudson River Salinity EN Not Logging Schedule Hourly Logger Clock 11 38 03 AM 7 02 2008 l i Session Duration 00 27 30 e Logging Active Folder Download Options Start Logger Hudson River Salinity hi All Data Load Config File Filename Hudson River Salinity 07 Feb 08 New Data File Hi
5. ACCT CIN me 14 2 6 1 Important Battery Information esses seen 14 202 s Baltlery Waning oreo asso aaa di visco uen cuales aub oae ou oic bd 14 2 7 Sensor Factory Galibrationa sti a oot eb vicio ecu ee cod 16 3 Sensor ODOT A OM ntt 17 3 1 WINS CONNECT do dad 17 3 2 SOWAT cmo gpon T A A iaa 19 SAM DIEC LIE Cr 19 Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 2 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice oe SIMIAN ONT stakes dooce ce ss A O 19 323 AA 24 324 EEG i n 24 3 2 5 External Battery Solar Battery oooocccccnncicocconnccononoconooonnnonnnnnnonos 24 3 2 6 Internal Battery Battery Pack sess 25 3 2 7 Battery Life amp Memory CalculatOr oooooooncccnnncicconnonncccnnoconononanononnnnnnnos 25 320 TOMPOra WU oia ias 26 02392 EO RAW ns E A lat tease 26 BAN O ox To d PTT 26 DECENNIO P 27 dE A o nn Dott odes optat 27 3 2 13 Add New Schedule Wizard sess 28 3 2 14 Add New Schedule Final Screen sss 30 SAN FS PAV CV AQUA RT 30 3 2 16 Data Variation Event Based LOQQINQ oocoocoonccoccccconnnnncnnnanonnnnnnos 30 3 2 17 User Calibration Screens cccccccccccccssscsnnnesseneessesseeeeeecessessaaaaaaaensnees 31 3 2 18
6. Clear Memory TAb iicccccccssssecsscccccscnssseeessecccsesssueeesecessssasaeeseeeceesssssaaees 31 9 209 GOL GIOUR a tno oa re Ite dtu E 32 g2 20 F O CIOCK E ii aa 32 322 Manta ENUY lo Kk x it datei n n metit dtitelisim ose 32 SENA Mime ii E A At 33 32 23 Collec Dala AA ae tae aac Se eae eke 34 3 2 24 Aquagraph Tabular View csse essen nennen nnns 35 3 2 25 Aquagraph Graphical ViOW ooocccccccconnconoccconnoonoconononononannnnnnnonanons 35 3 2 26 Aquagraph Tools amp Options eanan a T E i 35 3 3 Quick Check ana He GaliDFAllOP o 36 BIN QUICK CHECK xu as 36 3 3 2 Re Calibration using the loop calibrator ssssssuussss 36 3 3 8 He Calibration Method Using Calibration Solutions 37 3 4 TASTE D T A A A A A MH 37 3 4 1 Field Deployment Considerations esses 37 04 2 Cabling Considerations A ee 38 9 4 9 Typical Sensor Insiallauons icine etis Eee 38 Field Installation must ensure isses eiiis seen 38 3 44 Other Considerations ia 38 3 4 5 Guidelines for cleaning CQUIDINENL cccccccccsseeeeeeecesecssneeeeeceeeseaeeees 39 4 Appendix A Additional Information sss 40 4 1 PECCAS nee ee ea cette e MR LLLI DM ae cn D ILU de 40 Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 3 of 45 Copyright by Tyco International Ltd Gre
7. OD Wetted materials EC3000 User Manual 8 to 30Vdc at sensor or on board battery pack optional 2000 volts Sleep lt 0 2mA logging 50mA communicating 30mA 5 seconds Housing screws to sensor OD x L 47mm x 250mm 9 x Lithium AA 3 6 Volt Total capacity 5 2Ah 9 10 8v Over 6 months remote operation 1hr data logging Non volatile battery backed RAM with real time clock 2Mb capacity with user selectable wrap function User definable 250 000 readings Typically 5 minute data for 12 months User selectable from 1 second up to once per day User selectable via supplied SmartCom software 0 50 C 100m 5 C to 60 C 950g plus cable weight 665 per 10m length 490 70mm x 47mm 19 32 x 1 85 UPVC acetal 316 passivated stainless steel polyurethane viton 010 UM 700 5100 Version 1 1 Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 40 of 45 Page 40 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice GREENSPA Ra a tuc a Flow Environmental Control Systems 4 2 Quick Start Guide EC3000 Electrical Conductivity Sensor Procedures for connecting and configuring the Greenspan EC3000 Sensor Further details in the Sensor Manual included on the Greenspan CD You should have received Certificate of Conformance Sheet CD Manuals Software Ground ve Supp
8. advise the limits of the averaging AweragngEnabled v Note Averaging does require the sensor to turn on more Number of Readings to Average 005 frequently at each Scan period and does have an impact terval Between Readngs 592 on power usage and battery life seci Averaging can be configured for any or all channels Warning Humber of Readings x Interval lt 298 3 2 16 Data Variation Event Based Logging To provide Event Based logging the Sensor can be configured to Scan take a measurement on Channel Name EC NORM UntName MicroSiemens CentiMet a frequent basis but only Record Data Log Channel Precision T Urit Type WiroSiemens CeniM data if a specific event size Data Variation has occurred since the last logged data point Data Variation Value Enabled v Data Variation Value 0000100 ag Reade The Schedule must be enabled Last Logged Reading The Channel must be in the schedule and configured with a valid Data Variation This example shows EC will be logged if the reading varies by more than 100EC from the EC Advanced previous logged reading Note if the Data Variation is set to a very small amount then it is more likely that the data variation will be exceeded and data will be logged each Scan Time Hence it is necessary to set the Data Variation based on realistic variations of the Parameter being monitored Tyco Environmental Systems EC3000 User Manual 010 UM 700 510
9. are available from Menu for highlighting points adding text zoom function etc Graph can be exported as a graphic bmp file for reports etc 3 2 26 Aquagraph Tools Battery Details can be included Rainfall can be included in various formats Instant readings each tip Cumulative Total Daily Raintall total Other options support display of flow meter readings and conversion of pressure level to Depth of Water above or below specified Datum levels Fully documented Help Function is available for Aquagraph by hitting F1 key while software running Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 35 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 3 Quick Check and Re Calibration The Factory supplied Calibration Certificate will provide detailed information on the calibration of the sensor and should be retained for future reference To maintain high quality control over monitoring programs it is recommended EC calibration is checked at least every 3 6 months If re calibration is required a method is presented here using Greenspan EC Calibrators and using Standard Solutions Alternatively sensors may be returned to an authorised Greenspan agent for re calibration The following procedures detail a quick method to check the calibration for both full scale and zero using the sup
10. data as follows View into the adjacent Se eae When the logger wakes up to take measurements Scan Time When the logger wakes up to Log Data Record Time Maximum No of Scans Optional not recommended Which Channels are included into the Schedule ON Min One Maximum all channels BeodTme tHor This example shows a Schedule that will wake up and wes IER measure Temp EC Raw EC Norm TDS Salinity every 1 Hour It will also log the data for these channels every Hour 3 T E in Note The Schedule Must be enabled check box for it to operate It is possible to have several Schedules in the list that are not enabled and hence will not run when logger is started 3 2 13 Add New Schedule Wizard Add a Schedule A wizard guides the user through the Add New Schedule procedure The vezard wall help pou setup a schedule Scheduler are a pet ol instructione for the device on what and when bo collect daba Give the New Schedule a Meaningful Name e g 6 Hourly Temperature Schedule Names Enis a mame lor he schedule The name shoukd be no longer fhan 15 characters and should unsgoely entity the schedule My Demo Schedule Select Channels Select the channels you want to measure in the schedule To select channels drag channels listed on the left pane to the nght pane To remove or add all at once use the buttons at the bottom of each pane Channels Availa
11. entry ra Screw in two 2 512 M4X655316P grub screws to secure the cable and the sensor with supplied allen key 8 The cable is now securely fitted to the sensor Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 44 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Refer to the following instructions for disconnecting to your sensor to the detachable cable 1 Sensor with cable attached and ready for cable disconnection 2 Remove the two 2 grub screws Greenspan part 512 M4X6SS316P using the Allen key supplied N B allen key is supplied in spare parts kit with original packaging 3 CAREFULLY pull tube away from cable mould Once the tube has been pulled away from cable mould the connector will be revealed as pictured left 4 Release locking device on the connector by gently pinching rocker arm on the cable connector and pull apart 5 The sensor and cable are now detached Note When the cable is not connected to a sensor please ensure the supplied vent cap is fitted to the vent tube if applicable Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 45 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice
12. entry of the new low value type in the new value to be read by the Smart Sensor for zero eg 0000 00 click OK Loop the EC calibrator wire through the EC head and connect together go Enter the value marked on the loop calibrator click OK Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 36 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 3 3 Re Calibration Method Using Calibration Solutions The sensor can be checked by use of known laboratory conductivity standards a thermometer and or a third party EC sensor Ensure the sensor is clean and dry Shroud should be fitted Provide power to the sensor connect sensor to a PC with appropriate communication cable Run SmartCom for Windows In SmartCom for Windows select User Cal from Logger Control menu Select the EC Channel Select 2 point Span and Offset Calibration Type Oe Oh ae m que The zero value is read in air The screen should display a window to allow entry of the new low value type in the new value to be read by the Sensor for zero eg 0000 00 click OK 8 Submerge the sensor in full scale calibration standard Sensor should be gently agitated to remove any air bubbles Allow the temperature of the solution and sensor to stabilize recommend at least 1 hour 9 Enter the non normalised EC value of the standard solution
13. increase in the output of the EC Sensor The main benefit derived from utilising toroidal sensing technology for the measurement of EC is the reduction in fouling and the elimination of system errors caused from electrode degradation There are no electrodes in direct contact with the water that can foul erode or corrode The sensor head should be periodically inspected and cleaned with fresh water and damp cloth The protective shroud is easily unscrewed from the head for quick access Bottle brushes are commonly used for cleansing the sensor hole In marine environments crustaceans may need removal at regular intervals The toroidal sensors create a magnetic field around the sensing head The standard EC sensor includes a shroud around the transducer head that constrains this field and allows the sensor to be deployed close to other objects The sensor head should always be completely submerged and positioned such that the possibility of air bubbles becoming entrapped within the sensor hole is minimised Large bubbles may cause errors if trapped Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 9 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 1 2 Temperature The EC3000 Sensor utilises an internal temperature sensitive device to independently monitor the temperature of the sensor and the sample solution
14. on If the shroud is removed the calibration in water will be affected Please ensure that the shroud is always fitted for normal use in water and only removed whilst cleaning The shroud should be fitted when performing calibration checks in solutions If the sensor needs to be deployed without a shroud this requirement should be noted at time of order The factory can then perform a special calibration without a shroud using large volumes of standard solutions On deployment it is necessary to maintain a space of at least 100mm 4 around the head 2 5 2 Sensor Body Sensor is available with a black Acetal or passivated 316 Stainless Steel body For applications in harsh environments it is recommended that the Acetal body material be specified 2 5 3 Cable Options inc Detachable Cables A standard sensor is supplied with a fixed moulded cable entry An optional detachable cable is available Both cables have a 7 pin Hirschman connector at the end of the cable opposite to the sensor As an option your sensor can be ordered with a detachable cable Detachable cables are available in a range of standard lengths and are interchangeable amongst the range of Greenspan sensors This option can provide benefits and cost savings Please refer to the Engineering Note in the appendix section of the manual for detailed instructions on connecting and disconnecting the detachable cable 2 5 4 Communication Cables A communication cable is required
15. program The Software will load programs and other files into the following folders C Program Files SmartCom for windows Several programs will be loaded SmartCom Smartpoll Smart Standby Another folder will also be created C Program Files GSmartCom for windows AquaGraph With the Graphical display program Aquagraph Note Administrator Access is required for the Loading of SmartCom Program Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 19 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice It is recommended that shortcuts be created for the 2 main programs SmartCom amp Aquagraph and moved E A 5 into a dedicated folder on the desktop To Run the Program double click on the SmartCom 7 EJ icon Shortcut to AquaGraph Shortcut to SmartCom To use the full functions of the software a fully operational sensor with power supply and all communications leads should be available Either internal or external battery can be used to power the sensor Ground ve Supply black 8 30VDC ve Supply red Shield Gnd green yellow Sensor cable factory fitted Communication Cable Part 5CC 700 EC3000 Sensor located into waterway PC or laptop running Smartcom Software Fully Documented Help Function is available for SmartCom by hitting F1 key while software is running Tyco
16. sensor select the Com Port and click the connect button Once connected to the sensor the user has the full range of SmartCom functionality available to them but no local Database records of changed or existing Sensor Properties are stored by the software This version of the Software is recommended for the casual field visit or for technical staff examining the sensor 3 2 2 SmartCom This is the full version of SmartCom which includes the Location Explorer Interface to provide management of individual and or multiple sensors This version of the software is the recommended version for customers wanting management of sensor s and their logged data The following software is required for running the EC3000 Sensor 1 SMARTCOM for Windows runs on a PC and facilitates manipulation of system setup information processing and data retrieval The program is supplied on a CD disk along with support files It is compatible with WIN98 WIN2000 NT and XP operating systems Mouse and keyboard operation is fully supported 2 Internal firmware The logger has a resident program that manages communications data logging and data retrieval It is not normally accessible by the user however it may be upgraded in the field if required 3 A utility program called AQUAGRAPH is also provided on the installation CD This allows the user to view graph and export the data AQUAGRAPH may be accessed from within SMARTCOM Online help is available from within the
17. to connect the sensor to a PC The standard cable 5CC 700 has a 7 socket Hirschman connector on one end and a DB 9 on the other end 2 5 5 Optional Serial Output SDI Adapter Unit The EC3000 provides on board data Logging of all data and serial output via RS232 to a Laptop or PC using the supplied SMARTCOM software A feature of the sensor is the ability to also provide serial output in SDI12 format using a small SDI Adapter unit connected to the end of the sensor cable The SDI12 Adapter unit Part No 7SDI 1000 provides a standard 3 wire SDI12 output for connection to a third party Data Logger or Process Controller The EC3000 Sensor can simultaneously provide on board data logging as well as act as a standard SDI12 sensor AlSmartCom Connection ai When data is requested via SDI 12 the sensor will wake up Hudson River Salinity Not Logg pe and take a new set of readings for all data channels that are eS Teese enabled The sensor will then go into a low power sleep mode The user can enable or disable channels using EL AMNES in SmartCom See Section 3 2 4 The easiest way to confirm Sion NJA which channels are enabled is to view the SmartCom monitor py WA see example on right Note Memory Used and Memory Aim Fi Used is not returned via SDI 12 The data is returned in the same order as what is displayed in the SmartCom monitor screen Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Versio
18. 0 Version 1 1 3 2 20 PC Clock Option 1 allows the Logger Clock to be set to the clock time of the PC being used PC Clock shown in red left Logger Clock shown in green right The Logger clock is displayed in the top of the screen and should be checked to confirm it is correct 3 2 21 Manual Entry Clock Option 2 allows the Logger Clock to be set to a User Manually Entered time Screen shows the drop down menus for the user to enter the correct local time and date settings into the Logger Clock Logger Clock shown in green right The Logger clock is displayed in the top of the screen and should be checked to confirm it is correct Page 32 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 22 Start Logger i SmartCom Connection When starting the logger the user is Se r S Not Loggi able to enter comments and is given STOPPED Session Duration 01 40 27 MN All enabled Schedules will be started Start Logger when logger starts Schedules of Xx different logging frequency will start Load Config File LE IC YT at different clock times E g a schedule running every 5 minutes will start at the next whole Clear Memory D minute E g a schedule running every 3 hours will start at the next whole 5 minute SmartCom Connection i Communications Status B
19. 0 Version 1 1 Page 30 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 17 User Calibration Screens AA SmartCom Connection Allows re calibration of channels EC 3000 within the logger Schedule Main Logger Clock 4 02 22 PM 22 07 2009 ii Please consult your sales or technical p support specialist before recalibrating Start Logger the sensor Load Config File mm um The Option Restore Factory default calibrate E allows the sensor to be reset to the original factory calibration Channel Temperature Temperature Calibration Type E 71 Point Span f 1 Point Offset C 2 Paint Span and Offset Properties C Restore Factory default User Cal i Calibrate Channel Monitor Current Values _ Logger Control EN 3 2 18 Clear Memory Tab This control is used to clear the contents of the Data Logger Memory E Once the memory is cleared it is gone forever 1 Do you wish to Gear the Memory Only perform this function if you have collected and checked all the data from the sensor Yes No Help Aquagraph can be used to view and check data before deleting the memory contents If using the memory Wrap function the memory will fill and then overwrite the oldest earliest data If not using the Memory Wrap function the memory will fill an
20. 12 output The Power requirements of the sensor are detailed in the Specifications Brochure The sensor can support internal Data logging and operate as an SDI12 sensor concurrently This provides a benefit of having redundant Data Logging capability internal while also having the advantage of serial output to a third party Data Logger or Controller that may be connected via some type of telemetry or communications system The configuration and operation instructions of the SDI12 Adaptor unit are included in Appendix A Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 18 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 Software Setup Communication with the Greenspan logging Sensors is performed through the PC s RS232 serial port using the supplied software SmartCom for Windows The software supports older style 9 Pin Serial Ports Com1 amp Com2 as well as newer style USB serial Ports If using a USB port a USB to Serial 9 pin adaptor must also be used To Load the Software Place Software CD in drive and follow all prompts SmartCom for Windows includes two main components 3 2 1 Direct Link This program is a simpler version of SmartCom which bypasses the Location Explorer Interface to provide connection to a sensor It is suitable for Direct Com Port Connections only To connect to a
21. Electrical Conductivity Sensor EC3000 User Manual Version 1 1 Manual FL N Se S Na tuco Ma EGS Table of Contents Table OF COMGN Si a ite eects 2 1 ii O tm 5 1 1 SYSTEM DOS CAD Aa 5 1 2 HOW TO USC TNE Manual di A A ES AE AR 5 1 3 GOUT CANON 2 A A AA AA AA A O 6 1 4 Unpackino ANG INS PECUARIA 6 1 5 Senal Ie P yg E A E E EA 6 1 6 Waranty FOl V aeran celu E dies nod A E ti 6 1 7 Factory SCIVICE Be CO AI M 7 1 8 SONAS A te ae eck A 8 2 CJ Leur m A 9 2 1 Theory of MeasHFermeliU a increases vult tc Eom BA RA tu VR RU UR AE a Uno aM Ls au AUR 9 2 1 1 loroidal SENSING Head ed opas sete peau eA Fe beg Ux autas 9 2 Ompa EET RT OE 10 Zio ANONMANSAUON sap stturiaavsctiutaiedcananeiuaiets E ia 10 2 2 ADDIGAOS tpud nen ine tado ui cin Ment di RUD iaa 10 2 3 Mstumen Dii zc 10 EON oen Or DOS m 10 2 4 Cable DEAS DEPT 11 2 4 1 Mechanical SpecificatiONS oocccnnccconoccconooonononnnncnnnnnonnnnnnnnnnnnnnnnnns 11 2 5 Options and ACTOS SOMOS ti Ai As 12 251 SCN SOM SI OU MET EE 12 ZO SCNSOF DO id nd 12 2 5 3 Cable Options inc Detachable Cables cccccconcccncccconnnnnccononos 12 2 5 4 Communication Cables oooococonccoccccccooooooooananonononcnnnnnnono nono nonanannnnnnnnnns 12 2 5 5 Optional Serial Output SDI Adapter Unit 12 2 9 0 On Board Bater HOUSING to RE de 13 2 6 Batav TACO
22. Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 20 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice A SmartCom Greenspan Sensors Li Ma Bee AAA Aa E cm Ee Fine Rivers Test CTDO21405 PS310 The 4 buttons at the top allow the creation and removal of Groups and Locations To create a new Group Hit the New Group Button and fill in the preferred name To create a new location highlight the Group then hit the New Location Button A wizard will start up to guide you through the process l SmartCom D Delete Group Mew Location Add New Location Wizard Step 1 of 3 Direct Connechon Modem Connechon Select the device bo ure om the kul i Pee el Tyco Environmental Systems CH3 Mango5t PS2100new CTDP3030 PS210020715 la Garden Island PS2127 Boondall E d Ei 2h A JobeiFleynolds e y P5212 Select the method of commranecabon bor the rew location EC3000 User Manual The Main Screen is divided into 2 Panels The left side shows the Groups The right side shows the locations within each Group The concept allows all sensor sites to be put together into logical groups eg by catchment area client sensor type etc Locations refer to individual sensors that may be located
23. Methods for the Analysis of Water and Wastewater This method is also contained in UNESCO Technical papers in marine science 44 Algorithms for computation of fundamental properties of seawater Note All Channels are hard coded into the EC3000 Sensor but can be individually configured to be included or excluded in Logging Schedules 3 2 12 Schedules Schedules are user configured P 026721 C3000 chedul Start Method e Added Channels i 1 01 2002 Det STOP Date M Battery 1 01 2002 Def STOP Date e Hemoved Soom e Modified ENG e Enable E Schedules e Disabled af main g Hourly Up to 4 Schedules can be running together Example Schedule Battery This Schedule shows that Solar Battery External Battery volts will be measured Scan Time every 3 Hours The Data will be logged Record Time every 3 Hours The Schedule is Enabled box checked and will operate whenever the Logger is turned on Logging ScanTme 3Hous The start an end time was set to Manual which means that this Schedule will start and stop with the logger Maium Number of Scar o000000 Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 27 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Example Schedule Water Quality Parameters The Schedule controls the measurement and logging of
24. Page 5 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 1 3 Certification The EC probes are assembled and tested in accordance with Greenspan s ISO 9001 Quality Certified System Each Sensor is individually manufactured and certified against a traceable Standard See Section 2 7 Following calibration the sensors undergo a range of additional control processes to ensure that all specifications are consistent and documented e The instrument is visually inspected marked and labelled e The complete sensor calibration record is archived for reference and batch number information is kept on file for statistical analysis e An individual Certificate of Conformance is issued to the customer 1 4 Unpacking and Inspection All Greenspan Analytical Sensors are made to order and are individually calibrated and inspected This ensures that they leave the factory in a working condition They are packed in new cartons for shipping On receipt the customer should inspect the packaging and contents for any signs of damage during transportation The customer should also check that all items on the delivery note have been received Please contact the factory in case anything has been damaged or missing A full set of documentation including Certificate of Conformance Quick Start Guide and Full Operator Manual will be provided with all equipment
25. The sensor provides a temperature output over the range 0 50 C on a separate channel The signal is also used internally to normalise the EC output to 25 C and temperature compensate other channels over the range 0 50 C The most accurate temperature reading will be obtained when the entire sensor has been allowed time to stabilise with the body of water in which it is deployed 2 1 3 Normalisation In solution with a constant dissolved salt content an un normalised EC sensor s output changes by 1 84 C The normalised reading automatically produces a result of what the solution conductivity would be at 25 2 2 Applications Applications in which the Greenspan EC3000 can be used include e Monitoring of streams and rivers e Monitoring of water storage bodies including stratification studies e Intermediate and final effluent treatment monitoring e Hydrological run off studies e Ground and bore water analysis e Drinking water filtration efficiency e Industrial process monitoring e Sludge and dredge monitoring 2 3 Instrument Details 2 3 1 Sensor Design The Greenspan EC Sensor consists of the following primary elements e Toroidal sensing head conductivity sensor e Temperature sensor Temperature Button on EC Head e Microprocessor controlled signal conditioning and logging device e Stainless steel or Acetal Body Material e Senor Head Shroud removable for cleaning e Data cable or Battery Pack option Power a
26. VDC Power ve Red Gnd Black Shield Yellow Green Output RS232 Connection Code HS7 Detachable CX9 delete applicable For further connection detail please refer to the Connector Chart supplied User Notes 1 Do not attempt to dismantle the sensor as it will void the warranty Contact your agent for technical advice The sensor is protected against reverse polarity connection The sensor is fitted with a lightning protector surge device The EC sensor is temperature normalised to 25 C over the range 0 30 C The sensor is compensated for temperature induced errors over the range zero to 50 C The sensor turn on time is factory set to 5 seconds Linearity and Accuracy specifications are as follows EC 126 Accuracy 0 5 Linearity Temperature 0 2T 8 Maximum submersible pressure is 100m N 9 AA o Inspected By 15 March 2010 Manufactured By Tyco Environmental Systems Greenspan Analytical Plant 22 Palmerin Street WARWICK QLD 4370 AUSTRALIA GREENSPAN tyco TM E acerca Phone 61 0 7 46601888 A nm Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 42 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 4 4 Engineering Note Detachable Cables ENGINEERING NOTE RELEASE DATE 28 4 2008 SUBJECT Connecting and Disconnecting the Detachable Cable for Greenspan Sensors packaged in 47m
27. allows event based logging should the amount vary by more than the variation between Scan periods User configurable items include e Unit Name e Unit Type e Precision No of decimals Data Variation can be ticked and a value entered which allows event based logging should the amount vary by more than the variation between Scan periods User configurable items include e Unit Name e Unit Type e Precision No of decimals Data Variation can be ticked and a value entered which allows event based logging should the amount vary by more than the variation between Scan periods Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 26 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 11 Salinity User configurable items include Channel Name Salinity Unit Mame pa e Unit Name e Unit Type isi hn i ici Channel Precision 1 r Unit Type e Precision No of decimals Data Variation Value Enabled Data Variation Value m Last Reading Data Variation can be ticked Last Logged Reading and a value entered which allows event based logging should the amount vary by more than the variation between Scan periods The EC 3000 sensor calculates a salinity value based on method 2530 D Algorithm of Practical Salinity Standard
28. ational Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 3 Properties w Lopper Settings 25721 EC3000 Channels AL Field Suppl Y Temperature M EC_RAW wW EC_NORM AL Salinity El Schedules 4 Man Location Name Logger Name Sensor ID Sensor Type Factory Calibration Date Firmware Version Key functionality of each of the Property Buttons will be described below This front screen provides a summary of all the key sensor information including Serial Numbers Model Types Firmware Versions etc Heny eaa The Channels that are Memory Free configured for the Sensor Wrap Memory The Schedules control which channels are logged and the frequency of Logging 3 2 4 Channels Logger Settings Controls and displays the Monitor Chan various Channels that will be ie ai E sie displayed on the Monitor M Temperature E EER Screen A EC NORM EI EC NORM l ims TU Channels that are not being f Main used or not required to be displayed can be un checked and will not be displayed on the Monitor Screen 025721EC3000 This screen below shows that Internal Battery Battery Pack is not used and will not be displayed on the Monitor Screen 3 2 5 External Battery Solar Battery w Logger Settings E Properties The Sensor will be powered 7 by some type of DC 12 24V ame Field Supp nit Name Vol
29. ble for Schedule Channels Used in Schedule Temperature Highlight and Drag over the Channels that are required in the new schedule This example shows Temperature Channel Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 28 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Select Lagging T OS Select the Scan and Record times from drop down list Select the type of measurement that the schedule will use Set the Interval at which the device will scan and Sensor will wake up and take a measurement every peed enka forie ache ee Scan time and check if the Data Variation is Scan Time 3Hous exceeded for the various Channels If Data Variation ici ESS has occurred Data will be logged Maximum Scans 7 The unit will force a Data Log every Record time vara anicolliss ou Doged Yaluss by sue onc estatal esos A limit can be placed on the Maximum scans for each log schedule will stop after Max scans reached Averaging Enabled Number of Readings to Average Interval between Readings 1001 Must be gt 0 ooo secs Averaging can be configured for the Schedule Select how you would ike to start this schedule rra Start and Stop times can be configured for the Schedule It is strongly recommended to use Manual start and stop default to ensure that all schedule
30. by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 4 Appendix A Additional Information Measurement Technique Standard EC ranges available Other Ranges are available EC Toroidal Conductivity Temp Stainless Steel thermistor 0 1000pS cm 0 20004S cm 0 50004S cm 0 100004S cm 0 200004S cm 0 60000pS cm 0 700004S cm Yes calibration charge may apply refer sales office Sensor Outputs Internal Data Logger serial data via SmartCom software Optional adaptor provides SDI12 serial output 3 wire Overall Accuracy combined linearity hysteresis and repeatability Long Term Stability EC 1 full scale range Temp 0 2 Long Term Stability 0 2 ftullscaleperammum et s i itsi s S EC 115 Temp 0 05 C Resolution Normalisation Normalised to 25 C Polyurethane sheathed cable OD 8m with 3mm vent tube Cable Type Cable Lengths moulded entry HS7 connect 10 20 30 50 100 150m 32 65 100 165 325 490ft Power Supply Power ESD protection Current consumption Sensor warm up time On board battery pack option Battery capacity Typical field life battery pack Internal data logger Memory size Measuring units Data storage Logging frequency Averaging alarms Operating temperature Depth rating water column Storage Temperature Weight Dimensions L x
31. cal Pty Ltd reserves the right to change product designs and specifications without notice Products that prove to be defective during the warranty period will be repaired or replaced at the discretion of Greenspan Analytical Under Greenspan Analytical warranty conditions it is the responsibility of the customer to cover shipping charges back to the factory Upon repair replacement Greenspan Analytical will cover the return shipping charges to the customer This warranty does not apply to products or parts thereof which have been altered or repaired outside of the Greenspan Analytical factory or other authorised service centre or products damaged by improper installation or application or subjected to misuse abuse neglect or accident This warranty also excludes items such as reference electrodes and Dissolved Oxygen membranes that may degrade during normal use Greenspan Analytical will not be liable for any incidental or consequential damage or expense incurred by the user due to partial or incomplete operability of it s products for any reason whatsoever or due to inaccurate information generated by its products All Warranty service will be completed as soon possible If delays are unavoidable customers will be contacted immediately Any sensor should not be dismantled unless under instruction from Greenspan Analytical Technical Service staff Incorrect handling will void the warranty 1 7 Factory Service amp Repair The correct ch
32. click OK 3 4 Installation 3 4 1 Field Deployment Considerations The sensor head should always be completely submerged and positioned such that the possibility of air bubbles becoming entrapped within the sensor hole is minimised Large bubbles may cause errors if trapped For applications in harsh environments it is recommended that the optional Acetal casing be specified The sensor head should be periodically inspected for fouling and can be cleaned with fresh water and damp cloth The protective shroud is easily unscrewed from the head for quick access Bottle brushes are commonly used for cleaning the sensor hole In marine environments crustaceons may need removal at regular intervals Please note that EC sensors fitted with the protection shroud are calibrated in the factory with the shroud on If the shroud is removed the calibration in water will be affected significantly This is not a problem if the shroud is removed in air when checking calibration with the EC Calibrator supplied Please ensure that the shroud is always fitted for normal use in water and only removed while cleaning and checking in air The body should always be fully immersed under the water to ensure the electronic module is at water temperature and to avoid any possible anodic cathodic action taking place on the stainless body due to the oxygen difference across the boundary Care should be taken if clamps are to be attached to the Stainless Steel body as the
33. d then no more data will be logged Le all the data from the start of the logging period will be retained until it is cleared Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 31 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 19 Set Clock The logger has an internal clock to provide time stamping for all data logging The clock can be reset to the correct local time via two different methods Hudson River Salinity Schedule Hourly Logger Clock 11 34 45 AM 7 02 2008 5cans 0 Session Duration 00 24 12 Start Logger Load Config Fils Save Lonfig Fie KN Collect Data 3 4 5 Set Clock 10 11 12 17 18 19 Clear Memory 24 25 26 Properties User Cal Monitor Current Values Logger Control PC Clock Manual Entry Clock February 2008 1 amp em 27 28 Y PC Clock Manual Entry Clock New Logger Time 3 48 52 PM New Logger Date 7 02 2008 v cal ler 2 3 13 14 15 16 20 21 2 23 Logger Clock 1 2 3 4 5 62758 3 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Set Logger Clock Disconnect Logger Clock February 2008 gt 4 5 6 aps 39 11 12 13 14 15 16 18 19 20 21 22 23 25 26 27 28 29 Set Logger Clock Tyco Environmental Systems EC3000 User Manual February 2008 010 UM 700 510
34. depletion of oxygen to the clamp probe interface can cause corrosion due to anodic cathodic action It is recommended that Delrin body sensors be used if clamping Sensors should generally be installed such that they can be easily and safely removed for cleaning and servicing For environmental applications the sensor can often be mounted inside a section of PVC or steel pipe which enters the water body The sensor can then be slid down inside the pipe until the sensor head just protrudes into the water body This provides a high degree of protection for the sensor from environmental sunlight heat flood debris etc as well as from other influences such as cattle vandalism Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 37 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice etc Most sediment transport occurs during storm events and flood conditions Protection from floating debris damage is an important consideration along with adequate tethering of sensors Another widespread application of the sensors is to hang the sensors in the water body from a fixed structure or a floating buoy or pontoon Generally in lakes or estuary applications the sensor can hang on its own cable and easily retrieved for routine servicing 3 4 2 Cabling Considerations Care should be taken with installation and field servicing to
35. ection tests including tests in solutions of known EC values are carried out on every sensor e The sensor is visually inspected and packed ready for despatch e The complete calibration records sensor history and batch number are placed on file and archived New EC sensors are supplied with a resistor calibrator This conveniently allows a quick repeatable check of EC without requiring standard solutions This quick reference check is detailed in Section 3 3 1 If a field calibration is to be carried out using solutions it is recommended that laboratory standard solutions be used An accurate temperature bath or thermometer will also be required to ensure accurate temperature readings of the solutions are obtained during the calibration process Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 16 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 Sensor Operation 3 1 Wiring amp Connections The EC3000 is designed as a self contained data logging sensor It is normally powered by a 12 24V DC power supply which can be battery solar or Mains Plug Pack The Logger has a large memory capacity and can operate for long periods between field visits Typically the logged data is collected via laptop using the supplied SmartCom Software The following diagram illustrates the typical wiring arrangemen
36. enspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 4 2 Quick Start Guide EC3000 Electrical Conductivity Sensor osse 41 4 3 Example Certificate of CON OFMANCE occccooocconccccononcconooononnnnnnononnnoncnnnnnnnnonanoninnnnnnnnnos 42 4 4 Engineering Note Detachable Cables sessi essen 43 Tyco Environmental Systems ECS3000 User Manual 010 UM 700 5100 Version 1 1 Page 4 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Introduction 1 1 System Description Thank you for purchasing the Greenspan Conductivity Sensor Model EC3000 This manual provides a guide to the configuration operation and maintenance of the sensor to provide long term reliable and accurate monitoring The Greenspan EC3000 is a fully submersible self contained Conductivity Measurement Sensor and Data Logger designed for remote applications It utilises a sophisticated Toroidal Measurement technique and digital signal processing to provide fully calibrated reliable and stable long term measuremenis Conductivity and temperature are two of the most common water related parameters measured by scientists and engineers for assessment and research purposes Field conductivity measurements in ionised solutions have traditionally been fraught with inaccuracy due to te
37. ensure the cable is not subjected to persistent pulling snagging or severe compression Cyclic loading of the cable should also be avoided through careful sensor deployment Additional stilling wells or mounting brackets may be required to prevent sensor movement which may cause long term cable movement Where cable runs are required which may be subject to environmental effects heat water movement sunlight flood debris etc it is advisable to protect the sensor cable inside a slightly larger diameter conduit such as PVC steel or polyethylene This also allows the sensor cable to be pulled out should a sensor change over be required at the site Maximum cable runs up to several hundred meters are possible without affecting electrical signals The maximum cable length is dependant on the capability of the com port of the computer Most computers should be capable of driving a 150 to 200m cable length 3 4 3 Typical Sensor Installations 1 Edge of river stream lake embankment Side of boat vessel Mounted within a stilling well off stream from main flow Mounted within drainage channels pipes Suspended from dam walls or floating pontoon TE MU de c5 ge Sensor anchored to bed of lake stream Field Installation must ensure e The sensor is anchored or held in position or located so it is not subject to any movement during normal operations e Sensor is protected from direct sunlight to avoid high temperature fluctuations e Sens
38. he housing cover as indicated below and gently levering the battery cells until they slip out Replacement batteries must be inserted correctly or damage to batteries may occur Align the ve on the battery cells with the red indicator on the housing and push batteries in Batteries are subject to leakage after depletion The leakage is Thionyl Chloride a toxic corrosive non flammable liquid that can cause damage to equipment and personal injury if in contact with the skin or eyes Please replace batteries when depleted When installing replacement batteries within the battery housing it is necessary to push firmly on the cover until it clicks home over the O rings after this it can be easily tightened on the thread by hand l Batt Pack Cover Battery Pack Housing a g S SS 0 Top View showing 3 x 3 lithium AA batteries Screw on Housing 9 x AA lithium Optional Battery Pack 2 6 1 Important Battery Information The type of battery used in the battery pack is Li Mn02 Lithium Thionyl Chloride 3 6V AA cells A total of nine batteries are required for each sensor battery pack This configuration supplies a maximum 10 8 volts at 5 2A Hr and a useful field life depending on sensor type and logging frequency of up to 12 months REPLACEMENT BATTERIES ARE AVAILABLE FROM GREENSPAN ANALYTICAL Standard AA lithium batteries
39. is summary information on the location you ve just created Review dt and Click Frish E your each bo make any changes jus Click Back bo the necessary sechon You can change the Locahon Name and Commuricabons Location Mame Hudson Fireer S adindty 3000s rosie Address N A The screen then reverts to the original start screen and should now show the new Group and the new location To connect to the Sensor Select the Group Highlight the location and Hit Connect Or Double click on the location All information relating to the Site is held in files created in the Smartcom folder directory C Program Files SmartCom for windows Group NamelLocation Name Version 1 1 Page 22 of 45 O Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice T Communications Status When connection is established the Monitor Screen will appear This screen updates every 10 seconds and shows the real time data Clock times Battery Volts Logging Schedules Memory Usage should be noted The Green or Red Leds indicate if Sensor is actively Logging or Not There are 2 tabs at the bottom Hit the Logger Control Tab for all configurations and Logger set up details A Smartlom Connection Hudson River Salinity Q Not Logging Schedule Monitor Logger Clock 4 49 57 PM 4 02 2008 i STOPPED Session Duratio
40. locally or remotely Groups and Locations should be named to reflect the actual station details A SmMartlom Dua 8 _New Group Rename Group Delete Group New Location _ i 1 a E Garden laand Sn Gn Gn Gn Gn rn Gn rn n The Wizard Has 3 Steps Page 1 requests how to connect to Sensor E g Direct Connection via Com port Serial cable between Sensor and PC Or Modem connection via GSM 3G landline Modem You will need to enter the phone number of the remote modem Hit Next Button 010 UM 700 5100 Version 1 1 Page 21 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice A SmartCom name can be up lo 100 charactere long Location Mame Hudson Fives Salinity i Instrument Type Step 3 Gives a Summary of the entered Data and asks for confirmation Change Details or Hit Finish Button n SamartCom EC3000 User Manual Tyco Environmental Systems Enter the name you wach to give this location The name E used to identily the location when conencting The location 010 UM 700 5100 Step 2 requests Site Details Location Name Instrument Type Model Type E g this screen will add a new site With an EC3000 Logging Sensor Named Hudson River Salinity Hit Next Button A 5martCom You ve finished adding a new location I Below
41. ly black Greenspan EC3000 Sensor 8 30VDC ve Supply red Cable Options per order pply Shield Gnd green yellow Communication Cable PC or laptop running Smartcom Software As an option the sensor may be configured with on board battery housing Communication Cable Part 5CC 102 EC3000 with Battery Pack Battery Cover Screws off to reveal CX9 plug to connect to comms cable EC3000 provides a complete measurement amp logging system for water conductivity and temperature Communication and configuration of the sensor is via the Smartcom Software on the supplied CD Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 41 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 4 3 Example Certificate of Conformance GREENSPAN tyco A A 1 A A i Control Systems EC3000 Electrical Conductivity Sensor CERTIFICATE of CONFORMANCE Customer Click here amp type Customer name Model No EC3000 Electrical Conductivity Sensor Tyco Environmental Systems material 700 5100 Sales Order Reference Click here amp type SO Reference Serial Number Click here amp type S N Product Information Range EC 0 Type Range here uS cm Temp 0 50 C Ac See Note 7 Cable Length Click here amp type Cable length M Firmware Version RC3 11 Ext Supply Voltage 9 30
42. m amp 65mm Tubes IMPORTANT NOTE You have been supplied with 2 x O Rings Greenspan part number 011 OR16X2 5 2 x Grub Screws Greenspan part number 512 M4X6SS316P 1 x Allen Key Prior to connecting your sensors to the detachable cable please ensure that the detachable cable entry has been fitted with O Rings supplied as detailed above Ensure O Ring grooves are greased and then slide O Rings and fit into the recessed grooves Refer to the following instructions for connecting to your sensor to the detachable cable The sensor connector is exposed and ready to connect to the cable connector Align the cable connector with the sensor connector and push together The connector is polarized and will only fit together one way Once connectors are completely pushed together the rocker arm on the sensor connector will clip in with the cable connector and secure the connection Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 43 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 4 Carefully feed the connection back into the sensor tube taking caution not to crimp or damage any wiring Ensure the O Rings have been fitted to the moulded cable entry as directed at the beginning of this document 5 Twist carefully to align the grub screw holes Firmly push the tube back onto the moulded cable
43. mperature and electrode effects The Greenspan Electrical Conductivity EC Sensor substantially eliminates these conventional sources of error by utilising a unique combination of advanced features including e Toroidal sensing technology e On board temperature measurement e Microprocessor Temperature compensation and linearisation e Internal High Capacity Data Logger Designed for low power consumption the sensor can be operated from remote power sources for extended periods The sensors are suitable for use in harsh remote applications including groundwater salty or acidic water conditions The Sensor is packaged in an Acetal Black Delrin tube with Double O ring connections for the cable and sensor head This fully submersible sensor design is rugged and well proven and can withstand the harsh conditions found in remote field applications An optional on board battery housing provides for a complete stand alone remote monitoring sensor 1 2 How to Use the Manual Along with this manual there are several other documents that may assist in the successful configuration and operation of the Greenspan EC3000 Sensor These should be maintained on file as a permanent reference as to the features applications and use of the EC3000 Greenspan EC3000 Specifications Brochure Greenspan EC3000 Certificate of Conformance Greenspan EC3000 Quick Start Guide Tyco Environmental Systems ECS3000 User Manual 010 UM 700 5100 Version 1 1
44. n 00 01 29 e Logging Active 3 F ij i i I Monitor Curent Values Logger Control E g Tyco Environmental Systems EC3000 User Manual A Pop up will show the steps involved in communicating with the Sensor e Attempting Wake Up e Attempting to Connect e Reading Details e etc This will take approx 30 seconds If connection cannot be established check all power and communication connections Hudson River Salinity Schedule Monitor Logger Clock 4 48 51 PM 4 02 2008 STOPPED Session Duration 00 00 23 Channel Name Curent Value Units Field Supply 12 8 Volts Temperature 22 26 Celsius EC_RAW 2 uS cm EC NORM E uS cm ToS 2 mg l Salinity mg l Memory Used Bytes Memor Used 2 _ gt Percent The Logger Control Screen provides access to all configuration Data retrieval Logger management and Calibration routines The Logger is very flexible and care must be taken to check that Data Logging has been initiated and is working properly prior to deploying the sensor into a remote site It is recommended that thorough testing of the sensor be performed in the office to provide confidence and experience with the various logger functions All Sensors are supplied from the factory fully calibrated and tested Itis not normally required to perform any additional calibration functions Diomed on the sensor 010 UM 700 5100 Version 1 1 Page 23 of 45 Copyright by Tyco Intern
45. n 1 1 Page 12 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Quick Set Up Sensor e Select data channels required using SmartCom See Section 3 2 4 7SDI 1000 Refer to SDI 1000 User Manual e Set model type e Set data channel output order if required e Set data precision if required 2 5 6 On Board Battery Housing The Greenspan range of logging Sensors including the EC3000 Sensors may be factory fitted with a non rechargeable long life battery pack This enables the sensor to be deployed at remote sites completely independent of above surface power supplies no cable connection and allows for discreet applications It also functions as a backup power supply in the event of a surface disturbance to the main supply The unit is designed to allow easy access to the battery compartments for battery changeover and is housed in a cylindrical body of approximately the same dimensions as the sensor housing thus doubling the length of the sensor Battery Pack Cover Removable Sensor Sensor with Battery Pack Cover Ready to Deploy Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 13 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 6 Battery Replacement Batteries are removed by unscrewing t
46. nd Shroud Cover Double O Ring connections 316SS or Acetal Body Data Cable Toroidal EC Head Microprocessor controlled Moulded Cable entry signal processing amp Temp Sensor EC3000 Primary Elements Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 10 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 4 Cable Details All Greenspan Sensors utilise a specially designed Polyurethane Cable The cable contains 12 x conductors 1 x drain wire and an internal vent tube The outer jacket is made from UV stabilized Polyurethane and is suitable for all external underwater or harsh environment applications This common cable construction is utilized for vented and non vented sensors and all Greenspan Water Quality Sensors Cables are generally factory fitted at time of manufacture in specified lengths Cables can be joined or repaired in the field providing a waterproof connection can be maintained Alternatively cables can be terminated in waterproof junction boxes where cabling to other devices or longer cable runs are required Cable Construction 1 Vent Tube Polyamide size ID x OD 2 40 x 3 20 mm 2 12 x Conductors 7 x 0 20 mm Tinned Copper Section 0 22mm2 AWG24 Insulation Polypropylene size 1 10 mm 0 05 mm 3 Tape Polyester 4 Drain Wire 7x0 20 TinCu 5 Tape Polyester Al
47. oice of sensor and assistance with field installation can be provided by Greenspan and their sales offices A correct choice of equipment together with technical advice and field experience should result in long term success in the field Greenspan Technical Services is dedicated to customer support and provides assistance in the selection installation deployment and commissioning of sensors with a full range of consulting services All Greenspan products are designed developed and manufactured in Australia and can be supplied at short notice If for some reason sensors are required to be returned to our factory or your sales representative please note the model no and serial no describe the problem including how and under what conditions the instrument was being used at the time of malfunction Clean the product and the cable Decontaminate thoroughly if used in a toxic or hazardous environment Carefully pack product in original packaging if possible amp include a statement certifying product and cable have been decontaminated with supporting information Products returned for repair must be accompanied by a completed GRA Goods Return Advice form All sensors returned for service and repair work must be properly decontaminated prior to return A cleaning charge may be applied to sensors that require further decontamination Service work will not commence until the quotation has been accepted by the customer A purchase order for all repair and
48. or is protected against high turbulence and possible debris loading during flow events 3 4 4 Other Considerations Environmental compatibility should be checked before using the sensors and advice sought from Greenspan if any doubt exists The sensor utilises some 316 stainless components that are suitable in a majority of situations but care should be taken against possible corrosion in high Chloride Sulphate or Ferric solutions The body should always be totally immersed under the water to ensure that the sensor is at water temperature and to also avoid any possible anodic cathodic action taking place on the components at the water air interface If using clamps to mount the sensor these should be of a type that evenly clamps the sensor body without excessive loading that could damage the sensor body Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 38 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 4 5 Guidelines for cleaning equipment The sensor may be cleaned using a soft cloth mild detergents and warm water Bottle brushes are commonly used for cleaning the sensor hole If the sensor shows signs of marine growth a light biocide can be used to clean and kill any biological growth on the sensor Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 39 of 45 Copyright
49. plied loop calibrator CK 100 Note For new EC sensors each calibrator is clearly marked with a serial number and non normalised calibration value 3 3 1 Quick check 1 Remove the sensor from the water unscrew the shroud and dry the EC head and temperature button Connect the sensor to a PC and run SmartCom Once connected the monitor screen will display the readings The EC value should read Zero 1 of the full scale range of the sensor Place the loop calibrator through the hole in the EC head and plug the connector together The non normalised EC value should read the value marked on the loop calibrator 1 of the full scale range of the sensor 6 This confirms that the sensor electronics has remained stable and no further action should be required if the sensor is within 1 FS 3 3 2 Re Calibration using the loop calibrator While the EC sensor is designed for long term stability it is normal for any electronics to experience some drift over time lf re calibration is required Remove the shroud and ensure the sensor is clean and dry Provide power to the sensor connect sensor to a PC with appropriate communication cable Run SmartCom for Windows In SmartCom for Windows select User Cal from Logger Control menu Select the EC Channel Select 2 point Span and Offset Calibration Type A MES A Is ee The zero value is read in SmartCom without the loop calibrator The screen should display a window to allow
50. removed To turn off the logger after exiting from SmartCom disconnect the communications cable and unscrew the battery cover This exposes the battery compartment to allow removal of the batteries Removing power will not affect any data remaining in storage so sensors could be downloaded away from the site if required Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 15 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Sensor Factory Calibration e The toroidal head is assembled and encapsulated with epoxy resin to completely seal against any water ingress and provide physical rigidity and protection e The head is mated to the electronic circuit boards ready for calibration e The EC probe is placed in an environmental chamber and subjected to a matrix of temperature and EC inputs A typical calibration collects data for each individual sensor at 11 EC inputs 0 10 20 30 40 50 60 70 80 90 and 100 FS at 6 temperatures 0 10 20 30 40 and 50 deg C e Aunique calibration curve for the head and electronics set is calculated from this data and loaded into the sensor e he sensor is then re run through the environmental chamber to ensure that the calibration curve is correct over the entire working range and the sensor meets specifications e Anextensive range of final calibration and insp
51. s and specifications without notice 3 2 24 Aquagraph Tabular View EZ AquaGraph 025090 EC3000 000010808139 C Program Files Smartcom for windows WMyNe Date Time Elapsed Time mins Schedule Parameters Shows all logged data from the sensor Temperature EC RAW EC NORM TDS Salinity Celsius us cm 7 02 2008 1 40 00 PM 0 0000 7 02 2008 1 45 00 PM 5 0000 7 02 2008 1 50 00 PM 10 0000 7 02 2008 1 55 00 PM 15 0000 7 02 2008 2 00 00 PM 20 0000 7 02 2008 2 05 00 PM 25 0000 7 02 2008 2 10 00 PM 30 0000 7 02 2008 2 15 00 PM 35 0000 7 02 2008 2 20 00 PM 40 0000 7 02 2008 2 25 00 PM 45 0000 7 02 2008 2 30 00 PM 50 0000 7 02 2008 2 35 00 PM 55 0000 7 02 2008 2 40 00 PM 60 0000 7 02 2008 2 45 00 PM 65 0000 ct up e e e e de i e tt o 3 2 25 Aquagraph Graphical View uS cm _ Data can be exported to excel spreadsheet To generate graph highlight columns s of interest and hit graph button pue TTE l Graphs will self scale across the 025090 EC3000 000010808139 Temperature Celsius amp Options E Options If Top of Case value present Iv Cumulative Rainfall W Convert Pressure to Depth BRA Tota C veDepth ve Depth Interpret Rainfall as Flow Meter Readings Delete Greenspan Binary Format data files GBF file on exit DK Cancel dates and ranges requested Multiple channels can be plotted on single graph as well as stacked graphs for many parameters Various tools
52. s are operational when logger is started Time Select how you would like the schedule to stop v Manual Stop Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 29 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 14 Add New Schedule Final Screen quee The final Screen shows summary of the new Schedule pipi i a Ps Tener The Schedule will now appear in the list of Schedules can Time 030000 Record Time 55909 One or more Channels must be added to the Schedule and it must be enabled to allow it to run Start Melhod Immediate This example shows that the Schedule named My Demo Schedule will measure and log Temperature Data every 3 hours whenever the Schedule is enabled and the logger is turned on Logging Active Green LED on Monitor screen flashing Number of Readings f Interval between Readings D Averaging enables several readings to be taken and averaged each time the sensor wakes up at the Scan Ea A ade danada Period This allows data fluctuations to be smoothed Howy 8 ENR eto tesa For example Logging of Tidal Water levels is typically 11 Salinity See ne any averaged over say 10 readings say 3 seconds apart to sion Hon and remove the effects of Wind and Swell As averaging can increase the time required to generate a reading warning will
53. service work will be required before work is carried out Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 7 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 1 8 Contact Details Australia Head Office Goyen Controls Co Pty Ltd 268 Milperra Road Milperra NSW 2214 Telephone 1800 805 372 Facsimile 1300 658 799 Asia Goyen Controls Co Pty Ltd Shanghai Representative Office 1209 Greenland Business Centre 1258 Yu Yuan Road Shanghai PC200050 CHINA Telephone 86 21 5239 8810 Facsimile 86 21 5239 8812 Europe Goyen Controls Co UK Ltd Unit 3B Beechwood Chineham Business Park Basingstoke Hampshire RG24 8WA UNITED KINGDOM Telephone 44 1256 817 800 Facsimile 44 1256 843 164 Address Sales and Service Queensland South Australia Victoria Western Australia Telephone 1800 805 372 Facsimile 1300 658 799 Goyen Controls Co Pty Ltd 73 M Jalan Mega Mendung Kompleks Bandar OUG 58200 Kuala Lumpur MALAYSIA Telephone 60 37 987 6839 Facsimile 60 37 987 7839 Tyco Umwelttechnik GmbH Im Petersfeld 6 D 65624 Altendiez GERMANY Telephone 49 6432 1001 1002 Facsimile 49 6432 63810 Tyco Environmental Systems Greenspan Analytical Manufacturing Plant 22 Palmerin Street WARWICK QLD 4370 AUSTRALIA Phone 61 0 7 46601888 Fax 61 0 7 46601800 Internet
54. ssed as non normalised or normalised The non normalised Raw reading will vary with temperature even if the concentration of salt in the liquid does not change Normalisation automatically compensates for temperature variations providing the salt concentration remains the same Normalisation is referenced to 25 C which means that the raw and normalised readings are identical at this temperature The measurement of conductivity is usually carried out to assist in the determination of the salt content of a water body the salinity The EC 3000 sensor calculates a salinity value based on method 2530 D Algorithm of Practical Salinity Standard Methods for the Analysis of Water and Wastewater This method is also contained in UNESCO Technical papers in marine science 44 Algorithms for computation of fundamental properties of seawater 2 1 1 Toroidal Sensing Head The EC sensor uses an electromagnetic field for measuring conductivity The black plastic head contains two ferrite cores configured as transformers within an encapsulated open ended tube One ferrite core is excited with a 10 KHz sinusoidal voltage which generates an electromagnetic field that surrounds both ferrite cores The degree of coupling between the cores is inversely proportional to the resistivity of the coupling medium which is the water that fills the tube An increase in charged ion mobility or concentration causes a decrease in the resistivity and a corresponding
55. story o 9 Hudson River Salinity_07 Feb 08 Save Config File Between Dates Collect Data Data File Options Append Data to file C Ovenvnite Data file View Data in Aquagraph Convert to CSV Download Data Now Monitor Current Values Logger Control This allows collection of the logged data Various options allow collection of all Data New Data or Data between specific dates Data can be downloaded to new files or appended to existing files Data is not deleted from the Logger during this process and can be re collected many times The Data Logger does not need to be stopped for the collection process and normal logging of data will continue while the data downloads The Data is extracted in Binary Format and requires the Aquagraph program to decode into text format Data collection can take up to several minutes for SmartCom Connection direct connection serial cable or longer for remote data modem connections It is always more efficient to perform regular data collections of New Data and append to a Master File rather than try to collect very large parcels of Once complete the Data can be viewed in Tabular and Graphical format by hitting the View Data in Aquagraph button Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 34 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product design
56. t for the EC3000 Ground ve Supply 8 30VDC ve Supply Shield Gnd Sensor cable factory fitted Communication Cable Part 5CC 700 EC3000 Sensor located into waterway PC or laptop running Smartcom Software The SmartCom software provides for configuration of the data logger collection of logged data and all other functions The Greenspan Aquagraph software provides graphical and tabular presentation of logged data and export to spreadsheet format A brief description of the key components of the SmartCom software is included in this manual A fully documented online help function is also included within the SmartCom software It can be started by Hitting F1 key Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 17 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice Alternatively the EC3000 Sensor can be used as an SDI12 Sensor using the optional Greenspan SDI12 Adaptor SDI 12 Adapter Part 7SDI 1000 Sensor cable with HS7 Connector ve Supply red Signal comms white Ground ve Supply black Greenspan EC3000 Sensor LPS OS S Sos Soe OSs Soo Data Logger or controller with SDI 12 Communications Typically the sensor will be connected to a Data Logger or Process Controller which will provide the power and ground connections and provide connections for serial SDI
57. ts q iS a power supply which may be X lm d Channel Precision p4 Unit Type vos y either an internal battery pack e Data Variation Value Enabled Data Variation Value or an external battery system OR Pin Last Reading The user must click and select El B ua pe the correct battery type to ensure accurate battery life 8 voltage calculations WP 026721 EC3000 2 Channels Select the Option External Battery if using an external 12V battery C intemal Battery g e Extemal Batter E Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 24 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 6 Internal Battery Battery Pack Greenspan Sensors can be Channel Name Battery Pack UnitMame volts o configured with an on board lithium E a battery pack to provide a complete Channel Precision fi Unit Type Vols stand alone logging sensor Data Variation Value Enabled Data Variation Value If the sensor is fitted with the internal Last Reading on board battery pack select the Last Logged Reading Option at left Value 0 0 Date 12 00 00 4M Internal Battery All batteries whether internal or external sealed or acid type will I gradually degrade over time The E sali rj Extemel Galen shelf life of batteries is generally 1 5 years but can be affected by e
58. uminium 6 Jacket Polyurethane black size OD 8 05 mm 0 15 2 4 1 Mechanical Specifications e Specially Manufactured Greenspan Cable with 12 cores and Internal Vent e High chemical resilience and abrasive resistance e Conductor cross section AWG 24 e Electrical Resistance 9 ohm per 100m per conductor e Operating temperature 85 C max e Bending radius static 6 e Bending radius dynamic 12 e Max Operating voltage 250V e Jacket Printing white colour each meter e Conductor colour codes green yellow white black brown turquoise violet pink red blue grey e Tensile Strength is sufficient to self suspend the Greenspan Sensor to depths of 300m e Long term creep due to temperature effects or tensile loading is negligible The moulded cable is fitted to the sensor using a double o ring seal and located using 2 x grub screws The length of the cable is not critical to the long term calibration and operation of the sensor provided the electrical requirements such as minimum supply voltage are maintained Tyco Environmental Systems ECS3000 User Manual 010 UM 700 5100 Version 1 1 Page 11 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 2 5 Options and Accessories 2 5 1 Sensor Shroud Please note that EC sensors fitted with the protection shroud are calibrated in the factory with the shroud
59. urrent Consumption Ah 0 005 The user can enter the size of the Memory bytes amp Battery Ah and add Expected Number of Logging Days with Battery specified Capacity other power usage such as a Data Modem Hit the refresh button to generate new estimates after changing any of the other parameters A text box also pops up to provide key information to the user to advise of battery and memory information Tyco Environmental Systems EC3000 User Manual 010 UM 700 5100 Version 1 1 Page 25 of 45 Copyright by Tyco International Ltd Greenspan Analytical Pty Ltd reserves the right to change product designs and specifications without notice 3 2 8 Temperature Channel Name Temperature O UntName Ces Unit Type Celis Data Variation Value 00000 00 Channel Precision 2 zm Data Variation Value Enabled Last Reading Last Logged Reading 3 2 9 EC Haw Channel Name EC RAW Unit Name lus em Channel Precision jo Data Variation Value Enabled Data Variation Value Last Reading Last Logged Reading 3 2 10 EC Norm Channel Name Ec NORM Unit Name uS cm Channel Precision pH Data Variation Value Data Variation Value Enabled Last Reading Last Logged Reading Unit Type uS cm Unit Type iS cm User configurable items include e Unit Name e Unit Type e Precision No of decimals Data Variation can be ticked and a value entered which
60. xtreme temperatures Battery A feature of the logger allows the Install on 1 01 2002 user to enter the date of installation and expected Date of Renewal of ReNew on 24 02 2004 the batteries to ensure they are Calculator replaced before their due date 3 2 7 Battery Life amp Memory Calculator Provides an estimate of the Memory life Memory and Battery Calculator and Battery life days based on the This calculation is based on the Scan time and record time of all active schedule s amount of Ogging that has been and on the Default Battery capacity of 7 24h Please adjust the current battery specified via the schedules capacity and or the Accessones load for a more accuracy of the calculation Memory usage The calculator uses information on the epeicer menea ses Ramie IOE sensor power usage the frequency of data logging and the battery capacity to Number of bytes used per day ca oies determine how long it will operate before Number of logging days 29832 00 day s the memory fills or the batteries go flat Battery s Life estimation If using a wrap memory function the Peak ON Curent 4 40 0871 Battery Capacity Ah 95 000 logger will fill with data and commence cano ONTEXTN e e NETTE to overwrite the earliest data If using a solar power supply the Refresh battery will likely last until its shelf life determines that it be replaced Hourly On Current Consumption amp h 0001 Hourly C

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