Service Manual - Panasonic Biomedical
Contents
1. gt gt ere r ett meer ee r enan e rer ee Wiring diagram 1001 0015 41 t 00 H O 0409 43A40d ER L woe ee na es HE gt MOU ARM Y p EA AE x 3S LON Da n So Gate a 3b diva y ETT Po a Fus 7 A1ddns 238 XR en mes Zo ONTHOLIAS Go eHLND un ERN a Hn m TE A 130 E 2 5 t ONIMIA L ON 1 EZ ann 9 81 19078 ROL HOLIAS d AD EM SH MN Gapou Lid nd po H3 AOd e NO NA 140 an ei zwofilz erfr 3 230 ASSY DNX a 78 OA EAE A E a er e bhm e me reg p p EA AA iia II Circuit diagram ee vec 5y 4 MAIN PWB 1 jus ET ISTIIJ 9 4CL vul o gt E an zal Seis Tus r7 axi 100 el a Pend dan ke Cn adi p CINE NN s ee E Ep EEHI4_ COM 7 Pa F i 182 g 2 i IE 7 Palo n a z H2. m TM EN a u 5 LE a Kon L hon ma 2 i std 1 a we zs a Par xxx re e Lia aia FR 395 FE Components on Q a wen en 4 672 OO 1 NA E LUN ecd 5 swe Sut Sus sue swa EO IN Ban dej START STO decos TIME SELECT CONTROL SET SHIFT ur ENTRY i vos Hir 2 y 8 ALETAS TOA DIOR bd Reg XE m zB Cose vw Ege aa e sef FO er M BS we e T DC c Age kf io 33 ps m a 5 F BO atik 168 E p JE CRI jue gf BA e M pe TT 3 Sana fo at ay La i i RH E ies CC o TRETE SEBTS 22288 F 4 BIO 072 00 1 E Connections on Following shows the connections on the Switching power supply D To supply the power to PCB 1 4 DC24V CN2 Main PCB 2 4 DC12V To supply the power to PCB 3 4 DC5V CN9 on Main PCB To communicate with PC motor Power PCB To connect with Power PCB Display PCB n connect with Display Main PCB To connect with Main PCB temperature CNO MTR 480 To connect with MTR 480 option CN10 Display PCB with Display CN11 Main PCB To connect with Main PCB WII Control specifications 1 Key and Switch SELECT SET P gt 2 START STOP Press the
3. n 2 gin TAN is ot i 228 0 1 Bion an i 233 pa il e SHIH 73 EET Padon ub o E A 2 hi AJI lu m 7 a a 0 4 CONTROL SET 1 J r E 27 h lar joi En Bal s pa 3 1 SEPHAL LI ka Li n H L a EH i ri 10 s A as _ 3 rdil2 Ti 120 Y car au oie TM SAN T Te a ERE i us i y _ Aga 58 E ZEN _ __ 45 I lt ES AR m DOU A 1 Ta Le 11 ui L d a 51 a e a e cas See i eee z 19044 E z Re Rea 100 z3Cc325 17 e g Ferrie core ac Fros Brusni ss TE n JE s6 28 St wey UP we 1 Hil ow _ Er E Ss ana do ae EP Qm 5 Gk IL L gt gt FL 5 7 ur _ a SWE Sump cl MUS E Sur i 1478125 a i L _ D D e 1 EM D IA aw MM a i s E a jo REEL s Hz 2H5Y3 He SNAM 2 El pe Lh m n
4. 000 initial value Change the value key and Bb key Control mode the 3 digit 0 Local initial 1 Remote Baud rate the 2 digit 0 2400bps initial 1 4800bps 2 9600bps Note You cannot be changed SV if control mode is set in Remote Set rotational acceleration speed to reach setting revolution Input F23 and press ENT key to select desired value among 3steps 1 3 3 is the fastest Revolution speed adjustment Service code should be input in F06 prior to use this mode In revolution stable at 300rpm set F24 and press ENT key to display rotation speed to be changed initial 300 Set the value which was read by taco meter with 4 key and PP key Press ENT key to store the value Every time the setting value 15 changed adjustment value should be calculated and subtracted from the reading revolution Setting range 240 360 rpm Specifications of sensor Temperatures of temp sensor 103AT 1 and the resistance values Resistance Resistance Resistance C value kQ C value kQ C value kQ 2728 3 43 1 2915 29 S as 2 o os sm 3 zo 3 12 ml ai l wel ao Ls _ 6 214 2 84 1 le et ai l la 1948 e 2er 9 so 3 6 259 _ o vre s es 2858 vs wm 2 1655 2 37 a no a om imo c l cu
5. SAN YO Service Manual Shaker MIR S100 SANYO Electric Biomedical Go Ltd MIR S100 5M9910048 Effective model This service manual is effective following model Model code Voltage and Frequency MIR S100 823 285 51 115V 60Hz 823 285 56 110V 60Hz Contents ky 1 SP CMIE ANONS una aa 2 KONE AN I MET I UL UN 3 Merz NENNT ka n 4 DEP 6 ONG UNE ONA YN ANN 245 o n A 7 Components Old GB E 8 GONNECHONS ON uon eit oto ote eite taa 9 Control specific alors s y animat e at pr m n 10 SDECIICATOMS Of DEMS Ol it kl iia 18 YOU deer 19 Replacement of neobearllig pe outa Coe er A xe 20 Replacement of the base aSS Y nnn nnns nnn nis 24 Replacement orte D L aio at bn idas 25 MF SIN EM OWN l MAN tt a n e a A Ma 27 The revolution is settable in variable speed 50rpm 500rpm Auto limit function is installed to make less vibration MIR S100 is the thin type shaker and it has the low center of gravity to realize less vibration and less noise MIR S100 can combine with incubator MIR 153 and MIR 253 and MIR 553 and versatile test chamber MLR 350 The indication on the control panel can be checked with the window of the incubator because the c
6. F15 Diagnosis for EO7 8 CH2 F16 Display for the internal temperature F17 Display for the current in motor F19 Display for the vibration of shaker F20 Auto limit function set F21 Serial communication ID set 22 Serial communication mode set F23 Rotational acceleration setting 24 Revolution zero adjustment Setting procedure In PV display keep pressing 2 key over 5seconds to display F00 Input the desired function code with 2 gt gt key Press SET key to be function mode available Note You should input service code in F06 prior to use F09 F10 F13 F 17 F19 F20 and F24 To cancel service code input 000 in or turn the power off FOO lt Purpose gt Simply passing through if entered by mistake Operation Press ENT key in FOO displayed to revert to PV display FOG Purpose Dividing F code for customer used from service Operation Input FO6 and press SET key to display 000 initial value Set to 384 with R key and bb key Press SET key to store the value and revert to PV display Cancel Input FO6 and press SET key to display 000 Change to 384 with R key and Pb Press ENT key to revert to PV display and the desired function is available Note 384 is not stored in non volatile memory if 000 is set in FO6 again or the power is turned off Turn the power off when you finish servicing F09 lt Purpose gt Non volatile memor
7. f ano veml ai i En C15 n qM LH Ent Sel AY pu 2715 m 12 rm s e1 3 etr ASP a GAL jp BEI LEES 22i Piva m 7 m b _ _ ae E pax 2 q a el GAN A i ELA 3iz1Y PUE 18 vwa Pi 7 45 i E El gt i T Tal 44 E EN a _ En HIER ez las E IB E m i TIME RIR 8 001 ez 48 gt NM a BLA 7 58 Po des UM LB LE fae nm awet 344 E ra ra Pal AB A en A a 2 P7 0D an Pe a H 202 tye EE n Pr IAHI P2 5147 E T _ Pi eal Mi B Re BH Da La du n _ S NSOR iH BILAZANA 39 44 n s Si YANN 7 D d k i 8 97 qe 1 pns B ip Bn PROGRAM SELECT E ees Bi START STOP EI i m fa 3 a a e oS PB 13 3 a ap n l JA 2 zi z e Doe Y x a al HH E eo A CAM i i SO L ta T l Ir sal Li B pu pr LU gn x 1i zi sE wl Li
8. Ex accumulated running time is 12345 hours Displays as 123 Note 2 digits 4 amp 5 are not displayed At the time press ENT key to revert to PV display When you replace consumable components set 000 with 2 key and gt key then press ENT key to reset the accumulated running time to 0 In continuous running when the accumulated running time 15 reached to 99 9 hours shaker accumulates 99 9hours then runs continuously from 0 In case speed up running it set in F14 its running time is not accumulated Forcibly speed up the running time Input service code in prior to use this mode This mode should be used when you check programmed running Input F14 and press ENT key to blink the 1 digit right digit then set 1 to be forcibly speed up the running time At the time set 0 to be this mode inoperative In this mode counts 0 1hours as 15 It sets at O when the power is supplied Diagnosis for EO7 amp CH2 Input service code in F06 prior to use this mode Input F15 and press ENT key to blink the 1 digit right digit then set 0 to be diagnosis available At the time set 1 to be this mode inoperative It sets at 0 when the power is supplied Displays the internal temperature Input service code in F06 prior to use this mode Input F16 and press ENT key to display the current internal temperature Ex 12 3 Displays as 12 3 Exchange the current
9. key to change over the setting value SV or present value PV from revolution and time indicator Press this key to enter revolution set mode or running time set mode During setting mode the blinking digit shifts among the q digit or the digit or 3 digit Press this key over 5 seconds to enter key lock mode During setting mode count the blinking digit up In PV display press the key over 5 seconds to enter the function mode is displayed In setting mode function mode and key lock press the key to enter the value to be stored in non volatile memory Press once the key to start the operation Press again to stop the operation Press this key over 3seconds to change over auto limit function on or off 2 Setting range and indication examples Revolution setting range 90 500 rpm Running period setting range 00 0 99 9 hours 0 1hours increment Indication examples Set in 00 0 to run the unit continuously Revolution 362 rpm 362 Time 1 2hours Time Sminuites and 45seconds 5 45 Time 15hours and 24minutes 154 3 Alarming function and self diagnosis function Alarms E06 Abnormal current in the motor E07 Abnormal revolution E08 Abnormal temperature E06 If above errors detected Unit stops operation Error code and revolution or running period are displayed alternately Continuous buzzer beeps To release errors turn the power off then on Abnormal current i
10. e fixed with the control panel 3 Loosen and remove 5 screws which are fixed with the frame cover 4 Loosen the 4 screws which are fixed the plate fixing the motor 5 Slide the plate fixing the motor toward left to make the belt loosen Take the belt off to replace the new one lt The belt without stretched gt 6 After the replacing the belt slide the plate fixing the motor back and tighten the 4 screws 7 To check the belt tension with the selectable procedure a or b as follow Tool Tension meter or spring balance a Measure the the belt tension with the tension meter it should be 16 5 2 5 b With the belt stretched tight Load 1 1 0 2 N on the center of the belt and measure the bending with the spring balance The bending should be 1 23mm Note 1 The gap of the height between the pully and the motor should be within 0 77 2 The torque to tighten the screw fixing the plate should be 245N cm 25kgf c m 8 Follow the procedure 1 G in reverse order See Replacement of consumable on page 43 of the Instruction Manual for the timing of replacing the belt
11. e hex screws off and remove 12 screws fixing the bearing Put the wrench in the point A to prevent the bearing from turning 3 Take 5 screws fixing the control panel and 5 screws fixing the frame cover off 4 Take the bearing ass y 4pcs off F the each shaft 19 5 Align the new bearing ass y and replace with the top plate correctly Tighten the screws with 245N cm 25kgf cm Side to face with Top plate Side to face with Base ass y 6 Align the guide shaft and the center shaft to mount the top plate 7 Mount the Top plate ass y in procedure 1 2 reverse order 12 screws fixing the bearing should be tighten with 343 392N cm 35 40kgf cm See Instruction manual Replacement of consumable in page 18 as for the timing to replacing bearings Replacement of the Base Assy 1 Loosen and remove 4 screws from the bottom to take the base ass y off 2 Remove the hex screws from the bottom of the base ass y 3 the base ass y on upside to pull the center shaft ass y out 4 Ensure the O ring should not be torn or cracked In case is damaged replace with the new 5 Follow the procedure 1 4 in reverse order to mount the base ass y Note Tighten the hex screws with 245N cm 25kgf cm E Ot yo Replacement of the 1 Take the top plate off For the procedure refer to Replacement of the bearing in page 17 2 Loosen and remove 5 screws which ar
12. in motor to the voltage Service code should be input in FQ6 prior to use this mode Input F17 and press ENT key to display the voltage The resistance 0 22 is amplified 20times The calculation for the displayed value is current x 0 22 x 20 Ex 1 23V Displays as 123 13 8 The voltage in motor reference only Setting revolution rpm Load 2Kg 1 50V 1 55V 1 58V 1 63V 19 20 F21 F22 F23 24 Purpose Operation Purpose Operation Purpose Operation Purpose Operation Purpose Operation Purpose Operation Remote alarm None Displays the vibration forth and back Service code should be input in FQ6 prior to use this mode Input F19 and press ENT key to display vibration level Sensor output voltage is amplified then displayed 1 23V Displays as 123 Auto limit function setting Service code should be input in FOG prior to use this mode Input F20 and press ENT key to display Auto limit setting level 1 9 Blinking digit should be changed to desired value with Serial communication ID setting Input F21 and press ENT key to display 000 Input serial communication ID the number to identify the shaker and press ENT key to set serial communication ID Setting range is 000 255 000 Communication OFF Serial communication mode setting input F22 and press ENT key to display
13. less than 100 rpm CH2 is displayed when it takes over than 90seconds to reach to SV 2rpm since the unit starts running When the power is supplied again CH2 would be blinked twice if the unit detected the CH2 in the last running CH1 has the priority to CH2 4 Key Lock Press gt gt key for 5seconds to blink L 0 on the display Set 1 to the blinking with key and press ENT key to enter key lock mode In key lock mode press key for 5seconds to blink L 1 on the display Set O to the Blinking 1 with key and press ENT key to release key lock During key lock mode START STOP key is unacceptable gt key are unacceptable that s the current setting is not changeable e Function code is changeable e Key lock mode is available when the power is turned off then on 5 PV auto return If there are no key operation for 90seconds during setting mode or key lock mode function mode the value is not stored in non volatile memory and automatically revert to PV display 6 Zero adjustment Set the function code 24 on the control panel to adjust the revolution See F24 of 7 Function mode for details Function mode FOO Automatically revert to PV display FO6 Service code input code 384 FO9 Non volatile memory EEPROM initialization F10 ROM version display F13 Accumulated running time setting amp display F14 Forcibly speed up for running time for programmed running
14. n the motor The current in the motor should be exchanged to the voltage E06 is displayed when the voltage is over than 3 5V 0 8A with 20times amplified or when the voltage is over than 0 9V however the revolution is 0 rpm When the detected voltage is over than 0 9V without the signal changed for 255msec E06 is also displayed E07 Abnormal revolution 7 is displayed when the revolution displayed value is less than 10 rom with 30seconds passed since the unit start running or when the revolution displayed value is less than SV 20rpm with 120seconds passed since the unit start running or when the revolution displayed value is stabled reached to SV 2rpm for 15seconds then it is out of SV 10rpm for 60seconds E08 Abnormal temperature When the thermistor detects over than 72 C E08 is displayed Power failure alarm PF and revolution are alternately displayed when the power retrieves from the power failure The revolution is automatically recovered Press any key on the control panel to release PF indication Failure predicting function There are 2 predicting codes CH1 amp CH2 to notify the abnormality of the unit to blink the code twice when the power is supplied again Buzzer does not beep CH1 Accumulating running time is over than 10000 hours CH2 Abnormal revolution In SV is over than 100 rpm CH2 is displayed when it takes over than 90seconds to reach to 100rpm since the unit starts running In SV is
15. ontrol panel is located in the center of the shaker The stainless steel exterior makes cleaning easier Specifications aStructural specifications Cover Stainless steel Platform dimensions W380 x D250 mm Shaking motion Platform Stainless steel containing copper 50 500 rpm Allowable load weight Amplitude 20 mm Shaking diameter MIR 38PFN 100ml Erlenmeyer Flask x 15 500ml Erlenmeyer Flask x 6 Optional component DAQ communication kit MTR 480 MTR 2000 Platform MIR 38PFT MIR 38PFN Clamp MIR 51FC MIR 101FC MIR 201FC MIR 301FC MIR 501FC MIR 1001FC MIR 2001FC Test tube rack MIR 204SC mFunctions Auto limit Reduces the revolution speed when it detects abnormal vibration during shaker running AUTO LIMIT lamp is lit when Autolimit mode is activated Rotational acceleration At the start up accelerate the rotational speed slowly to prevent the culture bubbling or spitting from the flask acceleration speeds has 3steps 1 2 3 Changeable 0 0 99 9 hours timer counts up 6minutes increment in more than 6 minutes indication Counts up down 1seconds increment decrement in equal or less than 5 minutes and 59seconds Total running time Total running time can be checked in function mode Key lock The key in the control panel is not able to operate by Auto start after power Restarts operation after power failure PF and revolution are alternately failure displayed Revolution abnormali
16. s 246 e ue so n on 17 2 04 13 06 1 98 12 56 Cola 12 09 1 87 11 63 1 82 gt 11 20 o poa pom 10 78 172 a 10 38 an oe ior 10 00 m _ 263 1 58 mi a ml 15 Parts layout Switching power supply Base ass y Bearing Belt Top plate Platform removed Bearing cover Top plate removed Motor Screw fixing platform Power switch Control panel Main PCB Replacement of the bearing Replacing the bearing of Base ass y 1 Loosen and remove the screws fixing each bearing cover Bearing cover 2 Take the hex screws off and remove 12 screws fixing the bearing Put the wrench in the point A to prevent the bearing from turning 3 Take 5 screws fixing the control panel and 5 screws fixing the frame cover off 4 Take the guide housing and the center housing off 5 Catch both of picks of the bearing by appropriate pincers to release the C ring Catch both of picks by pincers 6 Pull the guide shaft bearing out 7 To pull the rest of bearings 2 pcs out follow the procedure 4 5 8 Spread silicone grease over the base ass y prior to mount the bearing ass y Note Ensure the flat side of C ring should be faced with the base ass y Replacing the bearing of Top plate ass y 1 Loosen and remove the screws fixing each bearing cover Bearing cover 2 Take th
17. ty E07 flashes when revolution doesn t arrive setting speed or over setting speed Motor overload protection Stops automatically the operation when the motor is overloaded and the circuit over current is detected E06 flashes Over current breaker The power switch serves as breaker Motor protection When the internal temperature goes higher abnormally the unit stops operation with the alarm occurred Maintenance notice When the total running time is reached in 10 000hours CH1 flashes twice after the power turns on Failure predicting Arrival time up to 100rpm up to the setting rpm in the case of rpm less than 100rpm is 90 seconds or more CH2 flashes twice and the diagnosis should be done that mechanical components are abnormal mPerformance Usable environment condition Temperature 0 60 Humidity equal or less than 80 R H Maximum power consumption Maximum total current 0 27 Maximum heat emission 97 KJ h These data based on our measuring method Power supply cond Power cable port 20 Amplitudes 58 III Electrical parts 1111 Type ZUG2210 11 Noise filter Rating 10A Power supply cord Rating AC125V 12A BAM205171 Power switch Rating AC250V 5 Wa Type ZWSSOAF 24 J Switching power supply Rating AC24V 50W Type 103AT 1 Temp sensor Rating 10 25 C
18. y initialization lt Operation gt This mode should be used only when data can t be restored in non volatile memory Input service code in F06 prior to use this mode Input FO9 and press ENT key to display 00 0 initial value Change the 1 digit to 1 and press ENT key to initialize the data in non volatile memory except for follows e Zero adjustment F11 e Revolution zero adjustment data 24 e Accumulated running time F13 O Service code 384 F06 lt Initial values in non volatile memory Revolution 50 rom Running time 00 0 hr continuous run Communication ID 000 Communication mode 000 Check code 114 20x72 Abnormal vibration level 5 Rotational acceleration level 2 Key lock OFF F10 F13 14 F15 F16 F17 Purpose Operation Purpose Operation Purpose Operation Purpose Operation Purpose Operation Purpose Operation Values to be stored in non volatile memory to prevent being eliminated in power failure Running time O Status flag byte O 6 min timer 360 ROM version display Input service code in FOG prior to use this mode Input F10 and press ENT key to display the current ROM version Ex Ver 1 2 Displays as u1 2 Accumulated running time setting Input service code in FO6 prior to use this mode Input F13 and press ENT key to display accumulated running time and its 3 digit left digit blinks
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