lNSTALLATlON AND-USER MANUAL FOR PLEASE READ THESE
Contents
1. gt r CHECK HEADROOM The headroom is the clear vertical height required between the top of the guide rails and any obstruction above the shutter see Figs 1 and 2 This space is required to house the door roll and for doors up to 9 0 sq metres a headroom of 270mm is required For doors over 9 0 sq metres this increases to 300mm Limited Head room If insufficient headroom is available the door can still be fitted see your survey sheet but the shorter guide rails will give a corresponding reduction in door opening height see Fig 3 NOTE Ensure that the headroom above the guides is clear of any obstructions especially small protrusions or nail heads which could cause damage to the door roll during installation operation Aperture height Door open height m Fig 1 Headroom within aperture aa i 7 0 270 aid 270 Heetroom Headroom r Beactoor x a oF f 4 I papae E gu c 5 Pe 5 g 2 55 BE a 5z ae l os ED lt La gs s go El QL lt a Es S 78 Fig 2 Headroom behind aperture Fig 3 Limited headroom 3 RRs 3 1 For fitting WITHIN the aperture 3 1 1 Check guide rail length Check that guide rails have been supplied to the correct length as per your survey sheet order The correct length is aperture height less 270mm see Fig 1 3 1 2 Drill2. Photo beam reflector optional Door transmitter Safety stops Top Bottom magnets Safety brake when required ss Thermag aA lide COMPONENT CHECK Unpack and check that all components are present 1 Curtain assembly inc set of locking joints 2 Axle assembly pre fitted with motor locking rings and shaft end cap 3 1 pair of guide rails pre fitted with brush strips and safety edge magnets 4 Accessory pack comprising 1 pair of end plates pre fitted with rollers 1 motor override eye and manual winding handle 1 shaft support bracket 1 fittings pack 1 pair safety stops and fixings 5 Control system comprised of Photo cell unit optional to axle assembly for R H Motor installation Mains lead as standard Remote hand transmitter Photo cell reflector and mounting bracket set optional Safety edge transmitter Control unit radio receiver Pre wired and temporarily attached IMPORTANT NOTE In case of power failure a manual override system is fitted as standard but this can only be operated from inside the garage If the garage has no service entrance door then an EXTERIOR RELEASE KIT MUST be fitted to allow manual operation of the garage door from outside See back page for order details Check that the door size and colour correspond with that which was ordered 5 gt r Structural condition of opening ENSURE THE AREA AROUND THE OPENING
3. THERMAGLIDE SAFE EDGE CONTROL SEPTEMBER 2006 SUPER HET INSTALLATION AND USER MANUAL FOR Thermaglide lt IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY PRIOR TO COMMENCING THE INSTALLATION OF THE UNIT The THERMAGLIDE door has been designed to provide years of trouble free use The unit will perform efficiently only if it is installed and operated properly READ THESE IMPORTANT SAFETY RULES FIRST This equipment must be installed and used in accordance with these instructions Failure to follow these instructions could result in damage to the integrity of the safety circuits Two persons are required to install this product to ensure safe VAN handling procedures CAUTION Do not wear rings watches or loose clothing while installing or servicing the unit To avoid serious personal injury from entanglement remove any ropes connected to the equipment prior to operating door Installation and wiring must be in accordance with your local building and electrical AN regulations DANGER Any electrical work must be carried out by a suitably qualified person if in doubt consult a qualified electrician Use only the mains lead supplied with the operator Connect the mains lead to an adjacent 13amp 3 pin switched socket The plug must be fitted with a 5 amp fuse NOTE For optimum electrical safety this unit should be connected to circuit protected by a R C D max 30 mA trip rating This unit s
4. IS STRONG ENOUGH TO SUPPORT THE DOOR The surface where the door is to be fitted must be flush and reasonably smooth Small irregularities in the brickwork will be acceptable The lintel must not protrude backwards or forwards from the brick piers Should the lintel protrude backwards or forwards from the brick piers this will require special instructions please consult your Thermaglide dealer Fitting notes It is recommended that 2 people are available for fitting all door sizes The door must be fitted square and level irrespective of the shape of the opening On no account should any compensation be made to suit an irregular opening 3 3 Ensure all necessary tools are to hand before starting 3 4 The door package and its contents should be checked for obvious damage before removal of the wrapping IF THERE IS ANY DAMAGE YOUR SUPPLIER SHOULD BE CONTACTED IMMEDIATELY Ses Ne T Ensure there is a suitable 13amp 3 pin switched socket adjacent to where the control box is to be fitted see safety rules 5 Ensure all tools and door components are gathered together inside the garage prior to starting the installation Tools required 2 stepladders 3 8 drill bit Spirit level 7 0 drill bit Steel tape 13 0 drill bit Power drill Hacksaw 10mm A F spanner Slot screwdriver Pozi screwdriver Suitable wall plugs not supplied see note A Small electrical screwdriver 3mm A F Allen key Therma gl d AJ
5. be installed using a generator Put back to off when mains is available Number 3 Allows the unit to work with any single phase motor E g Somfy Hercules 5 Wire Number 4 Slows down the return time of the door after hitting an obstruction by stopping the door and then returning in the up direction to free the obstruction MULTI DOOR CONTROL lt is possible to operate up to 8 Thermaglides from 1 transmitter see section 13 These will come pre coded to the door at point of order if additional handsets are required we strongly advise contacting Steel Line doors 01724 270396 Supplementary instructions available on request PROBLEM SOLVING e The section entitled Problem solving has been elevated to 17 as there are no requirements for the sections entitled Photoelectric cell override fault diagnostic and safety reverse check The Thermaglide Remote Control allows a full fault finding diagnostic to be run this is all dependant on there been power to the unit All of the diagnostics are reported via the Tri coloured LED on the front pane of the unit System Status fast red amber green flashes Problem fob not learnt i e Different manufactures code fob transmission Action Contact Steel Line agent fast amber flashes safety edge activation or obstruction Send Door to fully open position 1 amber 3 red flashes magnet_tmr expired or safety edge failed to see magnet in close Check magnet stil
6. best to place one hand on the axle keeping that arm straight and support the curtain roll on that shoulder see Fig 16 6 3 3 Feed the bottom lath over the top of the axle and down between the guide rails see Fig 17 taking care not to scuff the curtain assembly Proceed until the full curtain has been fed over the axle and the bottom lath reaches uide rail the floor P Curtain NOTE Do not let the curtain free fall over the axle as this will result in damage to assembly the curtain Fig 17 Thermaglide lt lt 6 4 Now fix the safety stops with the fixings supplied M6 x 40 c sunk pozi bolts to the pre fitted nut serts on the bottom rail Curtain assembly Fig 16 CONNECT THE ELECTRICS 7 1 FIT THE MOTOR OVERRIDE Attach the motor override EYE fitting to the motor as shown in Fig 22 Using 3mm A F Allen key 7 2 POSITION THE AXLE Use the motor override to rotate the axle shaft Rotate the axle until the locking joint attachment holes are positioned as shown in Fig 23 7 3 There are a pair of locking rings positioned on the shaft for each locking joint the number of locking rings will vary according to curtain width Clamp the outermost rings to the shaft approx 150mm in from each end and equally space the other pairs as shown in fig 24 Slide each locking joint along the top lath and engage the fastening pin into the appropriate hole in the respective clamped locking
7. fully closed position and press the stop and the down button on the hand set simultaneously for 5 seconds on releasing the buttons the wall mounted LED will flash RED AMBER GREEN in fast succession To reset the alarm once activated you should press the top green button on one of the hand sets to start the door moving in the up direction Once the alarm has been turned off it takes 60 seconds to reset itself before it is able to re activate E g If the door is immediately closed after the alarm has been turned off the alarm would not sound if the door was re lifted above the bottom magnet within 60 seconds of its last activation 11 4 Attaching The Photo Electric Cell Optional This is in addition to the Safety Edge Take the photo electric cell the reflector the 2 grey plastic fixing brackets and the fixing screws from the box Measure 200mm up the guide from the floor This is the height that the photo electric cell should be mounted at Attach the hardwired part to the same side of the guide that the wall unit is on for easy wire connection and the reflector on the other Wire the photo electric cell in to the wall unit as follows 1 Brown T10 2 Blue T11 leave the link to T12 3 Black T17 4 White T18 remove the link between T17 amp T18 5 DIP 1 Dip switch 1 OFF Once the photo cell has been connected correctly a green power LED will illuminate on the top of the unit To ensure that the photo electric cell is al
8. guide rails are VERTICAL in both directions are parallel to each other at the same height and the correct distance apart NB Some width adjustment is available on the sliding shaft end of the axle the correct distance is shown in Fig 14 Ensure the ale assembly is horizontal by using a spirit level 5 1 3 Once the frame is correctly positioned mark and drill for fixings Use 3 per side of the No 12 x 3 self tapping screws provided using suitable wall plugs see Note A 5 1 4 When the guide rails are securely fixed double check that they are vertical parallel and correct distance apart and that the axle assembly is level 5 1 5 Fix end plates to the wall by drilling a hole 7 0 diameter through the plate in a position to suit the brickwork Drill the brickwork and fix with one No 12 x 3 screw provided in each end plate see Note A Lath width excluding end caps Lath width 84 0 Fig 14 5 2 Fitting behind aperture Lift the frame assembly into position and align centrally with the aperture Ensure the guide rails are vertical in both directions and are parallel to each other at the same height and the correct distance apart NOTE Some width adjustment is available on the sliding shaft end of the axle The correct distance apart is shown in Fig 14 Ensure axle assembly is horizontal by using a spirit level 5 2 1 Once the frame is correctly positioned mark and d
9. nut provided see Fig 12 Fig 10 onam suppurr TOcrmMY bracket rings Adjuster l Shaft Axle Motor H am i M6x25 G ti en c sunk 9 screw Adjuster End plate fal i B i Shaft support Roller bracket NOTE R H motor mounting shown Fig 11 Thermaglide Fix the shaft support bracket to the other end plate using 4 off M6 x 25 c sunk screws and M6 Nyloc nuts provided Ensure orientation of the bracket is as shown in Fig 12 4 3 Fit guide rails Select R H guide rail and slide fully onto the bottom square tube spigot projecting from the R H end plate Repeat for the L H guide rail as shown in Fig 13 M6 Nyloc nut Shaft support M6x35 Hex head no Axle assembly Fig 12 Thermaglide lt Left hand Right hand guide rail guide rail _ Fig 13 INSTALL FRAME You will have drilled your guide rails Section 3 for fitting either a Within the aperture b Behind the aperture Please proceed accordingly SAFETY NOTE 2 people required 5 1 Fitting within aperture For installation within the aperture we strongly recommend the use of a Fascia plate as this covers and protects the door curtain roll 5 1 1 Fit fascia plate as per the instructions provided with that item 5 1 2 Lift the frame assembly into position and align with the front of the aperture Ensure the
10. ring Four holes are provided in the rings so that shaft position is not critical Fig 22 Slide the loose locking ring to engage the other end of the fastening pin and secure the loose locking ring to the shaft using the clamping screw Repeat this for each locking joint see Fig 24 Locking joint P i uei holes Slide loose locking ring clamped locking m to engage pin on locking ring f joint then clamp ae na Top lath partially engaged in es guide rail Locking ring 8 Bina 8 1 1 The electric motor control box and mains lead 8 2 8 3 are pre wired together and have been temporarily secured to one side Release them from this temporary fixing Preparing The Thermaglide Remote Control For Installation Remove the light cover from the top of the unit by pressing in at the bottom on both sides and lifting it away from the blue back The Blue front cover of the unit can now be removed by loosening the 4 screws and lifting it away from the rest of the unit Push the LED from the front side of the cover and it will come away from the lid Unplug the front cover buttons connector lead from the circuit board Place the lid to one side Take the two aerials out from the accessory pack oromoo socket m Control 7 bow Lye l 3 and attach them to the unit See entry point and terminals in top
11. H METHOD AND ONLY IN THE EVENT OF THE LOSS OF ALL OTHER TRANSMITTERS Existing Transmitter Method Warning This will remove all the existing transmitters from the system except for the one it is carried out with 1 Press and hold down the Grey button on the existing transmitter The lid mounted signal LED will flash YELLOW slowly keep the button held down until it flashes YELLOW quickly 2 Release the Grey Button The lid mounted signal LED will continue to flash YELLOW quickly 3 Press the stop button on the same transmitter until the following sequence has been carried out The flashing LED will change from flashing YELLOW to a fast flashing RED After 10 seconds it will turn solid RED after a further 5 seconds it will turn solid YELLOW and then after a further 2 seconds solid GREEN for 2 seconds You must release the stop button when the LED is GREEN All transmitters except the one used to carry out the delete command have now been deleted from the system and it will automatically return to normal running mode f ji f f f Dipswitch Method Warning This will remove all the existing transmitters from the system 1 Turn Dipswitch 1 2 amp 3 OFF and 4 ON wait 2 seconds The lid mounted signal LED will give a quick YELLOW flash 2 Press and hold down the stop button on the board until the following sequence has been carried out The flashing LED will change from flashing YELLOW to a fast flashin
12. ch Switch off power and interchange the OPEN H j motor wires at terminals L1 L2 see YELLOW OPEN Fig 30 Switch power back on and limit switch PEES y f WHITE limit operate start button again curtain switch should move in correct OPEN direction nm 4 i 9 1 5 Identify the OPEN limit switch button aca og on the motor see Fig 25 for RH or LH Saas S override mounted motor handle 9 1 6 When the curtain approaches the fully Guide rail Open position operate the STOP button to hold the curtain in position Fig 25 9 1 7 Use the Motor override handle to move the curtain to the correct 9 2 OPEN position IMPORTANT see Fig 26 for correct OPEN position 9 1 8 Set the OPEN limit switch by depressing and releasing the limit switch button SETTING CLOSE POSITION 9 2 1 Press the START button so curtain moves downwards 9 2 2 Identify the CLOSE limit switch on the motor see Fig 25 9 2 3 When the curtain approaches the fully closed position operate the STOP button 9 2 4 Use the Motor override handle to move the curtain to the correct CLOSED position IMPORTANT see Fig 27 and Fig 28 in section 10 for correct CLOSE position 9 2 5 Set the CLOSE limit switch by depressing and releasing the limit switch button 9 3 CHECK SETTINGS Operate the door a number of times to ensure the limits are correctly set In particular the CLOSED LOCKED position section 10 9 4 Reset the protective cap o
13. ck up DPIN 806213 Wall bracket large for 650 VA battery back up AZAT 0003 Up down switch AZAT 0004 Touch up paint ALL COLOURS AZAT 0005 Exterior release kit AZAT 0050 Fascia plate WHITE BROWN BEIGE cut to your required length AZAT 0051 Vision panel Only available when ordered with door IN THE EVENT OF DIFFICULTY PLEASE CONSULT YOUR THERMAGLIDE INSTALLER OR CONTACT THERMAGLIDE TEL 01724 270396 DPIN 8091 ISSUE F OCTOBER 2006
14. eck for correct clearance of curtain in guide rails NB laths should have a sideways end float of approx 6mm Adjust guide rails if necessary to achieve free movement Poor range on transmitters Are the 2 aerials fitted i Ensure the aerials are not touching Check batteries in hand set small LED on hand set will slow flash if battery quality poor Interference from illegal transmissions on 433 frequency OPERATING INSTRUCTIONS 18 1 General operation Your THERMAGLIDE door can be operated from outside or inside the garage using the Remote Control Handset or from inside the garage using the START BUTTON mounted on the Control Box CAUTION Activate unit only when the door is in full view free of obstructions and operator is properly adjusted No one should enter or leave the garage while the door is in motion Do not allow children to play near the door 18 2 In event of power failure If the door is not used during the power failure then no action has to be taken as the unit will reset itself when the power is restored If required the door can be operated manually by using the winding handle supplied for which you have to gain access to the inside of the garage Insert the hooked end of the winding handle into the override eye this is projecting downwards from the drive motor at one end of the curtain roll ThermaglideS R Insert the hooked end of the winding handle into the override eye this
15. er once and release The flashing LED will change to continuous for 1 second each time it accepts a new transmitter 5 Repeat step 4 for other transmitters to be added on to the system 6 Thirty seconds after loading the last transmitter the LED changes to flashing yellow for ten seconds and then returns to normal running mode Alternatively you can press the top green button of a transmitter that has just been loaded this will take it straight back to normal running mode Dipswitch Method Take care when removing lid as it is attached to circuit board 1 Turn Dipswitch 1 2 amp 3 OFF and 4 ON and then wait 2 seconds The lid mounted signal LED will give a quick YELLOW flash 2 Press the open button on the board The flashing LED will change from flashing YELLOW to flashing GREEN 3 Now press the top green button on the new transmitter once and release The flashing LED will stay on for 1 second each time it accepts a new transmitter 4 Repeat step 3 for all other transmitters to be added on to the system If you do not select Add mode the unit will time out and flash the signal LED RED GREEN To return to flashing YELLOW press the stop button on the board To exit programming mode set dipswitch 4 to OFF DELETING TRANSMITTERS Transmitters can be deleted using the on board Dipswitches or with a transmitter that is already loaded onto the control unit STEEL LINE STRONGLY ADVISE THAT ONLY QUALIFIED INSTALLERS USE THE DIPSWITC
16. fixing holes Drill holes through 7 0 diameter and counter drill 13 0 diameter as shown in Fig 4 Three holes per rail are required positioned as shown in Fig 5 NB Position holes for best fixing to brickwork 3 2 For fitting BEHIND the aperture 3 2 1 Check guide rail length Check that guide rails have been supplied to the correct length as per your survey sheet order a Where headroom of 270mm or more is available guide rail length equals aperture height see Fig 6 b Where only limited headroom is available guide rail length equals total available height less 270mm see Fig 7 Fig 4 Thermaglide DUE a d E z x oy 3 tik a Tees ss Ee iW 5 E z og z I 3 Bele 3 4 oo g 5i 2o05 o te 5c Es p o Ii aa o a EEEN es cena S Bx oT a 1 Fig 5 Fig 6 3 2 2 Drill fixing holes Drill holes through 7 0 diameter and counter drill 13 0 diameter as shown in Fig 8 Three holes per rail are required as shown in Fig 9 NB position holes for best fixing to brickwork 4 1 L H or R H motor The motor and control unit can be mounted on either the L H side or R H side Decide which side is best suited for your installation and proceed accordingly Fig 11 shows assembly for RH motor mounting NOTE ALL units are supplied pre wired for RH motor mounting as standard see
17. g RED After 10 seconds it will turn solid RED after a further 5 seconds it will turn solid YELLOW and then after a further 2 seconds solid GREEN You must release the stop button when the LED is GREEN All transmitters have now been deleted from the system The lid mounted signal LED will flash RED YELLOW GREEN repeatedly until Dipswitch 4 is turned OFF If you do not select Delete mode the unit will time out and flash the LED RED GREEN To return to flashing YELLOW press the stop button on the board To exit programming mode set dipswitch 4 to OFF P SWITCHES There are 2 sets of dipswitches on the Thermaglide remote control under normal operating conditions ALL SWITCHES SHOULD BE IN THE OFF POSSITION There are a few instances when the dip switches need to be moved when using an additional photo cell deleting hand transmitters and fitting the door when using a generator DIP 1 Dip 1 located centre left of the control board Number 1 ON If Using a PEC OFF No PEC Number 2 ON Dead Man Open OFF Push To Run Open Number 3 ON Dead Man Close OFF Push To Run Close Number 4 ON Programming Mode OFF Normal Operating Mode DIP 2 DIP 2 located top right of the control board If a switch is in the OFF position it has no effect to how the board works To activate the function push the switch to the ON position Number 1 Turns off the stall detect feature Number 2 Allows the unit to
18. hould not be installed in a damp or wet space Disconnect electric power to the control unit before making repairs or removing covers DANGER Install the door control box or any additional push buttons in a location where the VAN garage door is visible but out of the reach of children Do not allow children to operate CAUTION PUSH button s or remote control s Serious personal injury from a closing garage door may result from misuse of the operator CAUTION Activate unit only when the door is in full view free of obstructions and operator is properly adjusted No one should enter or leave the garage while the door is in motion Do not allow children to play near the door IMPORTANT Fix the caution label supplied to the rear of the garage door A as a reminder of safe operating procedures CAUTION NOTE TO INSTALLER PLEASE ENSURE THIS MANUAL REMAINS WITH THE END USER AS IT CONTAINS IMPORTANT SAFETY AND WARRANTY INFORMATION Thermaglide g 1 Motor 2 Axle assembly 3 Locking rings 4 Shaft end cap 5 Shaft support bracket 6 Guide rollers 7 R H end plate 8 LH end plate 9 Overide adapter 10 Overide eye 11 Locking joint 12 Guide rails 13 Brush strips 14 Curtain assembly 15 16 17 18 19 20 21 22 23 24 25 Door Laths Locking caps Bottom lath Rubber seal Control unit Photo beam unit optional
19. igned take a plumb line from the hard wired side to the reflector to make sure they can see each other Once they are aligned the photo electric cell will have an orange LED illuminated on the top The door should now operate correctly Thermaglide lt OPERATION 12 1 The door can be operated using the directional controls on the front panel of the Thermaglide remote unit the handset or other optional controls wire less key pad Key switch etc It is not possible to connect a bell push to the door as the remote unit does not work via an impulse mechanism an up down switch is required 12 2 The door will under normal circumstances work automatically i e any of the switching mechanisms will result in the full travel of the door The LED on the remote control unit will show the following status under normal conditions Green Door fully open Flashing Green Door opening Amber Door stopped in mid position Red Door fully closed Flashing Red Door closing If the travel of the door has been interrupted buy either an obstruction or been left between the top and bottom limit the door will only open automatically and the close sequence would only be possible on a hold to run basis Returning the door to the fully open position will allow a fully operational status to be resumed if the above situation has arisen 12 3 The courtesy light will switch on for 3 minutes whenever the door is operated and will turn off automa
20. is projecting downwards from the drive motor at one end of the curtain roll see Section 8 Rotate the handle to operate the door to open or close IMPORTANT If the garage has no service door then an EXTERIOR RELEASE KIT should have been fitted to allow EMERGENCY opening from outside Follow instructions supplied with that kit NOTE When closing the door manually ensure that the locking joints are set in the fully closed position to ensure security see Fig 28 19 er The Thermaglide door is essentially a low maintenance product but certain simple checks carried out regularly will ensure extended trouble free operation CLEANING Periodically wash the door curtain with warm soapy water using a soft cloth Check and clean out the guide rails removing any accumulated leaves and debris Ensure door closes onto a level clean surface Clean photocell lens and reflector using damp soft cloth SAFETY Regularly check the safety reverse photo beam for correct Operation see Section 19 20 WRENS The following accessories are available for use with your THERMAGLIDE door DPIN 806203 Hand Transmitter DPIN 806204 Wireless Key Pad DPIN 806205 Photo Cell DPIN 806206 Bracket and reflector for Photo Cell DPIN 806208 Battery Back up 350 VA doors up to 7m2 DPIN 806209 Battery Back up 500 VA doors up to 11m2 DPIN 806210 Battery Back up 650 VA doors over 11m2 DPIN 806212 Wall bracket small for 350 500 VA battery ba
21. l attached to guide rail If problem continues direction contact Steel Line agent slow red flashes Pause mode waiting for ticks to restart door if transmission not received going past top magnet PEC safety beam broken self test fail PEC if dip1 1 is in the ON position Send door down fast red flashes Check for obstruction in opening Check PEC alignment 1 amber 2 red flashes Contact Steel line agent 1 red 2 amber flashes motor stall indication Check guides and coil for obstruction remove and operate door as normal Leave door for 20 minutes and retry if persists contact Steel Line agent 1 red 3 amber flashes Motor thermal trip activated or motor not connected During install both limits may be open 1 long red flash 1 short Emergency stop input open circuit red flash or stop button held pressed Check link between T11 amp T12 Contact Steel Line Agent 2 red amber green flashes on power up or when reset button is pressed S pressi _ red green flash relay weld service will be required Contact Steel Line Agent 1 green 2 amber flashes alarm triggered indication Press open button on hand set Additional Problem solving Door tight or jams in operation 20 5 DOOR TIGHT OR JAMS IN OPERATION Check for good entry of curtain laths into guide rails Check that bottom lath is correctly engaged into track when fully open see Section 9 1 Ch
22. left had corner Make sure that the aerials are not touching and that they point in opposite directions E g one up and one down Fixing The Thermaglide Remote Control to the Wall 1 6m J Floor Fig 18 Inside the accessory pack you will find the fixings for attaching the unit to the wall Make sure that the unit is mounted onto internal brickwork and is firmly fixed The unit must be installed with the courtesy light at the top Hold the unit against the wall at a height of at least 1 6 meters and mark where the screw fixings should be fig 18 Take the unit away and drill the holes Fix unit to the wall Remove the cardboard cover from the light bulb THIS MUST BE FITTED INSIDE THE GARAGE AS NOT IP RATED 8 4 Plug power lead into 13A socket but DO NOT SWITCH ON at this stage 9 EE ING CURTAIN OPEN AND CLOSE POSITION Ae area aed Mab L H Mounted motor R H Mounted motor 9 1 2 Remove the protective cap from the viewed from below viewed from above head of the motor see Fig 25 S 9 1 3 Fully depress both limit switch buttons A Guide rail see Fig 25 They will automatically Slants eco lock in the down position SS aes 9 1 4 Turn power ON and operate the START CLOSE A button Ensure the curtain is moving in WHITE CLOSE the OPEN direction IF THIS IS NOT imi switch uow CORRECT STOP IMMEDIATELY Ly A limit swit
23. m above must incorporate a drip loop The pre wired 13 amp plug should be plugged directly into a standard household socket 11 2 Attaching The Safety Edge Transmitter To The Door Plug in the two pin connector from the safety edge to the door transmitter Fix the door transmitter to the pre fitted rigid back with the screws provided Once the Safety edge transmitter is fitted to the door the safety edge will be fully operational it is strongly advised that the door be run through one full open and close cycle and the safety edge tested prior to the compietion of the installation P D TECHNOLOGY LTD T1 Mains Live Brown Red T10 Alarm Wire Red T2 Mains Neutral Blue Black T117 Link Between T12 amp T11 Required T3 Mains Earth Yellow amp Green if not using an emergency stop T4 Motor Earth Yellow amp Green T12 T5 Courtesy Light Live T13 External Switch Open T6 Courtesy Light Neutral T14 External Switch Common T7 Motor Neutral Blue T15 Externa Switch Close T8 Motor Close Black R H Motor T16 Alarm Wire Black Wire Brown L H Motor T17 T9 Motor Open Brown R H Motor T18 Black L H Motor 11 3 The Alarm The alarm is supplied pre wired into the Thermaglide Remote Control The red wire is wired into T10 and the black wired is wired into T16 The alarm sounds for five minutes if the garage door is lifted manually above the bottom magnet To set the alarm you must have the door at the
24. n the limit switches Take care not to depress the limit switch buttons Appropriate i hole in locking ring selected R N Locking S AR joint W f f i Bottom lath l engaged in track i Fig 26 Fully open position W Bottom lath j contacting Ground level i i ground Fig 27 Fully closed position SETTING THE LOCKED POSITION In order that the locking joints operate effectively the position of the shaft in the impose excessive loads on the mechanism closed position needs to be finely adjusted g EN Use the Manual override to move the curtain ting downwards until the bottom lath is pushed Ei i firmly on the ground and the top lath is pushed N Top lath pushed hard against the head The locking joints should a OJJ lt against Yond By be sprung into the locked position Fig 28 NO semmibe Wi enoaan Do not adjust past this position as this will in locked position i see section 10 til jj y Bottom lath hard on ground ii Ny i j Ground level Fig 28 ELECTRICAL CONTROL CIRCUIT DIAGRAM 11 1 Wiring The Thermaglide Remote Control The unit will be pre wired as follows This will be done at Stee Line in accordance with how the door has been ordered If the motor side needs to be altered switch the wires between T8 amp T9 Please Note Any wires that come into the unit fro
25. page 9 All doors that have the potential to exert an out of balance force of in excess of 200N are fitted with a safety break this is approximately winder d must be doors over 9 x 7 attront a This device is factory fitted to the left hand end plate if you want to Guide i roller Limit adjusters change the hand of the motor this should be fitted to the opposite plate ia If you do move the safety break ensure that the writing is at the top of the plate other wise the unit will activate under normal running conditions It is important that the head plates are securely fixed to the wall 4 2 Fit end plates eas Drill 7 0 ear te Li a NOSS og a r B 1 D N A LI f oj z 2 14 5 is i d5 k3 8 H T H l e ae ae E iB 18 ae i a ERa 8 5 amp s 2 ly 7 FE gt Drill 13 0 E E eo so oF p Fig 7 Fig 8 mE 4 ASSEMBLE FRAME Fixing screws Limit adjusters 3 Manual Lay the axle assembly on the ground parallel with and just inside the garage opening Ensure the motor is situated at the correct end for your installation and that the motor limit adjusters are at the top bottom see Fig 10 Fix the end plate to the motor using two M6 x 25 c sunk screws and M6 Nyloc nuts provided See Fig 11 Fix SHAFT to end plate by aligning hole in shaft with hole in U bracket and using the M6 x 35 Hex head bolt and M6 Nyloc
26. rill for fixings Use 3 per side of the No 12 x 3 self tapping screws provided and suitable wall plugs see Note A 5 2 2 When guide rails are securely fixed double check for vertical parallel and correct spacing and that the axle is level 5 2 3 Fix end plates to lintel wall by drilling a hole 7 0 diameter through the square tube projecting above the end plate position to suit brickwork Drill the brickwork and fix with one No 12 x 3 screw provided in each end plate NOTE Once the frame is fully fitted and checked use the plastic plugs supplied to cover the fixing holes in the guide rails to give a fully finished effect 6 STS 6 1 Carefully unwrap and remove the electrical control system from the axle where it is attached only for transportation purposes Temporarily secure it to one side away from the axle and frame assembly 6 2 Carefully position the curtain assembly in the door aperture below the axle as shown in Fig 15 Slit the packaging to gain access to the curtain but leave some packaging to protect the curtain Locking joint Wrapping Fig 15 6 3 SAFETY NOTE Two people are required for this procedure to ensure safe handling 6 3 1 It is essential to place sections of bubble wrap or card over the axle to prevent marking the curtain as it is installed 6 3 2 Using 2 people carefully lift the curtain assembly up level with the axle Practice has shown that it is
27. tically 12 4 In the event of the door not operating refer to the trouble shooting guide ADDING TRANSMITTERS Transmitters can be added using the on board Dipswitches or with a transmitter that is already loaded onto the control unit STEEL LINE STRONGLY ADVISE THAT ONLY QUALIFIED INSTALLERS USE THE DIPSWITCH METHOD AND ONLY IN THE EVENT OF THE LOSS OF ALL OTHER TRANSMITTERS ONLY TRANSMITTERS BOUGHT FROM STEEL LINE WILL BE COMPATABLE WITH THE THERMAGLIDE REMOTE CONTROLE Selecting amp Deleting Channels on the Thermaglide Transmitter IF THERE IS ONLY 1 DOOR ON SITE YOU DO NOT NEED TO ADD ADDITIONAL CHANNELS The Thermaglide transmitter has been designed to control up to 8 separate roller shutters The key fob has 8 separate channels and gives the user individual open stop and close buttons for each shutter The 8 different channels are indicated via the small LED in the top right hand corner of the transmitter and are as follows i Channel LED Sequence 1 ONE 1 X RED FLASH TWO 2 X RED FLASH THREE 3 X RED FLASH FOUR 4 X RED FLASH FIVE 5 X RED FLASH l SIX 6 X RED FLASH SEVEN 7 X RED FLASH EIGHT 8 X RED FLASH Selecting and Commissioning a Channel 1 Press and hold down the grey button on an existing transmitter and release the button when the i LED on the key fob starts to flash Yellow 2 Whilst the LED is flashing yellow press the grey button again to begin scrolling through the H channels Each press of the grey b
28. utton will select the next channel in the sequence Stop when you reach the channel you require f 3 To commission the channel press the top green button once the LED on the wall mounted unit fi will flash green and then yellow press the top green button again the LED will flash green and then yellow Pressing the top green button a third time will display the commissioned channel on the LED The LED will then go out P Deleting a Channel 1 Press the grey button consecutively until the channel you require is displayed on the LED in the top right hand corner 2 Wait for 10 seconds 3 Press and hold down the grey button until the LED on the transmitter starts to flash yellow then release 4 Press and hold down the RED button only release the RED button when the LED is green this takes about 15 seconds 5 The LED will flash RED YELLOW GREEN four times to confirm that the channel was deleted successfully Existing Transmitter Method 1 Press and hold down the Grey button on a transmitter that is already loaded onto the control unit The lid mounted signal LED will flash YELLOW slowly keep the button held down until it flashes YELLOW quickly 2 Release the Grey Button The lid mounted signal LED will continue to flash YELLOW quickly 3 Press the top green button on the same transmitter once The flashing LED will change from flashing YELLOW to flashing GREEN 4 Now press the top green button on the new transmitt
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