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JW30H User's Manual Hardware version 2.3

1. 1 O bus expansion adapter 1 JW 31EA 2 JW 32EA co A C Q A q ep e gt i i Cc B y O O v jga Ai 26 5 lt 99 8 gt 26 5 lt N lt gt lt gt Basic expansion rack panel 1 Basic rack panel JW 28KB JW 38KB a6 OO Fas 421 2 Expansion rack panel JW 38ZB JW 36ZB PODQDETTD OE bbdddodl o o 2 352 i 281 368 i 297 11 30 6 Installation drawings on basic expansion rack panel Installation drawing on basic rack panel JW 28KB 38KB JW 26KB 36KB_____JW 24KB 34KB__ i ae fi els 352 a te le A p 368 p a D Installation drawing on expansion rack panel JW 38ZB JW 36ZB or 3 Jory 3 E 8 A T 2 l j 352 j 110 p 368 J k D Note When module cover JW 20CV ordered separately is installed on the I O module etc D dimension will increase 2 5 mm e Dimension drawings in case of fitting connector in the 32 64 poi
2. 1 Input module 1 JW 201N Model name AC input module JW 201N No of input 8 points Rated input voltage Input voltage 85 to 132 VAC range 50 60Hz waveform distortion 5 or less i Rated input 10 mA TYP 100 VAC 60Hz JW 201N current 8 4 mA TYP 100 VAC 50Hz 01234567 ee 10 k ohm TYP 60Hz 12k ohm TYP 50Hz impedance E i 100 120 VAC 50 60Hz J S Surge current Max 480 mA 0 2 ms at 132 VAC peak ON Input ON level 80 V 7 mA or less Input OFF level 30 V 3 mA or more Response time OFF to ON 30 ms or less 100 VAC module alone ON to OFF 40 ms or less 100 VAC Internal current consumption 40 mA max 5 VDC Operation indication Zm S _ S _ S S _ S __ S LED lights at ON condition _ S S External wire connection system Dielectrical 1500 VAC for 1 minute strength between input terminal and secondary circuit Insulation 500 VDC 10 M ohm or more resistance between input terminal and secondary circuit 10 P detachable terminal block M3 5 x 7 screws blue __ S El S S Insulation system By photo coupler Common system Weight Approx 180g 1 common line for 8 points Input L 0 indicator aoh re o7 5 i Photo coupler Circuit diagram Internal circuit 2 JW 202N
3. Battery life 2 indication label D A side view of JW 32CUH1 JW 33CUH1 JW 33CUH2 JW 33CUHS is same as JW 31CUH1 Softwave a version label 4 4 Function Model name FAULT lamp red Lights when detecting errors by self diagnosis PC stops its operations However it operates even when battery is error PROTECT switch Set prohibit ON enable OFF about writing to program memory and system memory Battery cover A battery module for memory backup is provided inside opened and closed when replacing battery For exchange method see page 9 3 JW 31CUH1 JW 32CUH1 JW 33CUH1 JW 33CUH2 JW 33CUH3 PG port with cover Connector in order to connecting with support tool JW 31CUH1 COMM1 lamp Lights when communicating with personal computer or the like by using PG COMM1 port Lights up in monitoring state by connecting support tool COMM2 lamp Lights when communicating with personal computer or the like by using PG COMM2 port Lights up in monitoring state by connecting support tool PG COMM1 port with cover A connector for connecting with support tool A connector for connecting with device having Serial I O port such as personal computer PG COMN2 port with cover JW 32CUH1 rear view A connector for connecting with device having Serial I O port such as personal computer Also possible to connect with support tool JW 32CUH1 has
4. Note 1 When using the JW 25EC JW 210EC as an I O expansion cable fix the shield line of the I O expansion cable at fixing rack panel 2 When installing in an I O bus expansion adapter Connect an I O bus expansion adapter JW 31EA mounted on a basic rack panel to a JW 32EA installed in an expansion rack panel or between two JW 32EAs using one of the following cable assemblies Max 8 racks can be connected Model name Cable length Remarks JW 05EC With 5 VDC cable 50 cm JW 1EC With 5 VDC cable 1 m JW 3EC JW 10EC JW 20EC No accessories JW 30EC JW 50EC When an I O expansion cable is connected do it correctly as shown in the figure below while being careful of the IN and OUT connection of the I O bus expansion adapter If IN and OUT are inversely connected the JW30H will not start operation and become either I O table verify error 601 or I O table registration error 70H status JW 32EA Insert a termination connector in the expansion connector OUT of the last JW 32EA JW 32EA I O expansion connector IN m I O expansion cable can be connected to either IN or OUT _ _ O expansion connector OUT I O expansion connector IN JW 31EA I O expansion connector OUT The total length of cables must be no more than 50 meters Put the each end of the shield lead wire of the I
5. y PG port 19 200 bits sec y PG port 9 600 bits sec When JW 32CUH1 33CUH1 33CUH2 33CUH3 is used Turn ON power SR Y COMM port 234 236 Y PG port 19 200 bits sec y PG port 115 200 bits sec y PG port 9 600 bits sec As shown above the JW32CUH 33CUH needs three times of retry and the JW 32CUH1 33CUH1 33CUH2 33CUH3 needs four times of retry to re establish communication after changed setting on the condition that the communication port successfully established communication just before changing the settings 7 28 4 Communicate with a personal computer The following instructions are available for communicating between the JW30H Control module JW 32CUH1 33CUH1 33CUH2 33CUH3 and a personal computer There are three type of command read out command write command and control command Command Contents Messages that a personal computer transmits to the JW30H when it reads out data from the JW30H Read out command Messages that a personal computer transmits to the JW30H when it vma comimang reads out data from the JW30H Messages that a personal computer transmits to the JW30H when it Control command reads out data from the JW30H As for the detail of each command see List of commands on pages 7 36 to 7 45 and Computer link section of user s manual of link module JW 21CM 1 Com
6. Can t monitor in Replace the control module programmer Monitor operation of system memory 160 Monitor in HEX clear gt System gt 1 H 6 H 0 monitor is error code Monitor operation of system memory 046 Monitor in HEX Clear System gt 4 Jet 6 Monitor R S L Slot No 0 to 7 Rack No 0 to 3 9 8 2 Check flow 2 LED error gt Replace the control module Is operation of control module normal Check power voltage of power terminal of the control module Within the range of input voltage specification Check external wiring or external power supply etc gt Replace the control module 3 Check flow 3 Enter operation mode using a hand held programmer Does the JW30H enter operatiuon mode Recovery Is operation stopped at the option module Start operation by using option module None Check program to see if infinite loop or scan time may possibly exceed 300 ms gt Replace the control module 1 Check that the value of system memory h 160 is set to 31HEx Revise the program Then enter operation mode 2 If the value of system memory 160 is set to 31Hex clear the value enter OOHEx Does the JW30H enter operation mode Recovery gt Exchange the control module lt Operation of program c
7. Data Relay for a The switch numbers in the module No switch column from RO to R3 are the rack numbers on the rack panels 2 I O link relay areas of the JW 23LM 23LMH Totally 64 bytes from SWO to SW3 40100 10177 12000 12077 64 bytes 32100 12177 64 bytes Total of 12200 12277 64 bytes 256 bytes 32300 12377 64 bytes 2 4 13 Notes for using communication module support tool When you use a JW30H communication module or support tool check the version you are using carefully Depending on the version some limitation on the use may be involved or it may not be possible to use it 1 Communication modules The following communication modules may be compatible with or not compatible at all with JW30H depending on their version e Modules mounted on the JW30H JW 21CM JW 22CM JW 21MN JW 23LM and JW 23LMH e Modules communicating with JW30H JW 20CM JW 20RS JW 20MN ZW 98CM ZW 20AX JW 98MN JW 90MN Z 313u Z 331d Z 332J Z 333J Z 334J Z 335J A 30Hn mark is put on modules which are compatible with the JW30H control modules including JW 31CUH1 32CUH1 33CUH1 33CUH2 33CUHS current models 2 A 30H mark is put on modules which are compatible with the JW30H control modules including JW 31 CUH 32CUH 33CUH conventional models 8 Neither the 30Hn nor 30H mark is put on a module that i
8. Option module Error 6 Module No switch 4 Second Minute i Hour Option module Error 5 Module No switch 3 Date Month Option module Year Error 4 Module No switch 2 Day of week Error code Option module Error rack slot switch Module No switch 1 No of error occured Reserved Option module Error 2 Reserved Module No switch 0 Reserved Reserved to Control module Error 1 Reserved E7777 Reserved The error occurrence time is stored by XJW 31CUH1 is not fixed 24 hour indication File register File 1 File 1 File 1 File 1 16K bytes 16K bytes 16K bytes 16K bytes File 2 File 2 3 File 2 3 File 2 3 Change Each 64K bytes Each 64K bytes Each 64K bytes between 32K and File 10 to 14 File 10 to 1F 64K bytes Each 64K bytes Each 64K bytes File 20 to 2C Each 64K bytes Total 48K 80K bytes Total Total Total 144K bytes 464K bytes 2000K bytes Specifications JW 31CUH1 Number OCT 010 to 017 JW 32CUH1 JW 33CUH1 JW 33CUH2 JW 33CUH3 Contents Monitor the timer not available for JW 31CUH1 030 Monitor the minimum scanning time lower digit BCD 031 Ditto upper digit BCD 032 033 Ditto upper digit BCD 034 Monitor the current scanning time lower digit BCD Monitor the maximum scan
9. 3 Calculation of current consumption by calculating current consumption As the calculation example calculate current consumption taking the system configuration in the example of 2 JW 33CUH1 EEEE ELETEEEE 0 65A JW 14PG ee ee ers 0 2A JW 201N 002s 0 04 x 8 0 32A JW 211NA 0 06 x 8 0 48A JW 203S 00 0 13 x 8 1 04A JW 212SA 0 06 x 8 0 48A Total 3 17A The total current consumption is 3 17 A and another power supply module is not required in the expansion rack panel As indicated above the total current consumption calculation method requires no more power supply module but the current consumption mark method requires another power supply module Therefore get total current consumption using calculation method for determine system configuration The mark counting method gives only a rough estimate 1 Allocation of the relay number Relay numbers of input output special and option module are assigned by automatic registration when the power source is turned ON protect switch OFF or by I O registration automatic registration table creation of the support tool corresponding to JW30H As the assignment relay points are registered in the control module of JW30H by the type of the mounting module in every rack and slot number of the basic and expansion rack panel When the protect switch of the control module is OFF and the system memory 247 0 the relay numbers are assigned automaticall
10. JW 21CM JW20H JW30H JW 10CM W70H 100H JW50H 70H 100H ZW 1KOCL2 W100 ZW 501CL2 W51 ZW 160CL2 W16 ZW 10CL2 W10 and Z 3314 332J J board Numbers of slave stations connected Up to 31 modules 1 N connection Communication line cables A shielded twist pair cable Max length 1 km 2 lined type 4 lined type Transfer speed baud rate 19200 9600 4800 2400 1 200 600 300 bits s Data formats Start bit 1 bit Data length 7 bits Parity bits 1 bit odd even Stop bit 2 bits Used characters ASCII alphanumerical characters 3 9 2 Data link DL1 e The system communicates between the JW30H and W JW series PC through the JW 21CM as a master or a slave station e This link offers communication between a master and a slave station or between 2 slave stations N M menog ER JW 21CM slave JW 10CM slave slave slave JW30H be wa 7 l i g Shielded twist pair cable Total length max 1km 153 6 kbits s a ii Specifications Model name of JW 21CM JW20H JW30H master slave station JW 10CM W70H 100H JW50H 70H 100H ZW 501DL1 W51 ZW 160DL1 W16 Z 331J 332J J board No of connected Max 16 stations Including master station stations No of link bytes Total 64 bytes 512 points No of link bytes e Divided equally according to the number of slave st
11. 8 points Max open close voltage and current 250 VAC 30 VDC 2A point resistance load Min load 5 VDC 10 mA Mechanical 20 000 000 times or more Ope ration life Electrial Max open close voltage and current load 100 000 times or more _ Inductive load 250 VAC 0 5 A COS 0 4 200 000 times or more Inductive load 30 VDC 0 5 A T 7 ms 20 0000 times or more Response time module alone OFF to ON 10 ms or less ON to OFF 10 ms or less Surge killer Rated capacity of fuse element Internal current consumption 5 VDC 430 mA max Operation indication LED lights at ON condition External wire connection system 18 P detachable terminal block M 3 5 x 7 screws red Dielectrical strength 1500 VAC for 1 minute between output terminal and secondary circuit Insulation resistance 500 VDC 10 M ohm or more between output terminal and secondary circuit Insulation system By relay Common system 1 common line for 1 point separated common Weight Approx 220g Circuit diagram Load Internal circuit COM 07 rm 11 17 JW 204S in 01234567 i lt 4 JW 212SA Model name DC output module sink output JW 212SA No of output 16 points Rated load voltage 5 12 24 VDC Load voltage range 4 75
12. HIO HIDIR 0 OFF 1 OF Monitor current value of timer counter MD number 1 to 2 E Command Timer countey Timercounter MD No 1 MD No 2 Current value monitor of timer counter MD Timercounter Timercounter TIC No MD MD No 2 eles 0 1 Data 1 Data n Attatched N Attatched N a c 4 characters 4 characters 2 characters 2 characters HI I R Monitor current value of register address 1 to 2 Sequential monitor up to 512 bytes E Command ye Register Register Register current i address 1 address 2 value monitor Register Register address 1 address 2 2 characters 2 characters Read out contents of file register address 1 to 2 Sequential read out up to 512 bytes Hi Command ye gt L File File ole register address 1 register address 2 Read out register of file 1 File File register address 1 register address 2 Data n g 2 characters 2 characters 0 7 36 Function Read out file register of file No 0 to 3 Command name Communication format Data is read out from the file register area specified by file number 1 Read out contents of file register address 1 to 2 Sequential read out up to 512 bytes E Command A TA _ R File BD RY F LIF register address 1 File g 0to3 H register address 2 E R
13. High speed counter 100 KHz 200 KHz 2ch JW 24AD Analog input 4 points 13 bits JW 22DA Analog output 2 points 16 bits JW 22DU ID control Microwave optical system JW 21SU Serial interface 1ch RS 232C 422A JW 21PS JW 23LMH Pulse output number of control axis 1 Max speed 250 kpps I O link master station up to 32 slave stations max 504 points 345 6 kbits s 172 8 kbits s JW 21CM Select from computer link data link remote I O functions by switching JW 22CM Net work module JW 21MN ME NET module JW 25CM JW10 link module JW 255CM Ethernet module JW 20FL5 JW 20FLT FL net module JW 20DN DeviceNet master module JW 21RS 1 Input module JW 211NA 212NA 214NA and output modules JW 212SA 213SA 214SA are function improved models cover the functions of conventional models of JW 211N 212N 214N and JW 212S 213S 214S gt See page 2 5 2 Make sure to use the JW30H series applicable products for the JW 23LMH JW 21CM JW 22CM and JW 21MN Items applicable with the JW30H series are stuck 30Hn mark in front of the modules gt See page 2 4 Remote I O slave module 3 4 7 Support tools Model name JW 14PG JW 13PG JW 12PG Hand held programmer JW 2PG Outline Remarks LCD dot matrix display See the table in the next page for versions Usable within the functions of the JW20H or JW5
14. Max 50 m 1 Max number of I O points JW 31CUH1 512 points JW 32CUH1 1024 points JW 33CUH1 33CUH2 33CUH3 3072 points Number of mounting I O module special I O module O link module and option module Total of 64 sets can be mounted 2 e Max of 64 I O modules can be mounted including on both the basic and the expansion rack panels racks 0 to 7 e Max 32 special I O modules can be mounted including on both the basic and the expansion rack panels racks 0 to 3 e Max of 4 I O link modules can be mounted on the basic rack panel e Max of 7 option modules can be mounted on the basic rack panel Number of I O relay occupied points of I O module special I O module option module Allocation of relay address Number of I O relay area Module Item occupied points 8 points input output module 16 points 16 points input output module 16 points 32 points input output module 32 points Special I O module 16 points I O link option module 16 points Vacant slot 16 points Option I O link and special I O module is execlusive use relay area except for I O relay area Program memory The JW30H has a standard provision of memory port for storing the user program fixed capacity The program can be stored in the built in flash ROM 1 In case of using basic rack panel JE 34KB 36KB 38KB expansion rack panel JW 34ZB 36ZB 38ZB and I O bus expansion adapter JW 31EA 32E
15. Model name DC input module low speed type JW 202N No of input 8 points Rated input voltage 12 24 VDC Input voltage range 10 5 to 26 4 VDC ripple rate at 24 VDC 15 or less ripple rate at 12 VDC 5 or less Rated input current 7 5 mA TYP 24 VDC 3 5 mA TYP 12 VDC Input impedance 3 5 k ohm TYP Surge current Input ON level 10 5 V 3 mA or less Input OFF level 5 V 1 5 mA or more Response time module alone OFF to ON 10 ms or less 12 24 VDC ON to OFF 10 ms or less 12 24 VDC Internal current consumption 5 VDC 40 mA max Operation indication LED lights at ON condition External wire connection system 10 P detachable terminal block M3 5 x 7 screws blue Dielectrical strength 1000 VAC for 1 minute between input terminal and secondary circuit Insulation resistance 500 VDC 10 M ohm or more between input terminal and secondary circuit Insulation system By photo coupler Common system 1 common line for 8 points No polarity Weight Approx 170g Circuit diagram Input indicator Photo coupler Internal circuit JW 202N 01234567 R 9 __ S _ S __ S __ S __ S _ S __ S iat S _ S S S 3 JW 203N Model name AC input module JW 203N Frontview No of input
16. Power supply module Basic rack panel Ground cable Drop the grounding cable into the e Install firmly the basic rack panel and the expansion fastening screw on the rack panel rack panel on the chassis of the control panel and make sure of the electric conductivity Conducted Chassis panel e Where the control panel itself is grounded do not wire between the grounding point and the GND terminal of the JW30H Don t wire here PC Ground point of the ground control panel KT O Reference Note for fitting the JW30H on the control panel door Ground from the GND terminal of the JW30H to the door Use a twisted wire of over 2 mm sectional area for grounding cable of the control panel from its door less than 50 cm PC Door Connect the PC ground cable with the door Connect the door ground cable with the control panel chassis Control panel 6 3 2 Countermeasure of noise from power supply line The AC power supply input noise resistance capacity of the JW30H is 1000 Vp p When any noise over this limit is possible to come through the power supply line install an insulation transformer Countermeasure Install an insulation transformer Noise has a high frequency of 100 KHz to 2 MHz which should be blocked by a transformer i PC O i A J AC power supply i AC input o H Note When using an insulation transformer note the following points An insulation transformer with
17. Program re loading If this error still occurs re write the ROM program If this error still occurs replace the control module Replace the control module If this error still occurs replace I O modules one after the other from the first module If this error still occurs check and replace the expansion cable and the termination connector If this error still occurs replace the I O bus expansion adapter If this error still occurs replace the rack panel Monitor 046 and replace the I O module If this error still occurs replace the other I O modules If this error still occurs check and replace the expansion cable and the termination connector If this error still occurs replace the I O bus expansion adapter If this error still occurs replace the rack panel Check the rack No switches on the expansion rack panel and the I O bus expansion adapter JW 32EA If this error still occurs monitor 046 and replace the I O module If this error still occurs replace the other I O modules If this error still occurs check and replace the expansion cable and the termination connector If this error still occurs replace the I O bus expansion adapter If this error still occurs replace the rack panel Check if there are any doubling settings among module No switches for the special I O module the I O link master module or the option module If this error still occurs replace the special I O module I O link master module and
18. 2 Open the battery cover Battery expires seal Battery cover is removable This battery expires Varidity 2000 10 Exchange the In case of this battery within Oct 2000 5 minutes J ie i I Insert a new battery module connector in the battery connector of the memory module The battery change must completed within 5 minutes Otherwise the memory may be erased Put battery into control module and close battery cover Note Do not subject the battery to impact of any kind Do not pull on the lead wires of the battery or liquid leakage accident may occur 9 3 Self diagnosis function By the self diagnostic function the system is running while checking if its own hardware is normal or not As a result of self diagnosis if abnormality is detected the stop output is turned OFF opened and the fault lamp lights up to stop operation Self diagnosis is executed in every scan and when recovered to normal state the stop output is automatically turned ON closed and the operation is resumed By the infinite loop of user program or the like when the watchdog timer is actuated the operation is stopped by the program mode and the stop output is opened 1 Abnormality not detected by self diagnostic function 1 Abnormality directly affecting the self diagnostic function itself of the control module such as hardware abnormality of control module 2 Abnormality in
19. 475 476 477 41675 41676 41677
20. 500 VDC 10M ohm or more between input terminal and secondary circuit Insulation system By photo coupler Common system 1 common line for 32 points no polarity Approx 220g H M4 1 o k Voto Noo NSO Nolo 3 Fa gt First half 32 points Connector CN1 for input I l i COM1 ABCD Circuit diagram 4 3I Ei Internal circuit 1 Second half 32 points Connector CN2 for input ae Liity COM2 ABCD Accessories 40 P connector soldering x 2 When using at ambient temperature of 45 to 55 C use within 1 A per common terminal See page 4 8 for the pin No of connector and signal name 11 23 2 JW 262S Model name DC output module sink output JW 262S No of output 64 points Allocation of the first half 64 points of the relay for special module Number of I O occupied points I O relay 16 points dummy Relay for special module 128 points Rated load voltage 5 12 24 VDC Load voltage range 4 75 to 26 4 VDC Rated max load current 0 1 A point 2 A common Allowable surge current 0 15 A 100 ms Min load current OFF leak current 0 2 mA or less ON voltage drop 1 2 V or less 0 1A Response time module alone OFF to ON 0 5 ms or less ON to OFF 1 ms or less with 0 1A resistance load Internal current consumption 5
21. Clock feature None Yes Communication port None _ 115200 57600 38400 19200 9600 4800 2400 1 200 bits s transfer rate Instruction processing speed Basic instructions 0 038 us Transfer instructions F 00 1 22 us 24 percent in conventional model improved Max No of rack 8 racks In the case of using I O bus expansion adapter Total length distance for I O expansion cable 50m max Max 50 m between rack panel and rack panel Data exchange time The speed becomes approximately 5 times faster than conventional with option module modules when JW 34KB 36KB 38kKB basic rack panel is used 1 The JW 32CUH1 can select program capacity and file capacity file 2 by setting switch SW2 on the module Select from 15 5 K words 64 K bytes or 31 5 K words 32 K bytes 2 The register capacities above include file 1 register 16 K bytes that can directly be assigned by 2 3 Reference Major specifications of the JW 31CUH 32CUH 33CUH previous models discontinued production control modules for the JW30H series are as follows application instructions gt See the JW30H Programming Manual item JW 31CUH JW 32CUH JW 33CUH Max no of I O points 512 points 1024 points 2048 points Program capacity 7 5 K words 15 5 K words 31 5 K words Data Register 9K bytes 25 K bytes 25 K bytes memory File memory None 64 K bytes 128 K bytes Clock feature None Yes Communic
22. D R E W R D memories HJO HJER Turn back the message Send back the received command as it is E Command JAlA _ R D DI IBO E Response JA A _ JR D D S T M BJO l M Mn Message visible character string 20H to 7EH Release secret password registration Release secret function register password E Command Tala JR s D pi p s Pass word BJO l 4 characters H E Response Contents of 0 Release 1 Temporary registration 2 Regular registration 7 44 Command Function ETE Communication format Set secret function E Command R 8 Ahs elso g Set secret BIOL HIOIR Contents of function 0 Enable seacret function E Response F Delete Jala DD B0 Check secret function E Command DDpD I Is Check secret jajo I Contents of 1 function 0 Disable seacret function E Response 1 Enable seacret function valid Jala JR Isle D pll sleli ale INIO l HOR f Jalal JR 7 45 ROM operation The ROM operation is a method of operating the JW30H by the content of the ROM by storing the system memory or user program in the flash ROM and transferring from ROM to RAM Saving of a program and more in the ROM is available as the cont
23. Rack panel Rack panel Module inserting guide N Module inserting guide mh D ie a T p H Inserting hole of module retention rib EiS b Module fixing rib Module retention rib Inserting hole of module retention rib I Tighten module retention screw in upper part of the I O special I O I O link option module using phillips screwdriver Fasten the screw with a torque of less than 1 47 N m Module retention screw Power supply module Phillips screwdriver _10 special 1 0 10 link option module Control module 5 7 2 Installation of module cover Module cover JW 20CV is a cover fitted on a terminal block of the I O special I O I O link 7 option module to which external cables are connected Module covers are ordered separately 8 sets in one pack Installation 1 Put the external lines connected to the I O special I O 7 I O link option module into the portion reserved for storage portion When the external lines can not be stored in the storage portion repeat connecting the external lines to the terminal block e Put the terminal cover on after installing the external lines in the storage portion m a External lines Storage portion Terminal cover Hang the screw at the lower part of the module cover on terminal block and insert the upper part of the module cove
24. percent Indicates response at error CR Terminal mark Indicates termination of a command and carriage return response H indicates upper digit L indicates lower digit Contents of error code Error code Content EC m EC w grens Format error Designated address is not TMR CNT setting value Number of transfer bytes is not correct PC does not stop by HLT stop PC processing Writing to PC memory is not executed correctly Memory capacity file capacity is full Parity error Framing error Overrun error Sumcheck error Prohibit program memory write memory protection switch ON Other CPU is accessing memory Not match write mode Not proguram area Tried to write in ROM System memory error 7 30 e Sumcheck code SC H SC L The communication port detects error using sumcheck as well as party check in order to increase the reliability Sumcheck area See page 7 29 Example Command Sumcheck area A A S SIC D D Command content C C H L H L R Check method 1 Add data from station No to the last data of the command contents or response contents just before sumcheck code that are summed up in ASCII code 2 Convert the sumcheck code 2 digits hexadecimal to 8 bits data and add Q to the result When the grand total is O disregarded figure up the message i
25. 1 2 Operation Close Light OFF Light ON Light ON Fuse blow of JW 262S Stop Open Light ON Light ON Light OFF 4 Operation Close Light OFF Light ON Light ON Hardware error Stop Open Light ON Light ON Light OFF Power supply Power failure low error voltage Expansion Stop Open Light OFF Power failure low power supply voltage error Option error Light OFF Light OFF Light ON Light ON Battery low voltage Battery error No installation of Operation Close battery Halt output Relay output 100 200 VAC 30 VDC 1A ON while PC operation close 1 The upper or lower state of each item may occur when the fuse Setting State is melted down in the system memory 206 or 207 or by the Continue operation Upper column setting in the case of option abnormality Halt gt Lower column 9 5 2 When eternal power is not supplied to the JW 262S a fuse failure will also occur A special attention must be paid when 206 is set to operation stoppage 3 The special relay 7370 to 7377 are special relay which are turned ON when detected in self diagnosis In the event of abnormality the kind of trouble is known by monitoring the special relay through support tool host communication or data link The special relay is turned ON in the event of abnormality but I O processing is not executed in the event of abnormality and hence it c
26. 40602 41002 41202 41 4B A 3 40003 40203 40403 40603 41003 41203 4 7 402 403 404 41602 41603 41604 405 41605 6B A 7 40007 40207 40407 40607 41007 41207 A 4 at 406 407 410 41606 41607 41610 411 41611 4 4 4 4 5A A 4 40004 40204 40404 40604 41004 41204 41 5B A 5 40005 40205 40405 40605 41005 41205 41 6A A 6 40006 40206 40406 40606 41006 41206 41 4 7A B 0 40010 140210 40410 40610 41010 41210 41 7B B 1 40011 40211 40411 40611 41011 41211 41 8A B 2 40012 140212 40412 40612 41012 41212 41 8B B 3 40013 40213 40413 40613 41013 41213 4 7 412 413 414 41612 41613 41614 QA B 4 40014 40214 40414 40614 41014 41214 41 9B B 5 40015 40215 40415 4061541015 41215 41 4 7 415 416 417 41615 41616 41617 420 41620 4 4 4 4 4 4 10B B 7 40017 40217 40417 40617 41017 41217 41 11A C 0 40020 40220 40420 40620 41020 41220 41 11B C 1 40021 40221 40421 40621 41021 41221 41 12A C 2 40022 140222 40422 40622 41022 41222 4 at 421 422 423 41621 41622 41623 424 41624 Connector CN1 The first half 32 points 12B C 3 40023 40223 40423 40623 41023 41223 41 13A C 4 40024 40224 40424 40624 41024 41224 41 13B C 5 40025 40225 40425 40625 41025 41225 41 14A C 6 40026 40226 40426 40626 41026 412
27. 8 points Rated input voltage Input voltage 170 to 250 VAC range 50 60 Hz waveform distortion 5 or less L Rated input 9 1 mA TYP 200 VAC 60 Hz JW 203N current 8 mA TYP 200 VAC 50 Hz Input impedance Surge current Max 500 mA 0 2 ms at 250 VAC peak ON Input ON level 170 V 7 mA or less Input OFF level 70 V 3 mA or more Response time OFF to ON 30 ms or less 200 VAC module alone ON to OFF 40 ms or less 200 VAC Internal current consumption 40 mA max 5 VDC Operation indication 200 240 VAC 50 60 Hz 01234567 22 k ohm TYP 60 Hz 25k ohm TYP 50 Hz 2 m S __ S _ S _ S _ S he oii S LED lights at ON condition __ S External wire connection system Dielectrical 1500 VAC for 1 minute strength between input terminal and secondary circuit Insulation 500 VDC 10 M ohm or more resistance between input terminal and secondary circuit _ S 10 P detachable terminal block M3 5 x 7 screws blue S __ S S Insulation system By photo coupler Common system Weight Approx 180g 1 common line for 8 points Input indicator Circuit diagram Photo coupler Internal circuit 11 10 4 JW 211NA Model name AC input module JW 211NA No of input 16 points Rated input voltage 100 120 VAC 50 60
28. 9 Short circuit protection 10 11 If the load connected to the output terminal shorts circuits the output device or the printed circuit board may burn Insert a protective fuse in the output lines We recommend that you install protective fuses in each line even if the external devices have fuses for each common unit These common line fuses are to protect the device against burnout caused by overload and do not protect against overcurrent of output element and load Precautions when using a rated voltage power source Output module When you use a power supply for loads that have a current limiting circuit provide fuses that match the load rating of each output module If the load is shorted and the current limiting circuit functions the short circuit current will flow at current level lower than needed to blow the fuse Insulation transformer Choose isolation transformer with a capacity 20 or more higher than the rated load When a transformer of the same capacity as that of the rated load is used the primary input voltage might exceed the rated transformer capacity In the case of the JW30H use an isolation transformer with a capacity greater than 72VA Power supply load Power supply Power Transformer module consumption capacity Maximum load capacity when one power JW 21PU supply module is used JW 22PU 60 VA orless 72 VA or more JW 31PU JW 33PU 70 VA orless 85 VA or more Max No of
29. B 1 36051 36251 36451 36651 B 2 36052 36252 36452 36652 37052 8B B 3 36053 36253 36453 36653 37053 B 9A B 4 36054 36254 36454 36654 137054 37254 37454 37654 37055 37251 37451 37651 37252 37452 37652 37253 37453 37653 9B B 5 34055 34255 34455 34655 B 6 34056 34256 34456 34656 35056 B 7 34057 34257 34457 34657 35057 35255 35455 35655 35256 35456 35656 35257 35457 35657 9B B 5 36055 36255 36455 36655 10A B 6 36056 36256 36456 36656 37056 10B B 7 36057 36257 36457 36657 37057 37255 37455 37655 37256 37456 37656 37257 37457 37657 11A C 0 36060 36260 36460 36660 37060 37260 37460 37660 2B C 3 34063 34263 34463 34663 35063 35263 35463 35663 35064 11B C 1 36061 36261 36461 36661 37061 37261 37461 37661 12A C 2 36062 36262 36462 36662 37062 37262 37462 37662 12B C 3 36063 36263 36463 36663 37063 37263 37463 37663 37064 C 4 34064 34264 34464 34664 C 5 134065 34265 34465 34665 35065 C 6 34066 34266 34466 34666 35066 35264 35464 35664 35265 35465 35665 35266 35466 35666 14B C 7 34067 34267 34467 34667 35067 35267 35467 35667 35070 Connector CN2 The first half 32 points 13A C 4 36064 36264 36464 36664 13B C 5 36065 36265 36465 36665 37065 14A C 6 36066 36266 36466 36666 37066 37264 37464 37664 37265 37465 3
30. JW30H conventional models are discontinued production 2 Support tool The following support tools may be compatible with or not compatible at all with JW30H depending on their versions Hand held programmer JW 13PG Multi purpose programmer JW 50PG Ladder software JW 50SP See page 3 5 in details about support tool 14 Input output module JW 211NA 212NA 214NA 212SA 213SA 214SA Input modules JW 211NA 212NA 214NA and output modules JW 212SA 213SA 214SA are upgraded models covered functions of the conventional models of conventional modules JW 211N 212N 214N JW 212S 213S 214S discontinued production gt See 11 4 Specifications of I O module E Comparison with the conventional models Corresponding conventional Major functions model JW 211NA JW 211N 16 point input 100 200 VAC JW 212NA JW 212N 16 point input 12 24 VDC JW 214NA JW 214N 16 point input 12 24 VDC high speed type 16 point output 5 12 24 VDC 0 5 A trainsistor output sink output Product name JW 212SA JW 212S JW 213SA JW 213S 16 point output 100 200 VAC 1 0 A triac output JW 214SA JW 214S 16 point output 250 VAC 30 VDC 2 A relay output Changed points Changed points from the conventional models are as follows E All models Improved view angle of the LED display top of the module to wide view angle type 2 6 E JUW 212SA 213SA Added fuse blow indication FUSE on the LED display Chang
31. When the AC output module drives the load note the surge current at turning ON and the holding current during the maintenance state Keep the surge current below the repeated allowed surge current at the turning ON and keep the maintenance current over the minimum action current and below the maximum rated load current during the maintenance state The repeated allowable surge current is a value in case of the pulse width below 100 ms and repeated switching frequency below 20 times minute When in case of the load of a motor the pulse width of the surge current is large and that the switching frequency is high keep the ON time of 1 pulse below 50 When the repeated surge current is below the maximum rated load current there is no limit in the pulse width or in the switching frequency When many loads with big surge current are driven within a same common line circuit make the number of points which turn from OFF to ON at the same time minimum When a strong surge current goes through a built in fuse in a common unit the built in fuse may be damaged or fused The number of the surge current per common which can be turned from OFF to ON at the same time is determined by a fusing property of the built in fuse as follows as a guidance Below 15A 50ms JW 203S Below 10A 100ms JW 203SA Below 10A 50ms JW 213S Below 7A 100ms JW 213SA The numbers in are pulse widths For a light load of the holding current which is smaller than the
32. current of use A Vdrop Drop voltage of respective output module V Input module average power consumption of input module Power consumption for simultaneous ON points e In case of DC input Win In x E x No of input points x Simulataneous ON rate W e In case of AC input Win 0 1 x lin x E x No of input points x Simulataneous ON rate W ln Input current Rms value in the case of AC A E Input voltage Voltage of use V Comsumption electric power of special function module Ws lsv x 5 leav x 24 W The total of the power consumptions calculated in each module is the power consumption of the entire machine From this entire power consumption W calculate the heat generation and temperature rise in the panel 5 1 Installation of basic expansion rack panel This section explains the installation method of the basic expansion rack panel in a control panel Fix the basic expansion rack panel on a partition plate of a control box Select the appropriate fixing place taking into consideration the size of a wiring duct wiring to the JW30H a cable length of the I O expansion cable ventilation maintenance easy access for exchanging modules etc We recommend that you install the basic rack panel at the bottom and the expansion rack panel above the basic rack panel Note Use a high conductive partition plate of plating finish for fitting the basic expansion rack panel so as to increase noise tolerance E Installat
33. 1 minute between output terminal and secondary circuit Insulation resistance 500 VDC 10 M ohm or more between output terminal and secondary circuit Insulation system By photo coupler Common system 1 common line for 8 points no polarity Weight Approx 180g Circuit diagram mg Output indicator Internal circuit Accessories Fuse element 125 VAC 4A x 1 JW 202S i 01234567 A E Z3 __ S _ S __ S 9 __ __ S S S _ S S S When the module receives more than 0 3 A inductive load use the module less than 30 times minute open close frequency approx ON for 1 sec OFF for 1 sec When the module receives more than 0 5 A of load current be sure to install surge absorbing measures at load side 11 15 2 JW 203S Model name AC output module JW 203S No of output 8 points Rated load voltage 100 to 240 VAC 50 60Hz Load voltage range 15 to 250 VAC 50 60 Hz waveform distortion less than 5 Rated max load current 1 A point 4 A common 1 Allowable surge current 8 A 100 ms Min load current 30 mA 2 OFF leak current 1 5 mA or less 120 VAC 25 C 3 mA or less 240 VAC 25 C ON voltage drop 1 6 V or less at 1 A Response time module alone OFF to ON 1 ms or less ON to OFF 1 ms plus half power frequ
34. 101HE when the total length of the communication cable is over 15m RS 232C 4 RS 422 converter Z 101HE 33CUH2 33CUH3 PG COMM1 port m JW 32CUH1 33CUH1 l L or PG COMM2 port Host computer Signal name Signal name 1 1 Dep eeiieecie se ee eee AE Class 3 grounding Within 15m lt Within 1km RS 422A RS 232C 2 When using RS 422A for communication method Be within 1km for the total length of a communication cable m JW 32CUH1 33CUH1 m JW 32CUH1 33CUH1 P aii E o P MM1 port P MM1 port L or PG COMM2 port L or PG COMM2 port Host computer Signal name Signal name FG Midi Within 1km RS 422A 7 26 3 Set system memory of JW 32CUH1 33CUH2 33CUH3 Set system memory 234 235 communication port 1 and 236 237 communication port 2 for communication conditions when communicating with a personal computer System memory uter Contents Transfer rate parity stop bit Set communication port 1 Station No 001 to 037 oct PG COMM1 port Transfer rate parity stop bit Set communication port 2 Station No 001 to 037 oct PG COMM2 port 1 Set communication port 1 PG COMM1 port Set system memory 234 For transfer rate parity and stop bit set ON 1 OFF 0 of DO to D5 D7 D6 D5 D4 D3 D2 D1 DO Stop
35. 255CM Ethernet module JW 20FL5 FL net module JW 20FLT FL net module JW 20DN DeviceNet master module JW 21RS remote I O slave station BH PP BR BR PO Po P Pp A BR al ala Pp wo a 7 2 2 Calculation of current consumption by current consumption mark Add up the total numbers of the current consumption mark on strickers next to the model name label One mark of current consumption means approx 100 mA Constitute a system in order to follow the below conditions Count the current consumption marks of each module which is supplied power and the total number of the mark should not exceed 35 The example below is calculated on the conditions that 7 control modules 2 support tools 6 I O bus expansion adapters JW 31EA and 5 JW 32EA are used Example Calculation of the total current consumption in the system configiration below Control module JW 33CUH1 Hand held programmer JW 14PG 100 120 VAC input module JW 201N JW 211NA 100 240 VAC output module JW 203S JW 212SA No of marks JW 33CUH1 P JW 14PG JW 201 N By Wi Wey 195 36 SEL Ta a RT cw By LSS Sse 8 JW 21 1 NA EE EEEREN E EEEE E 8 JW 203S EE Ce EEEE LE EEEE 16 JW 21 2SA e ma ankie hy lt a Wear e e ae Ya oe a 8 Total 49 The number of total current consumption marks is 49 in the above system configuration and another power supply module is required in the expansion rack panel
36. 32411 32611 33011 33211 33411 33611 33012 8A B 2 30012 30212 30412 30612 B 3 30013 30213 30413 30613 31013 B 4 30014 30214 30414 30614 31014 31212 31412 31612 31213 31413 31613 31214 31414 31614 9B B 5 30015 30215 30415 30615 31015 31215 31415 31615 31016 8A B 2 32012 32212 32412 32612 8B B 3 32013 32213 32413 3261333013 9A B 4 32014 32214 32414 32614 33014 33212 33412 33612 33213 33413 33613 33214 33414 33614 9B B 5 32015 32215 32415 32615 33015 33215 33415 33615 33016 33017 10A B 6 30016 30216 30416 30616 B 7 30017 30217 30417 30617 31017 C 0 30020 30220 30420 30620 31020 31021 31216 31416 31616 31217 31417 31617 31220 31420 31620 10A B 6 32016 32216 32416 32616 10B B 7 32017 32217 32417 32617 114A C 0 32020 32220 32420 32620 33020 33021 33216 33416 33616 33217 33417 33617 33220 33420 33620 11B C 1 30021 30221 30421 30621 12A C 2 30022 30222 30422 30622 31022 12B C 3 30023 30223 30423 30623 31023 31221 31421 31621 31222 31422 31622 31223 31423 31623 13A C 4 30024 30224 30424 30624 31024 31224 31424 31624 31025 11B C 1 32021 32221 32421 32621 12A C 2 32022 32222 32422 32622 33022 12B C 3 32023 32223 32423 32623 33023 33221 33421 33621 33222 33422 33622 33223 33423 33623 13A C 4 32024 32224 32424 3
37. Hz Input voltage range 85 to 132 VAC 50 60 Hz waveform distortion 5 or less Rated input current 10 mA TYP 100 VAC 60 Hz 8 4 mA TYP 100 VAC 50 Hz Input impedance 10 k ohm TYP 60 Hz 12k ohm TYP 50 Hz JW 211NA A 01234567 01234567 Surge current Max 480 mA 0 2 ms at 132 VAC peak S Input ON level 80 V 7 mA or less Input OFF level 30 V 3 mA or more SL amp Response time module alone OFF to ON 30 ms or less 100 VAC ON to OFF 40 ms or less 100 VAC Bi amp si N Internal current consumption 5 VDC 60 mA max SGF als Operation indication LED lights at ON condition 5i 9 ale S External wire connection system 10 P detachable terminal block M3 5 x 7 screws blue OE al Dielectrical strength 1500 VAC for 1 minute between input terminal and secondary circuit Bi S lt Insulation resistance 500 VDC 10 M ohm or more between input terminal and secondary circuit 9 Insulation system By photo coupler Common system 1 common line for 8 points Weight Approx 220g Circuit diagram Input Photo coupler Internal circuit indicator The JW 211NA covers functions of its previous model JW 211N In addition to the inheriting functions view angel of the LED display top of the module is improved to wid
38. JW 32CUH 33CUH JW 32CUH1 33CUH1 7 33 3 Address expression system In each command the setting value in the following table is set in the address module of communication format Relay number Address octal 00000 to 15777 Setting value octal 00000 to 15777 20000 to 75777 20000 to 75777 Using command MRL SRR Timer counter point of contact number T0000 to T1777 C0000 to C1777 T0000 to T1777 MRL Timer counter number 0000 to 1777 0000 to 1777 MTC SRT MD number 000 to 777 0000 to 1777 MTC Register address 10000 to 11577 A0000 to A1577 12000 to 17577 B2000 to B757 b0000 to b1777 B0000 to B1777 b2000 to b3777 B2000 to B3777 09000 to 09777 09000 to 09777 19000 to 19777 19000 to 19777 29000 to 29777 29000 to 29777 39000 to 39777 39000 to 39777 49000 to 49777 49000 to 49777 59000 to 59777 59000 to 5977 69000 to 69777 69000 to 69777 79000 to 79777 79000 to 79777 89000 to 89777 89000 to 89777 99000 to 99777 99000 to 99777 E0000 to E7777 E0000 to E7777 MRG WRG FRG File register address File O 000000 to 035777 000000 to 035777 File 1 000000 to 037777 000000 to 037777 File 2 3 000000 to 177777 000000 to 177777 File 10 to 2C 000000 to 177777 000000 to 177777 RFL RFLF RFLE WFL WFLF WFLE
39. No for the 64 points I O module Rack 0 Pin No S G Setting value of module No switch 3 Rack 1 Pin No S G Setting value of module No switch 3 3A A 0 30000 30200 30400130600 31000 31200 31400 31600 3B A 1 30001 30201 30401 30601 31001 31201 31401 31601 3A A 0 32000 32200 32400132600 33000 33200 33400 33600 3B A 1 32001 32201 32401 32601 33001 33201 33401 33601 4A A 2 30002 30202 30402 30602 31002 31202 31402 31602 4B A 3 30003 30203 30403 30603 31003 31203 31403 31603 5A A 4 30004 30204 30404 30604 31004 31204 31404 31604 5B A 5 30005 30205 30405 30605 31005 31205 31405 31605 31006 4A A 2 32002 32202 32402 32602 33002 33202 33402 33602 4B A 3 32003 32203 32403 32603 33003 33203 33403 33603 5A A 4 32004 32204 32404 32604 33004 33204 33404 33604 5B A 5 32005 32205 32405 32605 33005 33205 33405 33605 33006 6A A 6 30006 30206 30406 30606 6B A 7 30007 30207 30407 30607 31007 7A B 0 3001030210 30410 30610 31010 31206 31406 31606 31207 31407 31607 31210 31410 31610 7B B 1 30011 30211 30411 30611 31011 31211 31411 31611 31012 6A A 6 32006 32206 32406 32606 6B A 7 32007 32207 32407 32607 33007 7A B 0 32010 32210 32410 32610 33010 33206 33406 33606 33207 33407 33607 33210 33410 33610 7B B 1 32011 32211
40. RS 232C or RS 422A Usable when the support tool is not connected JW 32CUH1 33CUH1 33CUH2 33CUH3 C FAULT COMMI COMM1 lamp 2 COMN2 lamp PG COMM1 port PG COMN2 port COMM1 lamp Flickers during communication by connecting PG COMM1 port and yellow personal computer etc COMM2 lamp Flickers during communication by connecting PG COMM2 port and yellow personal computer etc e Conneeted with support tool PG COMM1 port ie Only the RS 402A sea communication port RS 422A only when the support tool is e Connect support tool PG COMM2 port eae RS 2320 4224 Usable as communication port RS 232C 422A when the support tool is not used 7 24 1 Pin arrangement of PG COMM1 port PG COMN2 port e PG COMM1 port Contents Outside body grounding 4 Sending data PC to personal computer RS 422A 4 RS 422A Signal grounding Signal grounding 15 pin D sub 7 female connector 1 Receiving data Personal computer to PC Receiving data Personal computer to PC RS 422A Sending data PC to personal computer 7 RS 422A JW 32CUH1 33CUH1 33CUH2 33CUH3 FAULT COMMI COMM2 1 Not connected with pin No 2 4 8 and 12 e PG COMM2 port Contents Outside body grounding Sending data PC to personal computer RS 232C Sending data PC to personal computer RS 422A Receiving data Personal computer t
41. Register link max 2048 bytes 5 Communication system using a ME NET JW 21MN e The system can communicate between systems supporting the ME NET specifications PCs personal computers robot controllers etc by mounting a JW 21MN to a JW30H It can offer data linking N M method and computer linking on the same communication line e The JW 21MN is an option module and up to 7 modules including other option modules can be mounted only to a basic rack panel JW 21MN master station JW 21MN slave oo JW30H JW30H JW70H PC 98 j JW 98MN slave E 5C 2V coaxial cable Total length max 1 km 1 25M bits s Max 64 stations Name of connected models JW 21MN JW20H JW30H PC personal computer JW 20MN W70H 100H JW50H 70H 100H Z 334J J board ZW 98MN PC98 JW 90MN IBM PC DOS V etc Max 64 stations Relay link Max 2048 points 64 bytes Register link Max 2048 bytes Max 1024 bytes total of relay link and register link No of connected stations Number of linked bytes per station Number of transmission bytes per station 6 Communication system using the satellite I O link JW 23LMH The system can communicate between a JW 23LMH as an I O link master station and an I O link slave module e Up to 4 JW 23LMH modules can be mounted only on a basic ra
42. TIC Cc BJO HOR E Response sls c H L T C C HIOIR Restart operation Release HTL stop operation command restart operation E Command Jalal JR D pl R Jao E Response Jala D D JBJ Monitor operational condition Monitor PC is running or stops E Command AIA S S D D IM JP C IC C BJO BJOJR E Response Contents of 1 0 Running 1 Stop by other optional device AlA Few le Se 2 Stop by HLT command D pi MiPiciac e 4 HOR Read out memory capacity Read out program capacity and file capacity E Command AIA S IS C D DI VILIMIC C Beene Contents of program capacity 1 15 5K words 3 31 5K words E Response p 7 63K words ID pl IBO 7 43 Function Read out write mode status Command name Communication format Read out current write mode status E Command i Jala Islc Contents of prohibited for all S S CC HID te memories 0 Write E Response 1 Write enable only for data i Jala slsc memory D D Oc c 2 Write enable for all 8O BJO memories Set write mode Set write mode E Command Contents of 1 prohibited for all AlA sls c a HIOIR Write protect 1 Write enable only for data li Response memory Write enable for all
43. VDC 300 mA max At all points ON for output Surge killer Zener diode Rated capacity of fuse element Built in 2 5A fuse unable replacement Melt down detection function is provided When melted down or external power source is turned OFF the LED lights Operation indication Indicator lamps at ON condition The simulataneous indication is 32 points max first half 32 points and second half 32 points are changed over by the indication changeover switch External energizer 5 12 24 V 200 mA max Use same source with load source External wire connection system Applicable wire size using connection connector accessories AWG23 to 26 0 26 to 0 12 mm Dielectrical strength 1000 VAC for 1 minute between input terminal and secondary circuit Insulation resistance 500 VDC 10M ohm or more between input terminal and secondary circuit Insulation system By photo coupler Common system 1 common line for 32 points slot common Weight Approx 220g Circuit diagram Internal circuit Accessories 40 P connector soldering x 2 JW 262S 1234 When the load power source is 5 12 VDC the load current per point decreases 11 24 Rated power 5 VDC 12 VDC 24 VDC The load current per point 30 mA max 60mA max 100 mA max See page 4 8 for the pin No of connector
44. Ver 5 5 or more 5 Allocation example of relay no 1 Example of auto registration This is to show the relay numbers in the following system configuration 02000 02020 02040 02060 02100 02140 02160 02200 Rack No 1 02017 02037 02057 02077 02137 02157 02177 02217 16 points input module Special module p 16 points output module Vacant slot 8 points input module Special 64 points output module 8 points output module 32 points input module 00000 00020 00040 00060 00100 00140 00160 00200 Power Rack No 0 supply Control module Module Oo Q 7 00037 00057 00077 00137 00157 00177 00217 16 points input module Special 1 O link 7 Option module 16 points output module Vacant slot 8 points input module Special 64 points output module 8 points output module 32 points input module 2 Example of table creation This is to show the relay numbers when the top address of rack number 1 is set at 40200 in the following system configuration 02000 02020 02040 02060 02100 02140 02160 02200 Rack No 1 02017 02037 02057 02077 02137 02157 02177102217 16 points input module L Special module 16 points output module Vacant slot 8 points input module Special 64 points output module 8 points output module 32 points
45. bit Transfer rate Poe TT ea ofo mo 9600 4800 2400 1200 aes S 57600 a ec Note The JW 32CUH 33CUH conventional models cannot be set to a transfer speed marked with 2 above Also if these modules are set to 1 their transfer 2 Set communication port 2 PG COMN2 port speed will be 600 bits s Setting system memory 236 For transfer rate parity and stop bit set ON 1 OFF 0 of DO to D5 D7 D6 D5 D4 D3 D2 Di DO Data is 7 bits fixed 2 Set system memory 235 Set station No 001 to 037 7 for communicating Stop bit Transfer rate D2 D1 Do _ Transter rate bits s 0 i Nore ae Popes 4800 O Data is 7 bits fixed 1200 115200 te Set system memory 237 la fi 1 38400 e s Note The JW 32CUH 33CUH conventional Set station No 001 to 037octfor communicating models cannot be set ka transfer speed marked with 2 above Also if these modules are set to 1 their transfer speed will be 600 bits s 7 27 Change of the communication setting for the communication ports 234 236 is effective while turned ON the power However as the JW30H automatically changes the communication setting as shown below it will take few number of retries until establishment of communication after changed settings When JW 32CUH 33CUH is used Turn ON power COMM port 234 236
46. bit 1 2 bits Character used ASCIl alphanumeric characters For operational details of communication port see page 7 24 to 45 3 8 2 Communication system using link module JW 21CM e The JW 21CM can use any of the following 4 functions by setting its internal switch Functions Total number of mountable modules 1 Computer link Up to 7 2 Data link DL1 N M method Up to 6 total of master and slave stations 8 Data link DL9 I N method Up to 6 total of master and slave stations 4 Remote I O master station Up to 1 e The JW 21CM is an option module and up to 7 modules of JW 21CM including other option modules can be mounted only on a basic rack panel Total number of mountable modules varies according to the functions to be used as shown above Mounting example Computer link Data link DL1 N M method Data link DL9 I N method Remote I O master station Total 1 Computer link NJ MP Ww PP e This link offers communication between a host computer as a master station and a JW 21CM as a Slave station Host computer JW 10CM slave JW 21CM slave JW 21CM slave slave JW30H JW30H _ a aji la RS 232C 422 converter RS 232C Z 101HE RS 485 Max of 31 slave stations Items Specifications Names of slave stations PC
47. data memory parameter area of racks 0 to 3 is same as in the basic system previous page e When the JW 21CM is the master station up to 4 sets of JW 21RS can be connected but special I O module can be connected by 8 sets at maximum in the total of slave station and if the slave station are different duplicate module No switches are not permitted e When others than JW 21CM are master station and JW 21RS is a slave station special I O module cannot be installed in the slave station e The serial interface module JW 21SU cannot be used in the remote I O slave station Meanwhile if the ID control module JW 21DU 22DU or pulse output module JW 21PS is used in the remote I O slave station the method of use is limited partly The F 85 and F 86 instructions cannot be used 7 4 Precautions for operating I O module 1 Precautions for operating input module 1 ON OFF time of the input signal In order to ensure ON OFF condition of the input device correctly limit switch etc on the operation of the JW30H ON or OFF time should meet the following conditions ON time of the input device Ton Ton gt At ton OFF time of the input device Torr Tott gt At tort One scanning time of PC OFF to ON response time of the input module ON to OFF response time of the input module Ton Torr mooo Contact point of the input device ton toff Logic side of the input module a At min At min In the input out
48. either a bleeder resistance or an electric current limit resistance To insert a bleeder resistance During the OFF state of the output module keep supplying dark current so small as to turn on the lamp dimly Output Bleeder resistance module To insert an electric current limit resistance This limits the current within a value determined by the value of the current limit resistance When the resistance value is high the voltage on the lamp L load OO S decreases Determine the resistance value by the O Ta WWF brightness needed when turning ON the lamp Surge killer 0 7 18 3 Countermeasure to surge voltage at opening closing induced load Some load generates surge voltage of several thousands volt when an induced load is operated or closed its circuit All output module except the relay output module have a circuit to absorb surge within module However when the wiring to the load is long its effectiveness is reduced and a surge countermeasure is required in the load side as well In case of the relay output module without surge absorption circuit surge countermeasure outside the module is indispensable in case the load generates high voltage This surge voltage countermeasure can extend the life time of the contact points of the relay Surge voltage countermeasure Relay output module L load a T Da Relay output module 0 Transistor output module FET output mod
49. humidity Atmosphere Vibration shock E Control module Within the specifications Temperature in the control box becomes the ambient temperature when the JWSOH is installed in a control box 0 to 55 C is installed 0 to 40 C when the hand held programmer 35 to 90 RH is installed 35 to 85 RH and no condensation when the hand held programmer No corrosive gas no dust No Check items Check contents Standard Remarks FAULT lamp Make a visual check the FAULT error lamp Light OFF Battery That the available period is over Within the validity Installed condition The module is fixed firmly E Basic expansion rack panel Check items Connection cable Check contents The I O expansion cable and 5 VDC cable are connected firmly Installed condition It is fixed firmly on a panel E Power supply module Check items Input power Check contents Measure input voltage at the terminal block and check that it is within the specification No looseness Standard No looseness Standard AC power JW 21PU 33PU 85 to 264 VAC AC power JW 31PU 85 to 132 VAC DC power JW 22PU 20 4 to 32 VDC Installed condition The module is fixed firmly Terminal block screws have not loosened No looseness Remarks Remarks E input output module Check items Check contents Standard Rem
50. input module an 00000 00020 00040 00060 00100 00140 00160 00200 Power Rack No 0 supply Control module Module io S S x 00037 00057 00077 00137 00157 00177 00217 S Special O link Option module 16 points input module ies 16 points output module Vacant slot 8 points input module Special 64 points output module 8 points output module 32 points input module 7 3 Data memory for special I O I O link and option module Data memory for special I O I O link option module is set by module No switch of module face as follows Module name 64 points input Model name Module No switch JW 264N 64 points output JW 262S Analog input JW 24AD Analog output JW 22DA High speed counter JW 21HC 22HC Serial interface JW 21SU ID control JW 21DU 22DU Special I O module Pulse output JW 21PS Byte address Flag area Refer to the next page No of installation Max 32 sets in one system one control module Note Further 8 sets can be extended by using remote I O slave station I O link I O link master station JW 23LMH SWO 12000 to 12077 41570 41571 SW1 12100 to 42177 41572 41573 SW2 12200 to 12277 41574 41575 SW3 12300 to 12377 41576 41577 Max 4 sets only on basic rack panel Option module SWO 11000
51. lines of A2 input output devices Quick Rating plate TA disconnect type Terminal block retention screw N Module retention rib The terminal block connecting external lines in 8 16 points I O module is quick disconnect type Loosen 2 mounting screws provided in upper and lower positions of the terminal block then the terminal block can be detached And a malfunctioning I O module can be replaced without removing the external lines from the terminal block 2 32 points module Module name label A 01234567 Input output signal indication lamp 01234567 Lights when input output signal is ON Current consumption mark Indication of the current consumption of 5 VDC in input output module One label Approx 100 mA Connector retention screw hore Terminal block retention screw 1 O connector Connects connector which i connected to external lines from input output devices Terminal block retention screw hole Signal name Ra es zy com aB Vacant COM AB 1 A l To con m ah 2A 3A 6 oA Vacant Vacant Vacant 19 A COM CD COM CD COM CD 20 A No JW 234N JW 232S JW 232M 2 B Vacant COM AB Vacant 3B A 1 o_o A 7 B B HE c
52. make up the system configuration plan is such that the total current consumption of each module does not exceed the current capacity of the power supply module When the total current consumption of each module exceeds the supply capacity the JW30H stops operation by the current limit function of the power supply module The current consumption in each module can be found using the following two methods 1 Total numbers of a current consumption indication marks which are shown on stickers next to model indication label in each module 2 Calculate the total current consumption Output current of 5 VDC power supply Model name Output voltage Output current JW 21PU JW 22PU 3 5 A 5 VDC JW 31PU JW 33PU 45A 1 Current consumption of each module Control module Model name Current No of current consumption mA consumption mark JW 31CUH Control module JW 32CUH Control module JW 33CUH Control module JW 31CUH1 Control module JW 32CUH1 Control module JW 33CUH1 Control module JW 33CUH2 Control module JW 33CUH3 Control module 2 Support tools Model name Current No of current consumption mA consumption mark JW 14PG Hand held programmer JW 13PG Hand held programmer JW 12PG Hand held programmer JW 2PG Hand held programmer 8 I O bus expansion adapter Current No of current Model name nee i consumption mA consumption mark JW
53. may occur When using only JW 203EC 207EC installation of short tun ama sae tame a wana aes connector is unnecessary Wiring duct ODONTOL SOA Wiring duct a a a a a WLLL CLL TT I O expansion cable 5 VDC cable Wiring duct C O ed Cn Cd Q fawn om nomnoman on mn on oon O AC DC power supply TBHDOOOOOONDOOO 5 DODOOOCS r Halt output Wiring duct 7 Class 3 grounding Connect AC DC power supply to the power supply module from the same power Do not place the I O expansion cable and the 5 VDC cable in the same duct or pipe as the I O lines and the power lines of the JW30H 2 Wiring processing example of eight rack systems tan mnm maan mann maas emi ann uana LO ff PFO oe mm Son o Cone aa om van Wiring duct mann mnm mann anan man ran mana aana O g AN a i am m paar amns aa amen roras 5 VDC cable 8 eT Te AC DC or power supply Termination connector Halt output Wiring duct Class 3 grounding 6 17 Chapter 7 Directions for use 7 1 Current consumption of module Each module in the JW30H operates by 5 VDC output current supplied by the power supply module JW 21PU 22PU 31PU 33PU The
54. minimum action current some characteristics of load may prevent turning OFF In such a case connect a bleeder resistance in parallel with the load to increase the maintenance current up to the minimum action current or more Some electro magnetic switches of the pulse driven cannot be turned OFF even if the holding current is over the minimum action current In such a case also connect a bleeder resistance in parallel with the load Select a value of the bleeder resistance so that it can allow the minimum action current by itself Bleeder resistance Power supply V Load Output module 7 21 Calculate the value R of the bleeder resistance in the following formula R lt V V Power supply voltage l Minimum action current of the output module Then the capacity of R W is 5 OFF delay time when the DC output module drives the induced load When the DC output module with a built in cramp diode is used as a surge killer to drive the induced load of direct current such as electro magnetic valves and solenoid valves it may be impossible to complete high speed switching due to the delay of response since electric current goes to the load through the cramp diode In such a case the DC output module with a built in zener diode instead of the cramp diode could speed up the response Output module Load DC output module with a built in zener diode JW 202S JW 212S 6 When miniature load is driven by a relay output Th
55. noise connect a surge killer near the load for the AC circuit and a diode for the DC circuit as shown below For AC power supply AC input module Surge killer R C _ VV4 F ae IN C 0 033 to 0 33 uF Resistance voltage of over 250 VAC R 47 to 120 ohm AE iw Surge killer O COM Diode For DC power supply DC input module E IN o 0 I Peak inverse voltage Vam should be more than 3 33 Y times bigger than the load voltage and the average cA rectification current should be bigger than load eau current 7 17 2 Precautions for operating the output module 1 Protection from output short circuit In case of a short circuit of the load connected to an output terminal output devices and print board may be burned Be sure to insert a protection fuse in the output Some modules have a built in fuse per common line for protection of the module from heating and burning due to excessive current It is not intended however for protection of the output devices and load from excessive current therefore insert fuse for each line outside the module This is also advisable from maintenance point of view Output module Load Fuse o Power supply load 2 Countermeasure to surge current of lamp load At turning ON an incandescent lamp there is surge current 10 to 20 times bigger than normal current for several 10ms For reduction of the surge current insert
56. option module one after the other Check that an I O module is installed If this error still occurs replace the control module If this error still occurs replace the basic rack panel Install an I O module within the max number of I O points If this error still occurs replace the control module If this error still occurs replace the control module If this error still occurs replace I O modules one after the other from the first module If this error still occurs check and replace the expansion cable and the termination connector If this error still occurs replace the I O bus expansion adapter If this error still occurs replace the rack panel Monitor 046 and replace the I O module If this error still occurs replace the other I O modules If this error still occurs check and replace the expansion cable and the termination connector If this error still occurs replace the I O bus expansion adapter If this error still occurs replace the rack panel Replace the I O link master module can be monitored on 051 that FT lamp lights Exchange battery If this error still occurs replace the control module Make sure power is supplied to the expansion power supply If this error still occurs replace the expansion power supply If this error still occurs replace the expansion cable If this error still occurs replace the control module If this error still occurs replace the rack panel
57. or attaching the module Or electric shock malfunction or breakdown may be caused Replace with the fuses in specified ratings only Or electric shock malfunction may be caused Table of contents Chapter 1 Overview td er ser see ser sec Tec cel ce ve oe ter lov sas ev a Aan ey er May wey br yup see ger Se dee te re ted re verses ler ie er Ja fee Vey wer er ef reser per ser A 1 1 to 2 Chapter 2 Safety precautions eWay aM ey On wh Wy AS trot Cae tet ee ve Sel fale nas ete ps fay ey Ae eee vee MO iat Vs Von aor Gor 1e0 er fer neh et nay tes A 2 1 to 7 Chapter 3 System configuration st Sorc dae A Ue a VEY Wes ean Ver ayer E e A ALAA Wee A dee E dal Yer Ua A A 3 1 to 19 3 1 Basic system configuration 3 1 3 2 System configuration using communication 3 8 3 3 System design procedure 3 17 3 4 Cautions on system design 3 18 Chapter 4 Name and function of each part lt se 2 sree me ee eee 4 1 to 17 4 1 Control module 4 1 4 2 Powersupply module 4 3 4 3 Input output module 4 6 4 4 Basic expansion rack panel 4 9 4 5 I O bus expansion adapter 4 15 Chapter 5 Installation lt r cc eee eee eee 5 1 to 9 5 1 Precautions in installation 5 7 5 2 Installation of basic expansion rack panel 5 2 5 3 Installation of power supply module 5 5 5 4 Installation of control module 5 6 5 5 Installation of I O special I O I O link option module 5 7 5 6 Installation of I O bus expansion adapter 5 9 Chapter 6 Wiring PEE E a
58. over the operation indicator LED indication port of the module Terminal block type of 8 16 points Open the terminal cover of the module when wiring 5 S Ensure correct connection for polarity of the input power supply Mis connection of the polarity will destroy the module when power is supplied Fasten the screws on the terminal block with a torque of less than 1 18 N m After the wiring work close the terminal cover and install a module cover JW 20CV optional wherever possible See page 5 8 2 Connector type of 32 64 points 1 Assembly of the connector Note that the terminal numbers of the connector are not identical with address numbers Insert insulation tube into signal line 2 Solder signal line to connector terminal Confirm the connector terminal and its address number before soldering Assemble connector Jack Assembly parts screws washers and nuts are attached to the connector Insert a tube 2N 2N Q _ Washer P 2MX8 2MX10 3 2MX10 2N 2MX8 Cover Use the following recommended cable for the signal line Recommended cable Multiple vinyl insulation vinyl sheath cable 18P X 0 18 57VV SB made by FUJIKURA LTD 2 Connection with the module Use a slot screwdriver T Ensure correct connection for polarity of the input power supply Mis connection of the polarity will destroy the module when
59. p x 48 8 modules 56 modules 24 modules 512 points 64 points x 8 1024 points 16 px 8 16 px 56 JW 32CUH1 0 1024 points 16 points x 64 1024 points 16 p x 64 32 modules 32 modules 0 1024 points 32 points x 32 1536 points 32 p x 32 16 p x 32 16 modules 48 modules 16 modules 1024 points 64 points x 16 1024 points 16 px 16 16 px 48 JW 33CUH1 JW 33CUH2 JW 33CUH3 0 0 1024 points 16 points x 64 1024 points 16 p x 64 64 modules 0 2048 points 32 points x 64 2048 points 32 p x 64 32 modules 32 modules 0 2048 points 64 points x 32 1024 points 16 p x 32 16 p x 32 32 modules 32 modules 0 3072 points 32 p x 32 64 p x 32 1563 points 32 p x 32 16 p x 32 Numbers above are true when one JW 38KB basic rack panel 8 slots and 7 sets of JW 38ZB expansion rack panels 8 slots are used Total 8 slots x 8 racks 64 modules 4 Operation method of I O module registration using support tool Using next support tool correspond to JW30H I O module registration is possible by menu operation See instruction manual of respective model for operation method Support tool correspond to the JW30H e JW 14PG e JW 13PG with B mark JW 50PG Ver 5 5 or more e JW 100SP JW 50SP Ver 5 5 or more e JW 92SP Ver 5 5 or more e JW 52SP
60. panel I O expansion cable JW 203EC 207EC 22EC 25EC 210EC JW 05EC 1EC 3EC 1 0EC 20EC 30EC 50EC No of racks 4 racks max 8 racks max Cable total length distance 14 m max Max 10 m between rack panels 50 m max Max 50 m between rack panels No of I O modules Max 32 sets for basic expansion rack panel racks 0 to 3 Max 64 sets for basic expansion rack panel racks 0 to 7 No of special I O modules Max 32 sets for basic expansion rack panel racks 0 to 3 Max 32 sets for basic expansion rack panel racks 0 to 3 No of I O link modules Max 4 sets for basic rack panel rack 0 Max 4 sets for basic rack panel rack 0 No of option modules Max 7 sets for basic rack panel rack 0 Max 7 sets for basic rack panel rack 0 Connection support tool with expansion rack panel Unavailable Available for connected I O bus expansion adapter JW 32EA 1 Control module Model name JW 31CUH1 No of In Out 512 points Program size 7 5K words File register None Clock feature communication port JW 32CUH1 1024 points 15 5K words 80K bytes 31 5K words 48K bytes JW 33CUH1 3072 points 31 5K words 144K bytes JW 33CUH2 3072 points 63K words 464K bytes JW 33CUH3 3072 points 63K words 2000K bytes Set program capacity and file register capacity of the JW
61. power is supplyed RUN lamp green Operating normally lights ON e Programming after connecting support tool Blinking PC stops operation e Detect errors by self diagnosis function Lights OFF when battery is error lights ON Module retention screw POWER O Programmer retention RUN O screw hole Module insert guide n Rack number label O SHARP Write rack number of Beason expansion rack panel a Rating plate AKNO 85 to 264VAC Power supply input terminal GND grounding terminal 2 Module retention rib Halt output terminal 3 Power supply terminal block with cover 1 Connect the power supply input while paying attention to the terminal LIVE non grounded side and N terminal NEUTRAL grounded side 2 To prevent electric shock and noise error be sure to separately prepare class 3 grounding Connect with internal between GND terminal Short bar having JW 21PU 31PU do not have in JW 33PU 3 Be sure to incorporate the line to the external emergency stop circuit 4 3 input output module The following models are available in the input output module The input output module can be installed in any order in the I O module slot of the basic expansion rack panel E Kinds of input output module I O module having 8 16 and 32 points are available Special I O module having 64 points are avai
62. safe system we recommend preparing independent external protective circuits for following functions which may cause a breakdown of machine or injury to workers e Emergency stop circuit Protection circuit e Operating circuit of high voltage device Also be aware of the operation response time as a PC operates using cyclic processing To prevent mis operation due to output signal of the output module soon after switching on power to the JW30H connect in series the halt output for the JW30H in the following operation stand by circuit 1 In case of using AC power supply 85 to 264 VAC JW 21 PU 85 to 132 VAC JW 31 PU JW30H Input module olf o_o oO o O10 Output module 85 to 264 VAC 85 to 132 VAC Iy CO N 6 7 has Q Operation Jwa0n Emergency stop preparation halt output Thermal MC switch Output module JW 21PU JW 31PU Connecting the input module and output module for lighting lamps in front of emergency stop circuit makes it possible to grasp the stop condition of devices When the JW30H stops its operation all the output module indicate ON OFF condition just before stopping Note When setting an output holding address in the system memory all the output after the setting address is retained and you can reset the previously set address only available when power is supplied to the JW30H Halt output JW 21PU Relay output 100 200 VAC 30 VDC 1A JW 31PU Relay o
63. specified by the settings of the rack number switch on the expansion rack panel The basic rack panel is fixed to rack No 0 Rack No switch E Rack No 3 QE lt SS TT Mw Qo fee en fe eee me ome e nena mn omm omm mnm om omm om nn Rack No 2 44O Q mmn men amana an amn ona oana an nmin omm omm mnm om omm am mnn e Rack No 1 440 bemad paz Hl It is an error when the rack number switch is set as follows and the JW30H does not operate 1 There are plural ON settings CE OC En WE lo 2 All setting of the rack no is OFF WE n QE I W lo 3 Rack numbers are duplicate with other expansion rack panel All of the states 1 to 3 result in table registration error 70 or table verify error 60 and the error code is stored in the system memory 160 The shipping setting of rack number switch is 1 switch 1 is ON 2 In case of using I O bus expansion adapter System can be configured with max 8 racks when an expansion rack panel JW 34ZB 36ZB 38ZB is connected with an I O bus expansion adapter JW 32EA Each rack panel ID number will be defined by combination of settings for the rack number switches on the expansion rack panel and the JW 32EA The basic rack panel is fixed to rack No 0 Rack No switch of Rack No switch of I O bus expansion rack panel expansion adapt
64. system Dielectrical 1500 VAC for 1 minute strength between output terminal and secondary circuit 18 P detachable terminal block M 3 5 x 7 screws red Insulation 500 VDC 10 M ohm or more resistance between output terminal and secondary circuit Insulation system By relay Common system Weight Approx 240g 1 common line for 8 points a L 5 Internal circuit Circuit diagram The JW 214SA covers functions of its previous model JW 214S In addition to the inheriting functions view angel of the LED display top of the module is improved to wide angle display type 11 20 7 JW 232S Model name DC output module sink output JW 232S No of output 32 points Rated load voltage 5 12 24 VDC Load voltage range 4 75 to 30 VDC Rated max load current 0 1 A point 1 6 A common Allowable surge current 0 15 A 10 ms Min load current OFF leak current 0 2 mA or less ON voltage drop 1 3 V or less 0 1 A Response time module alone OFF to ON 1 ms or less ON to OFF 1 ms or less with resistance load Surge killer Zener diode Rated capacity of fuse element Built in 2 A fuse unable replacement common Internal current consumption 5 VDC 320 mA max Operation indication LED lights at ON condition JW 2328S i A 0123456
65. terminal block of basic expansion rack panel and setting switch of expansion rack panel number Winstalling in expansion rack panel JW 34ZB JW 34ZB JW 33PU POWER O N Rack No switch Expansion rack panel only SHARP 5V terminal block 5 5 5 4 Installation of control module Install the control module JW 31CUH1 32CUH1 33CUH1 33CUH2 33CUHS at the basic rack panel the power supply module on the right Installation Insert connector of control module into a slot for control module of basic rack panel Control panel Rack panel i Module inserting guide O P Control module p Module retention rib tf Inserting hole of module retention rib Note When a JW 32CUHT is installed set the program file capacity setting switch SW2 on the back of the control module before the installation See page 4 2 2 Tighten module retention screw in upper and lower part of the control module using a phillips screwdriver Fasten the screw with a torque of less than 1 47 N m Module retention screw Phillips screwdriver Basic rack panel Control module i E Phill
66. the outer side circuit module of input and output module abnormality not affecting the I O bus port Examples When the load cannot be driven due to abnormality of output transistor of output module When input signal cannot be taken in due to abnormality of photo coupler of input circuit of input module 3 Communication abnormality in data link Communication abnormality can be confirmed by the LED of option module or communication flag For details see user s manual of option module 2 Self diagnosis function Error code table maion f Error code Control ndication lamp o BCD PC module power Contents operating supply module Special System condition register memory 160 to 16 POWER RUN 10734 Check instruction code Check system memory setting Check program ROM Light ON Light ON Light OFF Check program sum Check I O module registration table Watch dog timer Light OFF Light ON Blinking CPU error RAM check R W Hardware check I O data bus At re Output data check freshing Installed module check I O rack panel error At table Table verify error verifyin Light ON Light ON Light OFF g Switch verify error Table registration error At table registr ation I O points over Switch setting error No module error Self diagnosis Hardware error Special I O Parameter error error
67. the power is supplied Attached connector of 32 64 points I O module is soldering type and available for connector of pressure welding crimp style Model name Manufacturer Reca MeD elas Remarks wiring size Recommended Flat cable 1 27 mm pitch our crimp style AWG28 twisted wire of tool made AWG30 single wire by FUJITSU CO LTD 1 Pressure FCN 367J040 AU F welding Connector FCN 360C040 B Connector cover EUJITSU CO AWG24 to AWG28 iis a oe E FCN 363J040 pay Crimp style LTD Strip outer of cable is tool made by Housing 1 2 or less FUJITSU CO FCN 363J AU LTD 2 Contact FCN 360C040 B Connector cover AWG23 to 26 FCN 361J040 AU 0 26 to 0 12 mm Connector 1 Hand press FCN 707T T101 H Cable cutter FCN 707T T001 H Locator plate FCN 367T T012 H 2 Manual crimp tool FCN 363T T005 H Accessories Soldering 6 13 6 4 Wiring for basic expansion rack panel Installation of I O expansion cable 1 Install basic expansion rack panel in direct Connects between the basic rack panel and the expansion rack panel or between the expansion rack panel and another expansion rack panel using following cables Max 4 racks can be connected Model name JW 203EC Cable length Remarks With 5 VDC cable 30 cm JW 207EC With 5 VDC cable 70 cm JW 22EC With 5 VDC cable 2 m and a short connector JW 25EC JW 210EC With short connector Without 5 V
68. to 11077 11500 to 11507 SW1 41100 to 41177 41510 to 41517 SW2 41200 to 41277 41520 to 41527 JW 21CM SW3 11300 to 11377 11530 to 11537 SW4 11400 to 11477 11540 to 11547 SW5 89000 to 89077 11550 to 11557 SW6 11560 to 11567 JW10 link SWO 11000 to 41477 41500 to 11502 SW1 11300 to 11477 41510 to 11511 SW2 59000 to 69757 11520 to 41527 JW 25CM SW3 69000 to 79757 11530 to 11537 SW4 79000 to 89575 11540 to 11547 SW5 89000 to 99757 41550 to 41557 SW6 12000 to 13757 41560 to 11567 Net work JW 22CM ME NET JW 21MN The area set by module No switch differs the standard function from memory saving function Ethernet JW 255CM a JW 20FL5 Max 7 sets only on basic rack panel Assign option parameter use area SWO to SW6 pene using module No switch setting JW 20FLT Assign I O data diagnostic data and host Explicit ones message data using module No switch setting DeviceNet master Note Special I O module can only be mounted on racks 0 to 3 It can not be mounted on racks 4 to Te When using the 64 points I O module the number of mountable sets varies with the model of the control module Max No of 1 O points Total amount of Model name 64 points module JW 31CUH1 Max 8 sets JW 32CUH1 JW 33CUH1 2 3 512 points 1024 p
69. to 177 T 14 000 to 177 This area can use as auxiliary relay 13320 to 13337 T 15 000 to 177 13340 to 13357 T 16 000 to 177 Do not use paramater for JW 264N 262S and JW 21DU 22DU 13000 to 13017 13020 to 13037 13060 to 13077 13100 to 13117 13240 to 13257 T 12 000 to 177 Rack 1 4 5 6 7 13360 to 13377 T 17 000 to 177 T 00 000 to 177 T 01 000 to 177 T 03 000 to 177 T 04 000 to 177 33120 to 13137 T 05 000 to 177 13140 to 13157 T 06 000 to 177 7 10 o 13040 to 13057 T 02 000 to 177 Rack 0 4 5 6 7 13160 to 13177 T 07 000 to 177 2 In case of basic system plus remote I O system Up to 8 sets are set in the remote I O slave station by module No switch Max 8 sets Setting value of any tae Byte address Parameter area Rack No 3 14000 to 14017 T 40 000 to 177 HY SeZe 14020 to 14037 T 41 000 to 177 Max 8 sets 14040 to 14057 T 42 000 to 177 14060 to 14077 T 43 000 to 177 Rack No 2 14100 to 14117 T 44 000 to 177 JW 38ZB 14120 to 14137 T 45 000 to 177 14140 to 14157 T 46 000 to 177 14160 to 14177 T 47 000 to 177 Rack No 1 JW 38ZB JW 21CM Max 7 sets JW 21RS Max 8 sets 0 3 3 0 Rack No 0 JW 28KB JW 28KB 38KB 9 38KB The
70. you take measures for each actual situation 1 Grounding Grounding has two purposes to protect operators from electric shock and to prevent malfunction by noise The grounding for noise prevention is shown here Don t use a common ground for the JW30H and other device When the GND cable of the JW30H is also used for grounding for other device noise might come into the JW30H from other device Other Be device Common grounding Bad example Don t use the GND line of the JW30H for grounding of a motor or an inverter Control panel Motor heavy load Inverter ground Class 3 grounding Countermeasure 1 Separate grounding for each of the JW30H the motor and the inverter Motor heavy load Less than 5m Use a twisted wire of over 2 mm sectional area and less than 5 m long in grounding the JW30H for the noise prevention purpose Countermeasure 2 When separate grounding is not available If a separate grounding for the JW30H cannot be made ground directly from the GND terminal of the JW30H to the chassis on which the JW30H is mounted Motor heavy load Ground direct y to chassis Note Observe the following points for direct grounding of the GND cable of the JW30H to the chassis Connect the grounding cable from the GND terminal of the power supply module of JW30H to the chassis in the minimum distance The same wiring manner should be used for the expansion rack panel
71. 0 32450 32650 7B B 1 32051 32251 32451 32651 33051 8A B 2 32052 32252 132452 32652 33052 33250 33450 33650 33251 33451 33651 33252 33452 33652 8B B 3 32053 32253 32453 32653 33053 33253 33453 33653 10A B 6 30056 30256 30456 30656 31056 31256 31456 31656 31057 9A B 4 32054 32254 32454 32654 33054 33254 33454 33654 9B B 5 32055 32255 32455 32655 33055 33255 33455 33655 10A B 6 32056 32256 32456 32656 33056 33256 33456 33656 33057 30057 30257 30457 30657 C 0 30060 30260 30460 30660 31060 C 1 30061 30261 30461 30661 31061 31257 31457 31657 31260 31460 31660 31261 31461 31661 A 12A C 2 30062 30262 30462 30662 31062 31262 31462 31662 31063 N2 The first half 32 points 10B B 7 32057 32257 32457 32657 11A C 0 32060 32260 32460 32660 33060 11B C 1 32061 32261 32461 32661 33061 33257 33457 33657 33260 33460 33660 33261 33461 33661 12A C 2 32062 32262 32462 32662 33062 33262 33462 33662 33063 C 3 30063 30263 30463 30663 13A C 4 30064 30264 30464 30664 31064 13B C 5 30065 30265 30465 30665 31065 31263 31463 31663 31264 31464 31664 31265 31465 31665 14A C 6 30066 30266 30466 30666 31066 31266 31466 31666 31067 Connector C 12B C 3 32063 32263 32463 32663 13A C 4 32064 32264 32464 32664 33064 13B C 5 32065 32265 32465 32
72. 0 3400034200 34400 34600 35000 35200 35400 35600 B Rack 3 Pin X Setting value of module No switch No S G 0 1 2 3 4 5 6 7 3A A 0 36000 36200 36400 36600 37000 37200 37400 37600 B 3B A 1 34001 34201 34401 34601 35001 35201 35401 35601 4A A 2 34002 34202 34402 34602 35002 35202 35402 35602 4B A 3 34003 34203 34403 34603 35003 35203 35403 35603 35004 3B A 1 36001 36201 36401 36601 37001 37201 37401 37601 4A A 2 36002 36202 36402 36602 37002 37202 37402 37602 4B A 3 36003 36203 36403 36603 37003 37203 37403 37603 37004 5A A 4 34004 34204 34404 34604 5B A 5 34005 34205 34405 34605 35005 6A A 6 34006 34206 34406 34606 35006 6B A 7 34007 34207 34407 34607 35007 35207 35407 35607 A 35010 35204 35404 35604 35205 35405 35605 35206 35406 35606 5A A 4 36004 36204 36404 36604 5B A 5 36005 36205 36405 36605 37005 6A A 6 36006 36206 36406 36606 37006 6B A 7 36007 36207 36407 36607 37007 37207 37407 37607 A 37010 37204 37404 37604 37205 37405 37605 37206 37406 37606 TA B 0 34010 34210 34410 34610 B 1 34011 34211 34411 34611 35011 8A B 2 34012 34212 34412 34612 35012 35210 35410 35610 35211 35411 35611 35212 35412 35612 8B B 3 34013 34213 34413 34613 35013 35213 35413 35613 7A B 0 36010 362
73. 0 VAC Halt output terminal 24 VDC L 1A JW 22PU JW 31PU POWER z 20 4t032VDC POWER E poe eae INPUT Power supply INPUT Power supply input 24VDC _ input terminal 100 120 VAC _ terminal N 5 Short bar _ 9 SHORT f GND grounding terminal GND groung GND terminal GND OUTPUT aa OUTPUT 24 VDC ules a 100 120 VAC Halt output terminal 100 240 terminal 24 VDC VAC 1A 1A 1 Connect the power supply input of JW 21PU 31PU while paying attention to the L terminal LIVE non grounded side and N terminal NEUTRAL grounded side 2 To prevent electric shock and noise error be sure to separately prepare class 3 grounding 3 Be sure to incorporate the line to the external emergency stop circuit 4 As for DC input power supply use power source of 20 4 to 32 VDC ripple rate 20 or less however ripple upper limit 32 V or less lower limit 20 4 V or more 5 When testing insulation resistance or dielectric strength of the JW 21PU 31PU power supply modules be sure to remove the short bar connecting between the SHORT terminal and the GND terminal The power supply module has a serge absorber connected between the AC input line and the SHORT terminal as well as a short bar between the SHORT terminal and the GND terminal at the time of shipment If a test is carried out without removing the short bar internal elements of the module may be damaged due to overcurrent 2 JW 33PU POWER lamp green Lights when
74. 0 to 2177 8K bytes 1 16K bytes 1 8K bytes from 09000 to 99777 and E0000 to 57777 Area E6000 to E7777 cannot be stored in the ROM 2 When the JW 32CUH1 is used and its file capacity is selected to 32 K bytes program capacity 31 5 K words ROM storable capacity of file 2 will be 32 K bytes Program Register No 8K bytes 1 No 8K bytes 1 No No No 64K bytes 2 No 64K bytes 2 No 64K bytes 2 3 Writing in flash ROM By the writing operation by the hand held programmer JW 13PG or the ladder software JW 50SP the program can be written into the flash ROMs of control modules See instruction manual of respective support tool for operation 7 46 Chapter 8 Trial run 8 1 Check points prior to trial run When installation and wiring are completed check following points prior to supplying power to the JW30H Check the connection conditions of the power lines and the input output lines Whether the wiring is correct Whether the screws in the terminal block are not loose Whether the fitting of the connector is correct Whether the each module is fixed securely Whether the cable size is correct 2 Check the connection conditions of the I O expansion cable and 5 VDC cable Whether the cable are connected correctly and fixed firmly between basic rack panel and expansion rack panel 8 Check the connection of the grounding line Whether class 3 grounding
75. 000 to 1777 0 1 sec to 199 9 sec 0 1 sec to 3276 7 sec BIN 0 1 sec to 799 9 sec BCD 10 ms timer TMR 0400 to 0777 0 01 sec to 19 99 sec BCD TMR 0400 to 0777 is selectable timer feature of 100 ms unit and 10 ms unit e Counter setting value 1 to 1999 1 to 32767 BIN 1 to 7999 BCD e MD setting value 0 to 999 The current value of the counter and MD are kept ON at power OFF Timer is selectable between kept or reset after power OFF Assignable timer counter setting value into registers Refer to application instructions F 260 Fc260 F 261 and Fc261 of programming manual Register 9216 bytes kept after power OFF 09000 to 09777 19000 to 19777 29000 to 29777 39000 to 39777 49000 to 49777 59000 to 59777 69000 to 69777 79000 to 79777 89000 to 89777 99000 to 99777 E0000 to E7777 Current timer storage register Second 99770 Minute 99771 Hour 99772 Day 99773 Month 99774 Year 99775 The day of the week 99776 Control code 99777 Data memory Error history storage register Specifications JW 31CUH1 JW 32CUH1 JW 33CUH1 JW 33CUH2 JW 33CUH3 This register can store the last 8 error codes of the control module and option module including the error occurrence time except for JW 31CUH1 and the number Total 1K bytes E6000 to E7777 E6000 Option module Module No switch 6 Error 8 Option module Module No switch 5 Error 7
76. 0H 70H 100H Usable within the functions of the JW20H 2 JW 50PG Multi purpose programmer LCD display 640 x 480 dot Built in 1 set of 3 5 floppy disk drive Built in 1 set of 2 5 hard disk 256MB See the table in the next page for versions Z 100LP2S Z 3LP2ES Expansion module ia N n o Q e bS a a o Ke xe oO 4 EL display Horizontal 11 relay contacts plus 1 coil Vertical 11 relay lines plus 2 message lines Built in 1 set of 3 5 floppy disk drive Usable within the functions of the JW20H or JW50H 70H 100H when Z 3LP2ES is installed Ver 5 2 or more JW 92SP Ladder software for PC 98 series Japanese display See the table in the next page for versions JW 52SP JW 50SP Ladder software Ladder software for DOS V personal computer Japanese display Ladder software for IBM PC See the table in the next page for JW30H applied versions See the table in the next page for JW30H applied versions JW 100SP Ladder logic programming software 1 When JW 2PG is used by JW30H be sure to set 0242 on the system memory 136 of JW30H 2 Forced set reset data transfer using a ROM writer and data transfer using cassette tapes are not available Note Do not connect to the programmer ZW 101PG1 or malfanction may be caused 3 5 Description of software version approved to JW30H The following support tools may or may not be co
77. 10 36410 36610 7B B 1 36011 36211 36411 36611 37011 8A B 2 36012 36212 36412 36612 37012 37210 37410 37610 37211 37411 37611 37212 37412 37612 8B B 3 36013 36213 36413 36613 37013 37213 37413 37613 10A B 6 34016134216 34416 34616 35016 35216 35416 35616 35017 9A B 4 36014 36214 36414 36614 37014 37214 37414 37614 9B B 5 36015 36215 36415 36615 37015 37215 37415 37615 10A B 6 36016 36216 36416 36616 37016 37216 37416 37616 37017 10B B 7 34017 34217 34417 34617 11A C 0 34020 34220 34420 34620 35020 11B C 1 34021 34221 34421 34621 35021 35217 35417 35617 35220 35420 35620 35221 35421 35621 12A C 2 34022 34222 34422 34622 135022 35222 35422 35622 35023 10B B 7 36017 36217 36417 36617 11A C 0 36020 36220 36420 36620 37020 11B C 1 36021 36221 36421 36621 37021 37217 37417 37617 37220 37420 37620 37221 37421 37621 12A C 2 36022 36222 36422 36622 37022 37222 37422 37622 37023 12B C 3 34023 34223 34423 34623 13A C 4 34024 34224 34424 34624 35024 13B C 5 34025 34225 34425 34625 35025 35223 35423 35623 35224 35424 35624 35225 35425 35625 14A C 6 34026 34226 34426 34626 35026 35226 35426 35626 14B C 7 35027 Connector CN1 The first half 32 points 14A C 6 30026 12B C 3 36023 36223 36423 36623 13A C 4 3
78. 1EA JW 32EA 4 13 3 Important points when using basic expansion rack panels System specifications can be defined by the combination of basic rack panel and expansion rack panel as shown in the table below E Combinations of basic and expansion rack panels Basic rack JW 24KB 26KB 28KB A JW 34KB 36KB 38KB Without JW 31EA B JW 34KB 36KB 38KB With JW 31EA Unable to use in combination JW 34ZB 36ZB 38ZB Without JW 32EA C D Unable to use in combination JW 34ZB 36ZB 38ZB With JW 32EA E System specifications Specifications Max number of racks Unable to use in combination Unable to use in combination E Combinations of basic expansion rack panels as above C D 4 E 8 Total expansion length 14m 50 m 8 Option bus speed Note Conventional speed Conventional speed High speed I O expansion cable JW 203EC 30 cm JW 207EC 70 cm JW 22EC 2 m JW 25EC 5 m JW 210EC 10 m JW 05EC 50 cm Note Option bus speed is data exchange speed between an option module and a control module and the high speed is 5 times faster than the conventional speed The conventional speed is the data exchange speed between a conventional control module including JW 31CUH 32CUH 33CUH and an option module An example of combination C above JW 28KB as JW 33CUH1 JW 22CM Conventional
79. 2 32 points x 32 sets 64 points x 32 sets 3072 points However the relay area for 64 point module uses relay which are for a special I O module and occupies 16 points per module Therefore the number of occupied I O relay points in this case is 1536 32 points x 32 sets 16 points x 32 sets 1536 points See Module installation examples on page 7 7 Note 2 The I O mounted on the remote I O slave station JW 21RS is not registered automatically When the master station is JW 21CM and the slave station is JW 21RS the I O registration of slave station is registered in the parameter of JW 21CM 2 Table creation In the expansion rack panel rack numbers 1 to 7 the top address of relay number is set in even address within area of 10000 to 11577 Setting the top address Ata dal fal dal Jal da del del fel dep dad fe aya dal fal dah fa el fel deh fel ded fe Setting the top Setting the top Setting the top address Rack No 3 f l l i Rack No 7 f address f address i f i i i i Setting the top Setting the top a S address ddress Rack No 1 l l Rack No 5 l i l l Fixing 10000 for the top etting the top address of rack No 0 address Rack No 0 Don t allow duplicate numbers in the relay number of previous rack and relay number of next r
80. 2 E Command T Jalal rR Dpl wIPIM Tr JBIO l Proram address 1 Proram Instruction 1 address 2 4 characters Instruction n sls C CC 4 characters AIO R E Response Proram address 2 Proram address 1 Command Function FENG Communication format Change timer counter setting value in designated program address E Command R Proram Setting value Cc z c Change setting S address 4 characters BJO value of timer counter Proram c address R Set data of clock E Command D DI S C Lt Oo OJR Sun Mon Tue Wed Thu 00 01 02 03 04 CBs R slc E Response Jalal TR slslc D pl _Isiplyle ee HIDIR Set time of clock Hi Command i AlA _ IR D D BO E Response e A A R S D DI SIT M C eyo i H Set correct of time E Command Tala rR sls c R D DI JAJcCILI JC c Set correct of ejoj Hjo Setting of D 2 characaters time 00 Start clock E Response 01 Stop clock rr sisle 08 30 sec correction D pl JAICILIC C KJO HBJOJR 7 42 3 Control command Function Stop operation Command name Communication format Stop operation E Command AIA s sIc D DI HIL
81. 20000 to 23777 12000 to 12377 Relay for special I O module basic system 4096 points 30000 to 33777 13000 to 13777 Relay for special I O module Remote I O slave station 1024 points 40000 to 41777 24000 to 14177 Data memory Special relay mounted 2 64 points 07300 to 07337 07340 to 07347 07354 07355 07356 07357 07360 07362 07363 07364 07365 In case of 32 sets of 32 point modules and 32 sets of 64 point modules special I O modules are 07300 to 07377 Reserved area Error code strage Non carry flag Error flag Carry flag Zero flag 0 1 second clock Initialize pulse Fuse blown 1 0 second clock 38ZB and I O bus expansion adapter JW 31EA 32EA 3 11 3 07366 07370 Memory error 07371 CPU error 07372 Battery error 07373 07374 07375 07376 07377 Normally OFF contact I O error Option error Special I O error Power supply error Setting value change switch In case of using basic rack panel JW 34KB 36KB 38KB expansion rack panel JW 34ZB 36ZB Each relay is setted by module No switch on the face of special I O link and option module Expansion power supply error fe o E T T Q Timer counter MD Specifications JW 31CUH1 JW 32CUH1 JW 33CUH1 JW 33CUH2 JW 33CUH3 Total 1024 points 000 to 1777 timer and counter in common e Timer set time 100 ms timer TMRO
82. 236 33436 33636 18B D 7 32037 32237 32437 32637 33037 33237 33437 33637 33040 3A A 0 30040 30240 30440 30640 3B A 1 30041 30241 30441 30641 31041 4A A 2 30042 30242 30442 30642 31042 A 4B A 3 30043 30243 30443 30643 31043 31243 31443 31643 A 31044 31240 31440 31640 31241 31441 31641 31242 131442 31642 3A A 0 32040 32240 32440 32640 3B A 1 32041 32241 32441 32641 33041 4A A 2 32042 32242 132442 32642 33042 A 4B A 3 32043 32243 32443 32643 33043 33243 33443 33643 A 33044 33240 33440 33640 33241 33441 33641 33242 33442 33642 5A A 4 30044 30244 30444 30644 5B A 5 30045 30245 30445 30645 31045 6A A 6 30046 30246 30446 30646 31046 6B A 7 30047 30247 30447 30647 31047 31247 31447 31647 A 31050 31244 131444 31644 31245 31445 31645 31246 31446 31646 5A A 4 32044 32244 32444 32644 5B A 5 32045 32245 32445 32645 33045 6A A 6 32046 32246 32446 32646 33046 6B A 7 32047 32247 32447 32647 33047 33247 33447 33647 A 33050 33244 33444 33644 33245 33445 33645 33246 33446 33646 7A B 0 30050 30250 30450 30650 B 1 30051 30251 30451 30651 31051 8A B 2 30052 30252 30452 30652 31052 31250 31450 31650 31251 31451 31651 31252 31452 31652 8B B 3 30053 30253 30453 30653 31053 31253 31453 31653 7A B 0 32050 3225
83. 26 4 7 425 426 427 41625 41626 41627 4 430 41630 14B C 7 40027 40227 40427 40627 41027 41227 41 15A D 0 40030 40230 40430 40630 41030 41230 41 15B D 1 40031 40231 40431 40631 41031 41231 41 4 431 432 41631 41632 433 41633 16A D 2 40032 40232 40432 40632 41032 41232 41 16B D 3 40033 40233 40433 40633 41033 41233 41 17A D 4 40034 40234 40434 40634 41034 41234 41 17B D 5 40035 40235 40435 40635 41035 41235 4 a 434 435 436 41634 4163 41636 437 41637 3B A 1 40041 40241 40441 40641 41041 41241 A 4 7 440 441 442 31640 3164 31642 4 443 31643 4A A 2 40042 40242 40442 40642 41042 41242 41 4B A 3 40043 40243 40443 40643 41043 41243 41 5A A 4 40044 40244 40444 40644 41044 41244 41 4 444 445 31644 31645 446 31646 5B A 5 40045 40245 40445 40645 41045 41245 41 6A A 6 40046 40246 40446 40646 41046 41246 41 6B A 7 40047 40247 40447 40647 41047 41247 41 7A B 0 40050 40250 40450 40650 41050 41250 4 7 447 450 451 41647 41650 41651 452 41652 7B B 1 40051 40251 40451 40651 41051 41251 41 8A B 2 40052 40252 40452 40652 41052 41252 41 8B B 3 40053 40253 40453 40653 41053 41253 41 QA B 4 40054 40254 40454 40654 41054 41254 4 a 453
84. 2624 33024 33224 33424 33624 33025 Connector CN1 The first half 32 points 13B C 5 30025 30225 30425 30625 14A C 6 30026 30226 30426 30626 31026 14B C 7 30027 30227 30427 30627 31027 31225 31425 31625 31226 31426 31626 31227 31427 31627 15A D 0 30030 30230 30430 30630 31030 31230 31430 31630 31031 13B C 5 32025 32225 32425 32625 14A C 6 32026 32226 32426 32626 33026 14B C 7 32027 32227 32427 32627 33027 33225 33425 33625 33226 33426 33626 33227 33427 33627 15A D 0 32030 32230 32430 32630 33030 33230 33430 33630 33031 15B D 1 30031 30231 30431 30631 16A D 2 30032 30232 30432 30632 31032 16B D 3 30033 30233 30433 30633 31033 31231 31431 31631 31232 31432 31632 31233 31433 31633 17A D 4 30034 30234 30434 30634 31034 31234 31434 31634 15B D 1 32031 32231 32431 32631 16A D 2 32032 382232 32432 32632 33032 16B D 3 32033 32233 32433 32633 33033 33231 33431 33631 33232 33432 33632 33233 33433 33633 17A D 4 32034 32234 32434 32634 33034 33234 33434 33634 17B D 5 30035 30235 30435 30635 31035 31235 31435 31635 18A D 6 30036 30236 30436 30636 31036 31236 31436 31636 18B D 7 30037 30237 30437 30637 31037 31237 31437 31637 31040 17B D 5 32035 32235 32435 32635 33035 33235 33435 33635 18A D 6 32036 32236 32436 32636 33036 33
85. 31EA I O bus expansion adapter 600 JW 32EA I O bus expansion adapter 450 7 1 Input output special I O I O link option module Current No of current Model name consumption mA consumption when all points ON mark JW 201N 100 120 VAC input JW 202N 12 24 VAC input JW 203N 200 240 VAC input JW 211N 100 120 VAC input JW 211NA 100 120 VAC input JW 212N 12 24 VDC input JW 212NA 100 120 VAC input JW 214N 12 24 VDC input JW 214NA 12 24 VDC input JW 234N 12 24 VDC input JW 202S 5 12 24 VDC output JW 203S 100 240 VAC output JW 204S Relay output JW 2128S 5 12 24 VDC output JW 212SA 5 12 24 VDC output JW 213S 100 240 VAC output JW 213SA 100 240 VAC output JW 214S Relay output JW 214SA Relay output JW 232S 5 12 24 VDC output JW 232M 12 24 VDC input 5 12 24 VDC output JW 264N 24 VDC input JW 262S 5 12 24 VDC output JW 21HC High speed counter JW 22HC High speed counter Special JW 24AD Analog input VO JW 22DA Analog output JW 21DU ID control module JW 22DU ID control module MP WS O11 C1 GW GW a a FB P Po a a a a a a a a a JW 21SU Serial interface module JW 21PS Pulse output module I O link JW 23LMH I O link master module JW 21CM Link module JW 22CM Network module JW 21MN ME NET module JW 25CM JW O link module JW
86. 32CUH1 using the internal switch SW2 of the module 2 Power supply module JW 21PU Specification 85 to 264 VAC Power capacity 5 VDC 3 5A Approved UL CSA Approved CE JW 22PU 20 4 to 32 VAC Power capacity 5 VDC 3 5 A JW 31 PU 85 to 132 VAC Power capacity 5 VDC 3 5 A JW 33PU 3 Basic expansion rack panel 85 to 264 VAC Power capacity 5 VDC 4 5 A No of slots Model name JW 24KB For power supply module For Control For I O module JW 26KB JW 28KB I O bus expansion adapter Installation of JW 31EA Unavailable JW 34KB JW 36KB JW 38KB Available The slot for I O module is a slot mounting I O special I O I O link and option module 4 Expansion rack panel Model name JW 34ZB JW 36ZB No of slots For power supply module For I O module JW 38ZB 1 O bus expansion adapter Installation of JW 32EA Available The slot for I O module is a slot mounting I O special I O module 5 I O bus expansio Model name n adapter Specifications JW 31EA Mounting to basic rack panel JW 34KB 36KB 38KB JW 32EA Mounting to expansion rack panel JW 34ZB 36ZB 38ZB with PG port Use an I O bus expansion adapter when more than 5 racks on the rack panel are used or when total length of I O expansion cables is longer than 15 meters max 50 meters The conventional model of JW30H
87. 454 455 41653 41654 41655 456 41656 4 4 4 4 4 4 4 4 4 4 4 4 18A D 6 40036 40236 40436 4063641036 41236 41 18B D 7 40037 40237 40437 40637 41037 41237 41 3A A 0 40040 40240 40440 40640 41040 41240 41 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 9B B 5 40055 40255 40455 40655 41055 41255 41 10A B 6 40056 40256 40456 40656 41056 41256 41 10B B 7 40057 40257 40457 40657 41057 41257 41 11A C 0 40060 40260 40460 40660 41060 41260 4 7 457 460 461 41657 41660 41661 11B C 1 40061 40261 40461 40661 41061 41261 41 12A C 2 40062 40262 40462 40662 41062 41262 41 4 7 462 463 464 41662 41663 41664 465 41665 Connector CN2 The first half 32 points 4 4 4 4 4 4 13A C 4 40064 40264 40464 40664 41064 41264 41 13B C 5 40065 40265 40465 40665 41065 41265 41 14A C 6 40066 40266 40466 40666 41066 41266 41 14B C 7 40067 40267 40467 40667 41067 41267 4 7 466 467 470 41666 41667 41670 471 41671 15A D 0 40070 40270 40470 40670 41070 41270 41 15B D 1 40071 40271 40471 40671 41071 41271 41 16A D 2 40072 40272 40472 40672 41072 41272 41 4 7 472 473 474 41672 41673 41674 X Signal name 4 4 4 4 4 4 4 4 i 17B D 5 40075140275 40475 40675 41075 41275 41 7 7
88. 4ZB 36ZB 38ZB and I O bus expansion adapter JW 31EA 32EA Number of Total of 64 sets can be mounted Personal computer PC 98 DOS V series Ladder software Number of rack panels connected mounting of I O e Max of 64 I O modules can be mounted including both the basic and module special I O the expansion rack panels racks 0 to 7 module I O link e Max of 32 special I O modules can be mounted including both the module and basic and the expansion rack panels racks 0 to 3 option module e Max of 4 I O link modules can be mounted on the basic rack panel e Max of 7 option modules can be mounted on the basic rack panel Note System can be configured without using an I O bus expansion adapter See the next page 3 1 E The difference between using I O bus expansion adapter and not using it System configuration When not using I O bus expansion adapter When using I O bus expansion adapter JW 32EA I O bus eae adapter Rack 7 Rack 1 Rack 0 7 JW 31EA I O bus expansion adapter Basic rack panel JW 24KB 26KB 28KB JW 34KB 36KB 38KB JW 34KB 36KB 38KB Expansion rack panel JW 34ZB 36ZB 38ZB JW 34ZB 36ZB 38ZB I O bus expansion adapter JW 31EA Install in basic rack panel JW 32EA Install in all expansion rack
89. 5 0 78k ohm If R is 0 78 k ohm 24 w gt 078x10 X 3 2 22 W W will be 2 3 W 7 15 4 Notes for long distance wiring and by pass wiring In the AC input module when the cables to external device are very long or wiring along with power lines is made the input module might be turned ON in spite of the OFF command in the input device due to leakage current and inducement by floating capacity among cables Input module IN coml Power line etc Countermeasure 1 Connect a bleeder resistance and a CR surge killer in parallel with the input module to reduce the composite impedance of the input module Input module The smaller the R value the more effective However when R becomes small power 2 consumption increases Therefore note the R s watt value R C 0 033 to 0 33 uF Le Pressure resistance of over 250 VAC R 47 to 120 ohm Countermeasure 2 Change the input power supply to DC Use DC input module In general the direct current signals are little affected by floating capacity and inducement Countermeasure 3 Close circuit by making use of the b contact When the b contact is used to make a close circuit at OFF very little induced voltage is generated Input module Note Do not wire the input signal line near and in parallel with power lines of a motor and an inverter 7 16 5 Surge current of the AC input module There i
90. 5 01 to 5 3Al Usable with the functional range of the conventional JW30H modules 2 Ver3 01 other than 260 50xex JW20H This version cannot perform forced set reset of relays and sampling trace The JW 14PG and JW 100SP can use their all functions with all JW30H series models For details about the JW30H all models and JW30H conventional models see page 2 6 8 I O expansion cable Usable taking for granted that the JW30H as a JW20H or either of JW50H 70H 100H 3 Model name Specifications Accessories JW 203EC JW 207EC JW 22EC JW 25EC JW 210EC Connection cables between a basic rack panel and an expansion rack panel or between expansion rack panels 5 V DC cable 30cm 5 V DC cable 70cm 5 V DC cable 2m Short connector Short connector Short connector JW 05EC JW 50EC Connection cables between a JW 31EA and a JW 32EA or between aJW 32EA anda JW 32EA 3 6 5 V DC cable 50cm 5 V DC cable 1m None None None None 9 PG connection cable Model name Specifications JW 22KC Connection cable between a support tool and the JW30H 2m JW 24KC Connection cable between a support tool and the JW30H 4m JW 24KC cannot be used with JW 2PG 3 7 3 2 System configuration using communication Refer to the each module instruction manual or user s manual about each communication module I O link option module Use the product
91. 6024 36224 36424 36624 37024 13B C 5 36025 36225 36425 36625 37025 37223 37423 37623 37224 37424 37624 37225 37425 37625 36226 36426 36626 37026 37226 37426 37626 37027 15A 15B 16A D 2 34027 34227 34427 34627 D 0 34030 34230 34430 34630 35030 D 1 34031 34231 34431 34631 35031 35227 35427 35627 35230 35430 35630 35231 35431 35631 14B C 7 36027 36227 36427 36627 15A D 0 36030 36230 36430 36630 37030 15B D 1 36031 36231 36431 36631 37031 37227 37427 37627 37230 37430 37630 37231 37431 37631 16B 17A 2 34032 34232 34432 34632 35032 35232 35432 35632 D 3 34033 34233 34433 34633 35033 35233 35433 35633 D 4 34034 34234 34434 34634 35034 35234 35434 35634 17B D 5 34035 34235 34435 34635 35035 35235 35435 35635 16A D 2 36032 36232 36432 36632 37032 37232 37432 37632 16B D 3 36033 36233 36433 36633 37033 37233 37433 37633 17A D 4 36034 36234 36434 36634 37034 37234 37434 37634 17B D 5 36035 36235 36435 36635 37035 37235 37435 37635 37036 18A D 6 34036 34236 34436 34636 35036 35236 35436 35636 18B D 7 34037 34237 34437 34637 35037 35237 35437 35637 3A A 0 34040 34240 34440 34640 35040 35240 35440 35640 3B A 1 34041 34241 34441 34641 35041 35241 35441 35641 A 35042 18A D 6 36036 36236 36436 36636 1
92. 665 33065 33263 33463 33663 33264 33464 33664 33265 33465 33665 14A C 6 32066 32266 32466 32666 33066 33266 33466 33666 33067 14B C 7 30067 30267 30467 30667 15A D 0 30070 30270 30470 30670 31070 15B D 1 30071 30271 30471 30671 31071 31267 31467 31667 31270 31470 31670 31271 31471 31671 16A D 2 30072 30272 30472 30672 31072 31272 31472 31672 14B C 7 32067 32267 32467 32667 15A D 0 32070 32270 32470 32670 33070 15B D 1 32071 32271 32471 32671 33071 33267 33467 33667 33270 33470 33670 33271 33471 33671 16A D 2 32072 32272 32472 32672 33072 33272 33472 33672 16B D 3 30073 30273 30473 30673 31073 31273 31473 31673 17A D 4 30074 30274 30474 30674 31074 31274 31474 31674 17B D 5 30075 30275 30475 30675 31075 31275 31475 31675 16B D 3 32073 32273 32473 32673 33073 33273 33473 33673 17A D 4 32074 32274 32474 32674 33074 33274 3347 4 33674 17B D 5 32075 32275 32475 32675 33075 33275 33475 33675 X Signal name 18A D 6 30076 30276 30476 30676 31076 31276 31476 31676 18B D 7 30077 30277 30477 30677 31077 31277 31477 31677 18A D 6 32076 32276 32476 32676 33076 33276 33476 33676 18B D 7 32077 32277 32477 32677 33077 33277 33477 33677 Rack 2 Pin X Setting value of module No switch No S G 0 1 2 3 4 5 6 7 3A A
93. 7 01234567 01234567 01234567 NOWOANOTWANTWANOWO External wire connection system 40 P connector soldering Applicable wire size AWG23 to 26 0 26 to 0 12 mm Dielectrical strength 1000 VAC for 1 minute between output terminal and secondary circuit Insulation resistance 500 VDC 10 M ohm or more between output terminal and secondary circuit Insulation system By photo coupler Common system 1 common line for 16 points Weight Approx 410g Circuit diagram indicator z Ta Photo coupler Internal circuit See page 4 7 for the pin No and signal name COM CD Accessories 40P connector soldering x 1 When using at ambient temperature of 45 to 55 C use within 1 A per common terminal 11 21 3 1 0 module JW 232M Model name DC I O module sink output JW 232M Rated input voltage 16 points 1 Rated input voltage 12 24 VDC Input voltage range 10 5 to ripple rate at 24 VDC 15 or less 26 4 VDC ripple rate at 12 VDC 5 or less Rated input current 7 mA TYP 24 VDC 3 3 mA TYP 12 VDC Input impedance Input port 3 5k ohm TYP Surge current Input ON level 10 5 V 3 mA or less Input OFF level 5 V 1 5 mA or more Response time module alone OFF to ON 0 5 ms or less ON to OFF 1 5 ms or less No of output 16 poin
94. 7665 37266 37466 37666 14B C 7 36067 36267 36467 36667 37067 37267 37467 37667 37070 15A D 0 34070 34270 34470 34670 15B D 1 34071 34271 34471 34671 35071 16A D 2 34072 34272 34472 34672 35072 35270 35470 35670 35271 35471 35671 35272 35472 35672 16B D 3 34073 34273 34473 34673 35073 35273 35473 35673 15A D 0 36070 36270 36470 36670 15B D 1 36071 36271 36471 36671 37071 16A D 2 36072 36272 36472 36672 37072 37270 37470 37670 37271 37471 37671 37272 37472 37672 16B D 3 36073 36273 36473 36673 37073 37273 37473 37673 17A D 4 34074 34274 34474 34674 35074 35274 35474 35674 17B D 5 34075 34275 34475 34675 35075 35275 35475 35675 18A D 6 34076 34276 34476 34676 35076 35276 35476 35676 18B D 7 34077 34277 34477 34677 35077 35277 35477 35677 X Signal name A 2 17A D 4 36074 36274 36474 36674 37074 37274 37474 37674 17B D 5 36075 36275 36475 36675 37075 37275 37475 37675 18A D 6 36076 36276 36476 36676 37076 37276 37476 37676 18B D 7 36077 36277 36477 36677 37077 37277 37477 37677 Remote I O IH Setting value of module No switch No S G 0 1 2 3 4 5 6 7 3A A 0 40000 40200 40400 40600 41000 41200 4 a 400 401 41600 41601 3B A 1 40001 40201 40401 40601 41001 41201 41 4A A 2 40002 40202 40402
95. 8B D 7 36037 36237 36437 36637 37037 3A A 0 36040 36240 36440 36640 37040 3B A 1 36041 36241 36441 36641 37041 37241 37441 37641 A 37042 37236 37436 37636 37237 37437 37637 37240 37440 37640 4A A 2 34042 34242 34442 34642 4B A 3 34043 34243 34443 34643 35043 5A A 4 34044 34244 34444 34644 35044 35045 35242 35442 35642 35243 35443 35643 35244 35444 35644 4A A 2 36042 36242 36442 36642 4B A 3 36043 36243 36443 36643 37043 5A A 4 36044 36244 36444 36644 37044 37045 37242 37442 37642 37243 37443 37643 37244 37444 37644 5B A 5 34045 34245 34445 34645 6A A 6 34046 34246 34446 34646 35046 6B A 7 34047 34247 34447 34647 35047 7A B 0 34050 34250 34450 34650 35050 35250 35450 35650 B 35051 35245 35445 35645 35246 35446 35646 35247 35447 35647 5B A 5 36045 36245 36445 36645 6A A 6 36046 36246 36446 36646 37046 6B A 7 36047 36247 36447 36647 37047 7A B 0 36050 36250 36450 36650 37050 37250 37450 37650 B 37051 37245 37445 37645 37246 37446 37646 37247 37447 37647 7B B 1 34051 34251 34451 34651 B 2 34052 34252 34452 34652 135052 8B B 3 34053 34253 34453 34653 35053 B QA B 4 34054 34254 34454 34654 35054 35254 35454 35654 35055 35251 35451 35651 35252 35452 35652 35253 35453 35653 7B
96. A 2 In case of using basic rack panel JW 38KB and seven expansion rack panel JW 38ZB 11 3 Performance specifications Program system Specifications JW 31CUH1 JW 32CUH1 JW 33CUH1 JW 33CUH2 JW 33CUH3 Stored program system Control system Compatible cyclic calculation and interrupt dealing system Processing speed Basic instruction except OUT TMR CNT MD 0 038 us instruction OUT instruction 0 076 us instruction Application instructions TMR CNT MD instructions average number u to several tens us instruction Type and numbers of instruction Basic instruction 20 150 to JW 31CUH1 Application instruction 117 Program size 7 5K words oc mss 34 5K words 63K words Memory back up words switchover By built in lithium battery Available for ROM operation using integrated flash ROM I O control system Both block refresh system and refresh system by instruction are applied Max numbers of I O points 512 points 1024 points 3072 points 1 Max rack panels 8 rack panels 2 Relay 3072 points 00000 to 15777 40000 to 11577 20000 to 75777 12000 to 17577 Relay for option module 2560 points 10000 to 14777 11000 to 11477 Flag for option module 448 points 15000 to 15677 11500 to 11567 Flag for I O link 64 points 15700 to 15777 11570 to 11577 Relay for I O link 2048 points
97. C 1 nE c 17B 18B 7 19 B Vacant aaah Vacant 20 B COM CD COM CD COM CD Module retention screw Connector for the I O slot of basic Connects with connector expansion rack panel Rating plate N Module retention rib 3 64 points module Current consumption mark Module retention screw Fuse LED Module name indication label 4 Only JW 262S Module insert guide Input output signal indication lamp HHH Module No switch p put sig p HH B Connector Indicating lamp a Oye selector switch JE Connector retection Rating plate The first half 32 points l 2 The second half 32 points A screw hole Connector CN2 for I O the second half Connector CN1 for I O the first half Module retention rib Connector retention A screw hole The fuse LED JW 262S only lights up red when the blown fuse or when the load power supply is turned OFF When the connector CN1 or CN2 is not used not connected power supply is not applied to line and COM and hence the fuse LED lights red It has however no effect on the output operation of the operating connector side In this case by connecting the furnished connector to an idle connector and applying power supply between line and COM it prevents from lighting of fuse LED due to idle connector Pin No
98. DC cable When connecting the I O expansion cable take care with the IN and OUT parts of each rack panel as follows Mis connection indicates I O table verify error 60 or I O table registration error 70H and the JW30H cannot start operation When using the JW 22EC 25EC 210EC Short connector jy with the I O expansion cable be sure to install a short connector for termination resistance in OUT side of the final out expansion rack panel Otherwise an error a may occur IN When using only JW 203EC 207EC installation of short connector is unnecessary OUT Separate sale of only the short circuit connector QONCW5252NCZZ is also available Allowable total length of the I O expansion cable is 14 m max When connecting the I O expansion cable with each rack panel be careful of its installation position and direction and fix firmly using lock lever Fitting position of I O expansion cable Fitting direction of I O expansion cable O expansion cable OUT side connector black I O expansion connector black OUT I O expansion cable I O expansion cable IN side connector brown I O expansion connector Lock lever brown IN I O expansion cable OUT side connector black I O expansion connector black OUT
99. ERZ A20PK251 Specifications Varister voltage 250V 10 Surge resistant volume 5 000A 8 20us Energy resistant volume 90 Joule 200 VAC ERZ A20PK501 Varister voltage 500V 10 Surge resistant volume 5 000A 8 20us Energy resistant volume 150 Joule e Use the ground wire of over 3 5mm section area for the surge absorber 6 5 Manufacturer Matsushita Electric Co Ltd Countermeasure 2 Underground wiring as a countermeasure of lightning When communication cables and input cables of the JW30H go out of a building place them underground Provide junction for input output signals using relays 1 Underground cabling In a lightning weather condition the atmosphere is electrically charged and a wiring in the air induces a voltage of over 24 VDC Therefore place the wiring under the ground Outside panel 60 cm or 120 cm below ground level As for the depth of cable installation refer to local regulations 2 Relay connection for the input output signals using relays The relay isolates the effects of lightning and minimizes the damage 4 Wire of signal cable for expansion When turning ON OFF of the magnet switch installed near the JW30H and the signal cable for expansion high noise and high voltage may occur to give bad effects on the operation of the JW30H Therefore for prevention of the noise occurrence insert a noise killer such as a varistor at the contact point of
100. Ethernet network and PCs in a satellite network or on an FL net spanning two layers of hierarchy Communication is possible by up to 8 nodes with one JW 255CM Data can be exchanged between SHARP PCs using SHARP s unique SEND RECEIVE function Using the subnet mask routing function the JW 255CM can communicate with a large network system through a router Ethernet is a trademark of the Xerox Corporation JW50H 70H 100H Host computer JW 255CM ANEM JW 50CM Da Max number of stations is 100 Terminator Transceiver 10BASE5 coaxial cable i Yellow cable S Transceiver cable max 50m 50 m m Coaxial cable segment max 500 m gt i Specifications D SUB15 pins connector Transfer speed 10M bits s Physical topology Bus Transmission device 50 ohms coaxial cable Transmission method Baseband 500 m segments 2 5 km network Station interval 2 5 m or more Max No of transfer length Max No of stations 100 sets segments Application Sharp computer link original command Transport TCP UDP Network IP ARP Data link Ethernet V2 No of connections 8 Application Computer link functtion send recieve functions routing function 2 The max number of transfer length between stations connecting multi
101. FUSE on the LED display Changed specifications of the integrated fuse Changed rated maximum load current Item New model JW 213SA Previous model JW 213S Blown fuse indication LED display Available FUSE 2 Not avaialble Fuse specifications 1 common 3 15 A 3A Maximum load current 1 0 A point 2A common 0 5 A point 2A common 4 The JW 213SA displays fuse blow FUSE using an LED However this is only indication and the JW20H 30H control module cannot detect this fuse blow In addition the users cannot replace the installed fuses Ask our sales agent for replacement of the fuses 11 19 6 JW 214SA Model name Relay output module JW 214SA No of output 16 points Max open close voltage and 250 VAC 30 VDC 2A points 5A common current Min load 5 VDC 10 mA Mechanical 20 000 000 times or more JW 214SA Max open close voltage and current load A Ope 100 000 times or more apres eet ration Inductive load 250 VAC 0 5 A COS 0 4 01234567 life Electrial 200 000 times or more Inductive load 30 VDC 0 5 A T 7 ms 200 000 times or more Response time OFF to ON 10 ms or less module alone ON to OFF 10 ms or less Surge killer Rated capacity of fuse element Blown fuse indicator Internal current consumption 550 mA max 5 VDC Operation indication LED lights at ON condition External wire connection
102. H1 33CUH1 33CUH2 33CUH3 Power supply module conforming to UL CSA To meet with overseas demands the power supply module conforming to UL and CSA is available It can be used in the system outside Japan including the English version ladder creation software JW 50SP Selectable from three numerical value expression methods octal decimal hexadecimal notations and application instructions are further fortified Data memory constants of application instructions program address and others can be expressed in a notation preferred by the user and users of other makers can use without any strange feel As application instructions the instructions of conventional models JW20H JW50H 70H 100H are included and further comparative instructions with relay outputs and arithmetic operation instructions with signs are also added 1 1 E Control module The table below shows major performance specifications of JW 31CUH1 JW 32CUH1 JW 33CUH1 H2 H3 control modules of the JW30H series item JW 31CUH1 JW 32CUH1 JW 33CUH1 JW 33CUH2 JW 33CUH3 Max no of I O points 512 points 1024 points 3072 points 3072 points 3072 points Program capacity 7 5 K words 15 5 K words 131 5 K words 31 5 K words 63 K words 63 K words Data memory File memory None Register 9 K bytes 25 K bytes 25 K bytes 25 K bytes 25 K bytes 64 K bytes 32 K bytes 128 K bytes 448 K bytes 1984 K bytes
103. I O points Each control module has a maximum number of input and output points but the number of relay points affecting the maximum number of input and output points varies with the type of the module It must be noted that it is different from the number of relay assignments In the case of JW20H it is same as the number of relay assignments The number of relay points affecting the maximum number of I O points JW30H JW20H Allocation Kinds of module No of points 8 points input output 16 points input output 32 points input output I O Special I O 64 points input output Special I O except for 64 points input output 1 0 link Option Vacant slot Control module JW 31CUH1 Max No of 1 0 points 512 points In case of all 16 points module 16 points x 32 sets 512 points In case of all 32 points module 32 points x 16 sets 512 points In case of all 64 points module 64 points x 8 sets 512 points JW 32CUH1 1024 points 16 points x 64 sets 1024 points 32 points x 32 sets 1024 points 64 points x 16 sets 1024 points JW 33CUH1 JW 33CUH2 JW 33CUH3 3072 points Note 16 points x 64 sets 1024 points 32 points x 64 sets 2048 points 64 points x 32 sets 2048 points Note Note Max 32 sets of 64 point modules can be mounted Therefore when 32 sets of the 32 point 64 point module are mounted the total num
104. O expansion cable in between the module fixing screw and the I O bus expansion adapter and then tighten the screws I O expansion cable insertion direction Shield lead wire Shield lead wire 6 15 2 Wiring for 5 VDC cable process of panel wiring Be sure to supply 5 VDC to the expansion rack panel without power supply module through the 5 VDC terminal block of the basic expansion rack panel with power supply module Without a supply of 5 VDC power supply the I O module cannot run Be careful not to mistake polarity in connection of basic expansion rack panel into the 5 VDC terminal block Mis connections might damage the module or cause fire Do not use a 5 VDC cable for connection between rack panels that are used to install power supply modules Connect these may cause malfunction For wiring to the 5 VDC terminal block use crimp style terminals In order to prevent wire wastes from dropping into the module through a ventilation hole of the module during the wiring work keep the caution label stuck onto the upper side of the module Peel the caution label off of the module Fasten the screw on the terminal block with a torque of less than 1 18 N m 1 Wiring processing example of four rack systems When using the JW 22EC 25EC 210EC with the I O expansion cable be sure to install a short connector for termination resistance attached to I O expansion cable Otherwise an error
105. PU 22PU 31PU 33PU is installed by basic expansion rack panel Be sure to install the power supply module on the basic rack panel Total consumption current of the power supply module is 3 5 A or less when JW 21PU 22PU 31PU is used and 4 5 A or less when JW 33PU is used See page 7 1 to 3 Install a power supply module in any of the cases below 1 When the total consumption current of the power supply module exceeds 3 5 A when JW 21PU 22PU 31PU is used or 4 5 A when JW 33PU is used 2 When using JW 25EC 210EC JW 3EC 10EC 20EC 30EC 50EC in the I O expansion cable Furnish each expansion rack panel with power supply module 3 When the total length of I O expansion cable between expansion rack panel covered by the current capacity of one power supply module exceeds 2 1 m Installation Keep at the back of the module retention rib hanging on the inserting hole and push the whole body of the power supply module to the panel 2 Tighten module retention screw in upper part of the power supply module using a phillips screwdriver Fasten the screw with a torque of less than 1 47 N m Module retention screw Control panel Rack panel Module inserting guide sN Inserting hole of module Basic expansion retention rib rack panel Module retention rib P N Power supply module Phillips ower supply module screwdriver Power supply module Install the power supply module JW 33PU to each rack panel after wiring in 5V
106. Prepare M5 retention screws locally Recommended installation screw M5 x 20 mm M5 screw hole O Partition panel F z 8X M5 screw y Basic expansion rack panel To the next page 5 3 From the previous page y Fit wiring duct Prepare the retention screws locally e Use a wiring duct to enable easy external wiring for the I O Special I O I O link 7 option module of the JW30H A fitting base of a wiring duct having the same level of the duct enables ease of external wiring Set the rack no switch of expansion rack panel e See page 4 11 to 13 for setting a rack no switch y Install JW30H system configurating modules to basic expansion rack panel e See page 5 5 to 9 for installation of each module power supply module control module input module etc y Connect I O expansion cable to basic expansion rack panel e I O expansion cable is to receive signals of each rack panels Be sure that the total length of the cable does not exceed 14 m 50 m when using an I O bus expansion adapter See page 6 14 to 15 for connecting the I O expansion cable Fit partition plate when installing basic expansion rack panel to control panel Prepare the retention screws locally Ground the partition plate securely after installation 5 3 Installation of power supply module Power supply module JW 21
107. SP 3 01 Ladder software Note The JW 2PG and JW 12PG cannot forcibly set reset relays transfer data using a ROM writer or transfer data to a cassette tape Further the JW 50PG less than 4 0 A JW 92SP less than 4 0 A or JW 50SP 3 01 cannot forcibly set reset relays nor do sampling trace 10 1 10 2 Directions of use support tool 1 2 3 This section explains the manner of manipulating the JW30H by using the JW30H non applicable support tool Mode Set in the system memory 260 PC model mode of the JW30H to determine as what model the JW30H non applicable support tool recognizes the JW30H Setting value of 260 Contents JW50H 70H 100H mode 50 Hex The JW30H is recognized as JW50H 70H 1 00H Operating within the function of JW50H 70H 100H is possible JW20H mode initial mode Except for 50 ex The JW30H is recognized as JW20H Operating within the function of JW20H is possible Note In case of JW 2PG using in JW30H set 02 pex in the system memory 136 of JW30H Limit items The following limit items are applied in each mode 1 In case of JW20H mode e Access to the file register is impossible Set parameter of special I O is Max 8 2 In case of JW50H 70H 100H mode e Application instructions involved in I O is unacceptable Option parameter of special I O treat as file E In both modes the program memory data memory system memory and application ins
108. Site Gh ernie et ahd sae as Ge ls ast Gre say A T eas a tA as We Gans Sete nese dae eter Gs to 6 1 to 17 6 1 Precaution for wiring 6 7 6 2 Wiring for power supply module 6 9 6 3 Wiring for I O module 6 12 6 4 Wiring for basic expansion rack panel 6 14 Chapter 7 Diretions for use eee 7 1 to 46 7 1 Current consumption of module 7 1 7 2 Allocation of the relay No 7 4 7 3 Data memory for special I O I O link and option module 7 9 7 4 Precaution for operating I O module 7 12 7 5 Communication port JW 32CUH1 33CUH1 33CUH2 33CUH3 7 24 7 6 ROM operation 7 46 Chapter 8 Trial PUN ee ee ee a aa Eg aa aaa a e kS Eae e oe eia 8 1 to 3 8 1 Check points prior to trial run 8 1 8 2 Operation method for trial run 8 2 Chapter 9 Maintenance and check Etar Gal lay ar ey St Ee E vae Marat se TE ser vec a We ax AEA G OT Wer E oE Ver et a DOU Jac IEU 9 1 to 1 1 9 1 Periodical check 9 1 9 2 Exchange method of batteries 9 3 9 3 Self diagnosis function 9 4 9 4 Troubleshooting 9 7 Chapter 10 Support tool SR a E A Vente Wek veh Var E R a N Gav ser a A AOA E E 1S 8 T G 10 1 to 2 10 1 Kinds of support tool 10 1 10 2 Directions of use support tool 10 2 Chapter 11 11 1 11 2 11 3 11 4 11 5 11 6 11 7 11 8 11 9 Specifications MEENE fay GP r a a a a Abia a Ge aro Ea T Ea Gh arcane NS 11 1 to 32 General specifications 11 1 System specifications 11 2 Performance specifications 11 3 Specifications of O module 11 8 Specifications of power suppl
109. Special I O module parameter address 000 to 177 0000 to 0177 RPSR RPS WPSR WPS Option module parameter address 00 to 77 0000 to 0077 RPO WPO System memory address 0000 to 2177 0000 to 2177 RSM WSM Program address JW 31CUH1 15 5K words 00000 to 36777 000000 to 036777 JW 32CUH1 31 5K words 00000 to 76777 000000 to 076777 JW 33CUH2 63K words 00000 to 076777 000000 to 076777 JW 33CUH1 31 5K words JW 33CUH3 63K words 00000 to 176777 7 34 100000 to 176777 RPM WPM CTC 4 Data expression system Data are expressed by hexadecimal Program contents are also expressed by hexadecimal based on machine language Contents of bit configuration of program memory is not available 5 Example of communication monitor current value of register Monitor from 09000 to 09003 of PCO6 Response time 100ms E Command Station Command Register Register Sumcheck address address 1 address 2 code Response time E Response Station Command Register Register 09000 09002 Sumcheck address address 1 address 2 09001 09003 code Response time 7 35 5 List of commands 1 Read out command Command Function RENG Communication format Monitor ON OFF state of the designated relay E Command AIA C D DI M L Relay number BJO R Relay monitor E Response AIA ae se Setting of DD M L Relay number C
110. Version 2 3 SHARP Produced in Nov 2000 Sharp Programmable Controller Model name New Satellite JW30H User s Manual Hardware version We thank you for your purchase of the SHARP programmable controller JW30H This booklet user s manual hardware version explains mainly the JW30H s hardware the system configuration specifications installation method etc Carefully read this user s manual hardware version and the JW30H instruction manual attached to the system module of JW30H so that you are able to operate JW30H properly having thoroughly familiarized yourself with the functions of the system module and their operation method Keep this user s manual hardware version with you together with the JW30H instructions manual We are confident that these booklets will be helpful whenever you face problem Please refer to the programming manual ladder instruction version This module is made in accordance with Japanese domestic specifications Its guarantee clauses are described in a separate guarantee card packed together with the module When this module is used outside Japan these guarantee clauses are not applicable In addition the guarantee should be understood as a guarantee of the delivered product as a single unit and every other damages or losses due to damage or malfunction of the product will not be included in this guarantee Should you have any questions and inquiries please feel free to contact our dealers Th
111. a basic rack panel 1 Data link master station e The system can communicate between a JW 25CM a master station and a JW10 slave station e This communication system can only communicate between a master and a slave station It cannot communicate between 2 slave stations JW 25CM master station JW30H JW10 slave JW10 slave JW10 slave Shielded twisted pair cable Slave station 63 sets max e Total expansion length and max number of slave stations connected JW10 are subject to the settings of communication speed Communication speed Total expansion length Number of slave stations connected 76800 bits s Max 500 m 38400 bits s Max 1 km Specifications Model name of slave station JW 1324K 1424K 1624K JW10 basic modules Number of transmission bytes per station 8 bytes each for receiving and sending 2 Remote I O master station e The system can communicate between a JW 25CM as a remote I O master station and a JW basic module as a remote I O slave station Whether or not to synchronize a data exchange between a master and a slave station with operation can be selected JW 25CM master station JW30H JW10 slave JW10 slave JW10 slave Shielded twisted pair cable Slave station 63 sets max e Total expansion length and max number of slave stations connected JW10 are subject to the settings of communication speed Communication Data exchange Tot
112. a switch in rear face of the module See the below 31 5K WORD 32KB Switch SW2 name label Program 1 file capacity setting switch SW2 sw2 64KB Set the program capacity and register capacity of file 2 JW 32CUH1 JW 33CUH1 JW 33CUH2 JW 33CUH3 SW2 Program capacity File 2 capacity Set at delivery O 3 15K words 32K bytes 15 5K words 64K bytes O Note Changing settings of the SW2 will erase program contents that have been set before the change as well as a part of file 2 data We recommend that you back up programs and data by using a support tool such as the JW 100SP as you may need to use the same data after the change After setting changes of the SW2 are completed be sure to initialize all memory using a support tool such as the JW 14PG 4 2 Power supply module Jw 21PU 22PU 31PU 33PU Four models JW 21PU JW 22PU JW 31PU and JW 33PU are available as power module Seen Approved Approved Specification UL CSA CE JW 21PU 85 to 264 VAC Power capacity 5 VDC 3 5 A JW 22PU 20 4 to 32 VAC Power capacity 5 VDC 3 5 A JW 31PU 85 to 132 VAC Power capacity 5 VDC 3 5 A JW 33PU 85 to 264 VAC Power capacity 5 VDC 4 5 A e When a power supply module is installed on an expansion rack panel and if a power is supplied to the power supply module on the basic rack panel without supplying power to the power supply module on th
113. ack e Max number of I O points and I O relay area 10000 Control module Max No of I O points I O relay area JW 31CUH1 512 points JW 32CUH1 1024 points 10000 to 11577 JW 33CUH1 2 3 3072 points Note Note 1 When 32 stations each of the 32 point module and the 64 point module special I O module are mounted the max number of I O points will be 3072 32 points x 32 sets 64 points x 32 sets 3072 points However the relay area for 64 point module uses relay which are for a special I O module and occupies 16 points per module Therefore the number of occupied I O relay points in this case is 1536 32 points x 32 sets 16 points x 32 sets 1536 points See Module installation examples on page 7 7 2 I O relays allocated to each module Relay numbers in each rack penel are automatically allocated in series following each rack top address set by I O register Number of points and contents of relays allcated varies with kinds of module Allocation No Contents of allocated relay No of points Kinds of module Instead of 8 points 16 points are assigned e The first half 8 points is acceptable for input output and the second half 8 points is unacceptable area for this module 8 points input output 16 points input output Acceptable for 16 points as I O module Acc
114. al expansion No of slave speed timing length stations connected 76800 bits s Synchronous Max 500 m asynchronous 38400 bits s Synchronous Max 1 km Asynchronous Max 1 km D teins ees Specifications Model name of slave station JW 1324K 1424K 1624K JW10 basic modules Number of I O points per station Max 60 points 36 for inputs 24 for outputs 4 Communication system using the satellite net module JW 22CM e The system can communicate between JW series PCs or between personal computers by mounting a JW 22CM on a JW30H It can realize data linking N M method and computer linking on the same communication line The JW 22CM is an option module and up to 7 modules including other option modules can be mounted only to a basic rack panel JW 22CM master station JW 22CM slave JW 20CM slave JWS30H JWS30H JW aT ie al ae 5C 2V coaxial cable Total length max 1 km 1 25M bits s Max 64 stations Specifications Name of connected models JW 22CM JW20H JW30H PC personal computer JW 20CM W70H 100H JW50H 70H 100H Z 335J J board ZW 98CM PC98 ZW 20AX IBM PC DOS V No of connected stations Max 64 stations No of link bytes Relay link max 2048 points 64 bytes Register link max 2048 bytes No of bytes linked per Relay link max 2048 points 64 bytes station
115. and signal name 11 25 11 5 Specifications of power supply module 1 JW 21PU 22PU 31PU Specifications JW 31PU JW 21PU JW 22PU UL CSA approved Installed position Slot for the Power supply module of basic expansion rack panel 85 to 132 VAC 47 to 63Hz 85 to 264 VAC Input voltage 47 to 63Hz 20 4 to 32 VDC 30W 60 VA or less At output current 3 5A Surge current 40A or less 200 VAC 40A or less 32 VAC 20A or less 1mA or less at 100 VAC 1mA or less Leakage current 3 5mA or less at 100 VAC at 200 VAC Power consumption 30W 60 VA or less 30W or less Output voltage Output current Rated output current 0 to 3 5A Output hold time 10 ms or more Overcurrent protection Protection circuit Overvoltage protection Drooping automatic reset system Shut off type manual reset system Relay output becoming OFF when the control module stops 100 200 VA Load voltage 00 ae o 100 a Function Load current 1A max Leakage current 1mA 200 VAC 1mA or less 100 VAC Insuration resistance 500 VDC 10M ohm or mor Dielectrical strength 1500 VAC for 1 minute 1000 VAC for 1 minute 1500 VAC for 1 minute Indication POWER LED green RUN LED green External wire connection system Operation ambient temperature 0 to 55 C Storage temperature 20 to 70 C Operation ambient humidity Operation atmosphere 6P terminal
116. annot be taken out of the output 4 The power source error is stored when the power source is turned ON even in normal state E Error code strage area 160 to 167 The system memory in which the error code is stored are 160 to 167 are in stack structure and the latest error code is stored in 160 167 166 165 164 163 162 161 160 B The newest error code The content in 160 is transferred to 161 when next failure occurs 9 6 9 4 Troubleshooting In the event of abnormality check the LED RUN FAULT of the power supply module and control module and remedy according to the check flow depending on the state 1 State of LED RUN Fault Remarks Power supply module Control module OFF O Detectable error for self diagnosis Check flow1 OFF Power supply OFF Check flow2 Blink Halt mode Check flow3 aagos apanan Oheak ons aaa eer a S Check ons Others Check flow1 2 Precondition of check flow This check flow describes the countermeasure method replacement of defective module and subsequent restoring method in the event the system running normally so far suddenly breaks down Therefore the following cases are excluded 1 Trouble due to error in initial setting when starting up the system system memory parameter setting switch etc 2 Momentary failure due to transient abnormality due to noise or other effect irreproducible trouble 3 Trouble d
117. aracters oe Datan 2 characters Module number 0 to 7 7 37 Function Read out parameter of option module Command name Communication format Read out data of parameter address 1 to 2 of specified module E Command A A Module Parameter Parameter E E BIOL number address 1 address 2 H R E Response A A 4 R R p o Module Parameter Parameter Data 1 lao number address 1 address 2 2 characters Datan S SIC ai Cc 2 characters Module No 0 to 6 Read out system memory Read out contents in the system memory address 1 to 2 E Command JAlal_ r sls c D DI RIS M Address 1 Address 2 C C BO l HBJOJR E Response AIA D DI S M Address 1 Address 2 Data 1 ne BIO 2 characters Data n sls C 2 characters HIOIR Read out program memory Read out contents in the program memory address 1 to 2 Hi Command i Jala JR Proram Proram BID i RIP M address 1 address 2 ne i Response AIA D pi m Proram Proram Instruction 1 HIO address 1 address 2 4 characters ___ Instruction n sls c cc 4 characters HIOIR Read out date Read out data of clock E Command AAT R D D INIO l E Response 00 01 02 Sun lahes Fri Sat sls 8 04 05 o K 7 38 Command Function ane Comm
118. arks e 100 120 VAC input module JW 201N 85 to 132 VAC JW 211NA JW 202N DC input module JW 212NA 10 to 26 4 VDC JW 214NA JW 234N 200 240 VAC input module That the voltage supplied at 170 to 250 VAC cable to input output module is Input or output within the A e aV ad JW 202S power supply Measure the ON level voltage in case of the input module JW 203N AC output module JW 203S 15 to 250 VAC JW 213SA DC output module 4 75 to 27 VDC DC output module i 4 75 to 30 VDC rete Relay output module i AC 250 VAC or less oo DC 30 VDC or less JW 212SA The each module is fixed Installed firmly No ll o looseness condition Terminal block screws have not loosened E Program Check items Check contents Standard Floppy That the diskette is not over Register the data in the E diskette the rated register period diskette changing every Note Register a program in a floppy diskette using a ladder software in JW30H The handling and maintenance is easy when a program is stored in a floppy diskette 9 2 Exchange method of batteries Exchange battery for memory back up in control module JW 31CUH1 32CUH1 33CUH1 33CUH2 33CUH3 within its validity Battery module can be replaced while supplying power to the JW30H Model name of battery module UBATN5005NCZZ Connector Battery Battery exchange procedure Prepare a new battery module for exchange
119. as 3 different models which are classified based on the number of slots to be used for an I O module No of slot I O bus expansion adapter Model name For power For I O Installation of supply module module JW 32EA JW 34ZB JW 36ZB JW 38ZB Available The name of each part and its function give on account of the following JW 38ZB Different from other expansion rack panel only in the number of slots for I O module e JW 38ZB Slot for I O module Slot for power supply module Fitting O Special I O module Fitting hole Module retention hole Rack number switch Setting an order of the olo oo o so oo gt o o oo gt o rack for allocating the 2 m a m m m wm address ES condition at ae U U 5V terminal block z Connect 5 VDC cable from basic expansion rack panel o i M Ea J i I O expansion connector OUT cable on JW 32EA I O bus expansion adapter o i I O expansion connector IN cable on an I O expansion fot fot St Jot Jot Jot fot Module retention rib inserting hole e Put a connector cover on unused slots to prevent dust from entering At the delivery they are covered by connector covers to keep out dust 4 10 E Rack No of the expansion rack panel 1 In case of not using I O bus expansion adapter System can be configured with up to 4 racks and each rack ID number will be
120. ation port None 19200 9600 4800 2400 1200 transfer rate 600 bits s Instruction processing Basic instructions 0 05 us speed Transfer instructions F 00 1 60 us Max No of rack 4 racks Total length distance for 14 m max Max 10 m between rack panel I O expansion cable and rack panel The speed is still the same as conventional modules even though a basic rack panel JW 34KB 36KB 38kKB is used Data exchange time with option module The register capacities above include file 1 register 16 K bytes that can directly be assigned by application instructions The previous models cannot use the I O expansion adapter JW 31EA 32EA Chapter 2 Safety precautions 1 Installation Avoid keeping the JW30H in the following conditions e Direct sunlight e Relative humidity which exceeds 35 to 90 No condensation due to rapid temperature variation e Corrosive and flammable gases 2 Operation e Prepare an emergency stop circuit at the external relay circuit and connect the halt output from the JW30H The halt output is installed in the power supply module Don t handle switches and connectors excessively by force 3 Grounding Prepare a class 3 grounding of the JW30H separately Never co ground with high power equipment grounding lines 4 Installation e Securely fasten the retaining screws in each module and confirm again that it is fastened prior to supply power Looseness of screws m
121. ations when a JW per station 21CM or a Z 331J 332J is used as master station 1 station 32 bytes 2 or 3 stations 16 bytes each 4 to 7 stations 8 bytes each and 8 to 15 stations 4 bytes each e When master station is other than JW 21CM or Z 331J 332J up to 64 bytes will be allocated 3 Data link DL9 e The system communicates between the JW30H and W JW series PC through the JW 21CM as a master or a slave station e This link offers communication between a master and a slave station It cannot perform communication between 2 slave stations 1 N method JW 10CM slave JW 21CM slave JW 21CM slave JW30H JW30H y F F A E fe al i JIE l Shielded twist pair cable Total length max 1km 153 6 kbits s ltem Specifications JW 21CM JW20H JW30H Model name of JW 10CM W70H 100H JW50H 70H 100H master slave station ZW 1KODL9 W100 ZW 501DL9 W51 ZW 160DL9 W16 Z 331J 332J J board No of slave stations Max 15 sets connected e Select from 512 256 128 64 bytes when a master station is a JW 21CM or Z 331J 332J e When a master station is other than a JW 21CM or Z 331J 332J up to 512 bytes will be allocated e Divided equally according to the number of slave stations when a JW 21CM or a Z 331J 332J is used as master station 1or 2 stations No of link bytes per 128 bytes each 3 or 4 stations 64 b
122. ay cause malfunction Firmly connect cable I O expansion cable connecting to the basic expansion rack panel Confirm connectors are fastened prior to supplying power Looseness may cause malfunction Each module has a ventilation hole to allow for cooling Do not block the holes e Install the JW30H horizontally against a control panel parallel wall mount installation otherwise vertical wall mount installation temperature increase may occur Good Parallel wall mount installation c pea 5 Wiring Be aware not to cross the connection polarity of 5 VDC on the expansion rack panel Otherwise rack panel and I O module etc may be damaged Keep the input output lines away from high voltage or strong current lines such as power lines 6 Cautions for static electricity Significant volume of static electricity may build up on the human body in extremely dry conditions Prior to touching the JW30H discharge the static electricity by touching grounded metals 7 Cleaning Use the soft cloths for cleaning Volatile solvents alcohol paint thinner freon etc and wet rags may cause deformation or change of color 8 Storage Keep the JW30H in cool and dry conditions as it equipped with a battery for memory backup High ambient temperature may shorten its battery life Do not put other objects on the JW30H 2 1
123. ber of points will be 3072 32 points x 32 sets 64 points x 32 sets 3072 points 12 Directions of data memory The JW30H shares the same groups of modules as the JW20H but its allocation of data memory is different 1 Special I O modules Number of Up to 32 modules Up to 8 modules special I O Additional 8 modules can be added when a remote modules O slave station is used installed Note The special I O module can only be mounted per control to racks 0 to 3 They cannot be mounted on racks 4 module to 7 A 16 byte data memory is allocated to each rack on 16 bytes each are allocated without the rack panel using a module No switch on the defining the rack number on the rack special I O module panel 43000 43017 T 00 000 177 10200 10217 T 0 000 177 43020 13037 T 01 000 177 10220 10237 T 000 177 13160 43177 T 07 000 177 10360 10377 T 7 000 177 13200 43217 T 10 000 177 memory special O 13220 13237 T 11 000 177 allocation Basic system 43360 43377 T 17 000 177 13400 43417 T 20 000 177 13420 13437 T 21 000 177 13560 43577 T 27 000 177 13600 13617 T 30 000 177 13620 13637 T 31 000 177 13760 43777 T 37 000 177 Relay fora 14000 14017 T 40 000 177 special O 14020 34037 T 41 000 177 Remote I O l l slave station 14160 14177 T 47 000 177
124. block 35 to 90 RH without dew condensation Free from corrosive gas JIS C 0911 or equivalent Vibration resistance Multiple vibration width 0 15 mm 10 to 57 Hz 9 8 m s 57 to 150 Hz Number of sweep 1 octave minute three directions X Y and Z Shock resistance JIS C 0912 or equivalent 147 m s 3 times in each X Y and Z directions Noise immunity 1000 Vp p 1uUs by noise simulator between the power line and rack panel Weight Approx 330 g Approx 300 g Approx 330 g As for DC input power source use power source of 20 4 to 32 VDC ripple rate 20 or less however ripple upper limit 32 V or less lower limit 20 4 V or more 11 26 2 JW 33PU UL CSA CE applied model Items Specifications Installed position Slot for the power supply module of basic expansion rack panel Input voltage 85 to 264 VAC 47 to 63 Hz Power consumption 70 VA or less Surge current 40 A or less 200 VAC Leakage current 1mA or less at 100 VAC 3 5mA or less at 200 VAC Output voltage 5 VDC Output current 4 5A Rated output current Output hold time 0 to 4 5A 10 ms or more Protection Overcurrent Dropping autiomatic reset system circuit Overvoltage Shut OFF type manual reset system Function Relay output becoming OFF when the control module stops Load voltage 100 200 VAC 50 60 Hz 30 VDC Halt output Load cur
125. cation points of I O Maximum number of installed Racks that can install modules 64 modules 64 modules 64 modules of control I O points 16 points 16 points 32 points relays 16 points 16 points 32 points Rack 0 to 7 Rack 0 to 7 Rack 0 to 7 8 point input output modules 16 point input output modules 32 point input output I O modules 64 point input outut Other than 64 point input output I O link master module Option module Vacant slot 64 points 16 points Special 1 0 module 32 modules Rack 0 to 3 16 points Rack 0 Rack 0 Rack 0 to 7 4 modules 7 modules 16 points 16 points 16 points The 64 point input output module uses special I O relay area 43000 to 13777 for its control relay 7 6 E Module installation examples Control module model name JW 31CUH1 Maximum number of modules installed 8 point 16 point input output modules 32 modules 32 point input output I O modules Special I O module 64 point input output Number modules can be installed other than the left including vacant slots Numbers in are special I O modules 32 modules 32 modules Number of control I O points 512 points 16 points x 32 Number of I O relay allocation points 1024 points 16 p x 32 16 p x 32 16 modules 48 modules 32 modules 512 points 32 points x 16 1280 points 32 p x 16 16
126. ch lines In the scan list editing mode you can select allocation in address Data table assignment order even number allocation or allocation in the order in which vacant nodes are occupied as the method for I O data mapping 3 3 System design procedure The system design procedure is virtually as the same as those of the other conventional relay controllers The following is an example of the system design procedure of the JW30H Stat Yy System design Select of memory capacity model of control module and set up number of I O module etc Y Preparation of operation Y Address allocation Register I O Y Y Individual operation check Ladder design of each module Wiring input output Programming device with JW30H lt Y Debugging Revise program V rogram nava progra Store in FD HD or flash ROM Revising ladder diagram Run 3 17 3 4 Cautions on system design A principle difference between a programmable controller PC and a conventional relay circuit is that a PC controls each operation cyclically in series whereas relay circuit controls it in parallel Therefore relay circuits limit the effect of an abnormal operation to a block However a PC allows abnormal operations of the whole system when an abnormal condition occur In order to create a fail
127. characters 2 characters C C R 0to3 JOR Module No 0 to 7 i Response Parameter address 1 Module number ole R S R C ele K Parameter a3 C address 2 HJOIR A Sla R wlPIS R R Module Parameter BJO K number address 1 WPS When installed in remote I O slave station Write in data of parameter address 1 to 2 in designated module E Command a A g Module WIO i number Data 1 2 characters Parameter address 1 Parameter address 2 sls c Ab e No 0 to 7 Data n 2 characters i Response d AAJ Riy p s Module Parameter Parameter S SjC lao number address 1 address 2 7 R Write in parameter of option module Write in data of parameter address 1 to 2 in designated module E Command JA AJ_ R D D IBO Module number Parameter address 2 Parameter address 1 Data 1 TAS 2 characters aoe Data n c 2 characters R E Response J dala D DI TAO l R w p o Module Parameter Parameter sls c number address 1 address 2 H R Write in system memory Write date in the system memory address 1 to 2 E Command RE Data n S S C 2 characters C C BJOJR E Response A A s R D D Address 2 C C Heol i HJ R S SIC WIS M Address 1 Write in program memory Write instruction in the program address 1 to
128. ck panel Slave station me ie slave LCD control terminal 8 point module slave slave manifold solenoid valve etc 16 point module 32 point module hA Shielded twist pair cable Total length max 1 km 172 8 kbits s Max 32 slave stations 345 6 kbits s Note JW30H ay f l Note The communication speed of 345 6 kbits s can be achieved only when in communication with following high speed type slave module 8 point module ZW 82N input ZW 82S output 16 point module ZW 161N 162N input ZW 161S 162S 164S output ZW 162M I O 16 point module high speed type ZW 164NH input Model name of ZW 162SH output ZW 162MH I O slave station 32 point module high speed type ZW 324NH input ZW 322SH output ZW 322MH I O 8 point module sensor connector type ZW 84NC input 16 point module sensor connector type ZW 162MC I O LCD control terminal Z SM10 Number of slave stations connected Number of I O link points Max 32 stations Max 504 points 3 13 7 Communication system using the Ethernet JW 255CM Install the JW 255CM on the JW30H and connect it to a transciever using a transciever cable you can exchange data with a host computer or any LAN system in the network on the Ethernet 1 Both TCP IP and UDP IP protocols are available Data communication is possible between host computers in an
129. conforming to JW30H See the page 2 6 concerning JW30H applied modules 1 Communication system using communication port e By using a communication port of the control module the JW30H can communicate with a host computer such as a personal computer and a liquid crystal control terminal e JW 32CUH1 33CUH1 33CUH2 33CUH3 have 2 ports PG COMM1 PG COMM2 for communication port JW 31CUH1 doesn t have function of communication port JW30H JW 32CUH1 33CUH1 33CUH2 33CUH3 y O z 3 8 aun ella o PG COMM2 port RS 232C or RS 422A Host computer PG COMM1 port RS 422A JW30H No of connected sets Specifications RS 232C connection 1 sets 1 1 connection RS 422A connection Max 31sets 1 N connection Communication line Shielded cable Max 15m Shielded twisted pair cable Cabletotal length max 1 km 4 wire system Party line connection Transfer rate 115200 57600 38400 19200 9600 4800 2400 1200 bits s Data style Start bit 1 bits Data length 7 bits Parity bit 1 bit odd even none Stop
130. e contact Power supply a 2 gt no ra D a Note 2 DC output module JW 202S uses a zener diode as a surge absorber within the module In case of using an induced load of large load current such as solenoid valves note the followings Output module Zener diode D Diode for counter surge voltage absorption at OFF When the load current is an induced load of over 0 3 A use the module with the open close frequency at less than 30 times min 1 sec ON 1 sec OFF or so When more frequent opening closing a surge countermeasure for counter voltage absorption is needed in the load side When the load current is an induced load of over 0 5 A a surge countermeasure for counter surge voltage absorption is indispensable in the load side 7 20 4 Load which can be driven by the AC output module The AC output module with SSR as an output device JW 203S 213SA can drive directly the loads of electro magnetic switches solenoid valves and lamps In such cases note the surge current at turning ON from OFF to ON and the maintenance current during the maintenance state ON state Concretely use the module within the following range At turning ON During maintenance state Range of Load Voltage Repeated allowable Minimum action Maximum rated load surge current current current 30 mA 1A point 4A common JW 203S 15 to 250 VAC 8A 100 ms p JW 213SA 6A 100 ms 15 mA 1A point 2A common
131. e 00 to 03 10 to 2C Note RFLE O O O O 8 Read out parameter of RPSR O O O O O 2 special I O module RPS O O O O O 8 Read out parameter of option module RPO O O lO O O Read out system memory RSM O ONO O O Read out program memory RPM OIOTIO O Read out date MDY OIOIO O O Read out time MTM Slee Q Set reset relay SRR XLO ane QO O Set reset timer counter SRT xIolo x O Write in register WRG xIOIO O O Write the same data in register FRG X IOIO O Q Write in register of file 1 WFL xIOIO O O Write in register of file 0 to 3 WFLF xIOI IO O O E Write in register of file 00 to 03 10 to 2C Note WFLE XI O 1O O O Write in parameter of special I O module oe AES O S WPS Lae ake O x Write in parameter of option module WPO ae ae O x Write in system memory WSM rae ae O x Write in program memory WPM xlx lo O x Change setting value of timer counter CTC xlx lo O O Set date SDY Sy O O O Set time STM xIoOlIO O O Set time revision ACL XOLO O O Stop operation HLT OIOTO O O Restart operation RUN Ol O lO O O 5 Monitor operation conditions MPC OIOTO O 0O Read memory capacity VLM oOlolo O O z Read out write mode status SWE Ol O lO O O 8 Set write mode EWR Ol O lO O O 7 Turn back the message TST O O O O O 8 Release secret password registration PAS SAR DEN O 1 Set secret function SES O Check secret function SEI 1 When data of command 0 O 2 When data of command 0 1or2 X F X Note RFLE WFLE command is not available for
132. e angle display type 11 11 5 JW 212NA Model name DC input module JW 212NA No of input 16 points Rated input voltage 12 24 VDC Input voltage range 10 5 to 26 4 VDC ripple rate at 24 VDC 15 or less ripple rate at 12 VDC 5 or less Rated input current 7 5 mA TYP 24 VDC 3 5 mA TYP 12 VDC Input impedance 3 3 kohm TYP JW 212NA A 01234567 01234567 Surge current S Input ON level 10 5 V 3 mA or less pL Input OFF level 5 V 1 5 mA or more Response time module alone OFF to ON 10 ms or less 12 24 VDC ON to OFF 10 ms or less 12 24 VDC SHE SN Internal current consumption 5 VDC 60 mA max Sali als Operation indication LED lights at ON condition als amp External wire connection system 18 P detachable terminal block M3 5 x 7 screws blue al Is ss wis Dielectrical strength 1000 VAC for 1 minute between input terminal and secondary circuit R il EA amp Insulation resistance 500 VDC 10 M ohm or more between input terminal and secondary circuit Insulation system By photo coupler Common system 1 common line for 8 points no polarity Weight Approx 210g Circuit diagram Input indicator wt Photo coupler ES Internal circuit The JW 212NA covers functions of
133. e expansion rack panel the system detects as input output error 160 Error code 40 or expansion power supply error 160 Error code 43 Make sure to supply power also to the power supply module on the expansion rack panel e The power terminal block is equipped with a terminal block cover at delivery Remove this cover when you wire After connecting make sure to put the cover to the original position 1 JW 21PU 22PU 31PU Module retention screw POWER lamp green ecu name J Lights when power A j gt indication label FoweR amp is supplyed RUN Rating plate Module Programmer retention e retention rib screw hole RUN lamp green Operating normally lights ON Programming after connecting support tool Blinking PC stops operation Detect errors by self diagnosis function Lights OFF when battery is error lights ON Power supply terminal block with cover See next page e The JW 21PU 22PU and 31PU are identical in shape Power supply terminal block This is a terminal block for connecting extended line of power supply GND halt output and the like JW 21PU m o EOWER Q POWER m i 85 to 264 VAC INPUT Power supply 100 240 VAC L_ input terminal N 5 Short bar t5 SHORT GND grounding terminal GND HALT our 3 100 24
134. e relay used in the relay output module is suitable for power drive and so with a low voltage and small current such as 24 VDC and 10mA the contact reliability of the contact point drops In such a case we recommend to use a DC output module transistor output When connection with a low voltage and small current contact point output cannot be avoided the following connection should be made A miniature relay with a reliable contact point under low voltage and small current is driven and the contact is made at that contact point DC output module Connected device RY Connected device RY 7 22 7 Life of relays of the relay output module The relay s life of the module JW 204S 214SA which uses a relay in output circuit varies depending on the kind of loads difference of the power rate of the signal on the contact point is AC or DC and its current value The following shows characteristic curves of the relay contact point 200 F100 70 S 50 S x 30 D amp fies 2 3 2 10 e 7 5 3 5 35 AA 000 times 0 1 03 0507 1 234 Switching current A o Note 1 The above chart shows standard values Depending on the environment of usage ambient temperature and humidity different life may result 30 VDC T 0 120 VAC COS 1 250 VAC COS 1 30 VDC T 7ms 120 VAC COS 04 250 VAC COS 04 130 VDC T 40ms 30 VDC T 60ms Note 2 When t
135. e whole or partial photocopy of this booklet is prohibited Contents of this booklet may be revised for improvement without notice Safety precautions Read this manual and attached documents carefully before installation operation maintenance and checking in order to use the machine correctly Understand all of the machine knowledge safety information and cautions before starting to use In this instruction manual safety precautions are ranked into danger and caution as follows Wrong handling may possibly lead to death or heavy injury Wrong handling may possibly lead to medium or light injury Even in the case of a serious result may be experienced depending on the circumstances Anyway important points are mentioned Be sure to observe them strictly The picture signs of Prohibit and Compel are explained below S It means don ts For example prohibition of disassembly is indicated as Q It means a must For example obligation of grounding is indicated as 1 Installation A Caution Use in the environments specified in the catalog and instruction manual Electric shock fire or malfunction may be caused when used in the environments of high temperature high humidity dusty or corrosive atmosphere vibration or impact e Install according to the manual Wrong installation may cause drop trouble or malfunction e Never admit wire chips or foreign matter Or fire trouble or malfunction
136. ed rated capacity and rated maximum load current JW 213SA of the installed fuse JW 212SA Item o JW 212SA Conventional model JW 212S Blown fuse indication LED display Available FUSE 2 Not avaialble Fuse specifications 1 common 3 15 A JW 213SA Item JW 213SA Conventional model JW 213S Blown fuse indication LED display Available FUSE 2 Not avaialble Fuse specifications 1 common 3 15 A 3A 1 0 A point Maximum load current 2A common 0 5 A point 2A common 2 The JW 212SA 213SA displays fuse blow FUSE using an LED However this is only indication and the JW20H 30H control module cannot detect this fuse blow In addition the users cannot replace the installed fuses Ask our sales agent for replacement of the fuses 15 Special I O modules If a preset scanning time is too short less than 2 ms the special I O module such as JW 21SU may not function normally To avoid this malfunction set a longer scanning time using a constant scanning set 3 ms or more on the system memory 226 or other functions 16 Insulation resistance and dielectrical strength tests of the power supply module When testing insulation resistance or dielectrical strength of the JW 21PU 31PU power supply modules be sure to remove the short bar connected between the SHORT terminal and the GND terminal If a test is carried out without removing the short bar internal elements of the module may be damaged 2 7 C
137. en collector output type DC input module ensor RS upply NPN current output type DC input module PNP current output type DC input module F o e fo Constant Supply Supply current Outpu IN Output IN circuit ED a coul 486 _ Tov i s Contact point output type DC input module qem i com i AC input device Contact point output type AC input module AC open close type AC input module a oo OSS Nooo IN Proximity Iswitch COM Imain circuit In cases of A and use a transister having current driving capacity lager than that of the constant input current of the DC input module In cases of q and pay attention to leakage current at OFF When leakage current is higher than the OFF input current level of the input module the proximity switch may not turn OFF Be careful that voltage output type DC inout device shown in the right may not be connected Driving capacity of an output transistor should be higher than the ON level of the input module Voltage output type 7 13 3 Countermeasure leakage current on input device In the following device there is also leakage current at OFF If the leakage current is higher than the OFF level of the input module the input module may not turn OFF
138. ency or less Surge killer Capacitive valister snubber Rated capacity of fuse element 4 A 125 V one per common Using fuse 250 VAC 4 A SS2 4 A SOC Internal current consumption 5 VDC 130 mA max Operation indication LED lights at ON condition External wire connection system 10 P detachable terminal block M 3 5 x 7 screws red Dielectrical strength 1500 VAC for 1 minute between output terminal and secondary circuit Insulation resistance 500 VDC 10 M ohm or more between output terminal and secondary circuit Insulation system By photo coupler Common system 1 common line for 8 points Weight Approx 220g Circuit diagram ourat indicator Photo coupler Internal circuit Accessories Fuse element 125 VAC 4A x 1 JW 203S 4 01234567 m gt __ S __ S __ S _ S S _ S __ S S S e S S 1 When ambient temperature is more than 50 C make sure that load current should be less than 0 8 A point and 3 2 A common 2 When load current at hold is less than 30 mA the module may not be able to be switched OFF in certain load situations In these cases connect a bleeder parallel to the load line to increase the load current to more than 30 mA level 11 16 3 JW 204S Model name Relay output module separated common JW 204S No of output
139. ent waves The power supply to the AC input module should have a distortion rate of less than 5 PC A A Swi witch AC input Constant voltage oO q lnput transformer O Common 7 V 6 7 Wiring with power line Do not run the input signal output signal and communication cables of the JW30H near and in parallel with the power line e When input and output signal cables are extended over 100 m make separate wiring for the input signal and the output signal of JW30H U O Separate wiring Input Output Input Output When longer than 100m a e Make separate wiring for the input signal and the output signal of the JW30H from the power line Particularly with the power line for the inverter and the servo driver do not place signal wires inside the same duct or pipe with the power line even if they are less than 100 m 6 8 Wiring for power supply module In order to prevent wire wastes from dropping into the module through a ventilation hole of the module during the wiring work keep the caution label stuck onto the upper side of the module Peel the caution label off of the module when all wiring work is finished Fit a cover on the terminal block at delivery Take off a cover on the power terminal block when wiring and put the cover back on the terminal block when wiring work is finished For wiring use a twised wire of over KIV1 25 square and crimp style te
140. ents of the ROM do not disappear ROM operation is convenient for the following systems e Operation frequency is low e No alternation of program and system memory e Requires registering or loading programs quickly With JW30H series flash ROMs are installed in the control module and so all the control module are possible ROM operation 1 ROM operation method The ROM operation is available in four types as shown in the table below depending on the setting value in the system memory 255 Set 255 depending on the use initial value is 000 ocr Setting value Transfer ROM to RAM Data memory after data transfer Mode after data transfer at power Transfer ROM to RAM using a tool OCT ON at power is ON at power ON Available Mode at power supply OFF Available Stop Available Run Available The stored data in the ROM is maintained Note 1 A battery is necessary even in ROM operation Note 2 Before transfer data from ROM to RAM when the power is ON or using a tool make sure turn OFF the protect switch 2 Registerable contents to ROM Areas that can be registered ROM is decided by setting value of system memory 256 Initial value is 200ocr Registerable contents to ROM File 1 No No 16K bytes No 16K bytes Setting value OCT HEX System memory 200 to 2177 200 to 2177 200 to 2177 200 to 2177 200 to 2177 200 to 2177 8K bytes 1 16K bytes 20
141. eptable for 32 points as input output and I O module 32 points input output I O Although 16 points are assigned this is a dummy area not used in this module e In the 64 points I O module the relay area for special I O module can be used as I O module Special I O 64 points input output Special I O except for 64 points Although 16 points are assigned this is a I O link master station dummy area not used in this module Option Vacant slot Allocation for 16 points 3 Maximum number of input output points and allocation of input output relays Each control module has own maximum number of control input output points However number of relay points that affect maximum number of control input output points varies with each model Be careful that these are different from number of relay allocation points E Maximum number of control input output points Maximum number of control I O points 1 0 relay area Automatic registration 1000 to 10237 1000 to 10237 1000 to 10237 Maximum number of I O relay allocation points 1280 points 1536 points 2048 points Control module model name Create table JW 31CUH1 JW 32CUH1 JW 33CUH1 2 3 512 points 1024 points 3072 points 10000 to 11577 E Number of relay points and number of installable modules on each module Module type Number of relay points that affect maximum number Number of allo
142. er JW 32EA Rack No ON for only No 1 ON for only No 2 ON for only No 3 OFF for all ON for only No 1 ON for only No 2 ON for only No 3 It is an error when the rack number switch is set as follows and the JW30H does not operate 1 There are plural ON settings 2 Rack numbers are duplicate with other expansion rack panel Both states 1 and 2 result in table registration error 70 or table verify error 60 and the error code is stored in the system memory 160 The shipping setting of rack number switch is 1 switch 1 is ON and that of I O bus expansion adapter is 1 to 3 side For I O bus expansion adapter see page 4 13 to 15 Setting example for rack No Expansion rack panel I O bus expansion adapter Rack No switch JW 32EA Rack No switch m we Rack No 7 Om Cea a TC Eo Termination connector z tot 4 7 Rack No 6 9 En i 1 3 IE Jo J E 4 7 RackNo 5 9 mn W lo 1 3 4 7 Rack No 4 om 1 3 Ti w n z 4 7 Rack No 3 Omin a ia IO Eo im 4 7 Rack No 2 Q0 En eo 1 3 TIE jo E T 4 7 Rack No 1 Q En lt lt 13 Ti w ey g Note Rack numbers are not necessarily set in order of added timings For example they can be set as shown below Rack 0 Rack 1 Rack 2 Rack 4 Rack 3 JW 3
143. esponse File register address 1 register address 2 zele 2 characters 2 characters HOR Read out file register of file No 00 to 03 10 to 2C Available only for the JW 33CUH2 3 Date is read out from the file register area specified by file number 1 Read out contents of file register address 1 to 2 Sequential read out up to 512 bytes Command JAA R File D D E F JAO register address 1 File E D 000 03 10 10 2c register address 2 4 R E Response le Ala Pik elile File register address 1 Jao 9 File Data 1 Data n sls c register address 2 2 characters 2 characters HIOIR Read out Parameter of special I O module Read out data of parameter address 1 to 2 of designated module E Command erie ae R RIPISIR R Module Parameter Parameter S SjC Jeo K number address 1 address 2 HJOIR E Response R A A s c Module Parameter Parameter Alo K number address 1 address 2 RCK rack number 0 to 3 Data 1 Datan S SJC 2 characters 2 characters ti R Module number 0 to 7 RPS When installed in Remote I O slave station Read out data of parameter address 1 to 2 of designated module E Command i a Module Parameter Parameter ae number address 1 address 2 Response g A a Module Parameter Parameter _ Data 1 ia D number address 1 address 2 2 ch
144. ge and the system program First set a fairly long time then shorten gradually Note There are some limits for handling bit numbers by commands and for the communication buffer of personal computers Be careful for handling bit numbers and communication buffers 2 Write mode Write mode of PCs are mode 0 write prohibited for all memories at power ON Prior to writing program from the personal computer change write mode to mode 1 or mode 2 using EWR command setting of write mode SWE command read out current status of writing mode Set write mode to mode 0 as much as possible except when writing date into PC Each mode has restrictions as follow Write prohibited for all memories Write enable only for data memory Write enable for all memories Turn OFF control module protect switch write allowed before executing write commands and change to write mode 2 using EWR command 7 32 Each command can be executed in the write mode or when the PC is in the following state Executable Non executable Write mode PC status mman command Relay monitor MRL Current value monitor of timer counter MD MTC OIO IO O O Register current value monitor MRG QOO O O Read out register of file 1 RFL OIOIO O O Read out register of file 0 to 3 RFLF O O Read out register of fil
145. ght Approx 410g 1 common line for 16 points no polarity Input indicator EZ Internal circuit TER eee Circuit diagram See page 4 7 for the pin No and signal name Accessories 40 P connector soldering x 1 When using at ambient temperature of 45 to 55 C in 24 VDC use that same time input ON no of points should be less than 10 points per common However constraint do not have in case of using for 12 VDC 11 14 2 Output module 1 JW 202S Model name DC output module sink output JW 202S No of output 8 points Rated load voltage 5 12 24 VDC Load voltage range 4 75 to 27 VDC Rated max load current 1 A point 4 A common Allowable surge current 4 A 100 ms Min load current OFF leak current 0 2 mA or less ON voltage drop 1 4 V or less 1 A Response time module alone OFF to ON 1 ms or less resistance load ON to OFF 1 ms or less resistance load Surge killer Zener diode Rated capacity of fuse element 4 A 125 V one per common Using fuse 125 VAC 4 A MQ2 4 A SOC Internal current consumption 5 VDC 190 mA max Operation indication LED lights at ON condition External wire connection system 10 P detachable terminal block M 3 5 x 7 screws red Dielectrical strength 1000 VAC for
146. hapter 3 System configuration 3 1 Basic system configuration Expansion rack panel I O bus expansion adapter Max amount of connection 7 JW 32EA O mam a Fi Bo GH B Termination connector DH IH cH i Attached to JW 31EA Ke oo Eo Eo i I I I I oo Eo EH i a W W N IO to t t Ue oO 1 O special I O module _V O expansion cable Total length max 50m Power supply module Basic rack panel Control module is g AE lo al to ed f 3 I O bus expansion adapter gle tes to to toy toy a JW 31EA A K O special 1 0 10 link option module PG connection cable Support tool F Programmer f Max 8 sets in total of 1 basic rack panel and 7 expansion rack panel In case of using the basic rack panel JW 34KB 36KB 38KB expansion rack panel JW 3
147. he inheriting functions view angel of the LED display top of the module is improved to wide angle display type Added the blown fuse indicator FUSE on the LED display Changed specifications of the integrated fuse Item New model JW 212SA Previous model JW 212S Blown fuse indication LED display Available FUSE 2 Fuse specifications 1 common 3 15A Not avaialble 3A 2 The JW 212SA displays fuse blow FUSE using an LED However this is only indication and the JW20H 30H control module cannot detect this fuse blow In addition the users cannot replace the installed fuses Ask our sales agent for replacement of the fuses 11 18 5 JW 213SA Model name DC output module sink output JW 213SA Front view No of output 16 points Rated load voltage 100 to 240 VAC 50 60 Hz 15 to 250 VAC 50 60 Hz waveform distortion less tha 5 3 Rated max load current 1 0 A point 2 A common 1 Allowable surge current 6 A 100 ms JW 213SA Load voltage range Min load current 15 mA 2 01234567 1 5 mA or less 120 VAC 25 C j OER eaculsant 3 mA or less 240 VAC 25 C iat eels ON voltage drop 1 6 V or less 0 3 A Response time OFF to ON 1 ms or less CT module alone ON to OFF 1 ms pulse half power frequency or less e sist CHS ISISISISISISISI Surge killer Capacitive varistor Rated capacity of fuse element Built in 3 15 A fuse unable
148. he signal to the contact point is DC the life of relays varies according to the load rise characteristics time constant T of the load The load rise characteristics of the load after the contact point is turned ON are determined by inductance L and resistance R For the time constant of the load used see below In case of resistance load T lt 1ms In case of small size relay T 7 ms In case of large current L load and magnet T 40ms In case of the L load with a diode for surge countermeasure the life of relays may be similar to the case of T lt 1ms Note 3 Use the relay output module with the contact switching life of more than 100 000 times and within the current capacity of less than 2A 7 23 Communication port JW 32CUH1 33CUH1 33CUH2 33CUH3 Control module JW 32CUH1 33CUH1 33CUH2 33CUH3 have communication port PG COMM1 PG COMM2 The communication port can communicate with connected device having the I O port of RS 232C 422A of host computer such as personal computer Available for same function as SHARP s computer link When the support tool is not used one set of control module can have two channels of communication port and two systems such as personal computer and liquid crystal control terminal can be connected JW 32CUH1 33CUH1 33CUH2 33CUH3 JW30H Personal computer etc Only RS 422A Usable when the support tool is not connected Personal computer etc
149. heck gt Grammer check Clear x ot x Detection 9 9 4 Check flow 4 This flow shows the checking procedure in the event of abnormality of input signal not detected by the self diagnosis of the control module Example of the error All inputs of specific input module fail to be turned ON e Specific input fails to be turned ON OFF Among input signals of a same input module operation of a certain input signal affects other input signal Countermeasure Error input signal Measure the voltage between the corresponding input terminal of the input module and the common terminal using a tester If supply voltage is applied between terminals ON If supply voltage is not applied between terminals OFF Check the state of LED of input module 8 Connect hand held programmer and check ON OFF by monitoring the data memory input relay corresponding to the abnormal input In case of D Check the external wiring and power supply In case of the others gt Exchange the input module The flow of input signal Control module Input module i VF circuit i i Common terminal 5 Check flow 5 This flow shows the checking procedure in the event of abnormality of output signal not detected by the self diagnosis of the control module Example of the error e All inputs of specific output module fail to be turned ON In this case i
150. ied into models that can use all functions of the JW30H JW30H applicable support tool and models that can be used only in the functional range of the conventional models JW20H JW50H 70H 100H JW30H non applicable support tool Also functions of some JW30H compatible support tools may be limited to those of conventional models JW 31CUH 32CUH 33CUH depending on the versions Refer to each instruction manual about operation in detail 1 JW30H applicable support tool Module name Version Available function using JW30H JW 14PG Hand held B mark programmer JW 13PG A mark No mark Multipurpose 5 0 or more All function of JW30H All function of JW30H Within the function of JW31CUH 32CUH 33CUH JW 50PG aE 7 programmer 5 0 to 5 3 A Within the function of JW 31CUH 32CUH 33CUH JW 100SP JW 92SP 5 5 or more paca JW 52SP 5 00 5 3A Within the function of JW 31CUH 32CUH 33CUH 5 51 or more All function of JW30H 5 0 to 5 3 Al Within the function of JW 31CUH 32CUH 33CUH All function of JW30H JW 50SP 2 JW30H non applicable support tool Module name Model name Version Available function using JW30H JW 2PG Within the function of JW20H JW 12PG Multipurpose programmer JW 50PG 4 0A or less Z 100LP2S Hand held programer Z 3LP2ES Within the function of JW20H Paueen processor 5 2 or more JWS50H 70H 100H Z 3LP2ES JW 92SP 4 0 Aor less JW 50
151. ion dimensions of basic expansion rack panel Installation dimensions mm Thickness of Basic rack panel portion to be B B B B B inserted mm JW 24KB JW 34KB JW 26KB JW 36KB JW 28KB JW 38KB i Installation dimensions mm Thickness of Basic rack panel portion to be B B2 B B B inserted mm JW 34ZB JW 36ZB JW 38ZB E Installation of basic expansion rack panel in control panel 1 Drill fitting holes of basic expansion rack panel and wiring duct on the control panel and partition plate e Refer to page 5 2 for fitting dimension of the basic expansion rack panel Keep each rack panel at 50 to 150 mm distance and more from right and left sides of each rack panel to the end of the panel and the wiring duct for 50 mm and more e Keep wiring duct 30 mm distance or more from the basic expansion rack panel for vertical directions Wiring duct ee o JFARFRAEFRAENRGAEAEAER 8 iri i pi 9 o Wiring duct Y A 30mm 5 VDC cable I O expansion cable Wiring duct DDOOOOOOOOOO AC DC power supply 4 Halt output Wiring duct 110mm lt _ Class 3 grounding al le 50 mm or more y 2 Fix basic expansion rack panel on partition plate using M5 screws e
152. ips screwdriver 5 5 Installation of I O Special I O I O link Option module 1 Installation to a basic expansion rack panel This section contains instructions for installing the I O 7 special I O I O link 7 option module to the basic expansion rack panel O special 1 0 1 0 link option module can be installed together on basic rack panel However the I O link option module cannot be installed on the expansion rack panel Prior to installation removal of the I O special I O I O link 7 option module switch OFF the power supply to the JW30H When setting up the system arrange so that the total of the current consumptions of each module may be within the output current of the 5 VDC power source supplied from the power supply module If each module is used beyond the output current of the 5 VDC power source of the power supply module the current limiting function of the power supply module is actuated to stop the operation of the JW30H Do not neglect to install a surge killer such as varistor on the output line of the relay output module JW 204S JW 214SA as they do not have a surge absorbing circuit Without installing a surge killer a sparkling noise from a relay may cause noise trouble to other modules Installation Keep the I O special I O I O link option module hanging on the module retention rib in the inserting hole and push the entire body of the power supply module to the panel C Control panel xX Control panel
153. is correctly grounded Whether the grounding is not co grounded with a high voltage board Check the voltage of the power supply source Whether power voltage of power supply is within rated voltage AC power supply JW 21PU 33PUV 85 to 246 VAC 47 to 63Hz AC power supply JW 31PU 85 to 132 VAC 47 to 63Hz DC power supply JW 22PU 20 4 to 32 VDC Check the operation condition of the halt output circuit Whether halt output signal is connected properly with external circuit in outside JW30H Supply power 8 1 8 2 Operation method for trial run Operate the JW30H according to following process after precautions for operation is checked 1 Memory protect switch of control module is OFF 2 Connect support tool 8 Supply power Check whether the power lamp in the power supply module is ON or not All Initialize Clear system memory Clear program memory Clear data memory Set system memory select function See the programming manual ladder instruction version Setting can be omitted if not necessary y Register I O table To be set only when changing the rack top address In case of auto I O registration setting is unnecessary i Check the wiring to I O module Check the input port wiring using the display port of the input module or the monitoring fu
154. its previous model JW 212N In addition to the inheriting functions view angel of the LED display top of the module is improved to wide angle display type 11 12 6 JW 214NA Model name DC input module high speed type JW 214NA No of input 16 points Rated input voltage 12 24 VDC Input voltage range 10 5 to 26 4 VDC ripple rate or at 24 VDC 15 or less ripple rate at 12 VDC 5 or less Rated input current 7 5 mA TYP 24 VDC 3 5 mA TYP 12 VDC Input impedance 3 3 kohm TYP Surge current Input ON level 10 5 V 3 mA or less Input OFF level 5 V 1 5 mA or more Response time module alone OFF to ON 0 5 ms or less 12 24 VDC ON to OFF 1 ms or less 12 24 VDC Internal current consumption 5 VDC 60 mA max JW 214NA A 01234567 01234567 e alsisiciei aicisigic Operation indication LED lights at ON condition Bi amp External wire connection system 18 P detachable terminal block M3 5 x 7 screws blue SS SS Bi 8 Dielectrical strength 1000 VAC for 1 minute between input terminal and secondary circuit pI amp Insulation resistance 500 VDC 10 M ohm or more between input terminal and secondary circuit Insulation system By photo coupler Common system 1 common line for 8 points no polarity Weight Approx 210g Circuit diagram Inp
155. lable Applied CE markings Specifications JW 201N 100 120 VAC JW 202N 12 24 VDC JW 203N 200 240 VAC JW 211NA 100 120 VAC JW 212NA 12 24 VDC JW 214NA 12 24 VDC high speed type JW 234N 12 24 VDC high speed type connector connection JW 202S 5 12 24 VDC 1A transistor output sink output JW 203S 100 200 VAC 1A triac output 250 VAC 30 VDC 2A relay output separated common JW 204S Output JW 212SA 5 12 24 VDC 0 5A transistor output sink output JW 213SA 100 200 VAC 0 5A triac output JW 214SA 250 VAC 30 VDC 2A relay output 5 12 24 VDC 0 1A transistor output sink output connector connection 12 24 VDC input 16 points transistor 16 points output 0 1A sink output connector connection JW 264N 24 VDC high speed type connector connection 5 12 24 VDC 0 1A transistor output sink output connector connection JW 232S JW 232M Special O JW 262S 1 8 16 points module Current consumption mark Module retention screw Indications the current Modul e label paue nam I consumption of Input output signal oe 5 VDC input output module indication lamp One label Approx 100 mA Connector Eg Terminal block retention screw Connects with connector Ee when P Be for the I O slot of basic signal ON tae expansion rack panel Be Input output terminal block zo Connects external
156. may be caused 2 Wiring Compe Be sure to ground Unless grounded electric shock or malfunction may be caused A Caution e Connect the rated power source Connection of a wrong power source may cause a fire e Wiring should be done by qualified electrician Wrong wiring may lead to fire trouble or electric shock 3 Use lt gt Danger Don t touch the terminal while the power is being supplied or you may have on electric shock Assemble the emergency stop circuit and interlock circuit outside of the programmable controller Otherwise breakdown or accident damage of the machine may be caused by the trouble of the programmable controller A Caution Run or stop during operation should be done with particular care by confirming safety Misoperation may lead to damage or accident of the machine Turn ON the power source in the specified sequence Turn ON with wrong sequence may lead to machine breakdown or accident 4 Maintenance lt gt Danger Never connect battery in wrong polarity or charge disassemble heat throw into fire or short circuit Or it may be broken or ignited Do not subject the battery to impact of any kind Do not pull on the lead wires of the battery or liquid leakage accident may occur Prohibit Don t disassemble or modify the modules Or fire breakdown or malfunction may be caused A Caution Turn OFF the power source before detaching
157. me of each part and its function give and account of the following JW 28KB JW 38kKB Different from other basic rack panel only in the number of slots for I O module e JW 28KB JW 38KB Slot I O module Fitting 1 0 Special 0 1 0 link Option module Fitting hole For fitting onto control panel Module retention screw hole O oo oo oo oo oo fe oo oo oo oo o i a ee ma ee k ICE I O expansion connentor OUT 9 a zl 2 G i zl w JW 28KB Connecting I O expansion cable JW 38KB oe o oe o oe o o Oog er aH an I O expansion sion o o ofS Slot for power supply module ee fitting power supply module 5V terminal block For supplying 5 VDC to the next expansion pack panel 2 or JW 31EA I O bus expansion Tot Tot To ot Tot Tot Tot f o adapter Fitting hole Module retention rib inserting hole For fitting onto When fitting module insert control panel Slot control module module retention For fitting control module e Put a connector cover on unused slots to prevent dust from entering At the delivery they are covered by connector covers to keep out dust 4 9 2 Expansion rack panel Expansion rack panel has slots for power supply module and I O module In the slot for I O module I O and special I O module can be connected in mixture The I O link and option module can not be installed on it The expansion rack panel h
158. mpatible with JW30H depending on their versions Available functions when used with JW30H Hand held programmer Model names JW 13PG Versions With B mark All functions are available with all JW30H modules With A or without marks Usable within the function range of the conventional JW30H modules Multi purpose programmer JW 50PG Ver5 5 or later All functions are available with all JW30H modules Ver5 0 to 5 3A Usable within the functional range of the conventional JW30H modules Ver4 0A or earlier Usable but it operaties taking for granted that the JW30H is a JW20H or either of JW50H 70H 100H 3 Ladder software 3 A decision taking for granted that a JW30H as whether a JW20H or either of JW50H 70H 100H is subject to the settings of JW30H system memory 260 260 504ex JW50H 70H 100H and JW 52SP Ver5 5 or later All functions are available with all JW30H modules Ver5 0 to 5 3A Usable within the functional range of the conventional JW30H modules JW 92SP Ver5 5 or later All functions are available with all JW30H modules Ver5 0 to 5 3A Usable with the functional range of the conventional JW30H modules Ver4 0A or earlier Usable but it operaties taking for granted that the JW30H as a JW20H or either of JW50H 70H 100H 3 JW 50SP Ver5 5I or later All functions are available with all JW30H modules Ver
159. mum number of nodes 100 segment E i aoe Specifications of the communication section 7 336 Specifications JW 20FL5 JW 20FLT Connection to network 10BASE5 10BASE T Physical topology Bus Star Data transfer media 50 ohm yellow cable 10BASE T twisted pair cable Maximum data transfer distance between stations Data transfer speed 10 Mbps Data transfer system Base band Protocol configuration Application FA link protocol Transport UDP Network IP Data link Ethernet V2 500 m segment 10 m segment 2 5 km network 2 500 m network 3 2 The maximum data transfer distance between stations when more than one segment are connected using a repeater 3 The maximum data transfer distance between stations when multiple 1OBASE T segments are connected using a hub E FL net specifications ltem Specifications Communication control method Masterless token system Number of connecting stations Maximum 254 Cyclic data transfer n n 8 k bits 8 K words Communication function Message transfer 1 1 1 n Maximum data length of one frame 1 K bytes 9 Communication system using the JW 20DN DeviceNet The JW 20DN conforms to the DeviceNet and can connect various slave stations It can share other facilities inside outside Japan It employs multi drop system that can connect between nodes using a single special cable Therefore it offers much wire saving Branching using a T b
160. munication format When a command from a personal computer is received the communication port of JW 32CUH1 33CUH1 33CUH2 33CUH3 operates according to the received command and sends the response When an error occurs while processing it returns error response JW 32CUH1 33CUH1 33CUH2 33CUH3 Personal computer etc o A Communication format of command personal computer to JW30H Sumcheck area gt ala R S s c D D Command content C C aof e R Communication format of response JW30H to personal computer lt Sumcheck area gt ala R S S c D D Response content C C waw m R Error response where an error occurs ke Sumcheck area 7 29 Contents of communication format Using code ASCII character Contents Station No In command the station No to be received command e In response the station No to send response 00 to 37 OCT Response time Set the time from receiving a command 0 to F nex to responding See page 7 32 Sumcheck code Search the mistake of transfer data 00 to FF nex Refer to next page i 01 to 1B pex Error code Indicate error content Refer to as follows Indentification symbol ASCII code Contents Hedder Indicates beginning of command and colon response question Indicates command number mark Indicates response at normal
161. nction of the support tool Check the output port wiring by forcing the switch ON OFF of the output circuit in the support tool Note Switch ON the setting value changing switch 07365 prior to set the forcing switch ON OFF for output 07366 07365 te a a ho Normal OFF Setting value changing switch To the next page From the previous page Execute programming Input a program using the hand held programmer or the multipurpose programmer Transfer a program to the control module when the program is saved in the ladder software penes nte kaser somas __ Run trial operation Confirm whehter the run lamp in the power supply module is ON or not Check PC motion In the case of a confidential program the secret function can be set appropriately Revise the program Revise the program if it is not correct 2 Save the program Write the program in a floppy disk or a ROM Print out the program using a printer Memory protect switch of control module is ON i End 8 3 Chapter 9 Maintenance and check 9 1 Periodical check The following table is the recommended periodical check of used items so as to keep the JW30H operating normally and in the best condition E General items Check items Check contents Standard Remarks Ambient temperature Ambient
162. nector Termination connector installation port JW 32EA 7 Termination connector with JW 31EA Install a JW 31EA in an I O expansion connector on the basic rack panel in the same way as a JW 32EA in an I O expansion connector on the expansion rack panel JW 31EA JW 32EA Basic rack panel Expansion rack panel wae JW 34KB 36KB 38KB Pa JW 34ZB 36ZB 38ZB I O expansion connector IN 8 Tighten module fixing screws on the upper and lower sides of the I O expansion adapter Fasten the screw with a torque of less than 1 47 N cm JW 31EA JW 32EA Phillips screwdriver P 5 9 Chapter 6 Wiring 6 1 Precaution for wiring Follow the below instructions for wiring 1 Separate power line and I O lines of the JW30H from high voltage lines and power lines as far as possible Do not run power lines and I O lines in parallel with high voltage or power lines 2 For the I O expansion cable and wiring the 5 VDC lines use supplied accessories for the I O expansion cable 3 Don t run the I O expansion cable and the 5 VDC cable inside a duct 4 Provide easy to detach wiring thoroughly considering operability at maintenance and repair 5 Use twisted cables of over KIV 1 25 square for connection to the primary power input terminal of the power supply module 6 Use cables of over KIV 0 5 square 0 18 square 32 points connector type for wiring from the relay terminal block of the control panel to the input module For
163. ning time lower digit BCD 035 Ditto upper digit BCD 046 050 Monitor the error detected I O rack panel and slot No OCT Monitor the error switch No Option module 051 Ditto I O link master module 052 053 Monitor the error address on user s program lower digit Ditto upper digit 114 115 Select octal decimal hexadecimal in the address relay register label application instructions 136 Set the tool model 160 to 167 Store the error code of self diagnosis 170 to 177 Store the error code on option module 201 Set the resetting conditions of TMR 202 Set the resetting conditions of CNT 206 Set the operation continue stop at fuse blown detecation 207 Set the operation continue stop at option error 210 Selecting error history strage range 211 Set the operation continue stop at I O link master module error 220 Set file top address for comment memory 222 Communication system of PG COMM 2 port Selecting the clock feature not available for JW 31CUH1 Set comment memory using area Set fixed scan time Selecting the 10 ms timer function Set the a latched relay area lower digit Ditto upper ditig Set output hold address lower digit Ditto upper digit Set the communication port 1 not available for JW 31CUH1 237 Set the communication po
164. nts module Unit mm Connector Rack panel Include the rack panel e Dimension drawings in case of fitting I O expansion cable and termination connector in the I O bus expansion adapter JW 32EA ee we I O expansion cable l O expansion cable a Terminal connector 0 ponch A BS e H 18 a Expansion rack panel 50 110 n gt Include the rack panel 11 31 11 10 Accessories Control module Model name JW 31CUH1 JW 32CUH1 JW 33CUH 1 JW 32CUH2 JW 32CUH3 Accessories Instruction manual Amount Expansion rack panel JW 34ZB JW 36ZB JW 38ZB Side plate for I O module I O expansion cable JW 203EC 5 VDC cable 30 cm JW 207EC JW 22EC 5 VDC cable 70 cm 5 VDC cable 2 m Short connector JW 25EC JW 210EC Short connector JW 05EC 5 VDC cable 50 cm JW 1EC 5 VDC cable 1 m I O module I O bus expansion adapter JW 234N JW 232S JW 232M 40P connector JW 264N JW 262S 40P connector JW 202S JW 203S JW 31EA 125 VAC 4A fuse element Termination connector 11 32 Appendix E Allocation of the relay
165. o 4 7 When setting racks 4 to 7 1 3 When setting racks 1 to 3 setting at delivery Rack ID numbers are determined by combined setting of this rack number switches and ones on the expansion rack panel JW 34ZB 36ZB 38ZB See page 4 12 for details I O expansion connector OUT Connect this connector and an I O expansion connector IN on the JW 32EA the next rack using an I O expansion cable Termination connector insert Insert a termination connector when a mounted expansion rack panel is at the end of the system One each termination connector is supplied with each JW 31EA Only one support tool can be connected with a JW 32EA Also do not connect another support tool to the JW 32EA when a support tool is already connected to the control module Or it may cause a malfunction JW 31 at JW 32EA JW 32EA Support tool Support tool Control module JW 31EA JW 32EA JW 32EA 5 AN amp Ka g Q Q Q is Cc D Support tool Support tool e The converntional models JW 31CUH 32CUH 33CHU of the control modules can t be used the JW 31EA 32EA I O bus expansion adapter 4 17 Chapter 5 Installation 5 1 Precautions in installation The JW30H is not designed for dust and water proof con
166. o PC RS 232C RS 422A Signal grounding _ Signal grounding ON while PC is supplied power source 2 RS 232C Receiving data Personal computer to PC Receiving data Personal computer to PC RS 422A Sending data PC to personal computer 15 pin D sub female connector ON Available sending OFF Ban sending RS 232C RS 422A 2 When system memory 222 in the JW30H s control module is OOyex default value RTS signal will be turned ON while the PC is turned ON power When it is set to 02 4 the RTS will be OFF while sending data and OFF while other than sending data Setting O24 is available with software version 3 5 or the later for JW 32CUH1 33CUH1 33CUH2 33CUH3 and software version 3 0 or the later for JW 32CUH 33CUH Connector type that can be connected to the communication port PG COMM1 port PG COMM2 port is 17JE 23150 02 D8A made by DDK Note The JW 32CUH1 33CUH1 33CUH2 33CUH3 signal pin arrangement of communication port PG COMM1 PG COMM2 deffer from communication port of JW 22CU JW20 series 7 25 2 Wiring figure 1 When using RS 232C for communication method of host computer side Be within 15m for the total length of a communication cable JW 32CUH1 33CUH1 33CUH2 33CUH3 PG COMN2 port Shielded wire Host computer Signal name Within 15m RS 232C Use the RS 232C RS 422 converter such as Z
167. of connector CN1 CN2 and signal name CN1 The first half 32 points CN1 No No COM 1 Powersupply 4 1 A k Vacant PDB OBA Pin number 1A and 20A and Pin number 1A and 19A 1B and 20B of JW 264N are 2A and 20B 1B and 19B respectively connected inside and 2B and 20B of JW 262S are respectively connected CN2 The second half 32 points CN2 insides Pin No No wjn les es Ola N alos W W www D 6 D 7 Pin number 1A and 20A and Pin number 1A and 19A 1B and 20B of JW 264N are 2A and 20A 1B and 19B respectively connected inside and 2B and 20B of JW 262S are respectively connected insides 4 8 4 4 Basic expansion rack panel 1 Basic rack panel Basic rack panel has slots for power supply module control module and I O module In the slot for I O module I O special I O I O link and option module can be connected in mixture The basic rack panel has 6 different models which are classified based on the number of slots to be used for an I O module and whether or not it has A JW 31EA an I O bus expansion adapter Number of slot I O bus expansion Model name For power For control adapter supply module module Installation of JW 31EA JW 24KB JW 26KB Unavailable JW 28KB JW 34KB JW 36KB Available JW 38KB The na
168. oints 3072 points Max 16 sets Max 32 sets 7 9 E Data memory for special I O module 1 In case of basic system Data memory is setting by module No switch in each rack 13620 to 13637 13640 to 13657 13660 to 13677 Eval Byte address Parameter area 13600 to 13617 T 30 000 to 177 T 31 T 32 T 33 000 to 177 000 to 177 000 to 177 13700 to 43717 T 34 13720 to 13737 T 35 000 to 177 13740 to 13757 T 36 000 to 177 13760 to 13777 000 to 177 T 37 000 to 177 13400 to 13417 IT 20 000 to 177 13420 to 13437 T 21 000 to 177 13440 to 13457 13460 to 13477 T 23 000 to 177 13500 to 13517 13520 to 13537 T 22 000 to 177 T 24 000 to 177 T 25 000 to 177 13540 to 13557 T 26 000 to 177 eS Setting value of ors 5 module No switch Rack No 3 o JW 38ZB_ 8 3 Rack 3 4 Rack No 2 5 JW 38ZB 6 Max 8 sets 7 0 Rack No 1 1 JW 38ZB I 1 Rack No 0 JW 28KB 38kB 9 Do not use the second half 8 bytes of byte address for JW 264N 262S For example 13610 to 13617 in 64 points input output 13560 to 13577 13200 to 13217 13220 to 13237 13260 to 13277 13300 to 13317 T 27 000 to 177 T 10 000 to 177 T 11 000 to 177 T 13 000
169. op bit 1 2 bit Connection form 1 1 RS 232C 1 N RS 422A Communication format Computer link or equipment Connector 15 pin D sub No of connected stations 31 sets max Note When the RS 422A is used available only for four wire system Sampling trace At normal Using the 2k bytes of internal work area Data can be traced for relay 15 points register 6 bytes x 256 times or relay 15 points x 1024 times at an arbitrate period 10 ms units At expansion Using the 64k bytes of file register Data can be traced for relay 15 points register 6 bytes x 8192 times or relay 15 points x 32768 times at an arbitrate period 10 ms units Break function Available setting any program address as a break point Step operation Can execute program in one instructions unit Debugging function N scan operation Execute operation each time the specified number of scans 1 to 9999 Available forced ON OFF I O relay Available switch ON OFF for I O relay regardless of the input signal or operation result Weight Approx 270 g _ Approx 280 Accessories One instruction manual 11 4 Specifications of I O module JW 201N JW 202S JW 202N JW 203S JW 203N JW 204S JW 211NA JW 212SA JW 212NA JW 213SA JW 214NA JW 214SA JW 234N JW 232S Model Reference name page O JW 232M 11 22 Special JW 264N 11 23 VO jw 2628 11 24
170. or noise margin at OFF state may drop Limit switch with LED Fsrarenge Calculation of leakage current i pur modue a ee TOE ELSJE Rs Rin i m V Power supply voltage Leakage iL V Voltage drop in the forward direction of LED eet g Rs Current limit resistance COM Rn Input impedance of input module Limit switch with neon lamp the neon lamp is connected in parallel with the contact point Input module IN O oO ta ae Rin Leakage iL current y O bg COM 8 Proximity and photo switches of AC two lines system In the AC two lines system even at OFF there is leakage current from current consumption of the internal circuit and this might prevent the input module from falling in the OFF state This is nominated as leakage current in the specifications of photo switches etc Make sure that this value is less than the OFF level of the input module Input module i aaa L IN I Y Es Leakage ES current Rin Lata l 2 L CoM Built in triac thyrister and contact point output of surge killers Some device has CR device as a surge killer for the purpose of avoiding the check mistakes of triac and thyrister and the leakage current of this CR may prevent the input module from falling in the OFF state In such a case the best remedy is to remove the CR If this is no
171. ound e Connect the power supply input of JW 21PU 31PU while paying attention to the L terminal LIVE ungrounded side and N terminal NEUTRAL grounded side 2 JW 22PU DC power supply module POWER O RUN 6 DC power SUPPIY xD __ 20 4 to 32V Halt output _ Be sure to cennect the line to the emergency stop circuit Ground line To prevent electric shock and noise error be sure to separately prepare class 3 ground Ensure correct connection for polarity of the input power supply Mis connection of the polarity will destroy the module when power is supplied e As for DC input power supply use power supply of 20 4 to 32 VDC ripple rate 20 or less however ripple upper limit 32 V or less lower limit 20 4 V or more 6 10 8 JW 33PU AC power supply module boy JW 33PU Noise filter POWER O 85 to 264VAC RUN O OO OCOD Install a noise filter to prevent from entering noise on the power supply lines and noise from the power supply module External ground _Halt output Be sure to connect the terminals to the emergency stop circuit _ Ground To prevent electric shock and malfunctions due noise be sure to establish a separate class 3 ground If you cannot make a separate ground connect the ground terminal directly to the intermediate
172. panel chasis Connect the power supply input to the JW 33PU terminal Pay special attention to the L terminal LIVE ungrounded side and the N terminal NEUTRAL grounded side 1 Wiring for I O module Before wiring to the I O module confirm the specifications of the module If the module is used under the conditions beyond its rated specifications the module might be damaged destroyed or cause fire Wiring to the I O module use a twisted wire of over KIV 0 5 square over KIV 0 75 square in case of wiring to the output module of large capacity such as solenoid valves and crimp style terminals For the common line use bigger wires than the above In order to prevent wire wastes from dropping into the module through a ventilation hole of the module during the wiring work keep the caution label stuck onto the upper side of the module Peel the caution label off of the module Crimp style terminals our eimiceinica Crimp style recommendation Made by JAPAN dimension nin terminal SOLDERLESS TERMINAL MFG dimensions CO LTD v3 5 Dimensions mm Models _ Self locki 8S EE elf locking up screw mjs gt E 1 25 YS4A 2 lt B lt 7 2 2 YS4A d2 gt 4 V1 25 YS4A V2 YS4A 13 3 9 5 Dimension in parentheses two layer terminal blocks Do not include the I O lines in the same pipe or duct as high voltage lines and power lines It might cause malfunction or damage to the module Avoid wiring
173. perating a high speed data exchange 5 times faster than without using I O bus expansion adapter between an option module such as JW 21CM and JW 22CM and a control module on a system that needs an expansion rack panel JW 21CM JW 31EA JW 31CUH1 JW 32EA High speed data exchange 4 In the case of creating changing or monitoring a program on the expansion rack panel side using a support tool JW 14PG JW 100SP etc JW 31EA JW 32EA JW 32EA JW 32EA a a JW 14PG 4 15 1 JW 31EA Module fixing screw ie 2 Cc Pa Rating plate e isis fixing screw I O expansion connector Connect between the I O expansion connectors IN of JW 32EA using I O expansion cables 2 JW 32EA Module fixing screw ON a oJ I gt _ p E Rating plate _ Module fixing screw O Connector for support tool connection Connecting a support tool such as a hand held programmer enables creating changing monitoring program on the expansion rack panel that is max 50 meters away I O expansion connector IN Connect this connector and an I O expansion connector OUT on the JW 31EAs or the JW 32EAs a front rack using an I O expansion cable 8 Rack No switch Set rack numbers on the mounted rack panel Rack N
174. put process at the beginning of each scanning cycle ON OFF state of the logic side of the input module is written in the data memory and used as input data for operation of the user s program within its scanning cycle Therefore if ON or OFF time of the logic side of the input module is less than 1 scanning time At ON OFF data may not be included in the data memory Note The response time of the input module is made by the electricity charge discharge characteristics of the integral circuit of the input module and it varies depending on the time of duration of ON or OFF Contact point of the input device Electricity charge discharge Upper limit value of the logic side characteristics of the integral circuit an toff Logic side of the input module onk l or h toff shows the difference shown in the above between the case when the ON time of the contact point of the input device is longer as shown by dotted lines and the case when the ON time is shorter as shown by solid line Calculation example in case the JW 214N is used as an input module If 1 scanning time is 5ms Ton gt At ton 5 0 5 5 5 ms Toft gt At tof 5 1 5 6 5 ms 7 12 2 Connectable input device The followings are sensors and switches which can be connected as input See below for selection and connection of the input device DC input device DC 2 lines system DC input module BE bam NPN op
175. r between the LED display panel and the terminal block of the module po bi vedue eoer 7 3 Installation of input output module side board When power supply module is not installed in the expansion rack panel attach the side board for I O module called side board hereinafter to the left end module The side plate prevents dust from entering into the module The side board is supplied with the expansion rack panel When the power supply module is installed on the expansion rack panel do not install the side board Otherwise module cannot be installed properly Installation Hang side board craw on the side of module in order to fix side board and push side board toward module Side board el 5 6 Installation of I O bus expansion adapter Install an I O bus expansion adapter JW 31EA on an I O expansion connector on the right edge of the basic rack panel JW 34KB 36KB 38kB Install an I O bus expansion adapter JW 32EA on an I O expansion connector on the right edge of the expansion rack panel JW 34ZB 36ZB 38ZB Installation Insert a termination connector which is an accessory of the JW 31EA into the JW 32EA only on the last expansion rack panel JW 31EA JW 32EA JW 32EA JW 32EA O N ml LY Termination co
176. ranch tap is also available One PC can install maximum four JW 20DNs Shortening communication time or separation of systems by dividing systems is possible The editing function of scan list facilitate easy allocation of slave station I O addresses There is no need configurator DeviceNet is a trademark of the ODVA Open Device Vendor Association Connection example JW 20DN Master module er z Ho JW30H a He i ra oe Terminating Cable Trunk ap resistance Terminating resistance Slave Slave Slave Power supply for Cable branch line communication 24 VDC L J v Up to 63 slave nodes can be connected to a single master module Specifications Number of I O points 4096 points input and output to data tables 512 bytes Communication speed Selectable 125 k bits s 250 k bits s or 500 k bits s Communication speed 125 k bits s 250 k bits s 500 k bits s Trunk length using a thick cable Trunk length using a thin cable Maximum branch line length 500 m 250 m 100 m Communication distance maximum 100 m 100 m 100 m 6m 6m Total length of branch lines 156 m Communication function Polling I O function Explicit message function Proprietary cable Five conductors 2 signal wires 2 power source Communication cable _ wires 1 shield type Thick cable For trunks Thin cable For trunks or bran
177. rent 1A max Leakage current Insulation resistance 1 mA 200 VAC 500 VDC 10M ohms or more Dielectical strength 1500 VAC for 1 minute Display POWER LED green RUN LED green External wire connection 6P terminal block Operation temperature 0 to 55 degrees Storage temperature 20 to 70 degrees Operation ambient humidity Operation atmosphere 35 to 90 RH without condensation Free from corrosive gas Vibration resistance JIS C 0911 or equivalent Multiple vibration width 0 15 mm 10 to 57 Hz 9 8 m s 57 to 150 Hz Number of sweep 1 octave minute three directions X Y and Z Shock resistance JIS C 0912 or equivalent 147m s 3 times in each X Y and Z directions Noise immunity 1000 Vp p 1ps by noise simulator between the power line and rack panel Weight Approx 410g 11 27 11 6 Specifications of I O bus expansion adapter Specifications JW 31EA JW 32EA JW 34KB 36KB 38KB JW 342ZB 36ZB 38ZB Total length from JW 31EA is 50m Rack panel Cable total length Number of rack panel connected Weight Accessories Max 8 sets in total of 1 basic rack panel and 7 expansion rack panel Approx 300g Approx 300g Termination connector 1 11 7 Specifications of rack panel No of slot Specifications Power supply module JW 24KB JW 26KB JW 28KB Control module I O mod
178. replacement common Blown fuse indication LED display Internal current consumption 5 VDC 260 mA max Operation indication LED lights at ON condition External wire connection 18 P detachable terminal block system M 3 5 x 7 screws red 1500 VAC for 1 minute between output terminal and secondary circuit 500 VDC 10 M ohm or more between output terminal and secondary circuit HG S JOGI Dielectrical strength eI 8 Prep e peppy SI BIS Insulation resistance KS Insulation system By photo coupler amp Common system 1 common line for 8 points Weight Approx 210g Oyi indicator by GD Es Photo coupler Internal circuit Circuit diagram 1 When ambient temperature is more than 45 C make sure that load current should be less than 0 7 A point 2 When load current at hold is less than 15 mA the module may not be able to be switched OFF in certain load situations In these cases connect a bleeder parallel to the load line to increase the load current to more than 15 mA level 3 When supply power voltage is less than 85 VAC the module may not detect fuse blow The JW 213SA covers functions of its previous model JW 213S In addition to the inheriting functions view angel of the LED display top of the module is improved to wide angle display type Added the blown fuse indicator
179. rite in data of file register address 1 to 2 E Command File register address 1 File AIA R vk WJF L register address 2 Hoj I Data 1 Data n c 2 characters 2 characters m R E Response J Jala TR D Dl TE ajoj I File sls register address 2 H Q R File WJF L register address 1 Date is written from the file register area specified by file number 1 Write in date of file register address 1 to 2 E Command Jala R Dbi WIFEILIFIO 1O 0 Data 1 2 characters E Response i Jala rR Ww D File S S C ae OJU R AIO register address 1 Date is written from the file register area specified by file number 2 characters Write in date of file register address 1 to 2 Sequential wirte up to 512 bytes E Command A A l File AE sewel eo register address 1 File Data 1 Data n register address 2 2 characters 2 characters E Response 00 to 03 10 to 2C File register address 1 File register address 2 s s c eer BJOJR File register address 2 Data n 2 characters R aid File register address 1 i S Sj C File ce BJR register address 2 7 40 Function Write in parameter of special I O module Command name Communication format Write in data of parameter address 1 to 2 in designated module E Command Parameter address 2 Data 1 Data n sls c RCK rack No 2
180. rminals Crimp style terminals our recommendation Made by JAPAN Power supply Crimp style SOLDERLESS TERMINAL MFG terminal block terminal CO LTD dimension mm dimensions Dimensions mm M3 5 1 25 YS4A Self locking up screw ajs AE B lt 8 2 YS4A eS 5 Je V1 25 YS4A V2 YS4A we i 8 1 Fasten the screw on the terminal block with a torque of less than 1 18 N m e Wiring of halt output on the power supply module that is mounted on the expansion rack panel is not necessary Only the halt output on the power supply module that is mounted on the basic rack panel should be connected to an external operation ready circuit e In the case where the power supply module is installed on the expansion rack panel for operating the JW30H use one power supply system for both power supply module on the basic rack panel and the expansion rack panel If each power supply is wired from a different system the JW30H does not run when either one is switched OFF 6 9 Wiring figure M JW 21PU 31PU AC power supply module POWER O ie JW 21PU 85 to 264 VAC _ JW 31PU 85 to 132 VAC Use an insulation transformer to reduce noise on the power supply line _ Halt output Be sure to connect the line to the emergency _stop circuit Ground line To prevent electric shock and noise error be sure to separately prepare class 3 gr
181. rt 2 not available for JW 31CUH1 240 to 243 Set interrupt processing 246 Set extend for allowable voltage interruption time 247 Selecting the rack top address 250 Set latched relay area of expansion relay area lower digit 251 Ditto upper digit 252 Set output hold address of expansion relay area upper digit Ditto lower digit Set ROM operation mode Set ROM contents BCC check code Model mode Parameter memory Specifications JW 31CUH1 JW 32CUH1 JW 33CUH1 JW 33CUH2 JW 33CUH Parameter for special I O module 128 bytes x 32 module Parameter for special I O module Install in the remote I O slave station 128 bytes x 8 modules Parameter for option module 64 bytes x 7 modules Interrupt program There are two types of interruption program one is input interruption and the other is timer interruption Both types can be set independently of interruption permission prohibition If interruption prohibition is set you can use the interruption label as the conventional label Input interruption 16 points LB1360 to LB1377 Timer interruption 1 2 5 10 20 ms in each LB1353 to LB 1357 Communication por Using PG COMM1 port or PG COMM2 port Communication standard RS 232C RS 422A RS 232C is only PG COMM2 port Transfer rate 115200 57600 38400 1 9200 9600 4800 2400 1200 bits s Data length 7 bits Parity bit odd even none St
182. s 40 P connector soldering x 1 1 When using at ambient temperature of 45 to 55 C in 24 VDC use that same time input ON no of points should be less than 10 points per common 2 When using at ambient temperature of 45 to 55 C use within 1 A per common terminal 11 22 4 Special I O module 1 JW 264N Model name DC output module JW 264N No of input 64 points Allocation of the first half 64 points of the relay for special module Number of I O I O relay 16 points dummy occupied points Relay for special module 128 points Rated input voltage 24 VDC Input voltage range 20 to 26 4 VDC Rated input current 4 1 mA 24 VDC Input impedance 5 9 k ohm Surge current Input ON level 18 V 3 mA or less Input OFF level 8 V 1 5 mA or more Response time OFF to ON 0 5 ms or less module alone ON to OFF 1 ms less Internal current consumption 5 VDC 60 mA max At all points ON for input Indicator lamps at ON condition The simulataneous indication is 32 points max first half 32 points and second half 32 points are changed over by the indicator changeover switch Operation indication External wire Applicable wire size using connection connector connection system accessories AWG23 to 26 0 26 to 0 12 mm Dielectrical strength 1000 VAC for 1 minute between input terminal and secondary circuit Insulation resistance
183. s file 1 is prepared and in addition a register file of 1984K bytes can be also used When using JW 33CUH3 Up to 8 racks and total cable length of 50 m By using an I O bus expansion adapter up to 8 racks can be installed with a total cable length of 50 meters so that it enables real time remote I O fast operation without time lag In addition an I O bus expansion adapter on the expansion rack panel allows a connection to a programmer so it enables programming and monitoring on the machine side Design efficiency of program is notably improved Instead of the conventional program which was only a sheet of roll paper the structural program function for dividing into functions is provided and block module control page control is realized Also provided is a library function in which a created program is saved as library and can be reused Abundant module of JW20H can be used Inheriting the compatibility with the previous models it is possible to cope with modification demands of the existing equipment such as increase of speed and productivity only by exchanging the control module The communication port and programmer port can be shared Programmer and various module can be connected to the two ports mounted on the control module A system of high cost performance can be built up by connecting 2 programmers to debug or connecting up to 2 module of FA controller terminal or image sensor camera When using JW 32CU
184. s are located far from residential areas and that effects from induced lightning induced voltage by lightning strikes are expected Note however that they are not the measures for direct strikes of lightning In some cases the voltage of the induced lightning may go beyond 4000 KV Therefore the purpose of these countermeasure is just to minimize the damage on the device ee Factory Countermeasure 1 Install a surge absorber on the receiver panel of commercial electric power as protection from induced lightning Different models should be chosen according to the facilities load and power supply voltage For your reference below is a wiring diagram of the outdoor type cubicle for 1 7 KVA Main breaker 30A Breaker oN O ie TEIS O 0 O O X X Surge absorber E O Special class 3 grounding less than 10 ohm Transformer for voltage reduction 73 Acroov Re rou low For other device Oc lan O l O 250 VAC input v Class 3 grounding i Note Note the following when wiring The ground of the surge absorber is the special class 3 ground less than 10 ohm ground resistance and should be separated from the ground of the JW30H Class 3 grounding e Install the main breaker before the surge absorber The followings are known surge absorbers in the market Different types for different power supply voltages Commercial power voltage 100 VAC Model name
185. s not compatible with the JW30H Compatible with the JW20H only lt lt In case of JW 21CM gt gt With 30Hn mark With 30H mark Without any mark Usable functions are as follows With 30Hn All functions available with all JW30H Available communication with all the mark models JW30H modules With 30H Available within the functional range Communcation available taking for mark of conventional JW30H modules granted that the current JW30H modules function in the same way as a conventional JW30H module Without All functions are unavailable when Communcation available taking for 80Hn or mounded in the JW30H modules granted that the JW30H modules function 30H marks They do not function in the same way as a conventional JW20H or either of JW50H 70H 100H module 1 1 A decision taking for granted that a JW30H as whether a JW20H or either of JW50H 70H 100H is subject to the settings of JW30H system memory 260 260 50yex JW50H 70H 100H and other than 260 50pex JW20H 2 5 E Classification between JW30H all models JW30H current models and JW30H conventional models In this manual the JW30H series control modules are classified as follows Model classification Control module JW 31CUH1 JW 32CUH1 JW 33CUH1 JW30H JW 33CUH2 all models JW 33CUH3 2 JW30H JW 31CUH conventional JW 32CUH model JW 33CUH JW30H current model 2
186. s regarded as correct when the grand total is not 0 the message is regarded as an error 3 Produce method 1 Add data from station No to the last data of the command contents or response contents just before sumcheck code that are summed up in ASCII code 2 Operate complement number of 2 of the result of 1 Complement number of 2 Turn over all the bits indicated by the binary system 0 to 1 1 to 0 and add 1 Example The complement number of 2 of 4Eyex is B2uex 4Enex gt 01001110 invert each bit 10110001 add 1 100110010 gt B2uex 3 Divide upper 4 bits and lower 4 bits and convert them to ASCII code When sumcheck is not necessary setting in the command line 7 31 Response time RI When a personal computer is interpreter system it executes programs one by one while interpreting This personal computer may not have finished its process before receiving the response from the JWS30H As a countermeasure setting the response time RI in command max 600ms Rl ex Response time ms RIH Response time ms As the JW30H accesses memories after one operation cycle the actual response time is the total of setting value of RI in command and the waiting time of one operation cycle Reference Setting response time RI It is difficult to recommend the optimum response time as the optimum response time is varied depending on the model of personal computer the programming langua
187. s surge current in the AC input module JW 201N 203N 211NA when turning ON the input The surge current of the AC input module is determined by constants R C of the input circuit inside the module power supply voltage at ON input phase power supply current capacity and wiring impedance The surge current stated in the AC input module specifications is the worst value for the case of the ON input at the maximum impressed voltage and at the peak phase If in certain input device contact points are affected adhered etc by the surge current the surge current should be reduced by connecting a limit resistance Rs outside the module as shown below Limit AC input module resistance aa o OFF gt ON Rs R C oo AMi eo I O Surge current g Ea s i K Q The following limit resistances Rs can be connected outside the module For 100 VAC input module less than 2 k ohm over 2 W rate electricity For 200 VAC input module less than 4 k ohm over 2 W rate electricity Reference e When a limit resistance of 2 k ohm or 4 k ohm is connected for the 100 VAC or 200 VAC input module the surge current becomes less than 80 mA at the peak ON Note If a resistance bigger than the above value is connected the input ON OFF levels and the response times cannot be guaranteed 6 Countermeasure in case of connection of induced load to input signal If the induced load is connected to the input signal in order to absorb the
188. segments with the repeater Protocol structure 3 14 8 Communication system using FL net JW 20FL5 T The JW 20FL5 for 10BASE5 and JW 20FLT for 10BASE T are modules for the FL net next generation control system network They facilitate connection with different devices such as NC and industrial robot as well as other manufacturers PC Entrance alt registration join to a network is simple by a node automatic entrance and removal function Perform interlock between devices transfer production instruction and collection of production result on a single circuit Easy maintenance thanks to data exchange using SHARP s unique SEND RECEIVE instruction and remote programming and monitor functions 1 FL net FA LINK Protocol Network is an open FA network system that was suggested by the Japan FA Open Promotion committee JOP in the Production Science Center governmental foundation as a shared standard in the field Personal computer Toit FL net 10BASE5 coaxial cable 500 m max Transceiver os JW50H 70H Other Transceiver RC _J board JW20H 30H 100 mfg s PC NC H b cable ol lee AWA 10BASE T 50 m max p O twisted pair FEQGEE ble 100 m Zo JW 50FL aa J board JW20H 30H JW50H 70H Maxi
189. series JW 31CUH 32CUH 33CUH cannot use the I O bus expansion adapter 3 3 6 1 0 special I O I O link option module 2 Model name JW 201N Specifications 8 points input 100 120 VAC JW 202N 8 points input 12 24 VDC JW 203N JW 211NA 8 points input 200 240 VAC 16 points input 100 120 VAC JW 212NA 16 points input 12 24 VDC JW 214NA 16 points input 12 24 VDC high speed type JW 234N 32 points input 12 24 VDC high speed type connector connection JW 202S 8 points output 5 12 24 VDC 1A transistor output sink output JW 203S 8 points output 100 200 VAC 1A triac output JW 204S JW 212SA 8 points output 250 VAC 30 VDC 2A relay output separated common 16 points output 5 12 24 VDC 0 5A transistor output sink output JW 213SA 16 points output 100 200 VAC 1A triac output JW 214SA 16 points output 250 VAC 30 VDC 2A relay output JW 232S 32 points output 5 12 24 VDC 0 1A transistor output sink output connector connection JW 232M 16 points input 12 24 VDC 16 points output 5 12 24 VDC 0 1A transistor output sink output connector connection Special I O JW 264N 64 points input 24 VDC high speed type connector connection JW 262S JW 21HC 64 points output 5 12 24 VDC 0 1A transistor output sink output connector connection High speed counter 100 kHz 1ch JW 22HC
190. speed An example of combination E above JW 31EA JW 38KB JW 33CUH1 JW 22CM High speed JW 38ZB JW 36ZB JW 34ZB ot Total 4 racks JW 210EC JW 22EC JW 22EC 10 m 2 m 2 m Total 14 m JW 32EA JW 32EA JW 32EA JW 32EA JW 38ZB JW 38ZB JW 36ZB JW 34ZB Total 5 racks JW 30EC JW 10EC JW 3EC JW 1EC 30 m 10 m 3 m 1m Total 44 m 4 5 IO bus expansion adapter I O bus expansion adapter for the JW30H has two available models the JW 31EA and the JW 32EA that are used to link signals sent from each rack panel The JW 31EA is installed in the basic rack panel JW 34KB 36KB 38kKB while the JW 32EA is installed in the expansion rack panel JW 34ZB 36ZB 38ZB The I O expansion cable JW 05EC 1EC 3EC 10EC 20EC 30EC 50EC is used to connect rack panels See page 6 15 for connection method of I O expansion cable I O bus expansion adapter is used for the following cases 1 In the case of using min 5 racks max 8 on the rack panel JW 31EA JW 32EA JW 32EA JW 32EA JW 32EA Rack 0 Rack 1 a 2 Rak3 Rack 7 Max 8 r on the rack 2 In the case of keeping a min distance of 11 m max 50 m between rack panels or keeping a min distance of 15 m max 50 m between the basic rack panel and the last expansion rack panel JW 31EA JW 32EA Max distance of 50 m between the rack panels JW 31EA JW 32EA JW 32EA JW 32EA a o dA l4 Max 50m total cable length _____LLLL_ 3 In the case of o
191. static electricity shield can also prevent noise by static coupling Install and insulation transformer near the power supply input of the control panel in order to block noise at the entrance of the control panel Control panel AC power supply Terminal block Twisting Use two twisted wires in the primary and secondary sides of the transformer Choose the insulation transformer of the capacity of more than 20 higher than that of the rated load When a transformer of the same capacity as that of the rated load is used a primary input voltage might exceed the transformer rated capacity and become dangerous state such as emitting smoke Using the capacity of transformer Power supply module Power consumption Maximum load JW 22PU 60 VA or less 72 VA or more capacity when one power JW 31PU supply module JW 33PU 70 VA or less 85 VA or more is used JW 21PU When a large capacity transformer with higher voltage in the secondary side is chosen we recommend to install a intermediate voltage tap 110V 100V Primary side 90V oV With particularly large noise several transformers can be installed not only to the power supply input of the JW30H but also to the load and AC input Breaker Breaker S gt o 6 gt alle For PC power supply AC power supply 5 Oo 3J For load 6 o alle gt For PC input 3 Safeguard from lightning Below are countermeasures in case when the factory facilitie
192. struction Therefore install JW30H in an enclosed panel Avoid keeping the JW30H in the following conditions 1 Ambient temperature extremes outside the range of 0 to 55 C The relative humidity exceeding the range of 35 to 90 Sudden temperature changes which may cause condensation Corrosive and flammable gases Water oil and organic solvents dripping positions Dusts iron and salty conditions A box in which high voltage device is installed 8 Strong vibration and shock may usually occur NOORON Install on a good conductivity metal plated panel instead of painted one for easy grounding and better noise tolerance Use zinc plated retention screws of M5 for installing JW30H Calculation the avarage comsumption electric power heating value of JW30H Determine the average power consumption of the entire machine in the following formula and calculate the temperature rise in the panel 1 Power supply module Wpw 2 x lvx5 W Isv Current comsumption of 5 VDC circuit of respective module Tatal comsumption electric power of respective module 5 VDC Wsv Isv x 5 W Average comsumption electric power of total 24 VDC power supply of output module Power consumption for simultaneous ON points Wow lav x 24 W Average power consumption by output module drop voltage of output module Power consumption for simultaneous ON points Wour lour x Vdrop x No of output points x Simulataneous ON rate W lour Output current
193. t possible use the C value of the CR of less than 0 033 uF for 100 VAC and that of less than 0 015 uF for 200 VAC Input module Reference Calculation of leakage current i F Leakage e YI current Rin V i killer Surge l is 2x fc b 7 Cou V Power supply voltage f Power frequency 50 60Hz C Capacitor 7 14 Countermeasure Connection of bleeder resistance As a countermeasure a bleeder resistance can be inserted in the input side of the input module as shown below Input module Input IN p supply Input device with e leakage current Bleeder R in resistance i e lt COM Choose the bleeder resistance value R to meet the following conditions abt 2 RinX R IL Aex lt Vin OFF Composite impedance of the bleeder resistance and the input impedance R Vin oFF X Rin x0 5 i Current leakage of the input device RinxIL Vin OFF ay Vinore Input of the input module OFF level voltage Margin Rin Input impedance of the input module V Input power supply voltage In this case the rating electric power W is y2 Wo X3 Margin Example In case that the JW 212N is used as an input module at the input power supply voltage of 24 V and that the leakage current of the input device is 5 mA i 5mA Vinorr 5 V Rin 3 3 k ohm V 24V 5 X3 3 O R lt 33XxX5 5 X0
194. t is highly possible that the fuse of load power output is melted down e Specific output fails to be turned ON OFF Among output signals of a same output module operation of a certain output signal affects other output signal Countermeasure Error output signal Connect hand held programmer and check ON OFF by monitoring the data memory output relay corresponding to the abnormal output Check the state of LED of output module 8 Measure the voltage between the corresponding output terminal of the output module and the common terminal using a tester When the inter terminal voltage is output ON voltage about 1 V or less ON When the inter terminal voltage is load supply voltage OFF Note When the load power source is OFF and wiring to the load is disconnected it is abnormal if the output is normal v In case of A gt Connecting load is error In case of gt Check the external wiring power supply Exchange the output module gt In case of the others gt Exchange the output module The flow of output signal Control module Output module vF i circuit i QY a Outputiterminal Load Y i Power ea supply Fuse f 1 Common terminal Chapter 10 Support tool 10 1 Kinds of support tool The support tool that can be used in the JW30H are classif
195. ternal terminal and rack panel 1000 VAC 50 60Hz for 1 minute between DC external terminal and rack panel 1500 VAC 50 60Hz for 1 minite between AC external terminal and rack panel Noise immunity 1000 Vp p 1 us width impulse by noise simulator between the power line and rack panel Storage temperature Ambient temperature 20 to 70 C 0 to 55 C Ambient humidity 35 to 90 RH non condensing Atmosphere Free from corrosive gas Vibration resistance JIS C 0911 or equivalent Multiple vibration width 0 15 mm 10 to 57 Hz 9 8 m s 57 to 150 Hz Number of sweep 1 octave minute three directions X Y and Z Shock resistance JIS C 0912 or equivalent 147 m s 3 times in each X Y and Z axis Power consumption 60VA max 2 70 VA max 2 Weight When one power supply module one control module one memory module and eight I O modules installed in basic rack panel Groundin Class 3 grounding 1 As for DC input power source use power source of 20 4 to 32 VDC ripple rate 20 or less however ripple upper limit 32 V or less lower limit 20 4 V or more 2 This value is at max load state of single power supply module 11 2 System specifications ltems Specifications Number of rack panel connected Max 8 sets in total of 1 basic rack panel and 7 expansion rack panel 4 Total length of expansion cable
196. the magnet switch Do not place the signal cable for expansion and the 5 VDC cable inside the duct through which input output signal lines and power lines are running Signal cable for Magnet expansion Varistor 5 VDC cable Wining guet Input output J L signal lines i 6 6 5 Note for external wiring to I O module 1 Relay output module JW 204S JW 214SA Since the relay output module does not have a built in surge absorbing circuit do not forget to install a surge killer such as a varistor in the output side Operation without a surge killer might give bad effects on other modules by spark noises from the relay As for the surge killer see page 7 12 Precautions for operating I O module 2 DC input module JW 202N 234N JW 212NA 214NA When extending the external line of the DC input module for more than 100 m use shielding wire Even in case of less than 100 m extension shielding wires should be used under certain conditions Do not forget to connect the shield of the shielding wire with the ground of the JW30H 3 AC input module JW 201N 203N JW 211NA Do not use the outputs from a constant voltage transformer and an AC regulator for the AC power supply to the AC input module When the constant voltage transformer and the AC regulator are used the module signal could be turned ON even with an input voltage less than the rate voltage due to a high distortion rate 10 to 50 of alternative curr
197. to 27 VDC Rated max load current 0 5 A point 2 A common 1 Allowable surge current 1 A 100 ms Front view JW 212SA Min load current OFF leak current 0 2 mA or less ON voltage drop 1 2 V or less 0 3 A Response time module alone OFF to ON 1 ms or less resistance load ON to OFF 1 ms or less resistance load Surge killer Zener diode built in between C and B of transistor Rated capacity of fuse element Built in 3 15 A fuse unable replacement common Blown fuse indication LED display Internal current consumption 5 VDC 60 mA max Operation indication LED lights at ON condition External wire connection system 18 P detachable terminal block M 3 5 x 7 screws red Dielectrical strength 1000 VAC for 1 minute between output terminal and secondary circuit Insulation resistance Insulation system 500 VDC 10 M ohm or more between output terminal and secondary circuit By photo coupler Common system 1 common line for 8 points Weight Approx 200g Circuit diagram z Output indicator Internal circuit A 01234567 01234567 FUSE 1 When load current exceeds 0 3 A install a diode as surge absorber at load side The JW 212SA covers functions of its previous model JW 212S In addition to t
198. tructions are in the scope of each mode model The relay and register extended in the JW30H and additional application instructions cannot be used Mode changing method 1 In case of hand held programmer Change setting value of system memory 260 2 Power supply of hand held programmer is OFF ON OFF of power source plugging unplugging of connector 2 In case of model having self power supply Z 100LP2S etc If impossible to communicate due to different models change the models If the mode model of support tool is JW20H change to JW50H 70H 1 00H if JW50H 70H 100H change to JW20H 2 When communication is enabled change the setting value in the system memory 260 8 The model is changed to the new setting mode 10 2 Chapter 11 Specifications 11 1 General specifications Power voltage Specifications Using JW 21PU 85 to 264 VAC 47 to 63Hz Using JW 22PU 20 4 to 32 0 VDC Using JW 31PU UL CSA approved 85 to 132 VAC 47 to 63Hz Using JW 33PU UL CSA CE approved 85 to 264 VAC 47 to 63Hz Guaranteed voltage interruption time Available voltage interruption time of 10 ms max Insulation resistance 10 M ohm min at 500 VDC megge between AC external terminal and rack panel between DC external terminal and rack panel between AC external terminal and rack panel Dielectrical strength 1500 VAC 50 60 Hz for 1 minute between AC ex
199. ts Rated load voltage 5 12 24 VDC Load voltage range 4 75 to 30 VDC Rated max load current 0 1 A point 1 6 A common 2 Allowable surge current 0 15 A 10 ms Min load current OFF leak current 0 2 mA or less Output port ON voltage drop 1 3 V or less 0 1 A Response time module alone OFF to ON 1 ms or less ON to OFF 1 ms or less with resistance load Surge killer Zener diode Rated capacity of fuse element Built in 2 A fuse unable replacement common Internal current consumption 5 VDC 200 mA max Operation indication LED lights at ON condition External wire connection system 40 P connector soldering Applicable wire size AWG23 to 26 0 26 to 0 12 mm Dielectrical strength 1000 VAC for 1 minute between I O terminal and secondary circuit Insulation resistance 500 VDC 10 M ohm or more between I O terminal and secondary circuit Insulation system By photo coupler Common system 1 common line for 16 points no polarity for input Weight Approx 410g JW 232M 01234567 01234567 01234567 01234567 NOWOANOTWANTWOANOTWO Circuit diagram Input indicator a Internal circuit Photo couple e See page 4 7 for pin No and signal name Accessorie
200. ue to effect of ladder program customer s application 3 Prepare for causing trouble 1 Be sure to keep back up for program memory and system memory When the control module is abnormal the current program memory and the like may not be saved by the support tool or the saved data may be incorrect Therefore store the latest program memory and back up of system memory always in the floppy disk FD In the case of ROM operation store the back up in the FD too 2 Prepare for support tool at hand Prepare the support tool that can load save of hand held programmer or program 3 Prepare for spare parts Prepare always a spare of each module to be ready for abnormality 4 Prepare for setting SW setting system memory I O relay allocation table of each module For prompt troubleshooting prepare the switch setting table and I O relay allocation table of each module Prepare also the parameter setting table in the module which requires setting of parameter aside from switches such as special I O module and option module 9 7 4 Check flow 1 Check flow 1 Monitor system memory 160 using a hand held programmer Contents of 160 HEX Countermeasure Replace the control module Under RAM operation Clear the memory and then re load the program If this error still occurs replace the control module Under ROM operation Turn ON the power from OFF If this error still occurs replace the control module
201. ule L load Triac output module ae E J Surge kille In case of contact points in series line R C CR surge killer AA A4F C 0 033 to 0 33 uF Pressure resistance of over 250 VAC R 47 to 120 ohm Example of CR surge killer For 100 VAC 953M2503 10411 0 1 u 120 ohm made by Matsuo Electric Co Ltd For 200 VAC 953M5003 33311 0 033 u 120 ohm made by Matsuo Electric Co Ltd Diode gt Peak inverse voltage Vrm is more than three times of the load voltage Average rectified current lo is more than load current In case of AC load a varistor can be used in place of the CR surge killer for the same effect Installation of both of the CR surge killer and the varistor increases the effect For 85 to 132 VAC TNR12G221K made by Marcon Co Ltd NV220D14 made by NEC For 170 to 264 VAC TNR12G431 K made by Marcon Co Ltd NV430D14 made by NEC 7 19 Note 1 Avoid the use of a capacitor only as an arc killer as shown below Though a Capacitor is very effective for the Though a arc deletion at capacitor is very shut off But at the effective for the opening of the arc deletion at circuit of a contact shut off But point electricity is charged current to accumulated at the the capacitor may capacitor melt the contact Therefore the point at turning ON short circuit current a contact point of the capacitor may melt the contact point at turning ON th
202. ule Installation of JW 31EA Unavailable Unavailable Unavailable No of slot Weight Power supply module Approx 720g Approx 870g Specifications Approx 1000g JW 34KB JW 36KB JW 38KB Control module I O module Installation of JW 31EA Available Available Available Weight Power supply module Approx 830g Approx 1020g Specifications Approx 1220g JW 34ZB 1 JW 36ZB 1 JW 38ZB 1 I O module 4 6 8 Installation of JW 32EA Available Available Available Weight Approx 630g Approx 830g Approx 1020g Accessories 11 28 Side board for I O module 1 11 9 Outline dimension drawings unit mm 1 Control module JW 32CUH1 JW 31CUH1 JW 33CUH1 2 3 70 5 2 Power supply module 1 JW 21PU 22PU 31PU 2 JW 33PU 35 i 109 4 JW 33PU POWER O 3 1O module As for special option module see respective Instruction manual 1 8 16 points module 2 32 64 points module 32 points 64 points J A 130 130 109 4 4 25 11 29 4 5
203. unication format Read out time of clock E Command Read out time 2 Write command Command Function ETG Communication format Set reset the relay E Command A A P a 3 asgl Setting of D elay number BJO i BJU R ro Set reset relay E Response e JAIA R S S C D DI S R R Relay number C C 8 O l HOR Set timer counter time up count up or reset return to setting value E Command i Jalal JR Ss Timer HID l counter No 0 Reset 1 Set b Setting of Set reset timer counter E Response Timer i counter No 5 Write required data from the register address 1 to 2 in the register E Command Register Register Data 1 address 1 address 2 2 characters Write in register 2 characters E Response Ja D pit Register Register IHO address 1 address 2 4 7 39 Function Write the same data in register Write in register of file 1 Write in file register of file No 0 to 3 Write in file register of file No 00 to 03 10 to 2C Available for the Pee 7 Command name Communication format Write the same data in the register address 1 to 2 in the register E Command Register address 1 Register address 2 Register address 1 Register address 2 W
204. ut indicator Photo coupler Internal circuit ait Fon COMB Power o The JW 214NA covers functions of its previous model JW 214N In addition to the inheriting functions view angel of the LED display top of the module is improved to wide angle display type 11 13 7 JW 234N Model name DC input module JW 234N No of input 32 points Rated input voltage Input voltage 10 5 to 26 4 VDC ripple rater at 24 VDC 15 or range less ripple rate at 12 VDC 5 or less Rated input 7 mA TYP 24 VDC JW 234N current 3 5 mA TYP 12 VDC Input impedance 12 24 VDC 01234567 3 5 k ohm TYP 01234567 Cc 01234567 Surge current Input ON level 10 5 V 3 mA or less Input OFF level 5 V 1 5 mA or more Response time OFF to ON 0 5 ms or less 12 24 VDC module alone ON to OFF 1 5 ms or less 12 24 VDC Internal current consumption 80 mA max 5 VDC Operation indication 01234567 LED lights at ON condition External wire connection system Dielectrical 1000 VAC for 1 minute strength between input terminal and secondary circuit Insulation 500 VDC 10 M ohm or more resistance between input terminal and secondary circuit 40 P connector soldering Applicable wire size AW23 to 26 0 26 to 0 12 mm NOWOANTWANATWOAN ATW Insulation system By photo coupler Common system Wei
205. utput 100 VAC 30 VDC 1A Interlock circuit Prepare external interlock circuit to prevent reverse operation damage of machines and injury of workers Note When DC output module is used as a output module use AC relay and install its contact in the emergency stop circuit 2 In case of using DC power supply 24 VDC ov i Output module Operation JW30H Emergency stop preparation halt output l Thermal switch 3 19 Connecting an input module and output module for lighting lamps in front of emergency stop circuit makes it possible to grasp the stop condition of devices When the JW30H stops its operation all the output module indicate ON OFF condition just before stopping Note When setting an output holding address in the system memory all the output after the setting address is retained and you can reset the previously set adress only available when power is supplied to the JW30H Halt output relay output 100 200 VAC 30 VDC 1A Interlock circuit Prepare external interlock circuit to prevent reverse operation damage to machines and injury of workers Chapter 4 Name and function of each part 4 1 Control module JW 31CUH1 32CUH1 33CUH1 33CUH2 33CUHS3 e JW 31CUH1 Module retention screw Up side 2 1 Low side 1 Battery life indication label Rating plate Softwave version label e JW 32CUH1 33CUH1 33CUH2 33CUH3 Module name label
206. wiring to the output module use cables of over KIV 0 75 square for large capacity such as solenoid valves and cables of over KIV 0 5 square 0 18 square 32 points connector type for other usage 7 Use wires of over KIV 1 25 square for wiring from the relay terminal block to input output equipment 8 When the whole factory site is grounded for high electricity and not suitable for the grounding of the JW30H connect the GND terminal of the JW30H with just the board ground 9 Use the crimp style terminals of our recommendation for wiring to the terminal blocks of the JWS30H whenever possible Crimp style terminals our recommendation Made by JAPAN Terminal block SOLDERLESS TERMINAL MFG dimensions mm Crimp style CO LTD Power supply module terminal dimensions Dimensions mm M3 5 1 25 YS4A Self locking up screw afat Sy SE B lt 8 V1 25 YS4A d2 gt 4 2 YS4A a4 V2 YS4A eo The other module dimensions in parentheses are for the two layer terminal blocks M3 5 es screw D D 13 3 9 5 6 1 E Wiring with noise countermeasures For your safe usage of the JW30H observe the Precaution for Wiring of the previous page carefully Wiring to prevent the JW30H from malfunction caused by noise is shown below Besides some malfunctions by noise come from complex causes or a cause which cannot be analyzed in quantity Use the following noise countermeasures as your reference when
207. y module 11 26 Specifications of I O bus expansion adapter 11 28 Specifications of basic rack panel 11 28 Specifications of expansion rack panel 11 28 Outline dimension drawings 11 29 11 10 Accessories 11 32 Appendix Allocation of the relay No for the 64 points I O module Chapter 1 Overview Programmable controller new satellite JW30H has realized the fastest basic instruction processing speed in the world in spite of the medium class by employing the RISC type CPU and features the following benefits E Features 1 1 Fastest processing speed of basic instruction in the world 38 nanoseconds instruction is realized By employing the RISC type CPU even a program of 10K words basic instruction only can be operated in about 1 millisecond As a result the processing precision is enhanced by the improvement of repeatability aside from increase of line speed High speed data exchange with an option module To meet the needs for high speed processing speed the data exchange speed between a control module and an option module is 5 times faster than conventional modules High speed serial port 115 2 K bits sec Data transfer time to from a personal computer or a support tool has been reduced dramatically Alarge capacity memory capable of coping with increase of information processing quantity is mounted A memory of 63K words of program memory 30 000 relay points and 25K bytes of register include
208. y when the power source is turned ON After automatic registration prohibit automatic registration during operation by turning ON the protect switch or writing 247 O3 _ex The registered relay number is verified by self diagnosis when changing the mode of JW30H starting operation from stopped state As a result of verification if different from the mounted module the fault lamp of the control module lights and the JW30H stops operation At the same time the error code 60 table verify error is stored in the system memory 160 Kinds of I O registration I O registration of JW30H have Auto registration and Table creation 1 Auto registration Top addresses of rack numbers 0 to 7 are set automatically in the continuous address from 40000 re ns RackNo 5 jii i As 10000 i ada ade 1 i oda da ada 1 Rack No 0 Rack No 4 Max number of I O points and I O relay area Control module Max No of I O points I O relay area JW 31CUH1 512 points 10000 to 10177 JW 32CUH1 1024 points 30000 to 10277 JW 33CUH1 2 3 3072 points Note 1 30000 to 10377 Note 1 When 32 stations each of the 32 point module and the 64 point module special I O module are mounted the max number of I O points will be 307
209. ytes each 5 to 8 stations 32 station bytes each and 9 to 16 stations 16 bytes each e When master station is other than JW 21CM or Z 331J 332J total of max 127 bytes will be allocated No of link bytes 4 Remote I O master station e The system can communicate between a JW 21CM as remote I O master station and a W JW series module as remote I O slave station JW 21CM master station JW30HY JW 21RS slave JW 21RS slave JW 21RS slave JW 21RS slave Ta e a lia l a a a g i station Shielded twisted pair cable Total length max 500m 307 2 kbits s 4 sets max Specifications Model name of slave JW 21RS JW20H JW30H station ZW 501RS1 W51 ZW 160RS1 W16 ZW 10RS1 W10 Number of slave stations Max 4 sets connected Number of remote I O Total point max 512 64 bytes points Number of I O points per 128 points 16 bytes station Number of special I O Max 8 Total of 4 slave stations modules mounted ona JW 21RS 3 Communication system using a JW10 link module JW 25CM The JW 25CM can communicate with the JW10 by selecting data link master station function or remote I O master station function e The JW 25CM is an option module and up to 7 modules of JW 25CM including other option modules can be mounted only to

JW30H User's Manual Hardware version 2.3

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