Söll GlideLoc Twisted Change Over Rail installation and user manual
Contents
1. Set the guide rail joint to about 2 mm Fig 2 Use the attachment cross F1 to mount the twisted change over rail F at a sufficiently dimensioned fixing point e g support foot order no 17509 at the free end When doing so make sure that all fixing holes of the attachment cross F1 are used 2x fixing on change over rail 2x fixing on structure Fig 3 Attention The distance between the front edge of the twisted change over rail and the fixing point must not exceed 1 140 mm Fig 4 Note The catch noses of the twisted change over rail must always point upwards when vertical Attention The twisted change over rail must be securely mounted on at least 2 fixing points before being used Safety At Height Limited 7 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER AT HEIGHT s n by Honeyvvell 4 10 Installation of the climbing block Attention It is absolutely essential that a climbing block is fitted to the end of the twisted change overrail system Depending on the type of roof transfer piece the climbing block can be mounted in a different way right or left version The installation position of the climbing block can be seen in the illustration on the right You must ensure that the ascending lock prevents the fall arrester from being incorrectly attached Attention Incorrect assembly could result in falls In2. piece with a second attachment point on the building a support foot can be provided at the request of the customer order no 17509 which can be mounted on the flat roof The attachment cross must be used at the free end when installing the transfer piece Safety At Height Limited 3 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY AT HEIGHT s n 3 Safety precautions General safety precautions Anyone working with or on SOLL fall protection systems in accordance with EN 353 part 1 must be familiarized with these instructions prior to using the system Attention Use which is not in accordance with these instructions constitutes a risk to human life The operator of the fall protection system must ensure that these instructions are either e retained in a dry and secure condition at the installation or retained by the operator whereby he or she must ensure that the user is aware of the storage location of these instructions and that the documents are accessible at all times The operator must be able to present these instructions at the request of the manufacturer Honeywell Fall Protection Deutschland GmbH amp Co KG or one of its authorised dealers The SOLL fall protection system must be used in accordance with the instructions for the relevant SOLL fall arrester The fitment and use of SOLL accessories to such fall protection sy
3. SAFETY MILLER AT HEIGHT by Honey s n Assembly Installation instructions Operating Instructions for Soll fall protection systems Typ S ll GlideLoc V twisted change overrail Issue 09 10 2008 SE 28 500 y Tel 44 0 161 446 5615 www safety height co uk Safety At Height Limited Unit 1 Pennine View M e 1 SAFETY MILLER AT HEIGHT s n Table of contents 1 Introduction 3 2 Equipment description 3 3 Safety precautions 4 4 Assembly Installation 5 4 1 The installation kit consists of 5 4 2 Equipment required for easy mounting 5 4 3 For mounting to existing structures 5 4 4 Personnel required for installation 5 4 5 General assembly instructions 6 4 6 Minimum bolt dimensions for the installation of ladders 6 4 7 Instructions for assembling ladders 6 4 9 Assembling the twisted change over rail 7 4 10Installation of the climbing block 8 4 11 Retrofitting the roof transfer system to an existing climbing system 8 4 12 Torque ranges 9 5 Inspection and approval 10 6 Maintenance 11 7 Bolt connections securing of bolts 11 8 Check list 13 These instructions are protected by copyright They may not be reproduced and distributed in any ways by any means without prior written consent of the author according to Articles 16 and 17 of the German Copyright Act Honeywell Fall Protection Deutschland GmbH amp Co KG will prosecute any violations against this under Article 106 of the Germ
4. View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER AT HEIGHT s n Further remarks Safety At Height Limited 12 Unit 1 Pennine Vievv Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY AT HEIGHT s n 8 Check list The two pages of this checklist must be filled out completely by the installation manager of the building firm using an indelible pen The installation manager of the building firm is responsible for the correctness of all details Points checked which are faulty or deviate from the specified details must be entered in the list with Room for remarks on the second page MILLER by Honeywell Control Activity yes no L L m n Li LI Li LI il UL il Ul li EU UOU 0O O E et 0 ted Safety At Height Limited Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 The twisted change overrail is secured to the S ll fall protection system and to a sufficiently sized attachment point on the roof e g support foot see point 4 9 using the attachment cross The distance between the front edge of the twisted change over rail and the fixing point is no greater than 1 140 mm The gaps at the guide rail joints comply with point 4 9 The mounting elements are correctly installed and all bolt connections are tightly f
5. an Copyright Act Safety At Height Limited 2 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER AT HEIGHT by Honeywell s n 1 ntroduction General information These instructions are intended to assist those using and installing this system to achieve trouble free operation It is therefore necessary that these instructions are read thoroughly and clearly understood by all personnel responsible for using this installation The manufacturer will not accept any liability for damage caused by non adherence to these instructions If despite all precautions having been observed there are still problems which cannot be solved with the help of these instructions please contact us Our staff will be pleased to be of assistance 2 Equipment description Due to its three dimensional bending the twisted change overrail enables the user to safely cross building projections e g flat roof ledges without having to remove the associated fall arrester from the route of ascent A climbing block order no 16571 is included in the scope of delivery to prevent inadvertent sliding out and wrong insertion of the fall arresters The twisted change over rail can be used to connect vertical routes with horizontal anchorage devices Attention The glider must not be used for anchorage devices order no 15620 In order to provide the roof transfer
6. astened For tightening torques see Point 4 12 Even the screwed connections pre assembled in the factory were inspected for tightening torques see Point 4 12 All bolt connections are secured against loosening in accordance with section 7 An ascending lock is fitted at the end of the twisted change over rail in accordance with Point 4 10 In accordance with point 4 9 and 4 11 there are no rail projections of more than 380 mm without extra reinforcement The twisted change over rail and the guide rails ladders are free of dirt Only anticorrosive or hot dip galvanized mounting elements and bolt connections have been used The S LL fall arrester can only be inserted into the guide rail in the direction in which it travels Only original components from Honeywell Fall Protection Deutschland GmbH amp Co KG were used The auxiliary plate for the twisted change overrail has been fitted Test climbing has taken place No defects or shortcomings found This manual was handed over to the operator 13 www safety height co uk MILLER AT H EIGHT by Honeywell s n Installation Site Ovvner Installing company Street Street City City Telephone Telephone Fax Fax Manual handed over to name site operator or representative signature Chief engineer of the installing company name signature Place Date Defects irregularities and deviations from the checklist must be noted here Noted def
7. ects shortcomings competent person installer signature date Tel 44 0 161 446 5615 Safety At Height Limited 14 Unit 1 Pennine View Marple Stockport Cheshire SK67JW www safety height co uk
8. el 44 0 161 446 5615 MILLER by Honeywell 10 www safety height co uk SAFETY AT HEIGHT s n 6 Maintenance Attentionl For safety reasons it is not recommended that independent repairs are carried out to the twisted change overrail Mechanically damaged twisted change overrails e g after a fall must be exchanged A fall protection system which has been used during a fall must be taken out of use immediately and kept out of use until the perfect condition of the fall arrester system has been checked and ascertained by a specialist Twisted change overrails should be checked as necessary by a specialist for perfect condition According to BGI 691 the guide rails of fall protection systems fitted to chimneys must be checked by a specialist as necessary but at least every 2 years Competent person is a One who is knowledgeable of manufacturer s recommendations and instructions on manufactured components and is capable of identifying existing and predictable hazards in any component of a personal fall protection system and related equipment used in the work environment and who has authorization to take prompt corrective measures to eliminate or control the hazards He must be familiar with the relevant guidelines national and international safety regulations and generally acknowledged rules of safety technology e g EN standards Fall arresters must be examined by a competent person at least once a year a
9. must be carried out before and during each use of the installed fall protection system When using attachment clamps tightening of the clamp brackets may lead to slight deformation and cracks in the zinc coating in the vicinity of the deformation but this will not have any effect on the safety and anti corrosion capability of the equipment Safety At Height Limited 4 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER AT HEIGHT s n 4 Assembiyilnstallation Note All mounting parts supplied are made of hot dipped galvanised steel 4 1 The installation kit consists of 1 Transfer piece right order no 16315 or 2 Transfer piece left order no 16292 3 Attachment part Support foot on request order no 17509 4 Profile connecting part with attachment components 5 Climbing block order no 16571 6 Attachment cross 7 Auxiliary plate for twisted change overrail 4 2 Equipment required for easy mounting 2 open wrenches SW 19 4 3 For mounting to existing structures 2 fall arresters 2 full body harnesses according EN 361 1 cantilever arm with pulley for a max load of 20 kg purchase order no 17563 for lifting and lowering of ladder sections 1 ope for cantilever arm maximum diameter 12 mm length as required 1 toolbox 2 walkie talkies Min 1 additional safety lanyard according
10. nd after every fall incident In such cases refer to the relevant instructions of the fall arrester It is necessary to check for correct operation of all components before or at the time of using a fall protection system The end stop point 4 10 at the end of the twisted change overrail must have been installed The locating bolt H on the side of the guide rail must move on its own into the home position and so prevent the arrester unit from running out of the rail Guide rails must always be free of dirt Any bolt connections must be tightly fastened and secured see section 7 MILLER by Honeywell A durable and sufficiently large identification plate must be fitted at every inlet and outlet point and must show the following information Year of manufacture Manufacturer supplier or importer of the ladder Type of fall protection system according to DIN EN 353 1 Note Use the ladder only with arrester harness and arrester unit An additional plate for the roof transfer piece must also be fitted at each inlet and outlet point Note Durable means for instance a stamped coated aluminium identification plate Bolt connections securing of bolts At use of hot dip galvanised screws the tooth washer ensures satisfactory securing of the screw nut connection At use of stainless steek screws self locking nuts nyloe or similar shall be used Safety At Height Limited 11 Unit 1 Pennine
11. pection engineers 4 8 Permissible arrester equipment The twisted change over rail may only be used in conjunction with fall arrester Compact Comfort or S ll Fall arresters which have been included into the delivery programme after March 2003 The twisted change over rail may only be used in conjunction with fall arresters of Soll GlideLoc fall protection devices The additional plate states that Universal and Standard fall arresters must not be used Note If using a guided type fall arrester in horizontal guide rails the snap hook must always be connected with the eye of the safety harness An extension between the safety harness and the guided type fall arrester is not permitted Attention If vertical routes are connected with horizontal guide rails the glider for anchorage devices order no 15620 must not be used Safety At Height Limited 6 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER AT HEIGHT s n by Honeyvvell 4 9 Assembling the twisted change over rail When assembling from new assemble the ascent route in accordance with the relevant assembly instructions The free ladder projection at the upper end must not exceed 380 mm If it is greater an additional retaining bracket must be fitted Fit the connecting piece B on the uppermost ladder element Bolt the twisted change over rail F to the connecting piece
12. rque range is recommended Bei M 10 M 12 M 16 M 20 40Nm 45Nm 85Nm 150Nm Safety At Height Limited 9 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY AT HEIGHT s n 5 nspection and approval Both before and during use consideration should be given to hovv rescue operations can be performed safely and effectively A fall protection device according to EN 353 Part 1 should only be used by persons who have been trained and or are otherwise proficient in its use or are under the direct supervision of a person vvho has been trained and or is otherwise proficient in its use The following points must be observed for the purposes of acceptance e The anticlockwise clockwise change over rail must be flush with the ascent route e The guide rail joint between the route and the change over rail must be approx 2 mm e The distance between the front edge of the change over rail and the fixing point must be 1 140 mm All fixing holes on the attachment cross must be used All screwed connections must be inspected They must be tight and secured against loosening see Point 7 Even bolts pre assembled in the factory must be checked and secured where appropriate The stop bolt H of the ascending lock must be forced into the starting position by spring resistance Safety At Height Limited Unit 1 Pennine View Marple Stockport Cheshire SK67JW T
13. stallation of the climbing block to a left roof Note transfer system The combination with a turntable order no 11607 20349 is only permitted with a clockwise twisted change over rail order no 16315 4 11 Retrofitting the roof transfer system to an Installation of the climbing block to a right roof existing climbing system transfer system Remove the existing climbing block Check that the free ladder projection at the upper end is no more than 380 mm otherwise an additional retaining bracket must be fitted Fit the connecting piece on the uppermost ladder element Bolt the roof change over rail to the connecting piece Set the guide rail joint to about 2 mm Fit the roof transfer piece to the second attachment point if necessary fit support foot use the attachment cross Do not exceed 1 140 mm for assembly see also Points 4 9 and 4 10 and Figs 2 4 Safety At Height Limited 8 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER AT HEIGHT by Honeywell s n 4 12 Torque ranges VVhen tightening mounting screvvs in steel quality 8 8 used in combination vvith tooth lock vvashers the follovving tightening torque range is recommended Bei M 10 M 12 M 16 M 20 20Nm 25Nm 60Nm 120Nm VVhen tightening mounting screvvs in stainless steel quality 1 4571 in combination vvith S ll supplied auto locking nuts DIN 985 the follovving to
14. stems must strictly adhere to the relevant instructions for the fitment and use thereof In case of the use of further personal protective equipment relevant instructions must be followed The accident prevention regulations BGV A1 and BGV D 36 as well as the Rules for the use of personal protection equipment against fall or for arresting and saving BGR 198 and 199 must be adhered to UVV BGV C 22 as well as notice BGI 530 apply for assembly and or installation Always follow applicable local safety regulations S ll fall protection systems may only be fitted and used with original Soll components elements The combination with non original components elements may influence the safety of SOLL fall protection systems In such cases Honeywell Fall Protection Deutschland GmbH amp Co KG and a dealer authorized by the same refuse to accept product liability In addition such systems are not properly approved and authorized since SOLL fall protection systems are tested approved and authorized as complete systems Full liability will therefore rest with the operator MILLER by Honeywell S ll fall protection components made of stainless steel grade 1 4571 are pickled They should be stored and further processed in an appropriate way The checklist chapter 8 must be filled in clearly and correctly by the construction manager of the building company using an indelible pen A visual check for correct operation of the system
15. to EN 354 355 with energy absorber to protect the mounting person against falls from height during the installation 4 4 Personnel required for installation two persons Attention The roof transfer piece must be secured to at least 2 attachment points before use Safety At Height Limited 5 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER AT HEIGHT by Honeywell s n 4 5 General assembly instructions Components must be handled carefully Do not throw away the guide rails Before installation ladder sections must be cleaned from dirt in particular on connecting surfaces They should not come into contact with cement mortar or similar substances Remnants of mortar must be wiped off immediately Especially the sliding surfaces for the fall arrester on the inside and outside of the guide rail must be free of dirt Damaged parts may neither be used nor repaired but must be replaced by new ones 4 6 Minimum bolt dimensions for the installation of ladders The minimum bolt size is M 12 According to DIN 18799 3 the bolts used on chimneys must be of stainless steel A4 DIN ISO 3506 1 at least M 20 or when used for anchoring 1 25 m M 12 bolts Ordering of the mounting brackets must be based on the minimum dimensions 4 7 Instructions for assembling ladders We specifically stress that only those dowels may be used which are permitted by site ins
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