User Manual - Doughty Engineering Ltd.
Contents
1. 6 peo julod xew SBuixiJ om Aue usemieg By 6 1TGn Xe S piAoid siu ede wz uey ayun OU q pinoys sbulxi Ne O 2 e O O e T gt ie e O Declaration of Conformity Doughty Engineering Limited CROW ARCH LANE RINGWOOD HANTS BH24 1NZ ENGLAND Telephone 44 0 1425 478961 Fax 44 0 1425 474481 www doughty engineering co uk email sales doughty engineering co uk EC DECLARATION OF CONFORMITY Doughty Engineering Limited hereby certify that the equipment stated below has been designed to comply with all relevant sections of the specifications referenced below and complies with all the applicable Essential Requirements of the EC Directives and amendments and the National Laws and Regulations adopting these Directives Description Lighting Bar Model s All Doughty Engineering IWB s within the parameters shown in the table below 15a Outlets 1 5 to 12 metres 3 to 12 mains sockets With or Without Data Sockets Silver or Black 16a Outlets 1 5 to 12 metres 3 to 12 mains sockets With or Without Data Sockets Silver or Black 15a amp 16a Outlets 1 5 to 12 metres 3 to 12 mains sockets With or Without Data Sockets Silver or Black are in conformity with the provision of the following EC Directives 2006 95EC Low Voltage Directive as implemented into English Law under Statutory Instrument 1994 No 3260 The Electrical Safety Regulation2. Boucury User Manual www doughty engineering co uk WB Internally Wired Bar Version 12 10 www doughty engineering co uk Purpose To support and power items of equipment used within the entertainment industry TV Film and Theatre such as specialist luminaires fog machines audio equipment etc Cautions AN 1 IWBs ARE FOR INDOOR USE ONLY 2 Fixings should only be made to a safe structure using proprietary products and should never be further than 2m apart 3 This product should be installed by competent persons only and in such a way as to conform to any local regulations which may prevail 4 The Safe Working Load must be adhered to 39Kg per linear meter evenly distributed or 19 5Kg point load between any two fixing points at 2m spacing grater loads are acceptable with closer fixings see BS 7906 1 for further information 5 This product MUST be adequately earthed and the socket outlets must be protected with a protective over current device e g RCD fuse etc 6 It is the responsibility of the installer to ensure the product and the cabling it is connected to meets or exceeds the electrical safety standards which prevail in the territory in which it is fitted 7 The product should be installed rigged in such a way as to ensure it is secure and not likely to be a safety hazard 8 Ensure no flammable items are placed close to or over the bar or any equipment rigged from it particular cautions
3. should be exercised when using drapes 9 Ensure the weight load is evenly distributed along the length of the IWB 10 An inspection of the bar associated rigging and electrical connections should be regularly made by a suitably qualified person 11 Maximum current rating must not be exceeded under any circumstance NUMBER OF OUTLETS OVERALL MAXIMUM CURRENT 45Amps 60Amps See rating plate for further details 12 Electrical phases not to be mixed on IWBs Single Phase only Do Not Cross Patch 13 Caution should be exercised in relation to working at height risk of electric shock and any other factors which may present a hazard 14 Items connected to this equipment should be firmly secured by appropriately rated proprietary clamps and always protected by a secondary safety bond with a suitable safe working load 15 Items should not be plugged or unplugged while the power is connected 16 Disconnection of Mains power may take place remotely from the bar and may be via the buildings electrical infrastructure ensure you know where this is how it is operated and that it can not be inadvertently re connected while you are Rigging 17 Ensure the rigging clamp is fully tightened to the IWB and the item being rigged 18 Ensure that if extension leads are used from other bars these are on the same phase as the IWB www doughty engineering co uk Installation Installation 1 n 10 11 12 13
4. 14 15 Fixing type will depend upon building structure but should always be secure and adequately specified to take the weight of the bar as well as any load to be placed on it consider allowing a safety factor The safe working load of the bar will be dependent upon Its fixings and the structure they are attached to if in doubt consult a structural engineer Doughty Engineering Ltd will not accept responsibility for ascertaining the safe working load of its products that are dependant upon factors outside of its control Doughty Engineering Ltd recommends the bar is rigged using M12 threaded rod or quality wire rope and associated fittings Various primary fixing methods are available dependant upon the structure being fitted to Ensure safety issues are observed and risk assessment method statements are undertaken KNOW THE RISKS Fixings should be arranged to equally distribute the load along the bar and superstructure Lay the bar out to check fixing positions and orientation of sockets etc If the Bar is made in two sections take care not to damage internal cable when securing the joiner Ensure the Joiner M6 earthing screw is tightened through the Bar Joiner and into the tapped receiver in the adjoining Bar This will serve to earth Bar Joiner and to locate the adjoining Bar in the Bar Joiner Ensure that both sections of bar are close together and that the tube joiner is centered across the two bars thus fixing to equal leng
5. s 1994 Harmonised Standards applied BS EN 60059 Electric Current Rated Current Electrical equipment Electrical power systems measuring instruments electronically operated devices EN 69965 Audio Video and similar electronic apparatus Safety Requirements BS EN 600659 Section 3 Ratings National Technical Standards amp Specifications applied BS EN ISO 9001 1994 h j Signed ple Date 25 04 08 Name Nigel Curtis Position Technical Director Being the responsible person appointed by the manufacturer C DEQ 083 Rev 4 Company Registration No London 972614 I Registered Office Crow Arch Lane Ringwood Hants BH24 1NZ P Directors M B Lister J C G Chiverton N D Curtis S C Wright www doughty engineering co uk Doughty Engineering Ltd Crow Arch Lane Ringwood Hampshire BH24 1NZ Tel 44 0 1425 478961 Fax 44 0 1425 474481 email sales doughty engineering co uk Web www doughty engineering co uk Note Whilst every effort has been made to ensure that the information contained within this manual is correct Doughty Engineering does not accept any liability for errors or omissions Specifications and technical data are Intended for guidance purposes only and may vary www doughty engineering co uk
6. ths of tube When drilling the cable entry point in the termination box take care to ensure the electrical components and cable insulation are not damaged by the hole saw hot swarf etc Fixings should be between 1 5 and 2 0 meters apart if necessary add additional fixings to ensure compliance See Figure 1 below Fit primary fixings to building structure in accordance with manufacturer s instructions If using a chemical anchor ensures that it has fully cured before applying a load ensure any bolts or nuts are tightened to require torque setting Load test fixing points to ensure they are capable of taking the specified load including safety factor Attach threaded rod or Wire rope to primary fixing point fit universal clamps or wire rope hanging clamps as appropriate and tighten The bar should now be lifted into place and offered to the fixings if possible temporarily tie the bar off whilst fixings are fitted around the aluminium tubing Do not slide or twist bar through clamps as this may damage the finish If applicable bring the cable into the termination box via the hole and appropriate gland and terminate in accordance with local wiring or electrical regulations taking care to ensure the bar is Earthed Perform appropriate Electrical and load Tests Ensure Earth Bolt Is Fully Tightened Ino Adjoining Bar A E A 4 EARTH z DO NOT Oq REMOVE www doughty engineering co uk www doughty engineering co
7. uk Service amp Maintenance 1 2 3 The bar should be inspected by appropriately qualified personnel for both electrical and mechanical integrity at least once a year more frequently if local regulations require Before a load test all fixing fasteners should be checked to ensure they are free from damage and are tight Load tests should be carried out under the constraints of any local regulations which prevail e g Lifting Operations and Lifting Equipment Regulations 1998 in the UK The bar should be kept dry and free from excessive dust build up disconnect from mains and clean with a dry cloth or brush do not use water or solvents Sockets and covers should not be interfered with by unqualified personnel If the bar requires replacement parts or servicing please contact Doughty Engineering Ltd for the details of an approved service agent If the IWB requires dismantling and folding 7 meters or greater e g If re locating ensure any exposed cables are adequately protected www doughty engineering co uk 0p Oo prar 09 ee __ ee ee eee _ _ _ _ Z Beq uo suonneo s 1949W Aue Ul BY G
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