FD-01 Display Module User Manual
Contents
1. Connect a signal source between the RF input pin and ground a grid dip oscillator loosely coupled to the input with a 2 or three turn loop of wire is ideal Note the comments in Section 3 regarding input impedance The Page 9 of 18 2003 Cumbria Designs display will now show the freguency of the source Apply the default IF offset by grounding the IF offset pin PL3 pin 9 this will be added to the displayed frequency If the IF Add Sub pin is grounded the difference between the source frequency and the default IF offset will be displayed 5 2 4 Analogue Checks Set the AGC and Reference pots VR1 and VR2 to mid range Apply a dc voltage of up to 12 v to the S1 and S2 inputs Adjusting VR1 clockwise to increase the S1 input level will cause an increasing S Meter bar graph to be displayed Adjusting VR2 clockwise will cause the S Meter bar graph to reduce For the S Meter to be displayed the S1 voltage must always be greater than S2 S1 gt S2 Grounding the Meter Mode pin PL3 pin 5 will select the bar graph input BAR and change the bar graph format to a normal bar graph Applying a voltage of 1 4V or greater to the BAR input will cause full scale reading This concludes the unit testing 6 USER SET UP 6 1 Frequency Calibration Before calibrating the frequency display allow the temperature of the FD 01 to stabilise to that of the environment it will be used in Apply a signal of a few hundred millivol2. lt 1IF ESES RAEES AJH E PODRNIG YR LO zm ang dra Res l d ana A z l p 2A yE NPZEAT fy E 2201 OL aeds Page 15 0f 18 Version 1 2 2003 Cumbria Designs FD 01 FD 01 Component Overlay es Te P DHE ba 12353456 78 das He Ht He He a Ht DE bo BT bs by SELECT ODo The Assembled Main Board FD 01 Version 1 2 Page 16 of 18 2003 Cumbria Designs FD 01 PARTS LIST Qty Value Connectors and Switches 1 16 Way Connector 2 Pin Header 1x2 2 1x2 Shells Pin Header 1x4 1x4 Shell Pin Header 1x12 1 1x12 Shell 20 Connector Pins 1 40 Way DIP IC Socket 3 14 Way DIP IC Socket 3 DT6 Push Switch Resistors 1 15R Metal Film 0 3 1K Metal Film 0 il 10K Metal Film 0 2 100K Metal Film 0 2 470R Metal Film 0 2M2 Metal Film 0 220R Metal Film 0 10R Metal Film 0 8x10K SIL Network T 4x10K SIL Network 2 100K Trimpot 10K Trimpot Capacitors 1 100uF Electrolytic 1 10uF Electrolytic 9 100nF Ceramic 5 10nF Ceramic 1 22pF Ceramic 1 22pF Trimmer Crystal 1 20MHz HC18U V Semiconductors 1 1N4004 3 BZX55 4v7 12 1N4148 J310 MPSH 10 LM7805 LM324N PIC16F877P 74AC393N 74ACOON 16x2 BL LCD Module FD 01 4W 25W 25W 25W 25W 25W 25W 25W Parts Ll ower RF ower RF L2 L2 L3 L3 UU UU UU U IC3 IC2 IC4 IC5 Sl S2 S3 R1 R2 R4 R5 R3
3. Voltage A receivers AGC voltage has two fundamental properties we will call them the threshold voltage and the dynamic voltage The threshold voltage is the no signal voltage of the AGC line This is usually set within the receiver to a level just before the onset of AGC action Depending upon the design of the IF stage this may be at level of several volts The dynamic AGC voltage is the range of voltage over which the gain of IF stage will change Once again depending upon design this can span a range of several volts Note also that with some IF amplifiers an increasing more positive AGC voltage reduces gain whilst in others a negative going below the threshold voltage reduces gain To provide a reading starting at zero an S Meter circuit must be able to remove any threshold level from the AGC voltage such that only the dynamic AGC voltage is displayed A Page 12 of 18 2003 Cumbria Designs typical S Meter circuit that does this is shown in fig 1 AGC Lins 4 10 RANGE ADJUST A Ge i 4 ZERO SET iw nT Fig 1 Typical ve going AGC S Meter This shows an S Meter configured for a positive going AGC voltage with a threshold voltage of 4 volts and a dynamic AGC voltage range of 4 to 10 volts The zero set pot needs to be adjusted to give 4 volts on the ve side of the meter for it to read zero with an AGC voltage of 4 volts on the ve side of the meter Consid
4. more light by reducing the value of R1 However we recommend a lower limit for R1 of 10 Ohms At this value some form of heatsink should be fitted to the regulator to keep the operating temperature to an acceptable level comfortable temperature and NOTES FD 01 Version 1 2 Page 14 of 18 2003 Cumbria Designs FD 01 Schematic ON SON SON SONS m ro 9 5 GQ q q ELC q Hd q Agt ONS EA 153138 ma aA oc mf a a LNA HOL XE Taj t f hraj era wa ce cf cafea AGE aG be tafea ie ot JNJ qng d 849llg tdsdedy fdsdedy FOWIOS Sourods Souk rer tIH tdEd Sdwsdsd sadad Pin PA DALA kad i Ega d tag sad sadad dang Ld a kad OdS dig AHH E bd oy To ISOL oY o oi gino nja udah ang I Ag Nd 5 dns La TIAE ald aNg Gia MIL d LNOWI TOSS NESE by MHT bose hiv 5oi Tau Sh eae LI SH DI PAYS ASLI PYH Sree tae belay bed ON Ord NESE 7 Fe HLF Ty Ik te ays SE ONS ONS ang a ih won OHA
5. rail Due to the circuitry of the counter a much lower resistance will be measured typically around 250 Ohms 5 1 3 Inputs and Controls With the multimeter still set to resistance put the Black lead on ground and use the Red lead to check for shorts on the analogue inputs the RF input and the control inputs This concludes the basic electrical checks you are now ready to power up for the first time FD 01 Version 1 2 5 2 Powering Up Set the LCD Contrast pot VR3 to mid range This sets the appearance of the display If on power up the display is blank re adjust this to set contrast 5 2 1 Power Connect a 12 volt supply to the 12v and Ground pins of PL1 Double check the polarity take a deep breath and switch on After a brief pause the start up message will appear displaying model number software version and the Cumbria Designs copyright legend 5 2 2 Initialisation and Message Checks After a couple of seconds the unit becomes active and the start up message will be replaced with the normal display format It should now be possible to change Tx Rx and Mode Messages by grounding the pins given earlier in Tables 1 and 2 If the IF Offset enable pin PL3 pin 8 is grounded the display will show an IF offset of 9MHz the factory default No Display Try adjusting the contrast pot VRS If there is still no display check for a 20MHz clock on a Receiver See Trouble shooting section 5 2 3 RF Checks
6. CB as a measure Alternatively small formers made from scrap off cuts of Vero board etc make ideal templates that produce consistent results Some parts such as the variable resistors have preformed leads designed for machine assembly These will require straightening to align with the board layout Again a pair of pointed nose pliers should be used to carefully flatten the factory performing to produce straight leads 2 6 Soldering The majority of problems are likely to be caused by soldering faults These can sometimes be difficult to find Here are some basic golden rules that will help you to avoid poor solder joints e Clean Iron Make sure your soldering iron tip is in good condition and tinned A small moistened pad for cleaning tips regularly used to wipe off excess solder and flux will ensure that your iron performs well Remember to tin the iron immediately after each wipe e Clean Leads and Pads All of the component leads and PCB pads in this kit are pre tinned and should not need cleaning before soldering Please ensure that parts are handled so as to avoid contamination with grease or fingerprints FD 01 Version 1 2 e Soldering This is the bit that can trip up even experienced constructors For the solder to fuse with the surfaces to be joined it is necessary for them to be hot but not so hot as to damage the parts It s a simple as 1 2 3 1 Place the tip of the iron against the joint hol
7. FD 01 Display Module User Manual CONTENTS 1 INTRODUCTION 2 2 PREPARATION 2 3 CIRCUIT DESCRIPTION 3 4 ASSEMBLY 5 5 TESTING 9 6 USER SET UP 10 7 USE 11 APPENDIX A Troubleshooting Cumbria The Steading designs Stainton PENRITH Cumbria CA11 0ES UK www cumbriadesigns co uk 1 Introduction Thank you for purchasing the Cumbria Designs FD 01 Display Module We hope that you enjoy constructing this kit and find many uses for this feature rich design This manual describes the assembly and operation of the FD 01 even if you are a seasoned constructor we respectfully ask that you read this manual and familiarise yourself with the instructions and kit contents before commencing construction If assembled carefully this unit will provide many years of reliable service Thank you The Cumbria Designs Team 2 Preparation 2 1 Tools We recommend that the following tools are used during assembly and testing 25W soldering iron with fine or pointed tip 60 40 Rosin cored solder 5 or smaller diagonal side cutters Small pointed nosed pliers Solder sucker just in case Multimeter 2 2 Conventions The following symbols are used within the assembly instructions to draw attention to critical steps such as component orientation and anti static precautions The associated narrative describes the action required H Critical Step Static Sensitive FD 01 Version 1 2 2 3 Assembly The production of a
8. High DSB programming of IF Offset frequencies and Low Low Low PSK Multiplier values Table 2 Mode Display 4 Assembly The following assembly sequence is recommended This allows most of the smaller parts to be held in place with the board turned over whilst soldering the underside All components are mounted on the top silk screen side of the board 4 1 Resistors All resistors except R1 are 1 tolerance this is indicated by a broad Brown band at one end R1 has a gold tolerance band TES OHLOTH mS a FD 01 15R 1K 10K 1K 100K 2M2 220R 100K Version 1 2 Brown Green Black Brown Black Black Brown Brown Black Black Red Brown Black Black Brown Brown Black Black Orange Red Red Black Yellow Red Red Black Black Brown Black Black Orange Page 5of 18 2003 Cumbria Designs i R12 10R Brown Black Black j R9 470R Yellow Mauve Black Black k R7 470R Yellow Mauve Black Black 4 2 Crystal Fit Q1 the 20MHz crystal This is heat sensitive and is easily damaged if overheated It is recommended that a gap of about 2mm is left between the crystal and the PCB This will provide a little extra thermal isolation during soldering 43 IC Sockets H Ensure correct orientation note that IC4 and IC5 are in opposite directions Match index cut out on socket to board printing a Fit the 40 pin microcontroller socket for IC3 b Fit 14 pin sockets for IC2 IC4 and IC5 4 4 Resistor Netw
9. R6 R8 R7 R9 R10 R11 R12 RN1 RN2 VR1 VR2 VR3 C1 C4 C2 C3 C7 C9 C11 C12 C13 C14 C16 C5 C6 C8 C15 C17 C10 TEL Ql D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 Ti T2 IC1 IC2 63 Ic4 IC5 LCD Version 1 2 Page 17 of 18 2003 Cumbria Designs Appendix A Troubleshooting The following checks may help in identifying the cause of operational problems Area Symptoms Actions Power Power applied but unit doesn t work Little or no current drawn Supply checks Check Power Supply polarity Check 12V on Regulator Check Regulator Ground continuity Check D1 continuity Check 5v on all logic devices LCD and input circuit Regulator functioning LCD LCD Blank Turn contrast pot VR3 fully clockwise No Change check LCD Power and ground connections Single line of Blocks appears LCD self initialising Check continuity of all data and control lines between processor pins and LCD pins Check processor clock is running by listening for 2OMHz signal on a general coverage receiver Check clock circuit continuity Double row of blocks appears LCD communicating to processor and initialising under processor control Processor waiting for gate circuit signal Check pin to pin continuity of processor controls to IC4 and IC5 check continuity of IC4 output to processor No Count Display OK and annunciators working but with an in range i
10. d it there briefly to bring the metal surfaces up to temperature 2 Apply the solder allowing it to flow smoothly onto the surfaces 3 Remove the iron and inspect the new joint The finished joint should have a smooth shiny coating of solder If the joint is dull grey or has formed a spherical blob apply the iron to the joint remove the old solder with a solder sucker and re solder 3 Circuit Description 3 1 General The FD 01 is designed to be easily configurable for use as a piece of test equipment or a transceiver display In transceiver applications all of the key operating information is presented on a compact Liquid Crystal Display LCD This offers many advantages over conventional analogue instrumentation improving accuracy and simplifying the mechanical design of the host transceiver There are three types of inputs to the FD 01 RF for frequency measurement Analogue for graphical display of voltages AGC etc and User Controls to instruct the FD 01 to perform specific operations The heart of the FD 01 is a 16F877A PIC microcontroller This is a pre programmed device which performs all of the control and arithmetic actions needed to carry out measurements and communicate with the LCD Page 3 of 18 2003 Cumbria Designs 3 2 Frequency Measurement The signal to be measured is applied to the two pin AF input connector input ground A J FET buffer Q1 provides a high impedance interface for
11. ection active and the cursor on the 10Hz value The Up Down buttons step the cursor sideways through the decades Once the cursor has been placed upon a decade to be changed briefly pressing the Select button enables digit change indicated by a blinking cursor The Up Down button now increment or decrement the decade In this way the new offset value is set up on the display Page 10 of 18 2003 Cumbria Designs To save the new offset value press and hold the Select button for 2 seconds Once both offsets have been programmed the set up menu will now change to Multiplier set up 6 4 Multiplier Set Up This is an interesting feature allowing users to multiply the display frequency by an integer value A typical application would be a VHF oscillator multiplier chain with an output frequency beyond the upper frequency limit of the unit By measuring the source frequency and applying the multiplication factor we can display a frequency equivalent to the output frequency of the multiplier chain e g ina VHF transceiver Rx Oscillator 51 9MHz Multiplier x3 Sub IF MHz10 7 Displayed Frequency 145MHz This feature can also be used to correct the displayed frequency when the FD 01 is used with a fixed division prescaler There are two multiplier factors A and B These are selected by the Multiplier controls on PL3 pins 11 and 12 6 4 1 Mult Factor Set Up The message MULT FACTOR will be displayed on line 1 with t
12. er now an AGC system that employs a negative going AGC voltage to reduce IF gain This might typically be found in MOSFET or bipolar IF designs The diagram is very similar to the ve going S Meter except that the polarities are reversed AGC Lins qa 4 RANGE ADJUST A z lt Ey ZERO SET qo Fig 2 Negative going S Meter circuit In this version maximum IF gain least AGC attenuation occurs at 10v therefore the zero set pot must be set to give 10v at the ve side of the meter to balance out the AGC voltage As the AGC voltage reduces in turn reducing IF gain the voltage across the S Meter increases causing the meter needle to move FD 01 Version 1 2 The FD 01 can replace the meter in both of the circuits shown The value of the dynamic AGC value is achieved by sampling the AGC level and the threshold voltage and mathematically calculating the difference The difference is displayed as an S Unit bar graph and assumes that the AGC law of the receiver is log linear For the S Meter to function correctly the S1 voltage must always be greater than the S2 voltage The displayed value is directly proportional to the difference between the S1 and S2 voltages Each S Unit corresponds to 6 steps of the 16F877 Analogue to Digital Converter ADC allowing calibration of 6dB per S Unit S9 50dB S1 S2 2 4V minmum 7 3 2 AGC Connections Positive going AGC The AGC Reference input S2 is e
13. frequencies up to about 30MHz This allows direct connection to circuitry with minimum loading Beyond 30MHz the input capacitance of the J FET progressively reduces the input impedance At these frequencies depending upon the application care may be needed to select a measurement point capable of driving an impedance of several hundred Ohms A bipolar transistor Q2 provides the gain needed to drive IC2A and IC2B the gate shaping circuit IC2D is the counter gate This is opened and closed by the 16F877A IC2C is used to clock out any residual stored count in IC5 the pre counter IC5 is a dual 4 bit binary counter configured as a 6 bit counter This is a high speed CMOS device capable of operating at much higher frequencies than the internal prescaler of the 16F877 which has rated upper frequency limit of 32MHz The combination of the input amplifier and the use of high speed CMOS in the gating and pre counter circuits provide an upper operating capability in excess of 100MHz The 16F877 internal prescaler is programmed to act as a divide by 2 When combined with the divide by 6 action of IC5 this provides a divide by 8 action the 8 bit count jointly held in the pre counter and prescaler represent the binary Least Significant value of the measured frequency Two further 8 bit counters internal to the 16F877 provide a binary 24 bit frequency count for each gate sample This is processed by the 16F877 to factor in any offse
14. he default value of x1 shown below The Up Down buttons allow the value to be stepped to any integer value between 1 and 99 6 5 Hang Time Set Up The Tx Rx control line changes the format of the display In Rx state the display shows Rx and allows selection of S Meter or plain Bar Graph meters In Tx state Tx is FD 01 Version 1 2 displayed and only the plain Bar Graph meter is available The Tx Rx control can be wired to other function such as Offset and or Multiplier controls to correct the display value when used with transceivers having different Tx Rx IF s For use in CW break in applications where the Tx Rx transitions are very fast a small delay is built in to hold the Tx configuration briefly during Tx to Rx transitions This in turn holds the format of frequency display in the Tx state during short transitions to Rx avoiding display disturbances The delay is called Hang Time and can be user defined in steps of approximately 100mSec from 100 to 1500mSec To adjust Hang Time step through the Set Up screens until the Tx gt Rx HANG TIME screen is reached The delay can be increased or decreased using the Up Down buttons Once the desired value has been set holding the Select button down for 2 seconds saves the new user set up values to EEPROM The SAVED message is displayed and after a couple of seconds the FD 01 restarts loading in the new values 7 Use 7 1 Installat
15. ignal source with minimal loading At these frequencies an RMS drive level of a few tens of millivolts should be adequate to allow reliable frequency measurement At higher frequencies the input capacitance of the JFET causes the input impedance to fall to typically several hundred Ohms at 100MHz To avoid undesirable loading on the source this reduced impedance must be accounted for with a buffer stage or impedance matching At the upper VHF measurement range a drive level of about 1volt RMS will be necessary to support reliable operation 7 3 Analogue Inputs Three analogue inputs and a ground connection are available on PL2 Two inputs are used for the S Meter display the third for a linear bar graph for applications such as TX power output etc FD 01 Version 1 2 Whilst the S Meter input level pots are capable of carrying higher voltages it is strongly recommended that the S Meter inputs are not operated at more than 12 volts All analogue inputs must not be taken negative with respect to the FD 01 ground The linear bar graph input is the easiest to apply An external voltage is applied to the input and the level is adjusted by an external pot or voltage divider to a offer a range of O 1 4 volts This will result in full scale deflection The linear bar graph input voltage must not exceed 12 volts To understand how to use the S Meter inputs we must first consider how a typical AGC voltage behaves 7 3 1 AGC
16. ion The FD 01 is designed to be a multi purpose instrument It can be mounted inside a transceiver or used as a versatile stand alone frequency counter If it is decided to install the FD 01 in its own case for stand alone use the control buttons can be extended to the front panel from PL3 No modification of the circuit board is necessary Refer to the circuit diagram for wiring details Four 2 54 mm mounting holes with tinned surfaces are provided on the FD 01 to allow easy installation into an enclosure or host equipment The tinned area around each hole is Page 11 of 18 2003 Cumbria Designs isolated from ground A grounded through plated pad is provided alongside each mounting hole to allow the user to selectively apply grounding to each mounting screw The FD 01 ground may be extended to the host equipment ground by using metallic mounting screws with small solder tags wired to the ground pads This approach provides the user with full control of the grounding system to overcome earth loops or noise problems Note that the mounting holes on LCD Display Module are generally not isolated To preserve the integrity of the chosen FD 01 grounding approach it may be necessary to mount the display using insulated stand offs or nylon screws 7 2 RF Input As described earlier the RF input presents a high impedance 2M2 at low and MF frequencies This will allow direct low capacitance cable connection to a s
17. ither connected to a point in the AGC circuit where the threshold voltage is defined this could conveniently be the S Meter circuit or to an external potential divider that can be adjusted to the same level as the threshold voltage The AGC Input line S1 is connected to the receivers AGC line Adjusting VR1 and VR2 sets the range of the Reference and Input voltage These two pots allow the user to zero the S Meter display under no signal conditions and set the Full Scale Defection against a known input signal level 7 3 3 AGC Connections Negative going AGC For negative going AGC schemes the AGC Reference and AGC Input connections are reversed S1 becomes the reference input and S2 the AGC line input 7 3 4 LCD Backlight The BL pads are provided to give users the option to either permanently enable the back light by soldering a wire link between the two pads or to Page 13 of 18 2003 Cumbria Designs extend control to a front panel switch to save power in battery operated equipment By linking the two BL pads on the main PCB the circuit is completed illuminating the LCD A value of 15 Ohms was chosen for R1 to provide sufficient brightness for reading the display in dim or dark conditions without drawing excessive current This keeps the regulator at a conserves power useful for for battery operation The backlight is capable of being run at a much higher current to produce
18. nctions of the FD 01 The inputs are normally held high by pull up resistors grounding an input activates the associated function Page 4 of 18 2003 Cumbria Designs The function of each pin is given in Table 1 below PL3 Function High or Open Low Ground Pin 1 Mode Display 2 Mode Display See Table 2 3 Mode Display 4 Tx Rx Annunciator Hide Show 5 Tx Rx Annunciator Rx Display S Meter or Bar Tx Display Bar 6 Meter Format S Meter Linear Bar 7 Delta Mode Normal Measurement Show difference 8 Offset Frequency Direct Frequency Display Apply Offset Frequency 9 Offset Sum Diff Add Offset Subtract Offset difference 10 Offset Select Use Offset A Use Offset B 11 Multiplier Mode No Multiplier Apply Multiplier 12 Multiplier Factor Use Mult A Use Mult B Table 1 PL3 Control input functions PL3 Displayed The most commonly used modes CW Pin Message USB and LSB are selected by grounding a 1 gt 3 single pin Other modes or combinations f are selected by grounding multiple pins High High High Blank Selection of the full range of annunciators High High Low CW from a single pole rotary switch is easily High Low High LSB achieved with a simple external diode High Low Low AM matrix Low High High USE The three push button switches connected Low High Low FM to the control inputs allow user Low Low
19. nd C4 are polarised Capacitors the short lead marked goes to ground C1 100uF C4 10uF 4 8 Switches H Install Push Switches with the flat faces outwards Fit push button switches S1 S2 and 53 4 9 Connectors INDEX H Alignment of PL1 the LCD CUT OUT connector is critical Ensure that pin 1 on connector marked by a PIN 1 triangle matches pini on board print Indexing slot will face towards VR3 Recommended Pin Header Connector orientation is with rear locking tab facing into the centre of the board a Fit the 8x2 way PL1 see note above b Fit 2 pin headers 12V Power and RF RF input c Fit 4 pin PL2 Analogue inputs FD 01 Version 1 2 Page 7 of 18 2003 Cumbria Designs d Fit 12 pin PL3 Control inputs The EXP Expansion connector alongside S1 is unused in this design There are no components to fit in this position 4 10 Semiconductors Static sensitive parts Discharge yourself to ground before handling Avoid wearing static generating clothing e g wool man made fibres etc during assembly Orientation is critical Observe correct alignment of pins and leads IC leads may need to be gently formed for correct alignment before insertion into sockets IC leads can be pushed inwards by placing the device on its side on a firm surface and gently pressing the body down against the pins When inserting parts take care check alignment particularly for the processor which requires a rela
20. nput signal frequency is zero Input circuit fault Check T1 and T2 bias voltages Use an oscilloscope to check continuity of signal path to IC5 Look for dry joints Erratic Operation Annunciators and operating mode are erratic Check that 5v appears across all pins on resistor networks RN1 and RN2 Check for correct orientation of RN1 and RN2 With meter set to Diode Check test pin to pin continuity from processor inputs to PL3 FD 01 Version 1 2 Page 18 of 18 2003 Cumbria Designs
21. orks Resistor networks have a common pin marked by a spot at one end For correct operation of the controls the common pin must be aligned to pin 1 on the board print a Fit RN1 8x10K b Fit RN2 4x10K 4 5 Diodes The 1N4148 signal diodes and the BZX55 4V7 Zener diodes are very similar in appearance Because of the small body size the component legends are difficult to read Tip The body of the BZX55 is slightly larger then the 1N4148 H Polarity conscious components Make sure that orientation is correct a Fit the 12 Control Input blocking diodes D5 D16 1N4148 The diodes are mounted vertically body next to the SIL resistor networks black polarity band to the top Fold the top wire over to fit b Fit Zener Protection Diodes D2 D3 and D4 BZX55 4V7 Note these parts are mounted within the IC3 socket on the top side of the board see picture in 4 7 c Fit Power Diode D1 1N4004 4 6 Variable Resistors Values printed underneath or on side Remember to straighten the preformed leads a Fit 100K Analogue Input Level Cermets VR1 and VR2 104 FD 01 Version 1 2 Page 6 of 18 2003 Cumbria Designs b Fit the 10K LCD Contrast Cermet VR3 103 4 7 Capacitors Suggested Installation order C2 100nF 104 C3 C13 Note C7 is mounted flat underneath IC3 on the top side of the board See picture C7 i C14 C12 C11 C9 C16 C6 10nF 103 C17 C10 22pF 22p TC1 22pF Trimmer Capacitor TC1 H C1 a
22. successful finished working kit is dependent upon care during component handling placement and good soldering Don t be tempted to rush the construction even though this is a relatively simple kit a wrongly placed component can provide hours of frustrating fault finding Also as this kit uses a double sided Printed Circuit Board PCB with through plating removal of a wrongly soldered part can be difficult Follow the assembly instructions carefully to avoid mistakes 24 Component Identification All parts carry a coded identity to describe their values It is important to be able to recognise these during assembly Capacitors have their value printed numerically e g 104 100nF 103 10nF etc Resistors have their values represented by coloured bands this is a frequent source of confusion To simplify component identification the parts list carries the identities of each component as it appears on the device For resistors the colour coding is given This should be referred to during assembly to ensure the right Page 2 of 18 2003 Cumbria Designs paris are placed in their respective positions on the PCB 2 5 Component Leads Many of the passive components will require their leads to be formed to align with the holes on the PCB This mainly applies to the axial parts such as resistors and diodes Forming component leads is easily done with a pair of pointed nose pliers and using the hole spacing on the P
23. t or multiplier values converted to Binary Coded Decimal FD 01 Version 1 2 BCD and passed to the LCD for display 3 3 Analogue Measurement Three analogue voltage measurement channels are presented on PL2 Two are used for AGC measurement their values drive the S Meter display the third is provided for a plain bar graph representation of voltages such as DC supply or Transmit Output level taken from a diode sampler IC2A and IC2B are used to sample the AGC voltage and the AGC reference voltage The reference voltage is the standing DC bias of the AGC line this can be taken from within the AGC circuit or created by a voltage divider within the transceiver 100K trimpots on the inputs of IC2A and IC2B allow adjustment of input voltage level The 16F877 sequentially measures the AGC value and the Reference value calculates the difference and displays the result over a range of just over 2 4 volts as zero to S9 50 IC2D has a fixed level 100K input It is presumed that level adjustment for this input is provided at the sample point inside the transceiver The output from IC2D is represented as a linear bar graph with a Full Scale Deflection FSD of 1 4 volts All three analogue inputs to the 16F877 are protected by 4 7v zener diodes to prevent damage should the outputs of IC2 rise above 5 volts 3 4 Control Inputs 12 diode protected control inputs are presented on PL3 These allow the user to select the various fu
24. tively high insertion force a Fit J FET T1 J310 b Fit Bipolar transistor T2 MPSH 10 c Fit Voltage Regulator IC1 LM7805 d Fit Quad Op Amp IC2 LM324 e FitlC5 74AC00 f Fit IC4 74VHC393 g FitIC3 PIC 16F877A 4 11 LCD Finally connect the LCD to the 16 way connector on the board using the ribbon cable supplied LCD supplied an LCD A adapter unit may be included to convert from the linear 16 way Hitachi style pin out to a 8x2 format for a ribbon connector See the LCD A instructions for assembly and use The LCD is static sensitive handle with care Depending upon the pattern of Note that the ribbon cable and multiway connectors are indexed to ensure correct orientation Do not force 4 12 Connector Assemblies Connector shells and pins are supplied to allow connection of power signal and controls to the FD 01 The use of good quality colour coded heat resistant multi stranded wire is recommended To avoid accidents a colour code convention should be chosen to represent function e g Red ve supply Black ground striped colours controls etc The connector assemblies comprise of two components the shell and the pins To terminate a conductor first strip back about 2mm of insulation and tin the exposed wire Place the tinned end of the wire into a pin such that the tinned wire sits inside the inner pair of tabs and the insulation sits within the outer tabs With small pointed nose pliers carefully compress the o
25. ts at known accurate frequency to the RF input The display should now register a frequency close to the source frequency With a non metallic trimming tool adjust TC1 to bring the display frequency to the same value as the calibration source The frequency calibration is now complete FD 01 Version 1 2 6 2 Set Up Mode In Set Up mode the default IF Offset and unity multiplier value can be overwritten by values to meet the needs of an end user application The set up buttons use control inputs 1 11 and 12 For correct operation in set up mode it is essential that these pins are not grounded by external switches Either remove PL3 connector or set user controls such that these pins are all high open To enter set up mode follow these simple steps e Ensure unit is powered off e Power unit on e When Version Message appears press Select The USER SET UP message will be displayed for a couple of seconds after which the unit goes into Offset Program Mode 6 3 Offset Program Mode There are two programmable offsets A and B selectable from the control connector In program mode OFFSET A PROGRAM is presented first and after being saved OFFSET B PROGRAM is presented In Offset Program mode a steady cursor indicates that digit selection is active a blinking cursor the digit change is active This will become clear when setting a new offset value Offset Program mode is entered with digit sel
26. uter tabs onto the insulation to hold the wire Repeat this with the inner tabs to grip the exposed conductor Very carefully solder the exposed conductor in place taking care not to allow solder to flow onto the FD 01 Version 1 2 Page 8 of 18 2003 Cumbria Designs locking tab Finally insert the pin into the shell with the small locking tab orientated to the face of the shell with the small cut outs Push home until the locking tab snaps into the cut out Should you need to remove a pin gently press the locking tab in with a small screwdriver or the end of some pointed nose pliers The pin will be released and can be pulled out of the shell Assembly complete well done Now carefully check your work for dry joints and bridges before moving on to testing 5 TESTING Before connecting the FD 01 to your power supply for the first time carry out these simple checks just to be safe 5 1 Basic Electrical Tests 5 1 1 12 Volt Rail With a multimeter set to resistance place the Red meter lead onto 12v and the Black to Ground and check for a high resistance Note that due to C1 charging the reading will show change providing there is not a short circuit then all is well Carry out the same test on the other side of D1 at the connection with the Regulator IC1 input Again a changing reading is caused by C1 5 1 2 5 Volt Rail Carry out the same test on the regulator IC1 output to check the integrity of the 5 volt
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